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Family owned, JOULIN invented the foam

vacuum gripper over 50 years ago, we


continue to pioneer advances in vacuum
technology today.

Whether you are picking a complete layer,


partial layer or single part, the JOULIN
foam gripper automatically senses and
closes the check valves in areas without
product, allowing the same gripper to be
used with no additional set up or re-pro-
gramming.

From grippers to complete turnkey stacking and de-stacking


systems, Joulin is flexible and offers a quick response to supply the
best solution for you.

With manufacturing and design facilities in Europe and the USA, see
for yourself why 60 countries and counting trust JOULIN for their
lumber handling projects.
JOULIN :
Innovative Solutions
JOULIN is a versatile and reactive company with a well established
international network.
We can adapt to your needs.

For more than 50 years JOULIN has supplied the wood industries with
lifters. Our range of standard gantry robots equipped with check valve
technology allows you to pick up all products, partial layers, complete
layers, random lengths and widths without adjustment using the same
grippers.
All the models can be supplied complete turnkey or with different
degrees of completion integrated in your new or existing line.

3 www.joulin.com
Contents

Functions 6
Infeed of Production Lines 6
Sticking / Desticking before or after a Dry Kiln 10
Outfeed of Band Saw 14
Un -Loading CNC Router or Log Home 16

Lumber Gantry Robots 18


Standard Gantry Robots 19
Range 200 20
Range 500 22
Range 700 24
Range 1000 26
Range 2000 28
Range 3000 30
Range 5000 32
Special 34
Examples of Installations 36

Manual Systems 40
Handyvac 41
Examples of Installations 42

Accessories 44
Methods to remove Sticks 44
Methods to rotate Boards or Layers 46
Available Frameworks 48
Methods to translate a Joulin 51
How to control a Joulin 52

www.joulin.com 4
Vacuum Grippers 54
Lumber Gripper 55
► The 3 steps for a good installation 56
► VG616 58
► VG441 59
► VG252 60
► VG99 61
► VG29 62
► VG27 63
FlexiGrip 64
Plug and Pick 66
Value Gripper 68
Bag Handler 70
Palletizer Pro 72
Custom Gripper 74
Special Gripper 75

Turbines (Blowers) 76
50 Hz 76
60 Hz 77

Accessories 78
Manifolds 78
Foams 79
Spare Parts 80

Book 82
3d Pictures 83
Photos 86

Contacts 88
Europe 88
USA 88

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Function Sheets
Infeed
of Production Lines
• Stacking / destacking with multiple pick and place postions possible.

• No adjustment necessary depending on the product.

• Speeds up to 10 cycles/min.

• Automatic infeed / outfeed systems.

• Handles warped, grooved and molded parts as well as those with splits
and holes.

• All species of wood ; green or dry.

• Handles without damaging boards or layers.

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• Wide range of manipulators : from simple and quick to complex systems.

• Many options available.

• Easy to install and use.

• Automatic desticking available.

• Designed and manufactured in-house.

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Sticking / Desticking
before or after a Dry Kiln
• Automatic desticking available.

• Stacking / destacking of products with multiple pick and place positions


possible.

• 90° rotation of the grippers.

• Rough lumber including beams, sawn timber.

• Handles warped, grooved, and molded parts as well as those with splits and
holes.

• All species of wood ; green or dry.

• Designed and manufactured in-house.

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Example of handling 0° (wood boards) Example of handling 90° (layers)

• Mobile frameworks available without additional equipment necessary.

• Wide range of manipulators : from simple and quick to complex systems.

• Many options available.

• Easy to install and use.

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Outfeed
of Band Saw
• Stacking / destacking of products with multiple pick and place positions
possible.

• No adjustment necessary depending on the product.

• Unaffected by splits, sawdust, wane and defects.

• Speeds up to 10 cycles/min.

• Handles warped, grooved and molded parts as well as those with splits and holes.

• All species of wood ; green or dry.

• Lumber beams, sawn timbers, boules.

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• Wide range of manipulators : from simple and quick to complex systems.

• Easy to install and use.

• Designed and manufactured in-house.

• Many options available.

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Un -Loading CNC Router
or Log Home Parts
• Allows optimization of CNC for increased productivity and
profitability.

• Handling full layers as well as individual parts to over 13m long if


needed.

• No more laborious job of handling parts.

• Automation using the latest generation of components including touch


screens with integrated controls for multiple programs as well as speed
adjustment and position.

• Pick and place products in multiple positions.

• Handles panels to small finished parts without adjustment.

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Handling of entire layers and/or single beams
while rotating grippers 90°

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Lumber Gantry Robots

FROM THE GRIPPER

NO FILTER REQUIRED
The patented check valve design has tolerance built in to allow dust
particles to pass through the gripper :
ð Rough, dry or green lumber,
ð Molded parts,
ð Complete house wall panels,
ð Pallets,
ð Heavy beams, ...

TO THE FRAME

ð As narrow as 20 mm products,
ð Wide range of standard products,
ð Easy and inexpensive to manufacture custom grippers to fit JOULIN is a versatile and reactive company with a well established international
your needs, network.
ð Many options available,
ð Attachments to fit your lifter, We can adapt to your needs.
ð Short delivery time.
For more than 50 years JOULIN has supplied the wood industries with lifters. Our
range of standard gantry robots equipped with check valve technology allows
TO THE COMPLETE GANTRY ROBOT you to pick up all products, partial layers, complete layers, random lengths and
widths without adjustment using the same grippers.
From 10 Kg (22 Lbs) to 5000 Kg (10,000 Lbs) capacity standard gantry robots.
State of the art controls with custom programs and interactive touch All the models can be supplied complete turnkey or with different degrees of
screen panels. completion integrated in your new or existing line.
Many configurations and options to fit your applications.

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Range 200
Standard
Range 500 Gantry Robots
Range 700
Cycles per minute

Range 1000
Range 2000

Range 3000
Range 5000

Lifting capacity - Kg*


FEATURES
ð Grippers equipped with patented Wave System™ (energy savings and not sensitive to dust, splinters, ...)
ð Traversing movement with belt drive for high speed and acceleration
ð Frequency drive with encoders for speed and optimizing movements
ð Very low and easy maintenance
ð Smart Control: allows adjustment and vision of all parameters of the lifters. User friendly user interface with touch screen
ð Up to 5 axis
ð Telescopic columns (low roof or ceiling)
ð Grippers available in aluminum or steel
ð Many options available
ð Radio control available
ð Manufactured using high quality internationally know brand components

Range Range Range Range Range Range Range


200 500 700 1000 2000 3000 5000
Maximum capacity 200 500 700 1000 2000 3000 5000
Kg (Lbs)* (440) (1100) (1540) (2200) (4400) (6600) (11000)
Cycle time* 10 7 6 5 4.5 3.5 3
*Vary in relation with strokes and weight - *Can be higher depends on lenghts of the products

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Range 200

• High speed stacker or destacker (10 cycles / min)

• Complete layer or single timber

• No adjustment depend on products by using Wave System™ grippers

• Destacking or stacking line with layer 300 kg (660 Lbs) maximum*

• Pick or release on multiple positions

• Molder infeed (several lines can be fed with one gantry robot)

• Cross cut saw infeed

• Rip saw infeed

• End of line stacking

• Band saw outfeed

• 2 horizontal axis by using a double axis bridge

• 180° rotation of the grippers

• Radio control

*Depends on lenght and speed


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200 TE 200 TC
with 4 grippers with 2 grippers

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Range 500

• High speed stacker or destacker (7 cycles / min)

• Complete layer or single timber

• No adjustment depend on products by using Wave System™ grippers

• Destacking or stacking layer 500 kg (1100 Lbs) maximum*

• Pick or release on multiple positions

• Not sensitive to dust or moisture

• Molder, cross cut saw, rip saw infeed (several lines can be fed with one gantry robot)

• Joinery machine infeed and outfeed

• End of line stacking

• Band saw outfeed

• Sticking desticking after or before kilns

• 2 horizontal axis by using a double axis bridge

• 180° rotation of the grippers

• Radio control

*Depends on lenght and speed


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500 TS 500 TS
«Goozeneck» with 4 grippers

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Range 700

• High speed stacker or destacker (6 cycles / min)

• Complete layer or single timber

• No adjustment depend on products by using Wave System™ grippers

• Destacking or stacking layer 700 kg (1540 Lbs) maximum*

• Pick or release on multiple positions

• Not sensitive to dust or moisture

• Molder, cross cut saw, rip saw infeed (several lines can be fed with one gantry robot)

• Joinery machine infeed and outfeed

• End of line stacking

• Band saw outfeed

• Sticking desticking after or before kilns

• 2 horizontal axis by using a double axis bridge

• 180° rotation of the grippers

• Switch from single board to complete layer by rotating the gripper

• Radio control *Depends on lenght and speed


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700 TC
with 5 grippers

700 TC
with 4 movable
grippers

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Range 1000

• Stacker or destacker (5 cycles / min)

• Complete layer or single timber

• No adjustment depend on products by using Wave System™ grippers

• Destacking or stacking layer 1000 kg (2200 Lbs) maximum*

• Pick or release on multiple positions

• Not sensitive to dust or moisture

• Molder, cross cut saw, rip saw infeed (several lines can be fed with one gantry robot)

• Joinery machine infeed and outfeed

• End of line stacking

• Band saw outfeed

• Sticking desticking after or before kilns

• 2 horizontal axis by using a double axis bridge

• Switch from single board to complete layer by rotating the gripper

• Telescopic for low roof clearance

• 180° rotation of the grippers *Depends on lenght and speed


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1000 TS
with 5 grippers

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Range 2000

• Stacker or destacker (4.5 cycles / min)


• For long products up to 13 meters (42 feet)
• For wide layers up to 2.4 m (8 feet)
• Complete layer or single timber
• Destacking or stacking layer 2000 kg (4400 Lbs) maximum*
• Pick or release on multiple positions
• Not sensitive to dust or moisture

• Molder, cross cut saw, rip saw infeed (several lines can be fed with one gantry robot)
• Complete house panels
• Joinery machine infeed and outfeed
• End of line stacking
• Band saw outfeed
• Sticking desticking after or before kilns

• 2 horizontal axis by using a double axis bridge

• Switch from single board to complete layer by rotating the gripper

• Radio Control

• 180° rotation of the grippers *Depends on lenght and speed


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2000 TS
with 4 rotating
grippers

2000 TS
with 5 grippers

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Range 3000

• Stacker or destacker (3 cycles / min)


• For long products up to 24 meters (80 feet)
• For wide layers up to 4 m (13 feet)
• Complete layer or single timber
• Destacking or stacking layer 5000 kg (11000 Lbs) maximum*
• Pick or release on multiple positions
• Not sensitive to dust or moisture

• Molder, cross cut saw, rip saw infeed (several lines can be fed with one gantry robot)
• Complete house panels
• Joinery machine infeed and outfeed
• End of line stacking
• Band saw outfeed
• Sticking desticking after or before kilns

• 2 horizontal axis by using a double axis bridge

• Switch from single board to complete layer by rotating the gripper

• Telescopic for low roof clearance

• 180° rotation of the grippers *Depends on lenght and speed


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Range 5000

• Stacker or destacker (3 cycles / min)


• For long products up to 24 meters (80 feet)
• For wide layers up to 4 m (13 feet)
• Complete layer or single timber
• Destacking or stacking layer 5000 kg (11000 Lbs) maximum*
• Pick or release on multiple positions
• Not sensitive to dust or moisture

• Molder, cross cut saw, rip saw infeed (several lines can be fed with one gantry robot)
• Complete house panels
• Joinery machine infeed and outfeed
• End of line stacking
• Band saw outfeed
• Sticking desticking after or before kilns

• 2 horizontal axis by using a double axis bridge

• Switch from single board to complete layer by rotating the gripper

• Telescopic for low roof clearance

• 180° rotation of the grippers *Depends on lenght and speed


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Special

• Solutions to fit your stacking and destacking needs

• Solutions designed to lift, move, stack, destack, flip, ... whatever the job

• With over 50 years experience, we provide systems for all your needs small or large
from 10 kg (22 Lbs) to 5000 kg (11000 Lbs)

• 2 horizontal axis by using a double axis bridge

• 180° rotation of the grippers

• Radio control

• Telescopic for low roof clearance

• Switch from single board to complete layer by rotating the gripper

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Special Mini Gantry
Robot designed for
very small products

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Examples
of Installations
Discover how JOULIN, a world leader in wood industries, can improve your productivity.

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Manual Systems

JOULIN can design all your manual lifting projects.

Our long experience of foam vacuum grippers and mechanical design


allows us to provide a solution that can fit your specific needs.
It’s possible to propose standard products as well as a complete
custom solutions.

Where an operator’s help is required JOULIN can supply the answer.

For example :

ð Pick up layers or boards, doors with random openings, glue laminated beams,
ð fresh cut timbers, palettes….
ð Rotate horizontal 360 °
ð Flip horizontal to vertical
ð Cover a large area with 2 horizontal axis

JOULIN’s check valves technology allows us to pick up uneven surface , gaps


or holes in the products to pick up.
No adjustment required depend on the products to pick up.
Not sensitive to dust.

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Handyvac
• Twisted and split boards and layers

• Economical compare to lumber gantry robots

• Unaffected by dust or debris

• Safe and easy to use

• Vacuum gripper for panels or other products

• Electrical switches and valves connected to a junction box if needed

• Manual electrovalves

• Available in steel or aluminum

Type Capacity A* min A* max B C D* E* F


1570 mm 1130 mm 550 mm
100 kg 1560 mm 2460 mm 1430 mm 170 mm (61.81 in) (44.49 in) (21.65 in)
Handyvac 100
(220 Lbs) (61.41 in) (96.85 in) (56.3 in) (6.69 in) 2000 mm 1300 mm 550 mm
(78.74 in) (44.49 in) (21.65 in)
1570 mm 1130 mm 550 mm
250 kg 1560 mm 2460 mm 1430 mm 230 mm (61.81 in) (44.49 in) (21.65 in)
Handyvac 250
(551 Lbs) (64.41 in) (96.85 in) (56.3 in) (9.06 in) 2000 mm 1300 mm 550 mm
(78.74 in) (44.49 in) (21.65 in)

* Other dimensions on request

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Examples
of Installations

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Equipment, Options
Methods to
remove Sticks

A : The lifting table keeps the pack at a set height.


The brush sweep the sticks into a rack.

B : The brush adjusts vertically with the height of the pack.

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C : The layer is picked with the sticks and released on the conveyor.
Sticks are removed at that time either by a brush or when feeding the line.

D : As a variant of the third version.


The gripper are located between the sticks and after gripping tilt the layer 45° to let the sticks fall onto a collection belt.

With our 50 years of experience in handling lumbers , we have many different ways to deal with sticks.
Some different solutions can be suggested after studying your specific.
Please feel free to contact us.

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Methods to
Rotate Boards or Layers
Since 1969, JOULIN was the first to handle wood with low and high flow vacuum technology. JOULIN is a versatile and reactive company with a well established
international network.

Our grippers are available in both aluminum and steel, utilize the best components and are the only grippers able to handle all types of wood. Porous, split,
twisted wood, boards, panels, timbers, cants, beams, doors, engineered and wrapped wood products, slip sheets…

Handling complete layers, partial layers, and individual boards thanks to its auto-regulated valve system.

A : Switch from picking a single part to rotating 90° and picking a full layer.

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B : Flip over the products to inspect or release on other face (90° or 180°).

C : Horizontal rotation of the products after gripping.

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Available
Frameworks
The ideal tool for automating your functions :
• Guaranteed Performance
• Stacking / destacking
• Automatic infeed of High speed production lines (Moulders, Resaws, Band Saws, Planers…)
• Sticking / desticking
• A large range of machines adapted to your needs
• Faster and lighter new machines (see chart below)
• Minimum maintenance

A : Wide legs for front infeed by width.

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B : Narrow leg for lateral infeed by length.

C : Y horizontal movement with two mobile feet

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D : Y horizontal movement with two side wall or ceiling mounted rails.

Many different configurations of framework are available. JOULIN offers up to 5 axis machines with the ability to cover a complete workspace floor.

COMPLETE RANGE OF WOOD LIFTING SYSTEMS

JOULIN can take care of all your handling projects. From manual to fully automatic systems you will get all the answers you need from one supplier.

Since 1969, Joulin was the first to handle wood with low and high flow vacuum technology.
Joulin is a versatile and reactive company with a well established international network.

www.joulin.com 50
Methods to
translate a Joulin
JOULIN uses the best translation and lifting technologies adapted to all your applications and needs.
High quality internationally know brand components are our strooges.

Version S : Gear rack on the framework and 2 Version E : Timing belt with fixed traversing motor Version C : Timing belt with traversing motor on
pinions powered traversing motor on the carriage on the framework. the carriage of the machine.
of the machine.

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How to control
a Joulin
Smart Control touch screen offers easy and friendly operation. It helps in optimizing and adjusting the speed, acceleration, position and extra parameters
of the system.

Example of position adjustment with Smart You can easily check and modify all motors ...or modify positions of the machine, etc.
Control. speeds...

Radio Control allows operator freedom.

Example of simple Radio Control Example of advanced Radio Control

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Patented Wave System™ GripTech™ Software
JOULIN’S patented, sequential way JOULIN’S GripTech Software was cre-
of operating the valves allows our ated from our extensive database of
grippers to be energy efficient while product development over 50 years.
maintaining a high tolerance to dirt This exclusive proprietary software
and fast robotic movements. brings a level of value and expertise
that is unmatched in the industry.
The JOULIN Wave System can result
in up to 50% energy savings! GripTech offers quick design and
quick delivery.

YOUR
PROJECT

Worldwide Manufacturing
JOULIN is the only Foam Gripper JOULIN uses the most modern CNC
supplier with two manufacturing equipment and 3D CAD software.
and design facilities. Domestic Our capabilites and manufacturing
manufacturing and shipping means facilities in the U.S. and Europe
savings to you ! deliver quality, fast turnaround, and
cost effectiveness.

53 www.joulin.com
vacuum Grippers
The Technology
Context :
• Porous, twisted, molded and perforated products handled with a
single gripper
• Too complex and difficult to handle with suction cups
• No adjustment in regard to the products to pick up

Principle :
• Foam pad automatically adapts and seals air/vacuum flow
• Higher air flow compensates for leakage (see below)
• Auto regulated valves close in area where there is no product with
remaining valves active
• No adjustment required when switching between products, pallets,
and slip sheets.

Parameters are adjustable to maximize gripper performance :


• Valve adjustment (VG range) or calibrated aperture adjustment (PG
range)
• Foam seal can be adjusted through material choice, thickness and
opening diameters
• Single to multiple pick zones Joulin
• Proper selection of vacuum generator assures control of air flow
and vacuum level

Integrating many patents, including Wave System™ and


GripTech™, Joulin’s grippers are the most reliable : principe of Wave System™
• Joulin grippers quickly close check valves sequentially, saving up to
Air Flow
50% on energy costs Cups
• Less sensitive valve can be installed with the same energy meaning
better performance and less maintenance
• With 50 years experience in wood industry ; not affected by dust,
sawdust, sand, humidity… , etc…
• No filters needed
• Adjustable valve sensitivity leads to get longer foam pad life and
increase capacity
Vacuum %

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• Unique design
• Worldwide leader in the wood industry
• Foam pattern to fit your application
• Uneven surfaces
• Gripping power remains constant with single parts or entire layers

• Saving up to 50% with the «Wave System»™ (internal check valve)


• Easy and quick foam change
• Low maintenance
• Not sensitive to dust
• No filter required

• Easy and inexpensive to manufacture to fit your needs


• Many options available
• Adjustable lifting capacity with different check valves
• Complete frame to support the grippers
• Quick delivery time

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The 3 steps for
a good Installation

Available Options for these Grippers :


• PG version available (metered port)
• Flow reverser for quick release (light products, slip sheets)
• Blow off (light products, slip sheets)
• Flat, raised or flexible attachments
• Ejectors (venturi)
• Complete frame to support the grippers

First ; position of the gripper :


• The number of grippers depends on position and length of the boards

4 grippers for 5000 mm


(196.25 in) boards

2 grippers for 1200 mm


(47,24 in) boards

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Second ; what kind of gripper to use :
• Each lumber industry has its own specification
• There are different internal and external gripper designs to fit with each needs :
- External : The bodies of the grippers are made with different material and design to fit with the working environment.
* Flush : The most common one. Available in steel or aluminum version.
* Pan : Recommanded in the sawmills or pallet industries or where extreme conditions exist.
The perimeter flange provides a very strong and safe design in case of collision.
- Internal : All are equipped with the Joulin «Wave System»™ for energy savings and non sensitivity to dust or moisture.

Third ; lifting capacity :


• Once we know the lumber specifications, we will choose the number of grippers and design.
• Different foam materials patterns and holes sizes are available.

What is the grade :


• Industrial : rough lumber or panels
• Extreme : heavy duty design for oversize beams or extreme installation conditions

Grade Reference min width Style


Industrial VG616 25 Flush
Industrial VG441 40 Flush
Industrial VG252 50 Flush
Extreme VG99 45 Pan
Extreme VG29 80 Pan
Extreme VG27 70 Pan

specifications are subject to change

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VG616

Grade Reference min width Style


Industrial VG616 25 Flush

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VG441

Grade Reference min width Style


Industrial VG441 40 Flush

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VG252

Grade Reference min width Style


Industrial VG252 50 Flush

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VG99

Grade Reference min width Style


Extreme VG99 45 Pan

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VG29

Grade Reference min width Style


Extreme VG29 80 Pan

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VG27

Grade Reference min width Style


Extreme VG27 70 Pan

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• Foam vacuum ‘‘cups’’ to pick up rough, uneven surfaces
• Modular design allows fast set up for product change
• Easy integration with existing equipment

• May be powered by internal cartridge or remote vacuum generator


• Multiple grippers may share a common vacuum source to reduce energy consumption
• Rough, porous, twisted, uneven surfaces and bags can be picked up

• (4)M4 thread holes on gripper top for easy mounting


• 10mm quick connection or Hose barb for compressed air or external vacuum supply
• Joulin patented Wave System™ saves up to 50% energy consumption

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M4 Customer Attachment Locations

Hose barb
Compressed Connection
Air G1/4’’

Venturi
G1/4’’ 4 ports Ejector
to Interconnect Grippers

Plug
FlexiGrip
FlexiGrip PG FlexiBag
VG Gripper

Check High Flow Grill


Valve Bottom Frame
Chamber Plate
OR Frame
Standard
Bottom Flow (opt) For
Plate Bottom Soft or Heavy
Plate Bags

Foam Foam Foam

Holding Force N(Lbs)* Technical Data Replaceable Parts


Feed pressure: 6 bars - 87 psi Air
Max Flow Weight Foam Vacuum
20% vacuum 40% vacuum 60% vacuum consumption
Nl/sec (scfm)
Nl/sec (scfm) kg (Lbs) Pad Generator

FG- Non porous... like steel 23 (5) 41 (9) 58 (12.7)


GR80-
Semi-porous... like wood 20 (4.4) 30 (6.6) 41 (9) 1.75 (3.71) 3.3 (6.99) 0.4 (0.88) FGRF80 IM
REG-
2ST Porous... like cardboard 17 (3.7) 24 (5.2) 33 (7.2)
GR100

GR80 FG- Non porous... like steel 30 (6.6) 52 (11.4) 74 (16.3)


GS80-
Semi-porous... like wood 26 (5.7) 39 (8.6) 52 (11.4) 1.75 (3.71) 3.3 (6.99) 0.5 (1.10) FGF80.80 IM
REG-
2ST Porous... like cardboard 22 (4.8) 31 (6.8) 41 (9)

FG- Non porous... like steel 43 (9.5) 76 (16.7) 114 (25.1) PG : 0.5
GR100- (1.10)
Semi-porous... like wood 38 (8.3) 49 (10.8) 65 (14.3) 1.75 (3.71) 3.3 (6.99) FGR100 IM
REG- VG : 0.6
2ST Porous... like cardboard 32 (7) 49 (10.8) 65 (14.3) (1.32)

FG- Non porous... like steel 80 (17.6) 140 (30.8) 210 (46.2) PG : 0.8
GS120- (1.76)
Semi-porous... like wood 70 (15.4) 90 (19.8) 120 (26.4) 1.75 (3.71 3.3 (6.99) FGF120.120 IM
REG- VG : 1.0
2ST Porous... like cardboard 60 (13.2) 90 (19.8) 120 (26.4) (2.20)
GS80 GS120
*80% coverage is recommended for PG grippers *fully covered, safety factor 1.5 already applied PG : metered port openings
VG : independent valves in each opening

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• Gripping power remains constant whether single part or entire layer
• Switch from products, to slip sheets, to pallets without adjustment
• Rugged and not affected by dust

• Flush edge design for «place carton in box» applications


• Custom designs available for specific applications
• Units are self contained

• Quick connect 10mm compressed air connections


• Retrofit existing cups or existing pump system
• Joulin patented Wave System saves up to 50% energy consumption

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Attachment with
M6 bolts

Aluminum noise
reducing cover

Lateral accessory
Omega valve or attachment holes
Metered Port chamber
Vacuum
Gauge

Compressed air
connection 10mm

Compressed air
blow-off connection

Foam Joulin Patented


Wave System™

Holding Force N(Lbs)* Technical Data Replaceable Parts


Feed pressure: 6 bars - 87 psi Air
Max Flow Weight Foam Vacuum
20% vacuum 40% vacuum 60% vacuum consumption
Nl/sec (scfm)
Nl/sec (scfm) kg (Lbs) Pad Generator

Non porous... like steel 140 (30.8) 270 (59.4) 400 (88)
PP-VG
PPF120.230
120x230 Semi-porous... like wood 130 (28.6) 210 (46.2) 250 (55) 1.75 (3.71) 6 (12.7) 2.3 (5.07) PPMS
PP120x230 /20
-3ST
Porous... like cardboard 115 (25.3) 200 (44) 230 (50.6) PP200x400

Non porous... like steel 290 (63.8) 570 (125.4) 850 (187)
PP-VG
PPF120.400
120x400 Semi-porous... like wood 250 (55) 340 (74.8) 470 (103.4) 3.5 (7.42) 12 (25.4) 3.55 (7.83) PPMD
/20
-3STX2
Porous... like cardboard 190 (41.8) 290 (63.8) 400 (88)

Non porous... like steel 640 (140.8) 1170 (257.4) 1420 (312.4)
PP-VG
6.15 PPF200.400
200x400 Semi-porous... like wood 360 (79.2) 500 (110) 650 (143) 7 (14.84) 24 (50.8) 2xPPMD
(13.56) /20
-3STX4
Porous... like cardboard 300 (66) 490 (107.8) 650 (143)

Non porous... like steel 768 (168.9) 1404 (308.8) 1704 (374.8)
PP-VG
PPF160.600
160x600 Semi-porous... like wood 432 (95) 600 (132) 780 (171.6) 7 (14.84) 24 (50.8) 7.2 (15.87) 2xPPMD
/20
-3STX4
Porous... like cardboard 360 (79) 588 (129) 780 (171.6) PP160x600
PP120x400
*80% coverage is recommended for PG grippers *fully covered, safety factor 1.5 already applied PG : metered port openings
VG : independent valves in each opening

67 www.joulin.com
• Twisted and uneven products
• Very economical compared with all other tools
• Vacuum source included (ejectors)
• 80% minimum coverage*

• Ready to install (self-contained)


• Quick pick and release
• Simple to use
• Low maintenance
• Tilt from horizontal to vertical

• Easy and inexpensive to manufacture to fit your needs


• Zoning possible
• Lifting power easy to adjust by foam and ejector choice
• Number and size of the foam openings upon adjustable request

* depends on products

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Customer Attachment
Location

Attachment Plate
Compressed Air Vacuum
Infeed 10mm Manifold
Optional
Manifold
for extra
capacity

Main Body

Regular
Soft Flow Bottom
Foam Plate OR

High Flow
Bottom
Plate

Holding Force N(Lbs)* Technical Data Replaceable Parts


Feed pressure: 6 bars - 87 psi Air
Max Flow Weight Foam Vacuum
20% vacuum 40% vacuum 60% vacuum consumption
Nl/sec (scfm)
Nl/sec (scfm) kg (Lbs) Pad Generator

Non porous... like steel 141(31.09) 288(63.49) 431(95.02)


VL-PG
PG100x250
100x250 Semi-porous... like wood 137(30.2) 261(57.54) 385(84.88) 1.75 (3.42) 3.3 (6.99) 1.55 (3.42) PGF100.250 PPMS
REG-2ST PG200x350
Porous... like cardboard 96(21.16) 155(34.17) 219(48.28)

VL-PG Non porous... like steel 293(64.6) 597(131.62) 894(197.09) 3.5 (7.42) 6.6(13.98) 3.2 (7.05) PPMD
150x300
Semi-porous... like wood 283(62.39) 589(129.85) 872(192.24) 5.25 (11.1) 9.9(20.97) 4.2 (9.25) PGF150.300 2xPPMD
REG-
2STX2/3/4 Porous... like cardboard 199(43.87) 321(70.77) 442(97.44) 7 (14.84) 13.2(27.96) 4.2 (9.25) 2xPPMD

VL-PG Non porous... like steel 597(131.62) 1289(284.18) 1785(393.52) 3.5 (7.42) 6.6(13.98) 4.65(10.25) PPMD
200x350
Semi-porous... like wood 504(111.11) 1146(252.65) 1729(381.18) 5.25 (11.1) 9.9(20.97) 5.65(12.45) PGF200.350 2xPPMD
REG-
2STX2/3/4 Porous... like cardboard 382(84.22) 631(193.11) 685(151.02) 7 (14.84) 13.2(27.96) 5.65(12.45) 2xPPMD

VL-PG Non porous... like steel 707(155.87) 1529(337.09) 2117(466.72) 3.5 (7.42) 6.6(13.98) 4.65(10.25) PPMD
250x400
Semi-porous... like wood 598(131.83) 1470(324.08) 2035(448.64) 5.25 (11.1) 9.9(20.97) 5.65(12.45) PG250.400 2xPPMD
REG-
2STX2/3/4 Porous... like cardboard 453(99.87) 748(164.9) 812(179.02) 7 (14.84) 13.2(27.96) 5.65(12.45) 2xPPMD
PG150x300 PG250x400
*80% coverage is recommended for PG grippers *fully covered, safety factor 1.5 already applied PG : metered port openings

69 www.joulin.com
• Pick up bags or other shrink wrapped products
• Can be used for other type of single products covering the full gripper
• Thick foam rim compensates with shape of products

• Ready to use (vacuum source included)


• Foam rim easy to change
• Multi-zone operated automatically via check valves (optionnal if different sizes need to be
handled)

• Sized to fit your bags


• Depth of the chamber adjustable
• Blowers to increase flow for porous products

www.joulin.com 70
Customer Attachment
Location

Attachment Plate
Compressed Air
Vacuum
Infeed 10mm
Manifold
Optional Manifold
for extra capacity

Main Body

Grid Frame

Optional Frame
to allow for more
depth

Soft Foam

BG100x250
BG250x400

Holding Force N(Lbs) - 60% vacuum*


Feed pressure: 6 bars - 87 psi
BG150x300 R150 BG100x250 BG150x300 BG200x350 BG250x400 BG300x500 BG400x600
Non porous... like steel 195(42.9) 277(61) 500(110.1) 777(171.1) 1111(244.7) 1666(366.9) 2666(587.2) BG300x500
Semi-porous... like wood 117(25.8) 166(36.6) 300(66) 466(102.6) 666(146.7) 1000(220.2) 1600(352.4)
Porous... like cardboard 49(10.7) 69(15.2) 125(27.5) 194(42.7) 277(61) 416(91.6) 666(146.7)
Size of Gripper mm(in)
A 150(5.9) 100(3.94) 150(5.91) 200(7.87) 250(9.84) 300(11.81) 400(15.75)
B 150(5.9) 250(9.84) 300(11.81) 350(13.78) 400(15.75) 500(19.68) 600(23.62)
C 62(2.44) 62(2.44) 62(2.44) 62(2.44) 93(3.66) 93(3.66) 93(3.66)
BG200x350 BG400x600
*80% coverage is recommended for PG grippers *fully covered, safety factor 1.5 already applied PG : metered port openings

71 www.joulin.com
• Pick up all products (open top, shrink wrap, etc...)
• Gripping power remains constant whether single parts or entire layer
• Same tool for all products (slip sheets and pallets as well)
• Different foam patterns to fit your applications
• Uneven surfaces

• Saving up to 50% with the «Wave System»™ (internal closing valve)


• Low maintenance
• Not sensitive to dust
• No filter
• Adjustable internal components

• Easy and inexpensive to manufacture to fit your sizes


• Zoning possible
• Adjustable lifting capacity with different check valves
• Robot attachment and other options available
• Quick delivery time

www.joulin.com 72
PA600x400 PA1300x260 PA1300x500 PA1300x900 PA1300x1100

The foam pad molds to the shape of the product to be picked up. The surface of the product can be flat, rounded, twisted or the texture can be rough, porous,
molded or even open from the top…

It’s not a problem !

Strong full surface rigid support is distributed evenly allowing products to be moved at high acceleration rates !

Pitch Minimum Width mm(in)


P15 30 (1.18)
P20 35(1.38)
P28 40(1.57)
P40 55(2.17)

PowerGrip™ :
For some applications where higher lifting force is required, it’s possible to increase the size of the holes in the foam and change internal adjustment to get a
stronger gripping capacity

Options available for these Grippers :


• PG version available (metered port) • Venturi (ejectors)
• Blow off • Patented foam valve to pick up all open top containers , jars, glass, etc...
• Flow reverser for quick release (light products suches sleep sheets)
• Blow off (light products such as sleep sheets)
• Flat, raised or flexible attachments
73 www.joulin.com
• Custom design to fit your specific application
• Pick up all products without adjustment
• Partner together for success of project
• Gripping power remains constant with single parts or entire layer

• In house testing and demo grippers available


• Complete function guarantee
• Get the benefit of 50 years experience in custom gripper
• Low maintenance
• Designed with Griptech™ and Wave System™

• Robot attachments
• Side bolsters
• Wiring and field bus
• Installation and on-site start-up available

www.joulin.com 74
• When it’s not possible to use our standard modules even by changing their
dimensions, it’s possible to design and manufacture a complete special gripper
• Gripper completely designed to your requirements
• Test and prototype in house with your products
• Most products can be handled with a custom Joulin gripper to fit your needs

• Complete EOAT design and construction by JOULIN


• Partnership to achieve the goal
• 50 years of experience and knowledge at your service
• Designed with Griptech™ and Wave System™

• Robot attachments
• Side bolsters
• Wiring and field bus
• Installation and on-site start-up available

75 www.joulin.com
Turbines (Blowers)
50 Hz
VB 150 : VB 220 :
• Maximum flow rate : 87 m³/h (51.2 scfm) • Maximum flow rate : 120 m³/h (70.7 scfm)
• Maximum vacuum : -480 mbar • Maximum vacuum : -450 mbar
• Power : 1.5 kw • Power : 2.2 kw

VB 330 : VB 430 :
• Maximum flow rate : 170 m³/h (100.1 scfm) • Maximum flow rate : 320 m³/h (188.4 scfm)
• Maximum vacuum : -450 mbar • Maximum vacuum : -450 mbar
• Power : 3.3 kw • Power : 4.3 kw

VB 750 : VB 710 :
• Maximum flow rate : 520 m³/h (306.2 scfm) • Maximum flow rate : 740 m³/h (435.8 scfm)
• Maximum vacuum : -450 mbar • Maximum vacuum : -300 mbar
• Power : 7.5 kw • Power : 7.5 kw

VB 1100 : VB 1650 :
• Maximum flow : 720 m³/h (420 scfm) • Maximum flow rate : 1100 m³/h (647.7 scfm)
• Maximum vacuum : -550 mbar • Maximum vacuum : -400 mbar
• Power : 11 kw • Power : 16.5 kw

VB 1500 : VB 2200 :
• Maximum flow rate : 740 m³/h (435.8 scfm) • Maximum flow rate : 1450 m³/h (853.8 scfm)
• Maximum vacuum : -450 mbar • Maximum vacuum : -450 mbar
• Power : 15 kw • Power : 22 kw

VB 3700 :
• Maximum flow rate : 1800 m³/h (1059.9 scfm)
• Maximum vacuum : -450 mbar
• Power : 37 kw

www.joulin.com 76
60 Hz
VB 380 : VB 480 :
• Maximum flow rate : 119.5 scfm (203 m³/h) • Maximum flow rate : 226.7 scfm (385 m³/h)
• Maximum vacuum : -13.3 InHg (-450 mbar) • Maximum vacuum : -13.3 InHg (-450 mbar)
• Power : 3.8 kw (5.1 HP) • Power : 4.8 kw (6.4 HP)

VB 630 : VB 860 :
• Maximum flow rate : 226.7 scfm (385 m³/h) • Maximum flow rate : 365.1 scfm (620 m³/h)
• Maximum vacuum : -13.0 InHg (-440 mbar) • Maximum vacuum : -10.6 InHg (-360 mbar)
• Power : 6.3 kw (8.5 HP) • Power : 8.6 kw (11.5 HP)

VB 780 : VB 1260-18 :
• Maximum flow rate : 518.2 scfm (880 m³/h) • Maximum flow rate : 365.1 scfm (620 m³/h)
• Maximum vacuum : -8.9 InHg (-300 mbar) • Maximum vacuum : -13.3 InHg (-450 mbar)
• Power : 9 kw (12.1 HP) • Power : 12.6 kw (16.9 HP)

VB 1260-20 : VB 1730 :
• Maximum flow rate : 494.6 scfm (840 m³/h) • Maximum flow : 494.6 scfm (840 m³/h)
• Maximum vacuum : -10.0 InHg (-340 mbar) • Maximum vacuum : -15.7 InHg (-530 mbar)
• Power : 12.6 kw (16.9 HP) • Power : 17.3 kw (23.2 HP)

VB 1900 : VB 2300 :
• Maximum flow : 783.1 scfm (1330 m³/h) • Maximum flow rate : 783.1 scfm (1330 m³/h)
• Maximum vacuum : -10.0 InHg (-340 mbar) • Maximum vacuum : -13.0 InHg (-440 mbar)
• Power : 19.0 kw (25.5 HP) • Power : 23 kw (30.8 HP)

VB 1800 : VB 2500 :
• Maximum flow rate : 435.8 scfm (740 m³/h) • Maximum flow rate : 853.8 scfm (1450 m³/h)
• Maximum vacuum : -11.8 InHg (-400 mbar) • Maximum vacuum : -11.8 InHg (-400 mbar)
• Power : 18 kw (24.1 HP) • Power : 25 kw (33.5 HP)

Higher power available to reach higher level of vacuum when needed

77 www.joulin.com
Accessories
Cartridge
Manifolds

PPMS PPMD Bottom PPMD Top PPMD Dual


Weight : 350g Weight : 399g Weight : 390g Weight : 789g

4XØ6.20 THRU
4XØ6.20 THRU FOR M6 BOLT
FOR M6 BOLT 4Ø6.20 THRU
FOR M6 BOLT
58 58
45

58 58
45

31.50 18.50 18.50


95
95 95

60 80 80

31.80 31.80
31.75

LOCATION
FOR ONE MIDI LOCATION LOCATION
CARTRIDGE FOR TWO MIDI FOR TWO MIDI
CARTRIDGES CARTRIDGES

www.joulin.com 78
Foams

Easy to remove...

Advantages :
• Large range of foam materials to fit your specific application
• Easy to remove and repositionable
• Different thicknesses
• Moisture resistant
• Better foam adhesive performance
• Consistent quality
• Custom dimensions possible
• Large stock of proprietary foam materials
• Punch or water Jet

...and replace

79 www.joulin.com
Spare Parts

Hose : Sensors :

• From Ø 40 to Ø 80 mm • Fieldbus or regular sensor to mount on or in the


• Heat resistant available gripper

Flow reverser : Vacuum gauge :

• Includes vacuum control and pneumatic shuttle valve • Digital or standard gauges
• Designed for all Elmo Riestschle vacuum generators

Vacuum control : Electrovalves :


• Safety valve for electrical blower • All pneumatical equipment

Blower module : Rotating connections :

• Includes vacuum control and pneumatic venting • From Ø 40 to Ø 80 mm


• Attached to the turbine with safety vacuum valve and • Available in steel or aluminum
breathing cylinder included

www.joulin.com 80
50 years of experience Full range
ð Inventor of the Foam Gripper ð Grippers, frames or complete systems
ð Family owned ð Not sensitive to dust or debris
ð Wave System™ 50% energy saving

Complete Vacuum Solutions


JOULIN is your long term partner
providing the best and most
versatile vacuum grippers and
lifters.

Manufacturing and design Standard and Custom


facilities in Europe and the USA ð Standard Product line
ð Worldwide references ð Complete Custom systems
ð Reliable, low maintenance ð Wide range of options
81 www.joulin.com
Book
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3d
Pictures

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Photos

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USA : Europe :

2551 Hwy 70 SW 17 avenue des Grenots


HICKORY - NC 28602 F-91150 ETAMPES
Phone : +(001)828 327 2290 Phone : +33 (0)1 69 92 16 16
Fax : +(001)828 327 8678 Fax : +33 (0)1 64 94 21 35

http://www.joulin.com
E-mail : wood@joulin.com

© Joulin - v23A-W
Have a problem handling your products ?
Team Joulin has 50 years of Research and Development resulting in better solutions, more options,
and vacuum systems offering greater flexibility than ever before.

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