PURELAB Chorus 2 1 Complete Service Manual Issue 9 SERVMAN032 1

Service Manual
SERVMAN032
This manual covers the following products:
PURELAB Chorus 2+RO/DI/UV
PURELAB Chorus 2+ RO/EDI/UV
PURELAB Chorus 1 Complete
ELGA LabWater assumes that the technician using this manual has a working knowledge
of water purification systems and has attended an ELGA LabWater technical training
course.
This manual is correct for use with the range of systems mentioned above. For
information on other products from ELGA LabWater please refer to the relevant service
manual available from partnernet.elgalabwater.com.
If you would like to contact us with regards to training or give us any feedback on this
manual please contact technical support through our Partnernet site
partnernet.elgalabwater.com.
SERVMAN032 Issue 9
PURELAB® Chorus
Manual Revision Notes

Issue Number Date Issued Details of Revision
1 01/02/17 First Issue
2 01/07/17 Changes to UV O Rings
3 12/01/18 Changes to Bypass Pump Part Number
4 19/03/18 Minor Changes to Service Manual
5 20/12/18 Minor Changes to Water Specifications
6 17/01/19 Minor Changes to Part Numbers
7 15/04/20 Minor Changes to Formatting
8 13/01/21 Included Information from Service Bulletin 105
9 21/05/21 Minor Changes to UV Housing Part Numbers
Product Part Numbers
Product Type Part Number

PC2+ RO/DI/UV 10 WITH BOOST PUMP PC210DUBPM1
PC2+ RO/DI/UV 10 PC210DUXXM1
PC2+ RO/EDI/UV 10 WITH BOOST PUMP PC210EUBPM1
PC2+ RO/EDI/UV 10 PC210EUXXM1
PC2+ RO/DI/UV 20 WITH BOOST PUMP PC220DUBPM1
PC2+ RO/DI/UV 20 PC220DUXXM1
PC2+ RO/EDI/UV 20 WITH BOOST PUMP PC220EUBPM1
PC2+ RO/EDI/UV 20 PC220EUXXM1
PC1 COMPLETE 10 WITH BOOST PUMP PC110COBPM1
PC1 COMPLETE 10 PC110COXXM1
PC1 COMPLETE 20 WITH BOOST PUMP PC120COBPM1
PC1 COMPLETE 20 PC120COXXM1
Copyright Note
The information contained in this document is the property of VWS (UK) Ltd, trading as ELGA
LabWater, and is supplied without liability for errors or omissions.
No part of this document may be reproduced or used except as authorized by contract or other written
permission from VWS (UK) Ltd. The copyright and all restrictions on reproduction and use apply to all
media in which this information may be placed.
VWS (UK) Ltd. pursue a policy of continual product improvement and reserve the right to alter without
notice the specification, design, price or conditions of supply of any product or service.
© VWS (UK) Ltd. 2021 – All rights reserved.

ELGA® PURESURE® and PURELAB® are registered trademarks of VWS (UK) Ltd.
SERVMA032 Issue 9 Page 2 of 129

PURELAB® Chorus
Index
Introduction Page Number
Health and Safety 6
Warranty Procedure and Incident Reporting 8
Product Overview 9
Process Descriptions and Flow Paths Page Number
Chorus 2+RO/DI/UV 10
Chorus 2+ RO/EDI/UV 12
Chorus 1 Complete 14
Process Flow Diagrams Page Number
Commissioning 16
Process 18
Sanitization 22
Parts Page Number
Consumables & Accessories 24
Chorus 2+RO/DI/UV Parts list and Drawings 25
Chorus 2+ RO/EDI/UV Parts list and Drawings 34
Chorus 1 Complete Parts list and Drawings 43
Display Functions Page Number
Display Lights 52
Display Screens 52
Control Buttons 53
Button Operation 53
Alarms 54
Troubleshooting 58
Electrical Components Page Number
UV ballast LEDs function and fault identification 62
Power Supply Identification 62
Software History 63
Software Update 63
PCB Connections 65
Battery Replacement 68
Replacing the Microprocessor Board 69
Replacing the Display Board 71

PURELAB® Chorus
Installation and Configuration Page Number
Connections 73
Installation Kits 73
Installation and Commissioning Times 73
Wall Mounting 74
Changing the Alarm Settings 74
Default Settings 74
Changing the Feedwater and Refill Settings 75
Resetting the Consumable Timers 76
Continuous Operation 76
Feed Pressures / Regulators 77
Service and Maintenance Page Number
Service Recommendations 78
Critical Spares 79
Recommended Tools 79
Flows and Pressures 80
EDI Module 81
Replacing the EDI Module 82
Replacing RO Boost Pump 83
Replacing Recirculation Pump 85
Replacing the Line Cell and Temperature Sensor 86
Diagnostics 88
Data Logging 89
Reservoir Simulator 91
Calibration 92
Outlet Valve Calibration if a Chorus Halo is fitted 96
System Sanitization 97
Upgrades Page Number
RO Upgrade 99
System Specifications Page Number
Chorus 2+RO/DI/UV 101
Chorus 2+ RO/EDI/UV 102
Chorus 1 Complete 103

PURELAB® Chorus
Configuration Page Number
System Configurations 105
Distance and Flow 116
Appendix Page Number
Appendix Index 119
Commissioning and Service Reports 120
Calibration Certificate 126
Support Material 128

PURELAB® Chorus
Health and Safety
WARNINGS ARE GIVEN WHERE FAILING TO OBSERVE THE

WARNING!
INSTRUCTIONS COULD RESULT IN INJURY OR FATALITY.
Cautions are given where failure to observe the

CAUTION! instructions could result in damage to the equipment,
associated equipment and processes.
ELGA LabWater products have been designed to be safe, however it is important
that personnel working on these units are aware of any potential dangers.
Electricity
Most ELGA products are powered from a mains electrical supply, this could be up to 265Vac. During
instillation try to position the power supply above any water outlets. Please ensure that when
performing maintenance on these units that the power supply is isolated whenever possible before any
work is carried out.
Please take caution when working on systems connected to a main
! power supply. If in doubt do not atempt any work on a product unless
the power supply is isolated.
Water Pressure
When possible the main water supply to a product should be isolated and residual pressure released
prior any work being carried out on the unit to prevent injury to yourself and others.
Sanitization Chemicals
During the sanitization of our products you may be required to handle chemicals such as Chlorine or
Hydrogen Peroxide. Care should be taken to ensure the safety of yourself and others around you while
using these chemicals. A material safety data sheet conforming to COSHH regulations is provided with
the chemical, please read this carefully before carrying out the sanitization.
SAFETY GOGGLES AND GLOVES SHOULD BE WORN AT ALL TIMES WHILE
! HANDLING ANY CHEMICAL SUBSTANCE.
!
Ultra-violet Light
Many of our products are fitted with a Ultra-violet lamp. This lamp is enclosed in a stainless steel
housing to ensure that personnel are not exposed to UV light.
! UNDER NO CIRCUMSTANCES SHOULD A LAMP BE CONNECTED AND

ACTIVATED OUTSIDE THE HOUSING. EXPOSURE COULD CAUSE SERIOUS
INJURY TO EYES AND SKIN.

PURELAB® Chorus
Display Handset
The display handset is not designed to be submersed in
CAUTION!
water.
Environment
The product must be used in a clean, dry and indoor environment. A temperature between 5-40°C and
a max humidity of 80% non-condensing.
Failure to follow the environmental specification could

result in damage to the system.
CAUTION!
The PURELAB Chorus is not designed for use in fume

cupboards where chemicals could damage the system.
Control of Substances Hazardous to Health (COSHH)

If in doubt always seek advice before commencing work on ELGA products. Please contact the technical
support department at techsupport@elgalabwater.com for more information.
ELGA are no longer required to provide MSDS’ for consumables due to them being considered a sealed
vessel when used as intended.
When disposing of ELGA consumables such as RO modules, DI Cartridges and UV lamps please ensure
your local waste disposal guidelines are followed.

PURELAB® Chorus
Warranty Procedure and Incident Reporting
All ELGA LabWater (ELGA) products/systems are supplied with a warranty of 12 months from the date of delivery to
the Customer (End User) or 18 months from date of shipment from ELGA whichever is the sooner. For full details
of our warranty policy you can download the full document from our Partner Net site
partnernet.elgalabwater.com.
Warranty Procedure
1. As soon as you have identified a warranty claim please complete the on-line Warranty request on the ELGA
LabWater Partner Net Site partnernet.elgalabwater.com (you may need to register on-line).
2. You will be given a Warranty Reference number by ELGA and a course of action will be agreed (usually by e-mail
correspondence).
3. Once the need for warranty replacement parts have been agreed the warranty parts will be despatched by ELGA as
soon as possible assuming the item is in stock.
4. In all cases, parts being replaced under warranty must be made available for return to ELGA at Lane End for
examination if required. Do not return any parts to ELGA without being given a return number and shipping
instructions by ELGA. In some cases we will not require the return of the items concerned and we will ask you to
dispose of them.
5. Any parts returned to ELGA must have the warranty reference number (or return number) visible on the box.
6. When the part is received on site at ELGA it will be inspected as quickly as possible and we will endeavour to send
a report within 28 days.
7. If a part is found, on investigation, not to be faulty it will be returned and the customer will be invoiced for the part
and the subsequent delivery costs.
Incident Reporting
If you have a concern about a part or system that is outside of warranty please notify the Technical Support team by
completing the customer enquiry web form on the ELGA LabWater Partner Net Site partnernet.elgalabwater.com
(you may need to register on-line). Any issues that are reported will be looked into and accessed by the technical
support team and if necessary will be escalated to the relevant departments.
When reporting an issue please include the following information:

 Approximate date of installation.
 Serial Number.
 Details of installation i.e. application, location, reservoirs & accessories.
 Full details of issue.
 Details of previous actions taken by the service technician and customer.

PURELAB® Chorus
Product Overview
PURELAB Chorus 2+
RO/DI/UV & RO/EDI/UV Sanitization
Port
Dispense
Tap
Access Doors
Display and
Touch Panel
Status Light
LC240 RO
Module
Warning
LC241 Light
Pre-treatment
Pack
LC285 UV Lamp
Process
Button
LC274 – RO/DI/UV LC243 – RO/EDI/UV
Purification or Optimizer Pack
PURELAB Chorus 1
Sanitization
Complete
Port
Dispense
Tap
Access Doors
Display and
Touch Panel
Status Light
LC240 RO
Module
Warning
LC241 Light
Pre-treatment
Pack
LC210 UV Lamp
Process
Button
LC275
Purification Pack

PURELAB® Chorus
Process Descriptions & Flow Paths

Chorus 2+ RO/DI/UV
QS1
Outlet to
TS1 Reservoir
V2 PSV1
14.7 psi
DI UV
Return from
P2
Reservoir
NRV1
3 psi
Optional P1
Inlet QS2
DG1
1
S1
PT1 NRV3
0.3 psi
V1
FR1
EJ1
RO1 RO2
Standard Degassing
Configuration Option
Process Flow
1. Potable water enters through a strainer (S1), inlet solenoid-valve (V1), and ‘pre-treatment’
(PT1) activated carbon filter, at either regulated mains water pressure, or is pumped by means
of a feed water pump (optional P1). The ‘pre-treatment’ cartridge has been designed to protect
the reverse-osmosis cartridges from particulate/colloidal matter and excessive free chlorine,
which may be present in the incoming feed-water.
2. The water then passes the sanitization port and through one or two reverse osmosis cartridges
(RO1/2), set up in series, which split the flow into permeate and concentrate streams. The
permeate water is further purified whilst the waste concentrate stream is passed to drain.
3. The permeate water passes through a water quality sensor (QS2) which measures the
conductivity. The permeate water is drawn into the main re-circulation stream by the re-
circulation pump (P2) together with water from the reservoir and passes through the re-
circulating purification-loop.
4. This water is pumped directly through the purification pack (DI) which removes ionic impurities
before passing through the UV (254nm) treatment chamber which sterilises bacteria.

PURELAB® Chorus
5. Finally, the water is passed through water quality (QS1) and temperature sensors (TS1), which
measure the resistivity and temperature. This purified water is either dispensed through a
dispense-tap(V2), or returns to the reservoir. An optional point of use 0.2µm bacterial filter can
be fitted to the dispense tap for additional protection.
6. The re-circulation pump and UV processes will operate continuously until one hour after
completion of filling, provided that the reservoir level is above a ‘low-level’ set-point. During
periods of non-use the unit will automatically operate the recirculation pump and UV lamp for
10 minutes of every hour to maintain water purity within the distribution loop and reservoir. A
fill of the system via the pre-treatment and RO technologies, will be initiated when the reservoir
level is lower than a set-point.
Notes:

PURELAB® Chorus
QS1
FS1 Outlet to
TS1 Reservoir
V6 PSV1
NRV4 14.7 psi
0.3 psi UV
FR2
EDI
Return P2 V7
from
Reservoir NRV1
3 psi
V5
Optional P1
Inlet QS2
DG1
1
S1
PT1 NRV3
0.3 psi
V1 OC
FR1
EJ1
RO1 RO2
Standard Degassing
Process Flow
(PT1) activated carbon filter, at either regulated mains water pressure, or is pumped by means
of a feed water pump (optional P1). Then through a sanitant addition chamber. The pre-
treatment cartridge has been designed to protect the reverse osmosis cartridges from
particulate/colloidal matter and excessive free chlorine, which may be present in the incoming
feedwater. The sanitant addition chamber is used for the addition of chemical during the
sanitisation cycle.
2. The pre-treated water then passes through a reverse osmosis cartridge (RO1/2), (a second
membrane may be added in series to increase the permeate flow), which split the flow into
permeate and concentrate streams. Pressure in the concentrate is maintained by a flow
restrictor (FR1) in the drain line or by an ejector if the degassing membrane (DG1) is added.
The permeate water is further purified whilst the waste concentrate stream is passed to drain.
3. The permeate water then passes though a line cell (QS2) which measures the conductivity of
the water.
4. An optional degassing membrane may be added into the permeate stream to remove carbon
dioxide from the permeate. This uses an ejector (EJ1) in the reverse osmosis drain line to
cause a suction onto the gas side of hydrophobic membranes through which the permeate is
passed, as to remove carbon dioxide from the permeate.
5. The permeate water passes through an ion exchange softening cartridge (OC) which removes
any hardness remaining in the water replacing it with sodium ions.

PURELAB® Chorus
6. A three way valve (V5) is then sited in the make-up stream to either pass the purified
permeate into the reservoir/recirculation system, or, during start-up or sanitisation, to divert it
to drain. If the level of water in the reservoir is below set limits the purified permeate passes
into the reservoir until the level reaches such that allows for initiation of the recirculation pump
(P2).
7. Once recirculation is initiated the purified permeate water is drawn directly into the main
recirculation stream by the recirculation pump together with water from the reservoir and
passes around the recirculation purification loop.
8. The water passes through the electrodeionisation module (EDI) which removes inorganic and
organic impurities. A flow switch (FS1) after the electrodeionisation module checks for the flow
of water before the unit applies a voltage across the electrodeionisation module’s electrodes
which causes the contaminants to be moved into a waste stream which is passed to drain.
9. The water then passes through a UV chamber where it is exposed to 254nm UV radiation to
provide continuous bacterial control by photo oxidation.
10. Finally the water is passed through a water quality sensor (QS1) which measures the resistivity
of the water and a temperature sensor (TS1) which provides accurate temperature
measurement.
11. The deionised water is either dispensed through a dispense tap (V6), or continues within the
recirculation circuit to the reservoir. An optional point of use 0.2μm bacterial filter can be fitted
to the dispense tap for added protection.
Notes:

PURELAB® Chorus
Chorus 1 Complete
Outlet to
Reservoir
QS1 TS1
V2 PSV1
14.7 psi
UV
DI
Return from
P2
Reservoir
NRV1
3 psi
Optional P1
Inlet QS2
DG1
1
S1
PT1 NRV3
0.3 psi
V1
FR1
EJ1
RO1 RO2
Standard Degassing
Process Flow
activated carbon filter (PT1), at either regulated mains water pressure, or is pumped by means
of a feed water pump (optional P1). The ‘pre-treatment’ cartridge has been designed to protect
the reverse-osmosis cartridges from particulate/colloidal matter and excessive free chlorine,
which may be present in the incoming feed-water.
2. The water then passes the sanitization port and through one or two reverse osmosis cartridges
(RO1/2), set up in series, which split the flow into permeate and concentrate streams. The
permeate water is further purified whilst the waste concentrate stream is passed to drain.
3. The permeate water passes through a water quality sensor (QS2) which measures the
conductivity. The permeate water is drawn into the main re-circulation stream by the re-
circulation pump (P2) together with water from the reservoir and passes through the re-
circulating purification-loop.
4. This water is pumped directly through the high-energy UV (185 nm) treatment chamber which
sterilises bacteria and oxidises organic molecules, before passing through the ion-exchange
cartridge (DI) which removes ionic impurities.
5. Finally, the water is passed through water-quality sensors (QS1), which measures the
resistivity and a temperature sensor (TS1). This purified water is either dispensed through a
dispense-tap (V2), or returns to the reservoir. An optional point of use 0.2µm bacterial filter
can be fitted to the dispense tap for additional protection.

PURELAB® Chorus
6. During periods of non-use the unit will automatically operate the recirculation pump and UV
lamp for 10 minutes of every hour to maintain water-purity within the distribution loop and
reservoir. A fill of the system via the pre-treatment and RO technologies, will be initiated when
the reservoir level is lower than a set-point; The re-circulation pump and UV processes will
operate continuously until one hour after completion of filling, provided that the reservoir level
is above a ‘low-level’ set-point.
Notes:

PURELAB® Chorus
Process Flow Diagrams

Commissioning (First Installation)
PURELAB Chorus 2+ RO/DI/UV & Chorus 1 Complete
Commissioning
Press
Accept
Select Language
Press Fit purification pack

Accept
Open Press
reservoir Accept
drain valve
Press No
Accept Does the
reservoir
contain >10L
P1 on 100%, V1 on Yes
Open the
dispense tap
Commissioning timer 1hr
Press
No Accept
Commissioning
timer complete
Process
Yes Recirculation
P1 off, V1 off
Dispense 5L
Close
reservoir
drain valve Close the
dispense tap
Press Press
Accept Accept
Place 5L
container under Normal
the dispense tap Operation

PURELAB® Chorus
Commissioning (First Installation)
Commissioning
Select Language
Press
Accept
Fit optimizer
pack
Press
Accept
P1 on 100%,
V1 on, V5 on
Commissioning timer 1hr
No
Commissioning
timer complete
Yes
P1 off, V1 off,
V5 off
Press
Accept
Normal
Operation

PURELAB® Chorus
Process Fill - PURELAB Chorus 2+ RO/DI/UV & Chorus 1 Complete
Process Fill
No Is reservoir
<fill set
point?
Yes
P1 on 100%
V1 on
Is reservoir
≥3 litres Yes
Recirculation
usable
volume?
No
Reservoir
100%?
Yes
No
P1 off
V1 off

PURELAB® Chorus
Process Recirculation - PURELAB Chorus 2+ RO/DI/UV & Chorus 1
Complete
Recirculation
Reservoir No
Process Fill
>3 Litres
Yes
P2 on (80%)
UV on
Continuous Continuous
Recirculation operation
link present Yes
P2 on (80%) UV on
No No
No
Process Reservoir
refill active Yes 100%
No Yes
Start 10 Start 60
minute timer minute timer
No No
>10 >60
minutes minutes
Yes Yes
P2 off, UV off
>50 minutes Yes
No
No Yes
Reservoir
<refill level

PURELAB® Chorus
Process Fill - PURELAB Chorus 2+ RO/EDI/UV
Process Fill
No
Is reservoir
<fill set point?
Yes
P1 on (100%)
V1 on, V5 on
Refill process last

operated >4 hrs
No
Yes
Start 10 minute Start 60 minute

rinse rinse
No No
>10 minutes >60
minutes
Yes
V5 off
Yes
Is reservoir ≥3 Yes
litres usable Recirculation
volume?
No
No
Reservoir
100%?
Yes
P1 off, V1 off

PURELAB® Chorus
Process Recirculation - PURELAB Chorus 2+ RO/EDI/UV
Recirculation
Reservoir No
Process Fill
>3 Litres
Yes
P2 on (80%), UV on, EDI on
Is the flow No
sensor reading EDI off
>500ml/min
Yes
Continuous Continuous
Recirculation operation
link present Yes P2 on (80%) UV on
No No
No
Process Reservoir
refill active Yes 100%
No Yes
Start 10 minute timer Start 60 minute timer
No No
>10 >60
minutes minutes
Yes Yes
P2 off, UV off
>50 Yes
minutes
No
No Yes
Reservoir
<refill level

PURELAB® Chorus
Sanitization - PURELAB Chorus 2+ RO/DI/UV & Chorus 1 Complete
Sanitization
No Reservoir Press Process

Process Fill Button - Stop
>15L
Yes
Install the
Press Process purification
Button - Stop pack
Add a sanitization tablet

to the sanitization port Normal
Operation
Install the bypass pack.

Add sanitization tablet
to the bypass pack
Place a 15L
container under
the dispense tap.
Press Process
Button - Start
No
Reservoir
<15L
Yes
Trigger Refill in
Main Menu
No
Has 15L been
dispensed?
Yes

PURELAB® Chorus
Sanitization - PURELAB Chorus 2+ RO/EDI/UV
Sanitization
Reservoir No Dispense
<15L water
Yes
Press Process Button

and disconnect the
power to the system
Add a sanitization
tablet to the
sanitization port
Connect the power

to the system and
press the Process
Button
Trigger Refill
from main menu
P1 on (100%)
V1 on, V5 on
Start 60 minute timer
No
>60
minutes
Yes
V5 off
Normal
Operation

PURELAB® Chorus
Consumables
Part Chorus Chorus 2+ Chorus 1
Description
Number 2+RO/DI/UV RO/EDI/UV Complete
LC241 Pre-treatment Cartridge   
LC240 RO Module   
LC243 Optimizer Pack 
LC274 Purification Pack 
LC275 Purification Pack 
LC277 EDI Module 
LC285 UV Lamp 254nm  
LC210 UV Lamp 185nm 
LC181 Degasser Membrane   
LC145 0.2µm POU Filter   
LC197 Biofilter 
Purification Pack Capacity

The below figures are in litres and are calculated on a feed of 1 µS/cm.
Part To To To
Description
Number 15MΩ.cm 10MΩ.cm 1MΩ.cm
LC274 Purification Pack Chorus 2+RO/DI/UV 78675 90822 108692
LC275 Purification Pack Chorus 1 Complete 107590 111128 119831
Purification Pack Capacity Calculation

 RO conductivity in µS/cm + (CO2 in ppm x 2.33) = Total Ionic Loading.
 Purification Pack Capacity @ 1 µS/cm / Total Ionic loading = Estimated Customers Pack Capacity.
 For further information on expected consumable life span please use the Consumables Calculator available on
the PartnerNet partnernet.elgalabwater.com.
Accessories
Part Chorus Chorus 2+ Chorus 1
Description
Number 2+RO/DI/UV RO/EDI/UV Complete
LA512 Pressure Regulator 0-160psi   
LA732 Foot Switch   
LA754 Halo Dispenser   
LA755 Halo Advanced Dispenser   
LA756 Halo Flexible Dispenser   
LA824 PURELAB Dispenser   
LA757 15 Litre Reservoir   
LA768 Wall Mounting Kit – Halo Dispenser   
LA770 Wall Mounting Kit – 15/30L Reservoir   
LA771 Wall Mounting Kit – 60L Reservoir   
LA762 Basic Installation Kit   
LA775 Degassing Kit   
LA779 Remote Installation Kit   
LA795 Integrated Wall Mounting Kit   
LC233 Bypass Block 
LC272 Sanitization Bypass Block  

PURELAB® Chorus
Common / Basic Parts

Chorus 2+ RO/DI/UV
PC210DUBPM1
PC210DUXXM1
PC220DUBPM1
PC220DUXXM1
Part Number
Description
BUSH40723 INLET FILTER BUSH 1/2-8MM 1 1 1 1

BUTT39853 PROCESS BUTTON CARINA 1 1 1 1
BUTT40742 BUTTON PAD UI DISPLAY 1 1 1 1
CAPS41289 CAP END PVC 185NM UV ALUMINUM 1 1 1 1
CAPS40485 MOULDING CAP SANITISATION 1 1 1 1
CEADGU303555 PCB MOUNT 4.8MM 4 4 4 4
CEBUGU303554 UV LAMP 254NM 4 PIN 1 1 1 1
DISC41288 DISC 185NM UV HOUSING ALUMINUM 1 1 1 1
DOOR40860 DOOR ASSEMBLY WHITE 2 2 2 2
FCGUSP300780 FLOW RESTRICTOR 100GPD WHITE 1 1 1 1
FILT36108 FILTER DISC-SANITISATION 1 1 1 1
FTADAC302168 ADAPTOR 6MM SHORT CART. 3 3 3 3
FTADAC5815 ADAPTOR ACETAL 8MM OD 1 1 1 1
FTADAC6030 ADAPTOR ACETAL 10MM OD STEM 1 1 1 1
FTBEAC0505 BEND FLOW CLIP-ON 5/16"/8MM OD 15 16 15 16
FTCKAC5805 CONNECTOR ACETAL 8MM OD EQUAL 4 4
FTCKNY201383 CONNECTOR SHORT CARTRIDGE 18 18 18 18
FTCVAC303148 COVER, COLLET BLUE 8MM 3 3 3 3
FTCVAC303149 COVER COLLET YELLOW 6MM 1 1 1 1
FTCVAC303150 COVER COLLET RED 8MM 1 1 1 1
FTELAC0535 ELBOW ACETAL 5/16" OD 4 4
FTELAC201354 ELBOW EQUAL - 8MM OD 9 9 9 9
FTELAC201359 ELBOW ACETAL 8MM OD X 8MM STEM 14 12 14 12
FTELAC5605 ELBOW ACETAL 6MM OD EQUAL 1 1 1 1
FTELAC5620 ELBOW ACETAL 6MM OD 1 1 1 1
FTFISS0805 STRAINER IN-LINE WASHER TYPE 1 1 1 1
FTPLAC5605 PLUG ACETAL 6MM OD STEM 2 2 2 2
FTTUPE5605 TUBE 6MM,LDPE NATUAL,PER METER 3 3 4 4
FXFAGU202273 QUARTER LATCH TURN 2 2 2 2
FXFAYZ301719 1/4 TURN FASTENER-RETAINER 6 6 6 6
FXFAYZ301720 1/4 TURN FASTENER - STUD 6 6 6 6
FXNUYN202260 NUT M4 HEX FULL 3 3 3 3
FXNUYO202261 NUT M5 HEX FULL 8 4 8 4
FXNUZG311009 NUT M50 NYLON 6 1 1 1 1
FXRIYN202090 RIVET SNAP 4mm DIA x 11mm 2 2 2 2
FXSCYM301721 SCREW PT 2.5X10MM POZI 9 9 9 9
FXSCYM202103 SCREW M3 x 8MM COUNTERSUNK 2 2 2 2

PURELAB® Chorus
PC210DUBPM1
PC210DUXXM1
PC220DUBPM1
PC220DUXXM1
Part Number
Description
FXSCYN202137 SCREW M4x10mm POSIDRV PAN 8 8 8 8

FXSCYN202589 SCREW M4 X 6 CROSSHEAD REC 1 1 1 1
FXSCYN311011 SCREW DELTA PT 40X20 2 2 2 2
FXSCYO202149 SCREW M5x35mm POZI PAN HEA 1 1 1 1
FXSCYO301714 SCREW M5X40MM HEX HEAD 5 1 5 1
FXSCYO301722 SCREW PT 5.0X 10MM POZI 32 32 32 32
FXSCYO311447 SCREW M5X20 THUMB PA 1 1 1 1
FXSCYZ301723 SCREW PT 5.0X 16MM POZI 10 10 10 10
FXWAYN0115 WASHER M4 PLAIN 4 4 4 4
FXWAYN202205 WASHER M4 SHAKEPROOF INTER 2 2 2 2
FXWAYN202206 WASHER M4 SPRING 2 2 2 2
FXWAYO311448 WASHER M5 ANTI LOSS 1 1 1 1
FXWAYZ301726 1/4 TURN RE SPLIT WASHER 6 6 6 6
GUID39864 LIGHT GUIDE 2 2 2 2
HAND39070 HANDLE -PULSE-DISPENSE TAP 1 1 1 1
HOUS39792 RO HOUSING 1 1 1 1
HOUS39793 RO HOUSING COVER 1 1 1 1
HOUS39813-02 UV HOUSING WELDED ASSEMBLY 1 1 1 1
LA762 BASIC INSTALLATION KIT 1 1 1 1
LC240 10L/HR RO MODULE 1 1 2 2
LC272 LC272 SANITIZATION BLOCK 1 1 1 1
LC274 LC274 TYPE 2 PACK 1 1 1 1
LCDS40667 DISPLAY SCREEN 1 1 1 1
LENS39842 FRONT USER INTERFACE LENS 1 1 1 1
LENS40738 DISPLAY LENS 1 1 1 1
LIFT39807 DI LIFT MECHANISM ROTATE 1 1 1 1
LIFT39850 DI LIFT MECHANISM FIXED 1 1 1 1
MANI39802 DI PK CONNECTION MANIFOLD 1 1 1 1
MANI40718 INLET MANIFOLD 1 1 1 1
MANI40730 MANIFOLD MANUAL TAP 1 1 1 1
MLDG39865 LINECELL HOUSING 1 1 1 1
MLDG40719 HINGE TYPE A FIXED 2 2 2 2
MLDG40720 HINGE TYPE B FIXED 2 2 2 2
MLDG40721 REAR COVER 1 1 1 1
MLDG40722 COVER MANUAL TAP 1 1 1 1
MLDG40729 FRONT PANEL WHITE MOULDING 1 1 1 1
MLDG40736 BLANKING COVER 1 1 1 1
MLDG40737 MAIN COVER 1 1 1 1
MLDG40739 FRONT COVER 1 1 1 1
PCBS40712-02 DISPLAY PCB 1 1 1 1
PCBS40714-03 MAIN CONTROL BOARD 1 1 1 1
PLAT39810 DOOR CATCH 4 4 4 4
POWE40855 POWER SUPPLY 1 1 1 1
PUMP35942-02 PUMP DIAPGRAGM BY-PASS 1 1 1 1

PURELAB® Chorus
PC210DUBPM1
PC210DUXXM1
PC220DUBPM1
PC220DUXXM1
Part Number
Description
PUMP39821-02 BOOST PUMP 1 1

RING39843 DOOR SPACER - FELT WASHER 2 2 2 2
SEORAU0025 O-RING AU 13/16" OD RISER TUBE 1 1 1 1
SEORED308684 O-RING 26.57X3.53MM EPDM 60 1 1 1 1
SEORED317625 O-RING 23.47 X 2.62 MM 1 1 1 1
SEORED312566 0-RING EPDM 17.86 X 2.62 1 1 1 1
SEORRU303062 O-RING RETAINER 110MM X 3MM 2 2 2 2
SESELB0010 SEAL 19MM OD X 11MM ID 1 1 1 1
SP1011 NRV VALVE 14.7PSI 1 1 1 1
SP1168 WIRING SET DI-UV 1 1 1 1
SP996 NRV ASSEMBLY 3.0PSI 1 1 1 1
SP998 LINE CELL ASSEMBLY 2 2 2 2
SP999 TEMPERATURE SENSOR ASSEMBLY 1 1 1 1
TAPS41360 TAP 3/8" 18NPS FEMALE 1 1 1 1
TEES31702 TEE EQUAL 6MM OD TUBE 1 1 2 2
TEES38261 TEE EQUAL 8MM OD 1 1 1 1
TUBE31957-02 TUBE HIPURE 8MM X 5MM 5 5 5 5
TUBE38870 QUARTZ THIMBLE FLEX 1 1 1 1
UVEGSP305302 UV BALLAST 11-16W 24V DC 1 1 1 1
VALV39286 SOLENOID VALVE FLEX BURKER 1 1 1 1

PURELAB® Chorus
Chorus 2+
RO/DI/UV
6
10
4 12
7
13 9
2
11
Item Part Number Description

1 BUTT39853 PROCESS BUTTON
2 BUTT40742 BUTTON PAD
3 DOOR40860 DOOR ASSEMBLY WHITE
4 LCDS40667 DISPLAY SCREEN
5 LENS39842 FRONT USER INTERFACE LENS
6 LENS40738 DISPLAY LENS
7 MLDG40722 COVER MANUAL TAP
8 MLDG40729 FRONT PANEL WHITE MOULDING
9 MLDG40736 TAP BLANKING COVER
10 MLDG40737 MAIN TOP COVER
11 MLDG40739 FRONT TOP COVER
12 PCBS40712-02 DISPLAY PCB (NOT SHOWN)
13 TAPS41360 TAP 3/8" 18NPS FEMALE

PURELAB® Chorus
Chorus 2+
RO/DI/UV
13
4
12
12
6 4
14
10
4
11
4
2
5 15 8 1

1 FTADAC5815 ADAPTOR ACETAL 8MM OD
2 FTCKAC5805 CONNECTOR ACETAL 8MM OD EQUAL
3 FTELAC201354 ELBOW EQUAL - 8MM OD
4 FTELAC201359 ELBOW ACETAL 8MM OD X 8MM STEM
5 FTELAC5620 ELBOW ACETAL 6MM OD
6 FXSCYM202102 SCREW - M3 x 6MM
7 FXSCYN202137 SCREW M4 X 10mm POSIDRV
8 FXSCYN202589 SCREW M4 X 6 CROSSHEAD
9 FXSCYO301714 SCREW M5 X 40MM
10 FXSCYO301722 SCREW PT 5.0 X 10MM POZI
11 PUMP39821-02 BOOST PUMP
12 SP998 LINE CELL ASSEMBLY
13 SP999 TEMPERATURE SENSOR ASSEMBLY
14 UVEGSP305302 UV BALLAST 11-16W 24V DC
15 VALV39286 SOLENOID VALVE FLEX BURKER

PURELAB® Chorus
Chorus 2+
RO/DI/UV 4
5 15
5 14
5
12
11
2
10
5 3
13
9
7 1

1 BUSH40723 INLET FILTER BUSH 1/2-8MM
2 CESOGU316796 SOCKET RJ45 COUPLER
3 CONN38883 POWER CONNECTOR
4 FTADAC6030 ADAPTOR ACETAL 10MM OD STEM
5 FTCKNY201383 CONNECTOR SHORT CARTRIDGE
7 FTFISS0805 STRAINER IN-LINE WASHER TYPE
8 HOUS39792 RO HOUSING
9 HOUS39793 RO HOUSING COVER
10 LC240 10L/HR RO MODULE
11 LC241 PRE-TREATMENT CARTRIDGE
12 MANI40718 MANIFOLD BLOCK
13 SESELB0010 SEAL 19MM OD X 11MM ID
14 SP1011 NRV VALVE 14.7PSI
15 SP996 NRV ASSEMBLY 3.0PSI

PURELAB® Chorus
Chorus 2+
RO/DI/UV
4
2
12
1
15
9
3
17
6 16
13
5
7
8
14
10
11

1 CAPS41289 CAP END 185NM UV ALUMINUM
2 DISC41288 DISC SEALING 185NM UV HOUSING ALUMINUM
3 FXRIYN202090 RIVET SNAP 4mm DIA x 11mm
4 FXSCYM202103 SREW M3 x 8MM COUNTERSUNK
5 FXSCYN311012 SCREW DELTA PT 40X8
6 GUID39864 LIGHT GUIDE
7 HOUS39813-02 UV HOUSING WELDED ASSEMBLY
8 LC274 PURIFICATION PACK
9 LC285 UV LAMP
10 LIFT39807 DI LIFT MECHANISM ROTATE
11 LIFT39850 DI LIFT MECHANISM FIXED
12 MANI39802 DI PK CONNECTION MANIFOLD
13 PCBS40714-03 MAIN CONTROL BOARD
14 SEORRU303062 O-RING RETAINER 110MM X 3MM EPDM
15 SEORED312566 O-RING EPDM 17.86 X 2.62
16 TUBE38870 QUARTZ THIMBLE FLEX
17 SEORED317625 O-RING QUARTZ 23.47MM X 2.62MM

PURELAB® Chorus
Chorus 2+ 4 5
RO/DI/UV
1 2
8 11
10
6 3
9
5
5
12

1 CAPS40485 MOULDING CAP SANITISATION
2 FTADAC302168 ADAPTOR 6MM SHORT CART.
3 FTELAC0535 ELBOW ACETAL 5/16" OD
6 FXNUZG311009 NUT M50 NYLON
7 HAND39070 HANDLE -PULSE-DISPENSE TAP
8 MLDG40484 MOULDING MAIN BODY
9 PLAT39810 DOOR CATCH
10 PUMP35942-02 PUMP DIAPGRAGM
11 SEORED308684 O-RING 26.57X3.53MM EPDM 60
12 VASMAC201284 TAPS-SBP 3/8" 18NPS FEMALE

PURELAB® Chorus
Chorus 2+
RO/DI/UV
6
6
6
4 7
9 7
4
6 6
9 1
5 1 7 7
6
3 2 3 5 2

1 FCGUSP300780 FLOW RESTRICTOR 100GPD WHITE
2 FTCVAC303148 COVER, COLLET BLUE 8MM
3 FTCVAC303149 COVER COLLET YELLOW 6MM
4 FTCVAC303150 COVER COLLET RED 8MM
5 FTELAC5605 ELBOW ACETAL 6MM OD EQUAL
6 FTELAC5615 ELBOW SWIVEL ACETAL 6MM OD
9 TEES31702 TEE EQUAL 6MM OD TUBE

PURELAB® Chorus
Chorus 2+ RO/EDI/UV
PC210EUXXM1
PC220EUXXM1
PC210EUBPM1
PC220EUBPM1
Part Number Description

CAPS41289 CAP END PVC 185NM UV ALUMINUM 1 1 1 1
CEBUGU303554 UV LAMP 254NM 4 PIN 1 1 1 1
CMABGU312608 RIVIT PUSH FIT ROOT 4.1MM 2 2 2 2
FTCKAC5805 CONNECTOR ACETAL 8MM OD EQUAL 4 4 4 4
FTELAC0535 ELBOW ACETAL 5/16" OD 2 2 2 2

PURELAB® Chorus
PC210EUXXM1
PC220EUXXM1
PC210EUBPM1
PC220EUBPM1

FXSCYP202600 SCREW M6 X 10 POSI PAN HEA 2 2 2 2
FXSCYP311407 SCREW HEX SET M6-25 LONG 1 1 1 1
FXWAYP202211 WASHER M6 PLAIN 1 1 1 1
HOUS36124-04 HOUSING FLOW RESTRICTOR DRAIN 1 1 1 1
LC243 OPTIMIZER PACK 1 1 1 1
LC277 CHORUS EDI STACK 1 1 1 1

PURELAB® Chorus
PC210EUXXM1
PC220EUXXM1
PC210EUBPM1
PC220EUBPM1

PINS31359 PIN FLOW RESTRICTOR MAXIMA 1 1 1 1
SEORED317625 O-RING 23.47 X 2.62 MM 1 1 1 1
SEORED312566 0-RING EPDM 17.86 X 2.62 1 1 1 1
SP1169 WIRING SET EDI-UV 1 1 1 1
SP926 FLOW SENSOR 1 1 1 1
VALV38199 VALVE SOLEND 3 WAY 8MMODSTEM F 1 1 1 1
VANRAC201256 VALVE CHECK SINGLE 1 1 1 1

PURELAB® Chorus
Chorus 2+ 6
RO/EDI/UV 10
4 12
7
13 9
2
11

8 MLDG40729 FRONT PANEL WHITE MOULDING

PURELAB® Chorus
Chorus 2+
RO/EDI/UV
4
4
13
12
6
4
15
10
4
11
14
2
5 16 8 1

14 TEES38261 TEE EQUAL 8MM OD

PURELAB® Chorus
Chorus 2+
RO/EDI/UV 6 8
14
5
19
5 4
5
5 17
18
5
15
13
2 12
7
3
9
11
10
16 1

2 CESOGU316796 SOCKET RJ45 COUPLER PLASTI
4 FPADAC318607 ADAP BODY APC 1/4 VALVED
14 LC277 CHORUS EDI STACK
18 TEES38261 TEE EQUAL 8MM OD
19 VALV38199 VALVE SOLENOID 3 WAY 8MM OD STEM

PURELAB® Chorus
Chorus 2+
RO/EDI/UV
4
12 2
1
15
3
17
6
16
13
5 7
14
10
11

4 FXSCYM202103 SCREW M3 x 8MM COUNTERSUNK
8 LC285 UV LAMP
PURELAB® Chorus
3 16
Chorus 2+ 17
RO/EDI/UV 7
6
1 2
11 14
13
9
5
10
18 12
15
7
7

16 SP926 FLOW SENSOR

PURELAB® Chorus
Chorus 2+
RO/EDI/UV
6
6
6
4 7
9 7
4
6 6
9 1
5 1 7 7
6
3 2 3 5 2


PURELAB® Chorus
Chorus 1 Complete
PC110COXXM1
PC120COXXM1
PC110COBPM1
PC120COBPM1

CAPS41289 CAP END 185NM UV ALUMINUM 1 1 1 1
CECAGU304089 RS485 600MM GREY 1 1 1 1
CESOGU316796 SOCKET RJ45 COUPLER PLASTI 1 1 1 1
CMSHGU312906 SPACER 15X4.2IDX8OD 1 1 1 1
FTCKAC5805 CONNECTOR ACETAL 8MM OD EQUAL 2 2 2 2
FTELAC0535 ELBOW ACETAL 5/16" OD 2 2 2 2

PURELAB® Chorus
PC110COXXM1
PC120COXXM1
PC110COBPM1
PC120COBPM1

LAMP40880 LAMP UV 4 PIN 185NM 14W 1 1 1 1
LC275 LC275 TYPE 1 PACK 1 1 1 1

PURELAB® Chorus
PC110COXXM1
PC120COXXM1
PC110COBPM1
PC120COBPM1

SEORED317625 O-RING 23.47 X 2.62 MM 1 1 1 1
SEORED312566 O-RING EPDM 17.86 X 2.62 1 1 1 1
SP1168 WIRING SET DI-UV 1 1 1 1

PURELAB® Chorus
Chorus 1 6
Complete 10
4 12
7
13 9
2
11

8 MLDG39841 FRONT PANEL RED MOULDING

PURELAB® Chorus
Chorus 1
Complete
3
14
4
13
8
13
15 11
12
10
6
2
5 16 9 1


PURELAB® Chorus
Chorus 1
Complete
4
5 6
5
15
5
14
5
12
11
5
2
13 10
7 1
8

2 CESOGU316796 SOCKET RJ45 COUPLER

PURELAB® Chorus
Chorus 1
Complete 4
2
12
1
15
3
17
6 16
13
5
7
8 14
10
11

4 FXSCYM202103 SCREW M3 x 8MM COUNTERSUNK
9 LC210 UV LAMP

PURELAB® Chorus
Chorus 1 7
Complete
1 2
9 12
11
6
3
8
13
10
5
5


PURELAB® Chorus
Chorus 1
Complete
6
6
6
4 7
9 7
4
6 6
9 1
5 1 7 7
6
3 2 3 5 2


PURELAB® Chorus
Display Functions
Display Lights
Colour State System Status

Constant Unit is operating correctly
White
Blinking Consumables are nearing end of useful life
Constant System needs immediate attention
Red
Blinking Commissioning
Red / White Alternating Software Update
Display Screens
Main Screen showing final water Main screen with a water purity Main screen with a low level
purity and reservoir level. alarm showing. alarm showing.
During this time the water During this time the reservoir
quality will flash red. symbol will flash red.

PURELAB® Chorus
Control Buttons
PF4
PF1
PF2
PF3
Button Operation
Button
Action Function Description
Combination
Scrolls up in a menu or
Scroll Up PF1 increases the increments when Press or Press and hold to scroll
changing settings.
Press to accept. Press and hold
Accepts or acknowledges an
Accept PF2 for 3 seconds to enter the
input
onscreen menu.
Scrolls down in a menu or

Scroll Down PF3 decreases the increments when Press or Press and hold to scroll
changing settings.
Process On / Starts or stops process

PF4 Press Once
Off operation.
Enter or exit the commissioning

Commissioning PF4 Press and hold for 10 seconds
procedure
USB flash device with software

Software Update software from USB flash is inserted into the system.
PF4
Update device Press process button to enter
menu.
Press and hold both buttons for

Sets the system into Snooze
Snooze Mode PF1 & PF3 3 seconds. System will not
mode
snooze if the reservoir is filling.
Press and hold PF2 while

Sales /
pressing PF4 to start process
Exhibition PF2 & PF4 Access sales / exhibition menu
operation. Release PF2 once the
Menu
menu appears.

PURELAB® Chorus
Alarms
Alarm Codes
Description Alarm ID
Optimizer Pack Alarm 1
Water Purity Alarm 4
Temperature Alarm 8
Over Temperature Alarm 16
UV Under Current Alarm 32
UV Over Current Alarm 64
Purification Pack Alarm 1024
System Configuration Alarm 4096
Fuse F2 8192
Fuse F3 16384
Fuse F4 32768
Fuse F5 65536
Boost Pump Fault Alarm 131072
Recirculation Pump Fault Alarm 262144
EDI Fault Alarm 524288
Module Variant Alarm 1048576
RO Purity Alarm 2097152
Flood Protection Alarm 4194304
Pressure Transducer Fault (Reservoir) 16777216
Identifying the Alarm Codes

The alarm codes are displayed on the diagnostic screens, these can be viewed
using the LA772 service module or through the system display. Please see the
diagnostics section of this manual for details.
If more than 1 alarm is active the code on the screen will not match any of the
codes given above. Please follow the below steps to identify the active codes:
1. Find the alarm ID with the largest number that is equal to or less than the
alarm code being shown on the diagnostic screen. This is the first alarm status
that needs to be addressed. If the code is equal to one of the Alarm ID’s you
do not need to proceed to step 2.
2. Subtract the alarm ID identified in step 1 from the alarm code being shown on
the diagnostic box.
3. Repeat step 1 to identify the next code. This will identify the second alarm
status then needs to be addressed.
4. Repeat the above procedure until you reach 0.
Example:
The diagnostic box is showing alarm code 12. There is not an alarm ID that
matches 12 so the largest number that is less than 12 is 8. So 8 is the first alarm
which is identified as a temperature alarm.
Subtract 8 from 12 = 4
Number 4 is equal to an alarm ID, so the second alarm has been identified as a
purity alarm.

PURELAB® Chorus
Critical Alarms
If a critical alarm is triggered the alarm message will appear on the screen and the
system will stop production.
Once the issue has been rectified the system will need to be powered down and up
again to clear the alarm.
Alarm Information Alarm ID

The optimizer pack has reached its maximum
runtime. The timing depends on the system flow
rate and feed water hardness. Fit a new Optimizer
pack to clear the alarm.
Feed water System Maximum
Hardness Flow rate Runtime
CaCO3 L/hr Hours
Optimizer Pack Alarm 1
Soft 10 3600
<150 20 1800
Medium 10 2200
150 - 250 20 1100
Hard 10 1600
250 - 350 20 800
The temperature sensor TS1 is reading greater than
Over Temperature Alarm or equal to 45°C for more than 20 seconds. Power 16
down the system to reset the alarm.
The purification pack data tag is not recognised by
the system. This is either due to a faulty or
Purification Pack Fault Alarm 1024
incorrect pack. Install a new pack to reset the
alarm.
The system has been incorrectly configured. Please
System Configuration Alarm see PAF0091 - Chorus configuration guide for details 4096
of correct configurations.
The system recognises the fuse F2 is open circuit on
Fuse F2 - Valves the main PCB. Power down the system and replace 8192
the fuse to reset the alarm.
Fuse F5 – Recirculation
the main PCB. Power down the system and replace 65536
Pump
the fuse to reset the alarm.
The pump alarm is triggered when the current draw
Boost Pump Fault Alarm is >2amps for more than 5 seconds. Replace the 131072
pump and restart the system to clear the alarm.
The pump alarm is triggered when the current draw
Recirculation Pump Fault
is >2amps for more than 5 seconds. Replace the 262144
Alarm
pump and restart the system to clear the alarm.
The link has not been placed on the PCB to set a
system variant. Power down the system and ensure
Module Variant Alarm that the link is placed in the correct position 1048576
depending on the type of system being used. See
the PCB connections section for details.

PURELAB® Chorus
Warnings
If a warning alarm is triggered the alarm message will appear

within the scrolling information bar. If it is a purity alarm the
quality reading on the screen will turn red.
The system will continue to produce water and will automatically

deactivate when the alarm set point is met.
Warning Information Alarm ID
The final water quality from QS1 is less than the
alarm set point. During this alarm the quality on the
screen will turn red and “Purity Alarm Active” will be
Water Purity Alarm 4
displayed in the scrolling information bar.
This alarm is suppressed for 5 minutes after wake
and system start to prevent false alarms.
The temperature sensor TS1 is reading greater than
the alarm set point for more than 5 seconds. During
Temperature Alarm 8
this alarm “Temperature Alarm” is displayed in the
scrolling information bar.
The UV lamp has failed to start after 5 attempts.
The system used current monitoring to identify if
the current is <200mA. During this alarm the
UV Under Current Alarm 32
scrolling information bar will display “UV Lamp
Warning”. Replace the lamp and restart the system
to clear the alarm.
The system used current monitoring to identify if
the current is >1.2A. During this alarm the scrolling
UV Over Current Alarm information bar will display “UV Lamp Warning”. 64
Replace the lamp and restart the system to clear
the alarm.
the main PCB. During this alarm the scrolling
Fuse F3 – UV & EDI information bar will display “UV Lamp Alarm. Fuse 16384
F3”. Power down the system and replace the fuse to
reset the alarm.
the main PCB. During this alarm the scrolling
Fuse F4 – Boost Pump information bar will display “Pump Fault Alarm. Fuse 32768
F4”. Power down the system and replace the fuse to
reset the alarm.
The system has identified that the current is less
than or equal to 500mA. During this alarm the
EDI Fault Alarm 524288
scrolling information bar will display “EDI current
low” this will clear once the EDI current is >600mA.
The final water quality from QS2 is greater than the
alarm set point for more than 30 seconds. During
this alarm “RO Purity Alarm Active” will be displayed
RO Purity Alarm 2097152
in the scrolling information bar.
This alarm is suppressed for 5 minutes after wake
and system start to prevent false alarms.
The level in the reservoir is greater than the
maximum fill level. The fill cycle is disabled until the
Flood Protection Alarm reservoir reaches less than 95% of the maximum fill 4194304
level. During this alarm “Flood Protection Active”
will be displayed in the scrolling information bar.

PURELAB® Chorus
Reminder
Reminders notify the customer when it is time to replace the relevant consumables
to maintain the performance of the system.
A reminder is triggered when the consumable time limit is passed, these timings
are calculated from the time that valve V1 is active. This reminder will appear as a
full screen message and the system will continue to function as normal.
Warning Information
The UV has been used for over 13140 hours. If accept is pressed
UV Lamp and the timer is not reset the full screen reminder will appear every
LC210 or LC285 168 hours and “UV lamp reminders active” will be shown in the
scrolling information bar. This will continue until the alarm is reset.
The Pre-treatment cartridge and Composite vent filter have been
used for over 4380 hours. If accept is pressed and the timer is not
Filter
reset the full screen reminder will appear every 672 hours and
LC241
“Filter reminder Active. LC241” will be shown in the scrolling
information bar. This will continue until the alarm is reset.
The purification pack has been used for over 8760 hours. This alarm
can be ignored and the timer will reset for a further 1500 hours by
Cartridge
pressing the accept button. After 1500 hours have passed the alarm
LC274 or LC275
can be ignored indefinitely but a reminder will appear every 720
hours until a new purification pack is installed.
The optimizer pack is getting close to its maximum runtime. The
timing depends on the system flow rate and feed water hardness.
Fit a new Optimizer pack to clear the alarm. Press Accept to ignore
the reminder for a further 168 hours. During this time “Optimizer
reminder Active. LC243” will be shown in the scrolling information
bar. The reminder is reset when a new pack is installed. If the
optimizer pack reaches its maximum runtime the “Optimizer Pack
Alarm” will be triggered.
Optimizer Pack Feed water System Reminder Maximum
LC243 Hardness Flow rate Runtime Runtime
CaCO3 L/hr Hours Hours
Soft 10 3200 3600
<150ppm 20 1400 1800
Medium 10 1800 2200
150 – 250ppm 20 700 1100
Hard 10 1200 1600
250 – 350ppm 20 700 800

PURELAB® Chorus
Troubleshooting
Alarm/Condition Information/Symptom Alarm ID/Corrective Action

4096 - An invalid configuration
has been identified. Diagnose
and correct the configuration
using the configuration guide.
System Configuration Displays “System Configuration Not Check all cables and electrical
Alarm Valid” connections. Substitute or
replace cables as required.
Monitor to ensure there is no
reoccurrence. Power off the
system to reset.
Displays “Level Sensor Fault” The
level sensor is seen to have an
Detailed on the diagnostics
Level Sensor Fault Alarm open circuit, the alarm will be
screen
deactivated once a closed circuit is
recognised.
131072 - Ensure the system is

Displays “Pump Fault” The PCB has in process mode and the RO is
registered that the current draw running, Check pump current. If
from the pump as >2 amps. The the pump is > 2 years old,
Boost Pump Fault Alarm
alarm will be deactivated once a replacement may be required.
new pump is installed and the Verify operation with an external
current draw is less than 2 amps. power source. Monitor to ensure
there is no reoccurrence.
262144 - Ensure the system is

in process mode and is
Displays “Pump Fault” The PCB has
recirculating, Check pump
registered that the current draw
current. If the pump is > 2 years
Recirculation Pump Fault from the pump as >2 amps. The
old, replacement may be
Alarm alarm will be deactivated once a
required. Verify operation with
new pump is installed and the
an external power source.
current draw is less than 2 amps.
reoccurrence.
16 -Check the inlet water

temperature <40°C (15-25°C) is
Displays “Over Temperature Alarm”
recommended. Check
The temperature reading from TS1
diagnostics for actual value and
has reached >45°C, the alarm will
Over Temperature Alarm verify measurement. Simulate
be deactivated once the
temperature with Service
temperature is <45°C and the
module to verify correct function
system is restarted.
of the pcb. Monitor to ensure

PURELAB® Chorus
Displays “Purification Pack Error”

The data tags on the purification
pack are not being recognised by 1024 - Check for valid
the system, the alarm will be purification pack, Check the
Purification Pack Fault deactivated once the system connections to the PCB, test
recognises valid data tags. This connections with voltmeter,
alarm will also appear if a new Replace purification pack
purification pack is incorrectly
entered into position 1.
Flashing white light or Displays

“Cartridge Reminder. To
Flashing white light or Displays
maintain performance replace
“Cartridge Reminder. To
purification cartridges” The
maintain performance
Purification Pack purification pack reminder is set for
replace purification
Reminder 8760 hours (approx 12 months).
cartridges”. Replace
Deactivate the reminder by
purification pack and reset the
pressing any button, the alarm will
timer in the menu.
reset for a further 1500 hours
(approx 2 months).
Displays “UV Lamp Reminder. To

maintain performance replace
the UV lamp” The UV reminder is
Replace UV lamp and reset the
UV Lamp Reminder set for 13140 hours (Approx 18
reminder in the user menu.
months). Deactivate the reminder
by pressing any button, the alarm
will then reset for 168 hours.
Displays “Purity Alarm Active” in 4 - Dispense water as normal,

the scrolling bar and the quality flush water through the system
display flashes red. The purification (This may take >10L) to see if
pack reminder is also displayed. the water quality improves,
The water purity reading from QS1 Check system values using the
Purity Alarm
is below the alarm set point for >30 service module, Verify water
seconds. The purity alarm is purity using an external meter,
suppressed for 5 minutes once the Replace purification cartridges
system is powered on to prevent (particularly if they are more
false alarms. than 6 months old)
8 - Verify values with service

module and external
Displays “Temperature Alarm” in
measurement. Drain/Flush
the scrolling bar. The temperature
system to introduce cooler
is > the alarm set point for >30
feedwater. Check temperature
seconds. The temperature alarm is
sensor, Pcb connections and
Temperature Alarm suppressed for 5 minutes once the
wiring, simulate temperature
system is powered on to prevent
using service module to verify
false alarms. If multiple Halo’s are
correct operation. Replace
being used the system will look for
sensor and/or PCB if found
the highest temperature reading.
defective. Monitor to ensure

PURELAB® Chorus
32 or 64 - Change UV lamp and

reset the system to clear the
alarm. Check the voltage from
Displays “UV Lamp Warning” in
the PCB to the ballast. Check all
UV Lamp Alarm the scrolling bar. The UV has failed
of the electrical connections in
to start after 5 attempts.
the circuit and test with a volt
meter. Monitor to ensure there is
no reoccurrence.
Displays “Flood Protection 4194304 - Drain water from the

Active” in the scrolling bar. The system to reduce the Reservoir
reservoir is reading over 100% in level below 100%, Check there
the reservoir. The recirculation side is no water entering the
Overfill Protection of the system will continue to reservoir from another source
process and dispense but the RO (e.g. Other connected pipe
refill process will be stopped. Alarm work), Verify level control
will clear once the water level drops function. Monitor to ensure there
below 100%. is no reoccurrence.
Check that the system is not
flushing. For units without
optional boost pump, feed
pressure should be >4 bar. If <4
bar suggest fitting boost pump.
Advise client by referring to RO
capacity charts in the Operator
Low feed water pressure/ Low feed
Manual Clean strainer / Replace
water temperature/ Blocked inlet
LC241 cartridge and carry out FI
Low/No RO permeate flow strainer/ Pre-treatment cartridge
(SDI) test on feed water. A High
blocked/ Fouled RO membrane(s)/
FI may require additional pre-
Inlet solenoid valve not opening.
treatment or more frequent
LC241 changes/ Carry out
sanitization to remove fouling.
If this doesn’t work replace
LC240 RO cartridge(s). Monitor
to ensure there is no
reoccurrence.
Ensure the system is in process
mode so the pump should be
operating, Check the inlet
pressure and strainer for
blockages. Ensure that all air is
released from the system. Check
No RO/Outlet water, excessive
Not functional/Noisy pump voltages and current.
noise distinctive from normal
boost pump Check voltage at the PCB
operation.
connections. If the pump is > 2
years old, replacement may be
required. Verify operation with
an external power source.
reoccurrence.

PURELAB® Chorus
Identify the source and secure

Leaking John Guest Water deposits or leak within the fittings, replace seals if >1 year
fittings system old. Replace fittings and pipe
particularly if >2 years old.

connections, replace seals if >1
Water deposits or leak within the
Leaking UV cap/ housing year old. Replace fittings and
system
pipe particularly if >2 years old.
Replace housing if damaged.
Check feed water, CO2, RO
quality and client usage. Use the
capacity calculator for
Water quality alarm and reduction
Low Purification pack approximate consumable life
in water quality before expected
capacity time. Check condition of
date
purification pack for any signs of
incorrect storage or misuse.
Replace as necessary.
Purification cartridge Water deposits or leak within the
fittings, replace seals if >6
leaking system
months old.
Faulty treated water reservoir
level controls. Filling from
another source. Check
Reservoir not filling or no water or water over flowing from Feedwater flow rates & pressure,
overflowing reservoir Check pre-treatment flow
rates& pressure, Check RO outlet
flow rates & pressure, Check
pump operation.
Check communications & PCB
System appears to be operating
Red light with no alarm connections, Restart system,
correctly, there is a red light
warning/code substitute or replace
without an alarm code evident
communications cables.
Notes:

PURELAB® Chorus
UV ballast LEDs function and fault identification
As part of ELGA’s drive for continual improvement of products and services, we have improved the UV
ballast to eliminate the susceptibility of failure associated with incorrect lamp connection by the
customer and/or filament failure.
The new UV ballast PCB now has LEDs built in to them to show the status of the UV lamp and to assist
with fault identification.
RED & GREEN LED Lamp is preheating

GREEN LED Lamp is running
RED & GREEN Starting condition not met (no lamp,
flashing LEDs under voltage, over temperature.
Protection circuit triggered number of
Red
flashes indicates fault:
LED
1 x flash - Over Temperature
RED LED 2 x flash - Supply voltage high/low
3 x flash - Lamp voltage to high/ low Green
4 x flash – Over current LED
5 x flash- Preheating current high/ low.
Product Codes / Models Affected
Description Serial Number of Implementation

PL1LSCXM1 PC1ANRXRM1 PURELAB CHORUS 1 Analytic & Life Science
PL1LSCXM1-USA PC1ANRXRM1-USA PURELAB CHORUS 1 Analytic & Life Science
Implementation dates and spare parts
Description Serial Number of Implementation

PURELAB Chorus 1 Analytic & Life Science CRS00002038
Stock of the UV Ballast UVEGSP2006 will be held for 5 years in accordance with our terms and
conditions
The part number for the new UV Ballast PCB is UVEGSP305302.
The new UV Ballast PCB (UVEGSP305302) can be retrofitted into current installations of the PURELAB
Chorus 1 Analytic & Life Science. Please refer to Service Bulletin:- SBN0105 - Issue 1.0 available from
the Partner Net partnernet.elgalabwater.com
Power Supply Identification
There are 2 types of power supply available

across the PURELAB range and it is
important that the correct one is used.
POWE38971-02
PURELAB flex & PURELAB Quest range –
120W
POWE40855
PURELAB Chorus range – 160W
It is easy to differentiate between the 2
types of power supply by looking at the
power output and order number on the label.

PURELAB® Chorus
Software History
Software Version Date Released Modifications

V2.0.0 February 2017 First Release
V2.0.2 June 2017 Major and minor bug fixes
V3.0.0 May 2019 Major and minor bug fixes
V3.0.1 June 2019 Minor Modifications
V4.0.0 Jan 2020 Major Modifications
V5.0.0 Jan 2021 Minor Modifications
Software Update
During a service visit or installation it is recommended that you check the software version on the
individual modules and ensure that they are all up to date. This is also important when changing
microprocessor boards or adding additional modules to the system. Failure to do so can cause
problems within the system.
Downloading the Software
1. Go to partnernet.elgalabwater.com
2. Tech Support Training Tab.
3. Firmware Updates.
4. Click on Download.
5. Save the file to your USB storage device.
Update the system using the Service Module

(Recommended) 3&4
1. Place the system into standby by pressing the
process button.
2. Connect the Service Module to the system using an

available COMMS port or the service module
connection on the main PCB.
3. Insert the USB in the port located at the top of the

Service Module.
4. Select Software update from the onscreen menu

and press Accept.
5. The screen will now show the percentage of the

update that has been completed and the red and 5
white lights will flash alternately. This will update all
modules in the system and will take varying times
to complete depending on how many modules are
installed.
6. Once complete the red and white lights will stop

flashing and the system will return to standby. The
Service Module will return to the menu screen.
7. Power the system down for 60 seconds. Power back

on and check the latest version of software is
displayed on the start up screen.

PURELAB® Chorus
Update the system directly 2 3

1. Place the system into standby by pressing the
process button.
2. Place the USB storage device in the USB port.
3. Press the process button.
4. Select Software update from the onscreen menu
and press Accept.
5. The screen will now show the percentage of the
update that has been completed and the red and
white lights will flash alternately.
6. Once the red and white lights have stopped flashing
the update procedure is complete and the system
will now enter standby.
7. Remove the USB.
8. Power the system off and wait for 60 seconds. 4 5
Power the system back on and check the latest
version of software is displayed on the start up
screen.

PURELAB® Chorus
PCB Connections PURELAB Chorus 2+ RO/DI/UV & Chorus 1 Complete
Communications Data Tag

Connection JH4-1
J1
Display
Connection
JH3
Service Module
Connection
LK1 – Chorus 1 Complete J2
LK2 – Chorus 2+ EDI/UV

LK3 – Chorus 2+ DI/UV
White LED
Red LED
Thermistor
JH2-1
QS2
Line Cell
JH1-1 Fan
TH7
QS1
Line Cell UV Ballast
JH1-2 TH6
Inlet Solenoid
Valve V1
TH4
Boost Pump P1
TH3
Recirculation
Pump P2
TH1
Surface Mount Fuses

4A T Slow 125V AC/DC
Part Number - CEFUGU308577
Power Supply
JH5

PURELAB® Chorus
PCB Connections PURELAB Chorus 2+ RO/EDI/UV
Communications Data Tag

Connection JH4-1
Display J1
Connection
JH3
Flow Sensor Service Module

JH6 Connection
J2
LK1 – Chorus 1 Complete

LK2 – Chorus 2+ EDI/UV
LK3 – Chorus 2+ DI/UV
White LED
Red LED
Thermistor
JH2-1
QS2
Line Cell
JH1-1
Fan TH7
QS1 UV Ballast TH6

Line Cell
JH1-2 Drain Valve V5 TH5
Inlet Solenoid Valve V1

TH4
Boost Pump P1 TH3
EDI Module TH2
Recirculation Pump P2
TH1
Surface Mount Fuses

4A T Slow 125V AC/DC
Part Number - CEFUGU308577
Power Supply
JH5

PURELAB® Chorus
Display PCB Connections
Display
Connection
J3
Battery
CR2032
Part Number
CEBTGU201027
Main Board
Connection
W1,2,3,5,6

PURELAB® Chorus
Battery Replacement
The display PCB used on Chorus contains a battery to maintain the user settings when the system is
powered down. If the battery needs to be replaced please be aware that the user settings and timers
may be lost and will need to be checked once the new battery is installed.
Chorus Systems Covered:

PURELAB Chorus 2+ RO/DI/UV
Battery part number - CEBTGU201027
Battery replacement instructions
1. Enter the system menu and make a note of all

the user settings.
3
2. Isolate the power to the system.
3. Open the front doors and locate the top cover

retaining screws.
4. Turn the screws and remove the top cover.
5. Locate the PCB and battery.
6. Remove the faulty battery from the holder.
7. Insert the new battery with the positive side

facing to the left.
8. Replace the top cover and secure using the

retaining screws.
9. Switch on the power to the system.
10. Enter the menu and check that the user 5 6&7
settings are correct.
+ -

PURELAB® Chorus
Replacing the Microprocessor Board
This process should take approximately 30 minutes to complete.
! ESD (Electrostatic Discharge)

A familiar form of Electrostatic Discharge, often called “static electricity” can cause failure
of components.
The key to ESD prevention is to keep all electronic components and

yourself at the same electrical potential. This usually means ground
potential or zero volts. The best method to adopt when handling PCBs
is to wear a ground strap. This is not always possible but following the
guidelines below will help in preventing ESD damage:
• Use good grounding practices.
• Be especially careful when wearing synthetic clothing while working
with circuit boards.
• Store parts in anti-static bags.
• Never place unprotected boards in plastic containers.
• Always touch the metal chassis before handling parts.
• Handle boards by the edges.

4
2
2. Open the front doors and locate
the 2 ¼ turn fasteners on the front
cover (circled in red). Using a large
flat headed screwdriver turn them
a quarter turn anti clockwise.
3. Carefully remove the front cover to

reveal the PCB.
5
4. Unplug the connections to the PCB,
all connections are labelled with
their relevant board positions.
5. To remove the PCB, first remove 4

the holding screw and then the 4
PCB mounts.
6. Carefully remove the black rivets

from the board to release the LED
covers. Set aside to be used with
the replacement PCB.
6
7. Remove the new PCB from its
packaging and connect the LED
covers taking care not to damage
the LED’s in the process.

PURELAB® Chorus
8. Place the PCB in the system locating the

mounts and clip into place. Reattach the 11
holding screw taking care not to over tighten.
9. Connect all the relevant cables to the PCB.
10. Place a link on the relevant pins to select the

type of system. Please see the PCB
connections section for the location of the
pins.
LK1 – Chorus 1 Complete
LK2 – Chorus 2+ RO/EDI/UV 10
LK3 – Chorus 2+ RO/DI/UV
11. Replace the front cover ensuring that the tabs

on the side of the cover are located in the
slots on the chassis.
12. Attach the front cover by turning the

connecting screws a quarter turn clockwise.
13. Reconnect the power to the system.

14. When a new PCB is installed it is recommended that a software update is performed to ensure that
the system is running on the newest version. For full instructions please see the Software update
section of this manual.
15. Perform a calibration as per the Calibration section of this manual.
16. Check that all processes are working correctly and the alarm set points are adjusted as per the
customer’s requirements.
Notes:

PURELAB® Chorus
Replacing the Display Board
This process should take approximately 30 minutes to complete.
! ESD (Electrostatic Discharge)

A familiar form of Electrostatic Discharge, often called “static electricity” can cause failure
of components.
The key to ESD prevention is to keep all electronic components and

yourself at the same electrical potential. This usually means ground
potential or zero volts. The best method to adopt when handling PCBs
is to wear a ground strap. This is not always possible but following the
guidelines below will help in preventing ESD damage:
• Use good grounding practices.
• Be especially careful when wearing synthetic clothing while working
with circuit boards.
• Store parts in anti-static bags.
• Never place unprotected boards in plastic containers.
• Always touch the metal chassis before handling parts.
• Handle boards by the edges.

5 5
2. Open the front doors and locate
the 2 ¼ turn fasteners on the front
cover (circled in red). Using a large
2
flat headed screwdriver turn them
a quarter turn anti clockwise.
3. Carefully remove the front cover

to reveal the Main PCB.
4. Disconnect JH3 from the main PCB.
5. Locate the top cover retaining

screws. Using a large flat headed
screwdriver turn them a quarter
turn anti clockwise.
6. Carefully remove the top cover to 8

reveal the display PCB.
7. Pull the main board connection 6 9

through the chassis.
8. Remove the 3 holding screws and

spacers and release the board
from the system. The display
screen is not attached to the board
so will need to be supported when
removing the PCB from the
system.
7
9. Disconnect the display screen
taking care not to damage the
ribbon connector.

PURELAB® Chorus
10. Remove the new PCB from its packaging and

connect the display screen.
14
11. Place the board back in the system ensuring that

the display is aligned correctly. 13
12. Reattach the spacers and holding screws.
13. Feed the wiring through the Chassis and connect to

JH3 on the main PCB.
14. Replace the front cover ensuring that the tabs on

the side of the cover are located in the slots on the
chassis. Attach it by turning the connecting screws
a quarter turn clockwise.
15. Replace the top cover and attach it to the chassis

by turning the connecting screws a quarter turn
clockwise.
16. Reconnect the power to the system.
17. When a new PCB is installed it is recommended that a software update is performed to ensure that
the system is running on the newest version. For full instructions please see the Software update
18. Check that all processes are working correctly.

Notes:

PURELAB® Chorus
Installation and Configuration

Connections
Connection Details
1 Water Inlet
5 2 EDI Drain (Chorus 2+ RO/EDI/UV
Only)
3 Drain
4 4 Product Water Outlet
5 Return from Reservoir
6 Power Supply
3 7 Communications Port
Installation Kits
LA762 Standard Installation Kit (Supplied as standard with the system)
Part Number Description Qty

FTBEAC0505 FLOW BEND JG 5/16" 10
TUBE31957 TUBING JG 8MM OD X 5MM ID 5
Installation and Commissioning Times
Product Installation & Commissioning

Bench Mounted ½ Day
Wall Mounted 1 Day
Wall Mounted 1 Day
Wall Mounted 1 Day

PURELAB® Chorus
Wall Mounting
Wall Mounting Kits – Chorus 2+ RO/DI/UV, RO/EDI/UV and Chorus 1 Complete.
The systems can be wall mounted using Wall mounting bracket LA795 please see instruction sheet
INST40989 for details.
Wall Mounting Kits – Reservoirs
The 15 & 30 Liter reservoirs require the LA770 wall mounting kit, please see INST40219 for details.
The 60 Liter reservoir can be wall mounted using LA771, please see INST40270 for details. The 100
Liter reservoir cannot be wall mounted.
Changing the Alarm Settings
1. Press and hold the accept button to enter the onscreen

menu.
2. Select “Set Alarms” and press Accept.
3. Choose from the following options:
Temperature Alarm
Purity Alarm (Final)
Conductivity Alarm (RO)
4. Press Accept.
5. Using the up and down buttons select the required
setting. The available settings are detailed in the table
below.
6. Press Accept.
7. Using the Down button highlight Exit.
8. Press Accept.
Default Quality and Temperature Set Points
Chorus 2+ RO/DI/UV & RO/EDI/UV

Parameter Default Setting Available Settings
Temperature Alarm 35°C 30, 35 or 40°C
Water Purity Alarm (RO) 50µs/cm 20, 50 or 100µs/cm
Water Purity Alarm (Final) 10MΩ-cm 1 – 10 MΩ-cm
Chorus 1 Complete
Parameter Default Setting Available Settings
Temperature Alarm 35°C 30, 35 or 40°C
Water Purity Alarm (RO) 50µs/cm 20, 50 or 100µs µs/cm
Water Purity Alarm (Final) 15MΩ-cm 1 – 15 MΩ-cm

PURELAB® Chorus
Changing the Feedwater and Refill Settings
Using the Service Module

1. Connect the Service Module to the system and highlight “Setup Menu” from the onscreen menu.
Press Accept.
2. Select “Set Up” from the onscreen menu. Press Accept.
Using the Onscreen Menu

1. Press and hold the accept button to enter the onscreen menu.
Feedwater Selection
1. Select feedwater selection from the menu
and press accept.
Set Flow Rate (Chorus 2+ RO/EDI/UV only)

This is used to set the RO flowrate of the system.
This is important as it adjusts the optimizer pack
timers accordingly to protect the EDI module.
1. Highlight “Set flow rate”. Press Accept.

2. Select either 10 or 20L/hr depending on the
type of system being used. Press Accept.
Set Hardness (Chorus 2+ RO/EDI/UV only)

This sets the hardness of the inlet feed water.
This is important as it adjusts the optimizer pack
timers accordingly to protect the EDI module.
Soft <150ppm CaCO3

Medium 150 – 250ppm CaCO3
Hard* 250 – 350ppm CaCO3
*feedwater containing >350ppm will require
external pre-treatment.
3. Highlight “Set Hardness”. Press Accept.

4. Select the required hardness using the up
and down buttons. Press Accept to save the
settings.
Set Refill Level

5. In the Setup menu highlight “Set Refill
Level”. Press Accept.
6. Select the required refill level using the up
and down buttons. Press Accept to save the
settings.

PURELAB® Chorus
Resetting the Consumable Timers
Using the Service Module

1. Connect the Service Module to the system and highlight “Setup
Menu” from the onscreen menu. Press Accept.
2. Select “Reset Reminders” from the onscreen menu. Press
Accept.
Using the Onscreen Menu

9. Press and hold the accept button to enter the onscreen menu.
10. Select “Reset Reminders” and press Accept.
Resetting the Timers

1. Select the relevant consumable from the onscreen menu. Please
see the below table for details of the consumables covered and
relevant timings.
2. Press Accept.
Menu Option Consumable Reset Time

LC241 - Pre-treatment Cartridge
Filters 4380 Hours
LC216 - Vent Filter
LC210 – 185nm UV Lamp
UV Lamp 13140 Hours
LC285 – 254nm UV Lamp
LC274 – Purification Pack
Pack LC275 – Purification Pack 8760 Hours*
LC243 – Optimizer Pack
*Reset time is for LC274 & LC275 only. Please see the Alarm section of this manual for the LC243
timers.
3. Using the up and down buttons select Yes or No from the onscreen menu.
4. Press Accept.
5. The timer has now been reset.
Continuous Operation (Chorus 2+ RO/EDI/UV Only)

If required the system can be set to continuous operation. This function enables the system to
recirculate continuously and prevents the sleep function from activating.
1. Disconnect the power to the system.

2. Open the front doors and locate the 2 ¼ turn 2
fasteners on the front cover (circled in red).
Using a large flat headed screwdriver turn
them a quarter turn anti clockwise.
3. Carefully remove the front cover to reveal
the Main PCB. 4
4. Locate position LK5 on the Main PCB.
5. Place a link on position LK5.
6. Replace the front cover ensuring that the
tabs on the side of the cover are located in
the slots on the chassis. Attach it by turning
the connecting screws a quarter turn
clockwise.
7. Reconnect the power to the system. 4
8. Press the process button to start the system. 9
9. Check that the continuous operation symbol
is shown on the home screen.

PURELAB® Chorus
Feed Pressures / regulators
System Type Maximum Minimum

Chorus
2 bar (30 psi)* 0.5 bar (7.5 psi)
with Boost Pump
Chorus
6 bar (90 psi) 4 bar (60 psi)*
without Boost Pump
*A boost pump model should be used for feed pressures between 2 – 4 bar. The pressure should then
be set to 2 bar using a regulator.
Setting the Pressure Regulator
A pressure regulator should be used when installing the systems on a high pressure feed to ensure that
the maximum inlet pressure is not exceeded. We also recommend that these are fitted on all boost
pump models to protect the system from fluctuating feed pressures.
During Commissioning
1. Install the pressure regulator between the water source and Inlet Outlet
the PURELAB Chorus (fig 1).
2. Ensure that the pressure regulator is installed in the correct
direction using the arrows indicated on the bottom of the
regulator (fig 2).
3. Turn on the water supply and switch on the power to the
PURELAB Chorus
4. Proceed through the commissioning procedure until the
1
system starts flushing to drain
5. During this stage you should adjust the pressure regulator to
the correct setting as detailed above.
During normal operation

1. Ensure that the tank is filling.
2. Check the pressure regulator and adjust to the correct setting
as detailed above.
2
Inlet Strainer / Filter
All of our regulators are now fitted with an inlet strainer / filter
to prevent any large particles in the feed water from entering
the regulator or water purification system. This filter should be
removed and cleaned during routine maintenance of the system.
Notes:

PURELAB® Chorus
Service and Maintenance

Service Recommendations
This document is designed to help guide you through the component and system checks recommended
by ELGA LabWater. Detailed below are some recommended checks that should be performed during a
routine service visit.
The below recommendations should be used alongside the Flows and Pressures and Specifications
sections of this manual.
 When arriving on site a risk assessment must be completed prior to any work being undertaken
to ensure your safety.
 After completing the assessment, discuss with the client how the unit has been performing and
any issues that may have occurred since the last visit.
Chorus 2+ RO/DI/UV & Chorus 1 Complete
 When arriving on site a risk assessment must be completed prior to any work being undertaken
to ensure your safety.
 After completing the assessment, discuss with the client how the unit has been performing and
any issues that may have occurred since the last visit.
 Check the system for leaks or damage that could prevent the system from working correctly.
Any cosmetic damage should be discussed with the customer and parts replaced if required.
 Run the feed water and check that it is within the feedwater specifications for the system.
Ensure that any pressure regulators are set correctly and adjust if necessary.
 Remove the inlet strainer and check for any debris, clean and replace if required.
 Remove and clean line cells. Debris can build up on the line cell over time causing them to read
the water quality incorrectly.
 If an RO boost pump is installed check the pump flow and pressure.
 Check the RO permeate and drain flow.
 Check the RO quality and temperature.
 Check the recirculation pump flow and pressure.
 Check the Outlet flow rate from the Halo dispenser (if fitted).
 Check the Outlet quality and temperature.
 Replace all consumables as per the operator’s manual.
 Check the quartz tube and o-rings within the UV housing and replace if necessary.
 Perform a sanitization.
 Perform a calibration.

As above plus:
 Check the drain flow from EDI module.
 Check the outlet flow from EDI module.

PURELAB® Chorus
Critical Spares List
Chorus 2+ Chorus 2+ Chorus 1

Part Number Part Description
RO/DI/UV RO/EDI/UV Complete
CEFUGU308577 4 Amp Fuse   
FTFISS0805 STRAINER IN-LINE WASHER TYPE   
PCBS40712-02 DISPLAY PCB   
PCBS40714-03 MAIN CONTROL BOARD   
PUMP35942 PUMP DIAPGRAGM BY-PASS   
PUMP39821-02 BOOST PUMP (Optional)   
SEORED317625 O-RING 23.47 X 2.62 MM   
SEORED312566 O-RING EPDM 17.86 X 2.62   
SP1011 NRV VALVE 14.7PSI   
SP1168 WIRING SET DI-UV  
SP996 NRV ASSEMBLY 3.0PSI   
SP998 LINE CELL ASSEMBLY   
SP999 TEMPERATURE SENSOR ASSEMBLY   
TUBE38870 QUARTZ THIMBLE FLEX   
UVEGSP305302 UV BALLAST 11-16W 24V DC   
VALV39286 SOLENOID VALVE FLEX BURKER   
LCDS40667 DISPLAY SCREEN   
SP1169 WIRING SET EDI-UV 
SP926 FLOW SENSOR 
VALV38199 VALVE SOLENOID 3 WAY 
VANRAC201256 VALVE CHECK SINGLE 
Recommended Service Tools
Tool Part Number (if applicable)

Standard Flat and Cross Headed Screwdrivers
Needle Nose Pliers
8mm Socket Wrench Supplied by Local Business Unit
Allen Keys
Multimeter
Service Module LA772
Personal PPE, Goggles, Glove etc
Supplied by Local Business Unit
Measuring Flask
Water Test Kit LA749
Water Test Kit Refill LC230
Tool Kit Containing:
TOTOGU0510 – Tube Cutter
TOTOGU1305 – PTFE Tape LA776
TOTOGU1605 – John Guest Collet Release Tools
TOTOGU303630 – 6mm Hex Key

PURELAB® Chorus
Flows and Pressures
RO Boost Pump Outlet Pressure
System Type
All Models 4.7 bar ±0.2
RO Drain Flow
System Type Maximum Minimum

All Models 1.2 l/min 0.8 l/min
RO Permeate Flows ml/min
20 l/h
10 l/hr
Temp °C
Boost Pump Non Boost Pump Boost Pump Non Boost Pump
5 123 111 246 221
6 127 114 253 229
7 131 118 261 236
8 135 122 269 243
9 139 125 278 250
10 143 129 286 257
11 148 133 295 266
12 152 137 304 274
13 157 141 314 283
14 162 146 323 292
15 167 150 333 301
16 172 155 343 310
17 177 159 354 319
18 182 164 364 328
19 188 169 375 338
20 193 174 386 347
21 199 179 398 358
22 205 185 410 369
23 211 190 422 380
24 217 195 435 391
25 224 202 448 403
Notes:

PURELAB® Chorus
EDI Module Concentrate Rinse
Outlet
Drain
Cathode
Connection
(Black)
Anode
Connection
(Red)
Inlet
Parameters
Max Min
Outlet Flowrate 950 ml/min 1050 ml/min
Drain Flowrate 20 ml/min 10 ml/min
EDI Module Voltage

This measurement is an indication of how well the current is passing through the stack. You can
measure this using a multimeter on the Anode and Cathode connections pictured above.
Model Reading
Chorus 2+ RO/EDI/UV <15Vdc

PURELAB® Chorus
Replacing the EDI Module
This process should take approximately 1 hour to complete but please be aware that the EDI module
can take up to 24 hours to regenerate and provide optimum water quality.
1. Fill the reservoir to ensure that the 3

recirculation pump is running and there is
enough water to dispense for x minutes.
Isolate the power and water supply
2. Depressurize the system by opening the

dispense tap.
3. Locate the top cover retaining screws. Using a

large flat headed screwdriver turn them a
quarter turn anti clockwise. Remove the top
cover.
4. Locate the EDI module and remove the

pipework connections.
5. Disconnect the 2 power connections.
6. Remove the screw from the front of the EDI

module.
7. Remove the bolt from the rear of the EDI

module. Red Black
8. Lift the EDI module from the system.
9. Install the new module and secure into place

using the bolt and screw. 4 5
10. Connect the water and power as per the

diagram in the EDI module section of this
manual.
Reconnect the power and water supply
11. Place a 10L container under the dispense tap

and open the tap.
12. Power up the system.
13. Dispense for 5 minutes to flush the EDI

module and remove any air from the system.
14. Ensure that the EDI module is working 6 7

correctly and check the tubing connections for
leaks.
15. Replace the top cover and secure it by turning

the connecting screws a quarter turn
clockwise.

PURELAB® Chorus
Replacing the RO Boost Pump
This process should take approximately 1 hour to complete.
Isolate the power and water
1. Depressurize the system by opening the dispense 3 6

tap.
2. Remove the purification or optimization pack and

install the bypass block.
3. Locate the back cover connecting screws and with

a large flat headed screwdriver turn them a
quarter turn anticlockwise to remove the cover.
4. Disconnect the COMMS cable, tubing and pump

inlet.
5. Open the front doors and locate the 2 connecting

screws on the front cover. Using a large flat
headed screwdriver turn them a quarter turn anti
clockwise. Carefully remove the front panel to 4
reveal the PCB.
6. Unplug the pump from TH3 on the PCB and pass it

carefully through the wiring channel ensuring that
you do not damage any of the other wiring.
7. Using an 8mm socket wrench, remove the 4 bolts

from the pump taking care to retain the nuts from
inside the system.
8. Remove the pump from system and disconnect

the pump outlet, please be aware that the system
may leak some water at this point.
9. Feed the wired connection of the new pump

through the wiring channel. Ensure that you take
care not to damage the pump connection or other
wires during this process. Reconnect to TH3 the
PCB.
10. Reconnect the outlet tubing to the pump.
11. Place the pump in the system and secure with the
4 bolts. 7
12. Reconnect the inlet connection, tubing and

COMMS cable as detailed in picture 4.
13. Replace the front cover ensuring that the tabs on

the side of the cover are located in the slots on
the chassis Attach the front cover by turning the
connecting screws a quarter turn clockwise.
14. Remove the bypass block and install the

purification or optimization pack.

PURELAB® Chorus
15. Power up the system. Ensure that the pump is working correctly and check the tubing connections
for leaks.
16. Replace the back cover and secure it by turning the connecting screws a quarter turn clockwise.
Notes:

PURELAB® Chorus
Replacing the Recirculation Pump

dispense tap.
2
2. Locate the top cover retaining screws.
Using a large flat headed screwdriver turn
them a quarter turn anti clockwise. Remove
the top cover.
3. Locate the back cover connecting screws

and with a large flat headed screwdriver
turn them a quarter turn anticlockwise to
remove the cover.
4. Disconnect the pump from the molex

connector in the back of the system. This
can be found behind the inlet manifold.
Feed the connection through the top of the 4
chassis.
3
5. Disconnect the pump inlet and outlet
connections and remove the pump from
the system.
6. Using an 8mm socket wrench, remove the

3 retaining nuts from the pump. Using a
crosshead screwdriver remove the final
screw from the pump to release it from the
system.
7. Feed the wired connection of the new pump

through the chassis and reconnect it.
8. Secure the pump to the top of the system

using the 3 nuts and 1 screw.
9. Reconnect the inlet and outlet tubing to the

pump.
6
10. Replace the back cover and secure it by
turning the connecting screws a quarter
turn clockwise.
11. Power up the system. Ensure that the

pump is working correctly and check the
tubing connections for leaks.
12. Replace the top cover and secure it by

turn clockwise.

PURELAB® Chorus
Replacing the Line cell and Temperature Sensor

2 4
dispense tap.
2. Remove the purification or optimization

pack and install the bypass block.
3. Locate the 2 connecting screws on the front

cover. Using a large flat headed
screwdriver turn them a quarter turn anti
clockwise. Carefully remove the front cover
to reveal the PCB.
4. Locate the back cover connecting screws 7 5

and with a large flat headed screwdriver
turn them a quarter turn anticlockwise to
remove the cover.
5. Disconnect the tubing, earth wiring and

unscrew the linecell manifold as detailed in
picture 5.
6. Pull the manifold forward to reveal the

linecells. The temperature sensor is located
on the front of the manifold.
7. Identify the sensor that needs replacing 7

and disconnect it from the main pcb.
8. Feed the connection through the wiring

channel taking care not to damage the
other wires.
9. Remove the sensor from the manifold.
10. Install the new sensor and feed the

connection through the wiring channel
taking care not to damage the other wires.
When replacing the temperature sensor be
sure to install the red locking clip.
11. Connect the sensor to the relevant board

position on the PCB.
12. Reconnect the manifold, earth wires and

tubing.
13. Replace the front cover and secure it by

turn clockwise.
14. Remove the bypass block and install the

purification or optimization pack.

PURELAB® Chorus
15. Power up the system. Ensure that the sensor is working correctly and check the tubing connections
for leaks.
16. Replace the back cover and secure it by turning the connecting screws a quarter turn clockwise.
Notes:

PURELAB® Chorus
Diagnostics Using the LA772 Service Module
You can view basic diagnostics for all of the PURELAB Chorus modules using the Service Module. Once
connected to the system, this will allow you to see the diagnostic screens for all of the modules that
are connected. For more details on the functionality of the Service Module please see the calibration
Tools Required:
Comms
LA772 Cable
Service Module
System Diagnostics
1. Connect the Service Module to an available COMMS port on the system.

2. Highlight “Diagnostics” from the onscreen menu using the up and down
buttons.
3. Press accept 2
4. Reservoir: This screen shows the actual tank level and in brackets the level
currently being displayed on the front of the reservoir.
5. Press Down
6. Reservoir simulator screen, please see the Reservoir Simulator section for
more details.
7. Press Down
8. Chorus 2+ RO/RO/EDI/UV: This screen displays information from the 4
system including quality, temperature, pump percentage, valve status and
any relevant alarm codes. When using the Chorus 2+RO/DI/UV or Chorus 1
complete this screen will be replaced by the relevant details.
9. Press Down
10. Display: This screen shows the software version of the display PCB.
11. You can continue to view the diagnostics for any Halo dispensers linked to
this system by pressing the Down button. 6
12. Press Accept to exit diagnostics.
Identifying a system
During the diagnostics process you can identify the individual modules using the
Service Module.
1. Access the diagnostic screens as above. 8
2. Press down to scroll to a relevant diagnostics screen, For example Chorus 2
RO/EDI/UV
3. Press and hold Up
4. The top of the screen will be highlighted in red and the red light on the
relevant system will turn on.
5. Release the Up button and continue through the other screens if required.
10

PURELAB® Chorus
Diagnostics using the system screen
You can view basic diagnostics for all of the PURELAB Chorus modules on the Halo dispenser using a
USB containing the DIAG.TST file.
Process
1. Place the USB containing the DIAG.TST file into 1

3
the port on the Chorus 1 system.
2. The USB menu will appear on the screen. Scroll

down to Exit and press accept.
3. Enter the Halo menu by pressing and holding the

accept button on the Halo dispenser.
4. Highlight Diagnostics from the on screen menu

and press accept.
5. You can now scroll through the diagnostic

screens for all of the Chorus modules in the system.
6. To exit the diagnostic screen press accept at any 2 4

time.
Data Logging
Start Logging: 1
1. Press the process button to stop the system.
2. Insert a USB storage device. 2
3. Press the process button to start the system.
4. Highlight “Data Logging” from the on screen menu.
5. Press Accept
6. Highlight the required logging interval.
 5 Seconds
 30 Seconds
 1 Minute
 5 Minutes
 10 Minutes
 30 Minutes
 1 Hour
 6 Hours
7. Press Accept. 8
4
Stop Logging
8. Press and hold the Down button* until the data logging
message disappears and the reservoir level is shown at
the bottom of the screen.
9. Remove the USB storage device.
Reading the Data

10. The data on the USB storage device will be saved as a
text file. The data stored can easily be copied directly to
6
an excel spreadsheet where it will be shown in an easy
to read format.
* If the USB is removed without pressing the down button the logged data may not be saved correctly
to the USB storage device.

PURELAB® Chorus
10 10
Logging Details
Chorus Chorus 2+ Chorus 1 Complete

Logged Data
2+RO/DI/UV RO/EDI/UV
Time / Date   
Product Purity QS2 (µs-cm)   
Compensated
Product Purity QS2 (µs-cm)   
Uncompensated
Product Purity QS1 (MΩ/cm)   
Temperature TS1   

PURELAB® Chorus
Reservoir Simulator
The reservoir simulator is a useful troubleshooting tool as it can be used to check processes and alarm
conditions within the system.
The reservoir simulator is available through the service module in software V1.1.0 onwards. Please
ensure that the PURELAB Chorus module and service module you are working with are updated to the
newest version of software before proceeding with this process.
Tools Required:
Comms SP1036 level
Cable simulator cable
LA772
Service Module
1. Power off the system.

2. Ensure that the service module is connected to the
Chorus system using the Comms cable.
3. Locate the reservoir PCB and disconnect the pressure
transducer.
4. Plug the level simulator cable into the pressure
transducer connection on the PCB.
5. Connect the cable to the service module’s yellow wiring
connection. 3
6. Direct the outlet/s from the Chorus system/s to drain.
This is to ensure that the reservoir is not filling during
this process and will prevent overfilling.
7. Power on the system and press the process button to
ensure that the system is running.
8. Using the up and down keys select “Diagnostics” from the
service module’s on screen menu, press accept.
9. Review the reservoir diagnostics screen and press 8
Accept.
10. The reservoir simulator screen will now be visible, press
accept to enter the process.
11. Using the up and down keys adjust the reservoir level as
required. There is a small delay when the level is
changed so it may take a few seconds to register on the
screen and reservoir display.
12. Once the required level is set you can press accept to 10
exit the screen, the set level will stay in place. This
allows the other diagnostic screens to be viewed to
ensure that the system is performing correctly.
13. To exit the process, power down the system.
14. Remove the level simulator cable from the reservoir PCB
and reconnect the pressure transducer.
15. Reconnect the outlet/s from the Chorus system/s to the
reservoir.
16. Power up the system. 11

PURELAB® Chorus
Calibration
The main power will be on while performing the calibration procedure,
! please use caution
The Service Module
The Service Module is a calibration and diagnostic tool for use with the Chorus range of products. You
can order a Service Module using part number LA772. The Service Module must be calibrated annually
by ELGA.
Display and Keypad C
A
B D
G
I
H
J
L
1 Wiring Position Red

2 Wiring Position Green A Service Module Display Screen
3 Wiring Position Blue B Menu Scroll Up
4 Wiring Position Yellow C Accept
5 USB Connection D Menu Scroll Down
6 COMMS Connection 1 2 3 E Conductivity Scroll Up
F Conductivity Scroll Down
G Resistivity Scroll Up
H Resistivity Scroll Down
I Resistivity Wiring Position
J Temperature Scroll Up
K Temperature Scroll Down
L Temperature Wiring Position
5 4 6

PURELAB® Chorus
Calibration Cables
The calibration cables are colour coded and labelled for easy identification of the Service Module wiring
positions and PCB connections.
Cable PCB
Colour Positions
JH1-1
Red JH1-2
JH2-1
Available
N/A
COMMs port
Calibration Process
Chorus 2+ RO/DI/UV, RO/EDI/UV & Chorus 1 Complete
This calibration procedure should be performed on each module separately. The Service Module can be
connected to any of the modules COMM ports but will need to be connected to each PCB individually.
Power down the system and connect the

Service Module to an available COMMS port JH1-1 JH2-1
using COMMS Cable LEAD39873.
Connect the Red Calibration cable to the

Service Module using the corresponding
coloured port.
Remove the front cover and connect the Red

JH1-2
calibration cable to positions JH1-1, JH1-2 and
JH2-1 on the main PCB.
Power up the system and select “Service Procedure” from the Service
Module display. Press Accept.
Select the option that corresponds to the module that you are calibrating.
Press Accept.

PURELAB® Chorus
Using the Resistivity scroll buttons ensure that the resistivity display reads
1MΩ.
The reading on the screen should be white, if it is red then it is out of range
and the PCB cannot be calibrated.
Press Accept.
Repeat the above instructions for 5MΩ, 10MΩ, 18MΩ, and 40MΩ.
At the end of each section you are given the option to repeat it if required.
Press Accept to move on to the next section
Press Up to repeat the previous section
Using the Conductivity scroll buttons ensure that the conductivity display
reads 5µs.
The reading on the screen should be white, if it is red then it is out of range
and the PCB cannot be calibrated.
Press Accept.
Repeat the above instructions for 10µs, 100µs, 150µs, 270µs and 330µs.
Press Accept to move on to the next section
Press Up to repeat the previous section
Using the Temperature scroll buttons ensure that temperature display reads
0°C.
The reading should be white, if it is red then it is out of range and the PCB
cannot be calibrated.
Press Accept
Repeat the above instructions for 1°C, 15°C, 25°C, 35°C and 50°C.
Press Accept to move on to the next section.
Press Up to repeat the previous section.

PURELAB® Chorus
The diagnostics screen will appear.
Press Accept.
Calibration Complete.
Power down the system, disconnect the Service Module from the PCB and
replace the front cover.
Notes:

PURELAB® Chorus
Outlet Valve Calibration if a Chorus Halo is fitted.
It is recommended that an outlet valve calibration is carried out when a new system is installed or
carrying out general maintenance.
1. Insert a USB containing the file SERVICE.TST

into the Chorus system.
2. Enter the main menu on the Chorus Halo.
3. Highlight Outlet Valve Adjustment.
4. Press Accept.
5. Place a container under the dispense nozzle (1
Liter)
6. Press the up button on the Halo until the
dispense valve is open and you see a small
stream of water coming from the dispense
nozzle. 3
7. Press the down button slowly until the small
stream of water stops dripping, do not over seal
the valve.
8. Press Accept
9. The system will perform a test sequence on the
valve to ensure it closes correctly.
10. It will dispense small amounts of water opening
and closing the valve.*
10
7
*When fitting or removing a POU Filter the Outlet Valve and Auto Volume
Calibrations must be repeated.

PURELAB® Chorus
Sanitization
RO
Sanitization
Port
Sanitization
Bypass Block
Chorus 2+ RO/EDI/UV
RO Sanitization Process
1) Press the process button to stop the system.

2) Ensure the reservoir level is <15L
3) Press the process button to stop the system and disconnect the power supply.
4) Remove the cap of the sanitization port and add 1 CT1 or 1 Effersan sanitization tablet.
5) Reconnect the power supply and press the process button.
6) Enter the onscreen menu and select “Trigger Refill”
7) The system will now enter a 60 minute flush.
8) Once the flush is complete the system will enter normal operation.

RO & Recirculation Sanitization Process.
1) Ensure that the reservoir level is >15L.

3) Remove the cap of the sanitization port and add 1 CT1 or 1 Effersan sanitization tablet.
4) Remove the purification pack and install the sanitization bypass block.
5) Remove the cap of the bypass block and add 1 CT1 or 1 Effersan sanitization tablet.
6) Place a 15L container* under the dispense tap.
7) Open the dispense tap.
8) Press the process button.
9) Allow the reservoir to drop below 15L.
10) Enter the onscreen menu and select “Trigger Refill”
11) Dispense 15L.
13) Remove the bypass pack and install the purification pack.
14) Press the process button to enter normal operation.
*If a 15L container is not available a smaller container can be used. Press the process button to stop
the system to enable the container to be emptied. Replace the empty container under the tap and
press the process button to restart the system. You may need to trigger the refill process if the
reservoir has not dropped below the refill set point.

PURELAB® Chorus

RO, Recirculation and Reservoir Sanitization Process.
1) Ensure that the reservoir is full.

3) Remove the purification pack and install the sanitization bypass block.
4) Remove the cap of the bypass block and add the relevant amount of sanitization tablets as per
the table below.
5) Remove the vent filter from the reservoir and add the relevant amount of sanitization tablets as
per the below table.
6) Press the process button and allow to recirculate for 1 minute.
8) Allow the reservoir to soak for the amount of time listed in the below table.
9) Remove the cap from the sanitization port and add the relevant amount of sanitization tablets as
specified in the tablet below.
10) Place a container under the tap.
11) Open the dispense tap.
12) Press the process button to start the system.
13) Dispense water until the reservoir is empty. Where larger reservoirs are used water can
simultaneously be taken directly from the reservoir. However a minimum of 10 litres must be
dispensed through the tap on the Chorus system.
14) Once the tank is empty press the process button to stop the system.
15) Remove the bypass pack and refit the purification pack.
16) Press the process button and allow the reservoir to fill.
Reservoir Volume (Liters) 15 30 60 100

Soak Duration (mins) 60 60 90 90
Number of CT3 tablets added to the reservoir 2 4 6 8
Number of CT1 tablets added to the bypass block 1 1 1 1
Number of CT1 tablets added to the sanitization port 1 1 1 1
US Only
Number of Effersan tablets added to the reservoir 1 1 2 2
Number of Effersan tablets added to the bypass block 1 1 1 1
Number of Effersan tablets added to the sanitization 1 1 1 1
port

PURELAB® Chorus
Upgrades
The following instructions should be used in conjunction with the RO Upgrade Tubing Diagrams as the
RO positions and tubing lengths on these diagrams will be referenced during the process description.
RO Upgrade – 10 l/hr – 20 l/hr
Parts Required Description Qty

LC240 RO Membrane 1
TEES31702 6mm OD Equal TEE 1
FTTUPE5607 6mm OD Tubing 1 Metre
Process Description
1. Isolate the water and power to the system.
2. Locate the RO module and remove the RO

bracket.
3. Remove the RO bracket retaining screw and

carefully move the RO housing out slightly to
enable you to reach the blue and yellow
fittings.
4. Disconnect the tubing between the RO and

the blue and yellow fittings and put to one
side. This tubing can be reused if required.
5. Remove the red plugs from the LC240 and

RO1 RO2
ensure that the foam ring (supplied with the
RO) is placed around the RO housing. Place it
into position 2 and connect the tubing from
the drain connection on RO1 to the Inlet
connection on RO2.
6. Connect the drain connection on RO2 to the

yellow fitting.
7. Connect the outlet connections from both

membranes to the TEE as per the tubing
diagram.
8. Connect the TEE to the blue fitting.
9. Reattach the RO housing to the main chassis

and clip on the RO bracket.
10. Turn on the water and power. Hold down the

process button for 10 seconds to initiate a
sanitization to flush the membranes before
entering process mode.
Position Position
1 2

PURELAB® Chorus
RO Upgrade Tubing Diagrams
RO2 RO1
Red – Inlet RO1

Blue – Outlet
Yellow – Drain
The coloured
tubing on these
diagrams are for 365mm
identification
purposes only.
350mm
120mm
160mm
340mm
320mm
200mm

PURELAB® Chorus
System Specifications
Treated Water Specifications
Model 10 l/hr 20 l/hr

1
Make up rate Upto 10 l/hr Upto 20 l/hr
Dispense rate from tap 1.5 l/min 1.5 l/min
Daily output (nominal max) 240L 480L
Inorganics @ 25°C 1 - >15MΩ-cm 1 - >15MΩ-cm
Total Organic Carbon (TOC) <30ppb <30ppb
Bacteria2 <0.1 CFU/ml <0.1 CFU/ml
pH Effectively Neutral Effectively Neutral
Purification Pack Capacity to 15MΩ-cm 74700L @ 1 µs/cm 74700L @ 1 µs/cm
1
Standard conditions are 4 bar inlet pressure @15 degrees centigrade, fed with potable water and a clean pre-treatment
cartridge.
2
with POU filter fitted
Feedwater Requirements
Source Potable Water Potable Water
Fouling Index (max) <10 <10
Conductivity <2000µs/cm <2000µs/cm
Free Chlorine (max) 0.5ppm 0.5ppm
Heavy Metals (max) 0.05ppm 0.05ppm
Carbon Dioxide (recommended) <20ppm <20ppm
Silica 30ppm 30ppm
Temperature 1-35°C 1-35°C
Flowrate (maximum requirement) 100 l/hr 100 l/hr
Drain Requirements (gravity fall with air gap)
Maximum during service 80 l/hr 80 l/hr
Feedwater Pressure
Maximum without internal boost pump 6 bar (90 psi)
Minimum without internal boost pump 4 bar (60 psi)
Maximum with internal boost pump 2 bar (30psi)
Minimum with internal boost pump Flooded Suction
Dimensions and Weights

Dimensions 353 (D) x 376 (W) x 679 (H)
Weight with internal boost pump 17kg 18kg
Weight without internal boost pump 15kg 16kg

PURELAB® Chorus
Electrical Requirements
100-240Vac 100-240Vac
Mains Input
50/60Hz 50/60Hz
Power rating 155VA 155VA
Noise Level <45dBA <45dBA

Make up rate1 Upto 10 l/hr Upto 20 l/hr
Dispense rate from tap 1 l/min 1 l/min
Daily output (nominal max) Up to 220L /24 Hour Day
Inorganics @ 25°C 1 - >15MΩ-cm 1 - >15MΩ-cm
1
cartridge.
2
Carbon Dioxide (max) <30ppm <30ppm
Carbon Dioxide (Recommended) <20ppm <20ppm
Silica 30ppm 30ppm
Maximum during service 80 l/hr 80 l/hr
Feedwater Pressure
Minimum with internal boost pump 0.5 bar (7.5psi)

PURELAB® Chorus

Weight with internal boost pump 21 kg 22kg
100-240Vac 100-240Vac
Mains Input
50/60Hz 50/60Hz


1
Make up rate Upto 10 l/hr Upto 20 l/hr
Dispense rate from tap 1.5 l/min 1.5 l/min
Daily output (nominal max) 240L 480L
Inorganics @ 25°C 18.2MΩ-cm 18.2MΩ-cm
Purification Pack Capacity to 18.2MΩ-cm 94100L @ 1 µs/cm 94100L @ 1 µs/cm
1
cartridge.
2
Carbon Dioxide (recommended) <20ppm <20ppm
Silica 30ppm 30ppm
Maximum during service Up to 2 l/min Up to 2 l/min
Feedwater Pressure
Minimum with internal boost pump 0.5 bar (7.5psi)

PURELAB® Chorus
Weight with internal boost pump 17kg 18kg
100-240Vac 100-240Vac
Mains Input
50/60Hz 50/60Hz
Notes:

PURELAB® Chorus
System Configurations
PURELAB Chorus 2+/PURELAB Chorus 1 Complete with Storage
Reservoir
Hydraulic / Water Connections
Inlet
Overflow
Return from
Reservoir
5 4a
1 Drain
4 1
2
3 Outlet
6 4b
Outlet
EDI Drain – Chorus 2+

RO/EDI/UV Models Only
Drain High Flow Outlet
to Washer
Electrical / Communications Connections
Storage
Reservoir
Power
Supply
7
6
. J1 orJ2
Comms Cable
Communication / Power Connection Details

System 1 Storage
Colour Description
Connection No. Reservoir
Black Power Supply 6 -
Black Communications Cable (Comms) 7 J1 or J2
Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40855 Power Supply 1 ✓ -
LA762 Standard Installation Kit 1 ✓ -
LA773 Reservoir Installation Kit 1 ✓ -

Pressure Regulator
LA512 With Boost Pump – Fitted when inlet pressure >2.0bar (30psi). 1 - ✓
Without Boost pump – Fitted when inlet pressure >6.0bar (90psi).

PURELAB® Chorus
PURELAB Chorus 2+/PURELAB Chorus 1 Complete with Reservoir &
Halo Dispenser
Halo 1
1 5
Inlet
Storage Non Return Valve
Reservoir Refer to Operators
Manual for Details
1
4 Outlet
1
Overflow
5 4a
2
3 Return from
Reservoir 6 4b
Outlet
Drain
RO/EDI/UV Models Only High Flow Outlet
Drain
to Washer

Storage
Power Reservoir
Supply
Power
Supply
6 7 Halo 1
. 7
6
J2 or J1 J2 or J1 .
Comms Cable

System 1 Halo Dispense 1
Colour Description Storage Reservoir
Connection No. Connection No.
Black Communications Cable (Comms) 7 J1 or J2 -
Black Communications Cable (Comms) - J1 or J2 In 7
Black Power Supply - - 6

Part No. Description QTY Supplied with System Ordered Separately
1 extra required to
POWE40855 Power Supply 2 ✓
power Halo Dispensers
LA779 Remote Installation Kit 1 - ✓

Pressure Regulator
With Boost Pump – Fitted when inlet pressure
LA512 >2.0bar (30psi). 1 - ✓
Without Boost pump – Fitted when inlet pressure
>6.0bar (90psi).

PURELAB® Chorus
PURELAB Chorus 2+/PURELAB Chorus 1 Complete with Reservoir & 2
Halo Dispensers
Halo 1 Halo 2
1 5 1
Inlet
5
Storage 1
4 Outlet
Reservoir
Non Return Valve
1 Refer to Operators
Overflow Manual for Details
5 4a
2
3 Return from
Reservoir 6 4b
Outlet
Drain
Drain
to Washer

Halo 2
Power Storage
Supply Reservoir
6 7
Power
8 9 Supply
. 6 6
7 J2 or J1 J2 or J1 7 .
Comms Cable
Halo 1

System 1 Storage Halo Dispense 1 Halo Dispense 2
Colour Description
Connection No. Reservoir Connection No. Connection No.
Black Power Supply 6 - -
Black Communications Cable (Comms) 7 J1 or J2 - -
Black Communications Cable (Comms) - J1 or J2 In 7 -
Black Communications Cable (Comms) - - Out 9 In 7
Black Power Cable - - 6 -
Black Power Supply Out 8 In 6

1 extra required to

Pressure Regulator
With Boost Pump – Fitted when inlet pressure >2.0bar
LA512 (30psi). 1 - ✓
>6.0bar (90psi).

PURELAB® Chorus
Halo Dispensers
Halo 1 Halo 2 Halo 3

5 1 5 1
1
Storage
Non Return Valve
Reservoir
Refer to Operators
Manual for Details
1
4 Outlet
Inlet 1
5 4a Overflow
2
3 Return from
Reservoir 6 4b
Outlet
Drain
Drain
to Washer
Halo 1 8 6 Halo 2 8 6 Halo 3

6
.
Power 9 7 9 7
7
Supply
Power
Supply 7 J2 or J1 J2 or J1
. 6 Comms Cable
Storage
Reservoir

PURELAB® Chorus
Halo Dispensers Continued

System 1 Storage Halo Dispense 1 Halo Dispense 2 Halo Dispense 3
Colour Description
Connection No. Reservoir Connection No. Connection No. Connection No.
Black Power Supply 6 - - -
Black Communications Cable (Comms) 7 J1 or J2 - - -
Black Communications Cable (Comms) - J1 or J2 In 7 - -
Black Communications Cable (Comms) - - Out 9 In 7 -
Black Communications Cable (Comms) - - - 0ut 9 In 7
Black Power Cable - - 6 - -
Black Power Cable Out 8 In 6 -
Black Power Supply - Out 8 In 6

1 extra required to

Pressure Regulator
With Boost Pump – Fitted when inlet pressure >2.0bar
LA512 (30psi). 1 - ✓
>6.0bar (90psi).

PURELAB® Chorus
PURELAB Chorus 2+/PURELAB Chorus 1 Complete with Reservoir &
PURELAB Dispenser
Dispenser 1
1 5
Storage
Inlet Non Return Valve
Reservoir
Refer to Operators
Manual for Details
1
4 Outlet
1
Overflow
5 4a
2
3 Return from
Reservoir 6 4b
Outlet
Drain
EDI Drain – Chorus 2+ Po
RO/EDI/UV Models Only Su
to Washer
Dispenser 1
1
Storage
Reservoir
Power
Supply
Any
Comms
7 Port Power
. 6 J2 or J1 J2 or J1 Supply
Comms Comms .
Cable Cable

PURELAB® Chorus
PURELAB Chorus 2+/PURELAB Chorus 1 Complete with Reservoir

& PURELAB Dispenser Continued

System 1 PURELAB Dispense 1
Colour Description Storage Reservoir
Connection No. Connection No.
Black Communications Cable (Comms) 7 J1 or J2 -
Black Communications Cable (Comms) - J1 or J2 Any Comms Port
Black Power Supply - - Any Power Port

1 extra required to
POWE40855 Power Supply 2 ✓ power PURELAB
Dispenser
LA826 PURELAB Dispense Installation Kit 1 ✓ -

Pressure Regulator
With Boost Pump – Fitted when inlet
LA512 pressure >2.0bar (30psi). 1 - ✓
Without Boost pump – Fitted when inlet
pressure >6.0bar (90psi).

PURELAB® Chorus
PURELAB Chorus 2+/PURELAB Chorus 1 Complete with Reservoir

& 2 PURELAB Dispensers
Dispenser 1 Dispenser 2
5 1 5
1
Storage
Inlet Reservoir Non Return Valve
Refer to Operators
Manual for Details
1
4 Outlet
1
Overflow
5 4a
2
3 Return from
Reservoir 6 4b
Outlet
Drain
RO/EDI/UV Models Only
to Washer
Electrical / Communications Connections Dispenser 1 Dispenser 2
Storage
Reservoir
Any .
. 6 Comms Any
7 J2 or J1 J2 or J1 Port Comms Power
Port Supply
P
Comms Comms
S
Cable Cable
Any Power Port

PURELAB® Chorus
PURELAB Dispensers Continued

System 1
Storage Dispense 1 Dispense 2
Colour Description Connection
Reservoir Connection No. Connection No.
No.
Black Power Supply 6 - -
Black Communications Cable (Comms) 7 J1 or J2 - -
Black Communications Cable (Comms) - J1 or J2 Any Comms Port -
Black Communications Cable (Comms) - - Any Comms Port Any Comms Port
Black Power Cable - - Any Power Port Any Power Port
Black Power Supply - - - Any Power Port

1 extra required to
Dispensers

Pressure Regulator
With Boost Pump – Fitted when inlet
LA512 pressure >2.0bar (30psi). 1 - ✓

PURELAB® Chorus
PURELAB Dispensers
Dispenser 1 Dispenser 2 Dispenser 3
5 1 5 1 5
1
Storage
Inlet Non Return Valve
Reservoir
Refer to Operators
Manual for Details
1
4 Outlet
1
Overflow
5 4a
2
3 Return from
Reservoir 6 4b
Outlet
Drain
Drain
to Washer

Dispenser 1 Dispenser 2 Dispenser 3
Power
Supply
Storage
Power
Reservoir
6
. Supply
Any Any
Comms Comms .
7 J2 or J1 J2 or J1
Port Port
Comms Comms
Cable Any Power Any Power
Cable
Port Port

PURELAB® Chorus
PURELAB Dispensers Continued

System 1
Storage Dispenser 1 Dispenser 2 Dispenser 3
Colour Description Connection
Reservoir Connection No. Connection No. Connection No.
No.
Black Power Supply 6 - - -
Black Communications Cable (Comms) 7 J1 or J2 - - -
Black Communications Cable (Comms) - J1 or J2 Any Comms Port - -
Any Comms
Black Communications Cable (Comms) - - Any Comms Port -
Port
Any Comms
Black Communications Cable (Comms) - - - Any Comms Port
Port
Black Power Cable - - Any Power Port Any Power Port -
Black Power Cable - - - Any Power Port Any Power Port
Black Power Supply - - - - Any Power Port

1 extra required to
Dispensers

Pressure Regulator
With Boost Pump – Fitted when inlet pressure
LA512 >2.0bar (30psi). 1 - ✓

PURELAB® Chorus
Configuration – Distance and Flow

1 x Halo Dispenser or PURELAB Dispenser
Gravity Feed from Note 1: When the reservoir is positioned underneath the Chorus system
Storage Reservoir the dispense flow from the integrated dispense tap and Halo Dispenser
(Flooded Suction) will be reduced.
For Chorus 2+ EDI this can be as low as <0.6 l/min.
It is therefore recommended that the reservoir is either mounted side by
side or above the Chorus system.
Max Distance 3.0m (10.0’)
Max Flow Rate

>1 l/min Dispense
Note 2: With a POU filter fitted >0.9 l/min can be expected from
Chorus 1 Complete and Chorus 2+ UV/DI/ at all dispense points. For
Chorus 2+ UV/EDI <0.9 l/min can be expected at all dispense points.
See also Note 1.

PURELAB® Chorus
2 x Halo Dispensers or PURELAB Dispensers
Gravity Feed from Note 1: When the reservoir is positioned underneath the Chorus system the
Storage Reservoir dispense flow from the integrated dispense tap and Halo Dispenser will be
(Flooded Suction) reduced.
It is therefore recommended that the reservoir is either mounted side by side
or above the Chorus system.
Max Distance Max Distance

3.0m (10.0’) 3.0m (10.0’)
Max Flow Rate
>1 l/min
Dispense
Max Flow Rate
>1 l/min
Dispense
Note 2: With a POU filter fitted >0.9 l/min can be expected

from Chorus 1 Complete and Chorus 2+ UV/DI/ at all
dispense points. For Chorus 2+ UV/EDI <0.9 l/min can be
expected at all dispense points. See also Note 1.

PURELAB® Chorus
3 x Halo Dispensers or PURELAB Dispensers
Gravity Feed from Note 1: When the reservoir is positioned underneath

Storage Reservoir the Chorus system the dispense flow from the
(Flooded Suction) integrated dispense tap and Halo Dispenser will be
reduced.
It is therefore recommended that the reservoir is
either mounted side by side or above the Chorus
system.
Max Distance
3.0m (10.0’)
Max Flow Rate
>1 l/min
Dispense
Max Flow Rate Max Distance
>1 l/min 3.0m (10.0’)
Dispense
Max Distance
3.0m (10.0’)
Max Flow Rate

>1 l/min
Dispense
Note 2: With a POU filter fitted >0.9 l/min can be expected from Chorus 1 Complete and
Chorus 2+ UV/DI/ at all dispense points. For Chorus 2+ UV/EDI <0.9 l/min can be
expected at all dispense points. See also Note 1.

PURELAB® Chorus
Appendix Index
Description Page Number
Commissioning and Service Report Chorus 2+RO/DI/UV 120
Commissioning and Service Report Chorus 2+ RO/EDI/UV 122
Commissioning and Service Report Chorus 1 Complete 124
Calibration Certificate 126
Support Material 128

PURELAB® Chorus
Commissioning and Service Report

Chorus 2+ RO/DI/UV
Equipment Installed Serial Number
Feed Water Specifications
Parameters Chorus 2+RO/DI/UV Recorded Result

Source Potable Mains Water Supply
Fouling Index (max) <10
Conductivity <2000 µs/cm
Free Chlorine (max) 0.5 ppm
Heavy Metals (max) 0.05 ppm
Carbon Dioxide (Max) <20 ppm
Silica (max) 30 ppm
Temperature 1-35°C
Flowrate (maximum requirement) 100 l/hr (27 USG)
Drain Requirements Maximum 80 l/hr (21 USG)
Feed water Pressure
Maximum with internal boost pump 2.0 bar (30 psi)
Minimum with internal boost pump 0.5 bar (7.5 psi)
Maximum without internal boost
6.0 bar (90 psi)
pump
Minimum without internal boost
4.0 bar (60 psi)
pump
System Menu and Alarm Settings
Function Default Setting Actual Setting

Product Purity - RO (µs-cm) 50µs/cm
Product Purity - Recirculation 10MΩ-cm
(MΩ/cm)
Temperature 35°C
Display Units MΩ-cm
Temperature Compensation On

PURELAB® Chorus
Consumables Installed
Part number Date Installed Date to be changed
Outlet Water Specifications

Product Quality Measured - RO
Product Quality Measured - Recirculation
Product Temperature Measured
Product Flow
Drain Flow
Health Check
Parameters Checked Action Taken

Boost Pump
Recirculation Pump
Inlet Solenoid Valve
Conductivity Sensor QS1
Temperature Sensor TS1
I confirm that the above commissioning / Service was performed by an ELGA LabWater
trained representative.
Signed……………………………………….. Date……………………………….

PURELAB® Chorus

Chorus 2+ RO/EDI/UV

Carbon Dioxide (Max) <30 ppm
Carbon Dioxide (Recommended) <20 ppm
Silica (max) 30 ppm
Temperature 1-35°C
Drain Requirements Maximum 80 l/hr (21 USG)
Feedwater Pressure
6.0 bar (90 psi)
pump
4.0 bar (60 psi)
pump

(MΩ/cm)
Temperature 35°C

PURELAB® Chorus

Product Flow
Drain Flow
EDI Drain Flow
EDI Product Flow
Health Check

Boost Pump
Recirculation Pump
Flush Valve
EDI Module
Signed……………………………………….. Date……………………………….

PURELAB® Chorus

Chorus 1 Complete

Carbon Dioxide <20 ppm
Silica (max) 30 ppm
Temperature 1-35°C
Drain Requirements Maximum Up to 2 l/min (0.5 USG)
Feedwater Pressure
6.0 bar (90 psi)
pump
4.0 bar (60 psi)
pump

(MΩ/cm)
Temperature 35°C

PURELAB® Chorus

Product Flow
Drain Flow
Health Check

Boost Pump
Recirculation Pump
Signed……………………………………….. Date……………………………….

PURELAB® Chorus
Certificate of Calibration
Certificate
Number:
Unit Serial
Number:
Unit PURELAB Chorus Date
Model: 2+, 1 Complete Issued:
Part Date
Number: Expires:
Test SERVMAN032
Procedure: Procedure for Calibrating PURELAB Chorus 2+, 1 Complete
The instrument was tested using equipment which has been regularly calibrated, traceable
to a national standard.
Acceptance
Criteria (AC): Each test will have fields to write a value, a check mark "√", an "X", or "N/A"
 If test is executed and requires a value, write the value.
 If test is executed and meets the acceptance criteria, write "√" to signify "YES".
 If test is executed and does not meet the acceptance criteria, write "X" to signify "NO".
 If test is not executed because it does not apply, write "N/A
Sensor Substitution Devices
To provide known calibrated signals to the electronic inputs.
AC Met?
Certificate Expiration Yes √
Setting Box Part Number Serial Number
Date No X
N/A
Service Module LA722
AC Met?
Yes √
Sensor Circuit and Input Locations Sensor Connection
No X
N/A
Final Product Quality (Chorus 3 only) QS-1 JH1-1
Final Product Quality (Chorus 2 only) QS-1 JH1-2
Product Temperature TS-1 JH2-1
Have the Acceptance Criteria Been Met? YES or NO Date:
Executed by: Signature:

PURELAB® Chorus
Readings taken in CALIBRATION Mode
To calibrate and verify that the electronic circuit values agree with the known setting box inputs
AC Met?
Nominal
Actual Actual Yes √
Setting Connector Displayed Min Max Units
as found as left No X
Value
N/A
(RED) Parameter QS1 - Product Quality Resistivity in MΩ-cm
0 JH1-2 0.0 MΩ-cm 0.0 0.2 MΩ-cm
1 JH1-2 1.0 MΩ-cm 0.9 1.1 MΩ-cm
5 JH1-2 5.0 MΩ-cm 4.8 5.2 MΩ-cm
10 JH1-2 10.0 MΩ-cm 9.8 10.2 MΩ-cm
18 JH1-2 18.0 MΩ-cm 17.8 18.2 MΩ-cm
40 JH1-2 40.0 MΩ-cm 39.8 40.2 MΩ-cm
(RED) Parameter QS1 - Product Quality Conductivity in µS/cm
5 JH1-1 5 µS/cm 4.0 6.0 µS/cm
10 JH1-1 10 µS/cm 9.0 11.0 µS/cm
100 JH1-1 100 µS/cm 96.0 104 µS/cm
150 JH1-1 150 µS/cm 144 156 µS/cm
270 JH1-1 270 µS/cm 260 280 µS/cm
330 JH1-1 330 µS/cm 300 360 µS/cm

(RED) Parameter TS1 - Final Product Temperature in °C
0°C JH2-1 0°C 0.0 0.2 °C
1°C JH2-1 1°C 0.9 1.1 °C
15°C JH2-1 15°C 14.9 15.1 °C
25°C JH2-1 25°C 24.8 25.2 °C
35°C JH2-1 35°C 34.8 35.2 °C
50°C JH2-1 50°C 49.6 50.4 °C

PURELAB® Chorus
Support Material
Operator Manuals

MANU40932 Operator manual (all variants)
Product Assistance Files
Reference Number Description

PURELAB Chorus 2+ & Chorus 1 Complete
PAF0091
Configuration Guide.
Video Assistance Files
Reference Number Description

VAF013 Replacing the LC219 EDI Module
VAF014 Installation
VAF015 Commissioning
VAF016 Calibration
VAF018 Replacing the Purification Pack
VAF019 Replacing the Pre-treatment Pack
VAF020 Replacing the RO membranes
VAF021 Replacing the Recirculation Pump
VAF022 Replacing the RO Boost Pump
VAF023 Sanitization

PURELAB® Chorus
For further information and technical details on all ELGA LabWater products please
contact Technical Support at:
ELGA LabWater Global Operations

Lane End Industrial Park
High Wycombe
Bucks
HP14 3BY
UK
Phone - +44 (0) 203 567 7342

Fax - +44 (0) 1494 887505
Email – labwater.tech@veolia.com
Please also visit our Partnernet site – partnernet.elgalabwater.com

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PURELAB Chorus 2 1 Complete Service Manual Issue 9 SERVMAN032 1

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Service Manual

Manual Revision Notes

Product Part Numbers

Product Type Part Number

© VWS (UK) Ltd. 2021 – All rights reserved.

SERVMA032 Issue 9 Page 2 of 129

Introduction Page Number

Health and Safety 6

Warranty Procedure and Incident Reporting 8

Process Descriptions and Flow Paths Page Number

Process Flow Diagrams Page Number

Parts Page Number

Consumables & Accessories 24

Chorus 2+RO/DI/UV Parts list and Drawings 25

Chorus 2+ RO/EDI/UV Parts list and Drawings 34

Chorus 1 Complete Parts list and Drawings 43

Display Functions Page Number

Electrical Components Page Number

UV ballast LEDs function and fault identification 62

Power Supply Identification 62

Replacing the Microprocessor Board 69

Replacing the Display Board 71

SERVMA032 Issue 9 Page 3 of 129

Installation and Commissioning Times 73

Changing the Alarm Settings 74

Changing the Feedwater and Refill Settings 75

Resetting the Consumable Timers 76

Feed Pressures / Regulators 77

Service and Maintenance Page Number

Flows and Pressures 80

Replacing the EDI Module 82

Replacing RO Boost Pump 83

Replacing Recirculation Pump 85

Replacing the Line Cell and Temperature Sensor 86

Outlet Valve Calibration if a Chorus Halo is fitted 96

Upgrades Page Number

System Specifications Page Number

Chorus 2+RO/DI/UV 101

Chorus 2+ RO/EDI/UV 102

Chorus 1 Complete 103

SERVMA032 Issue 9 Page 4 of 129

Configuration Page Number

System Configurations 105

Distance and Flow 116

Appendix Page Number

Appendix Index 119

Commissioning and Service Reports 120

Calibration Certificate 126

Support Material 128

SERVMA032 Issue 9 Page 5 of 129

Health and Safety

WARNINGS ARE GIVEN WHERE FAILING TO OBSERVE THE

Cautions are given where failure to observe the

! UNDER NO CIRCUMSTANCES SHOULD A LAMP BE CONNECTED AND

SERVMA032 Issue 9 Page 6 of 129

Failure to follow the environmental specification could

The PURELAB Chorus is not designed for use in fume

Control of Substances Hazardous to Health (COSHH)