Annexure to MoM with Welspun dated 04th July 2005 at Welspun Office

for specification of transformer for Main Stand motor

FM Top Motor
220 250 280
Motor Data
Motor Power (kw) 5500.00
Armature Voltage 1200.00
Armature current (I dc) 5100.00 11220 12750 14280
Resultant current @100%continuous,280% for
3 secs every 3600secs 5103.82 Case 1
Resultant current @100%continuous,250% for
60 secs every 180secs 6246.20 Case 2
Resultant current @100%continuous,220% for
90 secs every 120secs 7029.86 Case 3

Combination case with 220% for 90secs,280% for

3secs and 100%for 27secs in a period of 120secs 7112.63 Case 1&2
Combination case with 250% for 60secs,220% for
30secs and 100%for 30secs in a period of
120secs 7302.09 Case 2&3
Combination case with 280% for 3secs,220% for
90secs and 100%for 27secs in a period of
120secs 7112.63 Case 1&3
Combination case with 250% for 60secs,220% for
30secs,280% for 3secs and 100%for 27secs in a
period of 120secs 7381.80 Case 1,2&3

Speed @ Max Torque 50.00

Base Speed 50.00
Max Speed 100.00
Fields Voltage
Fields current
Fields current @ Max Speed
Arm Resistance
Arm Inductance (mH)
Arm Time Constant
Field Resistance
Field Inductance (H)
Field Time Constant(ms)
GD2 (Kgm2)
Effency of Motor (%) 89.00
Duty Class Custom
Drives Data
Type 2x DCA602B-3303-11-P
Field Type DCF503-0050

Supply Data
Incoming Voltage 11000.00
Secondary Voltage (Vac) 1300.00
Frequency (Hz) 50.00
KVA =Sqrt(3)*Vac*0.816*Idc 13563.02 9370.53 (Base Kva)

As per IEC 146-1-03:1991 Table II in Page 21

KVAtrafo = 1.05*1.35*Vac*Idc na

As per IEEE 444-1973 RMS Load 1.253 pu

For CRM Applications for 10 Min cycle na
Transfomer Data
Connection type Dyn11 d0
Rating KVA 13563.02
Duty Class Custom

Secondary short ckt capability (Ka) 20.00

Short Circuit Mva on secondary 150.00
Pu impedance (%) 9.04

Check
Available DC voltage at full load 1386.45 >=1200

Prep : DKV/ATPA-ME
Proj :Welspun Stand Drive Lang :E
Appr : DKV/ATPA-ME
Resp. dept. : ATPA-ME Rev. ind.: -
Doc.kind :Design Calc
Date: 2005/07/04 Sheet: 1
Title :Main Stand Trafo
No. of sh.: 4
Motor Data

Power (kw) 5500.00

Armature Voltage (V) 1200.00
Armature Current (A) 5100.00
Base speed (rpm) 50.00
Maximum speed (rpm) 100.00

Transformer Data

Base rating (kva) 9370.53

RMS rating (kva) 13563.02
Primary voltage (V) 11000.00
Secondary voltage (V) 1300.00
pu impedance (%) 9.04
Winding Dy11 d0
Short ckt capability (Mva) 150.00

Overloads

Resultant current @100%continuous,280% for 3

secs every 3600secs
Resultant current @100%continuous,250% for 60
secs every 180secs
Resultant current @100%continuous,220% for 90
secs every 120secs
 ABB Limited Transformer Rating and Drive Load Calculation

Sl.no Description Value Units Remarks

1 Motor Data
1.1 Motor Power 5500 Kw

1.2 Armature Voltage 1200 Volts

1.3 Armature Current 5100 Amps
1.4 Field Voltage Volts
1.5 Field Current Amps
1.6 Fields Current @ Max Speed %
1.7 Efficiency

2.1 Arm Resistance Ohms

2.2 Arm Inductance Henry
2.3 Armature Time Constant
2.4 Field Resistance Cold Ohms
2.5 Field Inductance Henry
2.6 Field Time Constant
2.7 Motor Inertia (GD^2) Kg-m
2.8 Duty Class

Mill Loading Pattern

100% Current 5100 Amps

280% Current - for 3Secs - Every 3600 Secs 14280 Amps Case-1
250% Current - for 60Secs - Every 180 Secs 12750 Amps Case-2
220% Current - for 90Secs - Every 120 Secs 11220 Amps Case-3

Resultant Current Combining case1 280% for 3 secs and 100% Assuming First Pass
5459.62 with INGOT
continous for 114 Secs in a cycle of 120 secs

Resultant Current Combining case2 250% for 60 secs and 100% 9710.11
continous for 60 Secs in a cycle of 120 secs

Resultant Current Combining case3 220% for 90 secs and 100% 10045.83
continous for 30 Secs in a cycle of 120 secs Amps

Resultant Current Combining case2 250% for 80 secs, 220% for Refering Sample loading
60 Secs and 100% continous for 40 Secs in a cycle of 180 secs 10687.04
sheet

Drive Data

Rating Amps
Type
Incoming Voltage 1190 Volts
Field Type

Supply System Specification

Trafo Primary Voltage 11000 Volts

Trafo Secondary Voltage @ No Load 1168 Volts
Frequency 50 Hz
P.U. Impedance (Approx) 12 %
No Load Secondary Voltage (Assuming drive I/c Voltage of 1190
Volts) 1308.16 Volts Assuming 1168 Volts
The Above Noload voltage shall be less Drive I/c Voltage if the
Note incoming voltage is more by 10% 1309.00 Volts

Base KVA = SQRT(3)*Vac*0.817*Idc-@100% 9304.11 KVA

RMS KVA rating = SQRT(3)*Vac*0.817*Idc 18326.97 KVA
Secondary Short circuit MVA
Type

Assuming Two Winding Equal of 9 MVA Approx. and Impedance of

12% Short Circuit Capacity 75.00 MVA
Short Circuit Capacity @ 75 MVA and Secondary Voltage 37.07 kA

Project : Plate Mill

Prepared By:
Customer : M/s.Welspun Gujarat Stahl Rohern Ltd.
ABB Limited Transformer Rating and Drive Load Calculation

Project : Plate Mill

Prepared By:
Customer : M/s.Welspun Gujarat Stahl Rohern Ltd.