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The Cassie equation: How it is meant


to be used
Andrew J. B. Milne

Advances in Colloid and Interface Science

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Advances in Colloid and Interface Science 170 (2012) 48–55

Contents lists available at SciVerse ScienceDirect

Advances in Colloid and Interface Science


journal homepage: www.elsevier.com/locate/cis

The Cassie equation: How it is meant to be used


A.J.B. Milne, A. Amirfazli ⁎
Department of Mechanical Engineering, University of Alberta, Edmonton, Alberta, Canada T6G 2G8

a r t i c l e i n f o a b s t r a c t

Available online 13 December 2011 A review of literature shows that the majority of papers cite a potentially incorrect form of the Cassie and
Cassie–Baxter equations to interpret or predict contact angle data. We show that for surfaces wet with a
Keywords: composite interface, the commonly used form of the Cassie–Baxter equation, cos θc = f1 cos θ − (1 − f), is
Cassie only correct for the case of flat topped pillar geometry without any penetration of the liquid. In general,
Cassie–Baxter the original form of the Cassie–Baxter equation, cos θc = f1 cos θ1 − f2, with f1 + f2 ≥ 1, should be used. The dif-
Contact angle
ferences between the two equations are discussed and the errors involved in using the incorrect equation are
Contact area
Contact line
estimated to be between ~ 3° and 13° for superhydrophobic surfaces. The discrepancies between the two
Rough surface equations are also discussed for the case of a liquid undergoing partial, but increasing, levels of penetration.
Finally, a general equation is presented for the transition/stability criterion between the Cassie–Baxter and
Wenzel modes of wetting.
© 2011 Elsevier B.V. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2. Error in contact angle prediction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3. Effects of liquid penetration on contact angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4. Favorability of the Cassie–Baxter versus Wenzel mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5. Range of expected errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6. Final remark on influence of liquid–vapor fraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Appendix A. Supplementary data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

1. Introduction techniques. Superhydrophobic surfaces are surfaces with extremely


high contact angles and low contact angle hysteresis, commonly un-
A rough surface can be wet in one of two modes, the Cassie–Baxter derstood to be due to the low adhesion properties of the air remain-
mode [1–4] (for which parts of the interface under the drop is liquid– ing below the drop in the Cassie–Baxter wetting mode.
vapor due to vapor remaining beneath the drop in the troughs of the A combined Web of Science and Google Scholar search 1 returns
rough surface), or the Wenzel mode [5] (for which the entire solid 2686 papers referencing the works of Cassie and Cassie/Baxter
area under the drop is wetted). The works of Cassie and Cassie/Baxter
[1–4] have been greatly referenced in recent years, since their equa- 1
Baxter, S.; Cassie, A. B. D. Journal of the Textile Institute Transactions 1945, 36, 67–90
tion can be used to help describe the phenomenon of superhydropho- was not indexed in Web of Science, and so could not be searched there. A Google Schol-
bicity (extreme water repellency) displayed both by natural surfaces ar search found only 35 references to this work, which were included. In general, Web
(e.g. such as lotus leaves and ducks feathers) and by surfaces of Science returned more results than Google Scholar, and so its results were used for
manufactured using lithography, micromachining, etching, or similar the other three works of Cassie and Baxter [2–4]. Further, Cassie, A. B. D. Discussions of
the Faraday Society 1948, 3, 11 is sometimes incorrectly cited as Cassie, A. B. D. Trans-
actions of the Faraday Society. 1948, 3, 11. Thirty-six references to the later were found
with a Web of Science search, even though no such volume or issue were published in
⁎ Corresponding author at: 4-8 Mechanical Engineering Building, University of Transactions in that year. The thirty-six references were included in the total count of
Alberta, Edmonton, Alberta, Canada T6G 2G8. Tel.: + 1 780 492 6711; fax: + 1 references to Cassie and Baxter's works. Finally, of the original 100 references random-
780 492 2200. ly selected, 7 could not be retrieved/were in a foreign language. Seven additional refer-
E-mail address: a.amirfazli@ualberta.ca (A. Amirfazli). ences were chosen at random and used in the sample.

0001-8686/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.cis.2011.12.001
A.J.B. Milne, A. Amirfazli / Advances in Colloid and Interface Science 170 (2012) 48–55 49

[1–4]. A random sample of 100 of these papers [6–105] gives 53 that remained the same as Eq. (2), with the same definitions for f1 and
present some form of the Cassie/Cassie–Baxter equations [53–105], f2. Marmur and Bittoun have more recently shown that the Cassie–
of which 40 use a form of the equation to interpret contact angle Baxter, (and Cassie, and Wenzel) equations are approximations
data on rough surface [66–105] (instead of e.g. heterogeneous which become valid as the drop size becomes sufficiently large
smooth surfaces). Of these 40 references, the majority (~65%) use compared to the wavelength of the roughness/heterogeneity of the
Eq. (1) to interpret or explain their data [80–105]; this can be a surface [107]. However, when this requirement is satisfied, they find
cause for alarm on three different fronts as explained below. Consider the same form for the equations. In this review we also focus on
Eq. (1): cases where drop size is much larger than the wavelength of the
roughness/heterogeneity of the surface.
cosθc ¼ f cosθ−ð1−f Þ ð1Þ Fig. 1(i) shows how the values of f1 and f (and by extension, Eqs. 1
and 2) can be identical in the limiting case of coplanar interfaces.
where θc is the predicted Cassie–Baxter contact angle, and f is thought Fig. 1(ii) and (iii) shows how f1 and f2 are different from the values
to be the fractional projected area of a material with smooth surface of f and 1-f in the general case. As the first problem then, Eq. (1)
contact angle, θ, and the (1 − f) term is thought to reflect the contri- will not generally return correct predictions of contact angles on
bution of air remaining under the drop. The use of Eq. (1) potentially rough surfaces, while Eq. (2) will. To put the difference between
introduces errors in (at least) three aspects of wetting: 1) the predic- Eqs. (1) and (2) in another way, using Eq. (1) effectively ignores
tion and/or interpretation of contact angle data on surfaces, 2) the any roughness at the solid–liquid and liquid–vapor interface, and is
effect on contact angle predictions as liquids penetrate into rough thus only valid for surfaces such as those in Fig. 1(i). Fig. 1(i) is obvi-
surfaces, and 3) the stability or transition criterion of the Cassie– ously not a general rough surface, and thus Eq. (1) is not a general
Baxter and Wenzel wetting modes on rough surfaces. correct form of the Cassie–Baxter equation. However, many studies
The concerns with Eq. (1) stem from the definition of f. Eq. (1) [83–105] (~58% of the randomly selected references which study
defines f as the projected area of the solid–liquid interface per unit rough surfaces), and four works by the present authors [108–111]
projected area under the drop. This means that Eq. (1) is not, in examine general rough surfaces such as those in Fig. 1(ii) and (iii),
general, the Cassie–Baxter equation. The original proper Cassie–Baxter and use Eq. (1) nevertheless.
equation, as formulated by Cassie and Baxter [1–4], is Eq. (2): The second problem with the use of Eq. (1) stems from its mathe-
matical inconsistency as liquid penetrates the troughs of a rough
cosθc ¼ f 1 cosθ1 −f 2 ð2Þ surface (i.e. as f → 1). As f → 1, Eq. (1) returns the behavior of the
Young equation. In their largely forgotten passage, however, Cassie
Cassie and Baxter defined f1 as the total area of solid under the and Baxter noted, “When [f2 is zero equation [2]] reduces to Wenzel's
drop per unit projected area under the drop, with θ1 as the contact equation for the apparent contact angle of a rough surface with
angle on a smooth surface of material 1. Likewise, f2 is defined in an the roughness factor f1.”. The Wenzel roughness factor, identical
analogous way, with material 2 as air (θ2=180°). Cassie and Baxter to f1 in Cassie and Baxter's work if the surface is fully penetrated, is
thought that θ1 could be either of the advancing or receding smooth commonly given the symbol, r. The correct form of the Cassie–Baxter
surface contact angles, giving advancing and receding predictions of equation (Eq. 2) therefore must, and does, capture both the Wenzel
the Cassie–Baxter contact angle, respectively. Johnson and Dettre equation:
[106] later rederived Cassie and Baxter's equation using thermody-
namic principles, showing that θc and θ1 must each be equilibrium
contact angles. However, the form of the equation derived [106] cosθc ð f 1 →r; f 2 →0Þ ¼ cosθw ¼ r cosθ1 ð3Þ

Coplanar (i.e. in the same line) liquid-vapor


and solid-liquid interfaces
a b
f1 = f = , f 2 = = 1 − f
c c

a+b c d
f1 = , f2 = , f =
e e e

f1 ≠ f , f 2 ≠ 1 − f

Fig. 1. Schematic close up of three rough 2-D surfaces. Solid is blue/gray, air is white, liquid is the cross-hatched area above the surface. Liquid–vapor and solid–liquid interfaces of
drop are denoted by the black line. (i) A smooth-topped rough surface, which (for zero penetration of liquid) has coplanar solid–liquid and liquid–vapor interface (i.e. interfaces are
in line with each other). This yields f1 = f and f2 = (1-f) for (i). (ii) An arbitrary rough surface showing the values of f1, f2 and f, with f1 ≠ f and f2 ≠ (1-f) in general. (iii) A dual-scale
rough surface showing (left) a curved liquid–vapor interface, (middle) contact of the drop with pillars of different heights, and (right) partial penetration into a dual scale structure,
all of which increase the effective area of the liquid–vapor interface under the drop. Neither f1 nor f2 are functions of f in all three case of (iii). Further, f1 and f2 can both be greater
than unity (depending on spacing, etc.).
50 A.J.B. Milne, A. Amirfazli / Advances in Colloid and Interface Science 170 (2012) 48–55

and the Young equation (as r approaches 1): a surface from the tops of the pillars. Henderson does not, however,
highlight the errors inherent in the use of Eq. (1), or present a general
cosθc ð f 1 →1; f 2 →0Þ ¼ cosθy ¼ cosθ1 ð4Þ form of the transition/stability criterion between the Wenzel and
Cassie–Baxter modes. Further, his use of Eq. (5) would still lead to
in one self consistent equation. The Wenzel equation (with θw being the errors for surfaces similar to those in Fig. 1(iii).
Wenzel contact angle) is returned as the liquid penetrates the troughs It is worthy to note here the contribution by Pease [120] of an
of the roughness fully, causing f2 → 0 and f1 → r. The Young equation alternate equation for contact angles based on force balances con-
(with θy being the Young contact angle) is returned as f2 → 0 and ducted around the contact line. Also of note is the more resent discus-
f1 → 1 (i.e. as the surface becomes smooth and homogeneous). sion of contact area versus contact line importance (e.g., see
Some researchers (~ 18% of the randomly selected references that references [121,122]), and how for uniformly rough surfaces there is
examine rough surface) have noticed the above issues in using little difference (e.g., see references [58,107,123,124]). Regardless,
Eq. (1), and have proposed instead Eq. (5): the same arguments put forth in this paper regarding the correct
form of the Cassie–Baxter equation (Eq. 2), hold if one uses Pease's
cosθc ¼ r loc f cosθ þ ð f −1Þ ð5Þ equation. In Pease's equation, the sum of the line fractions is greater
than or equal to one, just as how in the Cassie and Cassie–Baxter
where rloc is the total solid–liquid area under the drop divided by equations the sum of the area fractions is greater than or equal to
the projected solid–liquid area under the drop. Whereas Eq. (5) one. This means that whether one attributes the predicted contact
does account for the roughness of the solid–liquid interface, it still angle on a rough surface to area or contact line fractions, the same
carries with it three issues of varying importance. First, it uses a implications as outlined above will persist.
definition of f which is different from the original ideas of Cassie In the literature, the terms ‘Cassie–Baxter’ and ‘Cassie’ have largely
and Baxter. Second, one must always remember, and carefully ac- been used interchangeably. In this review, ‘Cassie–Baxter’ is used for
count for, the fact that the value of rloc can change as liquid penetrates the case of a rough (heterogeneous or homogeneous) surface incom-
into the troughs of a surface. Further, in general, rloc does not equal pletely wet by a liquid with vapor remaining below the drop. The
the Wenzel roughness factor until the liquid fully penetrates the term ‘Cassie’ is reserved for the case of heterogeneous (smooth or
troughs. Third, Eq. (5) assumes that the liquid–vapor interface is rough) solid surfaces wet completely by the liquid. The distinction
smooth and lies flat in the macroscopic plane of the solid. This is somewhat arbitrary since the most full form of the Cassie equation:
seems at first to be a fair approximation since as Marmur and Bittoun
pointed out the radius of the drop must be much larger than the spac-
 
ing of the roughness for the Cassie–Baxter equation's assumptions cosθc ¼ ∑ f n cosθn ð6Þ
n
to be valid [107]. However, the liquid–vapor interface can contain ap-
preciable corrugations (i.e. roughness) of its own by at least three
will capture all forms of wetting (e.g. Cassie–Baxter, Cassie, Wenzel,
means. First, it can be caused by means of excessive curvature of
and Young). As such, Eq. (6) can predict contact angle for an arbitrary
the interface (due to, e.g., hydrostatic pressure, Fig. 1(iii) (left
(rough or smooth, chemically homogeneous or heterogeneous, wet
side)). Hydrostatic pressure is an important consideration for the
with air remaining or completely wetted) surface. Eq. (6) is fully arbi-
application of superhydrophobic surfaces (SHS) to underwater struc-
trary as long as one allows for the total areas of each (solid–liquid or
tures or to drop impact on SHS. Two addition causes of liquid–vapor
liquid vapor) interface under the drop such that ∑ f n ≥1, and such
interface corrugation/roughness are exposure of the drop to pillars n
of different heights, or penetration into the larger scale of a dual that each of the n interfaces under the drop can have a total area in
scale structure, as shown in Fig. 1(iii) (middle and right side). These excess of its planar area. Put another way, a heterogeneous surface
situations can again be caused by hydrostatic pressure, but can be can be rough, and further, can be wet by a liquid with or without
present even for the case of quiescent sessile drops since in these air remaining under the drop (the presence of air further adding to
situations the liquid–vapor interface can have small curvature, but a the heterogeneous and/or rough interface under the drop). In this
high ratio of true to projected area. Regardless of cause, f2 ≠ (1 − f) paper, we will focus on the case of a homogeneous rough surface
is a general statement. Therefore, use of equations in the form of wet with vapor remaining below the drop, for which Eq. (6) sim-
Eq. (5) is generally not recommended, and Eq. (2) should be used plifies to Eq. (2). However, all of the arguments presented in this
instead. paper can be applied to Eq. (6).
As a third source of error in using Eq. (1), consider the common In summary, while the incorrect use of Eq. (1) may not be univer-
practice of determining the favorability of either the Cassie–Baxter sal, it is certainly persistent. We have therefore decided to document
or Wenzel mode of wetting by equating Eqs. (1) and (3) and solving comprehensively the distinctions between Eq. (2) and Eqs. (1) and
for θ1 = θcr, where θcr is the minimum intrinsic contact angle needed (5), as well as to present a general Cassie–Baxter to Wenzel transition
for a stable Cassie–Baxter mode [112]. The potential error in Eq. (1) criterion.
is therefore propagated to a prediction of stability/transition. Consid-
ering this, a more general stability criterion is presented at the end of 2. Error in contact angle prediction
this paper.
The use of Eq. (1) is by no means universal (e.g. see references To illustrate the error inherent in the use of Eq. (1), consider
[66–72,113–118] which properly cite or otherwise acknowledge the surfaces shown in Fig. 2, which are wet to some uniform level of
Eq. (2) as the Cassie–Baxter equation). Indeed, J. R. Henderson gave penetration. The surfaces shown in Fig. 2 are meant to represent sim-
a general comment in a recent Faraday Discussion [119] that covered plified forms of common topographies of superhydrophobic surfaces
many of the same points made in this paper. Henderson proposes the (SHS). Contact between the liquid and the surface must cause some
use of Eq. (5), and notes that in the most general case, one would level of penetration of the drops on these surfaces (except for
need to account for liquid–vapor interface roughness as well. He Fig. 2a), since otherwise the drop would contact the surface at a series
notes that, “some current workers refer to the Cassie equation as if of mathematical points, which would be non-physical. Assuming a
there were no Wenzel roughness factors present on the right side. uniform level of penetration means that the liquid–vapor interface
This is definitely not what Cassie had in mind” [119]. He also makes under the drop can be approximated as planar (neglecting for now
reference to the effects of pillar wall angle as we shall later discuss the curvature of the interface), while the solid–liquid interface
in this paper, and discusses the change in energy as liquids penetrate under the drop is rough. Making this approximation allows one to
A.J.B. Milne, A. Amirfazli / Advances in Colloid and Interface Science 170 (2012) 48–55 51

a b respectively. The decrease in error with f2 = (1-f) is due to the de-


Liquid Level creasing importance of the f1 term as f2 increases.
In Fig. 3, whereas the value of f2 affects the magnitude of the error
in using Eq. (1), the error itself is due to the failure of Eq. (1) to ac-
count for the roughness of the pillar tops (i.e. the increased area of
the solid–liquid interface under the drop). At the assumed level of
penetration, the greatest increase in area is for the conical pillars (at
1
sinð15∘Þ ≈3.86 times the area for a half angle of 15°). The distributed
c d spheres (at 2 times the area) have the next greatest effect. The pyra-
midal topped pillars have the least effect of the structures considered
Liquid Level (~1.73 times the area), except for the smooth topped pillars (which,
by definition, have no increased area if there is no penetration). In-
creasing roughness on the pillars increases the contact angle, and
therefore increases the error in using Eq. (1). The amount of increased
area is obviously dependent on the level of penetration and the shape
Fig. 2. Schematic close up showing surfaces decorated by (a) flat topped square pillars,
(b) equilateral pyramid topped square pillars, (c) conical pillars (half angle of 15°,
of the topography (steepness of pyramid or cone angle, spacing of
not to scale), and (d) discrete spherical particles. Each surface is assumed to support roughness (captured by f2), etc.). The analysis assumes the roughness
a planar liquid–vapor interface at some arbitrary level denoted by the thick dashed size is sufficient to affect the drop (i.e. nanometer scale or larger). This
lines and label. argument of a limiting scale is supported by literature [125,126],
though the other arguments presented [125,126] of a molecular
scale Cassie–Baxter like mode is questionable and will be left for
express f2 = 1 − f, regardless of the roughness of the solid–liquid in-
now. The effects of penetration depth will be explored after the ef-
terface for a given surface (i.e. regardless of f1 as defined for
fects of intrinsic contact angle are discussed.
Eq. (2)). Contact angle predictions are therefore presented versus
Fig. 3 showed predictions for θ1 = 100°. For θ1 = 110° (not shown)
f2 = 1 − f to allow comparison between Eqs. (1) and (2).
the prediction for conical pillars are 180° for all values of f2 = (1 − f). If
The predictions of Eqs. (1) and (2) for the surfaces in Fig. 2
θ1 = 120°, similar predictions of 180° are seen for the spherical parti-
are compared in Fig. 3, for θ1=100°. Contact angle is plotted against
cles as well. These results are in the online supplement, along with re-
liquid–vapor surface fraction f2, varied by changing the spacing be-
sults for two additional pillar shapes (hemisphere and hemicylinder
tween pillars. Predictions for the spherical particles (Fig. 2d) start at
topped pillars). The combination of the intrinsic contact angle and
f2 ≈ 0.0931, the closest packing possible for this case. Similarly, the
the roughness of the pillar tops leads to these nonsensically high con-
conical pillars have the same maximum packing density at their
tact angles, and indicate that the drop would likely retreat further up
base. The conical pillars and spherical particles are assumed to be
these rough toped pillars. Interestingly, as the liquid does so, the pre-
wet to 1/2 their height as shown in Fig. 2. Because of this, the conical
dicted contact angles are still 180° for the case of conical pillars with
pillar contact angle predictions start at f2 ≈ 4 × 0.0931 ≈ 0.372.
half angle of 15° as shown in Fig. 2. This is similar to the findings of
Fig. 3 shows the prediction of Eq. (1) does not follow the predic-
Marmur [127]. Besides this finding, the errors in using Eq. (2) are in-
tion of Eq. (2), and fails to return identical predictions at any value
creased as θ1 increases, assuming the liquid–vapor interface remains
of f2 = (1-f), expect for flat topped surfaces (see Fig. 2a). The error
fixed under the drop. Since SHS are often made with intrinsic contact
introduced by using Eq. (1) is higher at low values of f2 = (1-f), and
angles of θ1 ≈ 120° (from, e.g. PTFE), the error in using Eq. (1) will be
decreases with f2. For example, at f2 ≈ 0.37, the error introduced by
even further increased from the amounts reported in Fig. 3.
using Eq. (2) can be as high as ~ 24° for the geometries considered,
As a note, SHS are widely defined as having contact angles greater
while at f2 = 0.75 and f2 ≈ 0.95, the errors are ~ 14° and ~6°,
than 150°. The results above suggest therefore, that for a surface com-
posed of scattered spherical particles (or perhaps for hemisphere
topped pillars) a SHS may be possible with liquid–vapor area frac-
tions as low as f2 ≈ 0.6 and θ1 = 110° (this compares to requirements
of f2 ≈ 0.8 for flat topped pillars). Whether such a spherical/hemi-
sphere based surface would possess the low contact angle hysteresis
necessary for classification as a superhydrophobic surface cannot be
answered, since Eqs. (1) and (2) both deal with equilibrium contact
angle. Regardless, Eq. (2) explains why researchers have had success
forming SHS from spherical particles deposited on surfaces. Such an
explanation would be more difficult using Eq. (1).

3. Effects of liquid penetration on contact angle

As stated above, the predicted contact angle will depend on the


amount of penetration of liquid into the troughs of the rough surface.
A given level of penetration for liquid was assumed for the surfaces
in Fig. 2. Consider now Fig. 4, showing predictions (based on Eqs. 2
Low f1
and 1) of contact angle on a surface decorated with spherical particles
Fig. 3. Contact angles predicted by Eqs. (1) and (2) on surfaces shown in Fig. 2 (i.e. the surface shown in schematic form in Fig. 2d) for various
for θ1 = 100°. Inset shows predictions at high values of f2 (equal to (1-f) in the case amounts of liquid penetration. The spheres are placed so that at 50%
of planer liquid–vapor interface). Low values of f1, corresponding (roughly) to high penetration height, f1 = 0.4, f2 = 0.8. The intrinsic contact angle varies
values of f2, are interesting for application to superhydrophobic surfaces. Contact
from θ1 = 90° to θ1 = 120°.
angle for f2 = 0 correspond to Wenzel mode (fully penetrated) predictions for surfaces
made up of only the pillar tops with no space between them (e.g. a smooth surface, and Fig. 4 shows that for a surface decorated with spherical particles,
a surface covered in square based equilateral pyramids, respectively). the contact angle decreases with penetration to a minimum value,
52 A.J.B. Milne, A. Amirfazli / Advances in Colloid and Interface Science 170 (2012) 48–55

shows no increase in contact angle as the liquid penetrates. Likewise,


at complete penetration, the prediction discontinuously jumps to the
intrinsic contact angle for the smooth surface. In contrast, the predic-
tion of Eq. (2) shows that contact angle increases as liquid penetrates
the surface. This is true for any intrinsic contact angle above 90° on
any vertical walled pillared surfaces such as this. The prediction of
Eq. (2) also shows a discontinuity at full penetration, this time
correctly jumping from the Cassie–Baxter contact angle (180°) to
the Wenzel contact angle (~116°), as full penetration occurs and the
liquid vapor interfaces under the drop are replaced by solid–liquid
interfaces. Using the concepts outlined in Section 4, it is likely that
the Wenzel mode is favorable.
Fig. 6b shows predictions of contact angle on a surface with angled
walls as shown in Fig. 5b. On such a surface, the liquid–vapor area
decreases as the liquid penetrates. For the wall angle and intrinsic
Fig. 4. Correct predictions (from Eq. 2) and incorrect predictions (from Eq. 1) for contact angle chosen, the energy of this decrease offsets the increase
contact angle on a surface decorated with non-close-packed spherical particles as a in energy from the increase in solid–liquid area. As a result, contact
function of depth of penetration into the troughs of the surface. Intrinsic contact angles angle decreases as penetration progresses, with Eq. (2) correctly
varies from θ1 = 120° to θ1 = 90° and the spheres are placed so that at 50% penetration
returning the Wenzel contact angle at full penetration. In Fig. 6b
depth, f1 = 0.4, f2 = 0.8.
there is no discontinuity in contact angle at full penetration since
the liquid–vapor area approaches zero as penetration increases.
and then increases with further penetration. Eq. (2) shows that the Eq. (1), on the other hand, still predicts incorrect contact angles for
fractional penetration for minimum contact angle is inversely depen- all but the impossible case of zero solid–liquid contact (zero penetra-
dent on the intrinsic contact angle, θ1. Further, Eq. (2) correctly pre- tion), and again incorrectly returns the Young's contact angle on a
dicts a discontinuous jump to the Wenzel contact angles when full fully penetrated rough surface. It is worth noting here that other com-
penetration is reached. Eq. (1), on the other hand, incorrectly predicts binations of wall angles less than 90° can still show an increase in
the minimum at 50% penetration for all intrinsic contact angles, and contact angle with penetration. The intrinsic contact angle is the
only matches Eq. (2) for the case of θ1 = 90°, for which solid–liquid determining factor of which wall angles will show such behaviors.
roughness has no effect. Eq. (1) also incorrectly jumps to the intrinsic Similar to Fig. 4, not all loci on the curves of Fig. 6 are necessarily
contact angle at full penetration (not shown on the graph). It is worth energetically favorable, and the concepts in Section 4, suggest that
noting that not all levels of penetration may be stable on a given sur- the Wenzel mode is favorable.
face, i.e. not all loci shown in the curves of Fig. 4 are necessarily at
equilibrium from a thermodynamic perspective, and the liquid may
therefore immediately jump to either the Wenzel mode or to another
more stable level of penetration in the Cassie–Baxter mode. Based on a
the concepts discussed in Section 4, it is likely that the Wenzel mode
is favorable in all cases for Fig. 4, with metastable Cassie–Baxter Two
correct
modes at the minima of Fig. 4. The concept of stability of different limits
wetting modes will be discussed more in Section 4.
The increase or decrease in contact angle with penetration de-
pends on the intrinsic contact angle and the local slope of the rough-
ness. The variation in roughness slope for the spherical particles gives
Fig. 4 its minima. Surfaces with constant roughness slope (such as
Two incorrect
those in Fig. 5) still show a change in contact angle with penetration,
limits
however, and reinforce the idea that Eq. (1) is only applicable for flat
topped pillars with no penetration of the liquid. Consider surfaces
with unit cells shown in schematic form in Fig. 5. The liquid–vapor in-
terface starts at the top of the pillars (shown as the top dotted line)
and the contact angle behavior is considered as the liquid penetrates b
(shown as the progressively lower dotted lines).
Predictions of the contact angle behavior based on Eqs. (2) and (1)
are shown in Fig. 6 for both surfaces considered in Fig. 5, for θ1 = 100°.
In Fig. 6a it can be seen that Eq. (1) fails to properly predict the
contact angle as the liquid penetrates the straight walled surface. It

Fig. 5. Schematic close up of two 2-D structures wet by a drop at progressively greater Fig. 6. Predictions (based on Eqs. 1 and 2) of contact angle on the two surfaces (a and b)
amounts of partial penetration (denoted by dotted lines). Surface ‘a’ is a surface of flat shown schematically in Fig. 5. Surface ‘a’ is a 2-D surface of flat topped pillars with
topped pillars with f = 0.25 and an aspect ratio (pillar height to width) of 3. Surface ‘b’ f = 0.25 and an aspect ratio of 3. Surface ‘b’ is a 2-D surface made up close-packed
is made up of close-packed equilateral triangular prisms. equilateral triangular prisms. For both plots, θ1 = 100°.
A.J.B. Milne, A. Amirfazli / Advances in Colloid and Interface Science 170 (2012) 48–55 53

4. Favorability of the Cassie–Baxter versus Wenzel mode

In 2002, researchers [112] used differential energy balances to de-


fine a stability criterion to determine if the Cassie–Baxter or Wenzel
mode of wetting is favorable on a given surface. The equation devel-
oped was:

f −1
cosθcr ¼ ð7Þ
r−f
where θcr is the critical intrinsic contact angle. According to Eq. (7),
if θ1 > θcr, Cassie–Baxter mode (unpenetrated) wetting is favorable.
If θ1 b θcr, Wenzel mode (penetrated) wetting is instead favorable.
Unfortunately, while the concept of solid–liquid interface rough-
ness was discussed earlier in the original paper, and a previous
paper by the same authors (for the specific case of hemisphere
topped pillars) [113], it was not used in the determination of the sta- Fig. 7. Regions of favorability (stability) for the Cassie–Baxter and Wenzel wetting
bility criterion of Eq. (7), for which the authors used a simplified, flat modes for a surface with r = 2, composed of equilateral pyramid topped square pillars
topped pillar geometry. As such, the applicability of Eq. (7) is limited wet to the base of the pyramid (see Fig. 2b). The spacing of the pillars determines f2
to only flat topped pillars with either no penetration or full penetra- with f2 = (1-f). As solid–liquid interface roughness increases, the prediction of Eq. (7)
becomes less accurate (see arrow).
tion of the roughness. For this reason, its use for SHS prepared by
particle deposition, etching, electrospinning, etc. is questionable.
The original authors noted that using a flat topped pillared surface
penetration will be correctly treated by Eq. (7), while Eq. (8) will han-
was a simplification [113], but readers have not necessarily noted
dle this specific case, and all other cases.
this fact in applying Eq. (7).
Studying Eq. (8) (and knowing that, by definition, f1 ≤ r), it is
Yang et al. also presented a stability criterion using a form of the
seen that increasing either f1 or f2 increases the critical contact
Cassie–Baxter equation similar to Eq. (5) [126], finding that high
angle, making the Cassie–Baxter wetting mode less favorable by re-
roughness is required to stabilize the Cassie–Baxter mode. Further-
quiring higher intrinsic contact angles. This is shown graphically in
more, Marmur presented an excellent and advanced analysis of over-
Fig. 7 by observing the decreased range of intrinsic contact angles
all drop stability [127]; in it, Eq. (5) was used as the Cassie–Baxter
that favor the Cassie–Baxter mode (the white region on the graph)
equation to argue that there are additional criteria for the stability
at higher values of f2. Likewise, increased f1 corresponds to increased
of the Cassie–Baxter mode based on the positive second derivative
solid–vapor roughness, increasing the curvature of the dotted line
of roughness shape. Further, Marmur found that lower contact angle
corresponding to Eq. (8) in Fig. 7, and decreasing the range of favor-
mode indicated a more stable mode.
ability for the Cassie–Baxter mode. For intrinsically hydrophobic ma-
Neither Yang et al. [126] nor Marmur [127] presented a fully gen-
terials, increasing f1 or f2 both increase the Cassie–Baxter contact
eral form similar to Eq. (7) since both used Eq. (5) as their basis.
angle, so one can say that as the Cassie–Baxter contact angle in-
Eq. (5) is a more correct form of the Cassie–Baxter equation, but it
creases, the Cassie–Baxter wetting mode becomes less favorable
still neglects the possibility of liquid–vapor corrugations/roughness
(similar to the finding of Marmur [127]). Similar observations can
under the drop as explained in the discussion of Fig. 1iii. We now dis-
be made using Eq. (7), but since f is bounded between 0 and 1, and
cuss such a general form and will focus on Eq. (7) since it is widely
since it exists in both the numerator and denominator, it is impossible
used.
to describe situations where f1 or f2 vary independently with Eq. (7).
Following a differential energy balance similar to Bico et al. [112],
Further, Eq. (7) suggests that for θ1 = 120° (the maximum attain-
a general form of the stability criterion is given below, written using f1
able smooth surface contact angle with water) a finite value of r = 2 is
and f2 as:
sufficient to favor the Cassie–Baxter mode for any value of f. Eq. (8),
on the other hand, illustrates that as f2 increases, r must increase
−f 2 without bounds to maintain the favorability of the Cassie–Baxter
cosθcr ¼ ð8Þ
r−f 1 mode for θ1 = 120°. As a reminder, f2 can increase due either to curva-
ture of the liquid–vapor interface under the drop or due to partial
Eq. (8) can also be derived by equating the general form of the penetration into a dual scale structure such as that seen in Fig.
Cassie–Baxter equation (Eq. 2) with the Wenzel equation (Eq. 3). 1(iii). This suggests that fractal surfaces (with an effectively infinite
Fig. 7 shows the stability criterion as predicted by Eqs. (8) and (7), r value, but more slowly growing values of f1 and f2), may be the
for a surface (similar to that shown in Fig. 2b) made up of square best surfaces for ensuring Cassie–Baxter mode wetting, similar to
pillars topped with equilateral pyramids wet to the base of the pyra- the arguments put forth by Herminghaus [128].
mids. The increased area of the pillar tops is therefore ~1.73 times,
while the height of the pillars increases with spacing to maintain 5. Range of expected errors
r = 2 for complete penetration. The spacing of the pillars is varied
to change f2 with the assumption that the liquid–vapor interface is Since the (correct or incorrect) Cassie–Baxter equation is often
flat, allowing one to express f2 = (1-f) for comparison of Eqs. (6) used to predict contact angles on superhydrophobic surfaces (SHS),
and (7). Fig. 7 shows that Eq. (7) incorrectly suggests that the it is of interest to quantify the error in making predictions of such sys-
Cassie–Baxter mode is more stable than it actually is. While the tems using Eq. (1) instead of Eq. (2). This is important when readers
prediction is correct at f2 = 0 and f2 = 1, these extremes are not of study the results of the papers reviewed here, or any similar works.
interest (since f2 = 0 corresponds to the Wenzel mode in all cases) Since SHS tend to have a high amount of liquid–vapor interface
or attainable (since f2 = 1 corresponds to zero contact with the solid under the drop, analysis will focus on f2 ≥ 0.8. For illustrative pur-
in this case, which is non-physical). Similar curves can be produced poses, the surfaces already discussed in this paper will be considered.
for surfaces with different roughness geometries, giving different A given level of penetration was assumed for the surfaces in Fig. 2,
values of r, f1 and f2. Only the case of flat topped pillars with no and contact angle predictions were made for a range of penetration
54 A.J.B. Milne, A. Amirfazli / Advances in Colloid and Interface Science 170 (2012) 48–55

depths for a surface of the type in Fig. 2f. It is difficult to determine rough surface, however, with this knowledge it can make correct pre-
what exact level of penetration will be stable for a given SHS (and dictions, while Eqs. (1) and (5), in general, cannot.
therefore what the accompanying error in using Eq. (1) would be). Eq. (7) (describing the stability of the Cassie–Baxter versus
However, as a first approximation one can take the minimum of Wenzel modes of wetting, and based on a similar premise as Eq. 1)
Eq. (2) on Fig. 4 (i.e. for f2 = 0.8). Doing this, the error in using cannot, in general, be used to determine the favorability of a given
Eq. (1) is the difference between the curves in Fig. 4 for each intrinsic wetting mode and introduces errors in plots of stable regions of
contact angle at the minimum of Eq. (2) for that intrinsic contact wetting. An analogous, but general, equation for stability is given as
angle. This suggests that the error inherent in using Eq. (1) is ~ 4.1° Eq. (8) for the first time.
and ~ 3.4° for θ1 = 120° and θ1 = 105°, respectively, for this surface. Given the prevalent use of Eqs. (1) and (7) in situations where
A similar analysis for the equilateral pyramid topped pillars in they are not valid, the authors to stress the importance of using
Fig. 2b (with f2 = 0.8 at penetration to the base of the pyramids) re- Eqs. (2) and (8). Eqs. (1) and (7) may only be used for the case of
sults in the assumed most stable contact angle being for penetration flat topped pillars with no penetration. Eq. (5) may be used to account
to the base of the pyramid. At this level of penetration, the error in for roughness of the solid–liquid interface, but neglects roughness of
using Eq. (1) is estimated as ~ 12.5° and ~ 4.4° for θ1 = 120° and the liquid–vapor interface. In contrast, Eqs. (2) and (8) can be used in
θ1 = 105°, respectively. Better estimates of the error would require all cases, and will simplify to Eqs. (1) (or 5) and (7) when allowable.
more knowledge of the exact level of wetting that each surface expe- Although not discussed at length in this paper, the same argument
riences, but the above estimates can be taken as approximations of presented here can be applied to an arbitrary (rough or smooth,
the bounds of error (i.e. ~ 3° to ~13°). Greater errors would be possi- chemically homogeneous or heterogeneous, wet with air remaining
ble for surfaces with even greater solid–liquid interface roughness or completely wetted) surface via the use of Eq. (6). Alternatively,
(such as the conical pillared surface), but analysis of the most stable one can apply the arguments presented here to calculation of wetting
contact angle for such a surface is complicated by its geometry and behavior by Pease's contact line approach.
will not be attempted. Conversely, smaller error is possible for
lower intrinsic contact angles or lower values of f1, but these criterion Acknowledgments
run counter to the design requirements of a SHS. Higher values of f2
(attainable by increasing the spacing of roughness elements without This research was funded by a Natural Sciences and Engineering
increasing their size) would also decrease the error, so extremely Research Council of Canada (NSERC) Discovery grant. A. Amirfazli
sparsely pillared surfaces (e.g. f2 = 0.95) would suffer little error holds a Canada Research Chair in Surface Engineering. A.J.B. Milne
(~1.3º) for pyramidal topped pillars. was supported by the Izaak Walton Killam Memorial Scholarship,
an NSERC CGS-D, and an Alberta Innovates Technology Futures
6. Final remark on influence of liquid–vapor fraction Nanotechnology Graduate Research Scholarship.

For the sake of simplicity, the assumption of a flat liquid–vapor in- Appendix A. Supplementary data
terface has been made throughout this paper whenever calculations
have been performed. As noted in the Introduction, this need not be Supplementary data to this article can be found online at doi:10.
the case, and the correct form of the Cassie–Baxter equation can 1016/j.cis.2011.12.001.
capture the effects on contact angle of non-planar liquid–vapor inter-
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