HTNA99062279-APO-HYD-TP-0001 - D-1052 Hydrotest

HTNA99062279-APO-HYD-TP-0001 - D-1052 Hydrotest Page 1 of 9
Hydro Testing Test Pack

HTNA99062279-APO-HYD-TP-0001
D-1052 Tain 2 Feed Compressor Suction Scrubber
Intellectual Property Category: 1 2 3 4
3 - RESTRICTED - Distribution Hydratight and EXTERNAL APPROVED parties ONLY
1.0 1-Apr-21 Said Med HARRAT Brian Kent
Rev Date Prepared Review Approved
Rev No Month/Year (Initial, surname and department) (Doc Owner(s)) (Doc Owner(s))
(MM/YYYY) (Initials, surnames and departments) (Initials, surnames and departments)
©2017 Hydratight. Copyright in this document belongs to Hydratight national legal entity (Ltd, Pte, GmbH etc…) and all rights are
reserved. No reproduction of all or part of this document shall be made without the prior written consent of Hydratight.
Downloaded and/or printed copies of this document are considered Uncontrolled. Verify that this is the correct revision before use.
© 2017 Hydratight. All rights reserved
Management of Change Record
Test Pack Description Test Pressure

HTNA99062279-APO-HYD-TP-0001 113.6 bar(g)
CHANGE FROM ORIGINAL POSITION
Hydratight Tag / System Tag Change of Position to Reason for Change
Additional Comment:
AGREEMENT TO CHANGE OF CONDITION.

I agree all required steps have been taken and the test procedure followed to make the system safe and
ready for change of condition.
Name: Name:
Company: Company:
Title: Title:
Signature: Signature:
VERIFICATION OR RESET TO ORIGINAL POSITION

Hydratight Tag / System Tag Change of Position to Reason for Change
Additional Comment:
CONFIRMATION OF RESET TO ORIGINAL POSITION

I confirm all required steps have been taken and test procedure followed to make the system safe on
test completion.
Name: Name:
Company: Company:
Title: Title:
Signature: Signature:
Contents
A Test Pack Information
B Safety Audit Checklist
C Mechanical Preparation Checklist
D Valve Isolations Checklist
E Marked Drawings
F HydroTest Acceptance Certificate
G System Depressurisation Checklist
A. Test Pack Information
Test Pack No: HTNA99062279-APO-HYD-TP-0001

Test Pack Name: D-1052 Tain 2 Feed Compressor Suction Scrubber
Equipment Number D-1052 System Components Vessel
Design Pressure 85 bar(g) Test Pressure 113.58 bar(g)
Design Temperature (max / min) 160/-29 °C Test Volume 14.52 m3
Temporary Relief Valve Set Pressure 117.58 bar(g) Test Medium Water
Pressurisation increments and Holding Time Periods
1 25% Increment 28.40 bar(g) 5 Minutes
5 100% Increment 113.58 bar(g) 1 Hour
Applicable Drawing Numbers
P&ID no, ISO no. Equipment no.
BG-TUN-HASD-PR-12-10-12011 Not Applicable D-1052
Test Pack Specific Information

P & ID: BG-TUN-HASD-PR-12-10-12011
Injection Point Location
Description: 3'' 600class flange D/T 2'' NPTF on Nozzle N3 (T1)
Temporary PSV Connection Point Description: 2'' 600class flange D/T 2'' NPTF on Nozzle N7 (T6)
Set Pressure: 117.58 Bar(g)
Pressure Monitoring Point
Description: Instrument/Vent Manifold on Nozzle N7 (T6)
Depressurisation Point Details
Description: 3'' 600class flange D/T 2'' NPTF on Nozzle N3 (T1)
Water Quality
Water Type Demineralized Chemical Treatment? No
Chloride Content TBA Corrosion Inhibitor No
pH Reading TBA Oxygen Scavanger No
Test Pack Notes
On completion of hydro test, draining of all low point drains/blinds to be removed to allow any residue water to be
released
B. Safety Audit Checklist (prior to commencing work)

Item Activity Yes Comments

1 Current & valid permit to work issued?
2 Is the system mechanically complete?
Temporary hoses have been carefully routed, whip checked

3
and fully secured?
4 Is the correct PSV protection online?
5 Hydratight and APO have confirmed system alignment?
Pre-pressurization valve alignment checks have been

6
completed?
Have all safety critical valves been identified in accordance

7
with marked up P&ID’s?
Process PSV’s/Bursting Discs are on-line, or temporary PSV

8
installed where necessary?
Nominated responsible person appointed to monitor pressure

9
increase in all adjacent systems?
Barriers have been erected around the test area and warning
10
signs posted?
11 Test area cleared of unauthorised personnel?
A Toolbox Talk has been held and all relevant personnel have
been made aware of hazards, safety procedures and
12
contingency plans in the event of an emergency. The Toolbox
Talk sheet has been signed and all information documented?
Site PA system/radio announcements have been made

13 informing site personnel of impending testing, where
necessary?
Upon positive completion of the above checklist and the appropriate signatures below, the system is
considered ready for pressurisation.
Company Name Signature Date & Time
Hydratight
APO
C. Mechanical Preparation Checklist

Identify all temporary materials required to carry out the Test, i.e. blinds, gaskets, additional bolts etc.
Item Size Class Material Description Quantity Remarks
T1 3'' 600 Blind Flange Drilled and Tapped 2'' NPTF 1 Injection/water filling Point
T2 3'' 600 Blind Flange or Spade 1
T6 2'' 600 Blind Flange Drilled and Tapped 2'' NPTF 1 Vent/Instrument Point
T7 18'' 600 Spade 1
T10 18'' 600 Spade 1
T13 2'' 600 Blind Flange 1
T14 24'' 600 Manway blind 1
T15 3'' 600 Spade 1
Gaskets to be provided by APO
Company Name Signature Date & Time

Hydratight
APO
D. Valve Isolations Checklist

All listed Test Limit Isolations must be tagged in the CLOSED Position and All listed Safety Critical Valves must be tagged in the OPEN position
Tag
P & ID Number Description Status HT APO Date
No.
T1 BG-TUN-HASD-PR-12-10-12011 Nozzle N3 on condensate line Closed
T2 BG-TUN-HASD-PR-12-10-12011 Nozzle N10 upstream DBB no.100214 Closed
T3 BG-TUN-HASD-PR-12-10-12011 Nozzle N9 upstream DBB no.100215 Closed
T4 BG-TUN-HASD-PR-12-10-12011 Nozzle N14 upstream DBB no.100216 / PI-10204 Closed
T5 BG-TUN-HASD-PR-12-10-12011 Nozzle N8 on system PSV-10203 line Closed
T6 BG-TUN-HASD-PR-12-10-12011 Nozzle N7 on system vent valve Closed
T7 BG-TUN-HASD-PR-12-10-12011 Nozzle N2 on gas feed line to compressor C-1052 Closed
T8 BG-TUN-HASD-PR-12-10-12011 Nozzle N4 upstream DBB no.100210 / PDT-10202 Closed
T9 BG-TUN-HASD-PR-12-10-12011 Nozzle N5 upstream DBB no.100211 / PDT-10203 Closed
T10 BG-TUN-HASD-PR-12-10-12011 Nozzle N1 downstream ESDV-10201 Closed
T11 BG-TUN-HASD-PR-12-10-12011 Nozzle N11 upstream DBB no.100212 / LIT-10202 Closed
T12 BG-TUN-HASD-PR-12-10-12011 Nozzle N12 upstream DBB no.100213 / LIT-10203 Closed
T13 BG-TUN-HASD-PR-12-10-12011 Nozzle N6 on vessel N2 purge point Closed
T14 BG-TUN-HASD-PR-12-10-12011 Manway M1 Closed
T15 BG-TUN-HASD-PR-12-10-12011 Nozzle N13 on closed drain line Closed
G. System Depressurisation Checklist

Complete the following instructions sequentially to ensure depressurisation and draining of the entire Test system.
Step No. System Depressurisation Instructions Test #1 Test #2 Test #3
Instruction Check HT Client HT Client HT Client

Inform APO rep that testing is complete and the system is ready for depressurisation.
1 Open vent valve slowly on injection manifold until pressure drops
below vessel design pressure.
Do not open the drain valve if the high point vent is closed.
(this is to avoid vacuum effect inside the vessel)
2 Open vent valve slowly on instrument manifold, Leave this valve open
fully open during draining operations.
3 Open drain valve on injection manifold, Drain water to the open drain.
4 When vessel is empty break off low point flanges, and remove free
water.
Site No.: Global Revision AA
Doc # F-SER-21951 Date Effective: July 2016
HydroTest Acceptance Certificate

Project: APO:
PROJECT
System: Location:
Job No: Date:
Line or Tag No.: Drawing No.:
SYSTEM DATA
System Volume:
Hydrotest Medium: Pressurization Rate:
Leak Test Pressure: Leak Test Duration:
SUMMARY TESTING
Strenght Test Pressure: Strenght Test Duration:

Calibration Record Serial Number Manufacturer Calibration Date
PROCESS
Pressure Gauge 1:
Pressure Gauge 2:
Pressure Recorder 1:
Pressure Recorder 2:
PSV 1:
PSV 2:
Required Spec:
This Certificate has been signed by both Hydratight and (the APO), and certifies that the services /
COMMENTS
procedures performed by Hydratight have been tested and validated as per the recorded parameters/results achieved by
application of the specific procedure documented above. This signed acceptance by the APO also constitutes confirmation that the
system has been handed over to the APO, who is satisfied with Hydratight’s performance, in that at the time of testing the
component/system, it was found to comply with the APO’s specifications. This Certificate does not represent any form of warranty
or guarantee for the component or system tested and Hydratight shall have no further responsibility for the system from the
date/time of handover.”
ACCEPTANCE
NAME: SIGNATURE: DATE:

FINAL
Hydratight Representative:
APO Representative:
Engineering PPS

HTNA99062279-APO-HYD-TP-0001 - D-1052 Hydrotest

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HTNA99062279-APO-HYD-TP-0001 - D-1052 Hydrotest Page 1 of 9

Hydro Testing Test Pack

Intellectual Property Category: 1 2 3 4

3 - RESTRICTED - Distribution Hydratight and EXTERNAL APPROVED parties ONLY

1.0 1-Apr-21 Said Med HARRAT Brian Kent

Rev Date Prepared Review Approved

Management of Change Record

Test Pack Description Test Pressure

AGREEMENT TO CHANGE OF CONDITION.

VERIFICATION OR RESET TO ORIGINAL POSITION

CONFIRMATION OF RESET TO ORIGINAL POSITION

A Test Pack Information

B Safety Audit Checklist

C Mechanical Preparation Checklist

D Valve Isolations Checklist

F HydroTest Acceptance Certificate

G System Depressurisation Checklist

A. Test Pack Information

Test Pack No: HTNA99062279-APO-HYD-TP-0001

Test Pack Specific Information

B. Safety Audit Checklist (prior to commencing work)

Test Pack No: HTNA99062279-APO-HYD-TP-0001

Item Activity Yes Comments

2 Is the system mechanically complete?

Temporary hoses have been carefully routed, whip checked

4 Is the correct PSV protection online?

5 Hydratight and APO have confirmed system alignment?

Pre-pressurization valve alignment checks have been

Have all safety critical valves been identified in accordance

Process PSV’s/Bursting Discs are on-line, or temporary PSV

Nominated responsible person appointed to monitor pressure

Site PA system/radio announcements have been made

C. Mechanical Preparation Checklist

Test Pack No: HTNA99062279-APO-HYD-TP-0001

Gaskets to be provided by APO

Company Name Signature Date & Time

D. Valve Isolations Checklist

Test Pack No: HTNA99062279-APO-HYD-TP-0001

G. System Depressurisation Checklist

Instruction Check HT Client HT Client HT Client

HydroTest Acceptance Certificate

Strenght Test Pressure: Strenght Test Duration:

NAME: SIGNATURE: DATE:

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