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HEATHKIT

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SOLID-STATE STEREO AMPLIFIER

MODEL AA-1S
to 1968 595-1196 01
ompany
rights mtrved 1^-19-69
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Assembly and Operation

of the

SOLID-STATE STEREO AMPLIFIER

MODEL AA-15

HEATH COMPANY
BENTON HARBOR, MICHIGAN 49O2 2
INTRODUCTION
Your Heathkit Model AA-15 Solid-State Stereo
Amplifier will provide you with the ultimate in
high fidelity reproduction. Front-panel rocker-
type switches are used for the selection of Mode,
Tape Mon, Tone Flat, Loudness, Main speakers,
and Remote speakers. Dual Bass and dual Treble
controls are used in each channel. A Balance
control permits the attenuation of either the right
or left channel signal to compensate for speaker
placement, room acoustics, or other factors that
might otherwise produce unequal sound levels
from the speakers.
Individual input Level controls, which only need
to be adjusted occasionally, are located behind
a small door in the front panel. A separate Level
control is provided for each input channel of the
Phono, Tape, Tuner, Tape Monitor, and Auxiliary
inputs. These Level controls enable you to have
equal sound levels when switching from one
source to another.
A back-lighted dial, a die cast front panel and a
walnut cabinet (optional) give the Amplifier an
impressive appearance that matches its high
performance.
heathk:t
Remote speaker systems can be used in conjunc
tion with your main speaker systems with this
Amplifier. Any type of high fidelity speakers
that have an impedance between 4 and 16 ohms
can be used. Phone jacks are provided on the
front panel so two pairs of stereo headphones
can be used simultaneously. The Speaker switch
es on the front panel will turn off one or both
speaker systems if only headphone listening is
desired.
Thirty transistors and eighteen diodes are used
in the most advanced simiconductor circuitry.
Most of the components are mounted on five
printed circuit boards; there are only a few
chassis-mounted parts. Two cable assemblies,
with color-coded wires, connect to numbered
holes in the circuit boards to minimize assembly
time and reduce the possibility of wiring errors.
Overload protection makes the power amplifier
circuits virtually short-circuit-proof. Should the
speaker leads be shorted together accidentally,
the zener diodes will limit the current in the
output transistors. The thermal circuit breakers
will cut off the DC supply voltage should the out
put transistors in either channel become too hot.
These circuit breakers close automatically when
the temperature of the output transistors returns
to normal.
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UNPACKING
The Amplifier packaging consists of the large
shipping carton, which contains smaller pack
ages and a number of loose parts. Some of the
smaller packages have numbers 1 through 5
stamped on them (#1, #2, etc.). After these
numbered packages have been removed from
the large carton, the remaining parts in the
carton will be part of package #5.
You will be directed to open each of these pack
ages as they are needed. Each of the assembly
sections of the Manual contains its own Parts
List and Step-By-Step instructions. At the
beginning of each Parts List you will be instruct
ed which numbered package to open. You will
also be directed to remove some of the parts
HBATHKIT^
from package #5 to complete each assembly
section.
To avoid intermixing parts, do not open any of the
parts packs until directed to do so at the be
ginning of one of the Parts Lists. Any part that is
packaged in an individual envelope with a part
number on it, should be placed back in its en
velope after it is identified, until that part is
called for in a step.
Refer to the "Kit Builders Guide" for additional
information on unpacking, parts identification,
tools, wiring, soldering, and step-by-step as
sembly procedures.
 nviaoioid siavd
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 PHONO PREAMPLIFIER
CIRCUIT BOARD

PARTS LIST
Unpack the package marked 1 and check each part
against the following Parts List. The numbers in
parentheses are keyed to the numbers on the
Phono Preamplifier Parts Pictorial. Any part
that is packaged in an individual envelope with
a part number on it, should be placed back in
its envelope after it is identified, until that
part is called for in a step.
To order replacement parts, refer to the
Replacement Parts Price List and use the Parts
Order Form furnished with this kit.

PART PARTS DESCRIPTION PART PARTS DESCRIPTION

No. Per Kit No. Per Kit

RESISTORS CAPACITORS

1/2 Watt (3)25-54 2V 10 fxF electrolytic, 15 V

(Dl-3 2 100 ft (brown-black-brown) 25-56 100 ^.F electrolytic, 10 V
2700 ft (red-violet-red) 25-146 ,-100 jllF electrolytic, 30 V
1-13 2 2^^ ^..0033 fiF (3300) Mylar*
1-16 2 4700 ft (yellow-violet-red) (4)27-68
1-109 2 12 kft (brown-red-orange) 27-69 2^^^<0091 juF (9100) Mylar
1-121 1 120 kft (brown-red-yellow) 27-85 .22 (0.22) ^.F Mylar

TRANSISTORS-SLEEVING

1/2 Watt 5% Low-Noise (5)417-91 2 2N5232A

(2)4-12 2 390 ft (orange-white-brown) 417-135 2 2N3859A
4-23 2 22 kft (red-red-orange) 346-1 1 Small sleeving
4-24 2 24 kft (red-yellow-orange)
4-40 2 51 kft (green-brown-orange) ITEMS FROM PACK 5
4-32 2 390 kft (orange-white-
yellow) 85-165-^! 1 Phono preamplifier circuit
4-33 2 470 kft (yellow-violet- board
yellow) 597-308 1 Kit Builders Guide
597-260 1 Parts Order From
i 391-34 Blue and white label
1
1 Manual (See front cover for
•DuPont Registered Trademark part number.)
Solder
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START
CAUTION: When soldering parts on
the circuit board, do not use too
much solder. This could cause a sol
der bridge between two foils that
should not be connected together.
If a solder bridge should occur,
reheat the connection and quickly
brush away the solder between the
foils. Also, after soldering several
components, wipe the tip of the sol
dering iron with a cloth or a damp
sponge. Keeping the tip clean will
insure better solder connections.
51 kn 5%(green-brown-orange),
low-noise.
390 n 5% (orange-white-brown),
low-noise.
2/00 n (red-violet-red).
[^7 390 kn 5% (orange-white-
y^flow) low-noise.
kn 5% (red-yellow-orange),
low-noise.
r ) 470 kn 5% (yellow-violet-
/yellow), low-noise.
<y) 100 n (brown-black-brown).
22 kn 5%(red-red-orange), low-
iise.
^ 120 kfl (brown-red-yellow),
^/) 12 kn (brown-red-orange).
( ) Solder all leads to the foil side
of the circuit board. Do not fill
the unused holes with solder.
After soldering, clip off the ex
cess lead lengths.
1" 2"
Ya I I
Page 11
CONTINUE
NOTE: When installing the resis
tors in the next two steps, use 3/4"
lengths of small sleeving on the in
dicated leads. As each resistor is
installed, solder the leads to the
foil. /
(^^ 4700 n (yellow-violet-red) at
hole 3.
^T 4700 n (yellow-violet-red) at
hole 1.
('•"•') 51 k^^ 5%(green-brown-orange).
low-noise.
() 390 n 5% (orange-white-brown),
low-noise.
1/2700 n (red-violet-red).
Y) 390 kn 5% (orange-white-
yellow), low-noise.
(/) 24 kn 5% (red-yellow-orange),
low-noise.
kn 5% (yellow-violet-
wllow), low-noise.
(*-') ip6 n (brown-black-brown).
22 kn 5%(red-red-orange), low-
noise.
(U^ l^kn (brown-red-orange).
Solder all leads to the foil and
cut off the excess lead lengths.
NOTE: Set aside the remaining
length of sleeving: it will be used
later.
PROCEED TO PICTORIAL 1-2.
PICTORIAL 1-1
31 4" 6" 7"
I I I
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 Page 13

START

NOTE: Install the transistors in the

following manner, as shown; First
line up the flat on the transistor with
the outline of the flat on the circuit
board. Then insert the transistor
leads into their correct holes which
are indicated by C, B, and E. Posi
tion the transistor 1/4" above the
circuit board. Then solder each lead
to the foil and cut off the excess lead
lengths.

( ) Transistor 2N5232A (Part #417

91) at Q1R.

( ) Transistor 2N5232A (Part #417

91) at Q1L.

( ) Transistor 2N3859A (Part #417

135) at Q2R.

( ) Transistor 2N3859A (Part #417

135) at Q2L.

( ) Recheck the transistors to make

sure the leads were installed i
the correct holes.

) Be sure all leads are soldered t

the foil. Then set the circui
board aside until it is called fo
later.

FINISH

PICTORIAL 1-3
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 POWER SUPPLY
CIRCUIT BOARD

PARTS LIST
Unpack the package marked 2 and check each
part against the following Parts List. The num
bers in parentheses are keyed to the numbers on
the Power Supply Circuit Board Parts Pictorial.
Any part that is packaged in an individual en
velope with a part number on it, should be placed
back in its envelope after it is identified, until
that part is called for in a step.

PARTS DESCRIPTION PARTS DESCRIPTION

Per Kit Per Kit

RESISTORS DIODES
1/2 Watt (8)56-47 Zener, 27 V
(1)1-49 22 2 (red-red-black)(9)57-27 Silicon, 750 milliampere
1-66 150 2 (brown-green-brown)(10)57-42 Silicon, 3 ampere
1-11 1500 2 (brown-green-red)
1-109 12 k2 (brown-red-orange)
1-65 51 k2 (green-brown-orange) __
TptA^NSISTORS-CONNECTOR PINS
Other Resistors
nyftn- 1 S2091
(2)1-57-1 1 5600 2 1 watt (green-blue-vl2) 417-203 1 TA7311
red)(13)259-20 5 Connector pin (1 extra)
(3)1-25-21 43 2 2 watt (yellow-orange-
black)
(4)3-19-51 330 2 5 watt
ITEMS FROM PACK 5
CAPACITORS
85-207-1 Power supply circuit board
(5)27-602 .22 (0.22) juF Mylar
(6)25-1461 100 juF electrolytic,30V
(7)25-172i 100 juF electrolytic,70V
25-1731 500 juF electrolytic,75V

HKATHKIT " 15
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 Page 17

CONTINUE

NOTE: When mounting the electro

lytic capacitors in the following
steps, always match the positive
(+) mark on the capacitor with the
positive (+)' mark on the circuit
board.

( A 100 pF 30 V electrolytic.

100 ^F 70 V electrolytic.

(f/^ 500 pF electrolytic.

START
( ) 330 fl 5 watt. Place a 3/8"
length of small sleeving on each
(/)/5600 fi (green-blue-red) 1 watt. lead. Then install the resistor,
solder the lead to the foil, and
(./ ,22 n (red-red-black). cut off the excess lead lengths.

( \i 1500 ^ (brown-green-red).

/< 43 n (yellow-orange-black) 2
I watt. 3/8" SMAL
SLEEVING
)^ .22 (0.22) pF Mylar.
(/) .22 (0.22) pF Mylar.

( ) Solder all leads to the foil and

cut off the excess lead lengths. (\ ) 51 kfi (green-brown-orange).

(J ) 12 kfl (brown-red-orange).

( ) 150 Cl (brown-green-brown).

( ) Recheck the three electrolytic

capacitors to make sure the
positive (+) ends are positioned
correctly.

( ) Solder all leads to the foil and

cut off the excess lead lengths.

( ) Carefully inspect the foil side of

the circuit board and solder any
connections that might have
been missed. Then set this cir
cuit board aside temporarily.

FINISH
PICTORIAL 2-2
 Mil
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 POWER AMPLIFIER
CIRCUIT BOARDS

PARTS LIST
Unpack the package marked 3 and check each
part against the following Parts List. The num
bers in parentheses are keyed to the numbers on
the Power Amplifier Circuit Board Parts Pic
torial. Any part that is packaged in an individual
envelope with a part number on it, should be
placed back in its envelope after it is identified,
until that part is called for in a step.

PART PARTS DESCRIPTION PART PARTS DESCRIPTION

No. Per Kit No. Per Kit

RESISTORS CAPACITORS /

1/2 Watt (5)21-149 2.7 pF disc

(1)1-129 4.7 ft (yellow-violet-gold) 21-17 270 pF disc
1-3 100 ft (brown-black-brown) 21-14 .001 jF disc
1-42 270 ft (red-violet-brown) (6)20-139 330 pF silver mica
1-4 330 ft (orange-orange- (7)27-47 .1 juF Mylar
brown) (8) 25-180 2.2 juF electrolytic
1-9 1000 ft (brown-black-red) (may be marked 2R2)
1-16 4700 ft (yellow-violet-red) (9)25-220 10 juF tantalum
1-20 10 kft (brown-black-orange) (10)25-126 50 jiF electrolytic
25-153 100 ^F electrolytic
1/2 Watt 5% Low -Noise 25-175 250 /xF electrolytic
(2)4-16 ^/ 1800 ft (brown-gray-red)
4-17 i
i
2200 ft (red-red-red) TRANSISTOR$-DIODES-CONNECTOR PINS
4-18 i 3300 ft (orange-orange-red)
4-26 < 33 kft (orange-orange- 2N3393 transistor
(11)417-118
orange) (12)417-136 40408transistor
4-30 1 270 kft (red-violet-yellow)
(13)417-137 40409transistor
4-31 330 kft (orange-orange-
Zt 417-138 40410transistor
yellow) (14) 56-44 Zener diode
(15)259-20 Connector pin
Other Resis ors
(3)1-1-1 470 ^^ 1 watt (yellow-violet- ITEMS FROM PACK 5
brown)
(4)3-24-5 i .67 ft 5 watt 85-164-3 Power amplifier circuit
3-7-5 11 ft 5 watt board

HBATHKIT* 19
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HB^^HKIT JBL
START
NOTE: Before installing the next
two transistors, turn them over and
check the B andE leads to make sure
they are not touching the metal heat
sink. Then install them in the follow
ing manner, as shown. First line up
the locating tab of the transistor with
the outline of the tab on the circuit
board. Then insert the transistor
leads into their correct holes which
are indicated by C, B, andE. Push
the heat sink pins into the circuit
board. Then solder the pins and
transistor leads to the foil. Clip
off the excess transistor leads.
Page 21
CONTINUE
NOTE: Install the next two tran
sistors in the following manner, as
shown: First line up the flat of the
transistor with the outline of the
flat on the circuit board. Then
insert the transistor leads into their
correct holes, which are indicated
by C, B, and E. Position the tran
sistor 1/4" away from the circuit
board. Then solder each lead to
the foil and clip off the excess lead
lengths.

MAKE SURE
PINS ARE
HT

IMPO transistors (Part

THES 8) atQ201 andQ202.
LEAD
NOT
ME transistor 40408
417-136) at Q203 in
owing manner, as
First line up the
tab of the transis
LOCATI the outline of the
TAB the circuit board.
sert the transistor
nto their correct
hich are indicated
B, and E. Position
HEAT sistor 1/4" away
PI
HOL circuit board. Sol
lead to the foil and
(/) (vi 40410 transistor (Part the excess lead
/ \j #417-138) at Q205.
(/) (^) 40409 transistor (Part
#417-137) at Q204. TIN
B

y inspect the foil

the circuit board
er any connections
ht have been miss

PROCEED TO PICTORIAL 3-3.

PICTORIAL 3-2
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 CONTROL PREAMPLIFIER
CIRCUIT BOARD

PARTS LIST
Unpack the package marked 4 and check each part
against the following Parts List. The numbers in
parentheses are keyed to the numbers on the Con
trol Preamplifier Circuit Board Parts Pictorial.

PART PARTS DESCRIPTION PART PARTS DESCRIPTION

No. Per Kit No. Per Kit

RESISTORS Capacitors (cond.)

(3) 25-54 \^y^ 10 fiF electrolytic
1/2 Watt 5% LoW-Noise (4)25-56^2/^ 100 juF electrolytic, 10 V
(1)4-53 270 2 (red-violet-brown) (5)25-146 ^^ 100 nF electrolytic, 30 V
4-14 620 2 (blue-red-brown) (6)25-199 >1^ 500 jiF electrolytic
4-15 1000 2 (brown-black-red)
4-41 1500 2 (brown-green-red)
4-18 3300 2 (orange-orange-red)
4-19 3900 2 (orange-white-red)
4-20 4700 2 (yellow-violet-red)
4-54 5600 2 (green-blue-red)
4-22 10 k2 (brown-black-orange)
4-23 22 k2 (red-red-orange)
4-25 27 k2 (red-violet-orange)
4-27 47 k2 (yellow-violet-
orange)
4-34 100 k2 (brown-black-
yellow)
4-29 220 k2 (red-red-yellow)
4-32 390 k2 (orange-white-
yellow)

CAPACITORS

(2)27-70i .0022 juF Mylar

27-73t .047 juF Mylar
27-472 .1 (0.1) juF Mylar
27-61• .47 (0.47) JJ.F Mylar

HKATHKIT* 23
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 Page 25

o
IDENTIFICATION
DRAWING
o
: O
PART NUMBER ~~ A
o
START
O
(^/3300 12 (orange-orange-red).

<y) 8300 12 (orange-orange-red).

100 k!2 (brown-black-yellow).

("1^100 k!2 (brown-black-yellow).

r )/3900 12 (orange-white-red).

3900 12 (orange-white-red).

( ^solder all leads to the foil and

(^it off the excess lead lengths.

(v/) 390 k!2 (orange-white-yellow).

I '^/390 k!2 (orange-white-yellow).

^ ) 27^cl2 (red-violet-orange).

(red-violet-orange).

1500 12 (brown-green-red).

(\>) 6lO 12 (red-violet-brown).

1500 12 (brown-green-red).

Solder all leads to the foil and

^dA off the excess lead lengths.

( ) 1Q0 k!2 (brown-black-yellow).

100 k!2 (brown-black-yellow).

( ) 15OO^^2 (brown-green-red).

27 k!2 (red-violet-orange).

220 k!2 (red-red-yellow).

27 k!2 (red-violet-orange).

12 (brown-green-red).

(V) 220 k!2 (red-red-yellow).

( ) Solder all leads to the foil and

cut off the excess lead lengths.

PROCEED TO PICTORIAL 4-2.

PICTORIAL 4-1
 Page 27

O
IDENTIFICATION
DRAWING
O

O
START PART NUMBER-^
I

O
('^) 5600 fi (green-blue-red).

22 k^ (red-red-orange).

1,000 Q (brown-black-red).

m ^500 ^^ (brown-green-red).

47 k^ (yellow-violet-orange).

47 k^ (yellow-violet-orange).

( y) 1000 n (brown-black-red).

( ) Solder all leads to the foil and

cut off the excess lead lengths.

kD (brown-black-orange).

~^i 10 kD (brown-black-orange).

(-y 10 k^^ (brown-black-orange).

(brown-black-orange).

( ) 10 kfl (brown-black-orange).

( ) Solder all leads to the foil

and cut off the excess lead
lengths.

^700 n (yellow-violet-red).

M 10 kfi (brown-black-orange).

( )/47 k^ (yellow-violet-orange).

K)y27 kD (red-violet-orange).

47 kD (yellow-violet-orange).

1000 n ^brown-black-red).

( -f^Solder all leads to the foil and

cut off the excess lead lengths.

PROCEED TO PICTORIAL 4-4.

PICTORIAL 4-3
 Page 29

IDENTIFICATIO
START DRAWING

NOTE: Install the transistors in the

following manner, as shown: First
line up the flat of the transistor with
the outline of the flat on the circuit
board. Then insert the transistor
leads into their correct holes, which
are indicated by C, B, and E. Posi
tion the transistors 1/4" away from
the circuit board. Then solder each
lead to the foil and cut off the excess
lead lengths.

Install TZ1160 transistors (Part #417-218) a

the following locations:

( ^j TZ1160 transistor at Q102R.

(V^TZ1160 transistor at Q101R.

TZ 1160 transistor at Q102L.

TZ1160 transistor at Q101L.

( ) Recheck the four transistor

that were just installed to mak
sure the leads are in the correc
holes.

PROCEED TO PICTORIAL 4-6.

PICTORIAL 4-5
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 Page 31

START

) 10 /iF electrolytic.

(A >0 (iF electrolytic.

.047 pF Mylar.

,047 ii F Mylar.

10 electrolytic.

>^ yt7 /iF Mylar.

( ^ 10 pF electrolytic.

( ) Solder all leads to the foil and

cut off the excess lead lengths.

electrolytic.

'I 10 /iF electrolytic.

Mylar.

( •-•') /iF Mylar.

.47 /iF Mylar.

( A 10 /iF electrolytic.

/iF electrolytic.
(/) Solder all leads to the foil and
cut off the excess lead lengths.

( ) Recheck the electrolytic capac

itors to make sure the positive
(+) ends are positioned correct
ly.

PROCEED TO PAGE 32.

PICTORIAL 4-7
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ER
Detail 4-8C
Refer to Detail 4-8C for the following steps.
Position the control preamplifier circuit
board so that switch #63-479 is positioned as
shown in Detail 4-8C.
/
Mount the switch shaft assembly on the
board with the screws, spacers, lockwash-
ers, and nuts.
) Line up the lugs of the switch with the holes
in the circuit board. Then slide the switch
on the shaft and the lugs into their respective
holes. NOTE: It will be necessary to bend
the lugs out slightly to insert them into the
holes.
Turn the circuit board over and solder the
eleven lugs to the foil.
0 Vi 1" •2"3"
I I ^4 I . i,I
Page 33
Detail 4-8D
NOTE: To install each of the next four controls,
insert the lugs and two mounting tabs firmly
into the circuit board holes as shown in Detail
4-8D. Then turn the board over and twist the
two tabs 1/8 turn to hold the control in place.
Solder the lugs and tabs to the foil.
( )Installa50kdual control (#12-79).
( )Installa50k^^dual control (#12-79).
( )Installa25kf2dual control (#12-78).
(*)Installa25M2dual control (#12-77).
NOTE: To prepare a hookup wire, cut it to the
indicated length and strip 1/4" of insulation from
each end.
( ) Install a 2-1/4" black hookup wire on the
circuit board near the rotary switch at the
location lettered WIRE. Solder both con
nections.
( ) Connect a 3-1/2" black hookup wire from
lug 4 of 25 k^^ control#12-77 (S-l)to hole A
of the circuit board (S-l).
4"5"6"7"
I I I I
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 CHASSIS

PARTS LIST
Unpack the package marked 5, which is all of the part that is packaged in an individual envelope
remaining parts, and check each part against the with a part number on it, should be placed
following Parts List. The numbers in parenthe back in its envelope after it is identified, until
ses are keyed to the numbers on the Chassis that part is called for in a step.
Parts Pictorial (fold-out from Page 37). Any

PART PARTS DESCRIPTION PART PARTS

No.
DESCRIPTION
Per Kit No. Per Kit
RESISTOR-CAPACITORS-CHOKES-
TRANSFORMEj
?ME SWITCHES-CONROLS
(1)1-1-1 470 SI 1 watt (yellow-violet- (10)60-31
Rocker switch (white)
brown) 60-32
(2)21-14 Rocker switch (black)
.001 ^F disc capacitor (11)65-21 Thermal switch
21-31 .02 juF disc capacitor
(3)25-156 4000 fxF electrolytic
capacitor
25-171 8000 jLtF electrolytic
capacitor
(4)45-59 8.8 juH choke SOCKETS-TERMINAL STRIPS-PHONE JACK5-
54-181 Power transformer FUSEHOLDER
DIODES-TRANSISTORS-LAMPS-FUSE^ 434^21
Lamp socket
NOTE: The diodes and transistors maybe mark- (13)434-85
Lamp socket with leads
ed with either the part number or the type num- (14) 434-H7
Transistor socket
ber.y(15) 434-147
AC socket
(5)56-33 1N3754 diode(16) 434-177 Phono socket strip
(6)417-139 4- 40411 transistor(17) 431-39
5-lug miniature terminal
(7)417-203 TA7311 transistor strip
(8)412-14 #44 lamp(18) 431-5 4-lug terminal strip
412-1 #47 lamp(19) 431-75 6-lug screw-type terminal
412-38 #49 lamp (red)
strip
(9)421-6 3 ampere slow-blow fuse (20) 436-27
2 Phone jack
(1 extra)(21) 423-2 1 Fuseholder

35
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Page 38

STEP-BY-STEP ASSEMBLY
HEAT SINK PARTS MOUNTING
Refer to Pictorial 5-1 for the following steps.
) Locate the following parts: tw^/fieat
vq/neat sinks
with threaded holes (#215-22), tsvo heat sinks
with slottedlioles (#215-23),'-four transistor
so^kets, f©^^^40411 tran^istors (#417-139),
NOTE: Four transistors will be mounted on the
heat sinks with insulators and sockets in the fol
lowing steps. As you mount each transistor, make
sure the indicated wide space on the transistor,
transistor socket, and mica insulator is lined up
with the wide space on the heat sink. Also, make
sure the ridges on the socket seat properly in the
heat sink mounting holes before tightening the
screws. See Pictorial 5-1.

7
^our mica/uisulatorSj^-iwo nybsn transistor
covers, ^ttfir 1/8" spacers, f^ur 6-32x1/2"
screws^iour 6-32 x 11/16" screws, and two
) Inspect the transistors. If the leads are
containers of silicone grease.
bent, straighten them so they are perpen-
icular with the transistor body.

pply a layer of silicone grease on both

sides of four mica insulators with the tip of
your finger. Important: Use 1/2 of a contain
E SPACE er for each insulator. Then place the insu
lators on the transistors. The inset drawing

J
on Pictorial 5-1 shows a good way to remove
the silicone grease from the container.

f) Place both threaded-hole heat sinks (#215-

22) on your work surface with the flange
positioned up as shown. Then mount a 40411
transistor, a mica insulator, and a transis
tor socket on each heat sink. Use 6-32 x 1/2"

/= screws.

.THREADED
Bend the lugs of the transistor sockets at a
45 degree angle as shown.

r
SPACE
Set the completed heat sinks aside tempor
arily.
PLY SILICONE
EASE ON BOTH
ES

Refer to Detail 5-2A for the following steps.'

( •) Place the remaining two heat sinks on your

work surface with the flange positioned up.
Then mount a nylon transistor cover, a
40411 transistor, a mica insulator, and a
transistor socket on each heat sink. Use
6-32 x 11/16" screws and 1/8" spacers.
IMPORTANT: Be sure to tighten the 6-32 x
11/16" screws securely to force the 1/8"
spacers into the nylon transistor covers,
PICTORIAL 5-1 and seat them against the transistor case.
Good electrical contact between these parts
is essential for proper circuit operation.
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 Page 43
XBATHKIT

CHASSIS BASE PARTS MOUNTING

Refer to Pictorial 5-4 (fold-out from Page'38)
for the following steps.
/8" SCREW

(—7 Locate the chassis base and position it on

your work surface as shown.

{/) Install rubber grommets in holes CA and 4-LUG

TERMINAL
GET. CA is located in front of the chassis. STRIP
i #6 LOCKWASHER
(•") Install jiylon insulators atholesCG, CH, CJ,
CK,-CP, and CR from the bottom of the chas TOP OF
CHASSIS
sis. Use a pair of pliers as shown in Detail
5-4A.

|S>#6 LOCKWASHER

6-32 NUT

Detail 5-4B

B ) PULL SQUEEZED END

INTO HOLE UNTI L
INSULATOR SEATS
PROPERLY

D OF
ULATOR
AND INSERT IT
IN HOLE 32 x 3/8"
SCREW

Detail 5-4A

nt a 4-lug terminal strip at CS. Use a

6-32 x 3/8" screw, two #6 lockwashers,
and a 6-32 nut. Refer to Detail 5-4B.
LONG ROUND
\ OUTSIDE OF
FLANGE
SPACER
( ^7 Bend lugs 2 and 3 down against the terminal
/^trip as shown. These lugs are not used.

Mount 1-9/32" long round spacers at CX and

CY with 6-32 x 3/8" screws. Refer to Detail
Detail 5-4C
5^4C.

Similarly, mount 11/16" long spacers atCB,

CC, and CD with 6-32 x 3/8" screws.
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Detail 5-4F
Refer to Detail 5-4F for the following steps.
( ) Push the 8000 ^ F capacitor inside the clamp.
Position the capacitor 1-1/4" from the bot
tom of the chassis as shown in the inset
drawing on Detail 5-4F. Then turn the capac
itor so the positive (+) marked lug is posi
tioned as shown. Now tighten the 6-32 x
16" screw.
hten the three capacitor clamp screws.
Refer to Pictorial 5-5 (fold-out from Page 38)
for the following steps.
Position thechassis and left apron as
shown. Thenfasten the left apron to the
chassis withfour #6 x 1/4" sheet metal
screws.
Page 45
TR
Detail 5-5A
Fasten the right apron to the chassis with
t^ree #6 x 1/4" sheet metal screws.
^5 Position the rear apron as shown and fasten
it to chassis spacers CX and CYwith 6-32 x
'3/8" screws.
r
) Fasten the left and right aprons to the rear
apron with six #6 x 1/4" sheet metal screws.
Install 6-32 speednuts on the left and right
aprons at holes DA, DB, DC, and DD. Make
sure the speednuts are positioned with the
flat side up as shown in the inset drawing.
Then push the speednuts over the apron
flanges.
Position the transformer support bracket as
shown and mount it on the right apron. Use
8-32 x 1/4" screws, #8 lockwashers, and
8-32 nuts as shown in Detail 5-5A.
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9X-

Breakout #9
\4 Yellow wire and white-black-blue wire to
lug 2 of socket BF (NS).
(i/J White-black-violet wire to lug 1 of socket
^G (NS).
(A Orange wire through lug 2 of socket BG
to lug 1 of fuseholder BH (you may have
to remove an additional 1/4" of insulation
from the wire). Solder both lugs.
( ) Place either power amplifier circuit board
on the left side of the chassis as shown. This
will now be the left channel power amplifier
circuit board. NOTE: This cir^uit hoard and
• amplifier circuit board^
q
will be mountedtcrthirchassis after theybotji
Connect the wires from the cable assembly to the
left channel power amplifier circuit board in the
following steps. After installing each wire, turn
the circuit board over and solder it to the foil.
Then cut off the excess lead lengths.
Breakout #1
(^Brown stranded wire to hole 7 (S-l).
(/Gray wire to hole 13 (S-l).
^/slack wire to hole 12 (S-l).
("0 Blue wire to hole 11 (S-l).
(A^ellow wire to hole 6 (S-l).
(/ Orange wire to hole 5 (S-l).
(A Red wire to hole 2 (S-l).
( ) Green wire to hole 3 (S-l).
Page 47
Breakout #2
(A Orange stranded wire to hole 10 (S-l).
( ^ Gray wire to hole 9 (S-l).
(A Brown wire to hole 4 (S-l).
White-black stranded wire to hole 8 (S-l).
the remaining power amplifier circuit
board on the chassis beside the left channel
power amplifier board. This board will now
be the right channel power amplifier circuit
board.
Connect the remaining wires from breakout #2
to the right channel power amplifier circuit board
in the following steps.
(/) White-brown stranded wire to hole 7 (S-l).
( ^ White-gray wire to hole 13 (S-l).
C) Black wire to hole 12 (S-l).
(-^/White-blue wire to hole 11 (S-l).
(A White-yellow wire to hole 6 (S-l).
(A White-orange wire to hole 5 (S-l).
White-red wire to hole 2 (S-l).
A
(A White-green wire to hole 3 (S-l).
Breakout #5
White-orange stranded wire to hole 10 (S-l).
(•*)/White stranded wire to hole 8 (S-l).
( ^),White-gray wire to hole 9 (S-l).
(A White-brown wire to hole 4 (S-l).
( J) Connect the two white-black stranded wires
to solder lug 1 at CT (NS).
( ) Connect the two black stranded wires to sol
der lug 2 at CT (NS).
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 Page 49

Refer to Part A of Detail 5-6C for the following Connect a 4" red stranded wire to hole 16
steps. (S-l).
(J) Locate the power supply circuit board and
Refer to Part B of Detail 5-6C for the following
/position it as shown. steps.

Connect a 3" black stranded wire to hole 17 Locate the TA7311 transistor (#417-203).
(S-l). Twist the ends of the outer two lugs 1/4 turn

J Connect a 4-1/2" black stranded wire to

hole 18 (S-l).
as shown in the inset drawing on Detail 5- 6C.

(1/) Note the location of holes 8, 9, and 10 on

the circuit board. Then turn the board over.
Position the transistor with the flat side as
shown and insert the outer leads into holes
9 and 10 and the center lead into hole 8.
Push the leads into the holes (they should
protrude through the other side approxi
mately 1/16"); then solder all three connec
tions.

Refer to Pictorial 5-6 (fold-out from this page)

for tl^Jollowing steps.

( v) Place the circuit board on the chassis as

shown. Make sure the transistor is bent
out from underneath the circuit board.

D Connect the remaining wires from breakout #5

to the power supply circuit board in the following
stens.

{/) Violet wire to hole 15 (S-l).

Brown wire to hole 4 (S-l).

Red wire to connector 11 (S-l).

(^) White-red wire to connector 12 (S-l).

( ) Connect the white-gray-green wire from

breakout #8 to connector 14 (S-l).

The free ends of the two black wires and one red
wire coming from the power supply circuit board
will be connected later.

Temporarily fasten the circuit board to one

nylon insulator with a 6-32 x 3/4" self-
tapping screw. It is not necessary to tighten
the screw.

Detail 5-6C
'(X"S) VH JO x Snj ox aai^^ papuBJjs
pajaauuoa aq iijai a^iM. uaauS-^B^S-ajiqM aq^
"(I-S) VH jo Z SnI O
"(T"S) ND ^ojiaBdBa jo x Snj oj aaiM aSuBao (/")
•(T-S)
VH JO 8 papuBJjs (f\) •(T-S)
aojjoBdBO jo x ^rq oj aaiM. aSuBJO-ajii^w
•UAioqs sb sa jtav aqj ajnojx 'sdajs Suimojxoj aqj ut
VHT93PosoT9#TnO5rE9'Icl uiojj sajjAV aqj jaauuoo '(8-S)S3^i. .
jo f Srq oj a jiai papuBjjs uaa jS pub a^tAi anja ( )
'UAioqs sb *(8"S) S3 ^jjjs X'^UTutaaj jo x ^uj oj aaiM/
saJTM aqj xjb uojjjsod 'utbSv *^bm auiBS aqj papuBJjs uaaaS-ajjqM. puB a^iAV arqq-ajxq^ (f\)
"T 9#
^3jBau
•^uts aq; o^ui ^bm. x^bcJ asaqj ajnoy "sdajs Sutavohoj oqj ut AjqiuassB
,,8/E x 28 "9 jo g# jno^Bajq uicij sa^iM aqj
aqx
jo xi^ oobjcJ "6# jno^Ba^q jb uojcIb jb^j aqj
•u/Aoqs sb aqoqa aqj uojjisoa: "(X"S)
uo smojioj sb s^^uts jBaq asaqj jo auo junojM (/^)
nj oj (sm) S3 dtjjs jbutui
-Taj jo ^ Snx uiojj a^oqa nil 8'8 ub jaauuoo j(\ )
•raaqj uo pajunoui sjojstsubjj aqj
Ajuo aABq qoiq^ s^ujs jBaq o^j aqj ajBOoq •uAioqs sb a^oqa aqj uoijiso^ '(X^S) 33
JOjiOBdBa jo z ^nI T (SN) S3 dijjs j^uiui
•sdajs SuTAionoj aqj joj 8~8 -jaj jo x ^rq uiojj a^oqa h^ 8'8 ub jaauuoo (/• )
oj
z-s nvm
'uoijaauuoa
japjos aood b astiBO ubo jBqj aqoqo
aqj jo ^poq aqj jb^u joutBua ub qji^
pajaAoa ajB spBaj aqx 'uoijaauuoa
pooS b a^fBiu oj jBaq qSnoua Sutsn
'spua aqj jb^u ^apxos 'spBax a^joqa
aqjSuijapjos uaq^ *suoijanjjsui Sut
-aapjos aqj avoxjoj pub sSnj aqj ojui
uiaqj qsnd ^jajajM 'sSnj aqj punojB
spBaj aqj puaq oj AjBSsaaau jou si
Ji 'sa^joqa aqj Sujxibjsui uaq^v : 3XON
uo
jasut aqj ut UAioqs sb
spBaj aqj aJBdaj^ '(68-ST7^)
sa^oqa ^^rt 8"8 ixjoq ajBaoq L~
•uAioqs sb a obj
-jns i^JOM. jnoAuo jiuoijisodpuB
j3ao AjquiassBSissBqaaqj ujnx (r )
'sdajs Sutmoj
-joj aqj joj i-c oj
08

Connect the wires from breakout #9 to socket HE in the
following steps. Route the wires as shown.
(-0 White stranded wire to lug 3 of HE (S-l).
( -^ White-gray wire to lug 2 of HE (S-l).
(^0 White-black stranded wire to lug 1 of HE (S-l).
(-"^Position one of the two remaining heat sinks in front of
the rear apron at breakout #6.
Prepare both ends of a 2-1/2" red stranded wire.
Remove 1/4" of insulation from both ends and twist
the strands of wire together. Then connect the wire
from lug 3 of socket HC (NS) to lug 1 of thermal
switch HD (NS).
Connect the wires from breakout #6 in the following steps.
(^) BpaWn solid wire to lug 1 of terminal strip HB (S-2).
(<J) Green wire to lug 5 of terminal strip HB (S-2).
Violet wire and orange wire to lug 3 of socket HC
(S,-3).
Yellow wire to lug 2 of socket HC (S-l).
(\Jf Brown stranded wire to lug 1 of socket HC (S-l).
(^^ited stranded wire to lug 2 of thermal switch HD (NS).
a .02 ii¥ disc capacitor as shown between lug
2 of thermal switch HD (S-2) and the solder lug (S-l).
M ^White-red stranded wire to lug 1 of thermal switch HD
(S-2).
Carefully inspect all connections for loose wires or
unsoldered lugs. Remove any wire clippings or solder
splashes that may be lodged in the wiring.
Install this heat sink over the two screws. Make sure the
wires are positioned between the heat sinks as shown in
Detail 5-8A and then make the following precautionary
checks. Make sure the lugs of transistor HC do not
touch the lugs of transistor HC do not touch the lugs of
transistor HA. Also make sure the wires which are
connected to the terminal strip on the heat sink do not
touch the chassis.
Page 51
POSITION WIRES
> IN THJS AREA^
UUULJfJUULJ
L
rnnr^nnr nnnr^nnnr
Detail 5-8A
( ) Position the remaining heat sink in front of the rear
apron at breakout #9, observing the precautions in the
preceding step.
Connect the wires from breakout #9 to the heat sink in the
following steps.
e-brown solid wire to lug 1 of terminal strip HF
(S-2).
ite-green wire to lug 5 of terminal strip HF (S-2).
White-red stranded wire and white-orange wire to lug 3
of socket HG (S-2).
White-yellow wire to lug 2 of socket HG (S-l).
White-brown stranded wire to lug 1 of socket HG (S-l).
( <_)^-Either red stranded wire to lug 2 of thermal switch HH
(NS).
Connect a .02 /iF disc capacitor as shown between lug 2
of thermal switch HH (S-2) and the solder lug (S-l).
( u)^Remaining red stranded wire to lug 1 of thermal switch
HH (S-l).
((-)—Carefully inspect all connections for loose wire or
unsoldered lugs. Remove any wire clippings or solder
splashes that may be lodged in the wiring.
the heat sink over the two screws. Make sure the
wires are positioned between the heat sinks as shown in
Detail 5-8A. Also make sure the lugs of transistor HG
do not touch the lugs of transistor HE. Then tighten
the screws.
 •(i-s)
g ajoq ox (-g) og diaxs ^^oos ouoqd jo
uiojj aaiM. dn^ooq ^oBjq ug b
(/^)
•pjBOq aqx jo
aqx uaa^qaq avojj xu saop japps aqx x^qT os
sissBqo aqx uoixisod'pjBoqxino.no aqx jo apis jioj
aqx ox sa-iiAi ^uiAvogoj aqx Sutaapxos
"(T"S) DH ^TJ^s xa^pos ouoqd jo
o; pBax siqx x3^^110^ U9q
aaijixduiBa^d ouoqd aqx jo x 3Xoq }
si qoiqAv joxsisaj aqx jo pua aajj aqx uo Sut
(x^uta) xX'B^us jo qxSuaj ,,
*(T"S) aa ^I^s x^^^os ouoqd
Snj oj pBaj siqx x39uuoo uaqx 'p^tBoq
jatjTXduiBaad ouoqd aqx jog ajoq oj pajoauuoo
si qoiqA^ aoxstsaa aqx jo pua aa^j aqx uo Sui
-Aaajs (x^uia) xx^uis jo qxSuaj ki^/\-\ b aoBXd
'sdajs Suia^oxxoj aqx ui pxEoq ^xnoato
-aad ouoqd aqx ox saoxsisaj puB sajiAV aqx
v6-s i
^31 JI3dWV3dd ONOHd
•uA^oqs
sb XT uoixTsod puB punojB stssBqo aqx u^n
aSBg uiojj xno-pjoj) 6"9 ^
ox
•sAiaaos kkf/\ x gg-9 oa^x qxT
uojdB JB3J aqx uo pjBoq xinojio aqx
•pauaxqSix Suiaq a jb SAva jos ,
aqx uaqM uanx xu P
ajjBj^ 'sxnu 0^"^ O^T
anoj 'sAiaaos t^^/\ x
Xinojio aqx jo apis jioj aqx ox uiaqx xnnoui
uaqx 'IT'e^a 9lTT UT n^-oqs sb sapq papBauqx
-un aqx qxTAi sx^^^^jq ajSuB aqx uoixisog (/
'uA^oqs sb (99X-98#) Jaquinu aqx
aaijTlduiBajd ouoqd aqx uoixisog ( )
•sdaxs Suiaiojxoj aqxV6"9
^9

Connect the white-gray-green wire coming
from breakout #3 of the cable assembly to
hole 5 (S-l).
("T Prepare the following lengths of hookup
let r/2" white-violet
2" white-yellow
ttl^white- orange
^^white-blue
5^- white-brown
1" white-black
Locate the spiral shielding and large sleev
ing. Then prepare two cable assemblies as
shown in Detail 5-9B. Repeat steps A, B, C,
and D twice; once for the solid color wires
d once for the striped color wires.
ace both cable assemblies next to each
other with the spiral shielding leads toward
the phono preamplifier circuit board as
shown in Pictorial 5-9. Place a plastic
clamp around the cables so that the same
amount of sleeving protrudes from either
side of the clamp. Then mount the clamp
on the left apron. Use a 6-32 x 3/8" screw,
#6 lockwasher, and 6-32 nut.
Connect the wires from the two cable assemblies
to the phono preamplifier circuit board in the
following steps.
' ) Spiral shielding lead of the striped color
Vire assembly to hole D (S-l).
Spiral shielding lead of the solid color wire
assembly to hole A (S-l).
r) Brown wire to hole 2 (S-l).
White-brown wire to hole 4 (S-l).
( ) Route the remaining wires at this end of the
cable assembly along the left apron and
down through the chassis opening. They will
be connected later. Proceed to the top of the
right-hand column.
Page 53
Insert an 11" black hookup wire through the
plastic clamp. Connect one end of the wire
to hole C of the phono preamplifier circuit
board (S-l). The other end of this wire and
the cable assemblies will be connected later.
Cut off the excess wire ends from the foil
si'de of the circuit board.
(A) CUT OFF A 7-1/2" LENGTH OF SPIRAL SHIELDING.
') UNWIND ONE END OF THE SHIELDING TO MAKE A 1-1/4"
^-y LEAD.
1-1/4" LEAD
7-1/2" SPIRAL SHIELDING
IGRASP THE SOLID COLOR WIRES FIRMLY AT ONE END BE
TWEEN YOUR THUMB AND FOREFINGER. THEN GRASP THE
WIRES WITH YOUR OTHER HAND AND PULL THEM THROUGH
SEVERAL TIMES. THIS WILL REMOVE ANY KINKS IN THE
WIRE AND ENABLE YOU TO PUSH THEM THROUGH THE
SPIRAL SHIELDING EASIER.
(6) INSERT THE SIX WIRES THROUGH THE SPIRAL SHIELDING.
THEN PULL THEM THROUGH TO THE LENGTHS SHOWN. MEAS
URE THE WIRES FROM THE INDICATED END OF THE SPIRAL
SHIELDING.
PLACE A 7-1/2" LENGTH OF THE LARGE SLEEVING OVER THE
SPIRAL SHIELDING.
-1/4" LEAD
.
-1/4" LEAD
7-1/2" LARGE SLEEVI
2-3/4" WHT-BLU
3-1/4" WHT-BLK
-1/4" WHT-ORG
-1/4" WHT-BRN
5-1/4" WHT-YEL
" WHT-V IOL
Detail 5-9B-
 s^ gg di^js ja^aos
ouoqd jo sSrq aqj oj jxau saaiAv asaqj ajnog "(I-S) D3 Jo f 3ni oj
ir) A y\)
•(I-S)H^ P Z "(I-S) Da JO 9 ^til oj
iiiM (r~)
"(I-S)9S JO ^ ^ni oj aaxM. "(I-S) Da Jo 8 Sn^ oj ajt
iiiA^ ^r)
*(I-S)S3 JO 9 ^ "(I-S) Da jo 01 Sn^ oj aji
(
'(I-S)aa JO 8 Snl OJ •sdajs SujA^onoj aqj ui ^g ja^oos o
ajq^a aqj luojj saatAv aojoo pgos a
'(I-S)aa jo 01 Sni oj sal^
•pajoauuoo Smaq aJB saaiM JtojOD pgos
•sdajs ^utmoijoj aqj va gg ja^aos oj aqj aijq^ ^bav aqj jo jno uiaqj ddd^ oj uoadB
aqj uio^j saatM jojoo padiajs aqj jjaj aqj aaAO saatM. jojoo padt^js aqj pj
•uAVoqs sb og djajs ja^oos'uAvoqs
ouoqd jo sSrq aqj oj jxau sajt^ asaqj ajnog <Y^) sb ji uoxjisod pub aaAO sissB
"(I-S) D3 JO Z 3ni oj R) "•sdajs
aqj
O6-S
S
aoio
-IHM IOI/WHM
 Detail 5-1OA
Ref^^r to Detail 5-10A for the following steps.
(•') Position the chassis with the front ^oward
ias shown.
the wires from the two cable assem
blies t^ck out of the way.
e wires from grommetCA along the
right apron.
Locate the control preamplifier circuit
board. Route the cable assembly wires from
breakout #1 around toward the foil side of the
board. Then insert the wires from breakout
#2 through grommet CE. Now position the
board so the edge rests on top of the chassis
and the large control shafts rest on your
work surface. This is a convenient position
for the board when connecting the following
wiring.
 01-9 IVIUOlOld
•pj'Eoq xinojia aqx jo apis
aqx jo apis Xioj aqx uiojj spua bjiav ssaoxa aqx Jjo
jioj aqx uiojj spua bjim ssaoxa aqx jjo
"(I-S) E 3IOM ox ajiav moxx^a ( )
9m J D 9IM ox durep o^s^xd aqx "(I-S) 81 3I0M ox aJiM X9I0JA ^\)
Suiuioo ajiM dnqooq qo^p aqx
"(I-S) Z 9Iq ox aJiM qo^j& Jr^)
*(I-S) SI 3ioq ox aji^ pxoiA-a;iq^ L- )
*(I"S) I 9xoq ox ajim
•(I-S) ZI 3ioq ox aaiAv arqq-axiqM (/^)
"(I-S) f 9IM o^
"(I-S) 6 3Pq ox aaiM aSu^Jo-axiq^ {^)
"(I-S) 8 9IM ox a jim uMojg (,^)
*(I-S) H ^io^ ox ^-1!^ AVOXXQ^-axT^AV
"sdaxs ^uimoxxoj aqx ui pj^oq
/'(IS) II 9Iq ox aJi Xinojio jaijixdureajd xojxuoo aqx ox
aqx uiojj s^jim Jopo pips aqx
/"(I-S) 01 9ioq ox aaiAV ( .)
jioj aqx uaaMxaq mojj
saop japps 9Q 'ITJ P-i^o
"sdaxs ^uiavoxxoj aqx ui pj"eoq aqXOXsaJiM JappsnoA uai^\\
jaijixdiu^aad xojxuoo aqx ox
aqx iuojj s^jim. joxoo padijxs aqx "sdaxs Siiimoipj 01 "9 I
99
 HB&A.'X'XXXEX'r Page 57

Detail 5-10B

Carefully inspect the foil side of the circuit Mount the black rocker switch at C with
board for any solder bridges between foils 4-40 x 1/4" screws. Turn the screws in all
or unsoldered connections. Solder any con the way, but do not tighten them.
nections that might have been missed,

) Mount the circuit board to the three chassis Mount six white rocker switches at the re
spacers as follows: Line up the three circuit maining locations with 4-40 x 1/4" screws.
board holes with the three spacers. Then Turn the screws in all the way, but do not
carefully push the board against the spacers tighten them.
while folding the wires from the two cable
assemblies neatly against the circuit board.
Also make sure the control preamplifier
cable assembly rests on top of the chassis
and is not pinched between the board and
chassis. Then fasten the board to the
spacers with three 6-32 x 3/8" screws and
fiber washers as shown in Detail 5-1 OB.

Refer to Detail 5-11A for the following steps.

( ) Locate the rocker switch bracket, seven

NE
rocker switches, two phone jacks, and the CK
front panel.

(••••) Position the switch bracket as shown. Mount SCREW

the phone jacks at A and B with control nuts.
Be sure to position the phone jacks with the Detail 5-11A
beveled corners as shown.
 ..9
•sSrq aqj aAoqB ajiA^ aqj uoijisog "(I~S)
g qojiAVS jo g Snj oj (j-g) a ipj^is jo g Srq
uiojj a^iA^ papuejjs ^oBjq ,,8/8"! ^ joau
*s2rq aqj m sajoq aSjBj aqj Suijor
-qo jnoqjtM. suoijoauuoo jnoj aqj Japxog
*ajiA\. dn
•Xl-g^tao^oT^uoSuiAi^ap^asuTaq^ ut UAvoqs Suta^ohoj aqj ajBdajg (a )
s^ a q^^T^s jo g pub g sSni punojB
auo pub g pub z s^nI punoaB aJtM. auo •sdajs Suimoijoj aqj joj jj-g ibtjojoi^ oj
dn^ooq ^oBjq
-T oav^ tuo^j uoT^^insux atj^ jo \ie aAoraan
pasn aq ijia^ ^aqj .'apxsB
SA^a jos puB puBd juo jj aqj jag 'qojiM.s qoBa jo
*(SN) H JO z Sni oj (i-s) SAvajos qjoq uajqSij uaqj, 'uoijisod saqojiA\.s
jogSnj uiojj ^jiav aqj joauuoQ '^jim dn^ooq aqj Suiqjnjstp jnoqjiAV puBd juojj aqj
ixiojj uoijBinsui aqj ij uiojj ja^oBjq qojiAvs aqj aAOiuaj ^gnjajBO (a )
jo g Snj oj (j-g) f jo $ 2n\ uiojj "(SN) H
•uoijisod joajjoo aqj oj ji aAoui
tlz pire apis Srq aqj uiojj qojiA^s aqj dsBjS 'pajaj
-uao aqojpaau uiaqj jo ^ub jj 'gn-g irejaa
g jo z ^rq oj (T-g) v J Z Snl #(SN) jo g jjb^ oj Jajag "Smuado aqj ut pajajuao
^jjadojd si ji jt aas oj qojiAis qoBa ^oaqo
^no^ pjbavoj jauBd juojj aqj jo juojj aqj qjt^v (A )
jo i 3ni oj(t-g) vjo I Sni uiojj ^jiav *(SN)
1( 8
"UAVoqs sb jaj^oBjq qoji^S Ja^ooj aqj uoijiso^
*HTT "9 IT^aa
JO VJ^d0^ ^9J3H "SAV3J0S ,,^/X X 28"9 qjTA^
'sdajs Suiavoiioj aqj ut sqoBf auoqd puB sa jauBd juojj aqj uo ja^oBjq qojiA^s aqj junoj^ ( )
-qojiA\.s Ja^ooj aqj oj s^jiav dn^ooq
•sdajs SuiA^ogoj aqj joj gxi"S IT^jag oj Jajag
811-9
S ON!N3dO Nl
S3H01IMS ^31N3O
J.
N
89

') Connect a 1-3/8" black stranded wire from
lug 3 of switch D (S-l) to lug 2 of switch E
/(S-l).
(^) Position the chassis as shown in the Picto
rial and place the switch bracket in front of
it near the right apron.
Connect the wires coming through grommet CA
to the,, switch bracket in the following steps.
4 ray wire to lug 2 of phone jack B (S-2).
(^) White-gray
^^iite- wire to lug 1 of phone jack B
(S-2).
NOTE: Where a wire passes through a connection
and then goes to another point, as in the next
step, it will count as two wires in the solder in
structions (S-2), one entering and one leaving the
connection.
PICTORIAL 5-11
Page 59
("^Remove an additional 1/4" of insulation from
the end of the orange wire. Connect the wire
through lug 4 (S-2) to lug 1 (S-l) of C.
Remove an additional 1/4" of insulation from
the end of the yellow solid wire. Connect the
wire through lug 5 (S-2) to lug 2 (S-l) of C.
blue wire to lug 4 of D (S-l).
ire to lug 1 of D (S-l).
green wire to lug 5 of D (S-l).
wire to lug 2 of D (S-l).
yellow wire to lug 4 of E (S-l).
(^(Yellow wire to lug 1 of E (S-l).
The brown wire will be connected later.
 21-S "IViaOlOld
*(I-S) O jo g Sni o^ '(I-S) d JO 9 ^nI
*(I-S) O JO 9 Sni o; aai^
•(I-S) d Jo Z SnI OJ 9^T
'(I-S) O JO Z SnI OJ •(I-S) i P S ^ni o^ a^i/A ^o^i
^
•(I-S) ^ jo I Sni oi 9^TAV pali L^
y
•*(I-S) 9 jo 9 M (^)
•(I-S) di
•(I-S) 9 JO I Sni oi uaaj^5 ( )
-pj aqi ut p^o-B^q qo^^s ai^ o^
'(I-S) 9 JO ^^ Sni oi M L^) jaijTpui^aadpjiuooaqi uiojj saaiM. aqi
*(I-S) d jo g •sdap Sut^oipj aq; joj ^pg piaopi^
09
 Page 61

Refer to Pictorial 5-13 for the following steps, (^TTfnmarked cable to lug 2 of H (S-2).

r ) White-gray wire to lug 4 of H (S-l). (^"filed marked cable to lug 6 of H (S-l).

(^ Gray wire to lug 1 of H (S-l). fvfGreen marked cable to lug 3 of H (S-l).

(^^f Yellow marked cable to lug 5 of H (S-2). The white-blue wire will be connected later.

'•

PICTORIAL 5-13
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*(t"S) 8 9ioij ox p^aj uaaaS
•(I-S) Z.
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•(I-S) Z aioif
ox aaq^o aq^pu^ (x~s) I ^^q o^ p^ai paj auo ^f)
aq^ o^ pa^oq xin^io ^i
aqx sua;s^j x^qx A\.a^os aqx aAoma^
/sdaxs
TO Aiddns aaM.od aqx ox
aqx uiojj sp^a^ aqx
^ax"BauB apiAOJdpu^ siss^qo aqx
aqx uoixxsod ox aais^a XT a^^tu
siqj, 'spBax anxq oavx aqx pu^ sp^ax paj
om.x aqx aaqxaSox Suixstavx ^q sp^ax jauiaoj
jo sji^d paxsiA\.x o^x UU03 ( >)
(,,9
(,.9)
sxssBqo aqx uaaA^xaq paqouid ^jb
ou aans a^pey^ 's^aoBds x^uoS'Bxaq ,,8/x-X
sissBqo aqx ox pub sxnu gg-8 pub
8# qxT^ ^a>iO^aq
aqx uo j3ui.iojsub.ix ^^ uaxsB3 '
Sujxunoui jauiaojsuBJxaqxoxuo puB spBaj aqx
jaAosisSBqo aqxaOBjduaqj^ 'gx-X-Q U^^Q ux
uA^oqs sb xno Suxuioo spBaj aqx ixjtav aoBjJns
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•sdaxs SutA^oxjoj aqx
(99 uiojj
•spua aqx ox
: Japios qxpw auioo ^bui spBaj
asaqx :ai>N "spua pBaj pasodxa aqx jo
qoBa uo Japjos jo junouiB xi^uis b xiotu uaqx
ip^aj qoBa jopua aqxx^ aJi^ jo spuBJjs xi^tus
aqj jaqxaSox xsim.x "pBaj J3uijojsubjx qoBa
jo pua aqx uiojj uoijBXnsuT jo it^/\
•jauuojsuBJj aqx jo x*"io auioo Aaqx
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 Page 63

) Yellow-blue lead to hole 6 (S-l).

The remaining four transformer leads will be

connected later.

Connect the free ends of the wires coming from

the power supply circuit board in the following
steps.

(*f Red wire from hole 16 to lug 2 of capacitor

. CU(S-2). •

Black wire from hole 18 to lug 1 of CU (NS). #

) Black wire from hole 17 to solder lug 3 at

C^ (NS).
(y^ Connect a 3-1/2" black stranded wire from
Detail 5-14C
lug 1 of capacitor CU (S-2) to solder lug 3
at CT (NS).
(l/^ Route the transformer leads, hookup wires,
Connect the cable assembly coming from grom- and cable assembly as shown.
met GE in the following steps.
Refer to Detail 5-14C for the following steps.
Blue wire to connector 13 of the power
supply circuit board (S-l).
Locate the transistor insulator and a con
{kXW
White-blue wire to hole 19 of the power
tainer of silicone grease. Apply a layer of
sppply circuit board (S-l).
grease on each side of the insulator. Use
approximately 1/8 of the container for each
^ Black wire to solder lug 3 at CT (S-3). side.

(^^ White-orange wire to connector 1 on the Position the insulator as shown and place
/ight power amplifier circuit board (S-l).
it on the chassis over slotted hole CF.

(^^7 Orange wire to connector 1 on the left

Place the transistor on the insulator and
power amplifier circuit board (S-l).
fasten both to the chassis. Use a 6-32 x 3/8"
screw, a #6 fiber shoulder washer, a #6
C^ Carefully inspect the power' supply circuit
lockwasher, and a 6-32 nut. Make sure the
board for any unsoldered connections, sol
der, bridges between foils, or broken leads.
shoulder of the fiber washer is seated in
the chassis slot.
Clip off any bare wire ends from the foil
of the board.

Locate the line cord and line cord strain re

Route the control preamplifier cable assem
bly against the bend in the chassis under
the circuit board.
W)UMake sure the transistor which is con
nected to the foil side of the circuit board
is bent out as shown in the Pictorial. Then
fasten the circuit board to the nylon insula
tor with two 6- 32 x 3/4" self-tapping screws.
Do not over tighten the screws.
lief.
is/) Apply a small amount of solder to the end of
each lead to hold the small wire strands to
gether.
kr^) Insert the line cord through hole BJ. Con
nect one lead to lug 1 of socket BG (NS).
Connect the other lead to lug 2 of socket BF
(S-3).
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Refer to Detail 5-14F for the following steps.
( ) Twist together the red-black and black
transformer leads.
( ) Connect the red-black transformer lead to
lug 2 of fuseholder BH (S-2).
( ) Connect the black transformer lead to lug 1
of socket BG (S-3).
240 VOLT WIRING
Detail 5-14F
Page 65
( ) Twist together (clockwise) the entire length
and the ends of the green-black and yellow-
black transformer leads. Then install the
wire nut over the ends of the leads; turn the
nut in a clockwise direction. Refer to the in
set drawing on Detail 5-14F.
( ) Install a 1-1/2-ampere fuse in the fuse-
holder. NOTE: This fuse is not furnished
with the Amplifier.
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HB^^KKIT
Refer to Pictorial 5-16 and install an 8-32 x
1/4" setscrew in one of the knobs. Then in
stall the knob on the rotary switch shaft.
Turn the rotary switch shaft fully counter
clockwise. Then turn the shaft clockwise
two clicks (to the Tape position) and remove
the knob.
(S) Start an 8-32 x 1/4" setscrew in the indica
PICTORIAL 5-16
Page 69
Position the bushing toward the chassis and
the cutout in the disc straight up as shown.
Then install the disc on the rotary switch
shaft. Turn the disc clockwise until the slot
is positioned as shown with respect to an
imaginary line drawn vertically through the
center of the switch shaft. Refer to the inset
drawing #2. Place the disc 1/16" from the
edge of the light reflector as shown in inset
drawing #3 and tighten the setscrew.
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Refer to Pictorial 5-18 for the following steps.

NOTE: Be careful not to scratch the black sur

Page 71

Peel five felt washers from the backing

face on the back side of the control window while
performing the following steps.
) Cut two 2-3/4" lengths of foam tape and peel
lace the control window inside the front
panel opening. Refer to Part A of the Pic
torial. Push the top edge in first, and then
the bottom edge.
paper, center them over the five holes in
the control window, and press them in
1
place.
off the backing paper. Make sure the dial
window is all the way in place on the front
panel. Then press the tape in place against
the sides of the front panel next to the dial
window. Refer to Part B of the Pictorial.

AM TAPE

PICTORIAL 5-18
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 Page 75

ial 5-22 and connect the

green transformer lead coming from grom-
met CE to solder lug Z (S-l).

This completes the assembly of the Amplifier.

Proceed to the Initial Checkout section.

NOTE: Set aside the four 6-32x3/4" self-tapping

screws and four 9/16" flat washers; they will be
used to fasten the Amplifier in the AE-18 Cabinet
if one was purchased.

PICTORIAL 5-22
9L
INITIAL CHECKOUT
The purpose of the Initial Checkout section of the
Manual is to make sure that your Amplifier will
operate properly, and that it will not be damaged
as a result of a wiring error or some other
difficulty when it is first turned on. A transistor,
for example, could be destroyed instantly by a
short circuit that causes excessive current.
Initial Checkout is divided into the following
parts:
INSPECTION
Refer to Figure 1-1 (fold-out from Page 66)
for the following steps.
Set all of the Amplifier switches and controls as
directed in the following steps. Then do not
change the position of any control or switch un
less a step or check instructs you to do so.
SOURCE: AUX (Full clockwise).
BASS: Center of rotation.
/TREBLE: Center of rotation.
) BALANCE: Center of rotation.
; ^LUME: Full counterclockwise.
HEATHKIT^
1.Inspection. A careful check for obvious
assembly errors or visible problems.
2.Resistance And Test Lamp Checks. These
checks make use of an ohmmeter and atest
lamp to make sure the power supply and DC
voltage distribution circuits are not shorted.
3.Hum Injection Tests. These tests assure you
that all sections of the amplifier are oper
ating properly.
: MONO (Monophonic).
MON (Monitor): OFF.
(O"T0NE FLAT: OFF
CO mUDNESS: OFF.
CO MAIN SPEAKER: OFF.
CO REMOTE SPEAKER: OFF.
( f POWER OFF.
All ten Level controls: Full clockwise.
77
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82,

( ) Connect the negative (black) ohmmeter test
lead to the chassis.
NOTE: The internal wiring of most ohmmeters is
such that the positive terminal of the meter bat
tery is connected to the positive (red) test lead
and the negative battery terminal is connected to
the negative (black) test lead. In some ohmmeters
this wiring is reversed and erroneous readings
will be obtained when making the following meas
urements. Try reversing the ohmmeter leads if
the measurements do not check out correctly the
first time.
Perform the resistance checks by connecting the
positive (red) ohmmeter test lead to each of the
test points listed in the following chart. Hold the
test lead to each of the test points for at least
one minute until the reading stabilizes. Refer to
Figure 1-2 for test point locations. If any of your
readings are not within the resistance readings
shown in the chart, refer to the In Case Of Dif
ficulty section of the manual and repair the dif
ficulty before proceeding.
TEST POINT READING
( ) Positive (+) lug of 2000 2 or higher.
capacitor CU.
( )8 5000 2 or higher.
( ) 10 1500 2 or higher.
( ) 11 1200 2 or higher.
Page 79
TEST LAMP CHECKS
( ) Disconnect the red stranded wire of breakout
#8 from the positive (+) lug of capacitor CU.
Locate the spare lamp socket, #47 lamp, and
470 ohm (yellow-violet-brown) 1 watt re
sistor. Solder one lead of the resistor to one
lug on the lamp socket. Insert the #47 lamp
into the socket. This will be used in the fol
lowing test.
NOTE: When you are instructed to make connec
tions in the next two steps, merely place the end
of the lead against the lug and solder it. These
are only temperary connections to make tests.
( ) Connect the free lead of the 470 ohm resis
tor to the positive (+) lug of capacitor CU as
shown in Figure 1-2.
( ) Connect the red stranded wire from breakout
#8 to the other lug of the lamp socket. Posi
tion the socket and resistor leads so they do
not touch any part of the chassis.
CAUTION: When the line cord plug is connected
to an AC outlet, AC line voltage will be present
at several places under the chassis. Be careful
that you do not contact this voltage or an electri
cal shock could result.
( ) Plug the line cord into an AC outlet.
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08

^HLA.TKIEIT
HUM INJECTION TESTS
To make hum injection tests, you will touch the
tip of a narrow-bladed screwdriver to the signal
input points of the various circuits. By noticing
the sound reproduced by the speakers as you
touch these points, you can determine whether
the circuits are operating.
Before you begin the tests, make sure the
switches and controls are in the following po
sitions. Then do not change any control or switch
from these positions unless a test directs you to
do so.
() Source: AUX (fully clockwise).
() BASS: Center of rotation.
() TREBLE: Center of rotation.
() BALANCE: Center of rotation.
() VOLUME: Fully counterclockwise.
() MODE: Stereo
() TAPE MONITOR: Off.
() LOUDNESS: Off.
() MAIN SPEAKERS: Off.
() REMOTE SPEAKERS: Off.
() POWER: Off.
() All ten Input Level controls: Fully clockwise.
You may want to follow the circuit on the Block
Diagram (fold-out from Page 112) and the Sche
matic Diagram (fold-out from Page 125) as you
perform the following steps.
Page 81
CAUTION: Full AC line voltage will be present
at several places in the Amplifier when the line
cord plug is connected to an AC outlet. Use a
screwdriver with an insulated handle, and do not
let your fingers touch the screwdriver shaft while
any part of your body is in contact with any con
ductor, metal object, or the chassis. Be especi
ally careful that you do not touch the AC acces
sory sockets, POWER switch, or fuseholder.
As you make these tests, touch the tip of the
screwdriver blade only to the point specified.
Be careful that the screwdriver does not slip, or
short across two points at once. If you do not
get the proper response in any of these tests,
refer to Stage-By-Stage Signal Injection (Page
100 in the In Case Of Difficulty section of this
Manual). Then locate and repair the cause of
trouble before you continue with the next test in
this section.
POWER AMPLIFIER TEST
( ) Connect a speaker to the LEFT MAIN
SPEAKER terminals on the rear of the
Amplifier. Then connect another speaker to
the RIGHT MAIN SPEAKER terminals. See
Figure 2-1 on fold-out from Page 89.
( ) Press the MAIN SPEAKER switch to ON.
( ) Connect the line cord plug to an AC outlet
and press the POWER switch to the ON
position.
Refer to Figure 1-2 (Page 66) for the following
tests.
Perform the following test twice, once on the
left channel power amplifier circuit board and
once on the right channel power amplifier cir
cuit board.
( ) ( ) Hold your finger on the metal part of the
screwdriver and touch the screwdriver
tip to Point 1 on the power amplifier cir
cuit board. A very faint click should be
heard as you touch each test point.
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FINAL ASSEMBLY

NOTE: If the Amplifier is to be custom mounted

or installed in the Heath Accessory Cabinet,
complete steps 3, 4, and 5 only and refer to
Part B of Pictorial 5-23. If the Amplifier is to
be placed on a shelf or a similar location, com ER
plete steps 1 through 5 and refer to Parts A and
B of the Pictorial.

1.( ) Position the bottom plate with holes A IF AMPLIFIER IS TO BE SHELF MOUNTED
and B as shown. NOTE: The bottom
plate is perforated with ventilation l6)#6-l/4"
holes. However, the mounting holes SHEET METAL
(2) 8-32x1/4' SCREW
can be identified by their larger di
ameter.

2.( ) Mount the four plastic feet on the bot

tom plate with 6-32 x 3/8" screws,
#6 lockwashers, and 6-32 nuts. NOTE:
Do not use the mounting holes called
out in the Pictorial.
NOT USE DO NOT USE
3.( ) Place the Amplifier on your work sur SE HOLES THESE HOLES
face as shown.

4.( ) Position the bottom plate with holes A

and B as shown. Then mount the plate
on the chassis with two 8:l
screws in holes A and B. T5o not fee-

the holes called out in the Pictorial.

5.( ) Install six #6 x 1/4" sheet metal PART B

screws in the indicated holes. IF AMPLIFIER IS TO BE USED WITH
CABINET OR CUSTOM MOUNTED

PICTORIAL 5-23

HBATHKIT8 83

J
 III
08 =
08 = W
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INSTALLATION
Refer to Figure 2-1 (fold-out from Page 89)
before you connect the speaker systems, and
accessory equipment.
SPEAKER CONNECTIONS
NOTE: Eight spade lugs were furnished to install
on the ends of your speaker leads. To install them
refer to the following illustration.
AND SOLDER
Each output channel of your Solid-State Stereo
Amplifier has three output terminals: MAIN
COM (common), and RMT (remote). In the fol
lowing steps, your main speaker system for
each channel will be connected to the MAIN and
COM terminals. If remote speakers are used,
they will be connected to the RMT and COM
terminals.
Any speaker with an impedance of 4 ohms to
16 ohms can be used with this Amplifier; but
do not use two 4 ohm speakers, with one as the
main and another as a remote speaker. These
two speakers would automatically be connected
in parallel by the Speaker switches, producing
a total impedance of less than 4 ohms that
could overload the output transistors.
However, 4 ohm speakers can be used if they
are connected as shown in Figure 2-2A. Here,
one 8 ohm speaker is used as a main and TWO
4 ohm speakers as the remote. Also, for best
sound reproduction, use speakers of the same
impedance for the right and left channels.
HBATHKIT^
Main Speakers
( ) Connect a wire from the COM (common)
lug of the LEFT SPEAKER channel to the
C (common) terminal of your left speaker
system.
( ) Connect a wire from the MAIN lug of the
LEFT SPEAKER channel to the other ter
minal of your left speaker system.
( ) Similarly, connect a wire from the COM
(common) lug of the RIGHT SPEAKER chan
nel to the C (common) terminal of your
right speaker system.
( ) Connect a wire from the MAIN lug of the
RIGHT SPEAKER channel to the other
terminal of your right speaker system.
Remote Speakers
If remote speakers are to be used, connect
them as follows.
( ) Connect a wire from the COM lug of the
LEFT SPEAKER channel to theC (common)
terminal of your left remote speaker system.
( ) Connect a wire from the RMT lug of the
LEFT SPEAKER channel to the other ter
minal of your left remote speaker system.
( ) Connect a wire from the COM lug of the
RIGHT SPEAKER channel to the C ter
minal of your right remote speaker sys
tem.
( ) Connect a wire from the RMT lug of the
RIGHT SPEAKER channel to the other
terminal of your right remote speaker
system.
85
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98

Correct spacing between speakers depends to
some extent upon the listener's position and dis
tance from the speakers. If the listening position
is restricted to one that is relatively close to the
speakers, some improvement maybe obtained by
moving the speakers closer together.
Remember that stereophonic reproduction is
striving to recreate as accurately in position as
possible not only the sounds of "right" and "left"
origin, but also those near the center. Feel free
to experiment with speaker and listening posi
tions to arrive at the best set of conditions for
your particular installation.
PHONE JACKS
Figure 2-3 shows a type of plug that can be in
stalled on the end of a stereo headphone cable.
The tip of the plug connects to the right channel,
the ring connects to the left channel, and the
sleeve is the common connection.
G)
ANNEL
WIRE
(SLEEVE)
LEFT AND RIGHT
CHANNEL
COMMON WIRES
Figure 2-3
Page 87
Auxiliary Input
For use with most high level signal sources such
as a television receiver or tape recorders with
preamplifier output. A record changer or a turn
table equipped with a crystal or ceramic stereo
cartridge may also be connected to the AUX
inputs. However, the BASS control should be
turned up in order to compensate for the low
frequency losses when using these cartridges.
Ground Terminal
In some cases the mechanism of a turntable or
a changer is not connected to the audio cable
shield. To reduce hum in these cases, a separate
ground wire should be connected from the turn
table to this ground terminal.
AC OUTLETS
120 VAC Switched Outlet
For supplying power to other equipment used with
the Amplifier. The other equipment can then be
controlled by the POWER switch on the Amplifier
(350 watts maximum).
120 VAC Normal Outlets
For supplying power to devices such as record
changers or tape decks (350 watts maximum).
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3H1
88
 75Q
FM

240 VAC V<A

VAC 120 VAC ^AVAC
50/60 Hz SLOW BLOW35OW MAX.
1 o|1

LEFT CHANNEL -
* NOTE: OMIT
RIGHT CHANNEL
THESE CONNECTIONS
IF YOUR TAPE
RECORDER DOES
NOT HAVE TAPE
MONITOR OUTPUT
JACKS.

1
HIGH LEVEL ,
OUTPUT OF"^
TAPE RECORDER
750 EXTERNAL 3000 EXTERNAL

OUND
IRE

FIGURE 2-1
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06
OPERATION

INTRODUCTION
Your Solid-State Stereo Amplifier operates from
either a 105-125 or 210-250 volt 50/60 Hz AC
power source, depending on how you wired the
power transformer on Page 64. All controls
are clearly marked and are accessible from
the front. Connections to speaker systems,
and auxiliary equipment are clearly marked
and are made at the rear of the chassis.
Refer to Figure 3-1 (fold-out from Page 90)
to learn the proper operation of each of the
front panel controls. Refer to the Program Re
production Chart to see what kind of output you
will get with different settings of the Source and
MODE switches.

PROGRAM REPRODUCTION CHART

This chart shows the type of audio output you can obtain with different Source and MODE switch
settings.

NOTE: The TAPE MON switch must be in the OFF position.

SOURCE MODE
SWITCH PROGRAM SWITCH AUDIO OUTPUT WILL BE:
POSITION MATERIAL POSITION

PHONO Monophonic MONO Monophonic both channels

or Stereo

Stereo STEREO Stereophonic-left and

right channels

TUNER Monophonic MONO or Monophonic-both channels

STEREO

Monophonic MONO Monophonic-both channels

or Stereo

Stereo STEREO Stereophonic-left and right

channels

TAPE Monophonic MONO Monophonic-both channels

or Stereo

Stereo STEREO Stereophonic-left and right

channels

AUX Monophonic MONO Monophonic-both channels

or Stereo

Stereo STEREO Stereophonic-left and right

channels

h h: .A.T hc is: i T 91
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^6

TAPE RECORDER OPERATION
Proper connections to the tape recorder are
illustrated in Figure 2-1 (fold-out from Page
89).
CAUTION: DO NOT CONNECT A TAPE RE
CORDER TO THE AMPLIFIER SPEAKER TER
MINALS OR THE LUGS OF YOUR SPEAKERS, as
some recorder manufacturers recommend, or
the Amplifier output could become short cir
cuited through the common ground of the tape re
corder. Also, many tape recorders place a short
circuit across their input terminals while they
are not being used.
The signals of any program selected by the
SOURCE switch appear at the TAPE OUTPUT
jacks. Therefore, by connecting a cable from this
TAPE OUTPUT jack to the input of your tape
recorder, you can record program material from
any input source to your Amplifier.
The tape recording procedure is basically the
same for all Source switch positions; therefore,
the following steps will describe operation in
only one position. Refer to Figure 3-1 to identify
switch and control positions. Refer to Figure 2-1
for the tape recorder connections.
( ) Connect a stereo signal source to the appro
priate input at the rear of the Amplifier.
Turn the Source switch to the position for
that input. Make sure the Amplifier MODE
switch is in the STEREO position.
( ) Now follow the tape recording procedure
outlined in the instruction manual for your
recorder and proceed to record the material.
TAPE RECORDER PLAYBACK
( ) Set up your tape recorder for stereo play
back operation.
( ) Turn the Amplifier SOURCE switch to the
TAPE position. This is all that is needed to
set the controls of the amplifier for tape
recorder playback.
Page 93
TAPE MONITOR OPERATION
NOTE: If your Tape Recorder does not have a
tape monitor output circuit, disregard this infor
mation. If your Recorder does have a tape
monitor output circuit, you can monitor program
material while it is being recorded in the follow
ing manner.
Set the Amplifier switches and controls as
follows:
( ) Turn the Source switch to the input you want
to record. Set up your recorder for tape
monitor operation as stated in your recorder
instruction manual.
) Place the Amplifier TAPE MON switch in
the ON position. This is all that is needed
to adjust the amplifier for tape monitor
operation.
Complete the following steps to adjust the TAPE
MON (monitor) Level controls.
( ) Adjust the L TAPE MON Level control for
the desired sound output from the left
channel speaker.
( ) Now adjust the R TAPE MON Level control
to obtain the same sound output level from
the right channel speaker.
) Quickly flip the Amplifier TAPE MON switch
on and off and note any difference in sound
output from the speaker systems. (There
will be a short time delay between the
source and tape information.) If necessary,
readjust the L and R TAPE MON Level
controls to obtain the same sound output
from the speaker systems when the TAPE
MON switch is in either the ON or OFF
position.
IN CASE OF DIFFICULTY
NOTE: Refer to the Kit Builders Guide for Ser
vice and Warranty information.
INTRODUCTION
This part of the Manual is intended to provide you
with information that will help you locate and cor
rect any difficulty which might occur in your Am
plifier. This information is divided into four
sections. The first section contains suggestions
of a general nature in the following areas:
A.Visual checkover and inspection (Visual
Tests).
B.Precautions to observe when bench testing.
C.How to determine the area of the Amplifier
in which the trouble is located (How to
Troubleshoot Your Amplifier).
D.Locating and correcting both the cause and
the effect of a trouble (Repairing The Am
plifier).
HEATHKIT
The second section consists of Troubleshooting
Charts. These charts call out specific problems
that may occur and list one or more conditions
or components that could cause each difficulty.
The resistor R numbers, capacitor C numbers,
transistor Q numbers, and the test point num
bers are identified in these charts by the same
numbers that are used on the Schematic Diagram,
X-Ray Views (Page 118) are also provided to
help you locate the components and test points.
The third section consists of Stage-By-Stage
Signal Injection (hum) tests in chart form. These
tests are arranged in numerical order. They
start with the power amplifier output circuits
and progress back toward the input circuits, one
stage at a time.
95
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96

If you cannot resolve your problem with the
Troubleshooting Charts, refer to the Stage-By-
Stage Signal Injection tests, beginning on Page
100. Perform these tests as directed. First, they
will lead you to the area your trouble is in. When
you have localized your trouble down to one
area, check the Possible Causes listed for that
area. It may also be helpful to apply the Visual
Tests to that area.
The Checking Components section can be used in
conjunction with the Troubleshooting Charts and
Stage-By-Stage Signal Injection Charts to deter
mine a faulty transistor, diode, or capacitor.
REPAIRING THE AMPLIFIER
When you make repairs to your Amplifier, make
sure you eliminate the cause as well as the
effect of the trouble. If, for example, you should
find a burned resistor, be sure you find out
what it was (wiring error, etc.) that caused the
resistor to burn. If the cause is not eliminated,
the replaced resistor will burn up when the
Amplifier is put back into operation.
FACTORY REPAIR SERVICE
You can return your completed kit to the Heath
Company Service Department to have it repaired
for a minimum service fee. (Kits that have been
modified will not be accepted for repair.) If you
wish, you can deliver your kit to a nearby Heath
Authorized Service Center. These centers are
listed in your Heathkit catalog.
NOTE: If the Amplifier is sent back to the
Factory for repair, do not send the cabinet (if
one was purchased). The cabinet is not necessary
for shipping and could be damaged enroute. Com
plete shipping instructions can be found in the
Kit Builders Guide.
Page 97
To be eligible for replacement parts under the
terms of the warranty, equipment returned for
factory repair service, or delivered to a Heath
Authorized Service Center, must be accompanied
by the invoice or the sales slip, or a copy of
either. If you send the original invoice or sales
slip, it will be returned to you.
If it is not convenient to deliver your kit to a
Heath Authorized Service Center, please ship it
to the factory at Benton Harbor, Michigan and
follow the following shipping instructions:
Prepare a letter in duplicate, containing the
following information:
Your name and return address.
Date of purchase.
A brief description of the difficulty.
The invoice or sales slip, or a copy of
either.
Your authorization to ship the repaired
unit back to you C.O.D. for the service
and shipping charges, plus the cost of
parts not covered by the warranty.
Attach the envelope containing one copy of
this letter directly to the unit before pack
aging, so that we do not overlook this impor
tant information. Send the second copy of the
letter by separate mail to Heath Company,
Attention: Service Department, Benton Harbor,
Michigan.
Check the equipment to see that all parts and
screws are in place. (Do not include wooden
cabinets when shipping receivers, tuners, am
plifiers, or TV sets, as these are easily
damaged in shipment.) Then, wrap the equip
ment in heavy paper. Place the equipment in
a strong carton, and put at least THREE
INCHES of resilient packing material (shredded
paper, excelsior, etc.) on all sides, between
the equipment and the carton. Seal the carton
with gummed paper tape, and tie it with a
strong cord. Ship it by prepaid e^qpress, United
Parcel Service, or insured parcel post to:
Heath Company
Service Department
Benton Harbor, Michigan 49022

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 Page 99

TEST CONDITION AREA OF DIFFICULTY POSSIBLE CAUSE

No
9. Right channel dead. 1. Power amplifier 1. Refer to Stage-By-Stage tests
Left channel OK. right channel on Page 100.
circuit.
2. Control preampli
fier right channel
circuit.

10. Left channel dead. 1. Power amplifier 1. Refer to Stage-By-Stage tests

Right channel OK. left channel on Page 100.
circuit.
2. Control preamplifier
left channel circuit.

11. Distorted output from Power amplifier left 1. Zener diodes ZD204L and/or
left channel at high channel circuit. ZD205L shorted.
volume level in all 2. Transistors Q203L, Q204L,
Source switch posi Q2O5L, Q206L, or Q207L faulty.
tions. 3. Capacitor C211 faulty.

12. Distorted output from Power amplifier right 1. Zener diodes ZD204R and/or
right channel at high channel circuit. ZD205R shorted.
volume level in all 2. Transistors Q203R, Q204R,
Source switch posi Q205R, Q206R, or Q207Rfaulty.
tions. 3. Capacitor C211 faulty.

13. Distorted output from 1. Power supply circuit. 1. Low positive (+) voltages. Check
both channels in all 2. Power amplifier circuit. voltages at test points in power
Source switch posi 3. Control preamplifier supply, power amplifier, and
tions. circuit. control preamplifier circuits.

14. Hum with no signal Spiral shield assemblies. 1. Spiral shield not grounded.
input on all positions
of Source switch.
Power supply. 1. Capacitor C302, C303, C3O5
or C306 open.
2. Transistor Q301 or Q302 short
ed.

Control preamplifier. 1. Capacitor Clll, C112 or C131

open.

15. Hum with Source Phono preamplifier. 1. Shielded cable from L or R

switch in Phono posi phono input sockets not ground
tion (No signal input). ed.
2. Capacitor Cll open.

16. Tone controls do not Control preamplifier 1. Tone Flat switch ON.
operate. secondary controls 2. Check wiring to Tone Flat
on front panel. switch.
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 Page 101

The normal response produced by touching the
base of Q201L should be greater than that pro
duced by touching the base of Q203L. The fact
that it is not greater in this example indicates
one of the following conditions (as shown on
the following Power Amplifier Chart):
1.Transistor Q201L or Q202L open, shorted,
or incorrectly installed.
2.Resistor R215 open or changed in value.
3.Capacitors C205 or C207 open or changed in
capacitance.
4.Capacitor C211 shorted.
5.Resistors in transistor circuits faulty or
wrong value.
POWER AMPLIFIER SIGNAL INJECTION
CHART
( ) Disconnect the orange (or white-orange)
wire from Point 1 on the circuit board.

TEST TEST INJECTION NORMAL HUM POSSIBLE CAUSE IF HUM RESPONSE

No. POINT RESPONSE IS NOT NORMAL

1. Point 1 on either Medium-loud hum. 1. If normal hum response is ob

circuit board. tained, omit tests number 2 and
3.
2. If normal response is not ob
tained, proceed with the remain
ing tests in this chart.

2. Base (B) of Q203L Low hum or click. 1. Transistor Q203L (Q2O3R),

(Q203R). Q204L (Q204R), Q2O5E(Q2O5R),
Q206L (Q206R) or Q207L
(Q207R).
2. Resistors in above transistor
circuits faulty.
3. Capacitor C223 (C224).
4. No voltage at Point 5 on either
circuit board.

3. Base (B) of Q201L Medium-loud hum. 1. Transistor Q201L (Q201R) or

(Q201R). Q202L (Q202R).
2. Resistor R215 (R216) open or
changed in value.
3. Capacitor C205 (C206) or C207
(C208).
4. Capacitor C211 (C212) shorted.

4. Reconnect the orange (or white-orange) wire to Point 1 on the circuit board. If the trouble has
been corrected, and no further troubleshooting is necessary, put the Amplifier back into opera
tion. If the trouble is still not corrected, proceed to the tests in the Control Preamplifier Chart.

( ) Set the controls to the following positions:

VOLUME - Fully counterclockwise.

SOURCE - AUX.
BALANCE - 12 o'clock position.
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 Page 103

PHONO PREAMPLIFIER SIGNAL INJECTION CHART

TEST TEST INJECTION NORMAL HUM POSSIBLE CAUSE IF HUM

No. POINT RESPONSE RESPONSE IS NOT NORMAL

NOTE: Set the L Phono and R Phono level

controls to the center of their rotation before
making any of the following tests. Set the
Source switch to the Phono position.

1. Point 8 (11) on the Low hum. NOTE: 1. Tape Mon switch is in ON

control preampli Turn up Volume position.
fier circuit board. control enough 2. Poor connection or wiring error
to hear hum. on Source switch.
3. Level control Rill (R112)
faulty.

2. Base (B) of Q2L Medium-to-loud 1. Capacitor C7 (C8) faulty.

(Q2R). hum. 2. Poor connection at Point 2 (or
Point 4).
3. Transistor Q2L (Q2R) faulty.

3. Base (B) of Q1L Loud hum. 1. Transistor Q1L (Q1R) faulty.

(Q1R).

4. Left Phono Loud hum. 1. Capacitor Cl (C2) open or poor

(Right Phono) conection.
input jack. 2. Shorted input cable to Left
Phono (Right Phono) jack.
(Cable from record player or
changer.) Disconnect Phono in
put cables, then recheck at the
Left Phono jack or the Right
Phono jack.

This completes the In Case Of Difficulty section

of the Manual.
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 Page 105
KBATXKIT

Set the ohmmeter on the RX1000 range before reading means a reading at infinity, or only a
you use the following chart. A LOW reading slight needle deflection.
as described in column 4, means approximately NOTE: Recheck each reading to verify that the
half scale deflection on the ohmmeter. A HIGH part is defective.

Connect the Connect the

TRANSISTORS negative test positive test OHMMETER
lead to tran lead to tran READING
sistor lead: sistor lead:

B C HIGH
2N5232A

B E HIGH
2N3393

E C HIGH
2N3859A
TZ1160 E B LOW

C B LOW

S2091 B C LOW

B E LOW

E C HIGH

E B HIGH
WIDE 5PACE
BETWEEN E AND C
C B HIGH

B C HIGH
40408

B E HIGH

E C LOW

E B LOW
LOCATING TAB
C B LOW

TA7311 B C HIGH

B E HIGH

E B LOW

E B LOW

C B LOW

B C LOW
X829A829

B E LOW

E C HIGH

E B HIGH
Nflat

C B HIGH
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HOW TO CHECK CAPACITORS
These instructions are divided into two groups.
The first group is for capacitors of 50 pF and
above. The second group is for capacitors below
the value of 50 pF. After reading steps A, B, and
C below, proceed to the group of instructions for
the part you intend to check.
A.Unsolder and remove the capacitor.
B.Discharge the capacitor by touching the
leads together (refer to the special dis
charging instructions below for the 8000 pF
and 4000 pF capacitors).
C.Connect the negative test lead of the ohm-
meter to one lead of the capacitor. Touch
the positive test lead of the ohmmeter to
the other lead of the capacitor while watch
ing the ohmmeter (but for electrolytic
capacitors, refer first to "How To Connect
The Ohmmeter To Electrolytic Capacitors).
How To Discharge The 4000 And 8000 |uF
Capacitors
The 4000 pF and 8000 pF capacitors retain a
very high charge and should be handled care
fully. Never touch the lugs of the capacitor until
you are sure it is discharged. Use either of the
following two methods to discharge the capaci
tors.
METHOD A. Leave the Amplifier turned off for
approximately five minutes. This will allow the
capacitor to discharge through the Amplifier cir
cuitry. Then short the two lugs of the capacitor
together momentarily with the blade of a screw
driver while holding the insulator handle. Now
it is safe to disconnect the wires and check the
capacitor.
METHOD B. Turn the Amplifier off and short
across the two lugs of the capacitor with a 1000 2
1 watt resistor. Leave the resistor between the
lugs for one minute; then remove it. Now short
the two lugs together momentarily with the blade
of a screwdriver. It is now safe to disconnect the
wires and check the capacitor.
Page 107
How To Connect The Ohmmeter To Electrolytic
Capacitors
Each electrolytic capacitor has a positive (+)
mark at one end. While checking one of these
capacitors, always connect the positive (+) lead
of the ohmmeter to the positive (+) lead of capaci
tor and the negative meter lead to the other
lead of the capacitor.
Checking Capacitors
Connect the ohmmeter leads to the capacitor and
use the procedure in steps 1, 2, 3, and 4 below
for checking capacitors of 50 pF and above. Use
the procedure in steps 5, 6, and 7 for capacitors
below the value of 50 pF. Read through the steps
before proceeding with a check. Set the ohmmeter
on the R x 100 k range.
1.If the ohmmeter indicates a minimum re
sistance when it is first connected to the
capacitor and then gradually shows an in
crease in resistance, the capacitor is not
faulty. The time it takes for the ohmmeter
to show an increase in resistance depends
upon the value of the capacitor. A 50 pF
capacitor for example, will increase in re
sistance more rapidly than a 4000 pF
capacitor.
2.If the ohmmeter indicates minimum resist
ance and stays there, the capacitor is faulty
(shorted).
3.If the ohmmeter does not indicate a minimum
resistance when it is first connected to the
capacitor, the capacitor is faulty (open).
4.Recheck the capacitor, but first discharge
it by touching the leads together.
The next three steps are for checking capaci
tors below the value of 50 pF.
Set the ohmmeter on the R x 100 k range.
Because of the smaller capacitance of these ca
pacitors, it takes only a fraction of a second to
charge them. Therefore, it is difficult to deter
mine if the capacitor is faulty or not faulty.
Recheck the capacitor several times while
watching the meter closely. Be sure to dis
charge the capacitor each time before checking.

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 SPECIFICATIONS

AMPLIFIER
NOTE: The following specifications are typical
for both Amplifier channels. Specifications were
measured under the following conditions: with
identical signals fed to both channels simul
taneously with left channel and right channel
amplifiers both operating at equal power output
into individual 8 SI resistive loads, and with
line voltage constant at 120 volts AC.

Dynamic Power Output Per

Channel (Music Power Rating). 75 watts.*
(4 SI load: 50 watts.)
(16 SI load: 45 watts.)

Continuous Power Output Per Channel. . . 50 watts.*

(4 SI load: 45 watts.)
(16 SI load: 35 watts.)
Power Bandwidth For Constant
.5% Total Harmonic Distortion* Less than 6 Hz to 30 kHz.*

POWER BANDWIDTH
+5

1 + 2.5
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FREQUENCY, Hz

^Rated IHF (Institute of High Fidelity) Standards.

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Intermodulation Distortion. Less than .5% with 50 watts output, using 60 and
6000 Hz mixed 4:1.
Less than .2% with 1 watt output.

INTERMODULATION DISTORTION

" 2
o

05 1

10 50 100
POWER, WATTS

Damping Factor 45 or higher.

Input Sensitivity Phono: 2.2 millivolts (Overload 155 mV).

Tape: 200 millivolts (Overload 4.5 V).
AUX: 200 millivolts (Overload 4.5 V).
Tape MON: 200 millivolts (Overload 4.5 V).

NOTE: Input sensitivity is the rms input voltage

needed to obtain 50 watts of output power per
channel into 8 ^ loads.

Hum And Noise Phono (10 millivolt reference): -60 dB.

Tape and AUX (200 millivolt reference): -65 dB.
Volume control in minimum position: -80 dB
below rated output.

Channel Separation Phono: 45 dB or better.

Tape and AUX: 55 dB or better.

Output Impedance (each channel) 4 2 through 16 S2.

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 CIRCUIT DESCRIPTION
Refer to the Schematic Diagram (fold-out from
Page 125), and to the Block Diagram (fold-out
from Page 112), while you read this Circuit
Description.
To help you locate specific parts in the Ampli
fier or on the Schematic, the circuit part numbers
(Rl, C101, L301, etc.) for resistors, capacitors,
coils, and transistors, are in the following
groups:
AUDIO CIRCUITS
Resistor and capacitor numbers (1-299) in the
audio circuits are further divided so that the odd
numbers are in the left channel circuits, and the
even numbers are in the right channel circuits.
An exception is made for resistor R19 and ca
pacitors Cll and C12 in the phono preamplifier,
and resistors R135, R175, and capacitors Clll,
C131, in the control preamplifier. These parts
are common to both channels.
Transistors in the audio circuits are designated
L (left) and R (right). For example, Q201Lin the
H E -A.T K m IT '
1-99 Parts in the phono preamplifier
circuit.
100 - 199 Parts in the control preamplifier
circuit.
200 - 299 Parts in the power amplifier circuit.
300 - 399 Parts in the power supply circuit.
Each of the circuits listed above will be de
scribed separately. The audio section of the
Amplifier is used to reproduce signals from all
sources, such as Phono, Tape, Aux, and Tuner.
Therefore, the audio circuits will be described
first.
left channel circuit is identical to Q201R in the
right channel circuit.
The left and right channel audio circuits are iden
tical in operation, so only the left channel cir
cuits will be described. To match the description
to a circuit in the right channel, find the same
transistor number with an R suffix, and the re
sistor or capacitor with the next higher even
number. For example; transistor Q1L, resistor
R5, and capacitor C3 in the left channel would
have counterparts as Q1R, R6, and C4 in the
right channel.
113
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and Auxiliary. The wafer of this switch (front
and rear) is in the Control Preamplifier circuit.
The front of this wafer selects the input signal
to be amplified. The rear of this wafer shorts
out the input signals not being used. An input
Level control is connected to the Source switch
for each input so the amplifier circuits can re
ceive the same level of input signal from each
of the sources.
, Transistors Q101L and Q102L are emitter-
followers that provide high input impedance and
low output impedance. Q101L provides a low
output impedance to feed a tape recorder, while
Q102L provides a low driving impedance for the
tone control circuits.
The input signal selected by the Source switch is
coupled to the Tape Output jack for recording
through capacitor C101, resistor R115, tran
sistor Q101L, and capacitor C109. The signal is
also coupled from the Source switch to the Tape
Monitor switch.
When the Tape Monitor switch is in the Off
position, the signal is coupled through C103,
R117, Q102L, and C113 to the Bass and Treble
tone control circuit.
When the Tape Monitor switch is in the On
position and a tape recorder is properly con
nected to the Tape Output and Tape Monitor
jacks, the signal from Q101L is recorded on
tape and can be immediately played back through
R101, C103, R117, Q102L, and the rest of the
audio circuits. The Tape Monitor switch allows
you to hear either the source signal or the re
corded signal while recording.
The resistor-capacitor networks around tran
sistors Q101L and Q102L provide the biasing
needed for proper functioning of these stages.
Tone, Balance, And Volume Controls
The signal from capacitor C113 is coupled to
separate Bass and Treble tone controls, which
permit independent adjustment of the high fre
quency and low frequency response. The Bass
circuit consists of resistors R139, R141, R143,
and R145, and capacitors C115 and C117. The
Treble circuit consists of resistors R147 and
R149, and capacitor C119. The signal from these
two circuits is coupled to the base of transistor
Q103L.
Page 115
The signal is amplified and inverted in Q103L;
therefore, the signal at the collector is out of
phase with the signal that was applied to the
base. This out-of-phase signal is applied back
to the tone control circuit through capacitor
C121.
With the input signal at one end of the Bass
control and an out-of-phase signal at the other
end, there will be a point near the center of the
control where bass response will be essentially
the same as that of the input signal. As the arm
of the control is moved counterclockwise, more
of the out-of-phase signal is applied to the base
of Q103L and a cut in bass response results. As
the arm of the control is moved clockwise, more
of the input signal is applied to the base of
Q103L and a boost in bass response results.
Capacitor C115, which is connected across the
Bass control, bypasses higher frequencies,
limiting the effect of the control to the lower fre
quencies. Capacitor C117, between the arm of the
control and the base of Q103L, has a high value
to pass the low frequencies with very little atten
uation.
The Treble control works the same way as the
Bass control. The main difference between the
bass and treble circuits is that the treble
coupling capacitor, C119, has a low value to
block low frequencies while passing high fre
quencies with very little attenuation.
The tone compensated signals present at the
collector of Q103L are coupled through capacitor
C123 and the Tone Flat switch (in the Off
position) to the Balance control.
The entire tone control circuit and transistor
Q103L is by-passed when the Tone Flat switch
is in the On position. In this position, the Tone
Flat switch couples the signal from C113 and
R137 to the Balance control and the tone con
trols have no effect on the signal.
The left channel and right channel Balance con
trols are turned by a single knob. A special
control is used so that in the center of ro
tation, each channel's Balance control passes
its full signal to its Volume control. As the knob
is turned in a clockwise direction from center,
the left channel signal is reduced without affect
ing the right channel signal. When turned
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-u^qo jqSia aqj 'aajuao uioaj asiAx^ooxoaajunoo
91X

POWER SUPPLY CIRCUITS
The transformer operated Power Supply contains
two rectifier circuits which furnish the various
voltages used in the Amplifier. These voltages
are filtered and one is regulated within a close
tolerance to insure stable operation.
Three AC receptacles are provided on the rear
of the chassis to furnish switched or unswitched
power for other equipment. The two unswitched
receptacles are live whenever the line cord
plug is connected to an AC source. The third
(switched) receptacle is live only when the
Power switch is in the On position.
The line voltage is passed through a 3 ampere
slow-blow fuse to the primary windings of the
power transformer. When connected for 120 volt
operation, the two primary windings are in par
allel. For 240 volt operation, the windings are in
series with a 1-1/2 ampere fuse. Three sec
ondary windings on the transformer step down
the line voltage to the amounts required.
One secondary winding supplies 57 VAC to a
full-wave bridge rectifier circuit that consists
of diodes D306, D307, D308, and D309. The out
put of the bridge rectifier circuit is filtered by
capacitor C306. 83 volts DC is coupled from
this point through two thermal circuit break
ers to the power amplifier circuits.
Another secondary winding on the power trans
former supplies 6 VAC for the pilot lamps that
illuminate the dial. This voltage is also recti
fied by diode D305 and coupled to the emitter
of transistor Q303. The 83 volts that passes
through the thermal circuit breakers is coupled
through resistor R303 to the base of Q303. Thus,
transistor Q303 is biased off and no collector
current flows through the Hi-Temp indicator
lamp. One of the thermal circuit breakers is
mounted on a heat sink with audio output tran
sistor Q206L. The other circuit breaker is
mounted on another heat sink with audio output
transistor Q206R.
Page 117
Should the temperature of either heat sink rise
to 60 degrees C, due to a short circuit or over
load at the output, the circuit breaker mounted
on that heat sink will open and remove the supply
voltage from the circuit. If that happens, the bias
is removed from the base of Q303 and this tran
sistor will conduct. Collector current will
then flow through the Hi-Temp indicator lamp,
and the lamp will light. As soon as the heat sink
temperature returns to a safe level, the circuit
breaker automatically closes to apply voltage
to the power amplifier circuits. At the same
time the bias voltage is returned to the base of
Q303, which cuts off the current through the Hi-
Temp indicator lamp.
A third secondary winding on the power trans
former supplies 100 VAC to a full-wave recti
fier circuit. Diodes D303 and D304 rectify the
AC voltage and capacitor C302 filters the DC
voltage. This DC voltage is applied through
resistor R300 to the collectors of Q301 andQ302.
These transistors and circuitry form a series
filter in the following manner.
Q301 and Q302 function as a high current gain
amplifier. Resistors R305 and R304 set the bias
for Q302, while the current from Q302 and the
voltage across R306 set the bias for Q301. This
circuit simulates a capacitor that has a value
of C303 multiplied by the gain of Q301 and Q302.
The result is excellent filtering that provides a
low ripple 50 volts DC from the emitter of Q301.
The 50 volt source is applied to the phono pre
amplifier circuit, and to regulator-filter circuits
in the Power Supply to provide the 27 volts for the
Amplifier circuits. For the 27 volt source, the 50
volt outnut of Q301 is coupled through R307 to
points 11, 12, and 13. Zener diode ZD301 main
tains a constant 27 volts between its anode and
cathode. This regulated 27 volts is then further
filtered by capacitor C3O5 and supplied to the
control preamplifier circuit and to the left and
right channel power amplifier circuits.
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 Page 119

POWER AMPLIFIER LEFT CHANNEL

(VIEWED FROM COMPONENT SIDE)

Figure 5-5

POWER AMPLIFIER LEFT CHANNEL

(VIEWED FROM FOIL SIDE)

Figure 5-6
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 Page 121
KBATHKIT

c®.
C30S R307
c® . CD
ZD 01-
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POWER SUPPLY CIRCUIT BOARD

(VIEWED FROM COMPONENT SIDE)

Figure 5-9

POWER SUPPLY CIRCUIT BOARD

(VIEWED FROM FOIL SIDE)

Figure 5-10
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 Page 125

I"

POWER AMPLIFIER CIRCUIT BOARD

(VIEWED FROM COMPONENT SIDE)

POWER SUPPLY CIRCUIT BOARD

(VIEWED FROM COMPONENT SIDE)
NOTES 4. SOUI
AS*
1.RESISTOR AND CAPACITOR NUMBERS ARE IN THE FOLLOWING GROUPS:
1. MHO'
0- 99PARTS IN THE PHONO PREAMP CIRCUIT. OflHI
100-199PARTS IN THE CONTROL PREAMP CIRCUIT.
200-299PARTS IN THE POWER AMPLIFIER CIRCUIT.
300-399PARTS IN THE POWER SUPPLY CIRCUIT.
2.REFER TO THE CHASSIS PHOTOGRAPHS AND CIRCUIT BOARD X-RAY VIEWS FOBTHE
PHYSICAL LOCATION OF PARTS.
<?
3.RESISTORS AND CAPACITORS IN THE AUDIO CIRCUITS (0-2991 ARE DIVIDED*^ 10. ^
FOLLOWS:
ODD NUMBERS ARE IN THE LEFT CHANNEL CIRCUIT.
EVEN NUMBERS ARE IN THE RIGHT CHANNEL CIRCUIT. Flat
Cll, C12, C131, R19AND R175ARE COMMON TO BOTH LEFT AND RIGHT CHANKt
CIRCUITS.
4.ALLRESISTORSARE1/2WATTUNLESSMARKEDOTHERWISE. RESISTOR VALUESARE
IN OHMS Ik-1,000).
5.ALL CAPACITOR VALUES ARE IN mF UNLESS MARKED OTHERWISE. (mF-MICROFARAD.
pF-PICOFARAD)
 IN375*

SOURCE SWITCH WAFER SHOWN IN FULL COUNTERCLOCKWISE IPHONOI POSITION,

AS VIEWED FROM THE KNOB END OF THE SHAFT.
LLOWING GROUPS: ARROWS ON CONTROLS SHOW CLOCKWISE ROTATION, AS VIEWED FROM THE KNOB END
T. OF THE SHAFT.
UIT. THIS SYMBOL INDICATES A POSITIVE DC VOLTAGE MEASUREMENT, TAKEN WITH
:uit. 8.
AN 11 MEGOHM VTVM, FROM THE POINT INDICATED TO CHASSIS GROUND.
SCHEMATIC OF THE
T. VOLTAGES MAY VARY 10^. LINE VOLTAGE 120VAC. HEATHKIT®
I BOARD X-RAY VIEWS FOR THE 9.\7 THIS SYMBOL INDICATES CIRCUIT BOARD GROUND.
SOLID-STATE AMPLIFIER
10.-=- THIS SYMBOL INDICATES CHASSIS GROUND.
ITS (0-2991 ARE DIVIDED AS MODEL AA-15

TRANSISTOR BASING.
T. FLAT
H LEFT AND RIGHT CHANNEL ^/'0\

vB>l W^'-k f\'H

IRWISE, RESISTOR VALUES ARE
^ " t '~\ c , .
OTHERWISE. IpF-MICROFARAD, BCE TAB\0/
 Page 125

OUTPUT"
POWER AMPLIFIER CIRCUIT BOARD TUNER
(VIEWED FROM COMPONENT SIDE)

POWER SUPPLY CIRCUIT BOARD

(VIEWED FROM COMPONENT SIDE)
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 Page 127

POWER SUPPLY CIRCUIT BOARD

PART PRICE DESCRIPTION PART PRICE DESCRIPTION

No. Each No. Each

RESISTORS DIODES

1/2 Watt 56-47 1.10 Zener, 27 V

1-49 .10 22 ft 57-27 .50 Silicon, 750 milliampere
1-66 .10 150 ft 57-42 1.15 Silicon, 3 ampere
1-11 .10 1500 ft
1-109 .10 12 kft
1-65 .10 51 kft
TRANSISTORS-CONNECTOR PINS
Other Resistors
1-57-1.10 5600 ft 1 watt 417-116 .60 S2091
1-25-2 .30 43 ft 2 watt 417-203 2.25 TA7311
3-19-5 .15 330 ft 5 watt 259-20 .05 Connector pin

CAPACITORS

27-60 .25 .22 (0.22) juF Mylar MISCELLANEOUS

25-146 .45 100 mF electrolytic,30V
25-172 .80 100 m-F electrolytic,70V 85-207-1 .90 Power supply circuit board
25-173 1.70 500 j^F electrolytic,75V
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 Page 129

CONTROL PREAMPLIFIER CIRCUIT BOARD

PART PRICE DESCRIPTION PART PRICE DESCRIPTION

No.Each No. Each

RESISTORS TRANSISTORS

1/2 Watt 5% Low- Noise 417-201 .50 X29A829

4-53 .10 270 ft 417-118 .40 2N3393
4-14 .10 620 ft 417-218 .50 TZ1160
4-15 .10 iooo ft
4-41 .10 1500 ft CONTROLS-SWITCH-TEMPLATE
4-18 .10 3300 ft
4-19 .10 3900 ft 10-212 .60 100 kft miniature control
4-20 .10 4700 ft
4-54 .10
12-77 2.65 25 kft dual control, Volume
5600 ft 12-78 1.60 25 kft dual control, Balance
4-22 .10 10 kft
4-23 .10
12-79 1.50 50 kft dual control, Bass
22 kft 63-479 3.90
4-25 .10 Rotary switch
27 kft 73-51 .10
4-27 .10 Control template
47 kft
4-34 .10 100 kft
4-29 .10 220 kft
4-32 .10 390 kft MISCELLANEOUS

CAPACITORS 85-208-1 4.45 Control preamplifier circuit

board
27-70 .40 .0022 /xF Mylar 134-173 4.30 Control preamplifier cable
27-73 .15 .047 /xF Mylar assembly
27-47 .20 .1 (0.1) fxF Mylar 344-50 ,05/ft Black hookup wire
27-61 .40 .47 (0.47) /xF Mylar
25-54 .20 10 nF electrolytic
25-56 .40 100 jtxF electrolytic, 10 V
25-146 .45 100 nxF electrolytic, 30 V
25-199 .60 500 jixF electrolytic
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 Page 131

PARTPRICE DESCRIPTION PART PRICE DESCRIPTION

No.Each No. Each
#6 Hardware
MISCELLANEOUS
250-56.05 6-32 x 1/4" screw
250-170.05 #6 x 1/4" sheet metal screw 255-75 .20 1-1/8" hexagonal spacer
250-89.05 6-32 x 3/8" screw 255-70 .25 1-9/32" round spacer
250-276.05 6-32 x 3/8" black flat head 432-67 .10 Wire nut
screw 204-9 .10 Angle bracket
250-162 .05 6-32 x 1/2" screw 485-11 1/2" hole plug
.10
250-298 .05 6-32 x 3/4" self-tapping 73-39 .10 Foam tape
screw 390-193 .30 Control identification label
250-206 .05 6-32 x 11/16" screw 352-13 .15 Silicone grease
252-3 .05 6-32 nut 490-5 .10 Nut starter
252-23 .05 6-32 thumbnut
254-1 .05 #6 lockwasher FRONT PANEL ASSEMBLY
253-60 .05 #6 x 3/8" washer
259-1 .05 #6 solder lug 446-66 1.80 Tinted window
252-22 .05 6-32 speednut 446-65 2.25 Control window
253-2 .05 Fiber shoulder washer 100-702 7.50 Front panel
205-539 .40 Rocker switch bracket
100-621 .35 Indicator disc
#8 Hardware 206-380 .60 Light reflector
250-43 .05 8-32 x 1/4" setscrew
252-4.05 8-32 nut
254-2.05
CHASSIS METAL PARTS
#8 lockwasher
250-174 .05 8-32 x 1/4" screw
202-68 1.15 Rear apron
206-379 .40 Preamplifier shield
202-70 .90 Right apron
Other Hardware 202-69 .95 Left apron
252-7 .05 Control nut 201-41 2.20 Chassis base
253-21 .05 9/16" washer 204-831 .15 Transformer support
253-112 .05 Felt washer bracket
253-35 .05 Fiber washer 205-582 1.75 Bottom cover
255-1 .05 1/8" spacer 215-22 1.60 Heat sink
255-83 .10 11/16" round spacer 215-23 1.60 Heat sink
258-72 .10 Steel spring 100-589 .15 Capacitor mounting strap
259-22 .05 Spade lug 207-56 .60 Capacitor mounting clamp
 •v -s n ni oHin
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