Wärtsilä JOVYSTAR HP 200-800kVA: Operating Manual

Operating manual
Wärtsilä JOVYSTAR HP
200-800kVA
BAX 4640 E
Index Date Name Status
0 07.02.2012 D. Busboom First edition
1 17.02.2012 D. Busboom 12/084
2 23.02.2012 D. Busboom 12/097
3 15.05.2012 D. Busboom 12/243
4 20.11.2012 D. Busboom 12/551
5 20.04.2015 Chr. Fechteler 15/215
6 26.06.2017 D. Busboom 17/196
7
8
9
10
Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E -2-

General notes
Thank you for choosing the Uninterruptible Power Supply (UPS) of the JOVYATLAS JOVYSTAR E-series.
It represents a reliable protection for the attached loads.
Read this instruction carefully

This operating manual includes safety requirements, instructions for installation, as well as working instructions, to assist
you to get the maximum performance out of the UPS.
Keep this instruction on a safe place

It contains important rules for safe operation of this UPS and information for contacting the manufacturer service, in case
of any questions and problems regarding the UPS.
Keeping or recycling of the packing material

The packing material the UPS was projected with great attention in order to protect the UPS from damages during the
transportation. This material is also useful in case of returning the UPS to the manufacturer.
Damages during the transportation are not covered by the manufacturer guarantee.
Obligation to briefing
This operating instruction must be read carefully by all persons working on the UPS prior to installation and initial start-
up. It must also be read by all persons operating the UPS. This operating instruction is a composite part of the UPS. The
operator of this device is obliged to communicate these instructions to all personnel transporting, installing, operating or
maintaining the UPS.
Validity of this document

This operating instruction comprises the current technical specification of the UPS at the time of publication. The con-
tents is informational only and do not constitute a subject of contract.
Wärtsilä JOVYATLAS EUROATLAS GmbH reserves the right to make modifications with respect to contents and tech-
nical data in these operating instructions without prior notification. Wärtsilä JOVYATLAS EUROATLAS is not committed
to continuously update this document and therefore cannot be held liable for any inaccuracies or inapplicable information
in this operation instruction.
Limited guarantee
Our goods and services are subject to the general delivery terms for products of the electrical industry and our general
sales conditions. We reserve the right to change the contents of information with respect to technical data, operation,
weights and dimensions. Claims regarding the delivery of the products should be issued within one week after reception
along with the packing slip. Later claims will not be accepted.
Wärtsilä JOVYATLAS EUROATLAS GmbH will rescind all obligations such as warranty agreements, service contracts
etc. entered into by Wärtsilä JOVYATLAS EUROATLAS GmbH or its representatives without notice in the event of
maintenance and repairs being carried out with anything other than original spare parts.
Use of this document

This operating manual for the UPS is structured, that all necessary work for starting up, maintaining, repairing and oper-
ating the UPS can be performed by qualified personnel.
Copyright
No part of this operating manual may be reproduced or transmitted by any mechanical or electronic means without the
express prior written permission of WÄRTSILÄ JOVYATLAS EUROATLAS GmbH.
 Copyright Wärtsilä JOVYATLAS EUROATLAS GmbH 2015. All rights reserved.

Table of contents
1 Technical Data 6
1.1 Autonomy Times, Dimensions And Weights 8
2 General Notes 9
2.1 Introduction 9
2.2 Why Using A UPS? 9
3 System description 11
3.1 Rectifier 12
3.2 Inverter 12
3.3 Battery and Battery Charger 12
3.4 Static Bypass 12
3.5 Manual Bypass 12
3.6 Front Panel 12
3.7 Operating status 13
3.7.1 Normal operation 13
3.7.2 Load supplied by bypass due to inverter fault 13
3.7.3 Rectifier failure or mains failure 13
3.7.4 Internal Manual bypass 14
4 Installation 15
4.1 Reception of the UPS 15

4.2 Transport 15
4.3 Setting up 16
4.3.1 Dimensions Wärtsilä JOVYSTAR HP 200-300 kVA 17
4.3.2 Dimensions Wärtsilä JOVYSTAR HP 400 kVA 19
4.3.3 Dimensions Wärtsilä JOVYSTAR HP 500-600 kVA 21
4.3.4 Dimensions Wärtsilä JOVYSTAR HP 800 kVA 23
4.4 Electrical Connections 26
4.4.1 Terminal Board 27
4.4.2 Internal Connections between both switch cabinets: 30
4.4.3 Battery connection 31
5 Operation 32
5.1 Setting Up 32
5.1.1 Start-up troubleshooting 32
5.2 Shut down procedure 33
5.3 Starting the Parallel Redundant System 33
5.4 Switch Off the Parallel Redundant System 33
5.5 Manual bypass procedure 33
5.5.1 Start-up from manual bypass (Single UPS) 34
5.5.2 Initiation of the Manual Bypass in Parallel Redundant Operation 35
5.5.3 Switch Off the Manual Bypass in Parallel Redundant Operation 35
5.6 Front Panel 35
5.6.1 Mimic description 35
5.7 Menu structure 37
5.7.1 Measures 37
5.7.2 Alarms 39
5.7.3 Special 40
5.7.4 Info 43
6 Options 46
6.1 Parallel redundant system 46

6.1.1 Additional hardware 46
6.1.2 System layouts 46
6.2 Battery symmetry monitoring 46
6.3 Relay PCB 47
6.4 SNMP-Adaptor 47
6.5 Shut-down software 48

6.6 Temperature compensation 48
6.7 MODBUS-Adapter 48
6.8 Manual Bypass for JST HP 400-800 kVA 48
7 Maintenance 49
7.1 Visual checks 49

7.2 Functional test 49
7.3 Inspection of battery 50
7.3.1 Information about battery operation 50
7.3.2 Battery operating instructions 51
8 Status messages and alarms 51
8.1 Measures in case of problems 57
9 Customer service 58
10 Appendix 58

1 Technical Data
Wärtsilä JOVYSTAR HP
Online UPS-Type 200 kVA 250 kVA 300 kVA
Output
Output apparent power (cos φ = 0,9) 200 kVA 250 kVA 300 kVA
Output active power (cos φ = 1) 180 kW 225 kW 270 kW
Rated output voltage 3 x 380/220 V 3 x 400/230 V 3 x 415/240 V
- Tolerance static, symmetric load ±1 %
- Tolerance static, asymmetric load ±2 %
- Tolerance dynamic load (20 % → 100 % → 20 %) ±5 %
- Correction time after load step < 20 ms
Rated output frequency 50/60 Hz
- Tolerance at free running quartz oscillator ±0,001 Hz
- Tolerance at inverter-synchronization with mains ±2 Hz
Rated output current (cos φ = 0,9) 290 A 362 A 435 A
Rated output current (cos φ = 1,0) 261 A 325 A 391 A
THDU (according to IEC EN 62040-3)
- Linear load <1%
- Non linear load <5%
Input
Input voltage 3 x 400/230 V +15 % -20 %
Input frequency 50/60 Hz ±5 Hz
Input current (at 100 % load, without battery charging) 273 A 341 A 410 A
Input current (at 100 % load, max. battery current) 303 A 383 A 450 A
Input power factor (at 100 % load) > 0,99
Input current THD (at 100 % load) <3%
Battery
Number of battery cells 300
Compensation charging voltage 680 V (2,27 V/Z)
Cut-off voltage 496 V (1,65 V/Z)
Max. battery charging current (at 100 % load) 30 A 40 A
Max. battery charging current with activated DCM
100 A
(Dynamic charging mode, only at partial load)
Battery charging characteristic IU (DIN 41773)
Overload capability/Output short circuit characteristic
>100 % to 125 % to 10 min
> 125 % to 150 % to 1 min
Overload capability inverter
> 150 % to 199 % to 10 s
= 200 % for 100 ms
150 % continuously
Overload capability static bypass
1000 % to 1 cycle
Short circuit characteristic (Bypass is available) Immediate transfer to the bypass
Short circuit characteristic (Bypass is not available)
1. Current limitation to 200 % for 100 ms 462 A 580 A 694 A
2. Current limitation to 125 % for another 5 s 289 A 363 A 434 A
Design/Conformity
Dimensions (W x H x D) 1220 x 1905 x 895 mm
Weight (without battery) 970 kg 1090 kg 1170 kg
Paint RAL 5026 / RAL 9006
Noise level < 62 dB
EMV-class according to IEC EN 62040-2 C3
Class of protection according to IEC EN 62040-3 VFI SS 111
International protection IP 20
Other data
Efficiency normal mode (at 100 % load) > 95 %
Efficiency battery mode (at 100 % load) > 96 %
Efficiency eco-mode (Offline-mode) > 98 %
Max. crest factor without power reduction 3:1
Heat dissipation
11,0 kW 13,7 kW 16,5 kW
(at 100 % load and rated input voltage)
Requirements to the installation position
Max. installation altitude without power reduction < 1000 m
Power reduction for installation altitude according to
1 % every 100 m above 1000 m up to 5000 m
IEC EN 62040-3
Required air cooling volume 3500 m³/h 4100 m³/h 4500 m³/h
UPS operating ambient temperature 0 to +40 °C
UPS storage temperature -10 to +70 °C
Battery ambient temperature 0 to +25 °C
(recommended battery ambient temperature, see also +20 °C
battery operating instruction)
Battery storage temperature 0 to +25 °C
Relative humidity (non condensing) < 95 %
Wärtsilä JOVYSTAR HP E

Online UPS-Type 400 kVA 500 kVA 600 kVA 800 kVA
Output
Output apparent power (cos φ = 0,9) 400 kVA 500 kVA 600 kVA 800 kVA
Output active power (cos φ = 1) 360 kW 450 kW 540 kW 720 kW
Rated output voltage 3 x 380/220 V 3 x 400/230 V 3 x 415/240 V
- Tolerance static, symmetric load ±1 %
- Tolerance static, asymmetric load ±2 %
- Tolerance dynamic load (20 % → 100 % → 20 %) ±5 %
- Correction time after load step < 20 ms
Rated output frequency 50/60 Hz
- Tolerance at free running quartz oscillator ±0,001 Hz
- Tolerance at inverter-synchronization with mains ±2 Hz
Rated output current (cos φ = 0,9) 580 A 724 A 870 A 1060 A
Rated output current (cos φ = 1,0) 522 A 651 A 783 A 954 A
THDU (according to IEC EN 62040-3)
- Linear load <1%
- Non linear load <5%
Input
Input voltage 3 x 400/230 V +15 % -20 %
Input frequency 50/60 Hz ±5 Hz
Input current (at 100 % load, without battery charging) 550 A 687 A 824 A 1099 A
Input current (at 100 % load, max. battery current) 610 A 767 A 904 A 1220A
Input power factor (at 100 % load) > 0,99
Input current THD (at 100 % load) <3%
Battery
Number of battery cells 300
Compensation charging voltage 680 V (2,27 V/Z)
Cut-off voltage 496 V (1,65 V/Z)
Max. battery charging current (at 100 % load) 60 A 80 A 120 A
Max. battery charging current with activated DCM
100 A 200 A
(Dynamic charging mode, only at partial load)
Battery charging characteristic IU (DIN 41773)
Overload capability/Output short circuit characteristic
>100 % to 125 % for 10 min
Overload capability inverter > 125 % to 150 % for 1 min
= 150 % for 10 s
150 % continuously
Overload capability static bypass
1000 % for 1 cycle
Short circuit characteristic (Bypass is available) Immediate transfer to the bypass
Short circuit characteristic (Bypass is not available)
1. Current limitation to 150 % for 150 ms 695 A 870 A 1044 A 1390 A
2. Current limitation to 125 % for another 5 s 579 A 725 A 870 A 1158 A
Design/Conformity
Dimensions (W x H x D) 1990 x 1920 x 990 mm 2440 x 2020 x 990 mm 3640 x 1920 x 990 mm
Weight (without battery) 1820 kg 2220 kg 2400 kg 3600 kg
Paint RAL 5026 / RAL 9006
Noise level < 60 dB
EMV-class according to IEC EN 62040-2 C3
Class of protection according to IEC EN 62040-3 VFI SS 111
International protection IP 20
Other data
Efficiency normal mode (at 100 % load) > 94,5 %
Efficiency battery mode (at 100 % load) > 96 %
Efficiency eco-mode (offline-mode) > 98 %
Max. crest factor without power reduction 3:1
Heat dissipation
22,0 kW 27,5 kW 33,0 kW 43,3 kW
(at 100 % load and rated input voltage)
Requirements to the installation position
Max. installation altitude without power reduction < 1000 m
Power reduction for installation altitude according to
1 % every 100 m above 1000 m up to 5000 m
IEC EN 62040-3
Required air cooling volume 3500 m³/h 4000 m³/h 4500 m³/h 7000 m³/h
UPS operating ambient temperature 0 to +40 °C
UPS storage temperature -10 to +70 °C
Battery ambient temperature 0 to +25 °C
(recommended battery ambient temperature, see also +20 °C
battery operating instruction)
Battery storage temperature 0 to +25 °C
Relative humidity (non condensing) < 95 %

1.1 Autonomy Times, Dimensions And Weights
NOTE:
i Up to five charging/discharging cycles are necessary for obtaining the specified autonomy times. After-
wards the battery is well formatted and its maximum capacity is available.
200kVA
Autonomy times [min] 6 13 20 27 40 60
50 x 100 x 100 x 100 x 150 x 200 x
Battery type JL205580 JL205560 JL205580 JL205600 JL205600 JL205600
Type of battery cabinet 1 x B14 2 x B14 2 x B14 2 x B14 3 x B14 4 x B14
Total weight of battery cabinet [kg] Ca. 1770 Ca. 2740 Ca. 3530 Ca. 4030 Ca. 6040 Ca. 8050
250kVA
Autonomy times [min] 6 14 25 50 70
100 x 150 x 200 x 250 x
Battery type 50 x JL205600
JL205580 JL205580 JL205600 JL205600
Type of battery cabinet 1 x B14 2 x B14 3 x B14 4 x B14 5 x B14
Total weight of battery cabinet [kg] Ca. 2020 Ca. 3530 Ca. 5290 Ca. 8050 Ca. 10060
300kVA
Autonomy times [min] 6 11 15 27 40 55
100 x 100 x 100 x 150 x 200 x 250 x
Battery type JL205570 JL205580 JL205600 JL205600 JL205600 JL205600
Type of battery cabinet 2 x B14 2 x B14 2 x B14 3 x B14 4 x B14 5 x B14
Total weight of battery cabinet [kg] Ca. 2900 Ca. 3530 Ca. 4030 Ca. 6040 Ca. 8050 Ca. 10060
400kVA
Autonomy times [min] 5 12 20
Battery type 150 x JL205560 150 x JL205570 200 x JL205580
Type of battery cabinet 3 x B14 3 x B14 4 x B14
Total weight of battery cabinet [kg] Ca. 4200 Ca. 4440 Ca. 7140
500kVA
Autonomy times [min] 6 10 15
Battery type 150 x JL205580 150 x JL205590 200 x JL205580
Type of battery cabinet 3 x B14 3 x B14 4 x B14
Total weight of battery cabinet [kg] Ca. 5380 Ca. 5710 Ca. 7140
600kVA
Autonomy times [min] 5 10
Battery type 150 x JL205580 200 x JL205580
Type of battery cabinet 3 x B14 4 x B14
Total weight of battery cabinet [kg] Ca. 5380 Ca. 7140
800kVA
Autonomy times [min] 5 10
Battery type 200 x JL205580 250 x JL205580
Type of battery cabinet 4 x B14 5 x B14
Total weight of battery cabinet [kg] Ca. 7140 Ca. 8925
All data refer to standard-battery (lifetime 10-12 years)

2 General Notes
It is mandatory to fulfil al works and safety requirements according to rules and instructions described herein for protect-
ing the personnel working at the UPS as well as maintaining optimal duty-cycles of the UPS. All personnel installing/de-
installing, starting up, and maintaining the unit must be familiar with and observe these safety regulations. Only qualified
personnel may carry out the described work with suitable and intact tools, equipment, test equipment and materials.
Important instructions are highlighted by "CAUTION:", "ATTENTION:", "NOTE:" and indented text.
CAUTION:
This symbol identifies all working and operational procedures requiring absolute compliance to avoid any
danger to personnel.
ATTENTION:
This symbol identifies all working and operational procedures requiring absolute compliance to prevent
any damage to the UPS or some of its components.
NOTE:
i This symbol identifies technical requirements and additional information requiring the operator's atten-
tion.
2.1 Introduction
Congratulations for chosen a UPS out of the JOVYSTAR E series! This type of static UPS incorporates the latest state of
technology in power electronics and digital signal processing. The UPS offers the optimal solution for problems in power
supply of computer-systems. UPS of this series are capable to communicate with different computer operating systems
through a standardized RS232-interface. The necessary software as well as additional hardware like SNMP-adapter or
MODBUS-adapter for remote control of the UPS is available as an option.
JOVYSTAR E UPS are real online systems (UPS-classification VFI SS 111 acc. IEC 62040-3), which prevents the at-
tached loads from mains disturbances like spikes, blackouts and voltage variations. The products are screened by an
effective quality management system.
Therefore the JOVYSTAR E offers a perfect solution for various power supply problems; the reliability of the product is
our major goal since over 60 years of experience in secured power supply and techniques.
The scope of this manual is to describe the UPS and to guide the installer and the user through the correct installation.
The installer and the user will have to read this manual with care and attention and correctly carry-out the instructions
provided, especially those relevant to security according to the local standards and regulations.
NOTE:
i The manufacturer declines all responsibility for damages to people or equipment deriving from non-
fulfilment of the instructions mentioned in this manual.
2.2 Why Using A UPS?

The reliable power supply is one of the major issues when installing computer-based process controlling systems. The
main reasons of all disturbances are:
- Spikes, produced by switching devices in the mains distribution

- High frequency superposition caused by welding machines, fluorescence radiation, copy machines and other,
- Voltage variations, due to load variations of big inductive consumers, such as lifts, transformers, machines
and others,
- Voltage breakdown, due to disturbances in the mains,
- Frequency variations, caused by using separate power supply units.
The range of disturbances for the attached loads begins with data errors or storing-loss and extends to hardware failure
or even production blackouts. Therefore the quality of power supply is an important factor for the reliability of electronic
data processing equipment or any other sensitive loads.

The best solution for a secure and safe power supply of critical loads is the use of an Uninterruptible Power Supply
(UPS). The UPS:
- Generates a constant voltage supply and frequency,

- Filters, respective suppresses mains disturbances down to a negligible value,
- Guarantees an uninterruptible power supply of the attached loads during a mains
failure for a specified period.
The UPS of the series JOVYSTAR E is a system, is being connected between the mains and the load. It always guaran-
tees a secure power supply to the load over a specified period of time. In comparison to conventional power sources
(mains, motor aggregates, generators*)) the main advantages of the JOVYSTAR E series are as follows:
- Optimal quality of the output voltage,

- Prevention from spikes, superposition, transient over-voltages etc.,
- Prevention from voltage variations and mains failures,
- Prevention from frequency variations,
- Low noise,
- Small, compact design,
- Remote control facility by SNMP-Adapter or MODBUS-Adapter (option)
*) NOTE:
i The operation of a UPS system or other electronic consumers at a generator assumes that the planner
was informed of whether an interworking of the generator with the power electronics is without problems
possible before the installation of the entire system.
Some generators are so laid out that an operation with power electronic consumers is not possible be-
cause of the additional load with harmonics, power factor and commutation notches. In some cases can it
to troubles as tension imbalance, tendency towards oscillations and to the shut-off of the generator come.
Here it can help, to consult the generator manufacturer and to change the regulator of the generator where
appropriate or to make from the first so-called damping windings into the generator.
Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 10 -

3 System description
UPS of this series are true on-line, double conversion UPS (classification-code VFI-SS-111); the inverter supplies the
load under normal operating conditions, whether mains is available or not (according to the battery autonomy time).
ATTENTION:
The UPS output is energized even during mains failure, therefore in compliance with the prescriptions of
EN 62040, the installer must label the outlets, plugs or lines supplied by the UPS, making the user aware
of this fact.
This true online concept guarantees great advantage to the user, as it supplies clean, continuously regulated power and
guarantees a stabilized voltage. Thanks to the double conversion principle, the load will be protected from micro-
interruptions due to excessive mains variation. It prevents damage to the critical load.
Block diagram
Legend of the block diagram:
Input UPS Input terminals (1L1, 1L2, 1L3, PE.)

Input Bypass Bypass input terminals (2L1, 2L2, 2L3, 2N, PE.)
RCB Rectifier Circuit Breaker
SBCB Static Bypass Circuit Breaker
MBCB Manual Bypass Circuit Breaker; only available at 200-300 kVA as standard
equipment, available at 400-800 kVA as option)
BCB Battery Circuit Breaker
OCB Output Circuit Breaker
UPS Output Output terminals (3L1, 3L2, 3L3, 3N, PE.)
Rectifier The IGBT rectifier converts the input AC-voltage into a regulated DC-voltage supply-
ing the inverter and charging the batteries.
Inverter The inverter converts the DC-voltage delivered by the rectifier or by the battery into
an AC-voltage, regulated by Pulse-Width-Modulation. The output of the inverter is
short circuit proof by electronic short-circuit-protection.
Static Switch The static bypass consists of a thyristor-switch. It switches the mains over to the UPS
output. During normal operation the inverter output is switched to the UPS output
while the bypass is blocked. During overload at the UPS output or an inverter failure
the attached loads will be supplied immediately by the bypass.
Manual Bypass The manual bypass feeds the load in case of maintenance or disturbances of the
UPS. The manual bypass is to be used only by qualified personnel under considera-
tion of the described instructions in this manual!

ATTENTION:
A handling error of the internal or (if applicable) any external manual bypass could lead to a total
blackout at the output of the UPS!
3.1 Rectifier
It converts the three phase voltage of the AC mains into continuous DC voltage. It uses a three phase fully-controlled
IGBT bridge with a low harmonic absorption. The control electronics uses a 32 bit uP of latest generation that allows to
reduce the distortion of the current absorbed by mains (THDi) to less than 5%. This ensures that the rectifier does not
distort the supply mains, with regard to the other loads; it also avoids unlikely overheating of the cables due to the har-
monics circulation.
The rectifier is so sized as to supply the inverter at full load and the battery at the maximum charging current.
3.2 Inverter
It converts the direct voltage coming from the rectifier or from the DC battery into alternating AC voltage stabilized in
amplitude and frequency. The inverter uses IGBT technology with a high changeover frequency of approximately 10
KHz. The control electronics uses a 32 Bit uP of latest generation that, thanks to its Processing capability, generates an
excellent output sine-wave.
Moreover, the fully digitized control of the output sine-wave allows to achieve high performances, among which a very
low voltage distortion even in presence of loads with high crest factor currents.
3.3 Battery and Battery Charger
The battery is installed outside the UPS. It is generally housed in an external battery cabinet. The battery charger logic is
completely integrated in the rectifier’s control electronics. The battery is charged, according to the DIN 41773 Standard,
every time it has been partially or completely discharged. When its full capacity is restored, it is kept floating so as to
compensate for any autodischarge.
3.4 Static Bypass
It serves to transfer the load between INVERTER and MAINS, and vice-versa, without interruption, and uses SCR’s as
power commutation elements.
3.5 Manual Bypass
It provides a solution of bypassing the UPS by itself, supplying the load directly by the mains in case of maintenance or
serious failure.
ATTENTION:
The sequence of switching to bypass must be carried out with respect to the procedure indicated on the
UPS and in the chapter “Operating the UPS”. The manufacturer cannot accept responsibility for damages
arising from incorrect operation.
3.6 Front Panel
The front panel of the UPS, consists of a double row alphanumeric display including 5 function keys, allows the complete
monitoring of the UPS status. A mimic diagram helps to understand the operating status of the UPS. For more infor-
mation see the chapter “Operation”.

3.7 Operating status
The following paragraphs show all the possible operating status of the UPS.
3.7.1 Normal operation
The inverter is supplied by the rectifier, which also charges the battery. The load is supplied by the inverter output direct-
ly, via the inverter static switch SSI. The load is in the best conditions in terms of supply Protection.
3.7.2 Load supplied by bypass due to inverter fault
In case of inverter fault, the load is transferred to bypass, emergency line, through the static bypass switch SSB; the
transfer is carried out without interruption.
3.7.3 Rectifier failure or mains failure
The inverter is supplied by the battery for the stated autonomy time; the load, through the inverter static switch SSI, is
supplied directly by the inverter output.

3.7.4 Internal Manual bypass
The load is supplied by the input mains through the manual bypass. The operator can work in safety on the UPS to carry
out maintenance or repairing operations.

4 Installation
4.1 Reception of the UPS
After reception of the UPS, unpack immediately and carry-out an accurate visual check for any transport-damages.
IMPORTANT:
i In case of objections relating to damage incurred during transport these must be immediately notified to
the transportation company after reception of the product.
When the UPS is not installed immediately it must be stored carefully in vertical position, as indicated on
the packing and conserved in a dry and sheltered room in its box so that it is protected from dust.
4.2 Transport
Before positioning the UPS, in order to avoid risks of turnover, it is recommended to move the system only while mount-
ed on the wood pallet. Before the positioning in the final location, remove the pallet from the UPS. The UPS can be lifted
and handled using a pallet truck or a forklift.
ACHTUNG:
Paying attention to the center of gravity of the UPS! The brackets must be long sufficient and far enough
from each other stand.

4.3 Setting up
The UPS must be installed in a clean and dry room, preferably not dusty. The user must ensure a proper air conditioning
for cooling the equipment. If the UPS contains the batteries internally the air exchange with the external ambient must
comply with EN 62040, annex N.
Pay attention, that through the weight of the UPS and the batteries the maximum floor loading will not exeeded. You find
informations to the weights and the measurements in the technical data. In addition the site must fulfil the following re-
quests:
- The UPS may be installed only in dry rooms.
- None caustic or acid steam may escape.
- The device supply air temperature may be maximally 40°C.
- Whem batteries are supplied to this UPS installation, the air exchange for these batteries with the external sur-
roundings must according to EN 62040 appendix N.
- The vent holes at the device must not be covered by construction measures or other factors.
- The device is to be protected against direct solar radiation and action of other heat springs.
- The wall- and ceiling-distances as well as the recommended air flow volume (see also technical data) are com-
plying for an optimum cooling of the UPS. An overheating of the system is thus avoided.

4.3.1 Dimensions Wärtsilä JOVYSTAR HP E 200-300 kVA

4.3.2 Dimensions Wärtsilä JOVYSTAR HP E 400 kVA

4.3.3 Dimensions Wärtsilä JOVYSTAR HP E 500-600 kVA

4.3.4 Dimensions Wärtsilä JOVYSTAR HP E 800 kVA

4.4 Electrical Connections
ATTENTION:
Even with switched off mains there is a dangerous high battery voltage inside the UPS. All installations
and connections may only be carried out by qualified technicians. The technician must familiarize himself
with the special features of this UPS by carefully reading and understanding this manual.
Please observe the special notices for connections of a parallel-system.
The work for electrical connection is a part of an electrician who installs the whole electric installation. It is not part of the
UPS manufacturer. For this reason, the following recommendations are only an indication, as the UPS manufacturer is
not responsible for the electrical installation.
In any case we recommend carrying out the installation and the electrical connections to the UPS in accordance to the
local rules and standards.
During the electrical installation make sure a right phase rotation at the three-phase input terminals of the UPS.
In case of strong electromagnetic fields emission it is recommended to use a shielded cable between UPS and the load.
In accordance to EN 62040-1 a mains-feed-back protection has to be provided for the UPS, preventing a current flow
from the output of the UPS back into mains at a single fault of the system. Therefore both the lines for the main input and
the bypass lines have to be fed via a contactor, which opens in case of a mains blackout.
For improving the quality of connection of the UPS flexible cables are recommended. A cable clamp must be provided by
the end-user directly at the structure of the frame or right below the UPS cabinet.
The wire diameters given in the below table refer to a distance of 20m between load and UPS. These values are recom-
mendations only. They have to be recalculated particularly considering the actual environment conditions!
At larger distances the permissible voltage drop, the environmental temperature and the cable grounding have to be
dimensioned according to VDE or local rules. Local rules for the protection ground-wires have to be considered.
The suitable diameters of cables and the sizes of the fuses are to be designed with regard to the environmental tempera-
ture, the cable grouping and length of cables according to the local rules and according to VDE.
The terminals are positioned at the lower part of the UPS and they can be accessed by opening the front door.
ATTENTION:
The input lines to the UPS must be fuse protected. The use of residual current switches in the line sup-
plying the UPS is not recommended. The leakage current due to the RFI filters is rather high and it can
cause spurious tripping of the protection device.
If any residual-current-switch has to be used, it is recommended the use of a device with short-time de-
lay for differential currents higher than 300mA.
The following table represents a summary about the current carrying capacity acc. DIN VDE- and EN-rules at an envi-
ronmental temperature of 30°C. The necessary diameters of cable and the sizes of the fuses are to be designed with
regard to the environmental temperature, the cable grouping and length of cables according to the local rules and ac-
cording to VDE.
NOTE:
i
The suitable cable cross-sections and sizes of the fuses must be determined considering the ambient
temperature, the cable grouping and the cable lengths according to the local rules and the local regula-
tions of the electrician or planner. Since the manufacturer of the installation does not know the local
factors, a liability of the manufacturer is impossible concerning the electrical installation.
The given values of cable diameters do not reflect the required diameters of the protective earth cable! They
have to be calculated in accordance to VDE 0100 part 540 or an applicable local rule.
UPS size 200kVA 250kVA 300kVA

Rectifier 3 x 315 3 x 400 3 x 500
Input fuses [AgL]
Bypass 3 x 315 3 x 400 3 x 500
Rectifier 3 x 185 3 x 240 3 x 2 x 150
Input cables (mm²)
Bypass 4 x 185 4 x 240 4 x 2 x 150
Output cables (mm²) 4 x 185 4 x 240 4 x 240
Battery cables (mm²) 2 x 240 2 x 240 2 x 2 x 185
External battery cabinet, circuit breaker / fuses [AgL]* 2 x 400 2 x 400 2 x 500
* applicable for DC-applications

UPS size 400kVA 500kVA 600kVA 800kVA
Rectifier 3x 630AgL 3x 800AgL 3x 1000AgL 3x 1250AgL
Input fuses
Bypass 3x 800AgL 3x 1000AgL 3x 1250AgL 3x 1600AgL
Rectifier (1L1-1L2-1L3) 2x3x150mm² 3x3x150mm² 4x3x150mm² 3x3x240mm²
Input cables
Bypass (2L1-2L2-2L3-2N) 2x4x185mm² 3x4x185mm² 4x4x185mm² 3x4x240mm²
Output cables (3L1-3L2-3L3-3N) 2x4x185mm² 3x4x185mm² 4x4x185mm² 3x4x240mm²
Set value for circuit-breakers( for 3 battery strings) 3x250A 3x315A 3x355A -
Battery cables (±B1…±B3) ( for 3 battery strings) 3x2x95mm² 3x2x120mm² 3x2x150mm² -
Set value for circuit-breakers( for 4 battery strings) 4x200A 4x250A 4x315A 4x355A
Battery cables (±B1…±B4) ( for 4 battery strings) 4x2x70mm² 4x2x95mm² 4x2x120mm² 4x2x150mm²
Set value for circuit-breakers( for 5 battery strings) - - - 5x315A
Battery cables (±B1…±B5) ( for 5 battery strings) - - - 5x2x20mm²
ATTENTION:
For ensuring the selectivity all fuses should have the utilization category “gL”. When using higher fuse
ratings or circuit breakers a selectivity calculation must be carried out according to the local require-
ments. For battery fuses a suitable breaking capability must be ensured.
4.4.1 Terminal Board
WARNING:
The UPS requires the neutral of the bypass input only (2N). When using the neutral of the main input too,
both neutrals have to be connected together.
Terminal board 200-300 kVA:
1-L1 1-L2 1-L3

300 (200 kVA) / 195 (250-300 kVA)
(R) (S) (T)
3-L1 3-L2 3-L3 3-N 2-L1 2-L2 2-L3 2-N +B -B

(R) (S) (T) (N) (R) (S) (T) (N)
214

Terminal board 400 kVA:

Terminal board 500-800 kVA:

4.4.2 Internal Connections between both switch cabinets:

4.4.3 Battery connection
IMPORTANT:
i Prior to connecting to any external battery the standard EN62040, par. 4.5 must be observed. For ensur-
ing the maximum lifetime for the battery, according to the statements of the battery manufacturer, the
operating temperature of the battery must be held between 20°C and 25°C. Otherwise the lifetime will be
reduced drastically, even in the case that the battery can work at temperatures of up to 40°C. For pre-
venting of forming explosive gases of hydrogen/oxygen mixtures a suitable air-ventilation has to be in-
stalled according to EN62040, Annex N).
It is recommended install the battery, only if the UPS will be able to recharge it. Consider that a battery which is not being
charged within 2-3 months can be irreversibly damaged.
IMPORTANT:
i A battery must be maintained periodically. Observe the instruction manual of the battery manufacturer. It
will be found in the annex of this manual.
WARNING:
After switching off the UPS, please open the battery circuit breakers and, if present, the fuses for the
battery symmetry monitoring resp. the charging circuit monitoring fuses. In other case, the power supply
consume a little current from the Battery. After a couple of hours, the battery will be deep discharged.
IMPORTANT:
i If the batteries are not supplied in complete battery cabinets, extra fuses or circuit breakers are to be
planned for the battery. Alternatively a BAU (Battery adapter unit) is available as an option.
Type of battery cabinet B14

Dimensions Width [mm] 1072
Height [mm] 1900
Depth [mm] 910
Weight of cabinet without batteries [kg] 260
Protection degree IP 20 according to DIN 40050
Protection class 1 according to VDE 0106 / part 1
For information about the connection of a row of battery cabinets please refer to the wiring diagram in annex.
Battery connection 200-300 kVA:
USV Ext. Battery

Ext. Batterie- Ext. Battery
Ext. Batterie-
UPS
cabinet
schrank„1“„1“ cabinet
schrank„n“
„n“
Battery connection 400-800 kVA:
See wiring diagram U88 034 00.VP3 in appendix!

5 Operation
Prior to carrying out whatever procedure described in this chapter, read carefully the instructions, in order to avoid possi-
ble damages to persons or the UPS due to wrong manoeuvre.
5.1 Setting Up
NOTE:
i The battery circuit breakers BCB may be switched only when the rectifier is running. Otherwise the rectifier
could be damaged. The BCBs are installed inside the battery cabinets.
Procedure:
Close RCB and wait until display is coming up. Follow the instructions shown on the display to close the circuit breakers
and/or isolator switches as indicated. Do not close any switches before they were not called for that through the display.
If the start-up procedure has been carried out correctly, the display will show:
No. LCD DISPLAY ACTION UPS OPERATION

1 BLANK Close RCB
2 BOOT LOADING
3 EEPROM READING
The rectifier is supplied and the DC voltage increases up to the nominal value. All
UPS START UP
4 LED’s in the front panel are lit green. The microprocessor checks all the start-up
WAIT PLEASE
conditions are ok. LED’s #1 and #3 are lit green.
RECTIFIER START UP The IGBT rectifier bridge starts to modulate and the inverter input voltage reaches
5
WAIT PLEASE the nominal value. LED #3 green light on.
INVERTER START The inverter bridge starts to modulate and the AC voltage reaches the nominal
6
WAIT PLEASE value. After a few seconds the static inverter switch closes. LED #5 green light on.
BYPASS START UP
7 Close SBCB
CLOSE SBCB
BYPASS START UP The microprocessor checks that all the bypass parameters (voltage, phase se-
8
WAIT PLEASE quence, frequency) are within the tolerance limits. LED #2 green light on.
BATTERY START UP
9 Close BCB *)
CLOSE BCB
BATTERY START UP The microprocessor checks that all the conditions for the following steps are ok.
10
WAIT PLEASE LED #4 green light on.
UPS START UP
11 Close OCB
CLOSE OCB
START UP END The microprocessor checks that all the output parameters (voltage, current, fre-
12
WAIT PLEASE quency) are within the tolerance limits. LED #7 green light on.
UPS MODEL
13 After a short time the default screen is displayed.
OUTPUT POWER
*) In this way the battery circuit-breakers are to be closed in the external battery cabinets. If in the installation a battery charging circuit symmetry supervi-
sion is built-in, the reset key S1 is to be pressed additional on everyone of the built-in monitorings (see options chapters).
5.1.1 Start-up troubleshooting
This paragraph provides the basic information if any alarms occur during the start-up procedure. In case the problem
cannot be solved contact the service department.
1. After having closed the RCB the LCD display is still blank
a. Check the input phase rotation.
b. Check the rectifier protection fuses; these are installed inside the UPS.
2. After Step #2 the UPS does not go on to Step #3 and displays the alarm A1 – Network failure
a. Make sure alarm A2 is functioning. Check the input phase rotation.
b. Check the rectifier protection fuses F1-F2-F3.
3. After Step #3 the UPS displays alarm messages
a. Open RCB and check the connections.
b. Close RCB and try to restart the UPS.
4. After Step #4 the UPS displays alarm messages
a. Check that the EPO button, if provided on the outside of the UPS, is in the release position
b. Open RCB and control the connections.
c. Close RCB and try restarting the UPS.
5. After Step #5 the display does not go to Step #6 and displays the alarm A15 – BYP NOT AVLB
a. Check the protection fuses of the Bypass static switch; they are installed inside the UPS.

b. Control the phase rotation voltage.
c. Check that the voltage and frequency are within the tolerance limits.
6. After Step #7 the display does not go on to Step #8 and the alarm A7 – BCB OPEN is displayed.
a. Check the battery fuses.
b. Control the inter-connection between the auxiliary contact of the battery switch (in the external cabinet)
and the clamps Bac1-Bac2 of the UPS.
WARNING:
Please contact our Service department after a failure. WÄRTSILÄ JOVYATLAS EUROATLAS does not
take over any liability for late error reports.
5.2 Shut down procedure
Nr. ACTION LCD DISPLAY UPS OPERATION

1 Open OCB A30 GENERAL ALARM The supply to the load is interrupted. LED #7 lit orange
2 Open BCB A30 GENERAL ALARM The battery is disconnected from the rectifier. LED #4 flashing red light.
3 Open SBCB A30 GENERAL ALARM The bypass line is disconnected. LED #2 off.
4 Open RCB A30 GENERAL ALARM Booster and Inverter are switched off.
5 BLANK End of shut down procedure.
CAUTION:
Even at switched off input mains, a dangerous high voltage is still present inside the UPS!
5.3 Starting the Parallel Redundant System

At commissioning of UPS units in parallel-redundant operation the SLAVE-UPS(s) have to be started first exactly in the
same manner it is described for a single unit. The last UPS to be started is the master-UPS.
5.4 Switch Off the Parallel Redundant System
All instructions also apply for parallel-redundant operation.
5.5 Manual bypass procedure
ATTENTION:
Switching the MBCB in a wrong sequence could lead to a blackout for the loads. The use of the manual
bypass is only designated for qualified personnel. Please consult our service department or your dealer
before using the manual bypass!
We strongly point out that the load is not supplied with a secure power-supply when using either the
internal or an external bypass. A mains blackout could lead to an interruption of the power-supply to the
load.
The UPS has to operate synchronously to the mains if you want to activate the manual bypass. This is guaranteed if the
status S5 is active!
Nr. ACTION LCD DISPLAY UPS OPERATION

Move the bypass The load is transferred to the bypass line. LED #5 off, LED #6 lit
1 A30 GENERAL ALARM
selector SW to BYPASS orange.
The inverter is switched off. The load is supplied by the input mains
2 Close MBCB A30 GENERAL ALARM through the manual bypass switch. The static bypass switch is still
closed. Led #8 lit orange.
The battery is disconnected from the DC bus bar. Led #4 red flash-
3 Open BCB A30 GENERAL ALARM
ing.
4 Open RCB A30 GENERAL ALARM The supply input is opened; the rectifier shuts down. LED #1 off.
5 Open OCB A30 GENERAL ALARM The load remains fed by the manual bypass switch. LED #8 off.
6 Open SBCB A30 GENERAL ALARM The bypass line is disconnected. The display goes out.

The load is supplied directly by the mains through the manual bypass
7 BLANK
switch. The UPS is isolated.
CAUTION:
NOTE:
i The load is powered now by the mains. Any blackout in the mains will lead to a blackout for the loads.
5.5.1 Start-up from manual bypass (Single UPS)
Before the start-up from manual by-pass (after maintenance or repairing) check that the “NORMAL-BYPASS” switch is in
BYPASS position.
Nr. LCD DISPLAY ACTION UPS OPERATION

1 BLANK Close RCB
“BOOT” phase where the UPS firmware can be updated following the
2 BOOT LOADING
appropriate procedure. All the LED’s on the front panel are on.
Reading of the configuration parameters stored in the EEPROM.
3 EEPROM READING
All the LED’s on the front panel are off.
The rectifier is supplied and the DC voltage reaches the nominal value.
All the LED’s on the front panel are on.
UPS START UP
2 The microprocessor checks that all the start-up conditions are good for
WAIT PLEASE
restart.
Led #1 lit green. Led #8 lit orange.
RECTIFIER START UP The IGBT rectifier bridge starts to modulate; VDC voltage reaches the
5
WAIT PLEASE nominal value. LED #3 is lit green: DC voltage present.
START UP FROM MBCB
6 Close SBCB
CLOSE BCB
The microprocessor checks that all the bypass parameters (voltage,
BYPASS START UP
7 phase rotation, frequency) are within tolerance. Led #2 lit green. The
WAIT PLEASE
static bypass switch is closed. LED #6 lit orange.
START UP FROM MBCB Closing of the battery circuit breaker.
8 Close BCB
CLOSE BCB Led #4 lit green.
START UP FROM MBCB The load is fed by the static bypass switch. Circuit breaker MBCB is still
9 Close OCB
CLOSE OCB closed. Led #7 lit green.
START UP FROM MBCB The load is fed by the static bypass switch and the inverter can be start-
10 Open MBCB
OPEN MBCB ed. LED #8 off.
The modulation of the inverter bridge is started. The AC voltage reaches
INVERTER START
11 the nominal value. The microprocessor checks the synchronization with
WAIT PLEASE
the bypass line.
Move the selector
START UP FROM MBCB
12 “NORMAL-BYPASS” to The load is transferred to the inverter. Led #5 lit green.
MOVE BYP - SWITCH
NORMAL
START UP END The microprocessor checks that all the output parameters (voltage,
13
WAIT PLEASE current, frequency) are within the tolerance limits.
UPS MODEL
14
OUTPUT Power

5.5.2 Initiation of the Manual Bypass in Parallel Redundant Operation
The procedure must be carried out at every UPS unit:
- Set the service switch into Bypass position, wait and acknowledge the alarm as described for a single UPS
- Close MBCB, wait and acknowledge the alarms as described for a single UPS operation
- Open OCB.
- Open BCB.
- Open SBCB.
- Open RCB
5.5.3 Switch Off the Manual Bypass in Parallel Redundant Operation

Conditions:
- The UPS system is already switched off, the manual bypass MBCB is active.
- The service switch is set in bypass position.
- During start-up check the messages on the display!
Procedure:
… in SLAVE-UPS: - Close the RCB.

after request on the display - Close the SBCB.
after request on the display - Close the BCB.
after request on the display - Close the OCB.
… in both UPS
after request on the display - Open MBCB.
after request on the display - Service switch on “Normal” position.
…(in MASTER-UPS) - Close the RCB.

after request on the display - Close the SBCB.
after request on the display - Close the BCB.
after request on the display - Close the OCB.
5.6 Front Panel
The front panel of the UPS, consisting of a double row alphanumeric display plus 5 function keys, allows the complete
monitoring of the UPS status. The mimic flow helps to understand the operating status of the UPS.
5.6.1 Mimic description
The above picture shows the mimic present on the display, with the names of the circuit breakers/isolator switches of the
UPS. Also the led's and blocks that comprise the UPS are clearly identified.
LED-No. LED-Display Description

green bright Mains on rectifier input available and within the tolerance
LED 1 green flashing Wrong phase rotation of the input mains
off Mains fault on rectifier input
green bright Bypass mains available and within the tolerance
LED 2 green flashing Wrong phase rotation of the bypass mains
off Bypass mains fault or bypass mains out of the tolerance
green bright Rectifier on and rectifier output voltage within the tolerance
LED 3 green flashing Rectifier off or rectifier fault
red bright Rectifier outputs voltage out of the tolerance
green bright BCB (Battery-breaker) closed and battery will charged
LED 4
green flashing Battery discharging or battery test

orange flashing BCB (Battery-breaker) opened
red bright Battery test failed
off Batterie nicht verfügbar
green bright Inverter outputs voltage within the Tolerance and static switch closed
LED 5 green flashing Inverter overload or short circuit
off Inverter off or inverter outputs voltage out of the tolerance
orange bright Static switch bypass closed
LED 6 orange flashing switching over blocked
off Static switch bypass opened
green bright OCB (Outputs switch) closed
LED 7
off OCB (Outputs switch) opened
orange bright MBCB (Manuel bypass switch) closed
LED 8
off MBCB (Manuel bypass switch) opened
red bright EPO (Emergency switch) activated
LED 9
off Normal mode
orange langsam
Requirement maintenance
flashing
LED 10 orange schnell
Critical alarm - service contact
flashing
off Normal mode

5.7 Menu structure
5.7.1 Measures
The measured data of the UPS are saved in the main menu under “Measures”. It can be displayed the input,
output and bypass values, as well as data about the assemblies rectifier, inverter and battery.
Main menu Sub menu Display

„UPS-NAME“
xxx kVA
„UPS-NAME“ MEASURES INPUT VOLTAGE
MEASURES INPUT xxx yyy zzz V

RESET RESET
Voltage is based on N-connector
„UPS-NAME“
ALARMS INPUT CURRENT
xxx yyy zzz A
„UPS-NAME“
SPECIAL INPUT FREQUENCY
xx.x Hz
Password-entry is required!
„UPS-NAME“ INPUT POWER
INFO xxx kVA
INPUT
EXIT
MEASURES OUTPUT VOLTAGE
OUTPUT xxx yyy zzz V

RESET
OUTPUT CURRENT
xxx yyy zzz A
OUTPUT FREQUENCY
xx.x Hz
OUTPUT POWER
xxx kW
OUTPUT POWER
yyy kVA
LOAD
xxx yyy zzz %

OUTPUT
EXIT
MEASURES BYPASS VOLTAGE
BYPASS xxx yyy zzz V

RESET
BYPASS FREQUENCY
xx.x Hz
BYPASS
EXIT
MEASURES INVERTER VOLTAGE
INVERTER xxx yyy zzz V

RESET
INVERTER FREQUENCY
xx.x Hz
INVERTER
EXIT
MEASURES AC / DC VOLTAGE
AC / DC xxx V
RESET
AC / DC
EXIT
MEASURES BATTERY VOLT/CURR
BATTERY xxx V xxx A

RESET
BATTERY TYPE
xx.x Ah
BATTERY AUTONOMY
xxx Min yyy %
MEASURES BATTERY
EXIT EXIT

5.7.2 Alarms
The menu “Alarms” displays the status of the UPS and the alarms. All active alarms and status reports will be displayed
in the sub menu “UPS Status”. If a fault occurs, the status menu automatically appears and presents the relevant report
on the display. In addition, an acoustic signal will sound, which can be disabled by pressing the buzzer button. Occurred
and removed faults are saved and can be displayed in the sub menu “History” at any time.

„UPS-NAME“
xxx kVA
„UPS-NAME“
MEASURES
„UPS-NAME“ ALARMS USV STATUS
ALARMS UPS STATUS (First status report)

RESET RESET
(See also list of status reports)
„UPS-NAME“ USV STATUS
SPECIAL (Last status report)
ALARMS HISTORY
„UPS-NAME“ HISTORY HISTORY: xxx/yyyy

RESET Code Date/Time
INFO
(See also list of alarms) Fault was detected at the specified time
ALARMS HISTORY
EXIT HISTORY: xxx/yyyy

Code* DATE/TIME
Star (*) next to fault code means:
Fault was removed at the specified time

5.7.3 Special
Different settings to the UPS can be made in the “Special”-menu. For that a password entry is necessary, to
prevent a change of the system data by unauthorized persons. Then the following settings can be made:
Reset of the UPS, set Date/Time, select language, perform an UPS test, enter battery data, perform a bat-
tery test, install new battery, delete history, set modbus address and reset running time.

„UPS-NAME“
xxx kVA
„UPS-NAME“
MEASURES
„UPS-NAME“
ALARMS
„UPS-NAME“ ENTER PASSWORD
SPECIAL 123
RESET
Note: Lower interventions are made in
Password-entry is required! the system
(Input wrong password: Exit)
CURSOR-Keys: change digit
„UPS-NAME“ RETURN: Confirmation of a digit
INFO
SPECIAL RESET DEVICE?
RESET YES / NO
RESET
Reset of the UPS: Active fault conditions CURSOR-Keys: Selection YES/NO

are reset RETURN: Confirmation YES/NO
SPECIAL CLOCK SETTINGS
CLOCK SETTINGS DD-MM-YY hh:mm

RESET
CURSOR-Keys: Selection of a digit (0-9)
Set date and time
RETURN: Confirmation of a digit
RESET: Cancel current selection of digit
and back to previous digit
SPECIAL SELECT LANGUAGE
SELECT LANGUAGE 1 – ITALIANO

RESET
Change language of the display output CURSOR-Keys: Selection of the language

RETURN: Confirmation of the language
More languages
2 – DEUTSCH, 3 – FRANCAIS,
4 – ENGLISH, 5 – PORTUGUES,
6 – ESPANOL, 7 – POLSKI,
8 – TURKCE
SPECIAL UPS TEST
UPS TEST YES / NO

RESET
UPS automatically switches from Inverter CURSOR-Keys: Selection YES/NO

mode to bypass mode and returns RETURN: Confirmation YES/NO
Caution: In bypass fault, an immediate-
ly inverter operating during the test
phase cannot be guaranteed! A failure
of the load is possible!

SPECIAL BAT CAPACITY SETTING
BATTERY SETTING xxx.x Ah

RESET
Set the battery properties: CURSOR-Keys: Selection of a digit (0-9)

Capacity, charging current, autonomy time RETURN: Confirmation of a digit
(4x)
CONFIRM BATT CAP.?
YES / NO
CURSOR-Keys: Selection YES/NO

RETURN: Confirmation YES/NO
BAT RECHAR CURR SET
xx.x A

(2x)
CONFIRM RECHAR CURR?
YES / NO

AUTONOMY BAT SETTING
xxxx min

(4x)
CONFIRM AUTON BATT?
YES / NO

SAVE BATT SETTINGS?
YES / NO

BATT SETTINGS SAVED
SPECIAL BATTERY TEST?
BATTERY TEST YES / NO

RESET
Caution: The test can affect the supply CURSOR-Keys: Selection YES/NO
of the load if the battery is not fully RETURN: Confirmation YES/NO
charged
Short discharge test of the battery;
“Battery fault” appears, if battery not O.K.

SPECIAL NEW BATTERY INSTAL?
NEW BATTERY INSTALL YES / NO

RESET
Set autonomy time of the new installed CURSOR-Keys: Selection YES/NO

battery to 100 % RETURN: Confirmation YES/NO
SPECIAL RESET HISTORY?
RESET HISTORY YES / NO

RESET
Delete history CURSOR-Keys: Selection YES/NO

SPECIAL MODBUS ADDRESS
MODBUS xxx
RESET
Set modbus address CURSOR-Keys: Selection of a digit (0-9)

(Address range: 1… 247)
SPECIAL RESET RUNNING HOURS?
RESET RUNNING HOURS YES / NO

RESET
Reset running time to zero CURSOR-Keys: Selection YES/NO

SPECIAL
EXIT

5.7.4 Info
The menu “Info” include all relevant information of the UPS as the serial numbers (Device and job number),
the device type (Online-/Eco mode and single or parallel system), the device data at a parallel system (Only
active, if available), the modbus address, the versions of the installed firmware, the service remark (Only
active, if available) and the running time.

„UPS-NAME“
xxx kVA
„UPS-NAME“
MEASURES
„UPS-NAME“
ALARMS
„UPS-NAME“
SPECIAL
„UPS-NAME“ INFO UPS SERIAL NUMBER
INFO SERIAL NUMBER xxxxxxxxxx

RESET RESET
Display the device serial number
OEM SERIAL-NUMBER
xxxxxxxxxx
Display the job number
SERIAL-NUMBER
EXIT
INFO DEVICE TYPE
DEVICE TYPE UPS – ON LINE

RESET
Possibility: On Line/Eco mode
DEVICE TYPE
SINGLE
Possibility: Single/Parallel
DEVICE TYPE
EXIT

INFO PARALLEL
PARALLEL x/y
RESET
Parallel menu only visible, if the UPS Position of the current UPS in the parallel
belongs to a parallel system! system/Number of UPS devices in the
parallel system
PARALLEL
MASTER
Possibility: Master/Slave
Only a master possible, or faults in the data
communication bus
PARALLEL
1- S 2- M 3-[S] 4- ?
Digit = Device number in the parallel

system; M = Master, S = Slave;
? = No communication exists on the data
bus in the parallel system;
[ ] = Identify position/configuration of the
current UPS in the parallel system
PARALLEL
REDUNDANT+X
POWER: All UPS devices supply the load

REDUNDANT+X: X = Number of the UPS
devices in the parallel-standby mode
PARALLEL
CAN STATISTICS SSW

MSG RX: xxxxx xxx.x%
CAN bus statistic static switch:
Number of received data and number of
correctly received data in percent
All UPS devices send data;
All UPS devices receive data
PARALLEL
CAN STATISTICS INV

SYNC RX: xxxxx xxx.x%
CAN bus inverter:
Only the master sends data;
Only the slaves receive data
PARALLEL
CAN STATISTIK INV

MSG RX: xxxxx xxx.x%
CAN bus inverter:
All UPS devices send data;
All UPS devices receive data
PARALLEL
EXIT
INFO MODBUS
MODBUS ADDRESS: xxx

RESET
Display the modbus address Settable address range: 1… 247

MODBUS
EXIT
INFO FIRMWARE RELEASE
FIRMWARE RELEASE DSP1 R: vv.xx.yy.zz

RESET
Digital signal processor of the rectifier
FIRMWARE RELEASE
DSP2 I: vv.xx.yy.zz
Digital signal processor of the inverter
FIRMWARE RELEASE
uC S: vv.xx.yy.zz
Microcontroller of the static switch
FIRMWARE RELEASE
EXIT
INFO SERVICE
SERVICE ---------- Sliding text ----------

RESET
Service menu only visible, if a service See contact data/Notify the service
remark is active
Siehe Kontaktdaten/Service informieren
SERVICE
EXIT
INFO RUNNING HOURS
RUNNING HOURS xxxxxx

RESET
INFO RUNNING HOURS
EXIT EXIT

6 Options
6.1 Parallel redundant system
The parallel system can consist of up to 5+1 (redundant parallel) or 6 (power parallel) units. Each unit is equipped with
an additional parallel-redundant kit for controlling the parallel related functions.
In addition to the standard functions such as uninterruptible power supply to the load, total power control and protection
of the load from mains distortion, the parallel redundant system guarantees an uninterrupted power supply even in case
of an internal failure in one of the UPS units.
The current sharing regulation circuitry controls the currents of the “n” units and therefore balances the currents to better
than 10%, under all load conditions. The load supplied by the inverters in parallel may have an instantaneous overload
up to “n x 200%” of the nominal load of the single unit. In case of a failure in one unit, the load is still supplied by the
other units. The load transferred to the static bypass only in case of failure of more than one unit.
NOTE:
i For obtaining a balanced load-sharing between the single UPS-systems, it is mandatory to keep the input-
(i.e. Bypass-) lines as well as the output lines of the single units with the same length to each other and to
the distribution. In cases of extremely short length of wires, and also in cases of a very high diameter of the
cables, it is possible, that the load sharing between the single units is weak. In these cases an adjustment
at the final operating place of the units will be necessary.
6.1.1 Additional hardware
To transform “n” standard units into a parallel redundant system the following additional hardware is required:
“n” PCB SLOT-PAR (PB214)
“n” CANBUS-Cable (SUB-D9, 1:1)
The outputs of the “n” units must be connected in parallel to the load bus bar. “n” is the number of the UPS systems in
parallel.
NOTE:
i The standard units must be special programmed to work in parallel redundant. Please contact our service
department!
6.1.2 System layouts
The parallel redundant system has better static and dynamic performances in comparison to a single unit since, owing to
the redundancy, the total amount of power available his higher than the nominal load of the overall system.
Overload
The overload limit of a parallel redundant system depends on the number of the units which are connected to the load:
Imax = n x In, where “n” = number of the units, “In” = nominal current of each unit.
If the load exceeds this limit the thermal image protection is activated and, after a certain time the load is transferred to
bypass (if available).
Short circuit
In case of a short circuit at system output the load is transferred to bypass (if it is available).
6.2 Battery symmetry monitoring
The correct charging of the batteries are monitored by the PCB P0037401. In case of more than one ropes, each rope
must have is own monitoring-module. The following faults will be detected:
- Asymmetrical voltage between the battery blocks in a row (e.g. a defective battery cell within one block)
- In case of using voltage sensors connected directly to the output terminals of the charger, am open line as well as a
too high impedance will be detected.
These problems might arise as a matter of corrosive contacts defective battery fuses or weak contacts.
In case of a detected fault, the red LED V9 on the PCB will light up. In addition the UPS will signalize „BCB open“ due to
the fact that a relay contact is connected in a row together with the monitoring contact of the BCB.
After fixing the fault the monitoring circuit has to be reset by pushing the reset button S1 on the PCB.

NOTE:
i When starting up the UPS this PCB has also to be reset when a message for closing the BCB appears.
CAUTION:
The interconnection of the battery symmetry monitoring PCB is shown in a wiring diagram in annex.
6.3 Relay PCB
The relay PCB is used to for transferring alarm and status messages to a remote location.
CN1
DL1 DL2 DL3 DL4 DL5 DL6 DL7 DL8
RL1 RL2 RL3 RL4 RL5 RL6 RL7 RL8
2 4 6 8 10 12 14 16 18 20 22 24
PB218004A
PB218002A
M1
1 3 5 7 9 11 13 15 17 19 21 23
Alarm PCB
The currently used definition of the contacts and LED is at hand on a adhesive label adjacent to the PCB.
The default setting is as follows:
Relay Description Alarm / Status Contacts

RL1 Collective fault A30 1 – 2 closed
RL2 Mains fault A01 4 – 5 closed
RL3 Battery discharged A09 7 – 8 closed
RL4 Inverter out of tolerance A13 10 – 11 cosed
RL5 Load supplied by bypass A16 13 – 14 closed
RL6 Rectifier OK S01 16 – 17 open
RL7 Load supplied by inverter S04 19 – 20 open
RL8 Bypass OK S06 22 – 23 open
6.4 SNMP-Adaptor
The standard UPS can be monitored by using an SNMP-adaptor. It is provided with two serial interfaces. Interface COM1
is for communication with the UPS of WÄRTSILÄ JOVYATLAS EUROATLAS. Interface COM2 is for configuration pur-
poses, for connection of an additional (special) modem or for MODBUS-applications.
CHARACTERISTICS:
- 32-Bit RISC-processor, 8MB-RAM, 4MB Flash
- supported protocols: SNMP, HTTP, Telnet, UPSMON, PPP/ SLIP, SMTP und FTP
- 10/100 Mbit Ethernet-connection
i - 2 serial RS-232 Interfaces

- Integrated WEB-Server
- Visualisation by UPSMON, JAVAMON, UNMS, NMS, WEB-Browser or TELNET
- Support UPS-MIB RFC1628
- To be updated through the network
- Fits to all JOVYATLAS UPS-series
The connection of a SNMP adaptor is shown in diagram X0012400.VP3 in appendix.

6.5 Shut-down software
A controlled shutdown of computer-systems which are being attached to the UPS is possible by using a shutdown-
software. Using this option either the relay-PCB, a SNMP-adaptor or a direct connection between the PC and the serial
interface is necessary. The shutdown software is available for various operating systems. Please contact our sales de-
partment for further details. Please provide information about the operating system, the type and amount of PC’s being
used.
6.6 Temperature compensation
With this option the charging voltage for the battery can be regulated by means of the temperature. A sensor is placed
adjacent to the battery and connected to the rectifier of the UPS. The battery charging voltage gets reduced about –
1mV/°C per cell, e.g. a Ups with a 192 cell battery will therefore reduce the charging voltage of about -192mV/°C. The
minus sign indicates the declination of the battery charging voltage at rising temperature.
The interconnection of the temperature sensor is shown in diagram X0013800.VP3 in annex.
6.7 MODBUS-Adapter
The application of the Modbus-Adapter is described in the operating manual BAX 2408.
6.8 Manual Bypass for JST hp E 400-800 kVA
The manual Bypass (MBCB) is only available as an Option and is housed in an external cabinet.

7 Maintenance
A UPS is subject to an aging process of several components (resistors, capacitors, and so on) like every other electronic
equipment, too.
NOTE:
i A UPS system should be maintained regularly.
For this reason we strongly recommend a contract of maintenance.
We strongly recommend regular visual and functional tests on the UPS to obtain its operational reliability and availability.
Also the battery charge should be checked. For verification a log should be kept.
CAUTION:
Maintenance work must sometimes be performed when the UPS is connected to the power supply. Al-
ways observe the safety regulations and secure the work area!
The following maintenance work must be performed if no other instructions are given by the battery manufacturer:
Action Inspection interval

Visual check 6 months
Functional test 6 months
Electrolyte level of the batteries *) 3 months
Replace the fans Approx. 40.000 hours
*) Note: Not applicable for maintenance free valve regulated batteries.
7.1 Visual checks
Visual inspections should include:
- Check for any unusual noise or odour.

- Check of the front control panel and verify that no alarm is pending.
- Inspect the fan assembly and air filter and replace if necessary.
- Check for any partial damage and foreign substance in the unit.
- Check for any conductive dirt or dust.
- Check for any accumulation of dust which affects heat dissipation.
CAUTION:
The UPS must be disconnected from the power supply prior to carrying out the following work. Always
observe the safety regulations!
If large quantities of dust have accumulated, the unit should be cleaned with a vacuum cleaner to ensure adequate heat
dissipation. The intervals at which visual checks should be performed are determined by the site conditions.
7.2 Functional test
The functional test of the UPS should be performed every six months and include the following tasks:
- Activate the manual bypass according to chapter 4 of this manual.
- Disconnect the UPS according to chapter 4 of this manual and check display and LED’s when restarting the
system as well as :
o Correct start of the rectifier and inverter,
o Function of the static switch,
- Check the output voltages of the rectifier and the inverter as well as of the static Bypass and the battery charge
voltage.

7.3 Inspection of battery
If the UPS is out of operation for a prolonged period, maintenance-free batteries, for example, must be recharged at
three-monthly intervals. Observe the instructions of the battery manufacturer!
The instructions fort he battery are attached in the appendix of this manual.
CAUTION:
Acid vapour emitted in the battery compartment are corrosive and can cause injury upon contact with
the skin, eyes and when inhaled.
The applicable protective measures must be complied with in accordance with the safety regulations of
VDE 0510, Part 2.
When using an open battery the electrolytic level must be inspected. If it has reached its lower level, the battery must be
refilled with distilled water according to DIN 43530 part 4. The battery must be kept clean and dry in order to prevent
leakage current. Plastic-components of the battery, especially the cell compartments, may only be cleaned with pure
water. Every three months the measuring and logging shall include the following:
- Battery voltage, if possible the voltage of each cell / block

- (If applicable)The electrolyte temperature of the block batteries.
If applicable, the following items must be checked and logged every year according to DIN 43539 part 1 and special
inspections are to done according to VDE 0108:
- Density of electrolyte
- Voltage of all cells / blocks of battery
- Quality of bolted fastening
Additional checks with automatic test equipment are not permitted, except the written approval of the battery manufac-
turer.
NOTE:
i In case the battery voltage is out of tolerance and/or charging is not successful, the Service-
Department should be contacted.
7.3.1 Information about battery operation
(…acc. Association of European Accumulator Manufacturers, EUROBAT)
Environmental operation-temperature
The temperature-correction factor for calculating the capacity of the battery is set to 0.006 if the battery-manufacturer
does not specify a different value (see also chapter 18.8 IEC-Draft-896-2).
Battery lifetime
The lifetime of sealed lead-acid batteries decreases by operation at higher temperatures than +20°C. The following table
shows the lifetime reduction at given temperatures. Three types of batteries with a given lifetime specified at +20°C are
shown:
Temperature Type A (Nominal lifetime 10-12 years) Type B (Nominal lifetime 6-9 years)
20°C 12 years 9 years
30°C 6 years 4,5 years
40°C 3 years 2,25 years

7.3.2 Battery operating instructions
Operating instructions for our sealed, valve-regulated lead-acid battery can be found in the appendix of this manual.
They apply to the type “J” (Nominal lifetime 6-9 years) and to the type “JL” (Nominal lifetime 10-12 years).
NOTE:
i When using a different battery instead of the above mentioned type “J” or “JL”, the applicable operating
instructions must be followed. Either the battery manufacturer or our service department shall be con-
sulted in this case. In certain circumstances the charger of the UPS must be readjusted to the battery.
8 Status messages and alarms

Successful troubleshooting of all but the most obvious failures (e.g. blown fuses, defective fan, etc.) requires an in-depth
technical background in electronics technology. Knowledge about electrical engineering is also mandatory.
Troubleshooting requires the use of a dual trade (or two channel) oscilloscope, a digital multimeter, a phase rotation
meter and other electronic instruments. Only qualified personnel may attempt troubleshooting.
This chapter includes a first level fault description starting from the UPS alarms and suggests how to check the unit to
solve the problems. This description assumes that all the connections inside the unit are correct. Connectors, power
cables, signals and so on should be checked prior to start to follow the troubleshooting. The intervention consists of to
substitute the components of the UPS without trying to repair them.
Status S1 RECTIFIER OK
Description The rectifier section is working properly
Operating condition The rectifier supplies the inverter and keeps the battery charged
Status S2 BATTERY OK
Description The battery is connected to the UPS
Operating condition The battery is kept charged by the rectifier and is ready to feed the inverter
Status S3 INVERTER OK
Description The inverter voltage and frequency are within the allowed range
Operating condition The inverter is ready to feed the load
Status S4 INVERTER FEEDS LOAD (Only in Online-mode)
Description The inverter feeds the load
Operating condition The load is fed via the static inverter switch
Status S5 INVERTER BYPASS SYNCHRONIZATION
Description The inverter is synchronized with the bypass
The synchronization between the inverter and the bypass is locked, and the static switch can change over from one source to
Operating condition
the other.
Status S6 BYPASS OK
Description The bypass voltage and frequency are within the allowed range
Operating condition The bypass line is ready for changeover in case of inverter failure
Status S7 BYPASS FEEDS LOAD (Only in ECO-mode)
Description Load fed by the bypass line
Operating condition The load is fed by the bypass via the static switch, waiting for the inverter to restart
Status S8 BOOST CHARGE
Description The battery is in BOOST charge
Operating condition The rectifier is charging the battery with a higher voltage. The return to FLOATING charge mode is automatic.
Status S9 MASTER INVERTER SYNCHRONIZATION
Description The inverter is synchronized with the MASTER UPS
This status is only present on the SLAVE UPS units, and shows that the inverter is synchronized with the signal sent by the
Operating condition
MASTER UPS

Alarm A1 MAINS FAILURE
Description The voltage or frequency of the input line is out of tolerance.
Possible Mains instability or failure.
causes Wrong phase rotation.
1. Check the connections to the mains.
Solutions 2. Check the stability of mains voltage.
3. If the alarm persists, contact our Technical Support Service.
Alarm A2 INPUT PHASE ROTATION NOT CORRECT
Description The phase rotation on the rectifier input line is wrong.
Possible
Wrong connection of power cables.
causes
1. Check the phase rotation.
Solutions
Alarm A3 RECTIFIER OFF
Description The rectifier has been temporarily disconnected and the inverter is fed by the battery.
Possible Instability of the AC line voltage or frequency.
causes Possible fault in the rectifier control circuit.
1. Check the parameters of the AC line voltage.
Solutions 2. Restart the device.
Alarm A4 RECTIFIER FAILURE
Description The rectifier has been disconnected due to an internal fault.
Possible
Possible fault in the rectifier control circuit.
causes
1. Check which alarms are present and carry out the indicated procedures.
Solutions 2. Restart the device.
Alarm A5 WRONG DC VOLTAGE
Description The measured DC voltage is out of tolerance.
Possible The battery has reached the discharge voltage due to a power failure.
causes Measuring circuit failure.
1. Check the actual value of the measured DC voltage.
2. In case of mains failure, wait for the AC voltage to be restored.
Solutions 3. Check which alarms are present and carry out the indicated procedures.
4. Restart the device.
Alarm A6 BATTERY IN TEST
Description The rectifier voltage is reduced to start a short controlled discharge of the battery.
Possible
A battery test has been started automatically (if set), or manually by the user.
causes
Solutions 1. Wait for the test to end, and check possible battery faults.
Alarm A7 BCB OPEN
Description The battery isolator is open.
Possible
Battery isolator open.
causes
1. Check the status of the battery isolator.
2. Check the functionality of the auxiliary contact of the isolator.
Solutions
3. Check the connection between the auxiliary contact of the isolator and the auxiliary terminals of the UPS (if provided).
Alarm A8 BATTERY DISCHARGING
Description The battery is discharging.
Possible The battery is discharging due to a mains failure.
causes Rectifier failure.
Solutions
Alarm A9 BATTERY AUTONOMY END
Description The battery has reached the pre-alarm discharge level.
Possible The battery is discharging due to a mains failure.
causes Rectifier failure.
Solutions

Alarm A10 BATTERY FAULT
Description Fault following a battery test.
Possible
Battery fault.
causes
1. Check the battery.
Solutions 2. Reset the system.
Alarm A11 SHORT-CIRCUIT
Description The current sensor has detected a short-circuit at the output.
Possible Load problem.
1. Check the loads connected to the UPS output.
Solutions
Alarm A12 SHORT-CIRCUIT TIMEOUT STOP
Inverter shutdown due to an extended short-circuit during a power failure, or due to an overcurrent on the inverter bridge
Description
input.
Short-circuit on the loads during a power failure.
Possible
Inverter bridge fault.
causes
Temporary current peak.
1. Reset the system.
Solutions
Alarm A13 INVERTER OUT OF TOLERANCE
Description The inverter voltage or frequency is out of tolerance.
Possible Inverter shutdown due to an alarm.
causes Inverter failure.
Solutions
Alarm A14 BYPASS PHASE ROTATION NOT CORRECT
Description The phase rotation of the bypass line is wrong.
Possible
Wrong connection of power cables.
causes
1. Check the phase rotation.
Solutions
Alarm A15 BYPASS FAILURE
Description The voltage or frequency of the bypass line is out of tolerance.
Possible Bypass line instability or failure.
causes Wrong phase rotation.
1. Check the connections to the mains.
Solutions 2. Check the stability of mains voltage.
Alarm A16 BYPASS FEEDS LOAD (Only in Online-mode)
Description The load is fed by the bypass line.
Possible
Temporary changeover due to inverter failure.
causes
1. Verify the inverter status and check whether other alarms are present.
Solutions
Alarm A17 RE-TRANSFER BLOCKED
Description The load is blocked on the bypass line.
Possible Very frequent changeovers due to load in-rush currents.
causes Static switch problems.
Solutions 2. Check the in-rush currents of the loads.
Alarm A18 MBCB CLOSED
Description The manual bypass isolator is closed.
Possible
Manual bypass isolator closed.
causes
1. Check the status of the manual bypass isolator.
Solutions 2. Check the functionality of the auxiliary contact of the isolator.

Alarm A19 OCB OPEN
Description The output isolator is open.
Possible
Output isolator open.
causes
1. Check the status of the output isolator.
Alarm A20 OVERLOAD
The current sensor has detected an overload at the output. If the alarm persists, the thermal image protection will be activat-
Description
ed (alarm A21).
Possible Output overload.
Solutions
2. Contact our Technical Support Service.
Alarm A21 THERMAL IMAGE
The thermal image protection has been activated after an extended inverter overload. The inverter is shut down for 30
Description
minutes and then restarted.
Possible Output overload.
Solutions 2. Should you need to restore the inverter supply immediately, reset the system.
Alarm A22 BYPASS SWITCH
Description The “Normal/Bypass” selector has been operated.
Possible
Maintenance operation.
causes
1. Check the selector position.
Solutions
Alarm A23 EPO
Description The system is blocked due to the activation of the emergency power off button.
Possible
Activation of the (local or remote) emergency power off button.
causes
1. Release the emergency power off button and reset the alarm.
Solutions
Alarm A24 HIGH INVERTER / DC FUSE TEMPERATURE
Description High temperature of the heat sink on the inverter bridge or tripping of the DC fuses which protect the inverter bridge.
Fault of the heat sink cooling fans.
Possible
The room temperature or cooling air temperature is too high.
causes
Tripping of the DC protection fuses.
1. Check the fans operation.
2. Clean the ventilation grids and the air filters, if any.
Solutions 3. Check the air conditioning system (if present).
4. Check the status of the DC fuses on the inverter bridge input.
Alarm A25 INVERTER OFF
Description The inverter is blocked due an operation failure.
Possible
Various.
causes
Solutions
Alarm A26 COMMUNICATION LOSS
Description Internal error.
Possible
Microcontroller communication problems.
causes
Solutions 1. If the alarm persists, contact our Technical Support Service.
Alarm A27 EEPROM ERROR
Description The controller has detected an error in the parameters stored in E2PROM.
Possible
Wrong parameters entered during programming.
causes
Solutions 1. Contact our Technical Support Service.

Alarm A28 CRITICAL FAULT
Description An alarm has been activated which causes the shutdown of part of the UPS (rectifier, inverter, static switch).
Possible
System failure.
causes
Solutions
Alarm A29 SCHEDULED MAINTENANCE REQUIRED
Description It is necessary to carry out maintenance work.
Possible
The time limit since the last maintenance work has elapsed.
causes
Alarm A30 COMMON ALARM
Description Common alarm.
Possible
At least one alarm is present.
causes
Solutions 1. Check which alarms are present and carry out the indicated procedures.
Alarm A31 BUS MBCB CLOSED
Description The manual bypass isolator is closed.
Possible
Manual bypass isolator closed.
causes
1. Check the status of the manual bypass isolator.
Alarm A32 BUS EPO
Description The system is blocked due to the activation of the emergency power off button.
Possible
Activation of the (local or remote) emergency power off button.
causes
1. Release the emergency power off button and reset the alarm.
Solutions
Alarm A33 ASYMMETRIC LOAD
Description The positive and negative voltages measured on the DC capacitors towards the middle point are different.
Possible Possible failure on the measuring circuit.
causes Possible fault of DC capacitors.
Solutions
Alarm A34 SERVICE REQUIRED
Description A UPS check is necessary.
Possible
Possible UPS fault.
causes
Solutions 1. If the alarm persists, contact our Technical Support Service.
Alarm A35 BATTERY IN DIESEL MODE
Description The UPS is supplied by the diesel generator.
Possible
The auxiliary contact which activates the diesel generator connected to the UPS is closed, and imposes this operating mode.
causes
1. Wait for the diesel generator to stop as soon as the mains voltage is restored.
Solutions 2. Check the connection of the auxiliary contact which signals the diesel generator start, to terminals XD1/XD2.
Alarm A36 FAST SHUTDOWN
Description Inverter shutdown due to the operation of the protection sensor as a result of sudden DC voltage variations.
Possible
Battery fault.
causes
1. Check the battery.
Alarm A37 HIGH RECTIFIER TEMPERATURE
Description High temperature of the rectifier heat sink.
Possible Fault of the heat sink cooling fans.
causes The room temperature or cooling air temperature is too high.
Solutions
3. Check the air conditioning system (if present).

Alarm A38 INVERTER FEEDS LOAD (Only in ECO-mode)
The load is fed by the inverter. This alarm is active for UPS systems in “ECO” mode, where the preferential supply is from
Description
the bypass line.
Possible
Temporary changeover due to bypass line failure.
causes
1. Verify the status of the bypass line and check whether other alarms are present.
Solutions
Alarm A39 INVERTER LOOP ERROR
Description The control is not able to regulate the inverter voltage precisely.
Possible
Regulation system failure.
causes
Solutions
Alarm A40 SSI FAULT
Description The system has detected a failure in the static inverter switch.
Possible Possible problems on the loads.
causes Static switch fault.
1. Check the absorption of the loads and the presence of DC components, if any, on AC current.
Solutions
Alarm A41 RECTIFIER VOLTAGE LOOP ERROR
Description The control is not able to regulate the rectifier output voltage precisely.
Possible
causes
Solutions
Alarm A42 INPUT FUSE FAULT
Description Failure of the AC protection fuses on rectifier input.
Possible
Input overcurrent.
causes
1. Check the fuses verifying the status of the blowing indicator.
2. Replace the blown fuses, if any.
Solutions
3. Restart the system.
Alarm A43 RECTIFIER CURRENT LOOP ERROR
Description The control is not able to regulate the rectifier output current precisely.
Possible
causes
Solutions
Alarm A44 DESATURATION
Description The inverter is blocked due to the operation of the desaturation sensor of the IGBT drivers.
Possible
Inverter bridge fault.
causes
Solutions
Alarm A45 HIGH SSW TEMPERATURE
Description High temperature of the static switch heat sink.
Possible Fault of the heat sink cooling fans.
causes The room temperature or cooling air temperature is too high.
Solutions
3. Check the air conditioning system (if present).
Alarm A46 REDUNDANCY LOSS
Description This alarm is only active on parallel systems. Continuity is not ensured in the event of a fault on one of the UPS units.
Possible The total load is higher than the maximum expected value.
causes Possible failure on the measuring circuit.
1. Check the load fed by the system.
Solutions
Alarm A47 WRONG TRANSMISSION OF EEPROM PARAMETERS
Possible
causes

Alarm A48 FAILED RECEPTION OF EEPROM PARAMETERS
Possible
causes
Alarm A49 TEST MODE DISCREPANCY
Possible
causes
Alarm A50 STATIC SWITCH BLOCKED
Description The static switch is blocked. The load is no longer supplied.
Possible Loads failure.
causes Possible UPS fault.
1. Check the loads for possible failures.
Alarm A51 BATTERY TEMPERATURE OUT OF TOLERANCE
The battery temperature is out of tolerance. This alarm is only active when the temperature probe is installed and enabled on
Description
the battery.
Possible Anomalous temperature in the battery cabinet.
causes Possible failure on the measuring circuit.
1. Check the temperature on the batteries and remove the cause of the alarm, if any.
Solutions
Alarm A52 DC COMP ERROR
Possible
causes
Alarm A53 FIRMWARE CONFIGURATION ERROR
Description The controller has detected an incompatibility in the control software.
Possible
The software update was not performed properly.
causes
Alarm A54 PARALLEL CAN COMMUNICATION ERROR
Possible
causes
Alarm A63 STARTING SEQUENCE BLOCKED
Description During the UPS start-up a failure prevented the proper execution of the sequence.
Possible Control devices in wrong position or operated improperly.
causes Possible internal fault.
1. Make sure the position of the control devices (isolators, selectors) is as specified in the procedures (see “Installation and start-up”
Solutions section).
8.1 Measures in case of problems
WARNING:
Please contact our Service-Department after a failure.

9 Customer service
NOTE:
i When ordering spare parts always the designation (position/component) and unit number shall be
stated.
Our customer service department will be pleased to send you a complete spare part list for your UPS upon request.
Please contact the following address in this case or if you should have any questions or suggestions:
SERVICE–HOTLINE!
Telefon: 04958 - 9394 - 30 Telefax: 04958 - 9394 - 10
E-Mail: service@jovyatlas.de Internet: http://www.jovyatlas.de
ATTENTION:
We draw your attention to the fact that spare parts not supplied by us are not tested or approved. Installa-
tion of such spare parts can therefore have a detrimental effect on the operation and passive safety of the
unit. We do not accept any liability for any resulting damage.
If the battery for the UPS system has been supplied by WÄRTSILÄ JOVYATLAS EUROATLAS GmbH, the battery has
been specially designed for the JOVYSTAR E-UPS type. Use the same type only, when replacing the battery.
10 Appendix
Contents Drawing-no.
Wiring diagram battery cabinets U 88 034 00. VP3
Dimensional drawing battery cabinet Y 89 010 00. MZ3
SNMP adapter connecting X 00 124 00. VP3
Battery supervision X 00 200 00. VP3
Current battery data-sheets can be downloaded from:
http://www.jovyatlas.com  Download  Manual List

Wärtsilä JOVYSTAR HP 200-800kVA: Operating Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Wärtsilä JOVYSTAR HP 200-800kVA: Operating Manual

Uploaded by

Copyright:

Available Formats

Operating manual

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E -2-

Read this instruction carefully

Keep this instruction on a safe place

Keeping or recycling of the packing material

Validity of this document

Use of this document

 Copyright Wärtsilä JOVYATLAS EUROATLAS GmbH 2015. All rights reserved.

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E -3-

1.1 Autonomy Times, Dimensions And Weights 8

4.1 Reception of the UPS 15

6.1 Parallel redundant system 46

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E -4-

7.1 Visual checks 49

8 Status messages and alarms 51

8.1 Measures in case of problems 57

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E -5-

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E -6-

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E -7-

All data refer to standard-battery (lifetime 10-12 years)

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E -8-

2.2 Why Using A UPS?

- Spikes, produced by switching devices in the mains distribution

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E -9-

- Generates a constant voltage supply and frequency,

- Optimal quality of the output voltage,

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 10 -

Legend of the block diagram:

Input UPS Input terminals (1L1, 1L2, 1L3, PE.)

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 11 -

3.3 Battery and Battery Charger

3.4 Static Bypass

3.5 Manual Bypass

3.6 Front Panel

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 12 -

3.7.1 Normal operation

3.7.2 Load supplied by bypass due to inverter fault

3.7.3 Rectifier failure or mains failure

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 13 -

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 14 -

4.1 Reception of the UPS

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 15 -

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 16 -

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 17 -

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 19 -

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 21 -

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 23 -

UPS size 200kVA 250kVA 300kVA

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 26 -

4.4.1 Terminal Board

Terminal board 200-300 kVA:

1-L1 1-L2 1-L3

(R) (S) (T)

3-L1 3-L2 3-L3 3-N 2-L1 2-L2 2-L3 2-N +B -B

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 27 -

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 28 -

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 29 -

Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 30 -

Type of battery cabinet B14

Battery connection 200-300 kVA:

USV Ext. Battery

Battery connection 400-800 kVA:

See wiring diagram U88 034 00.VP3 in appendix!