To demagnetize circular magnetization best effective method is:
a. To reverse the DC current b. To reverse the AC current c. To apply the HWDC current
2. Which of the following are the primary processing defect
a. Lamination b. Seams c. Laps 3. Which of the following defects are found in rolled bar: a. Seams b. Bar stock 4. An indication is observed in the zone adjacent to weld. The appearance of indication is step like: a. Lamellar tearing 5. An object is heated to elevated temperature at constant load. What are the properties of material observed a. creep 6. Hall effect meter – 3 questions based on formula 7. Less magnetic field strength to measure what we use: a. Ferrite ring 8. Ferrite ring is used to measure low field strength because of: a. High permeability 9. Which of the following is not a reason for demagnetization: a. Electrostatic spray b. Small particles get attracted c. Effects further processing d. Arc weaving 10. Which of the following is best to demagnetize smooth surfaces: a. AC coil method 11. Large volume part to demagnetize we use: a. Direct Current 12. Skin Effect – 1 question 13. Hysteresis loop – 6 questions 14. Skin effect is shown by which of the following figures: (figures from study guide page no. 19 & 20): a. Figures of page 19 of level 3 study guide 15. When the current is doubles while magnetizing a non magnetic conductor which of the following will occur a. Magnetizing field at the surface is double b. Magnetizing field at the surface is half c. There is no change in the magnetizing field at the surface 16. Central conductor – 1 questions 17. Circumference defect is to be detected in a ferromagnetic ring. Which of the following techniques should be used: a. Direct contact 18. If more small parts are to be demagnetized: a. Place the small parts in a AC coil and pull them through the coil 19. More small parts are to be demagnetized: a. Place all the parts in a basket and pull the basket 20. What is the difference between wet particles and dry particles: a. Same properties 21. If high retentivity wet magnetic particles are used during magnetic particle inspection: a. Objectable back ground b. Objectable indication 22. Dry powder cannot detect: a. Tight crack b. porosity 23. For faster Magnetic particle inspection what is the best combination: a. Low viscosity and coarse particles b. Small particles in water c. Dry particles 24. Definition of Half wave rectified current 25. Which of the following currents are used to detect subsurface defects? a. Half wave rectified AC b. Direct current c. Alternating current 26. The current to be given for prod spacing of 1 inch is 100-125A. When the prod spacing is 5 inches what is the maximum current used: a. 500A b. 625 A 27. While using prod technique in magnetic particle inspection which is not the best probability to find the defect a. Parallel to discontinuity cannot detect 28. Orientation of defect is unknown what is the best field to use? a. Rotating vector field b. Alternating radial field 29. In multiple magnetization technique, what is the magnization technique we use? a. Continuious magnetization b. Residual magnetization 30. Alarm, conveyors etc are used in which of the following equipments a. Stationary equipment 31. Stational equipment is categorized as general and specific. What are the factors to decide stationary equipment? a. Volume of the work 32. Automatic equipment magnetic particle inspection is limited a. To size of the equipment 33. Acceptance criteria is not important variable for: a. Orientation of defect b. Type of job c. Magnetizing direction d. Permeability 34. Why do you get polarity in elongated magnetic particles? a. Because of L/D ratio 35. Demagnetization – 5 to 6 questions 36. Magnetic rubber is used for recording purpose 37. For Weld inspection which of the following particles are used? a. Dry powder b. Wet particles 38. While using hall effect meter where do we place the hall effect meter to get the indicated readings? a. Expected weakest field location and perpendicular to the field 39. Portable magnetization equipment, power is limited by: a. Limited cable length b. Limited amperage c. Limitation in current 40. What is the cross sectional area for 16 inch dia coil? a. 208 inches 41. Unit of Viscosity mm2/second or centistokes 42. SI unit of flux density is weber/m 2 43. Suspension control test, which of the following will not be found? a. Particle contamination b. Oil contamination c. Fluorescent contamination 44. In a Magnetic particle inspection of Air Craft bolt cadmium coated cut and indications are observed weavy. Two halves are attracted like two horse shoe magnets brough together.Both are attached stongly. The reason for this is: a. The part has undergone magnetic particle test previously and not demagnetized. 45. Which of the following are to be considered by the operator while demagnetization: a. Terrestrial effects b. The operator should understand demagnetization technique and do properly c. TProper demagnetizing technique 46. Which of the following is/are not non relevant: a. Fatigue crack 47. Definition of Indication? a. Leakage field generated and particles get accumulated 48. Definition of Longitudinal field? 49. Thorough demagnetization is required. Which of the following will result in best effects: a. AC coil b. DC coil c. Heating the part to above curie temperature 50. In circular magnetization field is not detected due to: a. The field stays within the object and results in no external poles 51. Quick break magnetization technique a. AC 52. While inspecting Magnetic particle test with slurry it takes long times because of: a. High viscosity and low mobility 53. Which of the following defects cannot be found by Alternating Current: a. Subsurface defects 54. In alternating magnetic field reversal occurs a. 180 degrees out of phase 55. Induced magnetism is : a. Yoke 56. Continuous method of magnetization how do we apply magnetic particles: a. Particles are applied during the current flow 57. An indication is there. If it is not clear indication in MPI what should you do a. Decrease the amperage and retest 58. Wet particles and dry particles a. Coercivity is the same 59. Fill factor definition 60. Which of the following discontinuities would occur at the termination of weld: a. Crater crack 61. When magnetizing a 38 mm (1.5 inch) outside diameter tube with a 3 mm (0.13 inch) wall thickness using Direct conduction and DC at 1500 amps, the field strength at the internal diameter is: a. 0 b. Same as the outside diameter c. 50% of the theretical field strength d. None of the above 62. Which of the following is not an advantage of AC a. Skin effect b. Particle mobility c. Equipment is light d. Growth rate ----------------------------------------------------- 63. What are limitations of portable equipment a. Maximum aperage 64. When demagnetization has to be carried out with the operator a. Operator should have good knowledge of demagnetization practices 65. Procedure a. 800 milli watts per cm2 at 15 inches 66. Residual magnetization technique is used for a. High carbon steels 67. Circular magnetized part is demagnetized. How do you ensure it: a. By checking with the field indicator 68. Energizing a coil with AC and stopped suddenly. This represents: a. Quick break magnetizing 69. Automatic magnetic particle inspection techniques are limited by a. Size of the component 70. To avoid arcing in prod technique of magnetization which of the following should not be done: a. Use 50% copper alloy 71. Prod tips are wrapped with copper for: a. Increase the contact area and decrease the current density 72. Prod can find which of the following defects: a. Parallel to the imaginary line joining the prods 73. While inspecting welds with dry powder which of the following current would give best results: a. HWDC 74. To demagnetize using coil method objects are to be placed: a. At the centre of the coil 75. Central conductor what is the distribution of magnetic field: a. Magnetic field is surrounded in the inside diameter of the tube 76. Maximum field intensity is found when using central conductor: a. Inner wall of the tube 77. Which one of the following is effective demagnetization technique: a. DC Step down 78. Large volume part is to be demagnetized a. DC 79. Field direction can be found by: a. Circular shims 80. At high temperature and below the yield strength material failure occurs due to: a. Creep cracking 81. Unit of flux density is a. Tesla 82. Identify residula field, coercivity optimum field for MPI from hysteresisi loop 83. In the hysteresis loop maximum permeability occurs at the steepest portion of oa. 84. Hall effect meter and gauss meter are used for field measurement but for measuring field we use: a. Ferrite ring 85. In hall effect meter a. Voltage is to field strength 86. Processing defect in a rolled bar stock a. Stringer 87.