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    47 views69 pages

    PPS17-11-MP-CA-001-GK Design Calculation Sheet Gas Filter Coalescer Rev....

    Uploaded by

    Jeyhan M Donavista

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
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    of 69
    ECEIVE 69 SUN 28 PT. EDI b PT. PLN BATAM PT. PLN Batam PT, ENVIROMATE TECHNOLOGY INTERNATIONAL Too] Bae: You. Ww 4 * Tro EXCEPTIONS NOTED 8 [_] exceptions NOTED ¢ [_] RETURN FOR CORRECTION 1 (7) iNrormanion REVIEWED DOES NOT RELIEVE VENDOR/CONTRAGTOR FROM LIT FOR ERROR OR PEKERJAAN PENGADAAN DAN: PEMASANGAN GAS COMPRESSOR SISTEM DI PLTG MPP 3 X 25 MW PAYA PASIR MEDAN CONTRACT NO. = TITLE: DESIGN CALCULATION SHEET FILTER GAS COALESCER: (V-101 & v-102) PURPOSE : Issued for Review Rev. Prepared | Checked | Approved | Date Issued for Review AGT RIM DEV 4nni7 Issued for Approval wea] | RM] ow ann Ml 1A KARTECH. PPS17-11-MP-CA-001-GK INTERNAL DOCUMENT NO. (CGR Dae Ra. GRTASDRITTART CSOT Rv Design Calculation Sheet DOC. NO. PPSI7-11-MP-CA-001-GK. REVISION HISTORICAL SHEET T-April-2017 Rev.0 Issued for Review 2-Juni-2017 Rev. Issued for Approval DISTRIBUTION LIST Internal CONTRACTOR (by DDO): External CONTRACTOR (by Transmittal): pO ‘Adtachment q Project Director F OWNER Project Manager FJokarta Office Projed Frginearing ‘Coordinator F Site omee ‘Pecament Controller ‘Procurement Manager ‘Construction Manager QC Manager HSE Manager Civil Lead Eng, Electrical Lead Eng Instrument Lead Eng. ‘Mechanical Lead Eng. Piping Lead Eng, alayayayayayalayayayatayaya ayapaypapaypayapayapalayaya Process Lead Eng, afaialalalaialaAldalalalalafa PT. GRAND KARTECH HO : PJS BUILDING JL. RAWA GELAM 3 NO. JAKARTA INDUSTRIAL ESTATE PULOGADUNG o COMPRESS Pressure Vessel Design Calculations Htem: Customer: Designer: Date: GAS FILTER COALESCER PT. ENVIROMATE TECHNOLOGY INTERNATIONAL Anggit J. Royani Friday, June 02, 2017 Table of Contents Liquid Ls ni B16.9 Pi Nozzle Summary worse] 00 | 4 |e st re | a | aya, ran | gr Joni | "7 FT ceet uw wan | | one) | Geo) | mm | mem) _| FD fu [aon [var [ive [ven [vee [w [rao esas fie [a [vee sz [210m [rar [116 [vow [vee [w [1300 fosas_[e [a [vara wa [onan [az [roe [ves [yee [irae [a frase fe [leaner usa [07 [re [oa [wa wa [wa [> [exonpe ae [ener [ree [oa iw _[wa wa [wa [2 [exon ss [ooss [are [rae [Na favs [ve [2 [exonee ue [eos [ar [ra [wa fesas [re [> _ [evens Nozzle thickness Reqt,; Nozzle thickness required per UG-45/UG-16 Vessel wall thickness Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37 User: Local vessel wall thickness (near opening) Com: Corrosion allowance on nozzle wall Head minimum thickness after forming PT. Grand Kartech Area available per UG-37, goveming condition Area required per UG-37, governing condition 1/65 Nozzle Schedule Tale Tore Nowe | sevice sto otarinte {mpect | normatzce | ne Grain | Flange | ana lemon Iresvnegaonan [sam oarensna rm [we [ie [we [nsec [a ose =) oN 20 esas oa _[sasio70 a a jz [oman |wweecaeonoyonan [xm [sarrusnn rm [ww [we weenie |g es estan ovwe [ute owine ens Pee [wo lw [ro |wsaqanae Iu, rat _[sasie70 Ce a uss [ise tanwn Jursorsiesonse nerds [anronasni pro [vo ae [no (tS ateclss ano |, Nae avo! Transmitter | NPS 0.75 XXS ON 20 [Nozzle | SA-106 8 Smis. Pipe | No No ee le 4B Lon ittar | NPS "ee me WN ALO hi m= [ww feszenwnonse [Oe [smioene re [ne |e |e [szganow |, ai _[snstez0 to _|no_|w0 ner [541080 Pew [no [no [no | wea cao uz fn nes 2510000 osomsoe |, re _[sasie70 no _|no |e PT. Grand Kartech 2/65 Pressure Summary Pressure Summary for Chamber bounded by 816.9 Pipe Cap #1 and ASME B16.5/16.47 Blind on Flange #1 e | . rai won| nour |impact Desig | nesign e) | exemption | Yost ween | CO. ve " suc meceareindaatacaes [4s [os [avo [ors [size [News we inde 4 15 [es [ease [ous [20 |rwe No uachitamesnnisatoatanas [es [os [srs [oars [29 |rowe he sb Pie canes 5 [os [saat [eee [20 [rows Ne saoae fos fos _[enos [ors [srze [nows no cas jos fos [anos [ous |o [Norte] ood [no Pad | woos [No [caxoumna js [os Janos [six |» [Nexto | oes [no ad Ne painasm jos fos aoe ors [oo [Nome te Pad | 0s | No ian sos _[oooe [arr [oie [rowe Ne ow namin Wee) a5 [os __[oooe [ois [2122 |nnoe no svi es [os Jeoos [sis [20 [Nome |retes [no vt 4s [es fooos |sir |.ao [Neste [rete [no Pad [rete [no ‘Chamber design MDMT Is -28.69 °C. Chamber rated MMT is -29 °C @ 49.04 bar Chamber MAWP hot & corroded is 49.04 bar @ 65 °C Chamber MAP cold & new is 51.1 bar @ 21.11 °C. This pressure chamber is not designed for extemal pressure. PT. Grand Kartech 3/65 Notes for MDMT Ratin; Nowa Exenpton e_[ucs-seennven 2. [Maral simpact et nempt pe US 200) 6S. govating aes = 14m | Sia nue covers OMT Noe inact tee xargtontanoeaure rom ig UCS 664 Cure B= 24.98 °C 14, | raucsen nu won reacten = 282 °C (comelient rao = 08244) ales MOM ef5410°C lites 48° Wy UOS BO 0S-6 gvesing hate = 11.11 mn, | Peat pact twat nonpt por US 20) UGE govering cas = 14 we ze ipa test xarpton temperature Fon ig UCS 60M Cave B= 2408 °C Jo. | rquceée na wone eaten = 202 5c, conan’ rao 08243) 08-66 govering Bikes = 18.11 rm, Fatea MOMT ot 24 10°C Ising 40°C by USO) Fz | Nowa i irpact tes one 105 “Cpe UOS-B8R (cadet ao = 0.228), Farge at gover: ucs sae) Noe pal tener 105 °C per UGS BO) enon ao = 02250) Design notes are available on the Settings Summary page. PT. Grand Kartech Revision A 4165 Revision Operate lo [sreaoi7 idroyanian New vessel created ASME Section Vill Division 1 [COMPRESS 2014 Build 7400] PT. Grand Kartech 5/65 Settings Summary COMPRESS 2014 Build 7400 Units: MKS Datum Line Location: 0.00 mm from bottom seam Design ASME Section Vill Division 1, 2013 Edition Metric Design or Rating: Got Thickness from Pressure Minimum thickness: 4.5 mm per UG-16(b) Design for cold shut down only: No Design for lethal service (full radiography required) No Design nozzles for: Design P, find nozzle MAWP and MAP Corrosion weight loss: 100% of theoretical loss UG-28 Stross Increase: 4.20 Skirtlegs stress increase: 1.0 Minimum nozzle projection: 25 mm sJuneture calculations for « > 30 only No Preheat P-No 1 Materials > 1.25" and <= 1.50" thick: No UG-37(a) shell tr calculation considers longitudinal stress: No Butt welds are tapered per Figure UCS-66.3(a). HydrorPneumatic Test 1.9 times vessel ‘Shop Hydrotest Pressure: awe" Testliquid specie gravity: 1.00 Maximum stress curing test: 90% of yield Required Marking - UG-116 UG-*16(e) Raciography: ant UG- 16(f) Postweld heat treatment; None Code Casesiinterpretations Use Code Case 2547: No Use Code Case 2695: No Apply interpretation Vil-1-83-86: No Apply interpretation VIll1-86-175: No ‘Apply interpretation VIll-1-01-37: Yes No UCS-66.1 MDMT reduction: No No UCS-68(c) MOMT reduction: No Disallow UG-20(f) exemptions: No PT. Grand Kartech 6/65 UG-22 Loadings UG-22(a) Internal or External Design Pressure UG-22(b) Weight of the vessel and normal contents under operating or test conditions: UG-22(c) Superimposed static reactions from weight of attached equipment (external loads): UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and logs: UG-22{f) Wind reactions: UG-22{f) Seismic reactions: UG-22() Test pressure and coincident static head acting during the test: Note: UG-22(b),(c) and (t) loads only considered when supports are present PT. Grand Kartech Yes Yes Yes Yes Yes Yes Yes Revision A 765 Thickness Summary vera] Sunt [tran] Nerina [onan] tom corso | | Loa exsva7e [emeoo [eae [ie [reat a 1.00 [mat sazswra [eraesio [veo [irae [ress [a 00 | mera sagswea [sraesi0 [reese [va [ras fo 00 [inca fsqste70 [aoc fomre [ro _[aas__[a 088 | Sis Nominal t;. Vessel wall nominal thickness Design t: Required vessel thickness due to governing loading + corrosion Joint E: Longitudinal seam joint eiictency f Head minimum thickness after forming Load intemal: Circumferential stress due to internal pressure governs ‘extemal: External pressure governs Wind: Combined longitudinal stress of pressure + weight + wind governs Seismic: PT. Grand Kartech Combined longitudinal stress of pressure + weight + seismic governs 8/65 Weight Summary ‘WG (Coney Venel Barenis Component Net nun ag] Png | SHBG [testcase ett | Me linaaton ester lung | ee, | “Cia a ew [corsdea| new [earcdea (eoarnawecemirmn [owe _[nee Jo Joo Jo o_o o_o Joos lovncare Tras [avo JoJo Jo Jo [ova ova ova onaa [eas soe fea [rer Jo Jo o_o 20 [es ozs oar Jars Summa ies js fons JoJo JoJo Jo Jo Jo fo [zs Saas nf fa [2 Jo Jo Jo Jo JoJo Jo [> Joo fora sees ama Jo fo Jo fo _|sas [sua [rosa rst [oso * Shelis with attached nozzles have weight reduced by material cut out for opening. Wolo a Coiba by Aachen eae

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