Professional Documents
Culture Documents
Joulin Brochure B B Us LQ
Joulin Brochure B B Us LQ
With manufacturing and design facilities in Europe and the USA, see
for yourself why 60 countries and counting trust JOULIN for their
lumber handling projects.
JOULIN :
Innovative Solutions
JOULIN is a versatile and reactive company with a well established
international network.
We can adapt to your needs.
For more than 50 years JOULIN has supplied the wood industries with
lifters. Our range of standard gantry robots equipped with check valve
technology allows you to pick up all products, partial layers, complete
layers, random lengths and widths without adjustment using the same
grippers.
All the models can be supplied complete turnkey or with different
degrees of completion integrated in your new or existing line.
3 www.joulin.com
Contents
Functions 6
Infeed of Production Lines 6
Sticking / Desticking before or after a Dry Kiln 10
Outfeed of Band Saw 14
Un -Loading CNC Router or Log Home 16
Manual Systems 40
Handyvac 41
Examples of Installations 42
Accessories 44
Methods to remove Sticks 44
Methods to rotate Boards or Layers 46
Available Frameworks 48
Methods to translate a Joulin 51
How to control a Joulin 52
www.joulin.com 4
Vacuum Grippers 54
Lumber Gripper 55
► The 3 steps for a good installation 56
► VG616 58
► VG441 59
► VG252 60
► VG99 61
► VG29 62
► VG27 63
FlexiGrip 64
Plug and Pick 66
Value Gripper 68
Bag Handler 70
Palletizer Pro 72
Custom Gripper 74
Special Gripper 75
Turbines (Blowers) 76
50 Hz 76
60 Hz 77
Accessories 78
Manifolds 78
Foams 79
Spare Parts 80
Book 82
3d Pictures 83
Photos 86
Contacts 88
Europe 88
USA 88
5 www.joulin.com
Function Sheets
Infeed
of Production Lines
• Stacking / destacking with multiple pick and place postions possible.
• Speeds up to 10 cycles/min.
• Handles warped, grooved and molded parts as well as those with splits
and holes.
www.joulin.com 6
• Wide range of manipulators : from simple and quick to complex systems.
7 www.joulin.com
www.joulin.com 8
9 www.joulin.com
Sticking / Desticking
before or after a Dry Kiln
• Automatic desticking available.
• Handles warped, grooved, and molded parts as well as those with splits and
holes.
www.joulin.com 10
Example of handling 0° (wood boards) Example of handling 90° (layers)
11 www.joulin.com
www.joulin.com 12
13 www.joulin.com
Outfeed
of Band Saw
• Stacking / destacking of products with multiple pick and place positions
possible.
• Speeds up to 10 cycles/min.
• Handles warped, grooved and molded parts as well as those with splits and holes.
www.joulin.com 14
• Wide range of manipulators : from simple and quick to complex systems.
15 www.joulin.com
Un -Loading CNC Router
or Log Home Parts
• Allows optimization of CNC for increased productivity and
profitability.
www.joulin.com 16
Handling of entire layers and/or single beams
while rotating grippers 90°
17 www.joulin.com
Lumber Gantry Robots
NO FILTER REQUIRED
The patented check valve design has tolerance built in to allow dust
particles to pass through the gripper :
ð Rough, dry or green lumber,
ð Molded parts,
ð Complete house wall panels,
ð Pallets,
ð Heavy beams, ...
TO THE FRAME
ð As narrow as 20 mm products,
ð Wide range of standard products,
ð Easy and inexpensive to manufacture custom grippers to fit JOULIN is a versatile and reactive company with a well established international
your needs, network.
ð Many options available,
ð Attachments to fit your lifter, We can adapt to your needs.
ð Short delivery time.
For more than 50 years JOULIN has supplied the wood industries with lifters. Our
range of standard gantry robots equipped with check valve technology allows
TO THE COMPLETE GANTRY ROBOT you to pick up all products, partial layers, complete layers, random lengths and
widths without adjustment using the same grippers.
From 10 Kg (22 Lbs) to 5000 Kg (10,000 Lbs) capacity standard gantry robots.
State of the art controls with custom programs and interactive touch All the models can be supplied complete turnkey or with different degrees of
screen panels. completion integrated in your new or existing line.
Many configurations and options to fit your applications.
www.joulin.com 18
Range 200
Standard
Range 500 Gantry Robots
Range 700
Cycles per minute
Range 1000
Range 2000
Range 3000
Range 5000
19 www.joulin.com
Range 200
• Molder infeed (several lines can be fed with one gantry robot)
• Radio control
21 www.joulin.com
Range 500
• Molder, cross cut saw, rip saw infeed (several lines can be fed with one gantry robot)
• Radio control
23 www.joulin.com
Range 700
• Molder, cross cut saw, rip saw infeed (several lines can be fed with one gantry robot)
700 TC
with 4 movable
grippers
25 www.joulin.com
Range 1000
• Molder, cross cut saw, rip saw infeed (several lines can be fed with one gantry robot)
27 www.joulin.com
Range 2000
• Molder, cross cut saw, rip saw infeed (several lines can be fed with one gantry robot)
• Complete house panels
• Joinery machine infeed and outfeed
• End of line stacking
• Band saw outfeed
• Sticking desticking after or before kilns
• Radio Control
2000 TS
with 5 grippers
29 www.joulin.com
Range 3000
• Molder, cross cut saw, rip saw infeed (several lines can be fed with one gantry robot)
• Complete house panels
• Joinery machine infeed and outfeed
• End of line stacking
• Band saw outfeed
• Sticking desticking after or before kilns
• Molder, cross cut saw, rip saw infeed (several lines can be fed with one gantry robot)
• Complete house panels
• Joinery machine infeed and outfeed
• End of line stacking
• Band saw outfeed
• Sticking desticking after or before kilns
• Solutions designed to lift, move, stack, destack, flip, ... whatever the job
• With over 50 years experience, we provide systems for all your needs small or large
from 10 kg (22 Lbs) to 5000 kg (11000 Lbs)
• Radio control
www.joulin.com 34
Special Mini Gantry
Robot designed for
very small products
35 www.joulin.com
Examples
of Installations
Discover how JOULIN, a world leader in wood industries, can improve your productivity.
www.joulin.com 36
37 www.joulin.com
www.joulin.com 38
39 www.joulin.com
Manual Systems
For example :
ð Pick up layers or boards, doors with random openings, glue laminated beams,
ð fresh cut timbers, palettes….
ð Rotate horizontal 360 °
ð Flip horizontal to vertical
ð Cover a large area with 2 horizontal axis
www.joulin.com 40
Handyvac
• Twisted and split boards and layers
• Manual electrovalves
41 www.joulin.com
Examples
of Installations
www.joulin.com 42
43 www.joulin.com
Equipment, Options
Methods to
remove Sticks
www.joulin.com 44
C : The layer is picked with the sticks and released on the conveyor.
Sticks are removed at that time either by a brush or when feeding the line.
With our 50 years of experience in handling lumbers , we have many different ways to deal with sticks.
Some different solutions can be suggested after studying your specific.
Please feel free to contact us.
45 www.joulin.com
Methods to
Rotate Boards or Layers
Since 1969, JOULIN was the first to handle wood with low and high flow vacuum technology. JOULIN is a versatile and reactive company with a well established
international network.
Our grippers are available in both aluminum and steel, utilize the best components and are the only grippers able to handle all types of wood. Porous, split,
twisted wood, boards, panels, timbers, cants, beams, doors, engineered and wrapped wood products, slip sheets…
Handling complete layers, partial layers, and individual boards thanks to its auto-regulated valve system.
A : Switch from picking a single part to rotating 90° and picking a full layer.
www.joulin.com 46
B : Flip over the products to inspect or release on other face (90° or 180°).
47 www.joulin.com
Available
Frameworks
The ideal tool for automating your functions :
• Guaranteed Performance
• Stacking / destacking
• Automatic infeed of High speed production lines (Moulders, Resaws, Band Saws, Planers…)
• Sticking / desticking
• A large range of machines adapted to your needs
• Faster and lighter new machines (see chart below)
• Minimum maintenance
www.joulin.com 48
B : Narrow leg for lateral infeed by length.
49 www.joulin.com
D : Y horizontal movement with two side wall or ceiling mounted rails.
Many different configurations of framework are available. JOULIN offers up to 5 axis machines with the ability to cover a complete workspace floor.
JOULIN can take care of all your handling projects. From manual to fully automatic systems you will get all the answers you need from one supplier.
Since 1969, Joulin was the first to handle wood with low and high flow vacuum technology.
Joulin is a versatile and reactive company with a well established international network.
www.joulin.com 50
Methods to
translate a Joulin
JOULIN uses the best translation and lifting technologies adapted to all your applications and needs.
High quality internationally know brand components are our strooges.
Version S : Gear rack on the framework and 2 Version E : Timing belt with fixed traversing motor Version C : Timing belt with traversing motor on
pinions powered traversing motor on the carriage on the framework. the carriage of the machine.
of the machine.
51 www.joulin.com
How to control
a Joulin
Smart Control touch screen offers easy and friendly operation. It helps in optimizing and adjusting the speed, acceleration, position and extra parameters
of the system.
Example of position adjustment with Smart You can easily check and modify all motors ...or modify positions of the machine, etc.
Control. speeds...
www.joulin.com 52
Patented Wave System™ GripTech™ Software
JOULIN’S patented, sequential way JOULIN’S GripTech Software was cre-
of operating the valves allows our ated from our extensive database of
grippers to be energy efficient while product development over 50 years.
maintaining a high tolerance to dirt This exclusive proprietary software
and fast robotic movements. brings a level of value and expertise
that is unmatched in the industry.
The JOULIN Wave System can result
in up to 50% energy savings! GripTech offers quick design and
quick delivery.
YOUR
PROJECT
Worldwide Manufacturing
JOULIN is the only Foam Gripper JOULIN uses the most modern CNC
supplier with two manufacturing equipment and 3D CAD software.
and design facilities. Domestic Our capabilites and manufacturing
manufacturing and shipping means facilities in the U.S. and Europe
savings to you ! deliver quality, fast turnaround, and
cost effectiveness.
53 www.joulin.com
vacuum Grippers
The Technology
Context :
• Porous, twisted, molded and perforated products handled with a
single gripper
• Too complex and difficult to handle with suction cups
• No adjustment in regard to the products to pick up
Principle :
• Foam pad automatically adapts and seals air/vacuum flow
• Higher air flow compensates for leakage (see below)
• Auto regulated valves close in area where there is no product with
remaining valves active
• No adjustment required when switching between products, pallets,
and slip sheets.
www.joulin.com 54
• Unique design
• Worldwide leader in the wood industry
• Foam pattern to fit your application
• Uneven surfaces
• Gripping power remains constant with single parts or entire layers
55 www.joulin.com
The 3 steps for
a good Installation
www.joulin.com 56
Second ; what kind of gripper to use :
• Each lumber industry has its own specification
• There are different internal and external gripper designs to fit with each needs :
- External : The bodies of the grippers are made with different material and design to fit with the working environment.
* Flush : The most common one. Available in steel or aluminum version.
* Pan : Recommanded in the sawmills or pallet industries or where extreme conditions exist.
The perimeter flange provides a very strong and safe design in case of collision.
- Internal : All are equipped with the Joulin «Wave System»™ for energy savings and non sensitivity to dust or moisture.
57 www.joulin.com
VG616
www.joulin.com 58
VG441
59 www.joulin.com
VG252
www.joulin.com 60
VG99
61 www.joulin.com
VG29
www.joulin.com 62
VG27
63 www.joulin.com
• Foam vacuum ‘‘cups’’ to pick up rough, uneven surfaces
• Modular design allows fast set up for product change
• Easy integration with existing equipment
www.joulin.com 64
M4 Customer Attachment Locations
Hose barb
Compressed Connection
Air G1/4’’
Venturi
G1/4’’ 4 ports Ejector
to Interconnect Grippers
Plug
FlexiGrip
FlexiGrip PG FlexiBag
VG Gripper
FG- Non porous... like steel 43 (9.5) 76 (16.7) 114 (25.1) PG : 0.5
GR100- (1.10)
Semi-porous... like wood 38 (8.3) 49 (10.8) 65 (14.3) 1.75 (3.71) 3.3 (6.99) FGR100 IM
REG- VG : 0.6
2ST Porous... like cardboard 32 (7) 49 (10.8) 65 (14.3) (1.32)
FG- Non porous... like steel 80 (17.6) 140 (30.8) 210 (46.2) PG : 0.8
GS120- (1.76)
Semi-porous... like wood 70 (15.4) 90 (19.8) 120 (26.4) 1.75 (3.71 3.3 (6.99) FGF120.120 IM
REG- VG : 1.0
2ST Porous... like cardboard 60 (13.2) 90 (19.8) 120 (26.4) (2.20)
GS80 GS120
*80% coverage is recommended for PG grippers *fully covered, safety factor 1.5 already applied PG : metered port openings
VG : independent valves in each opening
65 www.joulin.com
• Gripping power remains constant whether single part or entire layer
• Switch from products, to slip sheets, to pallets without adjustment
• Rugged and not affected by dust
www.joulin.com 66
Attachment with
M6 bolts
Aluminum noise
reducing cover
Lateral accessory
Omega valve or attachment holes
Metered Port chamber
Vacuum
Gauge
Compressed air
connection 10mm
Compressed air
blow-off connection
Non porous... like steel 140 (30.8) 270 (59.4) 400 (88)
PP-VG
PPF120.230
120x230 Semi-porous... like wood 130 (28.6) 210 (46.2) 250 (55) 1.75 (3.71) 6 (12.7) 2.3 (5.07) PPMS
PP120x230 /20
-3ST
Porous... like cardboard 115 (25.3) 200 (44) 230 (50.6) PP200x400
Non porous... like steel 290 (63.8) 570 (125.4) 850 (187)
PP-VG
PPF120.400
120x400 Semi-porous... like wood 250 (55) 340 (74.8) 470 (103.4) 3.5 (7.42) 12 (25.4) 3.55 (7.83) PPMD
/20
-3STX2
Porous... like cardboard 190 (41.8) 290 (63.8) 400 (88)
Non porous... like steel 640 (140.8) 1170 (257.4) 1420 (312.4)
PP-VG
6.15 PPF200.400
200x400 Semi-porous... like wood 360 (79.2) 500 (110) 650 (143) 7 (14.84) 24 (50.8) 2xPPMD
(13.56) /20
-3STX4
Porous... like cardboard 300 (66) 490 (107.8) 650 (143)
Non porous... like steel 768 (168.9) 1404 (308.8) 1704 (374.8)
PP-VG
PPF160.600
160x600 Semi-porous... like wood 432 (95) 600 (132) 780 (171.6) 7 (14.84) 24 (50.8) 7.2 (15.87) 2xPPMD
/20
-3STX4
Porous... like cardboard 360 (79) 588 (129) 780 (171.6) PP160x600
PP120x400
*80% coverage is recommended for PG grippers *fully covered, safety factor 1.5 already applied PG : metered port openings
VG : independent valves in each opening
67 www.joulin.com
• Twisted and uneven products
• Very economical compared with all other tools
• Vacuum source included (ejectors)
• 80% minimum coverage*
* depends on products
www.joulin.com 68
Customer Attachment
Location
Attachment Plate
Compressed Air Vacuum
Infeed 10mm Manifold
Optional
Manifold
for extra
capacity
Main Body
Regular
Soft Flow Bottom
Foam Plate OR
High Flow
Bottom
Plate
VL-PG Non porous... like steel 293(64.6) 597(131.62) 894(197.09) 3.5 (7.42) 6.6(13.98) 3.2 (7.05) PPMD
150x300
Semi-porous... like wood 283(62.39) 589(129.85) 872(192.24) 5.25 (11.1) 9.9(20.97) 4.2 (9.25) PGF150.300 2xPPMD
REG-
2STX2/3/4 Porous... like cardboard 199(43.87) 321(70.77) 442(97.44) 7 (14.84) 13.2(27.96) 4.2 (9.25) 2xPPMD
VL-PG Non porous... like steel 597(131.62) 1289(284.18) 1785(393.52) 3.5 (7.42) 6.6(13.98) 4.65(10.25) PPMD
200x350
Semi-porous... like wood 504(111.11) 1146(252.65) 1729(381.18) 5.25 (11.1) 9.9(20.97) 5.65(12.45) PGF200.350 2xPPMD
REG-
2STX2/3/4 Porous... like cardboard 382(84.22) 631(193.11) 685(151.02) 7 (14.84) 13.2(27.96) 5.65(12.45) 2xPPMD
VL-PG Non porous... like steel 707(155.87) 1529(337.09) 2117(466.72) 3.5 (7.42) 6.6(13.98) 4.65(10.25) PPMD
250x400
Semi-porous... like wood 598(131.83) 1470(324.08) 2035(448.64) 5.25 (11.1) 9.9(20.97) 5.65(12.45) PG250.400 2xPPMD
REG-
2STX2/3/4 Porous... like cardboard 453(99.87) 748(164.9) 812(179.02) 7 (14.84) 13.2(27.96) 5.65(12.45) 2xPPMD
PG150x300 PG250x400
*80% coverage is recommended for PG grippers *fully covered, safety factor 1.5 already applied PG : metered port openings
69 www.joulin.com
• Pick up bags or other shrink wrapped products
• Can be used for other type of single products covering the full gripper
• Thick foam rim compensates with shape of products
www.joulin.com 70
Customer Attachment
Location
Attachment Plate
Compressed Air
Vacuum
Infeed 10mm
Manifold
Optional Manifold
for extra capacity
Main Body
Grid Frame
Optional Frame
to allow for more
depth
Soft Foam
BG100x250
BG250x400
71 www.joulin.com
• Pick up all products (open top, shrink wrap, etc...)
• Gripping power remains constant whether single parts or entire layer
• Same tool for all products (slip sheets and pallets as well)
• Different foam patterns to fit your applications
• Uneven surfaces
www.joulin.com 72
PA600x400 PA1300x260 PA1300x500 PA1300x900 PA1300x1100
The foam pad molds to the shape of the product to be picked up. The surface of the product can be flat, rounded, twisted or the texture can be rough, porous,
molded or even open from the top…
Strong full surface rigid support is distributed evenly allowing products to be moved at high acceleration rates !
PowerGrip™ :
For some applications where higher lifting force is required, it’s possible to increase the size of the holes in the foam and change internal adjustment to get a
stronger gripping capacity
• Robot attachments
• Side bolsters
• Wiring and field bus
• Installation and on-site start-up available
www.joulin.com 74
• When it’s not possible to use our standard modules even by changing their
dimensions, it’s possible to design and manufacture a complete special gripper
• Gripper completely designed to your requirements
• Test and prototype in house with your products
• Most products can be handled with a custom Joulin gripper to fit your needs
• Robot attachments
• Side bolsters
• Wiring and field bus
• Installation and on-site start-up available
75 www.joulin.com
Turbines (Blowers)
50 Hz
VB 150 : VB 220 :
• Maximum flow rate : 87 m³/h (51.2 scfm) • Maximum flow rate : 120 m³/h (70.7 scfm)
• Maximum vacuum : -480 mbar • Maximum vacuum : -450 mbar
• Power : 1.5 kw • Power : 2.2 kw
VB 330 : VB 430 :
• Maximum flow rate : 170 m³/h (100.1 scfm) • Maximum flow rate : 320 m³/h (188.4 scfm)
• Maximum vacuum : -450 mbar • Maximum vacuum : -450 mbar
• Power : 3.3 kw • Power : 4.3 kw
VB 750 : VB 710 :
• Maximum flow rate : 520 m³/h (306.2 scfm) • Maximum flow rate : 740 m³/h (435.8 scfm)
• Maximum vacuum : -450 mbar • Maximum vacuum : -300 mbar
• Power : 7.5 kw • Power : 7.5 kw
VB 1100 : VB 1650 :
• Maximum flow : 720 m³/h (420 scfm) • Maximum flow rate : 1100 m³/h (647.7 scfm)
• Maximum vacuum : -550 mbar • Maximum vacuum : -400 mbar
• Power : 11 kw • Power : 16.5 kw
VB 1500 : VB 2200 :
• Maximum flow rate : 740 m³/h (435.8 scfm) • Maximum flow rate : 1450 m³/h (853.8 scfm)
• Maximum vacuum : -450 mbar • Maximum vacuum : -450 mbar
• Power : 15 kw • Power : 22 kw
VB 3700 :
• Maximum flow rate : 1800 m³/h (1059.9 scfm)
• Maximum vacuum : -450 mbar
• Power : 37 kw
www.joulin.com 76
60 Hz
VB 380 : VB 480 :
• Maximum flow rate : 119.5 scfm (203 m³/h) • Maximum flow rate : 226.7 scfm (385 m³/h)
• Maximum vacuum : -13.3 InHg (-450 mbar) • Maximum vacuum : -13.3 InHg (-450 mbar)
• Power : 3.8 kw (5.1 HP) • Power : 4.8 kw (6.4 HP)
VB 630 : VB 860 :
• Maximum flow rate : 226.7 scfm (385 m³/h) • Maximum flow rate : 365.1 scfm (620 m³/h)
• Maximum vacuum : -13.0 InHg (-440 mbar) • Maximum vacuum : -10.6 InHg (-360 mbar)
• Power : 6.3 kw (8.5 HP) • Power : 8.6 kw (11.5 HP)
VB 780 : VB 1260-18 :
• Maximum flow rate : 518.2 scfm (880 m³/h) • Maximum flow rate : 365.1 scfm (620 m³/h)
• Maximum vacuum : -8.9 InHg (-300 mbar) • Maximum vacuum : -13.3 InHg (-450 mbar)
• Power : 9 kw (12.1 HP) • Power : 12.6 kw (16.9 HP)
VB 1260-20 : VB 1730 :
• Maximum flow rate : 494.6 scfm (840 m³/h) • Maximum flow : 494.6 scfm (840 m³/h)
• Maximum vacuum : -10.0 InHg (-340 mbar) • Maximum vacuum : -15.7 InHg (-530 mbar)
• Power : 12.6 kw (16.9 HP) • Power : 17.3 kw (23.2 HP)
VB 1900 : VB 2300 :
• Maximum flow : 783.1 scfm (1330 m³/h) • Maximum flow rate : 783.1 scfm (1330 m³/h)
• Maximum vacuum : -10.0 InHg (-340 mbar) • Maximum vacuum : -13.0 InHg (-440 mbar)
• Power : 19.0 kw (25.5 HP) • Power : 23 kw (30.8 HP)
VB 1800 : VB 2500 :
• Maximum flow rate : 435.8 scfm (740 m³/h) • Maximum flow rate : 853.8 scfm (1450 m³/h)
• Maximum vacuum : -11.8 InHg (-400 mbar) • Maximum vacuum : -11.8 InHg (-400 mbar)
• Power : 18 kw (24.1 HP) • Power : 25 kw (33.5 HP)
77 www.joulin.com
Accessories
Cartridge
Manifolds
4XØ6.20 THRU
4XØ6.20 THRU FOR M6 BOLT
FOR M6 BOLT 4Ø6.20 THRU
FOR M6 BOLT
58 58
45
58 58
45
60 80 80
31.80 31.80
31.75
LOCATION
FOR ONE MIDI LOCATION LOCATION
CARTRIDGE FOR TWO MIDI FOR TWO MIDI
CARTRIDGES CARTRIDGES
www.joulin.com 78
Foams
Easy to remove...
Advantages :
• Large range of foam materials to fit your specific application
• Easy to remove and repositionable
• Different thicknesses
• Moisture resistant
• Better foam adhesive performance
• Consistent quality
• Custom dimensions possible
• Large stock of proprietary foam materials
• Punch or water Jet
...and replace
79 www.joulin.com
Spare Parts
Hose : Sensors :
• Includes vacuum control and pneumatic shuttle valve • Digital or standard gauges
• Designed for all Elmo Riestschle vacuum generators
www.joulin.com 80
50 years of experience Full range
ð Inventor of the Foam Gripper ð Grippers, frames or complete systems
ð Family owned ð Not sensitive to dust or debris
ð Wave System™ 50% energy saving
83 www.joulin.com
www.joulin.com 84
85 www.joulin.com
Photos
www.joulin.com 86
87 www.joulin.com
USA : Europe :
http://www.joulin.com
E-mail : wood@joulin.com
© Joulin - v23A-W
Have a problem handling your products ?
Team Joulin has 50 years of Research and Development resulting in better solutions, more options,
and vacuum systems offering greater flexibility than ever before.