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Dynamic Properties of Flexible Auxetic Honeycombs
Dynamic Properties of Flexible Auxetic Honeycombs
IMECE 2012
November 11-14, 2012, HOUSTON, TEXAS, USA
IMECE2012-88199
ABSTRACT INTRODUCTION
Motivated by our previous study on the flexibility and low Honeycomb structures have seen wide-spread use in
local stress of auxetic hexagonal honeycombs in uni-axial aerospace and industrial applications due to a high out-of-plane
loading, we explore the dynamic characteristics of a flexible stiffness to weight ratio [1]. Recently disclosed inventions have
auxetic hexagonal lattice structure when it is used as the flexible demonstrated a lower in-plane stiffness that can be used to
spokes of a non-pneumatic tire. In this study, a modal analysis design flexible honeycomb structures for applications that need
and the steady state vibration characteristics of NPTs with high deformation under targeted loads. Flexible micro-electro-
cellular spokes are investigated with a series of vertical loads mechanical-system (MEMS) structures [2] and aircraft
and rolling speeds using a commercial finite element code, morphing structures [3-5] are good examples. Hexagonal cell
ABAQUS/Explicit. The angular velocity and the displacement honeycombs are known to be bending dominated structures,
at the hub center and the reaction force on the ground were which is good for a flexible structural design and can easily be
investigated in the time and frequency domains for the steady tailored to have targeted in-plane properties by changing cell
state rolling condition for vehicle speeds of 60km/h and 80km/h. angles [6].
The orthotropic properties of the honeycomb spokes create
different modal behaviors compared with those of pneumatic Since the recent emergence of newly invented non-
tires; e.g., the in-plane shear at the initial mode. The discrete pneumatic tires (NPTs), which consist of flexible spokes and an
spoke geometry induces a non-homogeneous mass (non- elastomer layer with reinforced rings [7], research on NPTs has
uniformity) distribution, which also causes local vibration been actively conducted to improve structural performance; e.g.,
effects. contact pressure [8-10], the design and structure of flexible
spokes [6, 11-19] and rolling resistance [20, 21]. In particular,
the air pressure of the pneumatic tire is replaced to the
Key Words: Non-pneumatic tire, auxetic, lattice spokes, honeycomb structure with auxetic structures. Figure 1 shows
vibration, finite element (FE) analysis, Fast Fourier Transform how compression affects the volume of honeycombs with
(FFT) respect to geometric reduction, and it also shows how the
(a) Unit cell geometry for auxetic honeycombs Figure 2 Auxetic type non-pneumatic tire
0.40
An NPT is selected for a small vehicle and is designed to
compression have the equivalent size of a pneumatic tire (175/60R14). Figure
0.20 3 shows the pneumatic tire (175/60R14) used for the simulation.
tension The pneumatic tire is made of rubber material and reinforced by
0.00 body plies, a steel belt and a rim. The tire model is composed of
-0.15 -0.1 -0.05 0 0.05 0.1 0.15
the tire body (the sidewall and the tread), which is made of a
-0.20
rubber material (density, ρ=1100kg/m3, Young’s modulus,
-0.40 E~11.9MPa, shear modulus, G~4MPa and Poisson’s ratio,
ν~0.49) whose stress-strain behavior is also available in the
-0.60 literature, and is shown in Figure 4 [25]. A hyperelastic strain
effective strain, ε11* energy model with neo-Hookean properties is used for the
nonlinear material modeling of the rubber; the strain energy of
the neo-Hookean hyperelastic model is used for nonlinear
materials modeling, which is given by
1
U = 𝐶10 (𝐼̅1 − 3) + 𝐷 (𝐽𝑒𝑙 − 1)2 (1)
(b) Uni-axial stress-strain behaviors of Auxetic hexagonal where the coefficients of the model C10 and D1 are 1.0×106, and
honeycombs (𝛉 = −𝟏𝟓°, h=l) 5.085×10-8, respectively.
Figure 1 Characteristics of auxetic hexagonal honeycombs
Two layers of the belts are made of a steel cord
In this study, the dynamic properties of NPTs with flexible (ρ=7800kg/m3, E=172.20GPa, and ν=0.3), and the carcass is
cellular spokes are investigated. The modal analysis and steady made of a cord fabric (ρ=7800kg/m3, E=9.87GPa, and ν=0.33).
state rolling vibration behavior of 3D-NPTs with flexible auxetic The sidewall and tread are modeled with a solid element
honeycomb structures are investigated. Using a commercial (C3D8R in ABAQUS). The carcass and the belt are modeled
finite element code, ABAQUS/Explicit, with a nonlinear with a shell element (S4R in ABAQUS).
5
Uni-axial t l h l 2
0 * s (6)
Bi-axial 2 cos h l sin
-5
Planar where ρs is the density of the constituent material. The modeled
-10 dimension of the tire is as follows; l, h, t, and θ are 24.58mm,
-15
24.38mm, 3.2mm and 32o, respectively. From Equations (3), (4),
and (5), the specific effective moduli for 𝐸𝑟∗ /𝐸𝑠 , 𝐸𝛺∗ /𝐸𝑠 and
-20 𝐺𝛺∗ /𝐸𝑠 are 0.00429, 0.00548 and 0.000189, respectively.
-30% -20% -10% 0% 10% 20% 30% 40% 50%
Strain Figure 7(b) shows the structural concept of the reinforced
Figure 5 Stress-strain curves for the Ogden model ring (one-ply steel cord; the Halpin-Tsai equations [29] is used)
for polyurethane that forces shear in the shear-band. The embedded ring has an
orthotropic material for its engineering constants properties; the
moduli and Poisson’s ratios in the principal directions are as
10
follows: E1=59.4GPa, E2=E3=71.6MPa, G12=G13=20.22MPa,
8 G32= 18.84MPa, ν12=ν13=0.40 and ν23=0.45.
6
4 The load carrying capability of the NPT is shown in Figure
Stress (MPa)
2
8, which depicts the vertical force-deflection curve. The NPT’s
Uni-axial load carrying capability was calibrated with a pneumatic tire
0
(175/60R14), which was set at 16mm for a vertical load of
-2 Bi-axial 3,000N.
-4
Planar
-6
-8
-10
-30% -20% -10% 0% 10% 20% 30% 40% 50%
Strain
𝑡 3 𝑐𝑜𝑠𝜃
𝐸𝑟∗ = 𝐸𝑠 ( 𝑙 ) (3)
( +𝑠 𝑛𝜃)𝑠 𝑛 𝜃
𝑡 3 ( +𝑠 𝑛𝜃)
𝐸𝛺∗ = 𝐸𝑠 ( 𝑙 ) 𝑐𝑜𝑠 𝜃
(4)
(b) Orientation direction of Shear band in
𝑡 3 ( +𝑠 𝑛𝜃)
reinforced ring (one-ply steel cord)
𝐺𝛺∗ = 𝐸𝑠 ( ) (ℎ/𝑙) (1+2ℎ/𝑙)𝑐𝑜𝑠𝜃
(5)
𝑙
Figure 7 A non-pneumatic tire with the compliant
where Er*, EΩ*, and GΩ* are the effective moduli in the radial, the auxetic spokes and the reinforced rings
circumferential and the shear directions, respectively. h, l, and θ
3000
200 Pneumatic Tire
Non-Pneumatic Tire
Load (N)
2000
150
Frequency (Hz)
1000 100
0 50
0 5 10 15 20
Deflection (mm) 16mm
0
Figure 8 Load-deflection curves for the pneumatic tire and 1 2 3 4 5 6 7 8 9 10
NPT
Mode
RESULTS & DISCUSSION Figure 9 Modal frequencies of the pneumatic tire and NPT
on the ground
The modal frequencies and mode shapes of a pneumatic
tire are affected by constituent materials and geometry [30]. For Tire vibration analysis for the steady state rolling
an NPT, the local cell geometry of the spokes appears to be an simulation of the NPT was conducted using a commercial finite
additional factor that affects modal behavior. element (FE) code, ABAQUS/Explicit. Figure 11 shows a
boundary condition of the NPT for the steady state rolling. A
Figure 9 shows the modal frequencies of the pneumatic tire vertical load (=3,000N) is applied at the hub center, whose
and the NPT on the ground when a 3000N load is applied at the displacements are fixed in the x and z directions. Upon
hub center. It should be noted that modal frequencies and mode completion of the vertical load at the hub center, the degree of
shapes are affected by the boundary conditions, which means freedom of rotation with respect to the z axis at the hub center is
that the modal behaviors which occur will not necessarily be the set to be free, which enables the NPT to rotate. The
same modal behaviors as those which occur in the constraint displacement of the road is initially fixed in the y and z
free condition [31]. The loading at the center and the contact on directions. Once the vertical loading at the hub center is
the ground were chosen for consistency on the boundary completed, velocities (60km/h and 80km/h) are applied on the
conditions for the rolling analysis, which will be covered in the ground in the x direction, which induces rotation at the hub
next section. center due to friction on the contact surface between the tread
and the ground.
As shown in Figure 9, the modal frequencies of the
pneumatic tire are higher than those of the NPT except for the
third mode. Under contact with the ground, both tire structures Pneumatic tire NPT
show vertical deflection in the initial mode. The second mode
shape of the NPT is an in-plane shear of the spokes. As
confirmed in Equations (1) through (3), the effective in-plane
shear modulus has the lowest value, which may affect the
second mode. On the other hand, the second mode of the Vertical
pneumatic tire has an out-of-plane axial deformation in the Vertical direction
lateral direction at about 65.09Hz (Figure 10). The deformation direction
in the lateral direction of the pneumatic tire in an initial mode is
typically observed through theories and experiments [30-32].
65
55
85
Angular Velocity (rad/s)
70
1 1.5 2
Time (s)
Figure 13 Angular velocities of the NPT in the time domain
for a vehicle speed of 80km/h
𝑛𝜔
𝑓𝐿2 = ; Second-order excitation frequencies of the spoke
𝜋 1.E-01
pair (9)
|x|
12.95 Hz 495.2 Hz
where n is the number of spoke pairs (n=19) 1.E-02
374.31 Hz
20
Displacement (mm)
1.E-02
|x|
10.04 Hz
1.E-03 15
1.E-04 10
1.E-05 5
1 10 100 1000
Frequency (Hz) 0
(a) FFT- Angular velocity for a vehicle speed of 60km/h 0 0.5 1 1.5 2
Time (s)
(a) Vertical displacement at the hub center in the time domain
|x|
0.0074 mm
1.E-03
1.E-01
1.E-04
1.E-02
1.E-05
1 10 100 1000 1.E-03
1 10 100 1000
Frequency (Hz)
Frequency (Hz)
(b) Vertical displacement at the hub center in the frequency
(b) Ground reaction force for FFT
domain
Figure 15 Vertical displacement at the hub center in the time Figure 16 Ground reaction force in the time and frequency
and frequency domains for a vehicle speed of 60km/h domains for a vehicle speed of 60km/h
Reaction forces on the ground were also measured for For a higher vehicle speed, similar analyses were applied.
rolling. Figure 16 shows the reaction force on the ground while Figure 17 shows the vertical displacement of the NPT at the hub
the NPT rolls with a speed of 60km/h. A similar behavior is center in the time and frequency domains for a vehicle speed of
observed compared to that of the displacement in the time 80km/h. Compared to the displacement (18mm) for a static load,
domain. The 𝑓𝐿1 is the main contributor to the reaction force on a higher displacement (22.4mm) was measured. However, the
the ground; 35.66N at 186.66Hz (Figure 16). displacement at the speed of 80km/h was not distinctive
compared to the displacement at a speed of 60km/h. The 𝑓𝐿1
was the main contributor to the displacement at the hub center;
4000
0.0817mm at 247.1Hz (Figure 17).
Ground Reaction Force (N)
3000
25
2000
20
Displacement (mm)
1000
15
0 10
0 0.5 1 1.5 2
Time (s) 5
(a) Ground reaction force in the time domain
0
0 0.5 1 1.5 2
Time (s)
(a) Vertical displacement at the hub center in the time domain
|x|
0.00325 mm
1.E-01
1.E-04
1.E-02
1.E-05
1.E-06 1.E-03
1 10 100 1000 1 10 100 1000
Frequency (Hz) Frequency (Hz)
(b) Vertical displacement at the hub center in the frequency
(b) Reaction force in the frequency domain
domain
Figure 17 Vertical displacement at the hub center in the time Figure 18 Reaction force on the ground in the time and
and frequency domains for a vehicle speed of 80km/h frequency domains for a vehicle speed of 80km/h
4000
Ground Reaction Force (N)
3000 fL2
Frequency (Hz)
2000
fL1
80km/h
60km/h
1000
fw
0
0 0.5 1 1.5 2
0 0.02 0.04 0.06 0.08 0.1
Time (s)
Displacement (mm)
(a) Reaction force in the time domain
(a) FFT for displacement of a vehicle at two speeds