Professional Documents
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CATALOGUE
CATALOGUE
CATALOGUE
4 Product description
8 Basic system components
26 Assembly, use and disassembly
32 Solutions
45 Handling and maintenance conditions
48 Components and accessories
ENKOFORM V-100 Vertical Formwork
Product description
Main features:
Versatile and flexible system for any vertical
geometry.
4
ENKOFORM V-100 Vertical Formwork
GEOMETRY: this system enables to assemble customized panels using always standard components.
Complex geometries, impossible to execute with modular formworks, are solved with this system.
The position of the tie holes on the panels can be customized. It is not necessary to previously confront the panels
to introduce the ties.
Customized formworks with standard elements Adaptability to the desired width and height
6 m x 6 m panel 3 m x 12 m panel
5
ENKOFORM V-100 Vertical Formwork
CONCRETE FINISHING: an excellent fair- faced concrete quality and predefined patterns can be obtained.
CONCRETE PRESSURE: depending on the required concrete pressure, panel’s configuration might be changed by
modifying the distance between the timber beams and the walers (larger number of ties). It is possible to get even
larger concrete pressure resistances than with the modular formworks.
Panel configuration for a concrete pressure of 40 kN/m2 Panel configuration for a concrete pressure of 90 kN/m2
6
ENKOFORM V-100 Vertical Formwork
7
ENKOFORM V-100 Vertical Formwork
Panels:
Unlimited possibilities
Plywood
Beam VM 20
Waler DU-100
Wood planks
8
ENKOFORM V-100 Vertical Formwork
Plywood Beam VM 20
• Shuttering face in contact with the concrete. • Support of the plywood. It 40
panel. 40
Waler DU-100
• Double U profile with holes.
• They support the Beams 100
VM 20.
• They stiffen the Panels. 50 52 50
9
ENKOFORM V-100 Vertical Formwork
Waler connection
Waler connector
The Waler connector permits to join two Walers
DU-100 to form a longer element. The Waler
connector permit walers measures starting on 0.5 m,
with variations every 0.25 cm.
The walers are joined using pins, which are secured by a cotter pin.
10
ENKOFORM V-100 Vertical Formwork
11
ENKOFORM V-100 Vertical Formwork
Waler-VM20 clamp 2T
Waler-VM20 clamp 2T is the joining element between timber beam and waler. Its components can not be lost.
It can be assembled on any point of the waler and beam just tightening the nuts from the top of the panel.
Waler-VM20 clamp 2T 90º joint between the Beam VM 20 and the Waler DU-100 with the
Waler-VM20 Clamp 2T
12
ENKOFORM V-100 Vertical Formwork
Waler-VM20 clamp
The Waler-VM20 clamp is an element with the same function as the Waler-VM20 clamp 2T. The difference is in
the assembly method: in this case the screw must be tightened from the bottom of the panel.
Both clamps provide a quick and easy assembly with no need to slide them from the edge of VM 20 beam to
the waler; so the assembly without following a strict order can be made.
13
ENKOFORM V-100 Vertical Formwork
Waler-VM20 angular clamp The assembly of the Waler-VM20 angular clamp in an angle different
from 90º.
The Lifting bracket E V-100 cannot be placed on a VM 20 Beam previously fixed to the waler by the mentioned
angular clamp.
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ENKOFORM V-100 Vertical Formwork
Panel with beams joined vertically Two VM 20 Beams joined with the
Beam VM 20 connection plate
15
ENKOFORM V-100 Vertical Formwork
Panel connector
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ENKOFORM V-100 Vertical Formwork
16
The Panel connector and the pin special
shape reduce the damage in the edges
of the plywood because the conical part
of the pin approaches the panels and the
cylindrical part fixes the joint. 12
Assembly tolerances
16
16
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ENKOFORM V-100 Vertical Formwork
Tying System:
Strong tying for high concrete pressures
18
ENKOFORM V-100 Vertical Formwork
Plate washer nut 15 Spacer tube 22/25 or 22/26 Plate washer nut 15
Cone 22
19
ENKOFORM V-100 Vertical Formwork
Lifting:
Elevation with guarantee and safety
20
ENKOFORM V-100 Vertical Formwork
The hook should be used following the advice and instructions of ULMA
Construction.
Gangs lifting with maximum safety Lifting the ENKOFORM V-100 System with working platforms
21
ENKOFORM V-100 Vertical Formwork
Safety elements:
Total and collective protection
Work platforms
Stable and safe working area
Walkway bracket
Security at any level
22
ENKOFORM V-100 Vertical Formwork
The Walkway bracket is placed in one of the beam’s holes. It is fixed with a The Walkway bracket is supported on the UPN profile wings
Panel bolt and a nut
Plastic block
23
ENKOFORM V-100 Vertical Formwork
Stabilizing system:
Constant balance
Stabilizing system
It is comprised by the following:
Brace head: an
element that
joins the panel
and the Push-pull
prop. It can be
placed anywhere
in the metallic
waler.
Push-pull prop
shoe: component
used to anchor
push-pull props
to the foundation
through the holes
included on it. It’s
recommended to
use HSA M20X125
Hilti anchors.
24
ENKOFORM V-100 Vertical Formwork
Easy to install and to regulate Wide range of Push-pull props, from 1.1 m to 10 m
25
ENKOFORM V-100 Vertical Formwork
Special attention must be paid during the assembly process of ENKOFORM V-100 Formwork. It is recommended to
assemble on a template placed on a flat and levelled surface.
Using the template for assembling the panels, the assembly times are reduced and the errors or deviations in the
panel’s assembly are decreased.
The work process described below may vary depending on the required geometry. Work at high elevations should
be executed safely from working platforms or using reglamentary auxiliary equipment that totally guarantees the
worker’s safety.
26
ENKOFORM V-100 Vertical Formwork
Panel pre-assembly
1 • On a flat surface or template, place the needed • Place the two Beams VM 20 on both corners fixing
Walers DU-100 as indicated in the assembly them with Waler VM20 clamp.
drawing. • Place a 20 cm thick plank at the bottom of the panel.
• If necessary, join the walers with Waler connector • Place the Lifting brackets E V-100 on the appropriate
to form longer ones. Beam VM 20.
• In case of not using templates, check that they
are correctly squared.
2 • Place the remaining Beams VM 20, according to (manually, or with an electric screwdriver) using the
assembly drawing, guaranteeing its parallelism Waler VM20 clamps.
and alignment (including the two beams, with • Place the Lifting bracket E V-100 plank.
the hooks fixed previously, assembling the lifting
brackets with the plates towards the outside part). • Fix the plank to the Beams VM 20.
• Join all the Beams VM 20 to the Walers
27
ENKOFORM V-100 Vertical Formwork
3 • Cover the panels with plywood. Screw the plywood • Do the holes to pass the Tie rods, according to the
to the Beams VM 20. drawing.
28
ENKOFORM V-100 Vertical Formwork
Jobsite placement
1 • Based on the assembled panel, turn it over so • Assemble the Walkway brackets on the panel.
that the board is supported on wood sills. • Create the working platform and install the handrail.
• Place the brace heads, the Push-pull props and Place the access elements in case they are necessary
the Push-pull prop shoes, according to assembly according to assembly drawings.
drawing.
29
ENKOFORM V-100 Vertical Formwork
4 • Keeping the gang with the crane, install the • Access to the work platform, install the lateral
anchoring system (Tie rods and Plate washer handrails, and finally pour the concrete.
nuts).
• Repeat the process joining the panels with Panel
connectors.
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ENKOFORM V-100 Vertical Formwork
For further information on the assembly and disassembly of other configurations as corners, columns or panels with
intermediate platforms, check to specific Technical Instructions for each case.
31
ENKOFORM V-100 Vertical Formwork
Solutions
The ENKOFORM V-100 Formwork is capable of solving all the geometries that
appear in the execution of vertical structures:
11
9
Hinged corners
5
12
10
4 2
6
Bulkheads
32
ENKOFORM V-100 Vertical Formwork
º
-65
25º
11
33
ENKOFORM V-100 Vertical Formwork
Columns
The ENKOFORM V-100 System in addition to walls also provides column formwork solutions.
Column stabilized with Push-pull props General view of the column formwork
corner head, Pins E20x190, Tie rod 15 and Fixed plate Tie rod 15
nut 15.
Outside corner head
Column
connector
34
ENKOFORM V-100 Vertical Formwork
Panels outer joint with Outside corner head Preparation of panels for column in L shape
Outer joint of panels with Column connector Application of the system in columns
35
ENKOFORM V-100 Vertical Formwork
Detail of the joint between two panels Two panels joined with a Filler panel between
with a Filler panel between them them.
C-VM20 Clamp provides extra support for the Beam VM 20 on the Adjustable connector 0.8.
B B 4 4
50
C C 2 2
100
B B 4 4
150
36
ENKOFORM V-100 Vertical Formwork
The Gap adjustable brace allows the stripping of the panel without disassembling any other element of the panel.
Detail of the filler between two panels by Filler between two panels with Compensation plate
Compensation plate
37
ENKOFORM V-100 Vertical Formwork
ULMA Construction has two types of one-face formwork depending on the height of the formwork: UCAB Walers
and EUC Trusses.
The UCAB Walers provide solutions for walls at a The trusses are tied to the panel’s walers. However, at
maximum height of 3.6 m. the base, the trusses must be anchored to the ground
by rods that were previously installed in the sills or
The EUC Trusses are used for higher elevations, foundation. These rods should support the concrete
combining them to adjust to the required wall pressure.
height.
38
ENKOFORM V-100 Vertical Formwork
Climbing
Climbing formwork rises vertically by stages to build walls
that cannot be completed in a single pouring due to their
height. Accordingly, a working platform is built at the
required height, and the formwork is supported on it.
POURING PLATFORM
Safety elements
The brackets are prepared for different types Formwork and bracket
connecting elements
of ULMA Vertical Formwork: ORMA Modular
Formwork, beam and waler formwork like
ENKOFORM V-100 and metallic formwork.
39
ENKOFORM V-100 Vertical Formwork
40
ENKOFORM V-100 Vertical Formwork
41
ENKOFORM V-100 Vertical Formwork
Other solutions
Circular walls
42
ENKOFORM V-100 Vertical Formwork
Inner shafts
43
ENKOFORM V-100 Vertical Formwork
44
ENKOFORM V-100 Vertical Formwork
Stacking
Stack the panels in order to avoid any damage of the plywood.
45
ENKOFORM V-100 Vertical Formwork
Lifting
46
ENKOFORM V-100 Vertical Formwork
Assembly
The assembly of panels should be done preferably on
the assembly template or on a flat and levelled surface.
Disassembly
Once materials have been stripped, clean the panels and store them properly.
Maintenance
Different components have to be cleaned and scraped on the jobsite as soon as they have been stripped. Before any
pouring, steep the plywood with release agent as previously explained.
47
ENKOFORM V-100 Vertical Formwork
48
ENKOFORM V-100 Vertical Formwork
Pipe brace E
Pipe brace E 0,51-0,75 10.2 1960210
C-VM20 Clamp 2.1 1960250 Pipe brace E 0,75-1,05 14.1 1960100
Pipe brace E 1-1,55 18.8 1960110
Pipe brace E 1,51-2,2 24.1 1960115
Pipe brace E 2,15-2,75 33.4 1960130
Pipe brace E 2,7-3,3 38.1 1960125
Pipe brace E 3,25-4 45 1960410
Beams
WEIGHT (kg) CODE
Beam VM
Beam VM 20/2.45 12.25 1950129
Beam VM 20/2.65 13.25 1940196
Beam VM 20/2.9 14.5 1940144
Beam VM 20/3.3 16.5 1950130
Beam VM 20/3.6 18 1940146
Beam VM 20/3.9 19.5 1950112
Beam VM 20/4.5 22.5 1940178
Beam VM 20/4.9 24.5 1950113
Board
WEIGHT (kg) CODE
Beam VM 20/5.9 29.5 1940149
Board
Plywood 1,25x2,5x0,021 Birch 44.6 1940151
Plywood 1,25x2,5x0,021 Beto 40.7 1940166
3 Layer plywood
2500x500x27 18.9 7251136
3 Layer plywood
2000x500x27 13.3 7251108
Push-pull props – Stabilizing
WEIGHT (kg) CODE
49
ENKOFORM V-100 Vertical Formwork
Plug
Panel bolt 0.39 1861122 Plug 20 (250 units) 0.003 1861799
Plug 22 (250 units) 0.003 1900159
Plug 30 (250 units) 0.004 7238046
50
ENKOFORM V-100 Vertical Formwork
Tube
Tube 40x40x3 L=400 (D18) 1.4 0122002 FB assembly stop 4.5 1960435
Tube 40x40x3 L=600 (D18) 2.08 0122001
Tube
Tube 48/1.6 5.5 2125290
Tube 48/2.1 7 2125291
Tube 48/2.6 8.7 2125647
Tube 48/3.1 11.4 2125249
Tube 48/3.6 12.1 2125648
Tube 48/4.1 14.6 2125250 Toolkit case 2.3 1960450
Tube 48/5 18 2125251
Tube 48/6 20 0200600
51
ULMA C y E, S. Coop.
Ps. Otadui, 3 - P.O. 13 02E016ENM
www.ulmaconstruction.com
Any safety provisions as directed by the appropriate governing agencies must be observed when using our products. The pictures reserves the right to introduce any modifications deemed necessary for the technical development of the product.
in this document are snapshots of situations at different stages of assembly, and therefore are not complete images. For the All rights reserved. Neither all nor part of this document may be reproduced or transmitted in any way by any electronic or
purpose of safety, they should not be deemed as definitive. All of the indications regarding safety and operations contained in mechanical procedure, including photocopy, magnetic recording or any other form of information storage or retrieval system
this document, and the data on stress and loads should be respected. ULMA’s Technical Department must be consulted anytime without the written permission.
that field changes alter our equipment installation drawings. The loads featured in this document, related to the basic elements
of the product, are approximate. Our equipment is designed to work with accessories and elements made by our company only. © Copyright by ULMA C y E, S. Coop
Combining such equipment with other systems is not only dangerous but also voids any or all our warrantees. The company