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Available online at www.sciencedirect.com

http://www.elsevier.com/locate/biombioe

Factors affecting ethanol fermentation using Saccharomyces


cerevisiae BY4742

Yan Lin a,b,*, Wei Zhang a, Chunjie Li a, Kei Sakakibara b, Shuzo Tanaka b, Hainan Kong a
a
School of Environmental Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, PR China
b
Program of Environment and Ecology, Faculty of Science and Engineering, Meisei University, Tokyo 191-8506, Japan

article info abstract

Article history: Fermentation of sugar by Saccharomyces cerevisiae BY4742, for production of ethanol in
Received 9 November 2011 a batch experiment was conducted to improve the performance of the fermentation
Received in revised form process. The thermotolerant ability of S. cerevisiae to grow and ferment glucose at elevated
1 February 2012 temperatures similar to the optima for saccharification was investigated. The influences of
Accepted 5 September 2012 temperature, substrate concentration and pH on ethanol fermentation were observed. The
Available online 6 October 2012 yield for ethanol production and changes in the fermentation pathway were compared
under different conditions.
Keywords: When the temperature was increased to 45  C, the system still showed high cell growth
Ethanol and ethanol production rates, while it was inhibited at 50  C. The maximum specific
Fermentation growth rate and the maximum specific ethanol production rate were observed between 30
Saccharomyces cerevisiae and 45  C with different initial glucose concentrations. The maximum sugar conversion at
Yeast 30  C after 72 h incubation was 48.0%, 59.9%, 28.3%, 13.7% and 3.7% for 20, 40, 80, 160 and
Thermotolerant ability 300 kg m3 of glucose concentrations respectively. Increased substrate supply did not
Strain optimization improve the specific ethanol production rate when the pH value was not controlled. pH 4.0
e5.0 was the optimal range for the ethanol production process. The highest specific
ethanol production rate for all the batch experiments was achieved at pH5.0 which is
410 g kg1 h1 of suspended solids (SS) which gave an ethanol conversion efficiency of
61.93%. The highest specific ethanol production rate at 4.0 was 310 g kg1 h1 of SS. A
change in the main fermentation pathway was observed with various pH ranges. Forma-
tion of acetic acid was increased when the pH was below 4.0, while butyric acid was
produced when the pH was higher than 5.0. In the presence of oxygen, the ethanol could be
utilized by the yeast as the carbon source after other nutrients became depleted, this could
not occur however under anaerobic conditions.
ª 2012 Elsevier Ltd. All rights reserved.

1. Introduction a means of providing modern energy to the billions who lack


it, and it may also be a viable alternative energy source to the
Growing attention has been devoted in the past years to the worlds ever depleting natural reserves [1].
conversion of biomass into fuel ethanol, considered the There are several kinds of raw materials for ethanol
cleanest liquid fuel alternative to fossil fuels. It is now fermentation. For the utilization of cellulose as the raw
understood that it is important to use biomass energy as material, simultaneous saccharification and fermentation

* Corresponding author. School of Environmental Science and Engineering, Shanghai Jiao Tong University, Hino, Shanghai 200240,
PR China. Tel.: þ86 21 54744540; fax: þ86 21 54740825.
E-mail address: linyansjtu@126.com (Y. Lin).
0961-9534/$ e see front matter ª 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.biombioe.2012.09.019
396 b i o m a s s a n d b i o e n e r g y 4 7 ( 2 0 1 2 ) 3 9 5 e4 0 1

(SSF) combines enzymatic hydrolysis of cellulose with simul- of (10 ml) were used to inoculate 500 ml baffled shake-flasks
taneous fermentation of the sugars obtained to ethanol, and containing 250 ml of the above media. The inoculum was
gives higher reported ethanol yields. This therefore requires grown for approximately 24 h and used to further inoculation.
lower amounts of enzyme because the yeast fermentation
step helps reduce the end products inhibition from cellobiose 2.2. Batch fermentation
and glucose formed during enzymatic hydrolysis [2e4].
However, SSF requires compatible fermentation and Batch fermentation experiments on the effects of temperature
saccharification conditions with a similar pH, temperature and initial substrate concentrations under microaerobic
and optimum substrate concentration [5,6]. The main diffi- conditions (stirring at 1.8 Hz with a final dissolved oxygen
culty with SSF of cellulose is the different temperature optima concentration of 1.0 g m3) were carried out in duplicate twice
required for saccharification (40e50  C) and fermentation using 20e300 kg m3 of glucose of the initial glucose solution
(20e35  C) [5e7]. In order to preserve the viability of the yeast, as the sole carbon source for S. cerevisiae. Experiments were
the SSF process is typically operated between 30 and 38  C at performed in 500 ml Erlenmeyer flasks with 250 ml total liquid
which the cellulose is far below its peak operational level [6]. volume and were initiated by transferring 5% of the starter
The use of thermotolerant yeasts capable of fermenting culture to the prepared media. The experiments were carried
glucose to ethanol at elevated temperatures, which are closer out for 7 days in isothermal conditions at 30  C and monitored
to the optima for the activity of the cellulolytic complex, is by harvesting 15 ml samples every 24 h for analyses.
therefore advisable when employing SSF processes [7]. Experiments on the effect of pH on ethanol fermentation
Moreover, for the existing or converted fermentable were run in a fermentor (MBF-500ME P.A., EYELA) with
sugars, it is also important to improve the efficiency of the a 0.003 m3 working volume, stirred at 1.3 Hz, and the tempera-
fermentation system to utilize it with a high ethanol produc- ture was controlled at 30  C. The pH value was controlled by
tion ability. On the other hand, since the distillation cost per automatic addition of 2 kmol m3 NaOH or HCl. The fermentor
unit amount of ethanol produced is substantially higher at low was sealed and equipped with a syringe for sample removal. It
ethanol concentrations [8], several investigators have dealt was also fitted with a CO2 exhaustion port to allow venting of
with the idea of concentrating sugar solutions prior to carbon dioxide which is a byproduct of the reaction. The
fermentation [8e11]. Clearly it is necessary to improve the experiments were started by adding the specific amount of
ethanol fermentation performance and to solve the problem yeast inoculated into the medium containing different amounts
between the concentration of ethanol produced and sugar of glucose. The final yeast concentration was 2 kg m3 of SS.
added if an economically sustainable system is to be created
using this method. During batch fermentation, many influ- 2.3. Analytical methods
ential parameters, such as pH, pO2 and temperature, can
greatly influence the specific rate of growth, and inhibition Ethanol and Volatile Fatty Acid (VFA) were measured using
can be caused either by product or substrate concentration a gas chromatograph (GC-8APF, SHIMADZU) equipped with
[12,13]. The viability of cell populations, the specific rate of a 3 m  2.6 mm glass column packed with polyethyleneglycol
fermentation and the sugar uptake rate are all directly related (PEG) (Chromosob W 80/100 AW-DMCS, SHIMDZU) (80e100
to the desired medium condition [14e16]. mesh). The column temperatures for ethanol and VFA
The purpose of this research was to obtain high ethanol analyzing were 80  C and 140  C, respectively. The injection
production with high productivity and to test the thermoto- port and flame ionization detector temperature for ethanol
lerant ability of Saccharomyces cerevisiae to grow and ferment was 100  C, while for VFA it was 180  C. Nitrogen, used as the
glucose at elevated temperatures similar to the optima for carrier gas for both ethanol and VFA, was set at gas flow
saccharification. The effect of temperature, pH value and pressures of 200 and 150 kPa, respectively. Before injection,
initial glucose concentration on the production of ethanol by analyzed samples were filtered through a 0.20 mm membrane
S. cerevisiae was evaluated to improve the ethanol fermenta- filter to allow determination of the VFA and ethanol concen-
tion performance. trations in supernatants. Cell growth was determined by
measuring the optical density (OD) at 600 nm using a spec-
trophotometer (UV-1600, SHIMADZU). The cell dry weight was
2. Materials and methods obtained using a calibration curve. The cell dry weight was
proportional to cell turbidity and absorbance at 600 nm [19].
2.1. Yeast strain and culture conditions Biomass concentration was determined by use of the dry-
weight method for SS [13]. Accordingly, samples were centri-
S. cerevisiae BY4742 (originally from EUROSCARF, Germany) fuged, and then the settled solids were washed with distilled
[17,18], a strain preserved at the laboratory (Department of water and dried for 2 h at 105  C.
Chemistry, Meisei University, Japan), was used in this study. S.
cerevisiae was maintained at 4  C on agar slants containing (in
kg m3): bacto-yeast extract 10; bacto-peptone 20; glucose 20, 3. Results and discussion
and bacto-agar 20. The prepared media was sterilized at 121  C
for 20 min. Pre-cultures were inoculated from agar slants and 3.1. Influence of temperature
grown at 30  C overnight in 250 ml shake-flasks with mineral
medium containing (in kg m3): bacto-yeast extract 10; bacto- Competition during ethanol fermentation carried out at
peptone 20 and glucose 20 while stirring at 1.8 Hz. Pre-cultures different temperatures may be a way of testing the endurance
b i o m a s s a n d b i o e n e r g y 4 7 ( 2 0 1 2 ) 3 9 5 e4 0 1 397

of the strain used in this system. This could then be used as However, at lower temperatures the cells showed lower
a method for determining the optimal condition for ethanol specific growth rates which may be attributed to their low
fermentation and also a criterion for rapidly selecting one of tolerance to ethanol at lower temperatures [22,23]. The
several strains while at the same time studying resistance to maximum specific growth rate and the maximum specific
temperature in a controlled situation, i.e. under laboratory ethanol production rate were observed between 30 and 45  C
conditions. with different initial glucose concentrations as shown in Fig. 3.
In this study, the influence of temperature on the ethanol It is commonly believed that 20e35  C is the ideal range for
fermentation by S. cerevisiae BY4742 was studied with regard fermentation and at higher temperatures almost all fermen-
to biomass and ethanol production. Batch fermentation in tation would be problematic [6,7,12,20,22]. However, as shown
shake flasks for ethanol production was carried out in dupli- in Figs. 2 and 3 in this study, when the temperature was
cate for one week at various initial glucose concentrations increased to 45  C, the system still showed a high cell growth
from 20 to 300 kg m3 and controlled at constant temperatures and ethanol production rates and the lowest mt/m30 at different
of 10, 20, 30, 40, 45 and 50  C. Experimental results revealed the glucose concentrations was around 0.8. We also observed
cells increased exponentially at the beginning of incubation, a higher specific ethanol production rate at higher glucose
then entered a stationary phase after several days’ incubation, concentrations when tested at 45  C. With a higher tolerant
for all operating temperatures. Higher temperatures made the fermentation temperature, similar to the optimal temperature
exponential growth of the cells shorter (data not shown). for cellulolytic activity, it may be possible for the SSF process
Fig. 1 shows the changes in ethanol concentration at to improve the final efficiency. Moreover, as shown in Fig. 1,
different temperatures with the initial glucose concentration ethanol yields may further be improved at elevated temper-
of 40 kg m3 and yeast concentration of 2 kg m3 of SS over atures for a shorter culture time.
a one week incubation period. For general ethanol production In addition, the ethanol concentration was found to peak
by yeast, the maximum fermentation time in batch process and then decline at temperatures above 20  C, and the lower
was 72 h [20]. glucose concentration made the decline time occur earlier.
Experimental data in Fig. 1 showed that when the These biochemical changes may indicate that cells originally
temperature increased, the maximum fermentation time was growing on glucose switched from a fermentative metabo-
shortened, but a much higher temperature inhibited the lism using mainly glycolysis and forming ethanol, to a respi-
growth of cells and then the fermentation significantly ratory metabolism in which the ethanol formed in the earlier
declined. In this study, cell growth and ethanol production stages of growth was consumed using the tricarboxylic acid,
declined considerably at 50  C, which showed the inhibition glyoxylate cycles and mitochondrial electron transport chain
effect on cell growth at higher temperatures. This phenom- [24]. Results in Fig. 1 also show that ethanol concentration
enon may be explained because the higher temperature rose steadily at low temperatures and won’t decline within
results in changing the transport activity or saturation level of 168 h, possibly because at these lower temperatures the yeast
soluble compounds and solvents in the cells, which might was not active which is because of the low tolerance to
increase the accumulation of toxins including ethanol inside ethanol [22,23].
cells [20,21]. Moreover, the indirect effect of high temperature
might also be ascribed to the denaturation of ribosomes and
enzymes and problems with the fluidity of membranes [20,21]. 2.0
20 kg m-3
1.8 40 kg m-3
80 kg m-3
25 1.6 160 kg m-3
10°C 20°C 300 kg m-3
30°C 40°C
1.4
Ethanol concentration (kg m )

45°C 50°C
-3

20
1.2
µ t /µ 30

15 1.0

0.8
10
0.6

5
0.4

0.2
0
10 20 30 40 50
0 24 48 72 96 120 144 168 Temperature (°C)
Incubation time(hours)
Fig. 2 e Ratio of specific growth rate (m) at different
Fig. 1 e Changes in ethanol concentration at different controlled temperatures to that at 30  C with different
temperatures with an initial glucose concentration of initial sugar concentrations after 72 h incubation (mt/m30 is
40 kg mL3 over a one week incubation period. a ratio of specific growth rate at t  C to m at 30  C).
398 b i o m a s s a n d b i o e n e r g y 4 7 ( 2 0 1 2 ) 3 9 5 e4 0 1

200
48h-SEPR 72h-SEPR

Specific Ethanol Production Rate(g kg h ) and


180 48h-ECR 72h-ECR

-1
160

-1

Ethanol Conversion Rate (%)


140

120

100

80

60

40

20

0
0 50 100 150 200 250 300
-3
Initial glucose concentration(kg m )

Fig. 3 e Specific ethanol production rates at different initial Fig. 5 e Specific ethanol production rates and ethanol
sugar concentrations with different controlled conversion efficiency at different initial sugar
temperatures after 72 h’ incubation. * Specific ethanol concentrations after 48 and 72 h incubation at 30  C.
production rates were calculated as milligrams of ethanol
produced per grams of cell mass per hour (g kgL1 hL1
of SS).
The production of ethanol was affected by the substrate
concentration between 20 and 300 kg m3. As shown in Fig. 4,
higher substrate concentrations may achieve higher ethanol
3.2. Influence of substrate concentration
production, but a longer incubation time was required for
higher initial glucose concentrations above 80 kg m3 at
The batch experiment was performed with various glucose
a temperature of 30  C when the pH was not controlled. More-
concentrations to develop ethanol production. The initial
over, higher initial glucose concentrations, such as 300 kg m3,
glucose concentrations in the batch experiments were 20, 40,
may have actually decreased the ethanol conversion efficiency
80, 160 and 300 kg m3 tested at 30  C. The experimental
when the pH value was not controlled, since the higher
conditions and the results summarized in Fig. 4 show the
substrate and production concentrations may have inhibited
changes in ethanol concentrations at different initial glucose
the process of ethanol fermentation (as shown in Fig. 5).
concentrations over a one week incubation period, while Fig. 5
Fig. 5 shows the specific ethanol production rates and
demonstrates the specific ethanol production rate and
ethanol conversion efficiency at different initial sugar
ethanol conversion rate at different initial glucose concen-
concentrations after 48 and 72 hour’s incubation at 30  C. The
trations after 48 and 72 hour’s incubation.
data above illustrates that higher initial glucose concentration
may decrease the ethanol conversion efficiency. The
35 maximum sugar conversion after 72 hour’s incubation was
20 kg m-3 observed at 48.0%, 59.9%, 28.3%, 13.7%, and 3.7% for 20, 40, 80,
40 kg m-3
30 80 kg m-3 160 and 300 kg m3 of glucose, respectively. More substrate did
160 kg m-3 not improve the specific ethanol production rate when the pH
Ethanol concentration (kg m)
-3

25 300 kg m-3
value was not controlled.

20
3.3. Influence of pH
15
Improved ethanol fermentation activity can be achieved by
10 controlling various parameters. In addition to temperature
and substrate concentration, pH is also a key factor that
5 affects ethanol fermentation [13]. In this study changes in
ethanol and VFAs were investigated to estimate the activity of
0 the ethanol production ability with changes in pH. This was
examined at pHs 3.0, 4.0, 5.0, 5.5 and 6.0 in an anaerobic Jar
0 24 48 72 96 120 144
Fermentor.
Incubation time(hours)
Fig. 6 shows the results of the batch test used to investigate
Fig. 4 e Changes in ethanol concentration under different the effect of pH on ethanol production. When the pH was
glucose concentrations after 6 days’ incubation at 30  C. lower than 4.0, the incubation time for maximum ethanol
b i o m a s s a n d b i o e n e r g y 4 7 ( 2 0 1 2 ) 3 9 5 e4 0 1 399

25 500
pH=5.0 pH not controlled 300kg m-3-pH not controlled

Specific ethanol production rate (g kg h )


-1
pH=4.0 pH=6.0 450 300kg m-3-pH4
pH=5.5 pH=3.0 160kg m-3-pH not controlled

-1
400 160kg m-3-pH4
20
Ethanol concentration (kg m )
-3

350

300
15
250

200
10 150

100

5 50

0
0 24 48 72 96 120 144 168
0 Incubation time(hours)
0 24 48 72 96 120 144 168
Fig. 7 e Comparison of the specific ethanol production
Incubation time(hours)
rates between pH values set at 4.0 and uncontrolled pH
Fig. 6 e Changes in ethanol concentration with an initial with initial sugar concentrations of 160 and 300 kg mL3
glucose concentration of 40 kg mL3 over one week’s after one week’s incubation at 30  C.
incubation with different pH values.

microorganisms, and may suggest a change in the main


concentration was prolonged, but the maximum concentra- fermentation pathway at various pH ranges. The above results
tion was not very low. When the pH value was above 5.0, the show that the main products were ethanol and butyrate
quantity of ethanol produced substantially decreased. between pH 5.5e6.0 at 30  C with the initial glucose concen-
Therefore a pH range of 4.0e5.0 may be regarded as the tration of 40 kg m3. When the pH value was lower than 5.0,
operational limit for the anaerobic ethanol production acetic acid was the main product. These results suggest that
process. The highest specific ethanol production rate for all the mechanism of ethanol production may include the reac-
the batch experiments was achieved at pH 5.0 which is tions as follows:
410 g kg1 h1 of SS, with an ethanol conversion efficiency of
61.93%. The specific ethanol production rate at pH4.0 was 4C6 H12 O6 /2CH3 COOH þ 3CH3 ðCH2 Þ2 COOH þ 8H2 þ 8CO2 (1)
310 g kg1 h1 of SS, which is not significantly lower than the
C6 H12 O6 þ H2 O/C2 H5 OH þ CH3 COOH þ 2H2 þ 2CO2 (2)
value obtained at pH5.0. Therefore, considering the chemical
requirement for pH adjustment, pH 4.0 may be regarded as the Eqs. (1) and (2) refer to Moat and Gaudy and Gaudy,
operational limit for the ethanol production process. respectively [25,26]. As indicated in Eq. (1), 4 mol of glucose
In addition, in Fig. 6 the ethanol concentration did not were converted to 2 mol of acetic acid and 3 mol of butyrate
decrease after the nutrient was consumed as in Figs. 1 and 4. acid. Here, although the butyrate acid formation is not popu-
This may indicate that the ethanol could not be utilized as the larly discussed in yeast metabolism, this phenomena was
carbon source under anaerobic condition. observed in this study and also agreed with the results of
Our experimental results could indicate that pH plays Teresa and Carmen [27].
an important role in determining the fermentation pathway There are also many examples of an alteration of the fatty
used in anaerobic ethanol production processes. Table 1 acid profile in the yeast [28,29]. During this process, with the
shows competition for the substrate, glucose, by the pH value higher than 5.0, much glucose was consumed and

Table 1 e The ratio of ethanol and VFAs to total productsa after 48 and 72 h incubation at 30  C with different pH values.
pH value Ratio of ethanol and VFAs after 48 h incubation (%) Ratio of ethanol and VFAs after 72 h incubation (%)

Ethanol Acetic acid Butyric acid Ethanol Acetic acid Butyric acid

No control 65.36 1.41 0.15 65.55 1.48 0.10


3.0 65.15 2.21 0.07 65.15 2.51 0.07
4.0 65.54 1.32 0.09 65.54 1.28 0.05
5.0 65.54 1.63 0.02 65.54 0.86 1.51
5.5 56.49 6.01 9.18 56.49 3.01 15.74
6.0 48.80 9.00 17.05 48.80 6.05 14.80

a Total products include ethanol, VFAs, CO2 and glucose in terms of carbon.
400 b i o m a s s a n d b i o e n e r g y 4 7 ( 2 0 1 2 ) 3 9 5 e4 0 1

100 The maximum specific ethanol production rates were


300 kg m-3-no control observed between 30 and 45  C with different initial glucose
90 300 kg m-3-pH4
concentrations. When the temperature was increased to 45  C,
Ethanol conversion efficiency (%)

160 kg m-3-no control


80 160 kg m-3-pH4 the system still showed higher cell growth and ethanol
Theoretical value
70 production rates and the lowest mt/m30 at different initial
glucose concentrations was 0.8.
60
Higher substrate concentration could achieve higher
50 ethanol production, but a longer incubation time was required
40 for initial glucose concentrations above 80 kg m3 at 30  C
when the pH was not controlled.
30
The changes in the operational pH in the ethanol produc-
20 tion process may have induced a change in the main
10 fermentation pathway. Thus it is important to control pH
value in the range of 4.0e5.0. Beyond this range, the formation
0 of by-products, such as acetic acid and butyric acid may have
0 24 48 72 96 120 144 168 consumed some of the substrate and reduced the efficiency of
Incubation time(hours) ethanol fermentation.

Fig. 8 e Comparison of ethanol conversion efficiency


between pH set at 4.0 and uncontrolled pH with initial
sugar concentrations of 160 and 300 kg mL3 after one
Acknowledgments
week’s incubation at 30  C. * The maximum theoretical
ethanol fermentation yield was expressed by carbon and
The research project was sponsored by Major Science and
calculated according to the equation of
Technology Program for Water Pollution Control and Treat-
C6H12O6 / 2C2H5OH D 2CO2.
ment (2009ZX07101-015-003) and State Key Laboratory of
Pollution Control and Resource Reuse Foundation
(PCRRF09002).
converted to by-products, so the ethanol conversion efficiency
was greatly decreased (as shown in Figs. 7 and 8).
In the case of Eq. (2), 1 mol of glucose was converted into references
1 mol of ethanol and 1 mol of acetic acid. Although there was
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Permeable channel in the yeast vacuolar membrane. Proc Yan Lin holds a Ph.D. (2005) in environmental engineering from
Natl Acad Sci USA 2001;98:7801e5. Shanghai Jiao Tong University, China. She has worked as a post-
[18] Brachmann CB, Davies A, Cost GJ, Caputo E, Li J, Hieter P, et al. doctoral researcher in the Asian Center for Environmental
Designer deletion strains derived from Saccharomyces cerevisiae Research at Meisei University, Japan since 2005. She is now an
S288C: a useful set of strains and plasmids for PCR-mediated associate professor in Shanghai Jiao Tong University. Her current
gene disruption and other applications. Yeast 1998;14:115e32. project is “Environmental conservation technology and utilization
[19] Skory CD. Lactic acid production by Saccharomyces serevisiae of biomass in Asia (environmental technology) e ethanol
expressing a Rhizopus oryzae lactate dehydrogenase gene. fermentation”, financed by the Ministry of Education, Culture,
J Ind Microbiol Biotechnol 2003;30:22e7. Sports, Science and Technology, Japan.

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