Proche Son

User's Manual for TX118 V3.
0 Preface
Welcome to use Our Injection Molding Machine Control System
Safety Cautions
（Please read it before installation）
1. When the exterior power supply is ab normal or the control system

breaks down, m ake sure the safety circuit is installed outside the
control system in order to make the entire system work safely.
2. When abnorma l situations occur, such as the c ontrol system unable
to test the input/output, the output can not be controlled; in order to
Danger
make the machine operate safety, for the output signal related to major
accident, please design the exterior safety circuit or protection device.
3. The emergency door safety device is the core safety part of the
in jec tion molding ma chine. M ake sure related sa fety protectio n
devices for mach ine and o il lin e are added outsid e.
1. Oth ers e xcept th e trained a nd qualified p ro fessio na l technica ns

are no t a llowe d to in stall a nd maintain th is sy stem.
Cautions 2. When a valuable or large die is used, the travel control method
must b e ad opted to use the neutron; otherwise, the control system
can not guarantee the safety of the die.
Ⅰ
User's Manual for TX118 V3.0 Preface
Statement
Please read the manual carefully before you use this

system. PORCHESON Company will only be responsible
for the maintenance of the problems exist in the system
itself, and will not be responsible for the fault caused by
improper operation， unauthorized maintenance，natural
disasters， or the system damage or data loss caused by
other abnormal situations. The changes in the manual will
not be informed in advance. The contents in the manual
are for reference，the company will not be responsible.
for thelosses caused by the misunderstanding of the
manual.There may be differences between the actual
objects and the abstract image,but the functions are
Consistent.
According to the Copyright Law， the Companyowns
and retains the exclusive ownership of all works，without
thewritten approval of the Company,any deletion， revision,
reproduction or imitation of the manual are not permitted.
II
User's Manual for TX118 V3.0 Preface
Product Guarantee Terms

I. Ou r gua ra ntee serv ices are provide d by ou r afte r- sale service ce nter of all offices all ov er
China and cover all produ cts so ld by us.
II.Our products carry out one-month 3-R service and two-year (one year for LCD screen)
free repair service. Except otherwise specified by both parties, these periods shall start
as of the date where the products are sold.
III. P rovide d that they a re used normally, i n ca se of fai lure s due to qua lity reason of t he
products, within the 3-R or free repair period, we will provide free repair or replacement
for you.
IV. Within the 3 -R or free repair period , in any o f the fo llow ing circumstances ,you will not
be a ble to e njoy th e 3-R s ervice an d free repair service:
1.When the product is defective or damaged due to human factor or force majeure;
2.When the product is damaged due to the installation and operation not conforming to
the related regulations;
3.When the product is damaged due to peripheral electric leakage or short during use;
4.When the product is damaged due to being bumped by external force during use;
5.When th e product is repaired without permission or its bar code or serial number is tore
or altered;
6.When the product is used in the environment with high temperature and humidity and
thus it is burnt due to overheat or damaged due to high damp.
V. We undertake hereby that, if the domestic user needs after-sale services due to product
quality, based on our service offices everywhere, we will repair the product within 24h
if in the same city, within 48h if in the same province or not later than 72h if out of the
same province to reach your place; if the overseas user needs such service, he can send
the product back to us at its own cost and we will provide the desired repair.
VI.In order to satisfy the individualized demand of the user, our products can provide
software devel opment pa cka gefor s econda ry development; howeve r, the u ser should
bea r all risks therefrom.
VII. In case of failures during use, the user should inform us as soon as possible and then
we will displa y our professional technicians for repair. It is not a llowed to dismantle
t he produc t by the user without our permission; othe rwise, it will be deeme d t hat the
user waives the right for free repair and any loss or product damage will be assumed by
the user.
VI II. Th e rep air o ut of th e fre e mainten an ce period will be charge d. The fa ilu re of th e same
feature can enjoy 3-m onth free mainte nance as of the com pletion of the first mainte nance;
however, the six circums tances mentioned in IV above will be excluded for f ree maintenance.
IX . These Term s shall come into effect as of June 1, 2009. In the case where any terms before
are inconsistent with these Terms, the latter shall prevail.
X. We reserve the final r ight to interpret these Terms.
III
User's Manual for TX118 V3.0 Contents
PORCHESON TECHNOLOGY CO.,LTD

System Configuration &
Installation 1
Line of T X 11 8 Button Operation specification

5
Operator's Manual
Explanation of the Parameter/

Function Setting 14
Production management 42
Explanation of the System

Debugging and Setting 48
Input/output State Detection 65
Reference & Appendices 70
All copyrights are reserved, any duplication without the prior authorization
shall be forbidden.
R
IV
Contents
Chapter 1 System Configuration & Installation
1. System Configuration & Remarks p1
2. Features of the PS860AM Control System p1
3. Installation and Debugging of Computer Control System p2
Chapter 2 Specifications of the Button-Pressed Operations
1. Figure of Keyboard of the Operation Panel (See the figure below) p5
2. Explanation of the Functional Keys p6
3. Explanation of the Parameter Setting button p8
4. Cursor Key p9
5.Operation Mode Selection Key p9
6. Electrothermal ON/OFF key and Motor ON/OFF key p9
7. Manual Operation Keys p10
8. Setting Scope of Numeric Items p13
Chapter 3: Descriptions on setting parameters/functions
1. The main control panel shown while turning on p14
2 . The descriptions on display P15
3 . Descriptions on alarm mode P16
4 . Descriptions on operation/prompt mode P17
5 Setting for celerity information P18
6 Setting for mold close information p19
7. Set mold open information p20
8. Set the plastic injecting information p21
9. Set the pressure retaining information p22
10. Set plastic feed/suck back/cooling information p23
11. Set the stuff auto-clearing up information p24
12. Set the table information p25
13. Set the mold adjusting information p26
14. Set the ejecting forward information p27
15. Set loose core information p26
16. Set loose core CD information p26
17. Set the air blow information p27
18. Set time/count information p28
19. Set temperature information p29
20. Set temperature 2 information P33
21. Set warm-up and chart of observation information p34
22. Set Mold information P35
23. Amend history information P36
24. special parameter adjustmetn Setting P37
25. Set Ethernet information P39
26. Set fingerprint base management information P40
27. Setup of sensor Logon List Information P41
V
Chapter 4 production management

1. Set porduction Imformation p42
2. SPC Track Note Page p43
3. Pressure/Speed curve Setting Page p44
4. Alarm note Page p44
5. Temperature Track curve Page p45
6. USB Setting Page p46
Chapter 5 Instructions for the System Commissioning Settings
1. Engineer Setting Page p47
2. Delay Setting Page p48
3. Pressure/Flux Slope Setting Page p49
4. Pressure Pre-Adjustment Page p50
5. Flux Pre-Adjustment Page p51
6. Back Pressure Pre-Adjustment Page p52
7. Electronic Ruler/ Pressure Setting Inspection Page p53
8. Special Function Options Page p54
9. Servo Driver Setup Page p59
10. Standby Function Setting Page P60
11. Programmable Standby Function Page P61
12. Temperature Parameter Page P62
13. Temperature Control Parameter Setup Page p63
14. Machine No./ Production-Factory Value Setting Page p64
Chapter 6 Input/Output Mode Inspection
1. Input Inspection Page p65
2. Key inspection Page p67
3. Output Inspection Page p68
Reference & Appendices
1. TB118 keyboard installation dimension Layout p70
2. TC118 keyboard installation dimension Layout p71
3. TH118 keyboard installation dimension Layout p72
4. external dimensions and installation hole positions drawings for power supply case
and transformer p73
5. Exterior dimensions and installation hole position drawings for main controller p73
6. System wiring drawing p75
7. PS660AM input and output Wiring Diagram p76
10.Motor heater wiring drawing p79
11.Common Interference Suppression Method p80
IV
User's Manual for TX118 V3.0 Chapter 1 System Configuration & Installation
Chapter 1 System Configuration & Installation
1. System Configuration & Remarks

No. Code Content NO Remarks
P S 6 60A M 2 4/ 24 +7+ 3 Electronic Ruler 1 Set
P S 8 60A M 2 7/ 28 +10 +6 Electronic Ruler 1 Set
1 Host Computer Optional
P S 9 60A M 48/48+7+4Electronic Ruler+4Pressure Sensor 1 Set
T B 1 18 ( Colour) "800*480 7inch/TFT 1 Set
2 Keyboard T C 1 18 ( Colour) "800*480 7inch/TFT 1 Set Optional
T H1 1 8 (Colour) "800*480 10.2inch/TFT 1 Set
3.Power pack P W 4 50 4 50 W 1 Set
4.Message cable D B - 15F 1To8 meter optional 1 Set
2. Characteristics of PS860AM Control System

The system has bright LCD display and 800*480 7inch colorful
The system ad opts two CPU desig n with fast operating speed, precise control and high stability.
It has the real time function to display time and date in real time.
With 999 groups of mode data storage, it may enter the mode description and real-time
operating help in Chinese and English.
The cipher setting and data locking can prevent the operators from changing the established
data arbitrarily to influence the quality of products.
There are multiple languages for your choice that display dynamically in real time.
Packing modulus setting function for 6-digit output may set the packing modulus.
Various self-plugging and tein type programs are applicable for the self-plugging and tein
control in different types.
PID with self temperature control has (6+1) sections of temperatures.
Temperature may be preset a week in advance to enable more convenient operation.
Failure Self-detection functions, alarm display and voice prompt
Input and output are done by the optically coupled circuit to isolate the interference of the
external circuitry.
3-circuit standard D/A proportion output with max. current as 3A
The output value of pressure, speed, current can have real-time dynamic observation,
and it is not necessary to install another ammeter
In the inspection window, you can inspe ct all input and output points and the moving states of key.
Presetting of the voltage and runoff values, proportional valve available for the products in
all brands and better linear proportion.
The managem ent of 255 vertical machine production is by a host netwo rking computer ,It can
accurate statistics each machine production state and produce data type ,so it is convenient
to manage.
1
3. Installation and Debugging of Computer Control System

3．1Cautions upon Installing the Control System
The design of control system is simple and easy, only one 15-core shielding cable connecting
the k ey bo ard a nd h ost com pute r s he ll with flexible and h an dy in stallation and co nn ection . The
sk etc h map fo r ins talla tio n is s ho wn a s follo ws:
O ra n g e B ack Yell ow Gray

RS 2 3 2
+5 V（ 3 A）
+ 24 V（ 3 A）
R UN
+2 4 V
+ 24 V（ 8 A）
+ 38 V（ 3 A）
- Control Strong
0
1
X0 0 fr on t do or 1
X0 1 fr on t do or 2
X02injectorP rote ctiv e cove r
pres su re P
Speed S
+
+
-
P res s ure P ro por tio nal Valve
S peed Pr opor tional V alv e
PW450
eletricity
2
X0 3 m o ld cl os e sto p B ack pr es sur e Prop ortional V alv e
-
system.
3 Back pressureF
4 X0 4 E lectric E yee n ter Stan db y Y 3 3 3
5 X0 5 fe ed rot ation s peed
Stan db y Y 3 2 2
6 X0 6 be fore n o zzle stop blow femal e Y 3 1 1
-
7
0
X0 7 af ter no zzle st op
XC O M
X1 0 St andby
blow mal e Y 3 0
c ore B out
Y C OM
Y27
+
0
7 POWER
1
5
2
6
X11 S t andby
X1 2 E jector return Fend er
X1 3 E jecter befor e s top
X1 4 E jector return s to p
X1 5 ba ck do or 1
X1 6 ba ck do or 2
cor e B in
core A out
core A in
mold open b uffer
mid dle p u mp
big p u mp
Y26
Y25
Y 24
Y23
Y22
Y21
6
2
5
1
Power Equipment
7 X1 7 m o to rs tart fault a larm Y20 0
- XC O M Y C OM +
0 X2 0 fin ead j u st teeth n umbe r highpressure mold clos e Y 1 7 7
1 X2 1 fr on t mo ld ad j ect sto p low pressuremoldclose Y 1 6 6
2 X2 2 ba ck mo ld ad j ect sto p mac hine ej ector stop Y 1 5 5
3 X2 3mechanichand mold clo se machi nemoldopen st op Y 14 4
4 X2 4 m echan ic han d eject mold th ic k Y 1 3 3
5 X2 5 co re Ai n /Cou n t Poordynamicmoldclose Y 1 2 2
6 X2 6 co re Ao ut /Co u nt m old th in Y 1 1 1
7 X2 7 m o to rfa u lt E jector r eturn Y 1 0 0
- XC O M Y C OM +
0 X30 c o re B advance /Count Ejecto rad v a nce Y 0 7 7
1 X31 c o re B re turn /Count mold ope n Y 0 6 6
no z zle re turn Y 0 5 5
s u ck bac k Y 04 4
f eed Y 0 3 3
2 X32 oil short Inj ector Y 0 2 2
+ REF + n o zzle adv an ce Y 0 1 1
1 AD 4 mol d close Y 0 0 0
2 AD 5
3 AD 6
- AD G
2 Mold close
2 Inje c t
oil te mper atur e

Segment5
+
+
+
2
-
-
E je c t
REF+
K 6 oil te mperatur e
K 5 Segment5
Fir eWireL 1 2
M
Y
11
10
M
Y
oil m otor Strong Strong
9
Segment4 - K 4 Segment4 Lubr ic ate motor
eletricity eletricity
+ OIL 8
Segment3
Segment2
Segment1
+
+
+
-
-
-
K 3 Segment3
K 2 Segment2
K 1 Segment1
T5
T4
T3
T2
6
5
4
7 HC5
HC4
HC3
HC2
Segment5
Segment4
Segment3
Segment2
Segment1
Relay board
T1 3 HC1
-
Nozzle + K0 Nozzle T0
zero value N 1
2 HC0 Nozzle
Equipment Equipment
PORCHESON
PS860A M
Ebb eletricity section Strong eletricity section
control box equipment outfit (for reference only)

（1）Upon installing the host control box, adopt the enclosed dis tribution cabinet at the first choice.
It sha ll be fixed in the well-v entilized , greasep roo f an d dustproo f conditions equipp ed with a
fa n and d ustproof . Th e distributio n box shall b e stored un der 5 0degree.
（2）Upon fixing the host computer and power pack, please keep the interconnecting parts such
as all AC connecto rs an d tra nsfo rm ers a s far awa y fro m ea ch othe r as p os sible to p reve nt the
electric w av e interfer en ce from the elec tro nic grid.
（3）All electric wires and shielding wires shall not be cut off, lengthened or curtailed arbitrarily.
You should use the electric wires and shielding wires provided by this company to prevent
from influencing the reliability and normal operation of the control system.
（4） The shell of flame cou ple sh all adopt the shielding wire. When the oute r shielding of all flame
couples adopts the thermal couple reticles, the reticle and machines shall be well grounded and
connected to the ground with the earthing resistance below 10ohm.
（5）Upon wiring, separate the high and low pressure line from the computer control line as m uch as
possible, do not bind all electrical wires together to prevent the interference from affecting the
reliable operation of control system.
（6 ）Upon fixing the keyb oard an d 15- co re communic atio n co nnectio ns o f th e ho st c omp uter, yo u
shall press and tweak with force to prevent the poor connection from affecting the reliable
operation of control system.
（7）Pay spec ia l atten tion to the oil valve outlet public port YC OM, it shall be c onnected well to preve nt
the computer from inputting while having the phenomenon of oil valve having no motio n.
2
3．2Inspection of the Control System

（1）After installation completed, carry out an over all inspection if all connection lines are well
fixed including the switching power supply, host computer shell, electrothermal output line
and the thermal couple of keyboard.
（2）After the line inspection completed, carry out an electric connection inspection. First take
Out the11 -digital o utpu t line plug of the DC p ower su pply ou tlet po rt, nam ely the p ower pack
PW450, And then po wer on to examine and measure if the voltage is the same as the nominal
values and observe if the output indicator on the power pack is norm al.
（3）Power off after the measurement completed, insert the DC power supply to input to the plug
of host computer shell. After power-on again for inspection, LCD o n the keyboard w ill display
the normal state of the main page. Revolve on the emergency stop switch to check if the RUN
indicator on the host computer shell turns on. When it turns on, it indicates that the system
can work soundly.
3．3gging of the Control System
（1）After the system having shown normal operating state, press
page to adjust color and comparison.
1 STU button on the monitor
资料
（2）To conduct the parameter setting and memory testing, press DATUM button to select a group
输入
of mod ule numbers and then set data in all screens. Press ENTER button to save data. Disconnect
th e power and c onn ect it a gain af te r a few time, the sy stem will au tomatically call the da ta of
module numb ers saved by you. In case of they are correct, it indicates that the memory is all right.
（3）Afterwards, set the data in all relevant data (please see Chapter III Explanation of the Parameter
Settin g for the deta iled ope ra tio ns). Upon setting in the f irs t time , s et th e pressure an d sp ee d
as little as possible and then after all movements come normally, gradually increase the values
to normal parameters to prevent from damaging the mechanical performances.
（4）After all parameter set, save them and carefully inspect if all input and output po ints are normal.
Carry out an overall inspection of the alarm system, including the front and back safety doors.
The wire of safety doors shall be connected as stated in the following figure .
Safety Door 1 (PS660AM）

LS4 LS2
After Safety Door 1 After Safety Door 2
After Door
Front Door
Front Safety Door 1 Front Safety Door 2
LS3 LS1
3
L S1 LS2 L S3 L S4
X CO M X CO M
X00 X15
Safety Door Wiring Diagram (for reference only)
Safety Door 2 (PS860AM）
LS 4 LS2
Afte r 2 Afte r 1
After Door
Front D oo r
Fron 2 Fron 1
LS 3 LS1
LS 1 LS 3 LS2 LS 4
XCOM XCOM XCOM XCOM
X00 X01 X15 X16
Safety Door Wiring Diagram (for reference only)
★Safety Doors * Special Explanation: PS860AM

W hen X00=ON/X15=OF F orX00=OFF/X15=ON c lo sing/ ope ning the door s, or in case of
other abnorma l conditions, the sy ste m will issue an alarm 2 sec onds later for S afety Door
Failure and s imul ta neously termina te a ll operating output. In the semi -a utoma ti c mode, the
condition for opening/ c los ing the safety doors is tha t the ti me from LS1, LS2, LS3, LS4 al l
turn [OFF] to all turn [ON] is more than 0.5 as valid in order to prevent the twitter of safety
door switches from causing error operation.
4
User's Manual for TX118 V3.0 Chapter 2 Explanation of the Key Operations
Chapter 2 Explanation of the Key Operations

1. Figure of Keyboard on the Operation Panel (See the figure below)
2010-03-28 *Manual* 20:38:08

Nozzle 1Segment 2S egm ent 3S egm ent 4Segm ent 5S egm ent oil t e m per at u re M old number: 2512 2010-03- 28 *Manual* 20:38:08
34.2 3 4.3 34. 1 34. 1 34. 1 34.3 **** G-18CUP Nozzle 1Segm ent 2S egm ent 3S egm ent 4Segm ent 5S egm ent oil t e m pera tu re Mold number: 2512
34 .2 34. 3 34 .1 34 .1 34. 1 3 4.3 **** G-18CUP
Setup: 50.00 S Operate: 2.14 S Cycle: 216.90 S
Pressure: 20.0 Bar Flux: 20.0 % back pressure: 0.0 Bar Setup: 50.00 S Operate: 2.14 S Cycle: 216.90 S
Tempertur e.OK Pressure: 20.0 Bar Flux: 20.0 % back pressure: 0.0 Bar
Temperture.OK
3 6 6
0 9 9
7 .6 %
3 6 6
3 6 6
0 9 9
7 .6 %
0 9
7 .6 %
3 6 6
0 9
7 .6 %
Move mold: 593.9 M M Ejector: **** M M estimate production: 0 M M

Screw: 6. 15 M M Screw speed: **** RPM current production: 0 M M Move mold: 593.9 M M Ejector: **** MM estimate production: 0 MM
Machine Run Well mold close slow Screw: 6. 15 MM Screw speed: **** RPM current production: 0 MM
Machine Run Well mold close slow
5
2. Explanation of the Functional Keys
Keys Usage
开锁模
Enter into the screen to set the mold open & close movement
M.PLT
射出 Enter into the screen to set the Glue Shot and pressure-preserving
INJECTION movement
储料 Enter into the screen to set the feeding, glue taking and automatic
FEEDING material removal movement
座台/调模
Enter into the screen to set the nozzle and mo l d adjustment
NOZZ/ADJ.
托模/中子
EJE/CORE
Enter into the screen to set ejector, self-plugging and huff.
时间
Enter into the screen to set timing and counting.
TIME
温度
Enter into the screen to set temperature and pre-heating.
TEMP.
资料 Enter into the screen to set the changes to mold and production
DATUM facilities.
快速设定
Enter into setting celerity one 、 two setting page
CELERITY SET
监视
Return to the monitor screen in any time.
MONITOR
帮助
? The on-line help screen upon entering into the current state.
HELP
6
Keys Usage
PC连接
Enter into the screen to set USB
PC LINK
诊断
Enter into the screen to set alarm
DIAGNOSE
曲线
Enter into the screen to Speed and Temperature Track curve
CURVE
生产管理
Enter into the screen to Setting porduction Imformation and
FLOW CHART
SPC Track Note
line of TH Keyboard
辅助功能
For backup purpose
ASS.FUN.
line of TH Keyboard
打印
Press this key to print the current page.
PR IN T
line of TH Keyboard
When the cursor moves to such as the time setup location,

press this button once to autom atically increase the data by 1.
line of TH Keyboard
When the cursor moves to suc h as the time setup location, press
this button once to autom atically de crease the data by 1.
line of TH Keyboard
In password logon state, pressing this button is equ al to moving

the cursor to [Enter] and then press the Enter bu tton.
line of TH Keyboard
When the curso r moves to such as the mold name changelocation,

press this button to switch Chinese/English input.
line of TH Keyboard
In password logon state, pressing this button is equal to moving

the cursor to [Cancel] and then press the Cancel button.
7
3. Explanation of the Parameter Setting
7 ABC 8 DEF 9 GHI
0-9 n umeric key s are used for data input in the data
4 JKL 5 MNO 6 PQR setting screen. When the ele ctric lock is in “OFF ”
State,these ten numbers are locked to ensure the data
will not be changed arbitrarily. In the meanwhile, there
1 2 3
are 26English letters and special symbols respectively
STU VWX YZ on 0-1num eric keys used for the input of Chinese and
English letters as well as the machine serial number.
[Delete]key is used to delete the error words during
清除
CLEAR 0 [ ]/ -.
entering the parameters and serial numbers. [Input]
key is used to se le ct the func tions dur ing funct io n
Selection and use d to confirm during item confirmation.
4. Cursor Key
Keys Usage
Skip key, pressing it will skip the cursor to the upper line
Escape key, pressing it will move the cursor to the left
Escape key, pressing it will move the cursor to the right
Skip key, pressing it will skip the cursor to the lower line
8
5.Operation Mode Selection Key
Keys Usage Remarks
手动
Pressing this key will enter the system
into manual state. There is an indicator on the left upper
MANUAL
of all keys. Pressing any key will turn
on this indicator, indicating the system
半自动 Is in this state. Every time the computer
into semi-automatic operation is started, the default state of system is
SEMI.AUTO anual operation.In case of the temperature
has not reached the set value, the system
电眼自动 is impossible to perform semi-automatic 、
Pressing this key will enter the system senr-automatic and time automatic
into senr-automatic operation operation s. The indicator will not turn
SENR.AUTO
on when the semi-automatic 、senr-
automatic and time automaticoperation
时间自动 key pressed till thetemperature reaches
the set value.
into time-automatic operation
TIME.AUTO
电热开/关马达开/关
6. Electrothermal ON/OFF key HEATER ON/OFF

and Motor ON/OFF key MOTOR ON/OFF
In the manu al mode, press the key once and the indicator a t the left u pper will turn on ,indicating
the function state has opened. Pressing the key again and this indicator will turn off, indicating
the function state has shut off. Repeatedly pressing this key, the functions will turn on or off in
turn. Up on the emergency switch stops, the motor will powe r off swiftly without affecting the
el ectro therm al ope ration.
9
7. Manual Operation Keys
Keys Usage Operation Conditions
开模
Mold-opening operations 1. Th e mold has no t opened to th e termination positio n.
MOLD OPEN
1.No rmal safety door inp ut;

锁模
2.Ejector re tracts till bum ping;
Mo ld-closing operation 3.Mo ld has not clo sed to the term inatio n posit ion;
MOLD CLOSE
4.The signals (mold-closing) of robot hands have been connected
when the robot hands are selected.
1.In case of time glue shot selected, the injection time has
射出 not completed;
2.In case of the position selected , i t has not reache d
Glue Shot Operation t he glue- shot ter mination position;
INJECT 3.Temperatures within all sections of material canister shall
no texce ed th e leewa y scope (without temp erature alarm)
1.When the electronic ruler is off duty, the time for launching
back is inadequate;
射退 2.When the electronic ruler is on duty, the position for
Suck back Operation launching ou t is inadequate;
3.The actual temperature of the reel has to be in the setup
SUCK BACK sco pe (n o temper atur e ala rm) a nd the ti me f or co ld st art
of t he sc rew is ad equa te;
1.Mold ope ning ha s come to the termin ate pos ition;
2. The neu tron withdrawal limit has been conne cted and the time
for withdrawal of neu tron is adequate; (when select neutron)
托模进 3.Mechanical hand signals (tra y mold) has been connected
Ejector advance operation ( when select mechanical hand);
4.When the electro nic rul er is on duty, the position of tray
EJECT ADV. mo de has not rea ched th e term inal po sition;
5.When the electro nic rul er is off duty, ① cho ose the trip:
has not re ached t he stop position. ②c hoose t he tim e: the
tim e calcu lation of tray mode is not ad equate ;
托模退 1.When the electro nic rul er is on duty, the position of tray
mo ld has not reac hed th e termi nal position;
Ejector return operation 2.When the electro nic rul er is off duty, ① cho ose the trip:
has notrea ched the stop positio n. ②c hoose the time : the
EJECT RET.
tim e calcu lation of tray mode is not ad equate ;
储料
1.Fe eding h as not come to the te rmination pos ition;
Feeding Operation 2.Temperatures within all sections o f material canister shall
not exceed the le eway scope (without temp erature alarm)
CHARGE
自动清料 1.Selection and use of automatic material removal;

Automatic Material Rem 2.Times of automatic material removal not completed;
oval Operation 3.Temperatures within all sections of material canister shall
AUTO PURGE not exceed the leeway scope (without temper ature alarm)
10
多次托模
1.The operating conditions are the same as those for ejection
Several Items Operation advance and liftoff;
2.Th e time of ejector setting has not completed.
EJECTOR
润滑
Lubricating Pump Work 1.Lu bricate total time hav e no end
LUBR.
公模吹气
1.Se lection and usage of male m old huff;
Male Mold Huff Operation 2.Th e time of male mold huff ha s not co mplete d.
AIR BLST. MOV.
母模吹气
Female Mold Huff 1.Se lection and usage of female mold h uff;
Operation 2.Th e time of fema le mol d huff h as not comple ted
AIR BLST. STN.
座台进 1.When the block limit selection is off duty, there is no conditions;
2.When the block limit selection is on duty, ① the lock mode stops
Nozzle advance operation
ON. ② Has not reached the block stop position; b. the time
NOZZLE ADV. calculation of the block is not enough;
座台退
Nozzle backward operation 1 . No condition;
NOZZLE RET.
1.If transfers mod e by hand, press this button in the m anual

调模 st ate, the i ndica tion ligh t wil l be o n, th at m eans you can
transf er m odeb y hand;
Mold-adjusting Selection 2.If autom atically transfers mode, press the button twice in
MOLD ADJ. th e manu al state , and the indication l ight will be on, that
m eans yo u can c onduc t autom atic tra nsfer o f mode ;
调模退 1.En ter the state of manual mode transf er;

Mold-Adjusting Backward 2.The mold-adjusting retract has not come to the termination
Operation position.
MOLD THICK
调模进
1.To select the mold-adjusting use state;
Mold-Adjusting Forward
Operation 2.T he m old-a djus ting a dvan ce has no t com e to the
MOLD THIN te rmin ation position.
11

中子A进 1.Selection and usage of Self-plugging A;
2.Chip-insertion A has not come to the termination
A
Chip-insertion Operation A position or the time has not completed;
CORE A IN 3.Liftoff has reaches its position or the liftoff time
has come.
中子A退
1.Selection and usage of Self-plugging A;
2.Chip-insertion A has not come to the termination
A
Chip-Extraction Operation A position or the time has not completed;
CORE A OUT 3.Liftoff ha s reac hes its positio n or th e liftoff time
has come.
1.Selection and usage of Self-plugging B;
中子B进
2.Chip-insertion B has not come to the termination
B Chip-insertion Operation B position or the time has not completed;
CORE B IN 3.Lif toff has reaches its posi tion or t he liftoff time
has come.
中子B退
2.Chip-insertion B has not come to the termination
B Chip-Extraction Operation B position or the time has not completed;
CORE B OUT 3.Lif toff has reaches its posi tion or t he liftoff time
has come.
中子C进
2.Chip-insertion C has not come to the termination
C Chip-insertion Operation C position or the time has not completed;
CORE C IN 3.Lif toff has reaches its posi tion or t he liftoff time
has come.
1.Selection and usage of Self-plugging C;
中子C退
2.Chip-insertion C has not come to the termination
C Chip-Extraction Operation C position or the time has not completed;
CORE C OUT 3.Lif toff has reaches its posi tion or t he liftoff time
has come.
1.Selection and usage of Self-plugging D;
中子D进
2.Chip-insertion D has not come to the termination
D Chip-insertion Operation D position or the time has not completed;
CORE D IN 3.Lif toff has reaches its posi tion or t he liftoff time
has come.
1.Selection and usage of Self-plugging D;
中子D退
2.Chip-insertion D has not come to the termination
D Chip-Extraction Operation D position or the time has not completed;
CORE D OUT 3.Lif toff has reaches its posi tion or t he liftoff time
has come.
line of TH Keyboard
Push N Operation 1. The upper l imit of the stocker has not come to the
end l ocat ion.
12

line of TH Keyboard
Pull N Operation 1 . No co ndition ;
line of TH Keyboard
Door open Operation 1. The safety door has not opened to the end
location or the time has not ended.
line of TH Keyboard
Door close Operation 1. The safety door has not closed to the end location.
line of TH Keyboard
Standby operation keys
line of TH Keyboard
Standby operation keys
8. Setting Scope of Numeric Items
Number Setting Items Setting Scope Unit
1 Time Setting Digital ≤600 .00 Second
2 Pressure Setting Digital ≤160 .0 Bar

3 Speed Setting Digital ≤99. 9 %
4 Back Pressure Digital ≤ 160.0 Bar

Digital ≤ 999.9(Measure)
5 Temperature Setting
Digital ≤ 600.0(set) ℃
6 Storage of Mold Data Digital ≤ 999 Number

7 Predicted Turnout Digital ≤9 99 999 99 PC
In case of the set values exceed the above-mentioned scopes, the system will not accept the
numbers set and keep the original set values. For the habit of data input, the data input of this
system is display from right to left.
13
User's Manual for TX118 V3.0 Chapter 3: Descriptions on setting parameters/functions
Chapter 3: Descriptions on setting parameters/functions
1. The Main Control panel while turning on

Connect with power, turn the red urgent stop switches, the operation light of the compute r-
RUN-flickers, t he following m enu shown on the display, now the control system is running
a nd it is ready to operate the m achine.
2010-03- 28 *Manua l* 20:38:08

Nozzle 1Segment 2Segment 3Segment 4Segment 5Segment oil temperature Mold number: 2512
34.2 34.3 34.1 34.1 34.1 34.3 **** G-18CUP
Setup: 50.00 s Operate: 2.14 s Cycle: 216.90 s
Pressure: 20.0 bar Flux: 20.0 % back pressure: 0.0 bar
Temperture.OK
3 3 66
0 99
7. 6 %
3 3 66
0 99
7. 6 %
Move mold: 59 3.9 mm Ejector: **** m m estimate production: 0 mode

Screw: 6.15 mm Screw speed: ** ** R/M current production: 0 mode
监视
Pr es s MONITOR key at a ny time a fter re -turning on the comp uter, an d th en enter the menu of
the monitor menu of the machine. This menu is for monitoring temperature and machine running
condition.The names and numbers of the moulds will be set in mould information menu.The
temperature scale and current oil temperature show the real value of each stage thus its information
cannot be modified. Each function of the menus is described as follows:
The descriptions on mode:
Mode Meanings
Motor is running
Electrical heating opened

Lubricator is lubricating.
14
2.The descriptions on display:
Display Meanings and descriptions
Manual The running mode of the machine；

Injector This section is heating；
Mold number The current mold number；

Movable mold Shows the current position of the mold. The unit: mm；
Screw Shows the current position of the screw. The unit: mm;
Thimble Shows the current position of the thimble. The unit: mm；
Pressure The set pressure value of the current movement;
Flux The set flux value of the current movement;

Prepar e mold number The number of mode opening of the current mode of the predicted production;
Output Record the numbers of mould opening for current mould number during the
automatic operation of the system;
Set The time value and counter data of the current movement;
When a time value set for current movement, only the operation time increase to
Operation the set time, the next movement starts. When it is the number was set, the acted
numbers will be shown on the display till the numbers reach the set counter date.
Whole process The real operation cycle time of the system;

When the a ctual te mperature i s not in the scope of setup scope, it w ill
In low temperature
display the abnorma l state of the current tempera ture in each area;
The Luo pole turns soon The number of rotation of the screw in one minute (unit: RPM);
15
3.Descriptions on alarm mode
Alarm Source Solution

Check if the switches of the front andrear exits
The mold closing stops and“ xits unclosed” are correctly connected with in put interface
Exits unclosed showed if you operatemode locking while
of X00、 X01 and X15、X16 and check if they
exits unclosed. can be pressed normally.
In“ Semi auto”mode, the exits remain Op en th e exits, take o ut th e products, close
Open Exits unopened while a single cycle ended . exits and than co ntinue the processing .
In automatic operation, when the inspecting Remove the failure of Ejecting forward
sensor is not“ ON” after thimble With and Ejecting backward and jud ge if there
Failure of sensor inspection drawing in sensor cycling mode and the are any long cover. T he conn ection lines
mid-time is over, it warns“ Failure of and the sensor itself should be mainly
sensor inspection”. inspected when the light of X04inp ut
po int a lwa ys shines.
When eje ct forward manually, the mould Re -ope rat e un locking, o r check posit ion of
opening not r each the pos ition of lock openi ng. ① When the electronic rul er
Mould opening not fixed Stopping mould opening; is on duty,check the number at the position.
②When theelectronic ruler is offduty,
check whether X12 is connect ed.
Clamping and open mould not completed Check the clamping and open mould process,
Clamping and open wi thin “ the ti me limit ation of the extend properly “ the time l imitation
mold not fixed on time mould opening or closing” of the mould opening or clamping ”if
it is normal.
I t will warn if it h as no t turn ed int o Check t he mould, extend properlyhe
Low pressure mold
high pressure when the l ow-pressure low pressure time ” if there is not any
protecting time is over
time is over. redundant objects.
Alarm w hen there is only one press in Check if the switches of the front and rear
X00、X01and X15、X16 . exit s are correctly connected within put
Failure of Exit
interface of X00、 X01 and X15、X16
And check if they can be pressed normally.
Plastic melting not complet ed within Check the plastic melting process and
“the time limitation of plastic melting” . find out if the plastic in plastic drum
Plastic melting not
has been run out. Extend properly“
completed on time
the time lim itation of plastic melti ng”
if it is norm al.
The plastic injection testing stroke Chec k pl astic inje cti on process a nd
switches X20 has not been pressed adjust the dev iat ion value of plasti c
Failure of plastic injection o r the electronic ruler has n ot reach ed in ject ion testing.
the plastic injection t esting point
during plasti c i njecti on.
Alarm w hen signal inputs motor Check if there is a prot ection on the oil
Failure of motor prot ection poi nt X16. hyd raulic m otor caused b y relay agai nst
overload.
W hen Auto producti on cycle time Check t he auto produ ction process,
Cycle time is over is longer than set [cycle time] extend properly the set [cycle time]
if it is normal.
16
Alarm Source Solution

Knockout core A not Machine h as chosen knockout core A Check if t he stop switches of the knock
completed. and B. It requires that the knock out out core A and B are connected correctly
Knockout core B not space of the kno ckout core must h ave and if they can be pressed normall y. Set
completed. been connected when eject forward a stop mode in function menu for knock
or multi-eject forward. out core A and B when you do not use t he
knock out core function.
T he machine stops when the output Solutio n: If you nee d the mac hine continues
stopping machine function started or R unn in g after th e output reached, just set
The set output reached the numbers of mould opening have The [stop after alarm] in production menu
reached the set output num ber. as [out]; or reset th e total mo uld opening
of the current mould num ber .
4.Descriptions on operation/prompt mode
Alarm Source
High temperature in 1,2,3, The real temperature related to the stage of the machine hopper is higher
4,5, stages Injection nuzzle. than the set top limited value.
(Maximumtemperature values = the setup temperature value + the setup maximum value).
Low temperature in 1,2,3, The real temperature related to the stage of the machine hopper is lower
4,5, stages Injection nuzzle. than the set down limited value. ( he set down limited value = the setup temperature value - the setup maximum value).
Temperature short circuit n

The real temperature related to the stage of the machine hopper is higher
1,2,3, 4,5, stages Injection than the set top limited value.
nuzzle
Auto stuff clearing up After the set number movement completed and while auto stuff clearing up.
completed
Auto mold adjusting
Auto mold adjusting completed when using mold auto adjusting.
completed
Auto mold adjusting
Auto mold adjusting not completed when using mold auto adjusting.
not completed
Enter manual mode first When operate manual keys in auto mold.
Functions not selected Certain function has not been selected when manual operate its keys.
How to select motor: Prompt when the semi-auto/auto keys are pressed,
Start motor as the motor has not been started.
Next cycle Prepared In auto mode, the mid-time between completing a cycle and starting next cycle.
Sensor prepared The mid-time has not been reached after withdrawing thimbles during auto sensor
cycling.
Exit mould adjusting When operate non-[adjust forward, backward and auto mold adjusting] keys in
mode first mold adjusting mold.
Enter mould adjusting When operate [adjust forward, backward and auto mold adjusting] keys in non-mold
mode first - adjusting mold.
17
5. Setting for celerity information
快速设定
Press CELERITY SET key, enter the menu for fsat setup 1 information, now as following:
2010.03.28 Fast setup1 10:07:12

Pressure Flux Place
Mold close slow 20.0 20.0 508.8 Mold close slow(s) *****
Mold close fast 50.0 80.0 109.0 low pressure protect(s) 20.00
Mold close low pressure 20.0 30.0 2.0 Mold close limit(s) 20.00
Mold close high pressure 120.6 25.0 *****
Mold open slow 20.7 20.0 50.0
Mold open fast 40.0 80.0 215.0 Mold open slow(s) *****
Mold open middle 60.0 70.0 550.0 Mold open limit(s) 20.00
Mold open low 45.0 20.0 600.0 mechanic hand Disable
Delay Tim e Eject Times
Ejector advance fast 60.0 80.0 ***** 0.5 0.8 2
Ejector advance slow 55.0 20.0 ***** ***** *****
Ejector hold 50.0 10.0 **** **** 1.0
Ejector return 50.0 40.0 ***** 0.6 *****
Hint:set range:0.00~600.00
快速设定
Press CELERITY SET key twice, enter the menu for fsat setup 2 information, now as following:
2010.03.28 Fast setup 2 10:07:12

Pressure Flux Time Place
Inject 1 Segment 20.0 20.0 ***** ***** Total time
Inject 2 Segment 50.0 80.0 ***** ***** 20.00
Inject 3 Segment 20.0 30.0 ***** ***** Inject method
Inject 4 Segment 120.6 25.0 ***** ***** Place
Inject 5 Segment 120.6 25.0 ***** *****
hold pressure 1 Level 40.0 20.0 1.00
hold pressure 4 Level 45.0 20.0 1.25 Back pressure
Eject advance fast 60.0 80.0 ***** 0.5 **** Cool time
Eject advance slow 55.0 20.0 ***** 150.00 15.2 30.00
Eject advance hold 50.0 10.0 220.00 20.2 Feed limit
Eject return 50.0 40.0 ***** 250 ***** 80.00
Hint:0.time 1.place
Fa st setup 1 an d 2 menu s are parameters c lus ter men us co mmon used by jet plastic e machin es.
These two menus c an provide important parameters needed daily adjustm ent by machines,
including: mold close, mold open, injection, hold pressure, plasticizati on, ejector forward .
18
6. Set moId close information
开锁模
M.PLT
Press key, e nter the menu for setting mold close information , now the menu is as follow ing:
2010.03.28 Mold close 10:07:12
system pressure: 20.0

593.9 mm system flux: 20.0
system back pressure: 0.0
slow speed fast speed low pressure high pressure slow mold close(s) ****
Pressure (bar) 20.0 50.0 20.0 120.0 low pressure protect(s) 30.00
Flux(%) 20.0 80.0 20.0 25.0 Mold close limit(s) 30.00
Place(mm) 508.8 109.0 2.0 Differential mold close Enabled
Hint:0.disabled 1.enabled
Machine R un Well mold close slow
Descriptions on setting parameters/ process/function mold
Action Slow Fast Low pressure high pressure
Pressure 20 50 20 12 0
Flux 20 80 30 25
Place 508.8 109 .0 2.0
(1). Process: while mold clos e, enter slow clamping first, and than enter fast clamping when the
stroke arrives at[508.8], and than enter low pressure clam ping w hen stroke runs another [109.0],
A nd than enter high p ressure clam pin g wh en strok e ru ns ano th er [2.0] till clam ping co mpleted .
Italarms [low pressure mold p rotection time is over ] when the low pressure time is over but not
enter the high pressure yet.
(2). Slow mold close: when the dynamic mold electronic ruler is [off duty], the time for slow lock
of the mode.
(3). Low pressu re p rotec tion : Set a sma ller low -pres sure time for mo ld clo se, it is best to be fitting ,
othe rwise ,the mold can no t be p rotected.
(4). Limitation to mold close: time limitation to mold close,please set it longer, and it is Better to
be fitting, othe rwise, the s ystem alarms [mold ope n/close not completed on time].
(5).Differential mold close: press input keys to select[on]or[off], output when select [on]for
quick mold close Y12, not output when select[off] for quick mold closeY12,
19
7. Set moId open information
开锁模
M.PLT
Press key twice, enter the setting mold open infor mation, the menu is as following:
2010.03.28 Mold open 10:07:12

slow speed middle speed Fast speed slow speed

Pressure 45.0 50.0 40.0 20.7 slow mold open(s) ****
Flux（ %） 20.0 70.0 80.0 20.0 Mold open limit(s) 30.00
Place 600.0 550.8 212.5 50.5 mechanic hand Disabled
Hint:0.disabled 1.enabled
Action Low Middle Fast Slow

Pressure 45 60 40 20
Flux 20 70 80 20
Place 600.0 550.8 215.5 50.5
(1). Process: while mold opening, enter slow mold opening first, and than switches to fast mold
Opening when stroke arrives at 50.5mm, and than switches to middle speed mold opening when
arrives at 215.5mm, and than switches to low speed mold opening when arrives at 550.8mm,and
than mold opening completed when arrives at 600mm
(2). Slow mold opening: when the dynami c mold electronic ruler is [on duty], the ti me for slow
opening of the mold.
(3). Mold open limit: time limitation to mold opening and clamping,please set it longer, and it is better to be
fitting, otherwise, the system alarms [mold opening/clamping not completed on time].
(4). The function of mechanic : if a manipulator needed, please select [on] for it. After [on]selected,the
machine will output manipulator signal while mold opening comp leted. Before mold close, the Next
cycle starts only after receiving the manipulator signal, and stop the output of it at the sam e tim e.
20
8. Set the plastic injector information
射出
INJECTION
Press key, enter the menu for setting plastic injector information, now the menu is as following:
2010.03.28 Injector setup 10:07:12

6.15 mm
system flux: 20.0
5Segment 4Segment 3Segment 2Segment 1Segment

Pressure 125.9 110.0 30.0 110.8 20.0 Injector total time
Flux（ %） 95.0 90.5 20.0 80.0 40.0 20.00
Injector method
Place 0.00 5.00 20.00 70.00 120.00
Place
Time **** **** **** **** ****
Hint:0.place 1.time
Action Segment5 Segment4 Segment3 Segment2 Segment1

Pressure 125 110 30 110 20
Flux 95 90 20 80 40
Place 0.00 5.00 20.00 70.00 120.00
(1).Process: while plastic injecting, 1 stage injects plastic first, and than switches to 2 stage when
a rriv es at 220 .0mm, and than switch es to 3 stage wh en arrives at 1 50.9mm, and than s witche sto
4 stage when arrives at 98.5mm, and than switch to pressure retaining when arrives at 10.0mm
(2). Injector total time; monitor the normal plastic injecting process. Equal time arrives when start
plastic injecting start timing and switch to pressure retaining whatever the arrives the distance or
not. Thus the injecting time should be set longer than real time.
(3).injector m ethod: ① when the screw electronic ruler is on duty, you can cho ose [position] or[time]
a . If you sel ect [posit ion], the ejectio n will be pres sure keeping through the position of the
Electroni c Rule r; b. If you s elect [time], the ej ection will b e pressure keeping through tim e.
②when the scre w electronic ruler is off duty, you ca n select [trip] or [t ime]. a. If you sel ect
[trip], the ejection will be pressure keeping through trip; b. If you select [time], the ejection
will be pressure keeping through time.
21
9. Set the hold pressure information
射出
Press INJECTION key tw ice, enter the hold pressure inform ation , the menu is as following:
2010.03.28 Hold pressu re 10:07:12

6.15 mm
system flux: 20.0
4Level 3Level 2Level 1Level

Pressure 20.0 35.0 50.8 55.0 Injection check Enabled
Flux 20.0 25.0 35.0 20.0 _ 2.00
allowable deviation +
Slope 1.00 1.10 2.59 1.25 collect mold number 20
Time Disabled Disabled Disabled Disabled reference standard 20.00
Hint: set range:20~100

5Seg P re s
Level 4 Level 3 Level 2 Level 1 125.9
50 55
35
Level 4 Level 3 Level 2 Level 1
Pres 20 35 50 55
20
Flux 20 25 35 20
Time 1.00 1.10 2.59 1.25 (The function of slope)

(1). Process: when enter pressure retaining after injecting, enter the1 stgrade pressure of pressure retaining
and speed movement first, and than [the 1 st grade time is over] enters the 2 nd grade of pressure retaining,
and than enter the 3 rd grade pressure retaining through [the 2 nd grade pressure retaining is over], and
than switches to plastic melting delay after [the 3 rd grade pressure retaining is over]
st
(2). How to use: it will be controlled as following when only 1 pressure retaining control is needed for
molding condition: key the 1 pressure retaining time in the box of 1 st grade time, pressure retaining
st
2nd time [0.00, it is 0 when (out)], pressure retaining 3 rd time [ 0.00, it is 0 when (out)].
(3). The function of slope: Controlling on pressure is for retaining pressure or change of slope. Refer to the
set menu, the real output pressure is as the picture above right.
(4). Jection check: you can select [on duty] or [off duty], when you select on duty, in the mode of
hal f/full autom ation, com put er w ill get the average val ue 20-100 mode ej ecti on e nds as the
ejection te st point . Users can set up t he perm itte d error value scope on the pre ssure keepi ng
page. If surpass the se tup mode num ber, and if i t is under the te st scope or ove r the te st, you
will hear the alarm [the ejection is failed], at the same time, the production management will
regard it as the defect.
R
22
10. feed/suck back/cooling setup information
储料
FEEDING
Press key , enter the feed/suck back/cooling setup information ,now the menu is
as following:
2010.03.28 Feed/suck back/cooling setup 10:07:12

6.15 mm
system flux: 20.0
Front ejector Feed 1 Feed 2 Back ejector Cooling tim e

Pressure (bar) 30.0 120.0 80.0 50.0 30.00
back pressure (bar) **** 15.0 20.2 **** Feed limit
80.00
Flux（% ） 25.0 85.0 20.0 43.0 Feed delay
Place 20.0 150.0 220.0 250.0 1.0
Hint: set range:0.0~99.9

Action Front ejector Feed 1 Feed 2 Back ejector
Pressure 30 120 80 50
Back Pressure 15 20
Flux 20 85 25 43
Place 20.0 150.0 220.0 350.0
(1). Process: After retaining pressure, front drawing first, switches to melting 1 when arrives at 20.0mm,
and than swi tches to melting2when a rrives at 150.0mm, a nd than switches to back drawi ng
when arrives at 220.0mm, and than plast ic melting compl eted when arrives at 350.0mm.
(2).Feed lim it Tim e : the time for monitoring no-stuff. The uncom pleted plastic melting will be taken
as no-stuff when time is over. So set the time limitation longer than real plastic melting time,
otherwise it alarms [plastic melting not completed on time].
(3).Cooling time: In auto m ode, coolin g time star s just after plastic injecting pressure retaining. The
time for plastic melting and drawing is a part of cooling time.When the process time is longer
Than cooling time, the cooling time is over. Mould can be opened only after plastic melting/
drawing completed. Otherwise mould will be opened as soon as the cooling time is over.
23
11. Set the stuff auto-clearing up information
储料
FEEDING
Press key twice, enter th e menu for setting the stuff auto-clearing up information, now
the menu is as following :
2010.03.28 Auto clear setup 10:07:12

6.15 mm
system flux: 20.0
Inject Feed Suck Back

Auto material clear Enable
Pressure(bar) 65.0 120.0 60.0
material clear times 5
Flux(%) 70.0 85.0 55.0
Restore time 1.00
Time 2.55 10.50 3.5 8
Hint: set range: 0.00~600.00

Inject
[NO]
Feed Suck Back Times of stuff clearing up ？
[Yes]
[End]
(1). Process: How to use the stuff auto -clearing up function. In man ual m ode, press the k ey of stuff
auto-clearing up , the system starts the stuff a uto-clearing up process, first is the process of with
drawing, a nd than c ycles automatically according w ith proc ess shown in the d iagram above.
(2) Times of stuff clearing up: the times of repeating plastic melting and injecting.
(3). Automatic cleaning of materials: Select On Duty, press the [automatic clearing of materials]
button to clear the materials.
(4). Material restoring time: when it automatically operates, and after the block finishes, start to
operate the storage materials, the time accounted returns the ejection movements.
24
12. Set the nozzle information
座台/调模
Press NOZZ/ADJ. key, enter th e menu for settin g no zzle information , no w th e men u is as fo llowing :
2010.03.28 Nozzle setup 10:07:12
6.15 mm
system flux: 20.0
Nozzle advanceslow Nozzle advancefast Nozzle return

Pressure 20.0 35.0 50.8 Auto Nozzle return
Disable
Flux 20.0 25.0 35.0
Nozzle return end method
Place ***** ***** *****
Location
Time 1.00 ***** *****
Hint: 0.time 1.location

Mac hine Run We ll mold close slow
(1). Bl oc k's slow moti on: ① wh en t he elec tronic ruler is off duty, the bl oc k wi ll e ncounte r the
block stop swi tch [X06] a nd then will b e inserted i nt o t he block slow motion and die com
bination. Th e time ac counti ng st ops wh en c ome to the block. ② when the e lectronic rule r
Is on duty, the speed of the block is controlled by electronic ruler. (Function: to prevent crash
and to protect the service life of die.)
(2 ). Auto table:[off], [p la stic me lting co mpleted]or[coolin g comp leted] can b e selected .If [plastic
me lting completed] is se lected, with draw in g after plastic melting c om pleted in au to m ode.
(3). Block termination methods: ① When the electronic ruler is off duty, you can select [trip] or
[time], if you select trip, the automatic block withdrawal will retreat to the back of the block
and stop at the location of [X07] switch control; if you select time, the withdrawal of autom-
atic block will be controlled by the setup time. ② when the electronic ruler is on duty, select
[Position] or [time], if yo u select position , the withdrawal of automatic bloc k will be controlled
by the position of the electronic ruler; if you selec t time, the w ithdrawal of autom atic block will
be controlled by the se tup time . (N ote: in the state of manual sta te,press [bloc k ba ck] button, the
m ovement of block withdr aw al will not be limited)
25
13. Set the mold adjusting information
座台/调模
Press NOZZ/ADJ. key twice, enter the menu fo r setting mold adjusting, now the menu is as following:
2010.03.28 Mold adjusting setup 10:07:12
system flux: 20.0
Mold thick Fine adjust Mold thin

Pressure 20.0 35.0 50.8 fine adjust method Time
Flux 20.0 25.0 35.0 fine adjust tim e 6.0 0
Adjust method Manual Mold close time 12.00 fine adjust teeth number ***
Hint: 0.time 1.teeth

(1).adjust method: [Manual] or [Auto] can be selected, the pressure for mould adjusting is about
20- 50 bar, the speed is 30-60%.
(2).Fine adjusting method: [Time]or [gear number] can be selected. Select [time] if the machine is
not mounted with sensor; the initial value is controlled by [time]; select [gear number] if there
is a sensor, the initial value is controlled by [gear number].
(3).The time of mold closing: In auto mould adjusting, time limitation for mould closing.
(4). How to u se auto mold adjusting: Se lect[auto]for mo ld adju sting, press the key[mold adjusting]
and [auto mo uld adjusting], and than ente r the mode of au to mould adjusting as soo n As the exit
shut. The movement pressure and flux of adjusting f orward and backward in the proces s of
auto mould adjusting is controlled by a set value in the fine adjusting box. The sound of can be
heard and [mould adjusting completed] shown after the mould adjusting completed.
(5).While adjust mould manually o r automatically, the forwa rd tim e of m ould adjus ting is
controlled by stop limit .
26
14. Set the ejector forward information
托模/中子
EJE/CORE
Press key , enter the menu for setting ejector forward, now the menu is as following:
2010.03.28 Ejector setup 10:07:12
Ejector return Ejector advance fast Ejector advance slow Keep

Ejector times
Pressure 45.0 55.0 50.0 50.0
3
Flux 45.0 20.2 10.0 10.0
Place ***** ***** ***** ***** Ejector Method
Delay 0.6 0.5 **** **** times
Time **** 0.8 **** 1.0
Hint:0.times 1.vibrating 2.retaining
(1). Time s fixed : [Ejecting forward] → [Ejecting backward stop] as a cycle, move in according
to tim es.
(2) Vibrating: [ ejecting forward stop] → [ejecting forward stop, off] as a cycle, the movements
are set in according to the times of the ejecting forward. The ejecting ba ckward movement ends
when times finished.
(3) fo rw ard retaining: U se d in semi-auto . Sto ps w hile ejectin g forward m ovement reac h its limits,
an d no t e jecting backw ard until be fo re closing m ould in n ex t c yc le .
(4). Backward delaying: after ejecting forward and backward completed, the ejecting backward
move ment occurs while the set time delayed.
(5). Forward delaying: after mould opening completed, the ejecting forward movement occurs
while the set time delayed.
(6). Retain ing function: if the retaining time is set a s 0, there is n o retainin g function. The re taining
function is fo r retaining pressure, spe ed and s ta rting retain ing time for the output after e jec ting
forward com pleted. Th e retaining movem en t is complete d as so on as the time is over.
(7) [Note ]: A when do manual m od e holding , the number will no be limited. (if do manual repe ated
mode holding, the number will be lim ited) B. If you s et t he num ber of mode hol ding at , the
functionof mode holding c an not be o n duty.
27
15. Set loose core information
托模/中子
Press EJE/CORE key twice, enter the menu for setting core, now the menu is as following:
2010.03.28 Core setup 10:07:12

Movement mold
system flux: 20.0
593.9 mm
Core A in Core A out Core B in Core B out

Pressure (bar) 65.0 65.0 40.0 35.0
Core A Disable
Flux (%) 35.0 50.0 25.0 15.0
Time **** **** 3.0 3.0 A method Way
Count *** *** *** *** Core B Disable
Start the way front mold close Mold close stop Front high pressure Front modeopen B method Time
Start the place ***** ***** ***** *****
Hint:0.time 1.way 2.count

Machine Run We l mold close slow
(1) Core starting: there are [stroke] and [position] for options. Choosing [stroke], then it will be
controlled by stroke setting values; choosing [position] then it will be controlled by position
setting values
(2) The function of loose core A: [On] or [Off] can be selected.
(3)The function of loose core B: [On] or [Off] can be selected.
(4)M ode A. [Time], [stroke] and [count] can be selected. If [time] selected, set the time till the
mo ve men t of lo ose core A termin ated ; if [stroke] selec ted, the mo ve men t of lo ose c ore will no t
terminate until the stop signal [X25, X26] of input point shows ON; if [count] selected, pipe
Thread control can be taken, and the movement termination is decided by the number of pipe
tread pulse inputted through [X25 ].
(5). Mode B: [Time], [stro ke] and [count] can be select ed. If [time ] sele cted, set the time till the
mov ement of loose core B terminated; if [stroke] sele cted, the movem en t of loose core w ill not
terminate until the stop signal [X30, X31] of input point shows ON; if [count] selected, pipe t
Hread control can be taken, and the movem ent te rmina tion i s deci ded by the number of pipe
tread pulsein putted through [X30].
(6). Time/gear numb er: Time or gear number c an be set in this bo x, when [time ] is selecte d for loose
core A and B, the set value in the box is time. When [count] is selected for loose core A and B,
The set value in the box is gear number.
(7). Start the trip: the neutron start the position of movement (neutron in: [before lock the mode],
[before the low pressure], [before the high pressure] and [the lock mode stops]; neutron out:
[be fore the m ode open ing] [before the mi ddle spee d], [before the low speed] and [the mode
opening stops]), tha t is, w here the template is moving, s etup the action of neutron A and B.
(8). Start position: The position for starting the movement of core knock in or knock outwhere the
mould stops-- is a set value for the movement of core loose A and B.
28
16. Set loose core CD information (Note: This page will not be valid unless the host is
PS900AM).
托模/中子
Press EJE/CORE key third, enter the menu for setting core, now the menu is as following:
2010.03.28 Core setup 10:07:12

Movement mold
system flux: 20.0
593.9 mm
Core C in Core C out Core D in Core D out

Pressure (bar) 65.0 65.0 40.0 35.0
Core C Disable
Flux (%) 35.0 50.0 25.0 15.0
Time **** **** 3.0 3.0 C method Way
Count *** *** *** *** Core D Disable
Start the way front mold close Mold close stop Front high pressure Front modeopen D method Time
Start the place ***** ***** ***** *****
Hint:0.time 1.way 2.count

Machine Run We l mold close slow
(1) Core starting: there are [stroke] and [position] for options. Choosing [stroke], then it will be
controlled by stroke setting values; choosing [position] then it will be controlled by position
setting values
(2) The function of loose core C: [On] or [Off] can be selected.
(3)The function of loose core D: [On] or [Off] can be selected.
(4)M ode C. [Time], [stroke] and [count] can be selected. If [time] selected, set the time till the
mo ve men t of lo ose core C te rm in ated ; if [stroke ] selecte d, th e mo ve men t of lo os e core will not
terminate until the stop signal [X25, X26] of input point shows ON; if [count] selected, pipe
Thread control can be taken, and the movement termination is decided by the number of pipe
tread pulse inputted through [X25 ].
(5). Mode D: [Time], [stroke] and [count] c an be selected. If [time ] sele cted, set the time till the
mov ement of loose core D terminated; if [stroke] sele cted, the movem ent of loose core will not
terminate until the stop signal [X30, X31] of input point shows ON; if [count] selected, pipe t
Hread control can be taken, and the movem ent te rmina tion i s deci ded by the number of pipe
tread pulsein putted through [X30].
(6). Time/gear numb er: Time or gear number c an be set in this bo x, when [time ] is selecte d for loose
core C and D, the set value in the box is time. When [count] is selected for loose core C and D,
The set value in the box is gear number.
(7). Start the trip: the neutron start the position of movement (neutron in: [before lock the mode],
[before the low pressure], [before the high pressure] and [the lock mode stops]; neutron out:
[be fore the m ode open ing] [before the mi ddle spee d], [before the low speed] and [the mode
opening stops]), tha t is, w here the template is moving, s etup the action of neutron C and D.
(8). Start position: The position for starting the movement of core knock in or knock outwhere the
mould stops-- is a set value for the movement of core loose C and D.
29
17. Set the air blow information
托模/中子
Press EJE/CORE key thrice, enter the menu for setting air blow information, now the menu is as
following:
2010.03.28 Air blow setup 10:07:12
Movement mold system flux: 20.0

593.9 mm
Air blow male Air blow female

Time 1.5 2.3
Delay 0.2 0.0
Start the place ***** *****
Start the way beforemoldopen before mold open
Function method Enable Enable
Hint:0.disable 1.enabled
(1) . Why blowing air: This function can be used in the stamping mold that need air blow.
(2).Time delay: Delay first when arrives automatically at the position of air blow, and than blow
air when delay time starts.
(3).Start the way: you can s elect[before the mold opening] or [after the mol d opening] to set the
value of blowing.
(4) . Start ing pos ition: [Pre -mold ope ning] c an b e selec ted. [Pre-m ol d op ening] is t ake n a s a set
value for the movement of air blo w.
(5).Function mode: [On] or [Off] can be selected, no movement of air blow if [Off] is selected.
Mold end，delay count
Blow Male
Mold end，delay count
Blow Female
30
18. Set time/count information
时间
TIME
Press key , enter the menu for setting time/count information , now the menu is as following:
2010.03.28 Time/count setup 10:07:12
lubrica te mold number 1 cycle waiting time 1.00

lubricate total time 8.00 manual action time limit 99.00
lubricate time 4.00 fault alarm time 10.00
lubricate intermittent 1.00 cycle time 120.00
PC open time 8 1
Motor running time 18 8
Motor running time 14 4
Hint:range:0.00~600.00
(1). Lubricate mold number: Count mold opening times. The oil pump starts when mold opening
times reach the set value.
(2). Lubrication Total time : the total time spent in this lubrication.
(3). Lubrication time: the output of the repeated operation with the total time for lubricatin.
(4). lubricate interm ittent:The interval of the repeated operation with the total time for lubricatin.
(5 ). Cy cle Wa it time: During au to proce ss, it is the time be tween completed thimble movem ent and
startin g a mo vemen t of mou lds clam pin g of ne xt cy cle.
(6). Cycle time: The ti me limitation to operation cycle in au tomatic proc ess. The system alarms
[cycl e time is ove r] whe n the r eal ope rating time is longer than cycle time limitat ion.
(7). Movement time limitation: the max time permitted when output movement.
(8). Error alarm bell: The max time when error output occurs. To avoid long time alarming, the
bell stops alarm when time is over.
(9) Alarm interval: The time between alarm output and stop in alarm time.
(10). L ubrication p rocess: As it shows in the follow chart ,During the output time o f lubricatio n, if it fails
to detect any lubrication pressure signal, it would trigger an alarm, telling that the lubrication
is failing. If “opping working” after the failing of lubrication is chosen, then it would stop
lubricating and would change to work in manual mode and stop the engine after the cycle of
the alarming.
Output Lubric space
Lubrication total time
31
19. Set temperature information
温度
TEMP.
Pr ess key, enter the menu for setting temperature information , now the menu is as following:
tem perature test Temperature setup 10:07:12
Ejector 1Segment 2Segment 3Segment 4Segment 5Segment

Actual 34.6 34.8 34.9 34.9 **** ****
Setup 34.3 34.9 34.9 30.0 ***** ****
State Well Well Well Well ***** ****
M aximum *** 5.0 5.0 5.0 *** ***
M inimum *** 5.0 5.0 5.0 *** ***
Ejector met hod Open Half temperature functions Close

Cold boot 12.00 electric heat state Close

The set temperature value is 0.1℃( Celsius). The temperature of the hopper of injection molding machine
is close-loop controlled after it is fed back to controlling system by K style thermal electriccouple.
The system provides total 6 stages of temperature control and 1 stage oil temperature test ing. [Open-
loop] /[close-loop]can be selected to control temperature for injection nozzle. The system monitors
Th e te mpera ture in eve ry are a to find out if the te mperature over passes the set top and bottom
limitation. It cannot inject or me lt p lastic if the temperature is lower tha n the bottom limitation
and th an the cold pr eve nting scre w starts. It alarms whe n the tempera ture is highe r than t he top
limitation. The temperature of e ach sta ge is show n on the main menu.
Half of temperature functions: select use, at this time, the temperature setup value is half of the current
showed setup value.
Cold boot: After the boot, the actual temperature in each area will be within the setup scope.
部分塑胶on密
References 度 plastic
some 与料 densities
管加热and 温pipe度 heating
参考资料
temperatures
原料简名
Material abbreviation 密度
Density 加热温度º
Heating temperature
C 原料简名
Material abbreviation 密度
Density 加热温度º
Heating temperature
C
A.B.S 1.01-1.05 190-270 PMMA 1.17-1.20 180-260
PS 1.05 190-240 PPO 1.08-1.09 260-330
A.S 1.06-1.07 180-250 PA/NYLON 1.08-1.17 230-290
H.P.S 1.05-1.08 220-280 NYLON66 1.03-1.15 280-330
L.P.S 0.91-0.93 150-260 PVC/S 1.20-1.40 150-180
H.P.E 0.94-0.96 190-260 PVC/H 1.30-1.58 160-200
P.P 0.98-0.90 200-290 P.E.T 1.38-1.41 280-310
P.C 1.2-1.22 280-320 P.T 1.41-1.52 220-280
P.O.M 1.41-1.42 190-230
R
32
20. Set temperature 2 information (Note: This page uses PS900AM host).
温度
TEMP.
Pr ess key, enter the menu for setting temperature 2 information , now the menu is as following:
tem perature test Temperature 2 setup 10:07:12
6Segment 7Segment 8Segment 9Segment 10Segment

Actual 34.6 34.8 34.9 34.9 ****
Setup 34.3 34.9 34.9 30.0 *****
State Well Well Well Well *****
M aximum *** 5.0 5.0 5.0 ***
M inimum *** 5.0 5.0 5.0 ***
Half temperature functions Close electric heat state Close
Temperature setup 2: Add the parameter setup page for temperature section;
33
21. Set warm-up information
温度
TEMP.
Press key twice, enter the menu for setting warm-up information , now the menu is as following:
2010-04-12 pre-heat setup 16:40:30
Pre-heat function Enable
Week Monday Tuesday Wednesday Tursday Friday Saturday Sund ay

Set ON OFF OFF OFF OFF OFF OFF
On- time 13.00 00.00 00.00 00.00 00.00 00.00 00.00
Set ON OFF OFF OFF OFF OFF OFF
Off- time 13.00 00.00 00.00 00.00 00.00 00.00 00.00
Hint:0.OFF 1.ON
温度
TEMP.
Press key third, enter the menu for setting chart of observation , now the menu is as following:
Temperature setup Temperature Observation Temperature curve

Actual 34.6 34.8 34.9 34.9 ***** *****
Setup 34.3 34.9 34.9 30.0 ***** *****
State Well Well Well Well ****** ******
Setup 300
Actual 200
100
Description on setting parameters

Warm-up function: Can set a time for seven days a week in advance. The system controls the heating system
to heat through the set value of the intraday [on]/[off] time. The system heats automatically the hopper to
working temperature before operator comes to the office. The operator's waiting time for heating hopper
is decreased.
*[note]: The input value of time adopts the input value of 24 hours system. 00:00 is 12: 00 Midnight.
34
22. Set mold information
资料
DATUM
Press key, enter the menu for setting mold information, now the menu is as following:
2008-07-17 mold data setup 14:30:52
mold number 0 Read Save Delete

mold name A Cup AB C enter
mold view
Mold number mold name saving date
0 A Cup 2010-6-10 14:38:52
1 B Cup 2010-6-07 13:39:52
2 C link 2010-6-06 13:30:52
(1 ).Mo ld nu mber : this sy stem can sto re 10 m ou ld nu mbers. Th e sys tem can prov id e a utom atica lly
the informa tion of the m odified m old n umb er after they have be en mod ified.
(2 ).Ho w to store mo ld : Mo ve cursor to the box of m old nu mbers, key in th e mold n umb er; and than
move the cursor to the box of t he na me of the mold, key in the name of the mold; this system
provides the input mold wit h E ngl ish/Chine se phonetic a lphabe t; move the cursor tobox of
st ora ge after the name has been ke yed in and than pres s [enter] t o st ore the na me .
(3).How to get mold: Move cursor to the box of mold numbers, key in the mold num ber that will
be re ad out, move the cursor to the box of reading out, press[enter]t o read out. The funct ions
of getting mold is limited within manual mo ld to p re vent a ccid en t oc cu rs; in the semi-auto/auto
m old, the accident is caused by the influence of bad product s, which c omes from the sudden
varyi ng of the set pa rame ters i n the menu.
(4).How to delete: Move cursor to box of mold number, key in the mold number that will be
deleted, and than move the cursor the box of deleting, press the [enter] to delete. The current
mold number can not be deleted.
(5).How to check mold: M ove cursor to the box of mold browsing, re ad it through the rolling
menu by using up and down key.
35
23. Amend history information
资料
DATUM
Press key twice, enter the menu for amend history information, now the menu is as following:
2010-04-17 Amend history 14:30:52
record times 3 Show Record all delete

amend t ime amend page Amend item original value amen d v alue
14:38: 52 Mold close middle speed 0.00 9.00
13:38: 52 Hold pr essure low pressure 0.00 30.00
12:38: 52 Mold open 3Level Pressure 0.00 20.00
(1).Page number: This screen c an keep at most 9 99 ite ms of records, press or ，press
butto ns to move up or down cursor to view the re vised informatio n.
(2) . Printing: start printing function.
36
24. Set special parameters
Press 1 STU key in the home menu, enter the menu for setting special parameters, now the menu
is as following:
2010-04-17 special parameters setup 14:30:52
special parameter
M iddle pump 30.0 %
language selection
LCD:800X480
Ethernet
The Li st of sensor
Manage Sensor
(2) Mid / big pum p start: when the setup executive action flow value is bigger than the setup mid/
big pump flow output value, the mid/big pum p output point will have outp ut.
(3) Move the cursor to select the [special parameters>>] bu tton, press the inp ut button, a new page
will pop up. At this tim e, the sc reen disp lays as follow s:
System menu Next

IP para State
special parameters setup Sales management setup
LCD contrast Adjustment 30 Sales Engineer login

LCD brightness adjustment 80 Remove the Function of Stopped setup
LCD color setup Normal
LCD backlight time 6 Connet state
Function of key sound Enable Current IP:192.168.0.1
Correction of key sound 6 Current state:connect
TouchPanel Correction Test
37
(3a) Adjustment of LCD contrast: move the cursor to this place, input the data [adjustment range
"0-100%"]. Under appropriate brightness, the higher the contrast is, the richer the color will
be (Note: when LCD is the STN screen, it can be valid).
(3b) LCD brightness adjustment: move the cursor to this place, input the data [adjustment range
"0-100%"], the screen will display the darkness & brightness degree according to the data entere d.
(3c) LCD color setup: the system can provide [normal/anti-color] two options, move your cursor
to this place, press [input] button to select LCD color display.
(3a) LCD backlight time: the system has the function of screen protection, the background light
time is adjustable, the setup scope is 1~6 minutes. If the keyboard is not pressed in the setup
time, the background light will be automatically turned OFF. (Note: if any button is pressed,
background light will be on)
(3e) Function of key sound: Select [use], you will hear a "tick" sound when the key is pressed, if
do not select, no sound.
(3f) Key sound scope: move your cursor to this place, input the data[scope "0-10"]to adjust voice
volume.
(3g) Correction of Touchscree n: click on the [Correction] button to enter the correction page (Note:
only if keyboard has the touch function, the correction can be valid)
(3h) Network connection status: the network connection status is indicated with colors.
(3i) Current IP: show the IP address of the machine.
(3j) Current connection state: show the network connection status: disconnect / connect.
(4) Move the cursor to select[language conversion>>]button, press the input button, a new page
will pop up. The screen displays as follows:
System language Return
Chinese English
Russian Japanese
(4a) Language options: the system provides [Chinese / English / Russian /Japanese]the four language
options, move the cursor to th is place, press the [input] button, you can carry out the conversion.
(Note: the language categories of the system can be set up by users)
38
25. Set Ethernet information
Mo ve t he cursor to select [Ethernet] butt on, pres s the ent er button to e ject a ne w page, whi ch
wil l display the following information:
Ethernet/ CAN-Bus Configuration Return
Ethernet Setup CAN Setup

Et hernet Use Own ID 1 500 Acceptance ID 1 600
Remote Update OPWIN Allow Own ID 2 0 Acceptance ID 2 0
IP 192.168.0.250
Own ID 3 0 Acceptance ID 3 0
Mask 255.255.255.0
Gateway 192.168.0.1 Own ID 4 0 Acceptance ID 4 0
Gateway FF:FF:FF:FF:FF:FF Own ID 5 0 Acceptance ID 50
Rev ise Rev ise
Parameter Setup Instructions
(1 ) Eth ernet: With the re mote co mmunica tio n fun ction, the user ca n p repa re pr og rams an d cha ng e
different versions of software remotely. The network connection software provided by us allows
t he ne twork connection and mana gement of 255 i njecti on molding for production machines
by one PC h ost and the produ ction o f each mach in e can b e calculated a ccu rately and p rod uctio n
data can be printed and managed conve niently.
(2) Remote OPWIN Update: The update it em can be respectively set as [Allow /Forbid], choose
[Allow] to prepare programs remotely and change different versions of software and conduct
system program updates.
(3)CAN_ bus: Such setu p can realize the functio n of one k eybo ard connecting with m ultip le ho sts.
Note :
a . T he a bo ve re vised p aram eters w ill n ot co me into effect un le ss th e c urso r mo ve s to [Revise ]
for co nfirma tio n and a restar t is mad e.
b . T he k ey bo ards with Ethern et fu nc tion include T C an d TH series.
c . T he k ey bo ards with CAN-bus f un ction in clud e TH series.
39
26. Set fingerprint base management information
Move the cursor to select [Fingerprint Base Management>>] button and press the Input button
to eject a new page. In such case, the page will have the following display:
Sensor Management Return

Sensor ID name Level: saving date Sensor Function On
1 Lee san 6 super 2010-6-10 14:38:52 sensor Registration
Registration Number 0
Logon Level 6 super
Logon Name
Ready......
Cancel English Input Enter
Delete sensor
Registration N umber 0
Cancel Enter
Clear sensor
Parameter Setup Instructions
(1) Fingerprint Function: [Off] and [On] are available. When [Off] is chosen, you should log on
with password; when [On] is chosen, you should log on with fingerprint.
(2) Fingerprint Registration: ① Fingerprint Registration Content Instruction
a. Registration No.: The serial number of fingerprint, i.e. finger ID.
B. Logon Level: There is [1 Average], [2 Manage], [3 System], [4 Intermediate], [5 Advanced]
or [6 Super] available, meeting the demand of the management of different levels of people.
c. Registration Name: The name of the fingerprint owner;
d. Cancel: Cancel the operation of this fingerprint registration;
e. Chinese/English Input: Switch Chinese/English.
F. Enter : After fingerprint registration succ eeds, press this bu tton to e nter the curre nt info rmatio n
to the fin gerprint b ase.
② Fingerprint Registration Method: In [Registration No.], input the fingerprint ID not available
in the fingerprint-> Choose logon level->Input logon name-> Move the cursor to [Enter] and
press the Input button; when the system reminds you of [lease put your finger in], be sure to
put the finger to be registered flatly into the keyboard fingerprint sensor and press gently for
several seconds until the sy stem reminds you of [lease put your finger again]? > Take your fin ger
away from the fingerprint sensor-> after fixing the distanc e, input your finger again (the sam e as
the first time ) until the system reminds yo u o f OK, please press the Enter button to comple te the
registration? > Move the cursor to [Enter] and press the Input button to add the current information
into the fingerprint base-> Complete.
(3) Delete Fingerprint
a. Registration No.: Input the fingerprint ID to be deleted into this column.
b. Cancel: Delete the fingerprint.
C. Enter: After the fingerprint ID to be deleted is input, press this button to this button to delete
the information in the fingerprint base related to the fingerprint ID from the fingerprint base.
40
27. Setup of sensor Logon List Information

Move the cursor to select [Fingerprint Logon List>>] button, press the Input button to eject
a new page whose display is as follows:
Sensor list Return

Sensor ID name Level: Logon Date/Time Logout Date/Time Yield Clear List
1 Lee san 6 super 2010-6-10 14:38:52 2010-6-10 14:40:42 0
Current Count
4
Yield
0
(1) Fingerprint Logon List: Records the user's fingerprint, name, level, logon time, cancellation
time and the number of molds produced in such period.
(2) Current Record No.: Displays the logon information lines in the fingerprint logon list.
(3) Yield: Displays the total of molds produced.
Note: The keyboards with fingerprint function include TC and TH series.
41
User's Manual for TX118 V3.0 Chapter 4 production management
Chapter 4 production management

1. Set porduction Imformation
生产管理
Press FLOW CHART key , enter the menu for setting production information, now the menu is as following:
2009-07-17 production mana gement 14:30:52

Setup mold number one mold number Output number Good product inferior product
4000 4 1000 3900 100
Warn stop Disable number clear ze ro OFF production record clear
Date one mold number Output number Good product inferior product
08-15 10 :16 4 1000 3900 100
Hint:0.OFF 1.ON
(1) The quality products equal to the num ber of the opened m old times the amount of one mold min us
rejects. The rejects are contro lled through ejecting testing function. When ejecting testing function
is on, just like in stroke. W hen too much or too less stuff occurs, the rejects will incr ease am ount
value of one m ould, and [ Failure of pla stic] alarms .
(2). Set mold numbers: In the mold numbers setting of pre-production, the system starts alarming when
the numb er of mold opening arrives at the first 5 molds till it reacheded The set output .
(3). Warn Sto p : [On] or [Off] can be selected. It will continue producing even arrives at the set mold
number if [O ff] has been selected till an operator stops it.
(4). H ow to check production reco rds: Move cu rsor to the box of produc tion records, read it thr ough
the rolling m enu by using [↑↓] key.
42
2. SPC Tracing record

生产管理
Press FLOW CHART key twice, enter the SPC Tracing record management, now the menu is as follows：
2009-07-17 SPC track record 14:30:52

intermittent cycle 0 record cycle 999 record item number 1 Print record clear
Time mold number cycle time pressure keep switch pressure keep position material position Mold openposition
10:1 6 1 15.16 0.50 0.48 50.05 500.1
Hint:setup :0~100
(1). Pages: the panel has up to 999 pages, containing the consecutive information of the 999 modules.
The SPC Tracing record system can provide up to 9 important parameters of the latest 999 modules.
The operator can scroll up and down between page 1 and page 10 to manage the production of
The modules. By using the system, the operator will be able to have more insight of the actual
Variation of the important para me ters and take specific and proper a ctions to adju st the system's
operation and improve th e quality of the product as a result.
(2).Print : the function would let the operator to make use of the printing service of the system.
(3).Intermittent cycle: record the data once every several cycles.
(4).Recording cycle: After entering automatic state, it will calculate from the first product, when
the product number is smaller than the data, the SPC tracking record will be valid.
43
3. Pressure Speed curve

曲线
Press CURVE key, enter the Pressure Speed curve ,now the menu is as follows：
2009-07-17 Pressure Speed curve 14:30:52
Display choice Inject pressure clear record
160
140
120
100
80
60
40
20
0
0.00mm 90.00mm 180.00mm 270.00mm 360.00mm 450.00mm
(1 ). Dis play ch oice : th e system can sh ow y ou th e selected curv e, su ch as cu rv e o f injection, curve

o f p re ssu re fo r inje ction, pre ssure for pre ss ure re te ntion , p ressu re fo r lockin g the m od ules. All
the cu rves can b e selected by th e inp ut ke y.
4. Alarm note page
诊断
Press DIAGNOSE key , to enter the alarm note page, and it is as follows:
2009-07-17 Alarm history 14:30:52
record item number 2 Print record clear

Alarm Time Number Alarmmatter
16 10:06 64 Temperature highter
16 10.13 21 cycle time over

(1). D is play: th e system stores at most 999 pieces of alarm records for inspection , it will be h elpful
for the mainten ance of the equipments.
(2). Printing lis t: start the function of printing list of the printer.
44
5: Temperature tracing curve panel.

曲线
Press CURVE key twice to enter the temperature tracing curve panel, and it is as follows:
2009-07-17 Temperature track curve 14:30:52

Display choice Inject or clear record
400
360
320
280
240
200
160
120
80
40
0
10:00 11:00 12:00 13:00 14:00 15:00 16:00
Hint:0.injector 1.1Segment 2.2Segment 3.3Segment 4.4Segment 5.5Segment
(1). Display choice: That i s to monitor the historic tra cing curve of the temperature of a spe cific
segment.For reference , it c an provide historic pa rame ters o f each segm ent, which are up to
the past 6 hours. This lets the operator more insight of the variation of the actual temperature
and let compare and analyze how the change of the temperature affects the quality of the products.
(2). Interval of the sample record: is the interval of the sampling process 5 minutes.
45
6. USB setting page (for options)

PC连接
Press PC LINK key; enter USB setting page. and it is as follows:
USB set RETURN ENGINEER

System USB up/download option
Data operation: download data area:system program
Update area: Upload Download start D: 0 Update OPWIN.PS6: Update
System: Upload Download Finsh D: 0 Updata autobuild file : Update
Host burner: Burner System-v: 5. 3.26 update start background file : Update
Opwin-v: 5.28
Movable deposit dist (USB)

.. PS860.PIN
OPWIN.PS6
Parameter setting introduction

(1) Formula downloading: download the mold data from control system of jet injection machine
to the USB of moveable disc.
(2 ) Fo rmu la uploading: upload the mo uld data from th e USB of mov eable disc to c ontrol syste m of
jet injection machine; at the same time the data will overlay prev io us d ata co rrespon dingly.
(3) System downloading: download the mold data from control system of jet molding ma chine
to the U SB of m ove able disc.
(4) System uploading: upload the mould data from the USB of moveable disc to control system of
jet moulding machine; at the same time the data will overlay previous data correspondingly.
(5).Start/End D: when you are downloading the material of [formula] and [system], please designate
the scope of the downloading data .
(6 ).Mainframe replic atio n: mea ns u pd atin g the h os t p ro ced ures. F irst, press the sto p bu tton on the
keyboard, then move the cursor to [replication], press the enter button and move the cursor to
select [. Pin] files and update it.
(7).Update OPWIN.PS6: means updating the keyboard procedures. Move the cursor to [update],
press the enter button and move the cursor to select [. PS6] files and update it.
(8).Update the boot background documents: means updating the boot screen. Move the cursor to
[update], press the enter button and move the cursor to select [. Bmp] files and update it.
46
User's Manual for TX118 V3.0 Chapter 5 Instructions for the System Commissioning Settings
Chapter 5 Instructions for the System Commissioning Settings

1. Engineer Setting Page
Press 0 [ ]/- . Key the Main Page to enter the Engineer Setting , and the following will be displayed:
2009-07-17 Engineer setup 14:30:52
system password login F1 setup delay

senior password login F2 setup Pressure / flux slope
cancel record F3 setup Pressure /flux/back Pressure
Machine NO F4 Electronic ruler
Ma300
F5 sepcial Function set up
Controller NO
F6 Standby Function/ Programmable Standby
PS860AM TB118
Software version F7 Temperature Parameter
V2.0 F8 Machine No/ Ex-FactoryValue Setting
Enter the password * * * *.If the password entered is correct, you can enter the system parameter
setting page. It is not Necessaryfor the equipmen t end-user to adjust t he syst em parameters.
Please consult the equipment manufacturer for any query. Any parameter adjustment disorder
may result in damage to equipment capability,unstable performance or failure to operate.
After the correct password is entered, the cursor jumps automatically to the first item from
the right. The cursorcan be moved to different items and then Key is pressed to enter
the corresponding pages. Alternatively, you can press the following keys 输入 to enter directly
ENTER
the corresponding pages:
Key Entering Page Key Entering Page
开锁模托模/中子
<Delay Setting> <Standby Function Setting>
M.PLT EJE/CORE
射出 <Pressure/Flow Setting I> 时间 <Programmable Standby

INJECTION
<Pressure/Flow Setting II> TIME Points>
储料 <Pressure Pre-Adjustment> 温度
<Temperature Parameter>
FEEDING <Flow Pre-Adjustment> TEMP.
座台/调模资料 <Machine No./Ex-Factory

<Special Function Options>
NOZZ/ADJ. DATUM Value Setting /Time Setting>
47
2. Delay Setting Page

开锁模
M.PLT
Entering Engineer Setting Page, press Key enter the Delay Setting Page. The following is
displayed:
Next Action delaySetup Return Engineer
Begin Act ion End Begin Action End Begin Action End
0.1 Mold close 0.1 0.1 Mold open 0.1 0.1 Core A out 0.1
0.1 Nozzle advance 0.1 0.1 Ejector advance 0.1 0.1 Core B in 0.1
0.1 Injector 0.1 0.1 Ejector return 0.1 0.1 Core B out 0.1
0.1 Feed 0.1 0.1 Mold thin 0.1 0.1 Poor dynamic 0.1
0.1 Ejector 0.1 0.1 M old thick 0.1 0.1 Standby 0.1
0.1 Nozzle return 0.1 0.1 Core A in 0.1 0.1 Standby 0.1
开锁模
Entering Engineer Setting Page, press M.PLT Key twice to enter the Delay Setting Page.The following
is displayed:
Next Tim e Delay Setup Return Engineer
Mold close delay 0.1 Mold open delay 0.1

Nozzle advance delay 0.1 Mold open to ejector 0.1
Injection delay 0.1 Core A in delay 0.1
Feed delay 0.1 Core A out delay 0.1
Suck back delay 0.1 Core B in delay 0.1
Nozzle return delay 0.1 Core B out delay 0.1
Setting delay between actions

delay time T1 → pressure output ON
(1) The meaning of Start Delay: the
corresponding action valve ON →
flow output ON
pressure output OFF
(2) The meaning of End Delay: the
→ → delay time T2→ action valve OFF
corresponding action valve
flow output OFF
48
3. Pressure/Flow Slope Setting Page

射出
Entering Engineer Setting Page, press Key INJECTION once to enter Pressure/Flow Slope Page I.
The following is displayed:
Next Pressure/Flow Slope Setup 1 Return Engineer
Action P F Action P F
slow mold close 16.0 16.0 ejector return 16.0 16.0
Fast mold close 16.0 16.0 Core A in 16.0 16.0
Low mold close 16.0 16.0 Core A out 16.0 16.0
high pressure mold close 16.0 16.0 Core B in 16.0 16.0
Slow mold open 16.0 16.0 Core B out 16.0 16.0
Fast mold open 16.0 16.0 1 Level Injection 16.0 16.0
Middle mold open 16.0 16.0 2 Level Injection 16.0 16.0
Low mold open 16.0 16.0 3 Level Injection 16.0 16.0
Ejector advance Fast 16.0 16.0 4 Level Injection 16.0 16.0
Ejector advance Low 16.0 16.0 5 Level Injection 16.0 16.0
射出
Entering En ginee r Setting Page, pres s Key twice to enter Pressure/Flow Slop e Pag e II.
INJECTION
The following is disp la ye d:
Next Pressure/Flow Slope Setup 2 Return Engineer
Action P F Action P F
1 Level hold pressure 16.0 16.0 Mold thin 16.0 16.0
2 Level hold pressure 16.0 16.0 Mold thick 16.0 16.0
3 Level hold pressure 16.0 16.0 Standby 1.0 1.0
4 Level hold pressure 16.0 16.0 Standby 1.0 1.0
Front Suck back 16.0 16.0 Standby 1.0 1.0
1 Level feed 16.0 16.0 Standby 1.0 1.0
2 Level feed 16.0 16.0 Standby 1.0 1.0
Back Suck back 16.0 16.0 Standby 1.0 1.0
Nozzle advance 16.0 16.0 Standby 1.0 1.0
Nozzle return 16.0 16.0 Standby 1.0 1.0

The Pres sure/Flow Slope ref ers to the steep degree of rise or fall when the pressure/flow
changes from one value to the next value. "1. 0 stands for the slowest change and "16.0 stands
for the fastest change. The setting range is [ 1.0 -16.0].
49
4. Pressure Pre-Adjustment Page

储料
Entering Engineer Setting Page, press FEEDING Key once to enter the Pressure Pre-Adjustment
Page.The following is displayed:
Next Pressure Pre-adjustment Return Engineer
minimum current Pre-adjust Disable 80 23993 OFF

1000
1 1 OFF 90 26992 OFF
Flow pre-adjust
10 3000 OFF 100 29991 OFF
90.0 %
initi al data 20 5999 OFF 110 31199 OFF
OFF 30 8998 OFF 120 33128 OFF
current 40 11997 OFF 130 39997 OFF
0 mA 50 14996 OFF 140 44996 OFF
60 17995 OFF 150 47995 OFF
70 20994 OFF 160 48000 OFF
Hint:set range:0~65535
The pressure pre-adjustment is the linear adjustment of pressure output. In general, the standard
pressure is 0-800mA and the standard output impedance is 10-20Ω ,unless the manufacturer
has specific requirements since different manufac tures' overall oil piping designs and the
capabilities of the pressure proportional valve being used are different.
Pressure Adjustment Method:
The parameters on this page have been set before ex-factory. If the capability of the proportional
valves being used by the user is different, and the normal proportion and linear proportion cannot
be achieved, the pa ram ete rs on this pa ge c an be adj ust ed. First set t he pre-adjus tme nt to be
[Activated], and then set the pre-adjustment item to be [ON]. For example, for the 50 bar
Pressure position of Item 50, if the read ing on the pressure meter is 45 bar, the parameter of
this item should be increased until the pressu remeter readin g reaches 50 bar. Make a djustments
On all parameters which need ad ju sting a nd make th e0-160 bar pressures being set corresp ond
to the pressures being shown on the oil pressure meter respectively.After the adjustments are
completed, the computer executes automatically linear processing and takes the processing
results as the subsequent normal D/A proportional output values.
Initial data:
First, pre-adjust the needed maximum pressure data in 160bar, and t hen move the cursor to
[initia l dat a], pre ss the ente r key a nd s ele ct [ON], the sy st em wi ll automa ti ca lly distri bute
averag e data to 10bar---160 bar.
50
5. Flow Pre-Adjustment Page

储料
Entering Engineer Setting Page, press Key FEEDING twice to enter the Flow Pre-Adjustment
Page.The following is displayed:
Next Flux Pre-adjustment Return Engineer
minimum current Pre-adjust Disable 70 25200 OFF

1000
1 1 OFF 80 28800 OFF
Pressure pre-adjust
10 3600 OFF 90 32400 OFF
80.0 ba r
initi al data 20 7200 OFF 99 36000 OFF
OFF 30 10800 OFF
Screw speed: 40 14400 OFF
**** RPM 50 18000 OFF
current 60 21600 OFF
0 mA
Hint:0.OFF 1.ON
The flow pre-adjustment is the linear adjus tment of flow output. In general, the standard value
is 0- 800mA and the output impedance is 40Ω,unless the manufacturer has specific re quirem ents
si nce different ma nufa ctures' overall oil piping designs and the capabilities of t he press ure
proportional valve bei ng used are diffe rent.
Flow Adjustment Method:
va lves bei ng used by the user is different, a nd the normal proportion and linear propor tion
cannot be achieved, the parameters on this page can be adjusted. As for the speed adjustment,
different manufacturershave different measuring methods. Some manufacturers use the melt
t achometer to measure the rot ati on speed. F ir st heat the barre l unt il the barrel te mpe ra ture
reaches normal melt temperature. Set the melt speed to be 1, 10, 20, 30, and more until 99 and
check the actual values. Ma ke adjustme nts on all parameters w hichneed adjusting and make
the 0-99% speeds being set corre spond to the proport ional coe ffi cie nts be ing shown on the
tachometer respec tive ly. After the adjus tments ar e complet ed, the com puter exe cutes
automa tically linear processing and takes the p rocessing results as the subsequent normal D/A
proportional o utputvalues.
Initial data:
First, pre-adjust the needed maximum flow data in 99%, and then move the cursor to [initial
data], press the ente r key and select [ON], the system will automatic ally distribute average data
to 10%---90%.
51
6. Back Pressure Pre-Adjustment Page

储料
Entering Engineer Setting Page, press Key FEEDING third to enter the Back Pressure Pre-Adjustment
Page. The following is displayed:
Next Back pressure Pre-adjustment Return Engineer
coil resistance Pre-adjust Disable 80 23993 OFF

12
1000 Ω 1 1 OFF 90 26992 OFF
minimum current 10 3000 OFF 100 29991 OFF
80 .0 20 5999 OFF 110 31199 OFF
Maximum current 30 8998 OFF 120 33128 OFF
OFF 40 11997 OFF 130 39997 OFF
initial data 50 14996 OFF 140 44996 OFF
OFF 60 17995 OFF 150 47995 OFF
70 20994 OFF 160 48000 OFF
Hint:set range:0~65535
The back p ressure pre-adjustment is the lin ear ad justm ent of bac k p res sure outp ut. In gene ral,
the standard pressure is 0-800mA and the standard output impedan ce is 10-20Ω ,unless the
Manufacturer has specific requirements since different m anufactures' overa ll oil piping de signs
and the capabilities of the pressure proportional valve being used are different.
Back Pressure Adjustment Method:
valves bei ng used by the user is different, and the normal pr oportion and line ar proportion
cannot beachieved, the parameters on this page can be adjusted. First heat the barrel until the
barrel tempe ra tu re reac hes normal melt tem perature. Se t the me lt back pressu re to b e 1, 10, 20 ,
30 , a nd more u ntil 160 a nd che ck the a ctua l va lu es . Mak e ad ju stmen ts on a ll parame te rs which
need adjusting and make the 0-160bar back pressures being set corres pond to the back pressures
being shown on the back p ressure meter resp ectively. After th e adjustments are comp lete d, th e
computer executes automatically l inea r proc essing and takes the processing results as the
subsequent normal D/A proportional output values.
Initial data:
First, pre-adjust the needed maximum pressure data in 160bar, and then move the cursor to
[i ni tia l da ta], press t he e nter ke y and se le ct [ON ], the sy stem wil l automati ca lly distribute
ave rage data to 10ba r---160bar.
52
7. Electronic Ruler.Pressure text Setting Page

座台/调模
Ente ring Engine er S etti ng P age, pre ss Key NOZZ/ADJ. onec/twice enter t he E lect ronic Ruler/
Pressure Set ting Page. T he followin g is displayed:
Next Electronic ruler Return Engineer Next pressure te st setup Return Eng ineer
Ruler Function value Total Limit set zero 0 5V 9.9V Ruler Fun ction value Maximum Highest set zero 0 1 2V 24V
Mold close Enable 593.9 600.00 600.00 OFF Mold close Enable ***** ***** ***** OFF
0 5V 9.9V 0 1 2V 24V
Scr ew Enable 235.75 600.00 600.00 OFF S cr ew Disable 235.75 300.00 200.00 OFF
0 5V 9.9V
Ejector Disa ble ***** ***** ***** OFF

0 5V 9.9V
Nozzle Disable ***** ***** ***** OFF
Hint:0.disable 1.enable Hint:0.OFF 1.ON
(1) Electronic Ruler Function: If the equipment needs to use the electronic ruler, choose [A ctivated].
If the equipment adopts stroke sw itch contro l, choos e [Deactivated].
(2) Mea suremen t Values: indicati ng the ac tual dynamic pos itions of the electronic rul ers for the
clam ping unit, the inj ection unit and the ejector.
(3) Total Length: referring to the actual lengths of the electronic rulers for the clamping unit, the
injection unit and the ejector.
(4) Limit Position: It refers to the maximum value set for the position. This parameter is subject to
the maximum position setting. For exam ple , if the parameter set is bigger than the limit position
value,the s ystem will not accept the parameter set and will retain the original setting.
(5) Ze roing: When the equ ipment choose [Activ ate d] fo r the Electro nic Ruler Fu nction an d u ses the
Electronic ruler, it m ay a ppear th at th e mecha nic movement stroke is in p lace and yet th e actual
positions of the electronic rulers for the clamping unit, the injection unit and the ejector do not
Indica te "0". In such case, the corre sponding ruler should be zeroed. Move t he cursor to the
Zeroing button for [cl am ping unit ruler], [inject ion unit ruler] and [e jector ruler], and the n
press 输ENTER入 Key tomake zero clearing for the corresponding electronic ruler.
(6) Functions of sensors: setting process same as electronic ruler.
53
8. Special Function Options Page

托模/中子
Entering Engineer Setting Page, press EJE/CORE Key to enter the Special Function 1 Options Page.
The following is displayed:
Next Chose special function 1 Return Engineer
Motor rotation stopself Disable Mold open pla ce 5.0

motor rotation limit 1 M Core start method travel
motor Y-△conv ersion Disable Ej ector end method travel
motor Y-△conversion time 2.0 Mold adjust drive Hydraulic
motor △forward delay 0.1 Blow begin travel
M otor start delay 3.0 Heater limit Disable
Manual Nozzle advance limit Disable Feed single ring teeth number 1
Feed w ith mold open Disable High Temperature alarm Disable
Feed wit h key lock Disable injector Protective cover Enable
Hint:0.disale 1.enable
Descriptions on setting parameters function mode
(1) Motor Idle R unni ng & A utomatic Stop: When [Activated] is chosen, tim e set ting is effective and the setting
rang e is 2-99 minutes. If the equipm ent has no operation within the set t ime peri od after the motor starts up,
the mot or is turned off automatical ly to protect the motor life and to save electricity charge.
(2) Motor Y- Conversion: If [Activated] is chosen, the system convert s from star output to delta output when
the motor st arts up. The conversion time period can be set and the setting range is 2.0-99.9seconds.
(3) Motor Startup Delay: After the motor starts, no manual/auto operation can be conducted until
the set time is delayed.
(4) Manual Base Advance Limit: If deactivated, the injection base advance is not subject to stroke control.
If activated, the injection base advance position is subject to t he control of the lim it switch X06.
(5) Mould Openi ng with Melt: If activated, the mould opening can be done as soon as the cooling ti me expires,
even if the melt has not finished taking out.
(6) Melt Key Locking: If activated, press the melt key once and then the melti ng continues and will stop when
the mel t posi tion i s reached or the time expires. Or press the melt key once more t o stop the melting.
(7). Neutron beginning methods: select [trip] or [position], select [position] to set the positi on value, and the
M ovem ents when the dy namic mode arriv es; sel ect [tr ip], se lect the startingm ovem ents from th e four
o ptions of dy namic mode trip.
(8). The Core start m ethod: select [position] or [trip], start the bl owing work at the dynamic m ode position
or the trip conditions in automat ic state.
(9) Eject or Stop Type: [Stroke] or [Time] can be chosen. If [Stroke]i s chosen, the stop is subject to the stroke.
If [Time] is chosen, the stop is subject to the set time.
54
(10) Mould Ad justment Activation : [Hydrau lic] or [E lectric] ca n be chos en. When [Hydraul ic] is chos en,
mould adj ustment p ressure an d speed d o not part icipate in the mould adjustm ent job.
(11) Beg in Blowing : Choose [Lo cation] or [Travel], then the machin e will blo w in th e mo ld moving
location o r travel conditions in a uto ma tic mode.
(12) Elec tric He atin g Restrict: Ch oose [Not Us e] or [Us e], in [Use] , the electric he atin g will no t b e
star ted in the proce ss of motor start, but w ill in [Not Use].
(13) Stock Single Ring Gear No.: The number of the gears around the screw.
(14) High Temperature Alarm Function: Choose [Not Use] or [Use], when in [Use] and the actual
temperat ure is beyond the upper limit; ? in the automat ic state, alarm [High Temperature]
and ejection, stock and withdrawal will not act; ? in manual state, ejection, stock and w ithdrawal
will continue working. In [Not Use], all actions will not be affected by temperature upper limit.
(1 5) Ejection Prote ctive Bo ot Fu nctio n: Ch oose [Not Use] o r [Us e], when in [Us e] a nd th e ejectio n,
stock and withdrawal act and X02 is OFF, the system will alarm with [Ejection Protective Boot
not Closed] and there is no ac tion output; on the contrary, the a ction will not be affe cted by Xo2
state.
托模/中子
Entering Engineer Setting Page, press EJE/CORE Key to enter the Special Function 2 Options Page.
The follow ing is displayed:
Next Chose special function2(upper limit) Return Engineer
mold close slow pressure 30.0 Nozzle pressure 160.0 injector pressure 160.0
mold close slow flux 20.0 Nozzle flux 99.0 Injector flux 99.0
mold close high pressure 160.0 Mold adjust pressure 160.0 Feed pressure 160.0
mold close high flux 99.0 Mold adjust flux 99.0 Feed flux 99.0
mold close/open pressure 160.0 Eject or pressure 160.0 Back pressure 160.0
mold close/open flux 99.0 Eject or fl ux 99.0 Temperature upper limit 600.0
mold open slow pressure 30.0 core pressure 160.0 Temperature Percent 100.0
mold open slow flux 20.0 Core flux 99.0 Standby ****
Function parameter setting introduction
(1) Press ure/flux upper limit: the setting value in this page will li e on the upper lim it range for
settin g values of mold parameter in eve ry page.
(2). Maximum temperature / percentage: the scope of maximum temperature setup value.
55
托模/中子
EJE/CORE
Entering Engineer Setting Page, press Key third time to enter the Special Function 3
Options Page.The following is displayed:
head mold lubricate function Disable

lubricate intermittent Enable
Lubricate mold number upper limit 200
Lubricate timing lower limit 3.0
oil lack output limit Disable
oil lack delay alarm 2.0
Cool water Disable
Cool water delay 1.0
Door control Method Mode 1
After Door open motor stop
Hint:0.disale 1.enable
Function parameter setting introduction
(1) First mold lubrication: select [use], lubricate once when the motor is from close to open and
first molding. or it will not lubricate.
(2 ) In terval lubr ic ation : ca n selec t [u se] or [NO u se] , it will lubricate no in te rva ls wh en sele ct [NO
us e], it will lubr ic ate intervals whe n selec t[use]
(3) Maximum lubricating mold number: The maximum number of lubricating mold ,it is used to
control lubricating cycle
(4) Mini mum lubric ati ng time :T he minim um t ime of lubricati ng
(5) la ck of oil del ay alarm: select [use] it will ala rm when the input tim e in t he lack of oi l de lay
ala rm X32 i s up
(6) Water cooling: select [use], the cooling water switch is ON in normal state, and it will alarm "
the switch of cooling water is not open "until setting time is up
(7) safety door control mode: can select [mode 1] or [mode 2] , select [mode 1] front safety door :
X00,X01, back safety door :X15,X16(back safety door control motor), select [mode 2] front
safety door : X0, back safety door :X15 (please refer to safety door diagram I ,II)
(8) Back Safety Door Open: Choose [Stop Motor] or [Not Use]. If the [Safety Door Control Mode]
cho ose s [M od e 1], the [Ba ck Sa fety Doo r] func tion will be valid. W he n [Stop Motor] is chosen,
if t he re ar s afet y door X 15 or X16 i s OF F, the syste m will a larm wi th [Rear Safety Door No t
Closed]and the motor will stop; on the contrary, only alarm withou t stoppi ng the motor.
56
托模/中子
EJE/CORE
Enter the engineer page, press key for three times to enter the special function setup page
with the display as follows:(Note: This page will not be valid unless the host is PS900AM).
Next Special Function Selection III Return Engineer

First Mold Lubrication Function Enable Auto Safety Door Function Disable
Int ermittent Lu brication Enable Safety Door Button Self-Lock Enable
Lubrication Modulus Upper Limit 200 Safety Door Drive Hydraulic
Lubrication Time Lower Limit 10.0 Door Opening Location Before opening
Oil Shortage Limit O utput Disable Door Opening Delay 0
Oil S hort age Delay Alarm 2.0 Safety Door Closing Pressure
0 Bar
Cooling Water Safety Door Closing Flow
0 %
Cooling Water Delay Safety Door Opening Pressure
2.0 0 Bar
Safety Door Control Mode: I Safety Door Opening Flow 0 %
Back Safety Door On Stop Motor Oil Pump Output DistributiveType
Stock Back Pressure Disable Extremely Fast Ejection Disable
Note: The same as the previous page, so it is unnecessary to repeat.

(1) Stock Back Pressure: When [Use] is chosen, in stock action, the stock back pressure valve and
back pressure proportion will have synchronous output; on the contrary, will not.
(2) Automatic Safety Door Function: When [Use] is chosen, the automatic door function will be
activated.
(3) Safety Door Button Self-lock: Choose [Not Use] or [Use], when [Use] is chosen, press the [Safety
door On/Off] button, the action will continue until reaching the end location; on the contrary,
if the button is released, the action will end immediately.
(4) Safety Do or Driving: Choose [Hydraulic] or [Ele ctric al]. When [Electrica l] is chosen , the door
opening/closin g pressure and spe ed w ill not pa rticipate in the action op ening/c losing the door,
and vice versa.
(5) Door Opening Location: Choose [Before Mold Opening], [Stop Opening Mold] or [SupportingMold
Over]. In automatic mode, set in the corresponding location to have the action of door opening.
(6) Door Opening Delay: Before door opening action, delay the set time and count the time until
the door opening action.
(7) Oil Pump Distribution: Choose [Fixed Type] or [Distributive Type]. When the [Fixed Type] is
chosen, the sm all pum p an d the middle pump will have percentage output while the large pum p
will be fixed at Open/Lock Mold at High Speed, Ejection without Pressure Ensured and Stock
action output; when [Distributive Type] is chosen, the small pump, middle pump, large pump
and the ma ste r pu mp wil l output at a ny set perc ent age . (See [Spe cial Functi on IV-O il Pum p
distribution] s etup pa ge for deta ils).
(8) Ex tremely Fast Ejection: Choose [Not Use] or [U se]. When [Use] is chosen, the nitrogen ejection
function will be activated; will not on the contrary.
57
托模/中子
EJE/CORE
Enter the engineer page, pr ess key for four times to enter the special function s etup page
with the display as follows:(Note: This page will not be valid unles s the host is Ps900AM ).

Flow from 0.0 %To the next set up
Flow from 20.0 %To the next set up A Pump output
Flow from 30.0 %To the next set up B Pump output
Flow from 40.0 %To the next set up C Pump output
Flow from 50.0 %To the next set up D Pump output
Flow from 60.0 %To the next set up CD Pump output
Flow from 70.0 %To the next set up C Pump output
Flow from 80.0 %To the next set up D Pump output
Flow from 85.0 %To the next set up A Pump output
Flow from 90.0 %To the next set up B Pump output
A=Small pump; B-Middle pump; C=Large pump; D=Master pump

Note: Valid when the [Distributive Type] is chosen in oil pump distribution.
(1) The instructions to the set parameters on the page:
When the execu tion action flow is less than 20.0% but more than 0, [A: Small Pump] output will
be availab le;
When the execu tion action flow is less than 30.0% but more than 20.0%, [B: Middle Pump] output
will be available;
When the execution action flow is less than 40.0% but at least 30.0%, [C: Large Pump] output
will be available;
When the execution action flow is less than 52.0% but at least 40 .0 %, [D: Master Pump] outpu t
will be available;
58
9. Servo Driver Setup Page

监视
Press MONITOR key to enter the servo driver setup page with the display as follows:
Next Servo Driver Monitoring Parameters Return Engineer
Operat ion Status Normal
Pressure Setup 140.0 Output Current 2.5

Pressure Feedback 20.0 Output Torque 7
Flow Setup 99.9 M otor Speed 140
Flow Output 30.0 M otor Speed 300
Driver Temperat ure 35.6 ℃ Motor Temperature 36.1 ℃
监视
Enter the engineer page, press MONITOR

key to enter the setup page with the display as follows:
Next Selection IV-Type Selection Parameters Return Engineer
Operation Confirmation 1 Operation Hint Ready
M otor Cont rol ON Parameter Revision Password 0

Pressure Sensor Range 250 Number of Motor Poles 8
Pressure Sensor Signal 4~20mA Motor Rated Current 23.2
Command Signal Mode CAN Motor Rated Torque 70
Motor Rot ation Direction CW Motor Rated Speed 1500
Motor Control Mode Standard Parameter Selection ==
M otor Max Speed 1800 Motor Control Initial Status OFF
System Max. Pressure 140 Choose Drivers Main
Hint:0CAN 1.0~10V
Next Selection IV-Type Selection Parameters Return Engineer
Low Pressure 2.0 System Response Proportion 75

Low Flow 2.0 System Response Integral 5
Pressure Adjustment Slope 30 System Response Differential 90
Flow Adjustment Slope 30 System Response Time 10
Torque Overload Multiple 50 Pressure Discharge Reverse Speed Limit 5.0
Pump Swash Plate Switching Value 100 Reverse Max. Torque 10
Note: The above is the page of the related parameters of the servo driver. Please refer to [User
Manual of Servo Driver] for details.
59
10. Standby Function Setting Page

时间
After entering the correct password, press TIME Key to enter the Standby Function Setting
Page. The following is displayed:
Next Standby Function Return Engineer
Y 6 Y 26 ON
Y 0 Y 0 OFF
Y 0 Y 0 OFF
Y 0 Y 0 OFF
X 25 X 0 ON
X 5 X 10 ON
X 0 X 0 OFF
X 0 X 0 OFF
Hint:0.OFF 1.ON
(1 ) Outpu t P oint Tr an sfer Fu nc tio n: Th is fu nc tio n can b e activate d o r deactivate d. If activ ated, th e
Output point exec utes immediate ly transfer operation. In cas e that mal-funct ion or dama ge
occurs to a certain point, the control can be transferred to another point by activating this
function. For example, in case that fail ure occurs to the mould opening output point and t he
knockout core function is deactivated, the Y06 mould opening point can be transferred to Y26
and then the o utput wires should be exchanged.The system is equippe d with the function of
simultaneous ly tra nsferring two output points. Once this function is activated, the system m akes
judgment on the two selected items. If the item is [ON], the transfer of the pre-set conditions
of the item will be executed.
(2) Input Point Transfer Function: This function can be activated or deactivated. If activated, the
input point executes imm ediately tr ansfer operation. In case that m al-f unction or dam age occurs
to a certain point, the control can be transferred to ano ther point by activating this function. For
example, in case that failure occurs to the front safety door input point and the knockout core
fu nction is deactivate d,the X00 front safety do or inpu t point can b e transfe rred to X25 an d th en
the input wires should be exchanged. The system is equipped with the function of simultaneously
transferring two in put points.once this function is activated, the system makes judgment on
the two selected items . If the item is[ON], the tran sfer of th e pre-set con ditio ns o f the item will
be execu ted.
60
11. Programmable Standby Function Page

时间
After entering the correct password, press Key TIME to enter the Programmable Page. The
following is displayed:
Next Programmable Standby Function Return Engineer
Enable Y 4 AT CD Segment out

Enable Y 6 AT FH Segment out
Disable Y 0 AT Segment out
A=fast mold close B= low pressure C=high pressure D=mold close stop
E=nozzle advan ce F=injector advance G=h old pressure H=feed
I=injec tor return J=nozzle return K=mold open slow L=fast mold open
M=low mold open N=ejector O=c ore P=m old adjecte
Hint:set range :0~77
In order to meet diversified application needs and provide an innovative product, we take the
Initiat ive t o offer t he progr amm able sta ndby fun ct ion page so t ha t the use rs can define a nd
revise by themselves the functions and the action sequence.
Example 1: For a certain mould injection machine, due to the diffe rent design of the oil piping,
it is required that a point is output while clamping at high pressure and the power will not be
interru pted until th e melt finishes taking out. To achieve such a sp ecial function, choose an item
and h ave it activ ated,an d th en spec ify an o utput point (i.e. this functio n is output th ro ugh Y 01 ),
and then set the action sequence [CD].
Notes: Regarding the out put scope of Se quence D Clamping S top, in automa tic mode, the
Clamping switch is contacted during the process of mould close at high pressure, and this
sequence output starts until the melting finishes; in manual mode, the clamping switch is contacted
during the process of mould close at high pressure, and this sequence output starts until the mo uld
opening key or the reset key is p ressed.
Example 2: For a certain mo uld injection machine, due to the different design of the oil piping,
it is required that a point is output while injecting and melting. To achieve su ch a special function,
Choose an item and have it ac ti va ted, and t hen sp ecify an output point (i.e. this function i s
output through Y22),and then s et the action sequence [FH].
61
12. Temperature ParameterSetting Page

温度
After entering the correct password, press Key TEMP. to enter the Temperature Parameter
Setting Page. The following is displayed:
Next Temperature Parameter Return Engineer

Function P D
Ejector Enable 100 200
1 Segment Enable 100 200
4 Segment disable 100 200
5 Segment Disable 100 200
K 6 Oil Temperature Alarm Disable
Oil Temperature upper limit 60.0
function Description on setting parameters
(1) Ejector Function、 1Segment、 2Segment 、3Segment 、4Segment 、5Segment function、 [Activated]or
[Deactivated] can be chosen. If deactivated, the system will not execute inspectionand control on
this sequence.
(2) Oil Temperature Alarm: [Activated] or [Deactivated] can be chosen. If deactivated, once it is detected
(3) Pd Setting: Pd has been set before ex-factory. It is recommended that the user should not revise this
parameter under normal circumstance.
(4) Proportion control: proportion control is one of the simplest way for controlling, in which the input
error signals are in proport ion relation with output signals. There are steady-state errors when
proportion control is the only way to be utilized.
(5) Different coefficient control: in different coefficient control, output error signals of controller form
direct proportion relationship with input error signals of controller Fluctuation even destabilization
may appear in automatic control system during the course of getting over and adjusting errors. The
reason is: the existing heavier inert (links) or lagging assemblies can constrain errors, and its changing
is always behind the changing of errors.The solution is to make the changing of errors constraint effect
become advancing, i.e., the errors constraint effect should be zero when errors become close to zero.
That is, it is not efficient enough to i ntroduce proportion into contr oller merely. The function of
Proportion can only enlarge the amplitude value of errors. But at present time it is necessary toin
c rea se differe nt coefficient , whic h can fo rec ast the changing d irect ions of th e errors . Thec ontroller
combined proportion with different coefficient can cause errors constraint effect to be zero, even
to be negative,thereby severe over adjusting of proportion under controlling can be avoided. So for
Assemblies under controlling with heavier inertia or lagging, PD controller can improve dynamic
behaviors of system during adjustment.
62
13. Temperature Control Parameter Setup Page

温度
Enter the engineer page, pr ess TEMP. key to enter the temperature control param eter setup page
with the display as follows:(Note: The temperature above 6 sections will not be valid unless the
host is PS900AM or PS8000AM).
Next Temperature Parameter Return Engineer
Function P D Function P D
Ejector Enable 100 200 6 Segment Enable 100 200
1 Segment Enable 100 200 7 Segment Enable 100 200
2 Segment Enable 100 200 8 Segment Enable 100 200
3 Segment Enable 100 200 9 Segment disable 100 200
4 Segment disable 100 200 10 Segment Disable 100 200
5 Segment Disable 100 200
K 6 Oil Temperature Alarm Disable
Oil Temperature upper limit 60.0
function Description on setting parameters

(1) Fo r the in form ation abo ut th e set pa ra mete r p ag e for th e temp erature above 6o C, plea se refe r to
Se ction 12 o f Ch ap ter V ).
63
14. Machine No./Ex-Factory Value/Time Setting Page

资料
After entering the correct password, press Key DATUM to enter the Machine No./Ex-Factory Value/
Time Setting Page. The following is displayed:
Machine No./Ex-Factory Value Return Engineer
Machine No Input conversion AB C enter

M3 timer to zero Confirm
Controller No
System Backup value Confirm
PS860AM/TB118
Ex-Factory Value Restoration Confirm
Soft ware version
V2.2 Code table enter
Super password
TUE 2010-04-25 15:30:40
Hint:1-12
Descriptions on setting parameters function mold
(1) Machine No: The system is equi pped with the function of setting NO.for the mou ld injection
machine so that the manufacturer can set the No. for easy sales management and after-sales
service record.
(2) Ex-Factor y Value Restorat ion : During the modifying process of passw ord page s, if norma l
ope rat ion cannot be achieved due to too much dev iati ons of the modified paramete rs, pres s
Key En ter and choo se Confirm, and then a ll the conten ts and all the pa ramete rs will be restored
to the standards values set before ex-factory.
(3) System Backup value:standard values backup are provided for resetting when machines leave
factory;
(4).Time setup: to set up the time, after the setup, press the [input] key, and then press [OK], the
update is suc cessfully set up.
64
User's Manual for TX118 V3.0 Chapter 6 Input/Output Mode Inspection
Chapter 6 Input/Output Mode Inspection

1. Input Inspection Page
(1) Press 2 VWX Key on the Main Page to enter Input Inspection Page 1(PS6 6 0AM Mechanical
hand use) and the following will be displayed:
2010-04-28 Input check 1 16:33:30
X00 front door X10 fast mold open *

X01 Low p ressure mold clo se* X11 mold open 2 slow *
X02 h igh p ressure mold clo se* X12 mold open stop *
X03 mold cl ose stop X13 ejector front stop
*
X04 Electric Eye enter X14 ejector return stop *
X05 feed stop X15 back door
*
X06 front nozzle stop X16 mechanic hand mold close
*
X07 after nozzle stop X17 mechanic hand eject
(2) Press 2 VWX Key on the Main Page to enter Input Inspection Page 1(PS6 60AM Mechanical
hand no use) and the following will be displayed:
2010-04-28 Input check 1 16:33:30
X00 front door X10 fast mold open *
X01 Low pressure mold close * X11 mold open slow *
X02 high pressure mold close X12 mold open stop
* *
X03 mold cl ose stop X13 ejector advance stop*
X04 Electric Eye enter X14 ejector return stop *
X05 feed stop X15 back door
*
X06 nozzle advance stop X16 inject check *
*
X07 nozzle return stop X17 inject Segment 2 *
*
(3) Press 2 VWX Key on the Main Page t o enter Input Inspection Page 1(PS8 60AM ) and the
followi ng wil l be displayed:
2010-04-28 Input check 1 16:33:30
X00 front door 1 X10 St andby
X01 front door 2 X11 Standby
X02 injector Protective cover X12 Ej ection return Fender
X03 mold close stop X13 Ej ection before stop *
X04 Electric Eye enter X14 Ej ection return stop
*
X05 feed rotation speed X15 back door 1
X06 before nozzle stop X16 back door 2
*
X07 after nozzle stop X17 motor start
*
65
(4) Press 3 YZ Key on the Main Page t o enter Input Ins pe ction P age 2( PS660AM) and t he
follow ing wil l be displ ay ed:
2010-04-28 Input check 2 16:33:30
X20 inject Segment 3*
X21 front mold adject stop
X22 back mold adject stop
X23 core B advance stop
X24 core B return stop
X25 core A advance stop
X26 core A return stop
X27 motor fault
(5) Press 3 YZ Key o n the Mai n Pa ge to ente r Input Inspec tion Page 2 ( PS860AM)and the
followi ng w ill be dis played:
2010-04-28 Input check 2 16:33:30
X20 fine adj ust teeth number X30 core B advance / Count
X21 front mold adject stop X31 core B return
X22 back mold adject stop X32 oi l short
X23 mechanic hand mold close
X24 mechanic hand ejector
X25 core A in /Count
X26 core A out
X27 motor fault
2. Key Inspection Page

(1) P ress 4 JKL Key on the Main Page to enter Key Inspection P age I and the foll owing
wil l be di spl ayed:
2010-04-28 Key check 1 16:33:30

M00 manual M08 mold adject
M01 Semi-automatic M09 injector
M02 Electric Eye auto M10 suck back
M03 time auto M11 bl ow m ale
M04 mold open M12 bl ow femal e
M05 mold close M13 mold thick
M06 feeding M14 mold thin
M07 Auto cl ear M15 ej ector return
66
(2) Press 5MNO Key on the Main Page to ente r Key Inspection Page 2 and the following will
be displa yed:
2010-04-28 Key check 2 16:33:30
M16 ejector advance M24 heater on/off

M17 lubricate M25 core B in
M18 ejector M26 core B out
M19 core A in M27
M20 core A out M28 dal a lock
M21 nozzle advance M29 em ergency stop
M22 nozzle return M30
M23 motor on/off M31
(3) Pre ss 6 PQR Ke y on the Mai n P age enter A/ Dc he ck and the following w ill be displa ye d:
2010-04-28 A/D check 16:33:30
K0 eject temperture
K1 1Segment temperture
K6 oil 1temperture
(4) The above input inspection pages are used for signal inspection and cannot accept information
modification. The solid box on the display indicates that the signals are being input.
67
3. Output Inspection Page
(1) Press 7 ABC Key on the Main Page to enter Output Inspection Page 1 and the following will
be displayed:
2010-04-28 Output check 1 16:33:30
Y00 mol d close Y10 ejector return
Y01 nozzle advance Y11 mold thin
Y02 injector Y12 Poor dynamic mold close
Y03 feed Y13 mold thick
Y04 suck back Y14 machine mold open stop
Y05 nozzle return Y15 machine ejector stop
Y06 mol d open Y16 low pressure mold close
Y07 ejector advance Y17 high pressure mold close
Machine run well mold close slow
(2) Press 7ABC Key on the Ma in Page to enter Output Inspec tion P age 2(PS660AM) and the
following will be displa yed:
2010-04-28 Output check 2 16:33:30
Y20 fault alarm Y30 middle pump

Y21 blow male Y31 big pump
Y22 blow female
Y23 mold open buffer
Y24 core A in Pressure indication
Y25 core A out Flux indication
Y26 core B in Mold adject light indication
Y27 core B out Auto clear indication
M achine run well mold close slow
(3) Press 8 DEF Key on the Main Page to enter Output Inspection Page 2(PS860AM) and the
following will be displayed:
2010-04-28 Output check 2 16:33:30
Y20 fault alarm Y30 blow male

Y21 big pump Y31 blow female
Y22 middle pump Y32 Standby
Y23 mold open buffer Y33 Standby
Y24 core A in Pressure indication
Y25 core A out Flux indication
Y26 core B in Mold adject light indication
Y27 core B out Auto clear indication
68
(4) Press 9 GHI Key on the Main Page to enter Output Inspection Page 3 (PS660AM) and the
2010-04-28 Output check 3 16:33:30
T0 eject or temperture manual

T1 1Segment tem pert ure Semi-automatic
T2 2Segment tem pert ure Electric Eye aut o
T3 3Segment tem pert ure time auto
T4 4Segment tem pert ure Heater
Oil lubricate Motor
M motor A uto run
motor Y Motor △
(5) Press 9 GHI Key on the Main Page to enter Output Inspection Page 3 (PS860AM)and the
2010-04-28 Output check 3 16:33:30
T0 eject or temperture manual

T1 1Segment tem pert ure Semi-automatic
T2 2Segment tem pert ure Electric Eye aut o
T3 3Segment tem pert ure tim e auto
T4 4Segment tem pert ure Heater ON/ OFF
T5 5Segment temperture Motor ON
Oil lubricate Auto run
S11 △ motor S12 Y Motor
Machine run well mold close slow
(6 ) Ab ove delivery insp ection p ages are us ed fo r monitoring sign als. If you w ant to inspe ct whethe r
t he delivery valv e is ok or not manually w itho ut a ny a ctions, you can move the cursor to the
delivery name which is waiting for your inspection, pressure enter button,then the delivery valve
will come to work. Meanwhile the solid block in the scene shows the delivery of the signals.
Special explaination
All the input and output point pages in this instruction manual are subject to changes without
notice. The inspection pages displayed on the computer should be correct and final.
69
User's Manual for TX118 V3.0 Reference & Appendices
210
194 32
178
17.8
228
392
470 456
228
6-M4X12screw
4
7
TB 118 keyboard installation dimension Layout

R
70
250
234
198 32
17
227
384
470 454
227
6-M4X12 screw
4
8
8
TC 118 keyboard installation dimension Layout
R
71
280
262
242 33
9
21
180
422
150
510 492
162
6-M4X12 screw
4
9
9
TH118 keyboard installation dimension Layout
R
72
PW450 125
107
POWER PACK
7
7
117
248
External dimensions and installation hole positions drawings for power

supply case and transformer
8
170
PS660AM 180
190
151 34.5
220
Exterior dimensions and installation hole position drawings for main controller
73
6
8
5
210 198
190 PS860AM 202
35.75 228.5 35.75

300
6 6
8
242
P S9 60 A M 221
212
227
47.5 260 47.5

355
Exterior dimensions and installation hole position drawings for main controller
74
75
R
Electronic ruler pressuretest
+ 10 V
+1 0 V
0V
4 85 A
485B
CGND
C AH
C AL
2 4V G
+ 24 V
+ 2 4V
GND
+ 2 4V
+ 2 4V
2 4 VG
2 4 VG
Motor Electric-Heating Wiring Diagram (for reference only)
Power pack
PW450
Reference & Appendices User's Manual for TX118 V3.0
Motor/heater
RS232 Orange Back Yellow Gray
+5V
+2 4 V
+2 4 V
R UN +4 0 V
+ +2 4 V p ressure +P + Pressure Proportional Valve

0 X 0 0 front door -
1 X 0 1 Low pressure mold close
Speed
+S + Speed Proportional Valve
2 X 0 2 high pressure mold close -
3 X 0 3 mold close stop core B out Y27 7
4 X 0 4 Electric Eye enter core B in Y2 6 6
5 X 0 5 feed stop core A out Y25 5
6 X 0 6 nozzle advance stop core A in Y24 4
7 X 0 7 nozzle return stop mold open buffer Y23 3
- XC OM blow female Y 2 2 2
0 X 1 0 fast mold open blow male Y 2 1 1
1 X 1 1 mold open slow fault alarm Y2 0 0
2 X 1 2 mold open stop YCOM +
3 X 1 3 ejector advance stop hi gh pr essur e mold close Y 1 7 7
4 X 1 4 ejector return stop lo w pressure mold close Y1 6 6
5 X 1 5 back door machine ejector stop Y 1 5 5
6 X 1 6 inject check mac hi ne mold open stop Y 1 4 4
7 X 1 7 inject Segment 2 Mold thick Y 1 3 3
- XC OM Poor dynamic mold close Y 1 2 2
0 X 2 0 inject Segment 3 mold thin Y 1 1 1
1 X 2 1 front mold adject stop ejector return Y1 0 0
2 X 2 2 back mold adject stop YCOM +
3 X 2 3 core B advance stop ejector advance Y 0 7 7
4 X 2 4 core B return stop mold open Y0 6 6
5 X 2 5 core A advance stop nozzle return Y 0 5 5
6 X 2 6 core A return stop suck back Y 0 4 4
7 X 2 7 motor fault feed Y 0 3 3
- XC OM injector Y 0 2 2
- nozzle advance Y 0 1 1
4Segment K4
+ mold close Y0 0 0
3Segment - K3
YCOM +
+
-
AD G
Eject
-2
2Segment K2
+ Inject 2
1Segment - K1
Mold close 2
+ R EF + +
PORCHESON
PS660AM
PS660AM input and outputWiring Diagram

R
76
RS232 Orange Back Yello w Gray
+5V（3A）
+24V（3A）
+24V（8A）
RUN +38V（3A）
+24V
X00 front door 1 pr essure P - Pressure Proportional Valve
0
X01 front door 2 +
1 X 02 injector Protective c over Speed S - Speed Proportional Valve
2
X03 mold close stop + Back pressure Proporti onal Valve
3
X04 Electric Eye enter
Back pressure F -
4 Standby Y33 3
5 X05 feed rotation speed Standby Y32 2
6 X06 before nozzle stop blow female Y31 1
7 X07 after nozzle stop blow male Y30 0
XCOM YCOM
0 X10 Standby core B out Y27 7
1 X11 Standby core B in Y26 6
2 X12 Ejector return Fender core A out Y25 5
3 X13 Ejecter before stop core A in Y24 4
4 mold open buffer Y23 3
X14 Ejector return stop
5 X15 back door 1 middle pump Y22 2
6 X16 back door 2 big pump Y21 1
7 X17 motor start fault alarm Y20 0
XCOM YCOM
0 X 20 fine adju st teeth number high pressure mold close Y17 7
1 X21 front mold adject stop low pressure mold close Y16 6
2 X22 back mold adject stop machine ejector stop Y15 5
3 X23mechanic hand mold close machine mold open stop Y14 4
4 X24 mechanic hand eject mold thick Y13 3
5 X25 core A in /Count Poor dy namic mold close Y12 2
6 X26 core A out /Count mold thin Y11 1
7 X27 motor fault Ejector return Y10 0
XCOM YCOM
0 X30 core B advance /Count Ejector advance Y07 7
1 X31 core B ret urn /Count mold open Y06 6
nozzle return Y05 5
suck back Y04 4
feed Y03 3
2 X32 oil short Injector Y02 2
+ REF+ nozzle advance Y01 1
1 AD4 mold close Y00 0
2 AD5
3 AD6
- ADG
2 Mold close
2 Inject
2 Eject
+ RE F +
FireWire L 12
oil temperature - K6 oil temperature
+ M 11 M oil motor
5Segment - K5 5Segment Y 10 Y
+ 9
4Segment - K4 4Segment
+ OIL 8 Lubricate motor
- T5 7 HC5 5Segment
3Segment K3 3Segment
+ T4 6 HC4 4Segment
2Segment - K2 2Segment 3Segment
+ T3 5 HC3
- T2 4 HC2 2Segment
1Segment K1 1Segment
+ T1 3 HC1 1Segment
Nozzle - K0 Nozzle Nozzle
+ T0 2 HC0
zero value N 1
PORCHESON
PS860AM
PS860AM input and outputWiring Diagram

R
77
RS232
A nalog out CAN /48 5 Orange Brown Yellow G ray
pressure
Mold close
Inject
Eject
Speed
Nozzle
Back
Standby
System
Mold close Standby
Inject
Standby
Standby
Coder 4B St andby
Coder 4A St andby
Coder 3B Pump 5
Coder 3A Pump 4
Coder 2B P ump 3
Coder 2A Pump 2
Coder 1B Pump 1
Coder 1A total pu mp
Stand by St andby
oil filter entrails Hold pres sure
Le vel low inject back pressure
Motor on finish inject feed
Lu bricate pressure lo w fault alarm
Lubricate Level low E jection mo ld release
packet upper limit Door c lose
packet lower limit Door open
X37 cor e D i n st op co re D out

X3 6 core D out stop core D i n
X35 cor e C in st op co re C out
X3 4 core C out sto p core C in
X33 cor e B in st op co re B out
X3 2 core B out sto p core B in
X31 cor e A in stop c ore A out
X3 0 core A ou t s top core A in
X27 m otor fault b low female

X26 injector Protective cover blow male
X2 5 Door open stop Pull N
X24 mechanic hand eject Pu sh N
X23 mechanic hand mold close machine defectieproducts
X22 back mold adject stop machi ne aotu
X21 front mold adject stop machine ejector stop
X20 fine adju st teeth number machine mold open stop
X1 7 Mold clo se mid dle high pressure mold close

X1 6 Mold open mid dle low pressure mold close
X15 back door X10 M old o pen fas t
X1 4 Ejecter b efo re s top mold o pen cushion
X1 3 Ejector r etu rn stop mold thick
X1 2 mold o p en stop Poordynamic mold close
X11 Mold open slow mold th in
X10 M old op en fas t Ej ect or retur n
X07 no zzl e r etur n stop Eject or advance

X06 nozzle advance stop mold open
X05 feed rotation speed no z zl e ret urn
X04 Electric Eye enter suck back
X03 m old close stop feed
X02 high pressure mold close In jector
X01 Low pressure mold close noz zl e advance
X00 fr ont door mold c lose
P S 96 0A M
I/O extended partition
78
79
R S T
3 PO WE R MCB
Absorption
Component
Absorption MC1 N
Component Coil Interference Absorption
N
Contact Interference Absorption
O.L
Absorption
Component
Motor End Interference Absorption
MOTOR
Common Interference Suppression Method (for reference only)
80

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User's Manual for TX118 V3.

Welcome to use Our Injection Molding Machine Control System

（Please read it before installation）

1. When the exterior power supply is ab normal or the control system

1. Oth ers e xcept th e trained a nd qualified p ro fessio na l technica ns

Please read the manual carefully before you use this

Product Guarantee Terms

PORCHESON TECHNOLOGY CO.,LTD

Line of T X 11 8 Button Operation specification

Explanation of the Parameter/

Explanation of the System

Input/output State Detection 65

Reference & Appendices 70

Chapter 4 production management

Chapter 1 System Configuration & Installation

1. System Configuration & Remarks

2. Characteristics of PS860AM Control System

3. Installation and Debugging of Computer Control System

O ra n g e B ack Yell ow Gray

oil te mper atur e

Ebb eletricity section Strong eletricity section

control box equipment outfit (for reference only)

3．2Inspection of the Control System

Safety Door 1 (PS660AM）

Safety Door 2 (PS860AM）

X00 X01 X15 X16

Safety Door Wiring Diagram (for reference only)

★Safety Doors * Special Explanation: PS860AM

Chapter 2 Explanation of the Key Operations

2010-03-28 *Manual* 20:38:08

Move mold: 593.9 M M Ejector: **** M M estimate production: 0 M M

2. Explanation of the Functional Keys

When the cursor moves to such as the time setup location,

In password logon state, pressing this button is equ al to moving

When the curso r moves to such as the mold name changelocation,

In password logon state, pressing this button is equal to moving

3. Explanation of the Parameter Setting

7 ABC 8 DEF 9 GHI

Escape key, pressing it will move the cursor to the left

Escape key, pressing it will move the cursor to the right

5.Operation Mode Selection Key

Keys Usage Remarks

6. Electrothermal ON/OFF key HEATER ON/OFF

7. Manual Operation Keys

Keys Usage Operation Conditions

1.No rmal safety door inp ut;

自动清料 1.Selection and use of automatic material removal;

Keys Usage Operation Conditions

1.If transfers mod e by hand, press this button in the m anual

调模退 1.En ter the state of manual mode transf er;

Keys Usage Operation Conditions

Keys Usage Operation Conditions

Pull N Operation 1 . No co ndition ;

Standby operation keys

Standby operation keys

8. Setting Scope of Numeric Items

Number Setting Items Setting Scope Unit

1 Time Setting Digital ≤600 .00 Second

2 Pressure Setting Digital ≤160 .0 Bar

4 Back Pressure Digital ≤ 160.0 Bar

6 Storage of Mold Data Digital ≤ 999 Number

Chapter 3: Descriptions on setting parameters/functions

1. The Main Control panel while turning on

2010-03- 28 *Manua l* 20:38:08

2010-03-28 Manual 20:38:08

2010-03- 28 Manua l 20:38:08