Period

e-------- - - - - -----

Item Action to be taken

Every 3 Every 1~ Every 4
months I years or
months or
8,000 h j 20,000 hrs
- - 1------- ----- -- -- - - - - - - ---
Pour oil
-------------
0 - ~,-----

Sail bearing CheckUp inner arid outer races as well as balls

for exfoliation, and if Its-trace is found, renew it. 0
- -- --
Check up sliding surfaces for conditions of con-
tact and flaw. Measure inside diameter and take
Submerged
line bearing necessary steps according to manufacturer's stan-
0
dard.
--
Check up condition of fitting and amount of
G land packing
leakage. Renew it if leakage is too much. 0
-

Mechanical
Check up condition of mating faces.
---_. ---- _._- 0 -------
seal Renew it. 0 __
Check up contact points and flaw in portions
facing packing and bearing. Measure outside
Shaft sleeve
diameter and take necessary steps according to
0
manufacturer's standard.
-
Check up conditions. of contact, flaw in sliding
Shaft
faces, and bend of shaft. 0
- --
Check up surface. flaw and condition of detetio-

"0" ring
ration. Renew it if deformed. 0
- -
Renew it.
-
0
Check up conditions of contact, wear and cor- r
Casing
wearing ring
rosion in sliding faces. Measure inside diameter
and take necessary steps according to manu-
CD ®
tacturer's standard.

...... - ---- ----

~-:9JJ~~_~___ :S~p. :_G9ngHiQ_n~L_ QJ:~W_??r. __ ~~D{t ~QrrQ_~iQrt p_t:_ . .
....
. ..
. -----

ali parts. Measure sliding face in contact with

Impeller
casing wearing ring and take necessary steps
CD ®
according to manufacturer's standard.
-----
Shaft coupling Check up condition of wear and renew them if
bolts and rub-
ber rings
abnormal points are found. 0
Note: 1. The hours quoted refer to the operating hours.

2. ® refer to a sea water pump and ® a fresh water pump.

3. When a sea water pump casing is made of cast iron, its interior must be painted at the time of overhaul.

-6-
10.2 Overhaul

When overhauling the pump, attention must be paid as follows:

a. Understand the construction well referring to the assembly drawing and make no mistake
in the order of overhaul.

b. When separating fit and flange faces, use jack bolts and wooden hammers, and never apply force
with chisels or drivers.

c. When removing the rotating element, take care to avoid flaw on sliding faces and machined
surfaces.
Particularly, never damage the mechanical seal mating faces.

d. When removing rotating parts from the shaft, draw off each one carefully after removing the
locking device.

e. Handle the longsized-parts such as shaft carefully so that it may not bend.

f. Handle the parts carefully, by arranging them on sheets of paper or cloth in good order.

g. At overhauling, put suitable match marks as many as possible to avoid mistakes when reassembling,

Measure each sliding part and take necessary steps according to manufacturer's standard.

10.4 Assembly

Carry out assembly, by reversing the order of disassembly and paying attention as follows:

a. Remove dust and stain from each part by washing it thoroughly with kerosene. Repair it if flaw
is found.

b. Fit the locking device perfectly in each rotating part if necessary.

c. When fitting the parts with match marks, be sure to follow them.

d. Install the mechanical seal carefully and confirm its movement by hand after installation,

e. Insert each packing ring in good order softly one by one from the bottom, staggering each joint
0 0
by 90 or 180

f. Check up alignment as mentioned in Para. 7.

g. Turn the shaft by hand to see whether it turns smoothly.