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Heathkit Aa-15 Assembly Manual en
Heathkit Aa-15 Assembly Manual en
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HEATHKIT
of the
HEATH COMPANY
BENTON HARBOR, MICHIGAN 49O2 2
INTRODUCTION
Your Heathkit Model AA-15 Solid-State Stereo Remote speaker systems can be used in conjunc
Amplifier will provide you with the ultimate in tion with your main speaker systems with this
high fidelity reproduction. Front-panel rocker- Amplifier. Any type of high fidelity speakers
type switches are used for the selection of Mode, that have an impedance between 4 and 16 ohms
Tape Mon, Tone Flat, Loudness, Main speakers, can be used. Phone jacks are provided on the
and Remote speakers. Dual Bass and dual Treble front panel so two pairs of stereo headphones
controls are used in each channel. A Balance can be used simultaneously. The Speaker switch
control permits the attenuation of either the right es on the front panel will turn off one or both
or left channel signal to compensate for speaker speaker systems if only headphone listening is
placement, room acoustics, or other factors that desired.
might otherwise produce unequal sound levels
from the speakers. Thirty transistors and eighteen diodes are used
in the most advanced simiconductor circuitry.
Most of the components are mounted on five
printed circuit boards; there are only a few
Individual input Level controls, which only need chassis-mounted parts. Two cable assemblies,
to be adjusted occasionally, are located behind with color-coded wires, connect to numbered
a small door in the front panel. A separate Level holes in the circuit boards to minimize assembly
control is provided for each input channel of the time and reduce the possibility of wiring errors.
Phono, Tape, Tuner, Tape Monitor, and Auxiliary
inputs. These Level controls enable you to have Overload protection makes the power amplifier
equal sound levels when switching from one circuits virtually short-circuit-proof. Should the
heathk:t
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Seuiep pjnoo jEqj sjjttej jaqjo jo 'sjtitojto jjoqs ojui papiAtp st iettuejm sjq; jo jJEd AjqtuassE aq^
JTEdajpire ajEOOjnoA djaq \\\t^.
9qj jo uojjEJado jadojd ajnsm 3H1
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uaqA^ duiEi ^sa^ e Suisn '(paiqddB st J3M.od "aojAjas ajqEpuadap 'Suoj
-aq) saoire}sisaJiET}tui3ui^oaq3 joj ajnpaoojd e snjd 'uotjdejstjes puE ajnsEajd Sujuajsjj jo iEap
saqiJOsapiEnuEXM 9q^ ut uo^oas ^no^oaq^ iet^tui noA satS jjtat jaTjTjduiv TEuojjdaoxa sjq^
ue '^jqarassEinEui aq^ pa;aidtuoo aAEq no^ ja;jy
•sjssEqoaqjjo JEajaqjuo pajunooi ^je
-un puE paqojTATS qjoq 'sjaj^oos Ajossbooe 3v
#s;jEd jo a3E^^OEd ^jeje "asnj A\.ojq-Avojs e Aq pajoajojd st puE sjajjno
-das e saqojEiu jsiq sjjecJ qo^a '^9TJTl^iuv OV ;ioa o^Z ^O jioa OZI >i9q;Ta uiojj uojjEJ9do
jo uoijoas jEq; joj suoijonjjsui Ajqiuassv joj pajjAT aq ueo jatujojsuEj; ja^^od Ajnp AAEaq
-^g-dajgpuE jsiq sjJE^ ^ sutejuoo uoijoas 'sjtttojto jaTjTjdaiv snojJEA aqj oj s^Sejioa
•atutj auiES aqj je e^je ^jo^. jttoA uo jno pEajds sapjAOJd jjnojjo Ajddns jaA^od aqj,
UNPACKING
The Amplifier packaging consists of the large from package #5 to complete each assembly
shipping carton, which contains smaller pack section.
ages and a number of loose parts. Some of the
smaller packages have numbers 1 through 5 To avoid intermixing parts, do not open any of the
stamped on them (#1, #2, etc.). After these parts packs until directed to do so at the be
numbered packages have been removed from ginning of one of the Parts Lists. Any part that is
the large carton, the remaining parts in the packaged in an individual envelope with a part
carton will be part of package #5. number on it, should be placed back in its en
velope after it is identified, until that part is
You will be directed to open each of these pack called for in a step.
ages as they are needed. Each of the assembly
sections of the Manual contains its own Parts Refer to the "Kit Builders Guide" for additional
List and Step-By-Step instructions. At the information on unpacking, parts identification,
beginning of each Parts List you will be instruct tools, wiring, soldering, and step-by-step as
ed which numbered package to open. You will sembly procedures.
also be directed to remove some of the parts
HBATHKIT^
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PHONO PREAMPLIFIER
CIRCUIT BOARD
PARTS LIST
Unpack the package marked 1 and check each part its envelope after it is identified, until that
against the following Parts List. The numbers in part is called for in a step.
parentheses are keyed to the numbers on the
Phono Preamplifier Parts Pictorial. Any part To order replacement parts, refer to the
that is packaged in an individual envelope with Replacement Parts Price List and use the Parts
a part number on it, should be placed back in Order Form furnished with this kit.
RESISTORS CAPACITORS
TRANSISTORS-SLEEVING
START CONTINUE
( ) Solder all leads to the foil side NOTE: Set aside the remaining
length of sleeving: it will be used
of the circuit board. Do not fill
later.
the unused holes with solder.
After soldering, clip off the ex
cess lead lengths. PROCEED TO PICTORIAL 1-2.
PICTORIAL 1-1
START
FINISH
PICTORIAL 1-3
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POWER SUPPLY
CIRCUIT BOARD
PARTS LIST
Unpack the package marked 2 and check each Any part that is packaged in an individual en
part against the following Parts List. The num velope with a part number on it, should be placed
bers in parentheses are keyed to the numbers on back in its envelope after it is identified, until
the Power Supply Circuit Board Parts Pictorial. that part is called for in a step.
RESISTORS DIODES
1/2 Watt (8)56-47 Zener, 27 V
(1)1-49 22 2 (red-red-black)(9)57-27 Silicon, 750 milliampere
1-66 150 2 (brown-green-brown)(10)57-42 Silicon, 3 ampere
1-11 1500 2 (brown-green-red)
1-109 12 k2 (brown-red-orange)
1-65 51 k2 (green-brown-orange) __
TptA^NSISTORS-CONNECTOR PINS
Other Resistors
nyftn- 1 S2091
(2)1-57-1 1 5600 2 1 watt (green-blue-vl2) 417-203 1 TA7311
red)(13)259-20 5 Connector pin (1 extra)
(3)1-25-21 43 2 2 watt (yellow-orange-
black)
(4)3-19-51 330 2 5 watt
ITEMS FROM PACK 5
CAPACITORS
85-207-1 Power supply circuit board
(5)27-602 .22 (0.22) juF Mylar
(6)25-1461 100 juF electrolytic,30V
(7)25-172i 100 juF electrolytic,70V
25-1731 500 juF electrolytic,75V
HKATHKIT " 15
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jna jou oa :31ON
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pBaj apoqjBO qoBa aans
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U03TITS
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•sqj^uaj pBaj ssao aqj 3uxn^jsux uaqA^ :gxON
-xa aqj jjo jno puu jioj aqj oj pEaj
qoBa japps uaqx "PJ^oq jxnojxo 'sosa 'eoea
aqj aAOqB ,,^/i jojsisubjj aqj (LZ-LU sapoxp uooxjis (
uoxjisog #;5apqoiui pEaj Jajuao
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Page 17
CONTINUE
( A 100 pF 30 V electrolytic.
100 ^F 70 V electrolytic.
( \i 1500 ^ (brown-green-red).
/< 43 n (yellow-orange-black) 2
I watt. 3/8" SMAL
SLEEVING
)^ .22 (0.22) pF Mylar.
(/) .22 (0.22) pF Mylar.
(J ) 12 kfl (brown-red-orange).
( ) 150 Cl (brown-green-brown).
FINISH
PICTORIAL 2-2
Mil
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POWER AMPLIFIER
CIRCUIT BOARDS
PARTS LIST
Unpack the package marked 3 and check each torial. Any part that is packaged in an individual
part against the following Parts List. The num envelope with a part number on it, should be
bers in parentheses are keyed to the numbers on placed back in its envelope after it is identified,
the Power Amplifier Circuit Board Parts Pic until that part is called for in a step.
RESISTORS CAPACITORS /
HBATHKIT* 19
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Page 21
HB^^HKIT JBL
CONTINUE
START
NOTE: Install the next two tran
NOTE: Before installing the next sistors in the following manner, as
two transistors, turn them over and shown: First line up the flat of the
check the B andE leads to make sure transistor with the outline of the
they are not touching the metal heat flat on the circuit board. Then
sink. Then install them in the follow insert the transistor leads into their
ing manner, as shown. First line up correct holes, which are indicated
the locating tab of the transistor with by C, B, and E. Position the tran
the outline of the tab on the circuit sistor 1/4" away from the circuit
board. Then insert the transistor board. Then solder each lead to
leads into their correct holes which the foil and clip off the excess lead
are indicated by C, B, andE. Push lengths.
the heat sink pins into the circuit
board. Then solder the pins and
transistor leads to the foil. Clip
off the excess transistor leads.
MAKE SURE
PINS ARE
HT
PICTORIAL 3-2
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-0JX03X3 ^m 3utxunoui uaqAV :aXON
CONTROL PREAMPLIFIER
CIRCUIT BOARD
PARTS LIST
Unpack the package marked 4 and check each part
against the following Parts List. The numbers in
parentheses are keyed to the numbers on the Con
trol Preamplifier Circuit Board Parts Pictorial.
CAPACITORS
HKATHKIT* 23
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jo ^8JB aqj s/woqs iBuojoi^ qoi^a jo doj aqj ye aqj uo dajs qoiea ajaidtuoo uaqx *3utavb^p uotj
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si poq jinojio aqj jo uoijjod e Ajuo :3X0M jinoaio aaijiidiu^aad xoajuoo aqj uotjtso,j
A19IAI3SSV d31S-Aa-d31S
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Page 25
o
IDENTIFICATION
DRAWING
o
: O
PART NUMBER ~~ A
o
START
O
(^/3300 12 (orange-orange-red).
r )/3900 12 (orange-white-red).
3900 12 (orange-white-red).
^ ) 27^cl2 (red-violet-orange).
(red-violet-orange).
1500 12 (brown-green-red).
1500 12 (brown-green-red).
( ) 15OO^^2 (brown-green-red).
27 k!2 (red-violet-orange).
27 k!2 (red-violet-orange).
12 (brown-green-red).
PICTORIAL 4-1
Page 27
O
IDENTIFICATION
DRAWING
O
O
START PART NUMBER-^
I
O
('^) 5600 fi (green-blue-red).
22 k^ (red-red-orange).
1,000 Q (brown-black-red).
m ^500 ^^ (brown-green-red).
47 k^ (yellow-violet-orange).
47 k^ (yellow-violet-orange).
( y) 1000 n (brown-black-red).
kD (brown-black-orange).
~^i 10 kD (brown-black-orange).
(brown-black-orange).
( ) 10 kfl (brown-black-orange).
^700 n (yellow-violet-red).
M 10 kfi (brown-black-orange).
( )/47 k^ (yellow-violet-orange).
K)y27 kD (red-violet-orange).
47 kD (yellow-violet-orange).
1000 n ^brown-black-red).
PICTORIAL 4-3
Page 29
IDENTIFICATIO
START DRAWING
PICTORIAL 4-5
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Page 31
START
) 10 /iF electrolytic.
.047 pF Mylar.
,047 ii F Mylar.
10 electrolytic.
( ^ 10 pF electrolytic.
electrolytic.
Mylar.
( A 10 /iF electrolytic.
/iF electrolytic.
(/) Solder all leads to the foil and
cut off the excess lead lengths.
PICTORIAL 4-7
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-ui aq xXT^v no^ 'suoisuauiip aq; aoj V8"^
Xju;aa jo a ^^d ^ J9J0H "uo;jbo SuijfOBd
aq; jo ;bxj aq; uiojj pjBoqp^BD jo aoaid
b ;no 'sxoj;uoo aan;Biuiui aq; xi^^sui o;
sda;s Suiavojxoj aq; o; Suipaaooad aaojag
•sda;s Suiavoxxoj aq; joj aS^g
;no-pjoj) o;
ZZ
Page 33
ER
Detail 4-8D
Refer to Detail 4-8C for the following steps. ( )Installa50k^^dual control (#12-79).
) Line up the lugs of the switch with the holes ( ) Install a 2-1/4" black hookup wire on the
in the circuit board. Then slide the switch circuit board near the rotary switch at the
on the shaft and the lugs into their respective location lettered WIRE. Solder both con
holes. NOTE: It will be necessary to bend nections.
PARTS LIST
Unpack the package marked 5, which is all of the part that is packaged in an individual envelope
remaining parts, and check each part against the with a part number on it, should be placed
following Parts List. The numbers in parenthe back in its envelope after it is identified, until
ses are keyed to the numbers on the Chassis that part is called for in a step.
Parts Pictorial (fold-out from Page 37). Any
35
Suxpxatqs 90X'-902 (28)
2-X'92(99) PJOO 9UTT 8X-68
jnu gg-a
,,x^/X x ge-8 8X--092(89)
9JDMPJDH 8#
drupoq
9^-X-X-8
dn^ooq x^-x-x-e
aapinoqs Jaqtg 2-892(^9) S^-X^X^E
jnupaads 29-9 droiooq
22-292 (X9)
dn^ooq Xi-X^X^E
jap^os 9^ 1-692(09)
09-892 (6X-) drapoq
,,8/E x 9#
9^tav
(BJjxa x) jaqsBA^poj g# ) a jtm. drupoq
jnuquinqj 28 "9 2-292
X-9-X^X-8
(BJ^xa x) jnu 28-9 8-292
2,11-092 (9X-) 9JTM.
Avaaos ,,9X/XX x 28"9 X9-X'X-E
dnj^oq
^.3J0S
P9H 9X-X-X-E
SmddBj-jias ,,/8 x 28"9 862-092
aatA\.
X x 28-9 291-092 (SXO
Avaaos ONian3IHS-S3H9VO-9NIA331S-3aiM
,,8/8 x 28-9 92,2-092^
(BJjxa x) Avaaos ,,8/8 x 28-9 68-092 (XX-)
qo ^2-29X-
I umJAO II LX-X92 (X8)
A^aaos XBjaui jaaqs ,,^/x x g^ 8E-iO2 (08)
Avajos lt^/\ x 28"9 99-092(68)
paoo ai X-2-92, (62)
9# aaqq 8-^(82)
Siq 6-692(8 J9A00 88-9^ (LZ)
6-X^92 (L 98"9i (92)
2) qSnojqxpa i8"9^ (92)
x) xnu 2-292 (98)
93X^S ouo X0X"9^ (X'2)
X) M.9J0S ,,8/8 X 8^2-092 (98)
z) ^cqeinsin 09-92, (82)
X) ^9J0S ,,^/X X 29-092 (X-S)
S0T-S2, (22)
O jo saoaid
x) PUB JOJBXnSUI JOJSISUBJJ qx
,,8/X x 28- 0XE-092(8)
S9ON)|-133d
•on 'ON
SXHVd SXHVd XHVd
98
durexo Sutjunoui aojioede 99-2,02(06)
deajs 3uijunoui jojioede 689-001(68)
(aSue
ui sjoxs o/^j i^^t^) ^uis jea 82-912(88) 9-06t-(8L)
(aSuexj ^x sap auooinsJh
8I-298(2L)
papeajqj omj qjT^) 2[uis jea 22-9X2(2,8) uoijeoijijuapi iojjuo
861-068 (Ti)
289-902(98) 68"Si(0L)
apq iiZ/ 11-98^ (69)
jaoddns jauijojsuea
X88-*02(98) 6"*02(69)
aseq stsseq i9-28*(L9)
uoade jja jaoeds punoj ^^28/6- 02,-992(99)
69-202(88)
uoJde aaoeds leuoSexaq ,,8/x-
02,-202(28) 92,-992(99)
pxatqs 62,8-902(18)
uojde jea 89-202(08)
sia SISSVHO
A
apedg 22-692 (*9)
jojoaxjaj jqSiq 08S-902(6L) Suiads laajg 22,-892(g9)
osxp jojeoipux T29-OOI(82,) jaoeds punoj ,,91/ji 88-992(29)
689"902(L2,) aaoeds ,,8/T
1-992(19)
pued juoa^ 202, -001 (92,) jaqse^ Jaqi^ 98-892(09)
I0JJU03 99"9**(9L) aaqseM. jia ^ 211-892(69)
M.opuiM. pajujx 99-9** (H) aaqseM. ,,91/6
12-892(89)
jnu 2,-292
A19^M3SSV ^3NVd INOdd 3
'ON •on
NOIXdIHDSaa SXHVd xavd NOixdiHosaa SXHVd XHVd
2,8
Page 38
STEP-BY-STEP ASSEMBLY
HEAT SINK PARTS MOUNTING NOTE: Four transistors will be mounted on the
heat sinks with insulators and sockets in the fol
Refer to Pictorial 5-1 for the following steps. lowing steps. As you mount each transistor, make
sure the indicated wide space on the transistor,
transistor socket, and mica insulator is lined up
) Locate the following parts: tw^/fieat
vq/neat sinks with the wide space on the heat sink. Also, make
with threaded holes (#215-22), tsvo heat sinks sure the ridges on the socket seat properly in the
with slottedlioles (#215-23),'-four transistor heat sink mounting holes before tightening the
so^kets, f©^^^40411 tran^istors (#417-139), screws. See Pictorial 5-1.
7
^our mica/uisulatorSj^-iwo nybsn transistor
covers, ^ttfir 1/8" spacers, f^ur 6-32x1/2"
screws^iour 6-32 x 11/16" screws, and two
) Inspect the transistors. If the leads are
containers of silicone grease.
bent, straighten them so they are perpen-
icular with the transistor body.
J
on Pictorial 5-1 shows a good way to remove
the silicone grease from the container.
/= screws.
.THREADED
Bend the lugs of the transistor sockets at a
45 degree angle as shown.
r
SPACE
Set the completed heat sinks aside tempor
arily.
PLY SILICONE
EASE ON BOTH
ES
|S>#6 LOCKWASHER
6-32 NUT
Detail 5-4B
D OF
ULATOR
AND INSERT IT
IN HOLE 32 x 3/8"
SCREW
Detail 5-4A
TR
Detail 5-5A
Detail 5-4F
Refer to Detail 5-4F for the following steps. Fasten the right apron to the chassis with
t^ree #6 x 1/4" sheet metal screws.
( ) Push the 8000 ^ F capacitor inside the clamp. ^5 Position the rear apron as shown and fasten
Position the capacitor 1-1/4" from the bot
tom of the chassis as shown in the inset
it to chassis spacers CX and CYwith 6-32 x
'3/8" screws.
drawing on Detail 5-4F. Then turn the capac
itor so the positive (+) marked lug is posi r
) Fasten the left and right aprons to the rear
tioned as shown. Now tighten the 6-32 x
apron with six #6 x 1/4" sheet metal screws.
16" screw.
Position thechassis and left apron as Position the transformer support bracket as
shown. Thenfasten the left apron to the shown and mount it on the right apron. Use
chassis withfour #6 x 1/4" sheet metal 8-32 x 1/4" screws, #8 lockwashers, and
screws. 8-32 nuts as shown in Detail 5-5A.
pajoauuoo aq uaaaS-ABJtS-ajiqAi aqx qSnoaqj QI# jno^Baaq jb saaiAi aqj jaasuj
"(SN) HO •sissBqa aqj
jo Snx (+) aAijisod aqj oj aaiM. papuBjjs pan uosuOTjTsodjoaaaoo Jtaqjut sjno^ajq aaqjo
aqj jo ivs aj^oox \i\^ sxqx 'AD ^ao^ds jo
'SUOTl jjaj aqj oj pauoijisod aq pjnoqs g^ jno^feaaa
-oauuoo qjoq aapxog '(ajiM. aqj iuojj uoijbx •stss^qo aqj jo apis aaqjo aqj oj qSno^qj
-nsui jo ,,^/x X^UOIIIPP^ U^ OAOiuaa oj 6# pu^ 'g^ 'g# jno^aaq j^ saai^ aqj jaasui
Abiu noA) x Snx oj g Snx qSnojqj aaiAV
-jjOBxq-ajiqAvaqj jaauuoouaqx 'UAioqs sb aa
jaj^oos jo x Sn\ puB aa ja^oos jo g Snx puaa (/^)
aqj ut STSS^qo aqj uo Ajquiass-e ajq^o aqj
•(i-s) aa
ja^^oos jo x S^x I aJtI^ 9niq-5i0Bxq-ajiqA\.\) qa^a jb sa^tA^ aqj
AxqtuassB aqj pjojun "(ZLl'tZW)
-uiassB axqBO jaijixduiB aaAvod aqj ajBoo^ ( )
•stssBqo aqj V9-S M
Sinqonoj aaB spuBajs aqj jo auou aans aj^Biu
oj Qa djjjs x^ujtu-^aj jo sSnj aqj oj pajoau
-uod aaaAv jBqj s^jiav aqj jo xi^ J^oaqo avo^i (r)
"(i-s) aa M3HSVM)I3O1
-tuiaaj jo g Snj oj 9#
papuBjjs anxq-ajtq^ i—)
\^mwud^ jo g Snj oj ajjM
papuBajs pub aai. pxios JiOBja (/)
•(i-s) aa a^
jo ^ Snx oj papuBJjs ( )
S
•(i-s)
djajs x^uxui^.a\ jo g Snx oj aaiM. anxa (/•)
*(Z-S) aa ^T^JS XT3intu.iaj jo g Snr/
papuBJjs ^jOBxq pub aatM pijos J^OBxa i^) *V9-9 oj
uajqSij puB UAioqs
sb AjajBiuixoaddB sSnj aapxos aqj uoijisoa
dijjsjo x •jnu gg-g B puB 'aaqsBAi^oox Q# 'Aiaaos
u8/8 ^ gg-9 b qjiAv XD ^^ sissBqo aqj jo
apis uiojjoq aqj uo sSnj uapxos g aa jqj junoj\[ ( )
ij jaqjaSoj spuBJjs aqj jsiavj '
•iiAvoqs sb aoBja
papuBJjs b SujjoauuoD aaojaa :3^ON 'sdajs Sin
j^^oai anoA uo AjquiassB sissBqo aqj
ut saax/A AjquiassB axqBa aqj
•sdajs Sui^oxioj aqj joj
•sdajs Sutavoxioj aqj ux pajoauuoo aq
jno-pxoj) 9-g x^I-iojoid oj jaja^j
saJTM asaqx 'uAioqs sb AxajBtuixojddB
sjno^Baaq SuiuiBinaa aqj jb S3atai aqj ajnon j(\ )
SISSVHO
9X-
Page 47
Breakout #9 Breakout #2
\4 Yellow wire and white-black-blue wire to (A Orange stranded wire to hole 10 (S-l).
lug 2 of socket BF (NS).
( ^ Gray wire to hole 9 (S-l).
Breakout #5
^/slack wire to hole 12 (S-l). White-orange stranded wire to hole 10 (S-l).
("0 Blue wire to hole 11 (S-l). (•*)/White stranded wire to hole 8 (S-l).
Refer to Part A of Detail 5-6C for the following Connect a 4" red stranded wire to hole 16
steps. (S-l).
(J) Locate the power supply circuit board and
Refer to Part B of Detail 5-6C for the following
/position it as shown. steps.
Connect a 3" black stranded wire to hole 17 Locate the TA7311 transistor (#417-203).
(S-l). Twist the ends of the outer two lugs 1/4 turn
The free ends of the two black wires and one red
wire coming from the power supply circuit board
will be connected later.
Detail 5-6C
'(X"S) VH JO x Snj ox aai^^ papuBJjs
pajaauuoa aq iijai a^iM. uaauS-^B^S-ajiqM aq^
"(I-S) VH jo Z SnI O
"(T"S) ND ^ojiaBdBa jo x Snj oj aaiM aSuBao (/")
•(T-S)
VH JO 8 papuBJjs (f\) •(T-S)
aojjoBdBO jo x ^rq oj aaiM. aSuBJO-ajii^w
•UAioqs sb sa jtav aqj ajnojx 'sdajs Suimojxoj aqj ut
VHT93PosoT9#TnO5rE9'Icl uiojj sajjAV aqj jaauuoo '(8-S)S3^i. .
jo f Srq oj a jiai papuBjjs uaa jS pub a^tAi anja ( )
'UAioqs sb *(8"S) S3 ^jjjs X'^UTutaaj jo x ^uj oj aaiM/
saJTM aqj xjb uojjjsod 'utbSv *^bm auiBS aqj papuBJjs uaaaS-ajjqM. puB a^iAV arqq-ajxq^ (f\)
"T 9#
^3jBau
•^uts aq; o^ui ^bm. x^bcJ asaqj ajnoy "sdajs Sutavohoj oqj ut AjqiuassB
,,8/E x 28 "9 jo g# jno^Bajq uicij sa^iM aqj
aqx
jo xi^ oobjcJ "6# jno^Ba^q jb uojcIb jb^j aqj
•u/Aoqs sb aqoqa aqj uojjisoa: "(X"S)
uo smojioj sb s^^uts jBaq asaqj jo auo junojM (/^)
nj oj (sm) S3 dtjjs jbutui
-Taj jo ^ Snx uiojj a^oqa nil 8'8 ub jaauuoo j(\ )
•raaqj uo pajunoui sjojstsubjj aqj
Ajuo aABq qoiq^ s^ujs jBaq o^j aqj ajBOoq •uAioqs sb a^oqa aqj uoijiso^ '(X^S) 33
JOjiOBdBa jo z ^nI T (SN) S3 dijjs j^uiui
•sdajs SuTAionoj aqj joj 8~8 -jaj jo x ^rq uiojj a^oqa h^ 8'8 ub jaauuoo (/• )
oj
z-s nvm
'uoijaauuoa
japjos aood b astiBO ubo jBqj aqoqo
aqj jo ^poq aqj jb^u joutBua ub qji^
pajaAoa ajB spBaj aqx 'uoijaauuoa
pooS b a^fBiu oj jBaq qSnoua Sutsn
'spua aqj jb^u ^apxos 'spBax a^joqa
aqjSuijapjos uaq^ *suoijanjjsui Sut
-aapjos aqj avoxjoj pub sSnj aqj ojui
uiaqj qsnd ^jajajM 'sSnj aqj punojB
spBaj aqj puaq oj AjBSsaaau jou si
Ji 'sa^joqa aqj Sujxibjsui uaq^v : 3XON
uo
jasut aqj ut UAioqs sb
spBaj aqj aJBdaj^ '(68-ST7^)
sa^oqa ^^rt 8"8 ixjoq ajBaoq L~
•uAioqs sb a obj
-jns i^JOM. jnoAuo jiuoijisodpuB
j3ao AjquiassBSissBqaaqj ujnx (r )
'sdajs Sutmoj
-joj aqj joj i-c oj
08
Page 51
(-"^Position one of the two remaining heat sinks in front of Detail 5-8A
the rear apron at breakout #6.
(\Jf Brown stranded wire to lug 1 of socket HC (S-l). White-yellow wire to lug 2 of socket HG (S-l).
(^^ited stranded wire to lug 2 of thermal switch HD (NS). White-brown stranded wire to lug 1 of socket HG (S-l).
a .02 ii¥ disc capacitor as shown between lug ( <_)^-Either red stranded wire to lug 2 of thermal switch HH
2 of thermal switch HD (S-2) and the solder lug (S-l). (NS).
M ^White-red stranded wire to lug 1 of thermal switch HD Connect a .02 /iF disc capacitor as shown between lug 2
(S-2). of thermal switch HH (S-2) and the solder lug (S-l).
Carefully inspect all connections for loose wires or ( u)^Remaining red stranded wire to lug 1 of thermal switch
unsoldered lugs. Remove any wire clippings or solder HH (S-l).
splashes that may be lodged in the wiring.
((-)—Carefully inspect all connections for loose wire or
Install this heat sink over the two screws. Make sure the unsoldered lugs. Remove any wire clippings or solder
wires are positioned between the heat sinks as shown in splashes that may be lodged in the wiring.
Detail 5-8A and then make the following precautionary
checks. Make sure the lugs of transistor HC do not the heat sink over the two screws. Make sure the
touch the lugs of transistor HC do not touch the lugs of wires are positioned between the heat sinks as shown in
transistor HA. Also make sure the wires which are Detail 5-8A. Also make sure the lugs of transistor HG
connected to the terminal strip on the heat sink do not do not touch the lugs of transistor HE. Then tighten
touch the chassis. the screws.
•(i-s) •uA^oqs
g ajoq ox (-g) og diaxs ^^oos ouoqd jo sb XT uoixTsod puB punojB stssBqo aqx u^n
uiojj aaiM. dn^ooq ^oBjq ug b
(/^)
•pjBOq aqx jo aSBg uiojj xno-pjoj) 6"9 ^
aqx uaa^qaq avojj xu saop japps aqx x^qT os ox
sissBqo aqx uoixisod'pjBoqxino.no aqx jo apis jioj
aqx ox sa-iiAi ^uiAvogoj aqx Sutaapxos
•sAiaaos kkf/\ x gg-9 oa^x qxT
"(T"S) DH ^TJ^s xa^pos ouoqd jo uojdB JB3J aqx uo pjBoq xinojio aqx
o; pBax siqx x3^^110^ U9q
aaijixduiBa^d ouoqd aqx jo x 3Xoq } •pauaxqSix Suiaq a jb SAva jos ,
si qoiqAv joxsisaj aqx jo pua aajj aqx uo Sut aqx uaqM uanx xu P
(x^uta) xX'B^us jo qxSuaj ,, ajjBj^ 'sxnu 0^"^ O^T
anoj 'sAiaaos t^^/\ x
*(T"S) aa ^I^s x^^^os ouoqd Xinojio aqx jo apis jioj aqx ox uiaqx xnnoui
Snj oj pBaj siqx x39uuoo uaqx 'p^tBoq uaqx 'IT'e^a 9lTT UT n^-oqs sb sapq papBauqx
jatjTXduiBaad ouoqd aqx jog ajoq oj pajoauuoo -un aqx qxTAi sx^^^^jq ajSuB aqx uoixisog (/
si qoiqA^ aoxstsaa aqx jo pua aa^j aqx uo Sui
-Aaajs (x^uia) xx^uis jo qxSuaj ki^/\-\ b aoBXd
'uA^oqs sb (99X-98#) Jaquinu aqx
aaijTlduiBajd ouoqd aqx uoixisog ( )
'sdajs Suia^oxxoj aqx ui pxEoq ^xnoato
-aad ouoqd aqx ox saoxsisaj puB sajiAV aqx
•sdaxs Suiaiojxoj aqxV6"9
v6-s i
^31 JI3dWV3dd ONOHd
^9
Page 53
Connect the white-gray-green wire coming Insert an 11" black hookup wire through the
from breakout #3 of the cable assembly to plastic clamp. Connect one end of the wire
hole 5 (S-l). to hole C of the phono preamplifier circuit
board (S-l). The other end of this wire and
("T Prepare the following lengths of hookup the cable assemblies will be connected later.
1-1/4" LEAD
Locate the spiral shielding and large sleev
ing. Then prepare two cable assemblies as 7-1/2" SPIRAL SHIELDING
shown in Detail 5-9B. Repeat steps A, B, C,
and D twice; once for the solid color wires IGRASP THE SOLID COLOR WIRES FIRMLY AT ONE END BE
TWEEN YOUR THUMB AND FOREFINGER. THEN GRASP THE
d once for the striped color wires. WIRES WITH YOUR OTHER HAND AND PULL THEM THROUGH
SEVERAL TIMES. THIS WILL REMOVE ANY KINKS IN THE
WIRE AND ENABLE YOU TO PUSH THEM THROUGH THE
ace both cable assemblies next to each SPIRAL SHIELDING EASIER.
other with the spiral shielding leads toward
the phono preamplifier circuit board as (6) INSERT THE SIX WIRES THROUGH THE SPIRAL SHIELDING.
shown in Pictorial 5-9. Place a plastic THEN PULL THEM THROUGH TO THE LENGTHS SHOWN. MEAS
clamp around the cables so that the same URE THE WIRES FROM THE INDICATED END OF THE SPIRAL
SHIELDING.
amount of sleeving protrudes from either
side of the clamp. Then mount the clamp PLACE A 7-1/2" LENGTH OF THE LARGE SLEEVING OVER THE
SPIRAL SHIELDING.
on the left apron. Use a 6-32 x 3/8" screw,
#6 lockwasher, and 6-32 nut.
-1/4" LEAD
Connect the wires from the two cable assemblies
to the phono preamplifier circuit board in the
following steps.
-1/4" LEAD
r) Brown wire to hole 2 (S-l).
7-1/2" LARGE SLEEVI
Ref^^r to Detail 5-10A for the following steps. Locate the control preamplifier circuit
board. Route the cable assembly wires from
(•') Position the chassis with the front ^oward breakout #1 around toward the foil side of the
ias shown. board. Then insert the wires from breakout
#2 through grommet CE. Now position the
the wires from the two cable assem board so the edge rests on top of the chassis
blies t^ck out of the way. and the large control shafts rest on your
work surface. This is a convenient position
e wires from grommetCA along the for the board when connecting the following
right apron. wiring.
01-9 IVIUOlOld
•pj'Eoq xinojia aqx jo apis
aqx jo apis Xioj aqx uiojj spua bjiav ssaoxa aqx Jjo
jioj aqx uiojj spua bjim ssaoxa aqx jjo
"(I-S) E 3IOM ox ajiav moxx^a ( )
9m J D 9IM ox durep o^s^xd aqx "(I-S) 81 3I0M ox aJiM X9I0JA ^\)
Suiuioo ajiM dnqooq qo^p aqx
"(I-S) Z 9Iq ox aJiM qo^j& Jr^)
*(I-S) SI 3ioq ox aji^ pxoiA-a;iq^ L- )
*(I"S) I 9xoq ox ajim
•(I-S) ZI 3ioq ox aaiAv arqq-axiqM (/^)
"(I-S) f 9IM o^
"(I-S) 6 3Pq ox aaiM aSu^Jo-axiq^ {^)
"(I-S) 8 9IM ox a jim uMojg (,^)
*(I-S) H ^io^ ox ^-1!^ AVOXXQ^-axT^AV
"sdaxs ^uimoxxoj aqx ui pj^oq
/'(IS) II 9Iq ox aJi Xinojio jaijixdureajd xojxuoo aqx ox
aqx uiojj s^jim Jopo pips aqx
/"(I-S) 01 9ioq ox aaiAV ( .)
jioj aqx uaaMxaq mojj
saop japps 9Q 'ITJ P-i^o
"sdaxs ^uiavoxxoj aqx ui pj"eoq aqXOXsaJiM JappsnoA uai^\\
jaijixdiu^aad xojxuoo aqx ox
aqx iuojj s^jim. joxoo padijxs aqx "sdaxs Siiimoipj 01 "9 I
99
HB&A.'X'XXXEX'r Page 57
Detail 5-10B
Carefully inspect the foil side of the circuit Mount the black rocker switch at C with
board for any solder bridges between foils 4-40 x 1/4" screws. Turn the screws in all
or unsoldered connections. Solder any con the way, but do not tighten them.
nections that might have been missed,
) Mount the circuit board to the three chassis Mount six white rocker switches at the re
spacers as follows: Line up the three circuit maining locations with 4-40 x 1/4" screws.
board holes with the three spacers. Then Turn the screws in all the way, but do not
carefully push the board against the spacers tighten them.
while folding the wires from the two cable
assemblies neatly against the circuit board.
Also make sure the control preamplifier
cable assembly rests on top of the chassis
and is not pinched between the board and
chassis. Then fasten the board to the
spacers with three 6-32 x 3/8" screws and
fiber washers as shown in Detail 5-1 OB.
') Connect a 1-3/8" black stranded wire from ("^Remove an additional 1/4" of insulation from
lug 3 of switch D (S-l) to lug 2 of switch E the end of the orange wire. Connect the wire
/(S-l). through lug 4 (S-2) to lug 1 (S-l) of C.
(^) Position the chassis as shown in the Picto Remove an additional 1/4" of insulation from
rial and place the switch bracket in front of the end of the yellow solid wire. Connect the
it near the right apron. wire through lug 5 (S-2) to lug 2 (S-l) of C.
Connect the wires coming through grommet CA blue wire to lug 4 of D (S-l).
to the,, switch bracket in the following steps.
(^) White-gray
^^iite- wire to lug 1 of phone jack B
ire to lug 1 of D (S-l).
NOTE: Where a wire passes through a connection yellow wire to lug 4 of E (S-l).
and then goes to another point, as in the next
step, it will count as two wires in the solder in (^(Yellow wire to lug 1 of E (S-l).
structions (S-2), one entering and one leaving the
connection. The brown wire will be connected later.
PICTORIAL 5-11
21-S "IViaOlOld
*(I-S) O jo g Sni o^ '(I-S) d JO 9 ^nI
*(I-S) O JO 9 Sni o; aai^
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^
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y
•*(I-S) 9 jo 9 M (^)
•(I-S) di
•(I-S) 9 JO I Sni oi uaaj^5 ( )
-pj aqi ut p^o-B^q qo^^s ai^ o^
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*(I-S) d jo g •sdap Sut^oipj aq; joj ^pg piaopi^
09
Page 61
Refer to Pictorial 5-13 for the following steps, (^TTfnmarked cable to lug 2 of H (S-2).
(^^f Yellow marked cable to lug 5 of H (S-2). The white-blue wire will be connected later.
'•
PICTORIAL 5-13
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89
Page 63
(^^ White-orange wire to connector 1 on the Position the insulator as shown and place
/ight power amplifier circuit board (S-l).
it on the chassis over slotted hole CF.
( ) Connect the red-black transformer lead to ( ) Install a 1-1/2-ampere fuse in the fuse-
lug 2 of fuseholder BH (S-2). holder. NOTE: This fuse is not furnished
with the Amplifier.
( ) Connect the black transformer lead to lug 1
of socket BG (S-3).
Detail 5-14F
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XI^HXVSH IT
a 89
Page 69
HB^^KKIT
Refer to Pictorial 5-16 and install an 8-32 x Position the bushing toward the chassis and
1/4" setscrew in one of the knobs. Then in the cutout in the disc straight up as shown.
stall the knob on the rotary switch shaft. Then install the disc on the rotary switch
shaft. Turn the disc clockwise until the slot
Turn the rotary switch shaft fully counter is positioned as shown with respect to an
clockwise. Then turn the shaft clockwise imaginary line drawn vertically through the
two clicks (to the Tape position) and remove center of the switch shaft. Refer to the inset
the knob. drawing #2. Place the disc 1/16" from the
edge of the light reflector as shown in inset
(S) Start an 8-32 x 1/4" setscrew in the indica drawing #3 and tighten the setscrew.
PICTORIAL 5-16
il-S "IVIbOlOld
jo v ^^d UT uAioqs SB sajoq jauBd juojj
aqj ojut sSiqd ajoq ,,g/x aajqj aqj qsntf (|
aqj jo g jjbj oj ui u/vioqs sb xauBd juojj aqj jo aSpiJ aqj uo
ii ji ssajd uaq^ 'saSuiq joop aqj aoBjdui adBj aqj ssajdpuB jadBd Sui^oBq aqj
jsuibSb xaqBX aqj jo aSpa qouq aqj qji/^^ Joop
aqj uo xaQBj aqj jajuao 'laqBj uoijBoijijuapi
tojjuoo aqj uiojj jad^d SuiqoBq aqj Abaib
jaad uaqx *joop jojjuoo Ajbijixiib aqj uado (r>-)
x gs "Z ^^ uiaqj uajSBj puB jauBd juojj aqj
uisjoxsxiBuisaqjojuiSuijds jaajs aqj jjasux ( A
~Td J UT Z# SuiM.Bjp jasui oj
puba^joj sSuiads jaajs qjoq puaq •paqojBjas jaS jou saop
puB joop aqj uado 'jou saop ji jj pAb/^ aqj
auiojqo aqj os 'sdajs Suiaiojioj aqj Suiiuaojjad
Ijb sasop jt jt aas oj aoop iojjuoo ^uBtnxnB
aiiqM. 'qjoxo'jjos b uo xau^d juojj aqj ao^jd uaqj
aqj qoaqo puB punoJB jauBd juojj aqj uunx U
ipasojo si joop xojjuoo Ajbijixiib aqj ajns
•jojs pajBOtpux aqj ^aAO aoBjd
ui adBj aqj ssaa^ '^acted Suxqa^q aqj Abavb •sSrqd ajoq
pad puB adBj uiboj jo qjSuaj u^/8 b jno ( ,,2/X aajqj puB 's/wajos SuiddBj-jxas ,,8/x
x ^g-g O^.J 'adBj uiboj jo qjSuaj b 'sSuijds
Xaajs om.j 'xaqBX uoijBOijijuapi
JI
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noA uaqM. adBj aqj qojaajs jou oa
ui x# Suim.bup jasui •sdajs Suiavoxxoj aqj joj oji
OL
Refer to Pictorial 5-18 for the following steps.
AM TAPE
PICTORIAL 5-18
tf
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'pa^nxxp ^O ptnxj Sinireaxo paooaj
•sda^s Sutavoxxoj aq^ ^oj OS^S
"sapis q^oq tuo^j sqaBtu aSpntus o^ uajaa
o adi^'/^opui^ pa^uxx aqx
aqx tx a^oj
-aq saxoq xau^d xuojj aqx ut saqo;iM.s
aq; ja;ua^ 'SA^auos ^if/\ x ^g-g oav^
aqx Xauud xuojj aq^ uo xaqo^uq qoxXA^s aq; xuno]/\[[ ^
uo
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xuoaj aq; 'suoadB *sda}s Sutavoxxoj aq; joj 6I"S
oj
\ I!
ZL
L2-S
M3
uajqStj puB (qoop,o j) uoijisod adBX 9qj J'B
st qaBtu SuijBOipui aqj os qouq aqj uoijtso^
'laired •jjBqs qajtAvs ^jbjoj aqj uo qouq b
juojj aqj jo aSpa do; aqj uo sjojs oa^j aqj
uiadBjaqjssajduaqx '.radBd SuijpBq aqj jjo
•qouq
adBj uiboj jo sqjSuaj ugx/i oa^j
ut A^aaosjas it^/\ x gg-8 ub
i (, )
•SAvaaosjas aqj uajqSjJ 'AvopuiAV pajuij aqj uo ao^jd ut uiaqj ssa^a
uoTjisod qooxo.o i aqj AxajBuiixoaddB jb puB 'sjjBqs aqj j^ao uiaqj ip^sui 'aadBd
st qjBui Sutjbotput aqj os uiaqj uanx "sqouq
aqj utojj s^aqsBAv jjaj 3atj jaa^ ( )
aqj IX^jsut uaqx 'osTAvqooxoaajunoo sjojj
-uoo anoj SujuTBiuaa aqj jo sjjBqs aqj uanx •sdajs Suta^oiioj aqj ^oj xg-g
oj
;
Page 75
PICTORIAL 5-22
9L
INITIAL CHECKOUT
The purpose of the Initial Checkout section of the 1.Inspection. A careful check for obvious
Manual is to make sure that your Amplifier will assembly errors or visible problems.
operate properly, and that it will not be damaged
as a result of a wiring error or some other 2.Resistance And Test Lamp Checks. These
difficulty when it is first turned on. A transistor, checks make use of an ohmmeter and atest
for example, could be destroyed instantly by a lamp to make sure the power supply and DC
short circuit that causes excessive current. voltage distribution circuits are not shorted.
Initial Checkout is divided into the following that all sections of the amplifier are oper
parts: ating properly.
INSPECTION
Refer to Figure 1-1 (fold-out from Page 66) : MONO (Monophonic).
for the following steps.
MON (Monitor): OFF.
Set all of the Amplifier switches and controls as
directed in the following steps. Then do not (O"T0NE FLAT: OFF
change the position of any control or switch un
less a step or check instructs you to do so.
CO mUDNESS: OFF.
SOURCE: AUX (Full clockwise).
CO MAIN SPEAKER: OFF.
BASS: Center of rotation.
CO REMOTE SPEAKER: OFF.
/TREBLE: Center of rotation.
HEATHKIT^ 77
OOIXH u0 ^ajaunuqo ( ) •}inojio
auiBS aq} ui pa}oauuoo s}JBd Jaq}0 }no ujnq
'jjnsaj pjnoo aSuurep snoijas pinoM. }Bq} }inojio }joqs b dojaAap Ajisb^
jo 'jaijijdiuy am oj jaAiod AjddB noA aaojaq pjnoo }i puB 'uo paujn} si jaijijdiuv 9m
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paaoojd'axqBjiBAB jou si jajauiuiqo ub ji :gXON
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jojsisaj Avau b jo 'osjb pajiBdaj aq o: }j 'p^imsui jojsisaj jo anjBA
jjoqs aq} 'asBO siq} uj *}t
nu 00} pasnBO *B3JB }Bq} JOJ
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•ajnjiBj s}i jo asnBO aqj auiuuajap 0} ajns
aq 'juauodtuoo AjjnBj b puij pxnoqs noA jj *QX
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oi}Aioj}oaxa u-e s^ qons '}JBd M.au ^
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joj ajqissod osi-b si }i 'suoisbooo ^jbj uo *6
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} S}JBd pa}unout sissBqo xi^ auiuiBxg ( ) aJB suoijoauuoo xx^ ajns ag 'spJBoq jinojio
pasodxaxX'B jo sapis qjoq auiuiBxa AxxnjaJBQ ( )
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aq} JojuojdB }qSiJ aq} uo jaijixduiy aq} uoi}isog
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82,
Page 79
Perform the resistance checks by connecting the NOTE: When you are instructed to make connec
positive (red) ohmmeter test lead to each of the tions in the next two steps, merely place the end
test points listed in the following chart. Hold the of the lead against the lug and solder it. These
test lead to each of the test points for at least are only temperary connections to make tests.
one minute until the reading stabilizes. Refer to
Figure 1-2 for test point locations. If any of your ( ) Connect the free lead of the 470 ohm resis
readings are not within the resistance readings tor to the positive (+) lug of capacitor CU as
shown in the chart, refer to the In Case Of Dif shown in Figure 1-2.
ficulty section of the manual and repair the dif
ficulty before proceeding. ( ) Connect the red stranded wire from breakout
#8 to the other lug of the lamp socket. Posi
tion the socket and resistor leads so they do
TEST POINT READING not touch any part of the chassis.
() REMOTE SPEAKERS: Off. Refer to Figure 1-2 (Page 66) for the following
tests.
1.( ) Position the bottom plate with holes A IF AMPLIFIER IS TO BE SHELF MOUNTED
and B as shown. NOTE: The bottom
plate is perforated with ventilation l6)#6-l/4"
holes. However, the mounting holes SHEET METAL
(2) 8-32x1/4' SCREW
can be identified by their larger di
ameter.
PICTORIAL 5-23
HBATHKIT8 83
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ONISVHd d3V3dS
98
Page 87
(SLEEVE)
LEFT AND RIGHT 120 VAC Normal Outlets
CHANNEL
COMMON WIRES
For supplying power to devices such as record
Figure 2-3 changers or tape decks (350 watts maximum).
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RECORDER DOES
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1
HIGH LEVEL ,
OUTPUT OF"^
TAPE RECORDER
750 EXTERNAL 3000 EXTERNAL
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06
OPERATION
INTRODUCTION
Your Solid-State Stereo Amplifier operates from Refer to Figure 3-1 (fold-out from Page 90)
either a 105-125 or 210-250 volt 50/60 Hz AC to learn the proper operation of each of the
power source, depending on how you wired the front panel controls. Refer to the Program Re
power transformer on Page 64. All controls production Chart to see what kind of output you
are clearly marked and are accessible from will get with different settings of the Source and
the front. Connections to speaker systems, MODE switches.
and auxiliary equipment are clearly marked
and are made at the rear of the chassis.
SOURCE MODE
SWITCH PROGRAM SWITCH AUDIO OUTPUT WILL BE:
POSITION MATERIAL POSITION
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T3A3T 3H1 ONI113S
^6
Page 93
( ) Connect a stereo signal source to the appro ( ) Adjust the L TAPE MON Level control for
priate input at the rear of the Amplifier. the desired sound output from the left
Turn the Source switch to the position for channel speaker.
that input. Make sure the Amplifier MODE
( ) Now adjust the R TAPE MON Level control
switch is in the STEREO position.
to obtain the same sound output level from
the right channel speaker.
( ) Now follow the tape recording procedure
outlined in the instruction manual for your
recorder and proceed to record the material.
) Quickly flip the Amplifier TAPE MON switch
TAPE RECORDER PLAYBACK on and off and note any difference in sound
output from the speaker systems. (There
( ) Set up your tape recorder for stereo play will be a short time delay between the
back operation. source and tape information.) If necessary,
readjust the L and R TAPE MON Level
( ) Turn the Amplifier SOURCE switch to the controls to obtain the same sound output
TAPE position. This is all that is needed to from the speaker systems when the TAPE
set the controls of the amplifier for tape MON switch is in either the ON or OFF
recorder playback. position.
IN CASE OF DIFFICULTY
INTRODUCTION
This part of the Manual is intended to provide you The second section consists of Troubleshooting
with information that will help you locate and cor Charts. These charts call out specific problems
rect any difficulty which might occur in your Am that may occur and list one or more conditions
plifier. This information is divided into four or components that could cause each difficulty.
sections. The first section contains suggestions The resistor R numbers, capacitor C numbers,
of a general nature in the following areas: transistor Q numbers, and the test point num
bers are identified in these charts by the same
A.Visual checkover and inspection (Visual numbers that are used on the Schematic Diagram,
Tests). X-Ray Views (Page 118) are also provided to
help you locate the components and test points.
B.Precautions to observe when bench testing.
HEATHKIT 95
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96
Page 97
If you cannot resolve your problem with the To be eligible for replacement parts under the
Troubleshooting Charts, refer to the Stage-By- terms of the warranty, equipment returned for
Stage Signal Injection tests, beginning on Page factory repair service, or delivered to a Heath
100. Perform these tests as directed. First, they Authorized Service Center, must be accompanied
will lead you to the area your trouble is in. When by the invoice or the sales slip, or a copy of
you have localized your trouble down to one either. If you send the original invoice or sales
area, check the Possible Causes listed for that slip, it will be returned to you.
area. It may also be helpful to apply the Visual
Tests to that area.
If it is not convenient to deliver your kit to a
Heath Authorized Service Center, please ship it
to the factory at Benton Harbor, Michigan and
The Checking Components section can be used in follow the following shipping instructions:
conjunction with the Troubleshooting Charts and
Stage-By-Stage Signal Injection Charts to deter Prepare a letter in duplicate, containing the
mine a faulty transistor, diode, or capacitor. following information:
FACTORY REPAIR SERVICE Check the equipment to see that all parts and
screws are in place. (Do not include wooden
You can return your completed kit to the Heath cabinets when shipping receivers, tuners, am
Company Service Department to have it repaired
plifiers, or TV sets, as these are easily
for a minimum service fee. (Kits that have been damaged in shipment.) Then, wrap the equip
modified will not be accepted for repair.) If you ment in heavy paper. Place the equipment in
wish, you can deliver your kit to a nearby Heath a strong carton, and put at least THREE
Authorized Service Center. These centers are
INCHES of resilient packing material (shredded
listed in your Heathkit catalog. paper, excelsior, etc.) on all sides, between
the equipment and the carton. Seal the carton
with gummed paper tape, and tie it with a
NOTE: If the Amplifier is sent back to the strong cord. Ship it by prepaid e^qpress, United
Factory for repair, do not send the cabinet (if Parcel Service, or insured parcel post to:
one was purchased). The cabinet is not necessary
for shipping and could be damaged enroute. Com Heath Company
plete shipping instructions can be found in the Service Department
Kit Builders Guide. Benton Harbor, Michigan 49022
1.1
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86
Page 99
11. Distorted output from Power amplifier left 1. Zener diodes ZD204L and/or
left channel at high channel circuit. ZD205L shorted.
volume level in all 2. Transistors Q203L, Q204L,
Source switch posi Q2O5L, Q206L, or Q207L faulty.
tions. 3. Capacitor C211 faulty.
12. Distorted output from Power amplifier right 1. Zener diodes ZD204R and/or
right channel at high channel circuit. ZD205R shorted.
volume level in all 2. Transistors Q203R, Q204R,
Source switch posi Q205R, Q206R, or Q207Rfaulty.
tions. 3. Capacitor C211 faulty.
13. Distorted output from 1. Power supply circuit. 1. Low positive (+) voltages. Check
both channels in all 2. Power amplifier circuit. voltages at test points in power
Source switch posi 3. Control preamplifier supply, power amplifier, and
tions. circuit. control preamplifier circuits.
14. Hum with no signal Spiral shield assemblies. 1. Spiral shield not grounded.
input on all positions
of Source switch.
Power supply. 1. Capacitor C302, C303, C3O5
or C306 open.
2. Transistor Q301 or Q302 short
ed.
16. Tone controls do not Control preamplifier 1. Tone Flat switch ON.
operate. secondary controls 2. Check wiring to Tone Flat
on front panel. switch.
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00X
Page 101
The normal response produced by touching the 3.Capacitors C205 or C207 open or changed in
base of Q201L should be greater than that pro capacitance.
duced by touching the base of Q203L. The fact
that it is not greater in this example indicates 4.Capacitor C211 shorted.
one of the following conditions (as shown on
the following Power Amplifier Chart): 5.Resistors in transistor circuits faulty or
wrong value.
1.Transistor Q201L or Q202L open, shorted,
or incorrectly installed. POWER AMPLIFIER SIGNAL INJECTION
CHART
2.Resistor R215 open or changed in value.
( ) Disconnect the orange (or white-orange)
wire from Point 1 on the circuit board.
4. Reconnect the orange (or white-orange) wire to Point 1 on the circuit board. If the trouble has
been corrected, and no further troubleshooting is necessary, put the Amplifier back into opera
tion. If the trouble is still not corrected, proceed to the tests in the Control Preamplifier Chart.
Set the ohmmeter on the RX1000 range before reading means a reading at infinity, or only a
you use the following chart. A LOW reading slight needle deflection.
as described in column 4, means approximately NOTE: Recheck each reading to verify that the
half scale deflection on the ohmmeter. A HIGH part is defective.
B C HIGH
2N5232A
B E HIGH
2N3393
E C HIGH
2N3859A
TZ1160 E B LOW
C B LOW
S2091 B C LOW
B E LOW
E C HIGH
E B HIGH
WIDE 5PACE
BETWEEN E AND C
C B HIGH
B C HIGH
40408
B E HIGH
E C LOW
E B LOW
LOCATING TAB
C B LOW
TA7311 B C HIGH
B E HIGH
E B LOW
E B LOW
C B LOW
B C LOW
X829A829
B E LOW
E C HIGH
E B HIGH
Nflat
C B HIGH
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901
Page 107
METHOD B. Turn the Amplifier off and short Because of the smaller capacitance of these ca
across the two lugs of the capacitor with a 1000 2 pacitors, it takes only a fraction of a second to
1 watt resistor. Leave the resistor between the charge them. Therefore, it is difficult to deter
lugs for one minute; then remove it. Now short mine if the capacitor is faulty or not faulty.
the two lugs together momentarily with the blade Recheck the capacitor several times while
of a screwdriver. It is now safe to disconnect the watching the meter closely. Be sure to dis
wires and check the capacitor. charge the capacitor each time before checking.
•(uado) ^jin^j si Jojto^dBO aqj
aou^jstsaj uitvuitxbui 13 je sm^uiaj jnq '\ie
•s^oaqo asaqj a^-eui oj papauuoostp
. sjuauoduioo pire s^jim. aqj lie joauuooaj oj jib joajjap jou saop jajuiod jajatuiuqo aqj ji
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jou st aqj
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uinuitutui saj^OtpuT Jajmod jajauiiuqo aqj jj -jqStjs JL\uo sjoajjap jajutod jajautuiqo aqj
80T
SPECIFICATIONS
AMPLIFIER
NOTE: The following specifications are typical
for both Amplifier channels. Specifications were
measured under the following conditions: with
identical signals fed to both channels simul
taneously with left channel and right channel
amplifiers both operating at equal power output
into individual 8 SI resistive loads, and with
line voltage constant at 120 volts AC.
POWER BANDWIDTH
+5
1 + 2.5
00-" ^—* •
LU0
-2.5
>
D. 5'
\ 0. 5^
-5
10 100lk 10k 100k
FREQUENCY, Hz
HKATHKIT^ 109
1001 101 it ooi 01
III —^-
^^ a to
•• 0^
^4
y \ SUVA A ( 5
V I1V AA 01
i IV AA
5-1
Noi^uoxsia oinowuvh ivioi
•;nd}no h 0001 %Z'
*^nd^no s^ua^ oi zh OOOX %Z' ssa^
nd^no
* UBtfl ssa^ oiuouij-bh
09 02 o; zh 02
1001 101 II 001 01
5-
57- ;
t
ss to"
to to" (
— > to o ;
1. V V\ I r
s-z+;
5+
3SNOdS3dAON3nO3dJ
•ZH3I 08 o; zh ^ gp g^
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0^ o^ zh 8 aP I =F
XI^HXVBH
Oil
Page 111
Intermodulation Distortion. Less than .5% with 50 watts output, using 60 and
6000 Hz mixed 4:1.
Less than .2% with 1 watt output.
INTERMODULATION DISTORTION
" 2
o
05 1
10 50 100
POWER, WATTS
Refer to the Schematic Diagram (fold-out from 1-99 Parts in the phono preamplifier
Page 125), and to the Block Diagram (fold-out circuit.
from Page 112), while you read this Circuit 100 - 199 Parts in the control preamplifier
Description.
circuit.
200 - 299 Parts in the power amplifier circuit.
300 - 399 Parts in the power supply circuit.
AUDIO CIRCUITS
Resistor and capacitor numbers (1-299) in the left channel circuit is identical to Q201R in the
audio circuits are further divided so that the odd right channel circuit.
numbers are in the left channel circuits, and the
even numbers are in the right channel circuits.
The left and right channel audio circuits are iden
An exception is made for resistor R19 and ca
tical in operation, so only the left channel cir
pacitors Cll and C12 in the phono preamplifier, cuits will be described. To match the description
and resistors R135, R175, and capacitors Clll, to a circuit in the right channel, find the same
C131, in the control preamplifier. These parts transistor number with an R suffix, and the re
are common to both channels.
sistor or capacitor with the next higher even
number. For example; transistor Q1L, resistor
R5, and capacitor C3 in the left channel would
Transistors in the audio circuits are designated have counterparts as Q1R, R6, and C4 in the
L (left) and R (right). For example, Q201Lin the right channel.
H E -A.T K m IT '
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Page 115
and Auxiliary. The wafer of this switch (front The signal is amplified and inverted in Q103L;
and rear) is in the Control Preamplifier circuit. therefore, the signal at the collector is out of
The front of this wafer selects the input signal phase with the signal that was applied to the
to be amplified. The rear of this wafer shorts base. This out-of-phase signal is applied back
out the input signals not being used. An input to the tone control circuit through capacitor
Level control is connected to the Source switch C121.
for each input so the amplifier circuits can re
ceive the same level of input signal from each
of the sources. With the input signal at one end of the Bass
control and an out-of-phase signal at the other
, Transistors Q101L and Q102L are emitter- end, there will be a point near the center of the
followers that provide high input impedance and control where bass response will be essentially
low output impedance. Q101L provides a low the same as that of the input signal. As the arm
output impedance to feed a tape recorder, while of the control is moved counterclockwise, more
Q102L provides a low driving impedance for the of the out-of-phase signal is applied to the base
tone control circuits. of Q103L and a cut in bass response results. As
the arm of the control is moved clockwise, more
The input signal selected by the Source switch is of the input signal is applied to the base of
coupled to the Tape Output jack for recording Q103L and a boost in bass response results.
through capacitor C101, resistor R115, tran
sistor Q101L, and capacitor C109. The signal is Capacitor C115, which is connected across the
also coupled from the Source switch to the Tape Bass control, bypasses higher frequencies,
Monitor switch. limiting the effect of the control to the lower fre
quencies. Capacitor C117, between the arm of the
When the Tape Monitor switch is in the Off control and the base of Q103L, has a high value
position, the signal is coupled through C103, to pass the low frequencies with very little atten
R117, Q102L, and C113 to the Bass and Treble uation.
tone control circuit.
The Treble control works the same way as the
Bass control. The main difference between the
When the Tape Monitor switch is in the On
bass and treble circuits is that the treble
position and a tape recorder is properly con
coupling capacitor, C119, has a low value to
nected to the Tape Output and Tape Monitor
block low frequencies while passing high fre
jacks, the signal from Q101L is recorded on
quencies with very little attenuation.
tape and can be immediately played back through
R101, C103, R117, Q102L, and the rest of the
audio circuits. The Tape Monitor switch allows The tone compensated signals present at the
you to hear either the source signal or the re collector of Q103L are coupled through capacitor
corded signal while recording. C123 and the Tone Flat switch (in the Off
position) to the Balance control.
The resistor-capacitor networks around tran
sistors Q101L and Q102L provide the biasing The entire tone control circuit and transistor
needed for proper functioning of these stages. Q103L is by-passed when the Tone Flat switch
is in the On position. In this position, the Tone
Tone, Balance, And Volume Controls Flat switch couples the signal from C113 and
R137 to the Balance control and the tone con
The signal from capacitor C113 is coupled to trols have no effect on the signal.
separate Bass and Treble tone controls, which
permit independent adjustment of the high fre The left channel and right channel Balance con
quency and low frequency response. The Bass trols are turned by a single knob. A special
circuit consists of resistors R139, R141, R143, control is used so that in the center of ro
and R145, and capacitors C115 and C117. The tation, each channel's Balance control passes
Treble circuit consists of resistors R147 and its full signal to its Volume control. As the knob
R149, and capacitor C119. The signal from these is turned in a clockwise direction from center,
two circuits is coupled to the base of transistor the left channel signal is reduced without affect
Q103L. ing the right channel signal. When turned
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Page 125
I"
TRANSISTOR BASING.
T. FLAT
H LEFT AND RIGHT CHANNEL ^/'0\
OUTPUT"
POWER AMPLIFIER CIRCUIT BOARD TUNER
(VIEWED FROM COMPONENT SIDE)
RESISTORS DIODES
CAPACITORS
RESISTORS TRANSISTORS