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Rostami 2020
Rostami 2020
a r t i c l e i n f o a b s t r a c t
Article history: This paper describes progress made on the new design and analysis of a twin-propeller (front and rear)
Received 4 October 2020 with duct. Major advantage of this design is that the Unmanned Aerial Vehicle (UAV) could complete the
Received in revised form 25 November 2020 mission with only one engine, in the case of failure in one of the engines. Such a design also makes a
Accepted 28 November 2020
fair weight distribution within the UAV, which makes it more stable. Furthermore, this design makes it
Available online 4 December 2020
Communicated by Mehdi Ghoreyshi
possible to arm the UAV with missiles and other military equipment easily. Ducts traditionally increase
the propulsive force produced by propeller at high speeds. Improper design of the duct can result in
Keywords: performance loss of the UAV. Therefore, the UAV model with Six different duct configurations is analyzed
Twin-propeller to find the most appropriate duct design. The Moving Reference Frame (MRF) method is implemented
Duct and examined in CFD simulations for flows around a moving rigid body. Variations included rotational
MRF speed of the propeller, incident angle allowing a comprehensive understanding of the overall aerodynamic
CFD characteristics of this design. The results of this study show good conformity with the experimental
Aerodynamics
outcomes. Lift force and drag force are studied with different angles of attack. This work shows that rear
and front propeller design with duct improves the efficiency by 6%, which offers better performance than
two-propeller (without duct) designs.
© 2020 Elsevier Masson SAS. All rights reserved.
https://doi.org/10.1016/j.ast.2020.106399
1270-9638/© 2020 Elsevier Masson SAS. All rights reserved.
M. Rostami and A.h. Farajollahi Aerospace Science and Technology 108 (2021) 106399
Nomenclature
the blade is shown. Sohas et al. [12] used CFD analysis to study
ship propeller flow. Initially, the geometry was drawn with CAD
software, with specific propeller dimensions and blade angles. The
cylindrical chamber is intended as the domain of the flow, with the
inlet at a distance of 3D (with D as the diameter of the propeller)
from the blade and the outlet in the downstream 4D from the
same point. The meshing was performed for the whole solution
range and the k-ω turbulence model was used. In their modeling,
they used the MRF source displacement method to rotate the pro-
Fig. 1. Overview of Kulik’s twin engine UAV. peller. The obtained trust and torque results were compared with
the experimental results and showed good correlation. Their re-
of not performing flight work due to engine failure. The design of sults showed that the CFD method can display the flow properties
two engines on the wings is an asymmetric pressure in the event with good accuracy.
of power loss or failure of one engine, which can adversely affect Benini [13] conducted a study comparing existing methods for
the lateral stability of the UAV and lead to a plane crash. According determining propeller blade performance, including blade momen-
to the longitudinal design, the weakness shown is eliminated. tum theory1 and RANS three-dimensional numerical solution using
So far, various methods have been introduced to study the CFD Fluent. Their studies showed that the numerical method used
performance of propeller, which are classified into three general gives reliable results independent of the progress ratio, with a
categories: experimental tests, numerical methods, and the devel- maximum difference of 5% compared to the experimental results.
opment of analytical relationships. In addition, numerical analysis gives better results compared to the
We will look at some of the studies conducted in the field of blade momentum theory.
UAVs as followed next. All of these methods have their own ad- Zhang et al. [14] use Ansys Fluent software to analyze the use
vantages and disadvantages. For the first time in 2008, Kharchenko of blade performance in the forward current and in the oppo-
et al. [6] built a Hunter twin-engine UAV at the National Aviation site wind conditions (wind from the sides). The authors used a
University. In 2011, Kulik et al. [7] introduced a new geometry by similar Turner Framework (MRF) approach. The studied fan is 10
relocating two engines (Fig. 1). This geometry reduces aerodynamic inches in diameter with a maximum RPM of 7000 with a maxi-
drag and eliminates vibration in the event of engine failure, which mum Reynolds number of about 100,000 in 75 budget lengths. Due
increases the UAV’s efficiency in aerial work. This article, however, to the fact that the solution was unstable and unbearable density,
does not provide any data on design improvement. you chose the sliding mesh method and it was done from a vortex
In the late 2016, Seda [8] patented the UAV shown in Fig. 2. turbo-charged model separated by RANS standards.
This research is one of the latest works done in the field of twin- Kotti and Rajendran [15] used the Fluent software to evaluate
engine UAVs. No numbers are reported in this study. the performance of the APC propeller and compared the results
Brent et al. [9] conducted an experimental study on fans. In with available experimental data. The propeller was 10 inches in
their study, they used a wind tunnel to determine the performance diameter and 7 inches wide. The propeller geometry is modeled
of 79 plane blades. Experiments were performed in both dynamic as a semi-propeller. The authors used the MRF approach similarly
and static conditions. These experiments were conducted at dif- to that used by Turner [15] and Zhang et al. [13]. The error per-
ferent wind speeds and rotation speed ranges from 1500 to 7500 centage in the thrust coefficient remained below 5% compared to
rpm. The experiments were performed in a low-speed wind tun- the experimental measurements below the high progress ratios (J
nel at the University of Illinois (UIUC). They presented the results < 0.7).
in tabular and graphical form. A study by NASA [31,32] on duct rotors found that ducts in-
Detters et al. [10] used different blade types in performance crease thrust at higher RPMs (>4000). At relatively low RPMs,
using the same method as Brent. The performance of 27 small- there are more losses by adding a duct (higher drag inside). It was
scale propellers was tested and data were collected for thrust also found that by reducing the gap between the tip and the duct,
force, power and propeller efficiency for a specific range of ad- even at lower RPMs, an increase in thrust is observed [16].
vance ratios. What is certain is that experimental testing is not Ducts traditionally increase the propulsive force produced by
cost-effective for every problem, and useful laboratory results still propeller at high speeds [27]. According to Rafael Yuli [18], ducts
cover a limited range of different dimensions and Reynolds. for some optimal conditions may create up to 30% more thrust
In the computational fluid dynamics method, aerodynamic than free propellers. A duct-propeller system consists of two com-
forces are calculated using blade geometry and solving Navier- ponents - the first is the fan or propeller. Ducts can increase pro-
Stokes equations [11]. In this method, a pattern of flow around duction thrust [19,20] and reduce propeller tip losses [21,22]. Most
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M. Rostami and A.h. Farajollahi Aerospace Science and Technology 108 (2021) 106399
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M. Rostami and A.h. Farajollahi Aerospace Science and Technology 108 (2021) 106399
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M. Rostami and A.h. Farajollahi Aerospace Science and Technology 108 (2021) 106399
∂ ∂ ∂ ∂k
(ρ k) + ρ U j k = ρ P k − β ∗ ρωk + (μ + σk μt )
∂t ∂xj ∂xj ∂xj
(6)
Fig. 9. The propeller meshing.
∂ ∂ γω
(ρω) + ρU jω = P k − β ρω2 +
∂t ∂xj k Q
CQ = (10)
∂ ∂ω ρ n2 d 5
(μ + σk μt ) . (7)
∂xj ∂xj C P = 2π C Q (11)
In Equations (6) and (7), ω is the specific scattering value, Pk CT
is the turbulent kinetic energy due to the mean velocity gradient
η= J . (12)
CP
and β , γ , σk and σw are fixed models.
The numerical solution presented in this study was performed
The axial advanced ratio can be described as the extent to
using commercial code. The Multiple Reference Frame (MRF)
which the propeller moves axially at a full rotation of its blades.
model approach was used numerically to predict the flow around
Progress ratio is a dimensionless term used to quantify the effects
the propeller.
of forward motion and angular velocity and is defined as follows
[30]:
3. Geometry
V
j= . (8)
n∗D The propeller used in UAV is generally less than 24 inches in
diameter. Therefore, in the present study, the Slow Flyer propeller
Thrust and power coefficients are dimensionless values that are
for advanced precision composites (APC) has been designated as
related to the thrust power and production power of a propellant
a standard design [17] APC 10 ∗ 7 propeller which is one of the
at its rotational speed and diameter.
common types of propellers for UAVs has been selected in this
From the dimensional analysis, the thrust coefficient is defined
study (Fig. 5).
as follows [30]: CFD simulation has both uncertainties and numerical errors in
T the aerodynamic analysis process which should be managed and
cT = . (9) minimized. Domain size should be designed to minimize the effect
ρ n2 D 4
of flow boundary conditions. When the domain is too small, the
Where T is thrust, ρ is the free current density. flow is not fully developed and the results deviate from reality,
Also, the torque coefficient, power factor and propeller effi- however, a large domain uses more working memory and time So
ciency are defined as follows: It is essential to find the right domain size.
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M. Rostami and A.h. Farajollahi Aerospace Science and Technology 108 (2021) 106399
Table 2
Boundary conditions.
Boundary condition
(inlet) Velocity inlet
(outlet) Pressure outlet
(tank) Wall (no slip condition)
(UAV_wall) Wall (no slip condition)
(front blade) Wall (no slip condition-moving wall)
(back blade) Wall (no slip condition-moving wall)
V H deg Area
Table 2 shows the boundary conditions applied in each section.
Duct1 0.32 0.2 2.25 0.4095
Duct2 0.36 0.14 2.05 0.3233
5. Meshing
Duct3 0.37 0.12 2.39 0.2862
Duct4 0.366 0.11 1.56 0.2574
Duct5 0.29 0.1 2.87 0.1878 The quality of the computational network directly affects the
Duct6 0.38 0.12 2.39 0.3018 amount of convergence, the performance obtained from the nu-
merical analysis and the computational time to perform the anal-
ysis. In the present study, for more accurate modeling, a computa-
The domain is defined and shown in Fig. 6a. Which is divided tional gridding in the propeller area and close to the UAV has been
into a fixed domain and a rotating domain. The Rotating domain is produced in a smaller size; the dimensions of the gridding gradu-
completely enclosed by a smaller cylinder that encloses the blades, ally move towards larger cells in areas farther away from the UAV.
as shown in Fig. 6. Along the blade in the rotating area the grid size is smaller and
The geometry and dimensions of the UAV studied in this re- gradually increases as it moves towards a fixed area.
search are shown in the Fig. 7. Improving the mesh quality in the interface area increases the
As mentioned, if the proper dimensions are not used for the accuracy of the results. The grid is unstructured in both the fixed
duct, it may even reduce the performance of the UAV. Therefore, and rotating second quadrants. This choice is based on the fact that
the UAV model without duct was examined with 6 different duct unstructured quadrilateral grids have the ability to detect complex
models, in the Fig. 8, the duct parameters are introduced and its geometries with minimal user and rapid intervention.
information is entered in the Table 1. Table 3 shows the details of meshing. Grid adaptation and un-
structured grid fragmentation are easier than a structured grid.
4. Boundary conditions Here, in order to improve the grid in the contact region, the con-
tact meshing option has been used so that the meshing in this area
Several different types of boundary conditions were applied is the same in both fixed and moving areas, so that data transfer
during the CFD simulation, which are described below: from one area to another can take place properly.
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M. Rostami and A.h. Farajollahi Aerospace Science and Technology 108 (2021) 106399
Fig. 13. The pressure contour on the blades at different velocities. (For interpreta-
tion of the colors in the figure(s), the reader is referred to the web version of this
article.)
Table 3
Details of the meshing grid.
Fig. 12. Comparison of numerical with experimental.
Parameter Value
Relevance Center fine
Curvature Normal Angle 18
Fig. 9 shows the propeller meshing. In the section view, the Min Size 0.5 ∗ 10−3
quality and the small size of the grid in the interface area is shown. Max Size 0.21
To ensure accurate estimation of the near-wall flow, 7 boundary Growth Rate 1.2
Minimum Edge Length 1.288 ∗ 10−3 m
layers have been created for all levels in the grid, and approx-
imately 5 million elements have been generated for simulation
(Fig. 10). One of the main factors considered was the optimization of the
The grid independence test reduces computational time by us- computational power of the number of grid elements to obtain the
ing the best mesh. This study includes four meshing types (large, grid that achieved the best result with the least number of el-
medium, fine and very fine) with increasing meshing resolution ements. For areas where flow was expected to be complex, the
on the wall surface and the area of a propeller. Here, to improve number of mesh elements increased. Another evaluated factor was
meshing in the contact region, contact meshing option is used to orthogonal quality, which varies between 0.0 (weak grid) and 1.0
have the same grid in both fixed and moving areas so that data (fine grid) for numerical models, in which the higher the value, the
transfer from one area to another can occur properly. better the accuracy and stability of the solution. The minimum ac-
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M. Rostami and A.h. Farajollahi Aerospace Science and Technology 108 (2021) 106399
Table 4 Table 5
Comparing the numerical solution and the experimental Duct results.
solution.
back front Dragduct χ%
j TNum Texp CT(exp) CT(num) error%
duct 1 29.8 38.8 0.32 −3.02
0.19 1.58 1.61 0.13 0.12 1.74 no duct 30.4 39.2 — 0.00
0.24 1.53 1.51 0.12 0.12 −1.18 duct 2 31.4 39.2 1.80 −2.64
0.28 1.39 1.42 0.11 0.11 2.32 duct 3 33.1 39.6 1.52 3.88
0.43 1.03 1.11 0.09 0.08 4.78 duct 4 32.9 39.6 0.93 5.16
0.57 0.74 0.78 0.06 0.06 4.88 duct 5 30.8 39.5 1.87 −4.83
duct 6 33.6 39.6 1.46 5.73
6.1. Validation To investigate the effect of the duct on the efficiency, the χ%
equation is defined as follows. The higher this parameter, the bet-
In the validation, CFD simulations were performed under flow ter the duct performance (Table 5).
conditions with the specifications of Table 4 and the propeller with
a constant rotation speed of 3008 rpm. At the inlet boundary, a T back (duct ) − T back (noduct ) − Drag(duct )
χ% = ∗ 100. (14)
free flow velocity with a turbulence intensity of 0.1% is applied. T back (noduct )
Turbulence intensity is adjusted based on wind tunnel intensity
The input speed is for numerical solution 10 m/s and the rota-
measured by [29].
tional speed is 15000 RPM. As mentioned, if the UAV is not prop-
In this section, the results of the present numerical solution are
erly designed, the performance of the UAV will decrease, which
compared with selig experimental solution in UIUC [30]. Table 4 is
can be seen in duct1. It is observed that duct 6 has the highest χ%
comparing the different coefficients of the thrust coefficients and which is why This duct is used in the continuation of the design
the results of the numerical solution correspond well with the lab- process.
oratory results, at higher speeds the error increases slightly. The Table 6 compares the three types of UAVs with different en-
rotational speed of this experiment was 3008 rpm. Fig. 12 also gine positions. As can be seen, the use of two engines in the
shows the accuracy of this solution. front and back has increased the amount of thrust produced. The
back-engine UAV is less productive than the other two due to its
C T (exp) − C T (num) turbulent flow behind the propulsion blade. Also, the thrust of the
error% = ∗ 100. (13)
C T (exp) back engine in the twin-engine-duct UAV has improved by about
10% compared to the back engine UAV, which is due to the in-
Fig. 13 shows the pressure contour on the propeller at different crease in the speed of entering the propeller and the production
advance ratios. Due to this figure, the pressure on the back of the of more kinetic energy. Fig. 14 shows the flow stream lines of the
propeller is slightly more than the pressure on the front of the pro- front engine, the back engine and on the body.
peller. Just as in airplanes, which the pressure difference between Fig. 15(a) examines the thrust at different attack angles. It is
the upper and lower wings produces the lift and flight of the air- observed that the thrust produced by the front propeller is al-
craft, here the pressure difference between the back and front of most constant in different attack angles, but the back propeller
the propeller produces thrust. has about 5% difference in thrust in different attack angles due
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M. Rostami and A.h. Farajollahi Aerospace Science and Technology 108 (2021) 106399
7. Conclusion
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M. Rostami and A.h. Farajollahi Aerospace Science and Technology 108 (2021) 106399
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