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Ficha Tecnica Freno Tolomatic
Ficha Tecnica Freno Tolomatic
Ficha Tecnica Freno Tolomatic
POWER TRANSMISSION
GEARBOXES
CALIPER DISC BRAKES
CLUTCHES
POWER
POWER TRANSMISSION
TRANSMISSION 1.800.328.2174
1.800.328.2174 www.tolomatic.com POWER
POWER TRANSMISSION
TRANSMISSION
Contents
Introduction
Dedicated to Your Satisfaction . . ii World Class Products . . . . . . . . iii Tolomatic on the Internet . . . . . . iv
Engineering Resources
Glossary . . . . . . . . . . . . . . . . . . 110 Conversion Tables . . . . . . . . . . 111 TERMS / CONDITIONS OF SALE . . . 113
www.tolomatic.com i
i
The Tolomatic Difference
OVER 65 Years of Proven Performance
CONVENIENT ORDERING
www.tolomatic.com - Be assured of speedy service, quality
products and great pricing, all at your convenience.
MODIFIED PRODUCTS
Modified products, like this spring applied • Modifications include user
brake with modified pressure chamber for low specified tapped holes, materials,
pressure release, extend the range of lubricants, coatings, and/or
environments and applications where mounting brackets.
Tolomatic products can be used.
CUSTOM PRODUCTS
Challenges like this multi-axis actuator built to fit • Custom solutions for unique
a manufacturer’s motion, space and accuracy motion requirements.
requirements are a regular part of our daily • We will work with you to design a
activities. motion product within your space,
budget, and time requirements.
www.tolomatic.com v
v
The Tolomatic Difference
A USEFUL WEB SITE: www.tolomatic.com
Tolomatic
engineers are
Click here to available to
hide or reveal help with your
these subjects power
transmission
challenges
2D drawings and
3D models avail
able on the web
• Available in many
popular formats
Many power
transmission
products are
available to
order online
vi
vi 1-800-328-2174
1-800-328-2174
Gearboxes GEARBOXES
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-A-
shaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
Slide-rite™ Gearbox and Float-A-Shaft (FAS) Gearbox 1:1 Ratio
Slide-rite™CR Gearbox Pages 8 through 24 Standard
Series
Pages 2 through 7 3:2 Ratio
Standard
Series
2:1 Ratio
Visit www.tolomatic.com for the latest updates, CAD files and ordering. Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
www.tolomatic.com 1
1
GEARBOXES Slide-Rite® & Slide-Rite®CR Gearbox
SLIDE-RITE
GEARBOX COMPACT SIZE & STANDARD SIZE
ENDURANCE
TECHNOLOGY The Slide-Rite®, like the classic Float-A-Shaft®, is a The Slide-Rite® gearbox’s unique floating design maintains
APPLICATION universal right angle gearbox. It consists of two 45° helical perfect shaft alignment allowing for easy installation.
EXAMPLE gears that mesh at right angles, designed to turn power at
90°. It can be operated in either direction and can slide axially A solid one-piece aluminum housing seals the gears from
COMPACT along the drive or driven shaft. outside contaminants, providing for smooth operation in even
SERIES the harshest industrial environments.
1:1 RATIO
STANDARD
SERIES
1:1 RATIO Look for this endurance technology symbol
indicating our durability design features
STANDARD
SERIES
3:2 RATIO
STANDARD LEAK-PROOF
SERIES PERFORMANCE
2:1 RATIO One-piece housing, one-piece
FLOAT-A- geared shaft and sealed
SHAFT bearings offer leak-proof
performance and excellent
APPLICATIONS service life
INTRODUCTION
COMPACT
SERIES PRELUBRICATED
1:1 RATIO Prelubricated for long,
STANDARD trouble-free service
SERIES
1:1 RATIO
STANDARD ONE-PIECE
SERIES GEARED SHAFT
3:2 RATIO
Fewer parts to wear out
STANDARD
SERIES
2:1 RATIO
STANDARD USES STANDARD
SERIES TRANSMISSION
2.5:1 RATIO SHAFTING
SELECTION
INSTALLATION
SHAFT &
HARD COATED
KEYWAY ALUMINUM CASE
REQUIREMENTS Resists corrosion and forms
its own lubricant reservoir
THREADED
MOUNTING HOLES
2
2 1-800-328-2174
1-800-328-2174
Slide-Rite® & Slide-Rite®CR Gearbox GEARBOXES
SLIDE-RITE
APPLICATION EXAMPLE GEARBOX
ENDURANCE
The specially selected corrosion resistant TECHNOLOGY
components of the Slide-Rite®CR Gearbox APPLICATION
make it the perfect choice for environmentally EXAMPLE
challenging applications. COMPACT
SERIES
1:1 RATIO
STANDARD
SLIDE-RITE®CR SERIES
FEATURES: 1:1 RATIO
STANDARD
HELICAL GEARS, KEYS, RETAINING RINGS SERIES
3:2 RATIO
ALLOY STEEL NICKEL STANDARD
•45 degree helical gears PLATED SERIES
are hardened alloy steel Corrosion resistant 2:1 RATIO
• High performance, long electroless nickel-
plated geared FLOAT-A-
life construction SHAFT
sleeves, keys and
retaining rings APPLICATIONS
Application Description: INTRODUCTION
BEARINGS AND BEARING RACES A manufacturer of frozen pizzas needed a way to cut and seal COMPACT
the plastic packaging for multiple sizes of their signature SERIES
square pizza. 1:1 RATIO
HARDENED STAINLESS
STEEL STEEL STANDARD
Application Requirements: SERIES
High performance, Corrosion resistant 1:1 RATIO
long life materials stainless steel balls • Output of 60 pizzas per minute
and races STANDARD
• 4" adjustment range
SERIES
• No maintenance - washdown environment 3:2 RATIO
STANDARD
Tolomatic Solution: Slide-Rite®CR Gearboxes SERIES
The sealed, high speed, corrosion resistant design of the 2:1 RATIO
Slide-Rite®CR provides the high throughput necessary in this STANDARD
application. Other important application design features: Using SERIES
multiple right angle gearboxes, a single motor, located outside 2.5:1 RATIO
PRECISION GROUND BORES the wash down area, synchronously drives both cutting and SELECTION
sealing units. The slide through bore feature of the Slide-Rite®
offers adjustability for several pizza sizes. INSTALLATION
SHAFT &
KEYWAY
SPECIFICATIONS REQUIREMENTS
•Max speed: 1,200 RPM
• Backlash: < 1 degree
• Bidirectional
• Slide through bore: limited only
by length of keyway on shaft
www.tolomatic.com 3
3
GEARBOXES
Slide-Rite® & Slide-Rite®CR Gearbox
Slide-rite
gearbox Compact size – 1:1 Ratio – U.S. & Metric
endurance
technology
■■■ available Styles ■■■ Dimensions
application ■■■ Model Builder 3D CAD Available at: www.tolomatic.com
example 1:1 Metric
1:1 US standard 1:1 Slide-Rite CR; us standard
®
3.073
[78.05]
“A”
Compact bore
1.725
[43.82] 2.700
[68.58]
Series 1/4-28unF
greAse zerk
1:1 Ratio
Standard 3.134
1.000 ±.002
1.25
[31.8]
Series [79.62]
[25.40 ±0.05]
1:1 Ratio
“b” bore
Standard
Series
3:2 Ratio 2.700
[68.58]
Standard 3.073
[78.05]
.07 typ
[1.7]
Series 2.000 (2)
[50.80]
2:1 Ratio 1.000 (2)
NOTE: Keyways are shown in [25.40]
Float-A- random orientations 1/4-20
shaft [M6 x 1.0-6h]
MountIng
Metric measurements, in holes
.39 [10.0] (4) 1.000 (2)
Applications millimeters, are in brackets 2.000 (2)
[50.80]
[25.40]
EFFICIENCY (%)
4
4 1.800.328.2174
1.800.328.2174
Slide-Rite® & Slide-Rite®CR Gearbox GEARBOXES
Slide-rite
Standard Size – 1:1 RATIO – U.S. & metric gearbox
endurance
technology
■■■ available Styles ■■■ Dimensions
1:1 US standard 1:1 Slide-Rite®CR; us standard ■■■ Model Builder 3D CAD Available at: www.tolomatic.com application
1:1 Metric “A” 2.760 (2)
[70.10] “C” 3.817 example
Bore 1.380 (2) 2.075 1/4-28UNF
(2) [96.96]
[35.05] [52.71] GREASE
ZERK
3.400
[86.36] Compact
Series
1:1 Ratio
2.470 (2)
[62.74] 5.878
[149.30]
Standard
Series
2.500 ± .002
[63.50 ± .05]
2.50
[63.5]
1:1 Ratio
1.400 (2)
[35.56]
Standard
1.370 (2) Series
[34.80] “B” 3:2 Ratio
Bore
5/16-18 1.470
[37.34]
Standard S
[M8 x 1.25-6H]
MOUNTING 2.940 Series
[74.68] NOTE: Keyways are shown in 2:1 Ratio
■■■ Performance data HOLES
.37 [9.5] (6) 3.400
[86.36]
random orientations
High Torque Ball Bearings 3.817 “D” (2) Metric measurements, in
Float-A-
[96.96]
millimeters, are in brackets shaft
Torque and Efficiency vs RPM
at Maximum Operating Temperature Applications
2,500 100 Introduction
EFFICIENCY 90
Compact
80
2,000 Series
TORQUE (inch-pounds)
EFFICIENCY (%)
70 1:1 Ratio
1,500 60
Standard
50
Series
1,000 40 1:1 Ratio
30
Sli
de
Standard
500 Sli
de
-ri
-ri
te ¤
20 Series
te ¤
Cr
INPUT TORQ
UE 300ϒ F
10 3:2 Ratio
0
0
0 200 400 600 800 1000 1200 Standard
INPUT (RPM) Series
2:1 Ratio
Models and Bore Dimensions Standard
Standard Size – 1:1 Ratio – U.S. Standard Size – 1:1 Ratio – Metric Series
High Torque Ball Bearing High Torque Ball Bearing 2.5:1 Ratio
SLIDE-RITE SLIDE-RITE CR "A" BORE "B" BORE "A" BORE "B" BORE
Selection
® ®
RH RH
MODEL MODEL or BORE WxD "c" BORE WxD "D" Approx. MODEL or BORE WxD "c" BORE WxD "D" Approx.
Number NUMBER LH SIZE KEYWAY dim. SIZE KEYWAY DIM. weight Number LH SIZE KEYWAY dim. SIZE KEYWAY DIM. weight Installation
(IN.) (IN.) (in.) (IN.) (IN.) (in.) (lbs.) (mm) (mm) (mm) (mm) (mm) (mm) (kg.)
0220-0410 RH 20 6 x 3 3.2 20 6 x 3 3.2 4.8
shaft &
0220-0400 0220-0420 RH 3/4 3/16 x 3/32 .10 3/4 3/16 x 3/32 .10 10.7 keyway
0221-0400 0221-0420 LH 3/4 3/16 x 3/32 .10 3/4 3/16 x 3/32 .10 10.7 0221-0410 LH 20 6 x 3 3.2 20 6 x 3 3.2 4.8 requirements
0222-0400 0222-0420 RH 3/4 3/16 x 3/32 .10 1 1/4 x 1/8 .13 10.4 0222-0410 RH 20 6 x 3 3.2 25 8 x 3.5 3.2 4.7
0223-0400 0223-0420 LH 3/4 3/16 x 3/32 .10 1 1/4 x 1/8 .13 10.4 0223-0410 LH 20 6 x 3 3.2 25 8 x 3.5 3.2 4.7
0224-0400 0224-0420 RH 3/4 3/16 x 3/32 .10 1-1/4 1/4 x 1/8 .13 9.9 0224-0410 RH 20 6 x 3 3.2 30 8 x 3.5 3.2 4.5
0225-0400 0225-0420 LH 3/4 3/16 x 3/32 .10 1-1/4 1/4 x 1/8 .13 9.9 0225-0410 LH 20 6 x 3 3.2 30 8 x 3.5 3.2 4.5
0226-0400 0226-0420 RH 1 1/4 x 1/8 .13 1 1/4 x 1/8 .13 10.0 0226-0410 RH 25 8 x 3.5 3.2 25 8 x 3.5 3.2 4.5
0227-0400 0227-0420 LH 1 1/4 x 1/8 .13 1 1/4 x 1/8 .13 10.0 0227-0410 LH 25 8 x 3.5 3.2 25 8 x 3.5 3.2 4.5
0228-0400 0228-0420 RH 1 1/4 x 1/8 .13 1-1/4 1/4 x 1/8 .13 9.6 0228-0410 RH 25 8 x 3.5 3.2 30 8 x 3.5 3.2 4.4
0229-0400 0229-0420 LH 1 1/4 x 1/8 .13 1-1/4 1/4 x 1/8 .13 9.6 0229-0410 LH 25 8 x 3.5 3.2 30 8 x 3.5 3.2 4.4
0230-0400 0230-0420 RH 1-1/4 1/4 x 1/8 .13 1-1/4 1/4 x 1/8 .13 9.1 0230-0410 RH 30 8 x 3.5 3.2 30 8 x 3.5 3.2 4.2
0231-0400 0231-0420 LH 1-1/4 1/4 x 1/8 .13 1-1/4 1/4 x 1/8 .13 9.1 0231-0410 LH 30 8 x 3.5 3.2 30 8 x 3.5 3.2 4.2
www.tolomatic.com 5
5
GEARBOXES
Slide-Rite® Gearbox
Slide-rite
gearbox Standard Size – 3:2 Ratio – U.S.
endurance
technology
■■■ available Styles ■■■ Dimensions
application 3:2 US standard ■■■ Model Builder 3D CAD Available at: www.tolomatic.com
example
Compact “A”
bore
2.760 (2)
[70.10] “c”
1/4-28unF (2)
3.817
[96.96]
Series 1.380 (2)
[35.05]
2.075
[52.71]
greAse
zerk
3.400
[86.36]
1:1 Ratio
Standard
Series 2.470 (2)
[62.74] 5.878
1:1 Ratio [149.30]
0325-0460 LH 3/4 3/16 x 3/32 .10 1-1/4 1/4 x 1/8 .13 9.5
EFFICIENCY (%)
6
6 1.800.328.2174
1.800.328.2174
Slide-Rite® Gearbox GEARBOXES
Slide-rite
Standard Size – 2:1 RATIO – U.S. gearbox
endurance
technology
■■■ available Styles ■■■ Dimensions
2:1 US standard ■■■ Model Builder 3D CAD Available at: www.tolomatic.com application
example
“A”
bore
2.760 (2)
[70.10] “c”
(2)
3.817
[96.96]
Compact
1.380 (2)
[35.05]
2.075 1/4-28unF
[52.71] greAse
3.400 Series
zerk [86.36]
1:1 Ratio
Standard
2.470 (2)
[62.74] 5.878 Series
[149.30] 1:1 Ratio
2.250 ± .002
1.400 (2)
[57.15 ± .05]
2.25
[57.2] Standard
[35.56] Series
3:2 Ratio
1.370 (2)
[34.80] “b”
bore
Standard
5/16-18 1.470 Series
MountIng
holes
[37.34]
2.940 NOTE: Keyways are shown in
2:1 Ratio
.38 [9.7] (6) [74.68]
3.400
random orientations Float-A-
[86.36]
3.817 Metric measurements, in shaft
[96.96] “d” (2)
millimeters, are in brackets Applications
■■■ Performance data Models and Bore Dimensions Introduction
Standard Size – 2:1 Ratio – U.S. Compact
High Torque Ball Bearings High Torque Ball Bearing Series
"A" BORE "B" BORE
1:1 Ratio
RH
Torque and Efficiency vs RPM MODEL or BORE WxD "c" BORE WxD "D" Approx. Standard
at Maximum Operating Temperature
Number LH SIZE KEYWAY dim. SIZE KEYWAY DIM. weight Series
(IN.) (IN.) (in.) (IN.) (IN.) (in.) (lbs.) 1:1 Ratio
800 80 0220-0460 RH 1/2 1/8 x 1/16 .07 3/4 3/16 x 3/32 .10 10.7
0221-0460 LH 1/2 1/8 x 1/16 .07 3/4 3/16 x 3/32 .10 10.7
Standard
Series
0222-0460 RH 1/2 1/8 x 1/16 .07 1 1/4 x 1/8 .13 10.4 3:2 Ratio
600 60
0223-0460 LH 1/2 1/8 x 1/16 .07 1 1/4 x 1/8 .13 10.4
TORQUE (inch-pounds)
Standard
EFFICIENCY (%)
0224-0460 RH 1/2 1/8 x 1/16 .07 1-1/4 1/4 x 1/8 .13 9.9
0225-0460 LH 1/2 1/8 x 1/16 .07 1-1/4 1/4 x 1/8 .13 9.9
Series
400 EFFICIENCY 40
2:1 Ratio
0226-0460 RH 5/8 1/8 x 1/16 .07 3/4 3/16 x 3/32 .10 10.0
0227-0460 LH 5/8 1/8 x 1/16 .07 3/4 3/16 x 3/32 .10 10.0 Standard
200 20 0228-0460 RH 5/8 1/8 x 1/16 .07 1 1/4 x 1/8 .13 9.6 Series
INPUT T
ORQUE
300ϒF 0229-0460 LH 5/8 1/8 x 1/16 .07 1 1/4 x 1/8 .13 9.6
2.5:1 Ratio
0230-0460 RH 5/8 1/8 x 1/16 .07 1-1/4 1/4 x 1/8 .13 9.1 Selection
0
0 200 400 600 800 1,000 1,200 0231-0460 LH 5/8 1/8 x 1/16 .07 1-1/4 1/4 x 1/8 .13 9.1 Installation
INPUT (RPM)
0232-0460 RH 3/4 3/16 x 3/32 .10 3/4 3/16 x 3/32 .10 10.0
0 100 200 300
OUTPUT (RPM)
400 500 600
0233-0460 LH 3/4 3/16 x 3/32 .10 3/4 3/16 x 3/32 .10 10.0 shaft &
0234-0460 RH 3/4 3/16 x 3/32 .10 1 1/4 x 1/8 .13 9.6
keyway
requirements
0235-0460 LH 3/4 3/16 x 3/32 .10 1 1/4 x 1/8 .13 9.6
0236-0460 RH 3/4 3/16 x 3/32 .10 1-1/4 1/4 x 1/8 .13 9.1
0237-0460 LH 3/4 3/16 x 3/32 .10 1-1/4 1/4 x 1/8 .13 9.1
www.tolomatic.com 7
7
GEARBOXES
Float-A-Shaft Gearbox
Slide-rite
gearbox applications
endurance
technology
■■■ You can’t find a
application more flexible
example gear drive
Compact If the distances between take-ups are
Series varied during operation, both shafts Checkweights
1:1 Ratio can be slid axially through the Float-
Standard A-Shaft. They’re available in right or
Series left hand drives to meet your exact
1:1 Ratio requirements. And what’s more, the
Standard shaft’s direction is reversible to suit
Series your changing operation.
3:2 Ratio
Standard
Series ■■■ Float-A-Shaft is
2:1 Ratio easily installed
An ingenious installation technique
Float-A- and one piece assembly eliminates
shaft
coupling and shaft alignment
Applications problems.
Introduction Tolomatic makes the best right angle
Compact gear drives you can buy. We’re out to Combination
Series prove that no one can get you around Packaging
1:1 Ratio a corner faster than Tolomatic.
Standard NOTE: Pillow block bearing supports
Series
1:1 Ratio are recommended on all Float-A-
Shaft applications. Effectively
Standard mounted directly between the Float-
Series A-Shaft unit and the load, the pillow Packaging
3:2 Ratio Machinery
block bearing supports will absorb
Standard any shaft deflection or sideloading
Series and assure alignment.
2:1 Ratio
Standard NOTE: All Float-A-Shaft units have 3°
Series to 5° of backlash on reversal of input.
2.5:1 Ratio
Selection specialty
Installation Machinery
shaft &
keyway
requirements
8
8 1.800.328.2174
1.800.328.2174
Float-A-Shaft Gearbox GEARBOXES
Slide-rite
introduction gearbox
endurance
technology
■■■ Tolomatic is turning things around application
Tolomatic’s Float-A-Shaft right angle gear drive was A lightweight aluminum housing encloses the gears, serving example
invented 50 years ago, and the competition still hasn’t as a structural support and a lubricant reservoir. The gears Compact
caught up. That’s because Tolomatic gearboxes “float” on mount directly on the shafts through keyways in the gears Series
rotating shafts. Along with the Slide-Rite gearbox, no other and shafts. These rugged and durable hardened helical gears 1:1 Ratio
design has the versatility, durability, safety, or the ease of have been field-proven for 50 years, assuring dependable
operation as Float-A-Shaft. Standard
operation. Yet with all of that, Float-A-Shaft retains a Series
Float-A-Shaft is a universal right angle gear drive coupling. compact design well suited for use in tight quarters. 1:1 Ratio
It consists of two 45° helical gears that mesh at right Float-A-Shaft’s unique floating design maintains perfect Standard
angles, designed to turn power around any corner. Float-A- alignment. It also eliminates dangerous chain sprocket Series
Shaft can be operated in either direction and can slide drives and the additional adjustments required for chain 3:2 Ratio
axially along the drive or driven shaft. drive applications. Standard
Series
2:1 Ratio
■■■ Low Torque Journal Bearing Series Float-A-
Float-A-Shaft Can Slide Along the shaft
Shaft, Limited Only by the Length Flange Bearings are Porous Bronze for
of the Keyway. Permanent Lubrication and Require No Applications
Servicing Under Adverse Dust and
Moisture Conditions. Introduction
(Shafts are not They Readily Absorb
supplied by Tolomatic) Foreign Particles and Compact
Assure Long Shaft Life. Series
No Gasket Needed Between the Housing 1:1 Ratio
Halves; Precision Finish on Mating Surfaces
Provides Tight Metal-To-Metal Assembly and Float-A-Shaft Can Standard
Provides Proper Interference for the Press Accommodate Either Series
Fit Sleeve Bearings. Blind or Through 1:1 Ratio
Keyways.
Standard
45° Helical Gears are Case Series
Case Forms its Own 3:2 Ratio
Lubricant Reservoir. Hardened Alloy Steel.
Standard
Bores are Ground to Within 0.001" Tolerance. Series
2:1 Ratio
Standard
■■■ High Torque ROLLER Bearing Series Series
2.5:1 Ratio
Sealed Roller Bearings.
Die Cast Aluminum Gear Case. Selection
Installation
(Shafts are not
supplied by Tolomatic) shaft &
keyway
Roller Bearing Hardened and Ground Steel Bearing requirements
Mechanically Race. Race is Keyed to Shaft so
Retained. Rotation is Relative to Shaft.
www.tolomatic.com 9
9
GEARBOXES
Float-A-Shaft Gearbox
Slide-rite
gearbox Compact Series - 1:1 Ratio - us & metric
endurance
technology
■■■ available Styles ■■■ available Styles
application
example Low Torque Journal Bearings High Torque Roller Bearings
Compact Standard Foot Mount Standard Foot Mount
Series 1-1/2 lbs. (0.68 kgs.) 1-3/4 lbs. (0.79 kgs.) 1-1/2 lbs. (0.68 kgs.) 1-3/4 lbs. (0.79 kgs.)
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-A-
shaft
Applications
■■■ Performance data ■■■ Performance data
Introduction
Compact Low Torque Journal Bearings High Torque Roller Bearings
Series
1:1 Ratio Torque and Efficiency vs RPM Torque and Efficiency vs RPM
Standard at Maximum Bearing Temperature at Maximum Bearing Temperature
Series 100 50 500 50
1:1 Ratio
90 Powe 450
Standard r eFF
icien
torque (inch-pounds)
torque (inch-pounds)
80 cy 40 400 40
Series Power eFFic
3:2 Ratio 70 350 iency
60 30 300 30
Standard inPut
Series 50 torq 250
40 ue 30 20 200 20
2:1 Ratio 0ϒ
Standard 30 150 inPut
torq
Series 20 10 100 ue 30 10
0ϒ
2.5:1 Ratio 10 50
Selection 0 0
0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500
Installation inPut (rPM) inPut (rPM)
shaft &
keyway
requirements
10
10 1.800.328.2174
1.800.328.2174
Float-A-Shaft Gearbox GEARBOXES
Slide-rite
Compact Series - 1:1 Ratio - us & metric gearbox
endurance
technology
■■■ Dimensions: Compact Standard High Torque & Low Torque bearings
■■■ Model Builder 3D CAD Available at: www.tolomatic.com application
example
2.96
(75.2) Compact
Series
1.48 “B” BORE 1:1 Ratio
(37.6)
Standard
Series
1.44 1:1 Ratio
(36.6)
Standard
Series
1.000 +.000 3:2 Ratio
-.002
(25.4 +.00
-.05 )
Standard
Series
3.53 2:1 Ratio
(89.7) Float-A-
NOTE: Keyways are shown in shaft
random positions.
“A” BORE 1.47 Applications
(37.3) Metric measurements, in millimeters,
2.94 are in parentheses Introduction
(74.7) Compact
Series
Models and Bore Dimensions 1:1 Ratio
U.S. - COMPACT STANDARD - 1:1 METRIC - COMPACT STANDARD - 1:1 Standard
LOW TORQUE JOURNAL BEARING & High Torque Roller Bearing HIGH TORQUE ROLLER BEARING Series
Low High "A" BORE "B" BORE HIGH "A" BORE "B" BORE 1:1 Ratio
Torque torque RH Bore WxD Bore WxD Torque RH Bore WxD Bore WxD
Journal Roller or SIze Keyway Size Keyway ROLLER or SIze Keyway Size Keyway Standard
Model No. Model No. LH (In.) (in.) (In.) (in.) Model No. LH (MM) (MM) (MM) (MM) Series
0106-0000 0105-0100 RH 1/2 1/8 x 1/16 1/2 1/8 x 1/16 0120-0100 RH 12 4x2 12 4x2 3:2 Ratio
0105-0000 0106-0100 LH 1/2 1/8 x 1/16 1/2 1/8 x 1/16 0121-0100 LH 12 4 x 2 12 4x2
0108-0000 0107-0100 RH 1/2 1/8 x 1/16 5/8 1/8 x 1/16 0122-0100 RH 12 4 x 2 15 5 x 2.5
Standard
0107-0000 0108-0100 LH 1/2 1/8 x 1/16 5/8 1/8 x 1/16 0123-0100 LH 12 4 x 2 15 5 x 2.5
Series
0110-0000 0109-0100 RH 5/8 1/8 x 1/16 5/8 1/8 x 1/16 0124-0100 RH 15 5 x 2.5 15 5 x 2.5 2:1 Ratio
0109-0000 0110-0100 LH 5/8 1/8 x 1/16 5/8 1/8 x 1/16 0125-0100 LH 15 5 x 2.5 15 5 x 2.5 Standard
Series
2.5:1 Ratio
NOTE: Metric sizes available only in high torque roller
bearing models. Selection
Installation
shaft &
keyway
requirements
www.tolomatic.com 11
11
GEARBOXES
Float-A-Shaft Gearbox
Slide-rite
gearbox Compact Series - 1:1 Ratio - us & metric
endurance
technology
■■■ Dimensions: Compact Foot Mount High Torque & Low Torque bearings
application ■■■ Model Builder 3D CAD Available at: www.tolomatic.com
example 2.96 2.94
Compact (75.2) (74.7)
Series 1.48 1.47
1:1 Ratio (37.6) (37.3)
Standard
Series 3.69
1:1 Ratio (93.7)
Standard 1.000 +.000
-.002
Series
3:2 Ratio (25.40+.00
-.05 )
Standard
Series 1.625 B
2:1 Ratio (41.28) Bore
“A” BORE
Float-A-
shaft
1.06 3.00
Applications (29.9) .36 (76.2)
(9.0)
Introduction
2.12
Compact (53.8)
Series
1:1 Ratio .750
(19.05)
Standard 1.500
Series (38.10)
1:1 Ratio
Standard .281 Dia. THru [4]
Series (7.14) NOTE: Keyways are shown in
3:2 Ratio For 6 MM Dia. SCreW 1.125 random positions.
(28.57)
Standard 2.250 Metric measurements, in millimeters,
Series (57.15) are in parentheses
2:1 Ratio
Standard Models and Bore Dimensions
Series METRIC - COMPACT FOOT MOUNT - 1:1
2.5:1 Ratio U.S. - COMPACT FOOT MOUNT - 1:1
LOW TORQUE JOURNAL BEARING & High Torque Roller Bearing HIGH TORQUE ROLLER BEARING
Selection Low High "A" BORE "B" BORE HIGH "A" BORE "B" BORE
Torque torque RH Bore WxD Bore WxD
Installation Journal Roller or SIze Keyway Size Keyway ROLLER or SIze Keyway Size Keyway Torque RH Bore WxD Bore WxD
shaft & Model No. Model No. LH (In.) (in.) (In.) (in.) Model No. LH (MM) (MM) (MM) (MM)
keyway 0112-0000 0111-0100 RH 1/2 1/8 x 1/16 1/2 1/8 x 1/16 0126-0100 RH 12 4x2 12 4x2
requirements 0111-0000 0112-0100 LH 1/2 1/8 x 1/16 1/2 1/8 x 1/16 0127-0100 LH 12 4 x 2 12 4x2
0114-0000 0113-0100 RH 1/2 1/8 x 1/16 5/8 1/8 x 1/16 0128-0100 RH 12 4 x 2 15 5 x 2.5
0113-0000 0114-0100 LH 1/2 1/8 x 1/16 5/8 1/8 x 1/16 0129-0100 LH 12 4 x 2 15 5 x 2.5
0116-0000 0115-0100 RH 5/8 1/8 x 1/16 5/8 1/8 x 1/16 0130-0100 RH 15 5 x 2.5 15 5 x 2.5
0115-0000 0116-0100 LH 5/8 1/8 x 1/16 5/8 1/8 x 1/16 0131-0100 LH 15 5 x 2.5 15 5 x 2.5
NOTE: Metric sizes available only in high torque roller
bearing models.
12
12 1.800.328.2174
1.800.328.2174
Float-A-Shaft Gearbox GEARBOXES
Slide-rite
Standard Series - 1:1 Ratio - us & metric gearbox
endurance
technology
■■■ available Styles ■■■ available Styles application
Low Torque Journal Bearings High Torque Roller Bearings example
Standard Flat Base Standard Flat Base Compact
5 lbs. (2.27 kgs.) 5-3/4 lbs. (2.61 kgs.) 5-1/2 lbs. (2.49 kgs.) 6-1/2 lbs. (2.95 kgs.) Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-A-
shaft
Applications
■■■ Performance data ■■■ Performance data
Introduction
Low Torque Journal Bearings High Torque Roller Bearings Compact
Series
1:1 Ratio
Torque and Efficiency vs RPM Torque and Efficiency vs RPM
at Maximum Bearing Temperature at Maximum Bearing Temperature Standard
Series
1000 100 1200 1:1 Ratio
900 90 1100
Standard
Power eFFiciency (%)
torque (inch-pounds)
1000 100
torque (inch-pounds)
www.tolomatic.com 13
13
GEARBOXES
Float-A-Shaft Gearbox
Slide-rite
gearbox Standard Series - 1:1 Ratio - us & metric
endurance
technology
■■■ Dimensions: Standard High Torque & Low Torque bearings
application ■■■ Model Builder 3D CAD Available at: www.tolomatic.com
example 3.28
3.69 (83.3)
Compact (93.7)
1.845 1.64
Series (46.86) (41.7)
1:1 Ratio
.32 .25
Standard (8.1) (6.4)
Series
1:1 Ratio
Standard
Series “A” 2.500 ±.002
3:2 Ratio BORE (63.50 ±.05)
6.31
Standard (160.3)
Series
2:1 Ratio
1.94
Float-A- (49.3) “B”
shaft BORE NOTE: Keyways are shown in
random positions.
Applications 1.625 1.90 Metric measurements, in millimeters,
(41.28) (48.3) are in parentheses
Introduction 3.25 3.81 DIA.
(82.6) (96.8 DIA.)
Compact
Series Models and Bore Dimensions
1:1 Ratio
Standard U.S. - STANDARD - 1:1 Metric - Standard - 1:1
Series LOW TORQUE JOURNAL BEARING & High Torque Roller Bearing HIGH TORQUE ROLLER BEARING
1:1 Ratio Low High "A" BORE "B" BORE High "A" BORE "B" BORE
Torque torque RH Bore
Standard Journal Roller or SIze Keyway Size Keyway WxD Bore WxD Torque RH Bore WxD Bore WxD
Series Roller or SIze Keyway Size Keyway
Model No. Model No. LH (In.) (in.) (In.) (in.) Model No. LH (mm) (mm) (mm) (mm)
3:2 Ratio 0204-0000 0203-0200 RH 3/4 3/16 x 3/32 3/4 3/16 x 3/32 0308-0200 RH 20 6 x 3 20 6x3
Standard 0203-0000 0204-0200 LH 3/4 3/16 x 3/32 3/4 3/16 x 3/32 0309-0200 LH 20 6x3 20 6x3
0208-0000 0205-0200 RH 3/4 3/16 x 3/32 1 1/4 x 1/8
Series 0207-0000 0206-0200 LH 3/4 3/16 x 3/32 1 1/4 x 1/8
0310-0200 RH 20 6 x 3 25 8 x 3.5
2:1 Ratio 0212-0000 0207-0200 RH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8 0311-0200 LH 20 6 x 3 25 8 x 3.5
0312-0200 RH 20 6 x 3 30 8 x 3.5
Standard 0211-0000 0208-0200 LH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8 0313-0200 LH 20 6 x 3 30 8 x 3.5
Series 0216-0000 NA RH 3/4 3/16 x 3/32 1-1/2 3/8 x 3/16 0314-0200 RH 25 8 x 3.5 25 8 x 3.5
2.5:1 Ratio 0215-0000 NA LH 3/4 3/16 x 3/32 1-1/2 3/8 x 3/16 0315-0200 LH 25 8 x 3.5 25 8 x 3.5
0220-0000 0209-0200 RH 1 1/4 x 1/8 1 1/4 x 1/8 0316-0200 RH 25 8 x 3.5 30 8 x 3.5
Selection 0219-0000 0210-0200 LH 1 1/4 x 1/8 1 1/4 x 1/8 0317-0200 LH 25 8 x 3.5 30 8 x 3.5
Installation 0224-0000 0211-0200 RH
0223-0000 0212-0200 LH
1
1
1/4 x 1/8 1-1/4 1/4 x 1/8
1/4 x 1/8 1-1/4 1/4 x 1/8
0318-0200 RH 30 8 x 3.5 30 8 x 3.5
0319-0200 LH 30 8 x 3.5 30 8 x 3.5
shaft & 0228-0000 NA RH 1 1/4 x 1/8 1-1/2 3/8 x 3/16
keyway 0227-0000 NA LH 1 1/4 x 1/8 1-1/2 3/8 x 3/16 NOTE: Metric sizes available only in high torque roller
requirements 0232-0000 0213-0200 RH 1-1/4 1/4 x 1/8 1-1/4 1/4 x 1/8 bearing models.
0231-0000 0214-0200 LH 1-1/4 1/4 x 1/8 1-1/4 1/4 x 1/8
0236-0000 NA RH 1-1/4 1/4 x 1/8 1-1/2 3/8 x 3/16
0235-0000 NA LH 1-1/4 1/4 x 1/8 1-1/2 3/8 x 3/16
0240-0000 NA RH 1-1/2 3/8 x 3/16 1-1/2 3/8 x 3/16
0239-0000 NA LH 1-1/2 3/8 x 3/16 1-1/2 3/8 x 3/16
14
14 1.800.328.2174
1.800.328.2174
Float-A-Shaft Gearbox GEARBOXES
Slide-rite
Standard Series - 1:1 Ratio - us & metric gearbox
endurance
technology
■■■ Dimensions: Standard Flat base High Torque & Low Torque bearings
■■■ Model Builder 3D CAD Available at: www.tolomatic.com application
example
3.28 3.688 2.625 NOTE: Keyways are
(83.3) (93.68) (66.68) shown in random Compact
1.64 1.845 1.843 1.312 positions. Series
(41.7) (46.86) (46.81) (33.33) 1:1 Ratio
.32 Standard
(8.1)
5∨16-18 UNC- Series
2.719 2B x .375 DP [6] 1:1 Ratio
(69.06) (M8 x 1.25 - 6H x Standard
9.5MM DEEP [6]) Series
2.500 ±.002 “A”
(63.50 ±.05) BORE 3:2 Ratio
“B” 6.31 Standard
BORE (160.3)
Series
2.812 2:1 Ratio
1.94 (71.42) 1.625
(49.3) (41.28) Float-A-
shaft
1.90 1.625 1.187 1.563 Metric measurements, in Applications
(48.3) (41.28) (30.15) (39.69) millimeters, are in
3.81 DIA. 3.468 2.375 parentheses
Introduction
(96.8 DIA.) (88.09) (60.33)
3.125 Compact
Models and Bore Dimensions
(79.38) Series
1:1 Ratio
U.S. - Standard Flat Base - 1:1 Metric - Standard Flat Base - 1:1 Standard
LOW TORQUE JOURNAL BEARING & High Torque Roller Bearing HIGH TORQUE ROLLER BEARING Series
Low High "A" BORE "B" BORE High "A" BORE "B" BORE 1:1 Ratio
Torque torque RH Bore WxD Bore WxD Torque RH Bore WxD Bore WxD
Journal Roller or SIze Keyway Size Keyway Roller or SIze Keyway Size Keyway Standard
Model No. Model No. LH (In.) (in.) (In.) (in.) Model No. LH (mm) (mm) (mm) (mm) Series
0245-0000 0217-0200 RH 3/4 3/16 x 3/32 3/4 3/16 x 3/32 0328-0200 RH 20 6 x 3 20 6x3 3:2 Ratio
0246-0000 0218-0200 LH 3/4 3/16 x 3/32 3/4 3/16 x 3/32 0329-0200 LH 20 6x3 20 6x3
0247-0000 0219-0200 RH 3/4 3/16 x 3/32 1 1/4 x 1/8 0330-0200 RH 20 6 x 3 25 8 x 3.5 Standard
0248-0000 0220-0200 LH 3/4 3/16 x 3/32 1 1/4 x 1/8 0331-0200 LH 20 6 x 3 25 8 x 3.5 Series
0249-0000 0221-0200 RH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8 0332-0200 RH 20 6 x 3 30 8 x 3.5 2:1 Ratio
0250-0000 0222-0200 LH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8 0333-0200 LH 20 6 x 3 30 8 x 3.5 Standard
0251-0000 NA RH 3/4 3/16 x 3/32 1-1/2 3/8 x 3/16 0334-0200 RH 25 8 x 3.5 25 8 x 3.5
0252-0000 NA LH 3/4 3/16 x 3/32 1-1/2 3/8 x 3/16 0335-0200 LH 25 8 x 3.5 25 8 x 3.5
Series
0253-0000 0223-0200 RH 1 1/4 x 1/8 1 1/4 x 1/8 0336-0200 RH 25 8 x 3.5 30 8 x 3.5
2.5:1 Ratio
0254-0000 0224-0200 LH 1 1/4 x 1/8 1 1/4 x 1/8 0337-0200 LH 25 8 x 3.5 30 8 x 3.5 Selection
0255-0000 0225-0200 RH 1 1/4 x 1/8 1-1/4 1/4 x 1/8 0338-0200 RH 30 8 x 3.5 30 8 x 3.5
0256-0000 0226-0200 LH 1 1/4 x 1/8 1-1/4 1/4 x 1/8 0339-0200 LH 30 8 x 3.5 30 8 x 3.5 Installation
0257-0000 NA RH 1 1/4 x 1/8 1-1/2 3/8 x 3/16 shaft &
0258-0000 NA LH 1 1/4 x 1/8 1-1/2 3/8 x 3/16 NOTE: Metric sizes available only in high torque roller keyway
0269-0000 0227-0200 RH 1-1/4 1/4 x 1/8 1-1/4 1/4 x 1/8 bearing models.
0270-0000 0228-0200 LH 1-1/4 1/4 x 1/8 1-1/4 1/4 x 1/8
requirements
0271-0000 NA RH 1-1/4 1/4 x 1/8 1-1/2 3/8 x 3/16
0272-0000 NA LH 1-1/4 1/4 x 1/8 1-1/2 3/8 x 3/16
0273-0000 NA RH 1-1/2 3/8 x 3/16 1-1/2 3/8 x 3/16
0274-0000 NA LH 1-1/2 3/8 x 3/16 1-1/2 3/8 x 3/16
www.tolomatic.com 15
15
GEARBOXES
Float-A-Shaft Gearbox
Slide-rite
gearbox Standard Series - 3:2 Ratio - us & metric
endurance
technology
■■■ available Styles ■■■ available Styles
application
example Low Torque Journal Bearings High Torque Roller Bearings
Compact Standard Flat Base Standard Flat Base
Series 5-3/4 lbs. (2.61 kgs.) 5-3/4 lbs. (2.61 kgs.) 6 lbs. (2.72 kgs.) 6-3/4 lbs. (3.06 kgs.)
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-A-
shaft
Applications
■■■ Performance data ■■■ Performance data
Introduction
Compact Low Torque Journal Bearings High Torque Roller Bearings
Series
1:1 Ratio Torque and Efficiency vs RPM Torque and Efficiency vs RPM
Standard at Maximum Bearing Temperature at Maximum Bearing Temperature
Series 1000 100
1:1 Ratio 1200
900 90 1100
Power eFFiciency (%)
Standard
torque (inch-pounds)
Series
16
16 1.800.328.2174
1.800.328.2174
Float-A-Shaft Gearbox GEARBOXES
Slide-rite
Standard Series - 3:2 Ratio - us & metric gearbox
endurance
technology
■■■ Dimensions: Standard High Torque & Low Torque bearings
■■■ Model Builder 3D CAD Available at: www.tolomatic.com application
example
3.28
3.69 (83.3)
(93.7) Compact
1.845 1.64 Series
(46.86) (41.7)
1:1 Ratio
.32 .25
(8.1) (6.4) Standard
Series
1:1 Ratio
Standard
“A” 2.500 ±.002 Series
BORE (63.50 ±.05) 3:2 Ratio
6.31 Standard
(160.3)
Series
2:1 Ratio
1.94
(49.3) “B” Float-A-
BORE NOTE: Keyways are shown in shaft
random positions.
1.625 1.90 Metric measurements, in millimeters,
Applications
(41.28) (48.3) are in parentheses
3.25 3.81 DIA. Introduction
(82.6) (96.8 DIA.)
Compact
Series
Models and Bore Dimensions 1:1 Ratio
Standard
U.S. - STANDARD - 3:2 Metric - STANDARD - 3:2 Series
LOW TORQUE JOURNAL BEARING & High Torque Roller Bearing HIGH TORQUE ROLLER BEARING 1:1 Ratio
Low High "A" BORE "B" BORE High "A" BORE "B" BORE
Torque torque RH Bore WxD Bore WxD Torque RH Bore WxD Bore WxD Standard
Journal Roller or SIze Keyway Size Keyway Roller or SIze Keyway Size Keyway Series
Model No. Model No. LH (In.) (in.) (In.) (in.) Model No. LH (mm) (mm) (mm) (mm) 3:2 Ratio
0241-0000 0231-0200 RH 3/4 3/16 x 3/32 3/4 3/16 x 3/32 0354-0200 RH 25 8 x 3.5 25 8 x 3.5
0242-0000 0232-0200 LH 3/4 3/16 x 3/32 3/4 3/16 x 3/32 0355-0200 LH 25 8 x 3.5 25 8 x 3.5 Standard
0259-0000 0233-0200 RH 3/4 3/16 x 3/32 1 1/4 x 1/8 0356-0200 RH 25 8 x 3.5 30 8 x 3.5 Series
0260-0000 0234-0200 LH 3/4 3/16 x 3/32 1 1/4 x 1/8 0357-0200 LH 25 8 x 3.5 30 8 x 3.5 2:1 Ratio
NA 0235-0200 RH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8 0358-0200 RH 30 8 x 3.5 30 8 x 3.5 Standard
NA 0236-0200 LH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8 0359-0200 LH 30 8 x 3.5 30 8 x 3.5
0261-0000 0237-0200 RH 1 1/4 x 1/8 1 1/4 x 1/8
Series
0262-0000 0238-0200 LH 1 1/4 x 1/8 1 1/4 x 1/8
NOTE: Metric sizes available only in high torque roller 2.5:1 Ratio
bearing models.
0263-0000 0239-0200 RH 1 1/4 x 1/8 1-1/4 1/4 x 1/8 Selection
0264-0000 0240-0200 LH 1 1/4 x 1/8 1-1/4 1/4 x 1/8
0265-0000 0241-0200 RH 1-1/4 1/4 x 1/8 1-1/4 1/4 x 1/8 Installation
0266-0000 0242-0200 LH 1-1/4 1/4 x 1/8 1-1/4 1/4 x 1/8 shaft &
keyway
requirements
www.tolomatic.com 17
17
GEARBOXES
Float-A-Shaft Gearbox
Slide-rite
gearbox Standard Series - 3:2 Ratio - us & metric
endurance
technology
■■■ Dimensions: Standard Flat base High Torque & Low Torque bearings
application ■■■ Model Builder 3D CAD Available at: www.tolomatic.com
example
3.28 3.688 2.625 NOTE: Keyways are
Compact (83.3) (93.68) (66.68) shown in random
Series 1.64 1.845 1.843 1.312 positions.
1:1 Ratio (41.7) (46.86) (46.81) (33.33)
Standard .32
Series (8.1)
5∨16-18 UNC-
1:1 Ratio 2B x .375 DP [6]
2.719
Standard (69.06) (M8 x 1.25 - 6H x
Series 9.5MM DEEP [6])
3:2 Ratio 2.500 ±.002 “A”
(63.50 ±.05) BORE
Standard “B” 6.31
Series BORE (160.3)
2:1 Ratio 2.812
1.94 (71.42) 1.625
Float-A- (41.28)
shaft (49.3)
18
18 1.800.328.2174
1.800.328.2174
Float-A-Shaft Gearbox GEARBOXES
Slide-rite
Standard Series - 2:1 Ratio - us & metric gearbox
endurance
technology
■■■ available Styles ■■■ available Styles application
Low Torque Journal Bearings High Torque Roller Bearings example
Standard Standard Flat Base Compact
3-1/2 lbs. (1.59 kgs.) 6-1/4 lbs. (2.84 kgs.) 6-3/4 lbs. (3.06 kgs.) Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-A-
shaft
Applications
■■■ Performance data ■■■ Performance data
Introduction
Low Torque Journal Bearings High Torque Roller Bearings Compact
Series
1:1 Ratio
Torque and Efficiency vs RPM Torque and Efficiency vs RPM
at Maximum Bearing Temperature at Maximum Bearing Temperature Standard
Series
1000 100 1000 100 1:1 Ratio
900 90 900 90
Standard
Power eFFiciency (%)
www.tolomatic.com 19
19
GEARBOXES
Float-A-Shaft Gearbox
Slide-rite
gearbox Standard Series - 2:1 Ratio - us & metric
endurance
technology
■■■ Dimensions: Standard Low ■■■ Dimensions: Standard High
application ■■■ Torque bearings ■■■ Torque bearings
example ■■■ Model Builder 3D CAD Available at: www.tolomatic.com ■■■ Model Builder 3D CAD Available at: www.tolomatic.com
Compact 2.94 3.644 3.28
(74.7) (92.56) 3.69 (83.3)
Series 1.47
(37.3)
1.822
(46.28)
(93.7)
1.845 1.64
1:1 Ratio (46.86) (41.7)
.32 .25
Standard 1.75
(44.5)
(8.1) (6.4)
Series
1:1 Ratio 5.13 “b”
(130.3) bore
Standard 1.500 ±.005 a 2.250 ±.002
Series “A” (38.10 ±.13) Bore (57.15 ±.05)
bore 6.31
3:2 Ratio (160.3)
Standard 1.93 .25 .32
Series (49.0) (6.4) (8.1) 1.94
(49.3) B
2:1 Ratio Bore
1.422
Float-A- 1/4-20 unc-2B (36.12) 1.625
(41.28)
1.90
(48.3)
2.844
shaft x .50dP [2]
(72.24) 3.25 3.81 Dia.
(82.6) (96.8 Dia.)
Applications
2.25
Introduction (57.2)
1.12 NOTE: Keyways are shown in Metric measurements, in millimeters,
Compact (28.4) random positions. are in parentheses
Series
1:1 Ratio
Standard
Series Models and Bore Dimensions
1:1 Ratio
U.S. - STANDARD - 2:1 Metric - Standard - 2:1
Standard LOW TORQUE JOURNAL BEARING & High Torque Roller Bearing HIGH TORQUE ROLLER BEARING
Series Low High "A" BORE "B" BORE High "A" BORE "B" BORE
3:2 Ratio Torque torque RH Bore WxD Bore WxD Torque RH Bore WxD Bore WxD
Standard Model
Journal Roller or SIze Keyway Size Keyway Roller or SIze Keyway Size Keyway
No. Model No. LH (In.) (in.) (In.) (in.) Model No. LH (mm) (mm) (mm) (mm)
Series 0304-0000 0259-0200 RH 1/2 1/8 x 1/16 3/4 3/16 x 3/32 0390-0200 RH 15 5 x 2.5 20 6x3
2:1 Ratio 0303-0000 0260-0200 LH 1/2 1/8 x 1/16 3/4 3/16 x 3/32 0391-0200 LH 15 5 x 2.5 20 6x3
Standard 0308-0000 0261-0200 RH 1/2 1/8 x 1/16 1 1/4 x 1/8 0392-0200 RH 15 5 x 2.5 25 8 x 3.5
Series 0307-0000 0262-0200 LH 1/2 1/8 x 1/16 1 1/4 x 1/8 0393-0200 LH 15 5 x 2.5 25 8 x 3.5
2.5:1 Ratio 0312-0000 0263-0200 RH 1/2 1/8 x 1/16 1-1/4 1/4 x 1/8 0394-0200 RH 15 5 x 2.5 30 8 x 3.5
0311-0000 0264-0200 LH 1/2 1/8 x 1/16 1-1/4 1/4 x 1/8 0395-0200 LH 15 5 x 2.5 30 8 x 3.5
Selection 0318-0000 0265-0200 RH 5/8 1/8 x 1/16 3/4 3/16 x 3/32
0317-0000 0266-0200 LH 5/8 1/8 x 1/16 3/4 3/16 x 3/32
Installation 0322-0000 0267-0200 RH 5/8 1/8 x 1/16 1 1/4 x 1/8
shaft & 0321-0000 0268-0200 LH 5/8 1/8 x 1/16 1 1/4 x 1/8 NOTE: Metric sizes available only in high torque roller
0326-0000 0269-0200 RH 5/8 1/8 x 1/16 1-1/4 1/4 x 1/8 bearing models.
keyway
requirements 0325-0000 0270-0200 LH 5/8 1/8 x 1/16 1-1/4 1/4 x 1/8
NA 0271-0200 RH 3/4 3/16 x 3/32 3/4 3/16 x 3/32
NA 0272-0200 LH 3/4 3/16 x 3/32 3/4 3/16 x 3/32
NA 0273-0200 RH 3/4 3/16 x 3/32 1 1/4 x 1/8
NA 0274-0200 LH 3/4 3/16 x 3/32 1 1/4 x 1/8
NA 0275-0200 RH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8
NA 0276-0200 LH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8
NOTE: For Low Torque Journal Bearing Models: The “A” Bore NOTE: For High Torque Roller Bearing Models: The “A” Bore
Contains the 10 Tooth Gear. The “B” Bore Contains the Contains the 15 Tooth Gear. The “B” Bore Contains the
20 Tooth Gear. 30 Tooth Gear.
20
20 1.800.328.2174
1.800.328.2174
Float-A-Shaft Gearbox GEARBOXES
Slide-rite
Standard Series - 2:1 Ratio - us & metric gearbox
endurance
technology
■■■ Dimensions: Standard Flat Base High Torque bearings
■■■ Model Builder 3D CAD Available at: www.tolomatic.com application
example
3.28 3.688 2.625
1.64
(83.3)
1.845
(93.68)
1.843
(66.68) Compact
1.312
(41.7) (46.86) (46.81) (33.33) Series
1:1 Ratio
.32
(8.1) Standard
5⁄16-18 unC-
2.719 2B x .375 Dp [6] Series
(69.06) (M8 x 1.25 - 6H x 1:1 Ratio
9.5MM Deep [6])
2.250 ±.002
(57.15 ±.05)
a
Bore
Standard
B 6.31 Series
Bore (160.3) 3:2 Ratio
2.812
1.94 (71.42) 1.625 Standard
(49.3) (41.28) NOTE: Keyways are Series
shown in random
positions. 2:1 Ratio
1.90 1.625 1.187 1.563
(48.3)
3.81 Dia.
(41.28)
3.468
(30.15) (39.69) Float-A-
(96.8 Dia.) (88.09)
2.375
(60.33)
Metric measurements, in shaft
3.125 millimeters, are in
(79.38) parentheses Applications
Introduction
Models and Bore Dimensions Compact
Series
u.s.- STANDARD Flat Base - 2:1 Metric - STANDARD Flat Base - 2:1 1:1 Ratio
HIGH TORQUE ROLLER BEARING HIGH TORQUE ROLLER BEARING
Standard
High "A" BORE "B" BORE High "A" BORE "B" BORE
Torque RH Bore WxD Bore WxD Torque RH Bore WxD Bore WxD Series
Standard Roller or SIze Keyway Size Keyway Roller or SIze Keyway Size Keyway 1:1 Ratio
Model No. Model No. LH (IN.) (IN.) (IN.) (IN.) Model No. LH (mm) (mm) (mm) (mm)
0259-0200 0279-0200 RH 1/2 1/8 x 1/16 3/4 3/16 x 3/32 0422-0200 RH 15 5 x 2.5 20 6x3
Standard
0260-0200 0280-0200 LH 1/2 1/8 x 1/16 3/4 3/16 x 3/32 0423-0200 LH 15 5 x 2.5 20 6x3 Series
0261-0200 0281-0200 RH 1/2 1/8 x 1/16 1 1/4 x 1/8 0424-0200 RH 15 5 x 2.5 25 8 x 3.5 3:2 Ratio
0262-0200 0282-0200 LH 1/2 1/8 x 1/16 1 1/4 x 1/8 0425-0200 LH 15 5 x 2.5 25 8 x 3.5 Standard
0263-0200 0283-0200 RH 1/2 1/8 x 1/16 1-1/4 1/4 x 1/8 0426-0200 RH 15 5 x 2.5 30 8 x 3.5 Series
0264-0200 0284-0200 LH 1/2 1/8 x 1/16 1-1/4 1/4 x 1/8 0427-0200 LH 15 5 x 2.5 30 8 x 3.5 2:1 Ratio
0265-0200 0285-0200 RH 5/8 1/8 x 1/16 3/4 3/16 x 3/32
0266-0200 0286-0200 LH 5/8 1/8 x 1/16 3/4 3/16 x 3/32 Standard
0267-0200 0287-0200 RH 5/8 1/8 x 1/16 1 1/4 x 1/8 NOTE: Metric sizes available only in high torque roller
Series
0268-0200 0288-0200 LH 5/8 1/8 x 1/16 1 1/4 x 1/8 bearing models. 2.5:1 Ratio
0269-0200 0289-0200 RH 5/8 1/8 x 1/16 1-1/4 1/4 x 1/8
0270-0200 0290-0200 LH 5/8 1/8 x 1/16 1-1/4 1/4 x 1/8 Selection
0271-0200 0291-0200 RH 3/4 3/16 x 3/32 3/4 3/16 x 3/32 Installation
0272-0200 0292-0200 LH 3/4 3/16 x 3/32 3/4 3/16 x 3/32
0273-0200 0293-0200 RH 3/4 3/16 x 3/32 1 1/4 x 1/8 shaft &
0274-0200 0294-0200 LH 3/4 3/16 x 3/32 1 1/4 x 1/8 keyway
0275-0200 0295-0200 RH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8 requirements
0276-0200 0296-0200 LH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8
www.tolomatic.com 21
21
GEARBOXES
Float-A-Shaft Gearbox
Slide-rite
gearbox Standard Series - 21⁄2:1 Ratio - us
endurance
technology
■■■ available Styles ■■■ Dimensions: Standard Low
application
Low Torque Journal Bearings ■■■ Torque bearings
example ■■■ Model Builder 3D CAD Available at: www.tolomatic.com
Compact Standard 2.94 3.65
(74.7) (92.7)
Series 3-1/2 lbs. (1.59 kgs.) 1.47 1.83
(37.3) (46.5)
1:1 Ratio
Standard 1.50
Series (38.1)
1:1 Ratio 5.18 “b”
(131.6) bore
Standard 1.755 ±.005
Series “A” (44.58 ±.13)
bore
3:2 Ratio
Standard 1.925 .32
.25
Series (48.90) (6.4) (8.1)
2:1 Ratio
Float-A- 1/4-20 unc-2B
1.43
(36.3)
shaft x .500dP [2] 2.85
(72.4)
Applications
■■■ Performance data
Introduction 2.250 NOTE: Keyways are shown in
(57.15) random positions.
Compact Low Torque Journal Bearings 1.125
(28.58) Metric measurements, in
Series millimeters, are in parentheses
1:1 Ratio Torque and Efficiency vs RPM
Standard at Maximum Bearing Temperature
Series
1:1 Ratio 1000 100
Models and Bore Dimensions
900 90
Standard
Power eFFiciency (%)
Series 800 80
3:2 Ratio 700 70 Low TORQUE Journal BEARING
Power
600 eFFicien
cy 60 Low "A" BORE "B" BORE
Standard Torque RH Bore WxD Bore WxD
Series 500 50
Standard Journal or SIze Keyway Size Keyway
2:1 Ratio 400 40
Model No. Model No. LH (in.) (in.) (in.) (in.)
300 30 0403-0000 LH 1/2 1/8 x 1/16 3/4 3/16 x 3/32
Standard inPu 0404-0000 RH 1/2 1/8 x 1/16 3/4 3/16 x 3/32
Series 200 t to 20
rqu 0407-0000 LH 1/2 1/8 x 1/16 1 1/4 x 1/8
2.5:1 Ratio 100 e 30 10
0ϒ 0408-0000 RH 1/2 1/8 x 1/16 1 1/4 x 1/8
0 0 0411-0000 LH 1/2 1/8 x 1/16 1-1/4 1/4 x 1/8
Selection 0 50 100 150 200 250 300 350 400 450 500 0412-0000 RH 1/2 1/8 x 1/16 1-1/4 1/4 x 1/8
Installation inPut (rPM) 0417-0000 LH 5/8 1/8 x 1/16 3/4 3/16 x 3/32
0 20 40 60 80 100 120 140 160 180 200
0418-0000 RH 5/8 1/8 x 1/16 3/4 3/16 x 3/32
shaft & outPut (rPM) 0421-0000 LH 5/8 1/8 x 1/16 1 1/4 x 1/8
keyway 0422-0000 RH 5/8 1/8 x 1/16 1 1/4 x 1/8
requirements 0425-0000 LH 5/8 1/8 x 1/16 1-1/4 1/4 x 1/8
0426-0000 RH 5/8 1/8 x 1/16 1-1/4 1/4 x 1/8
22
22 1.800.328.2174
1.800.328.2174
Gearbox GEARBOXES
Slide-rite
Selection gearbox
endurance
1.) DETERMINE INPUT TORQUE AND Slide-Rite™ & Slide-Rite™cr technology
RPM REQUIRED Selection Example application
To select the Slide-Rite®, Slide-Rite®CR Gearbox, or Example: Slide-Rite® Gearbox Standard Series at 700 RPM example
Float-A-Shaft gearbox required for your application, you and 90 inch-pounds of input Output torque = (Input torque) (efficiency) (ratio) Compact
must determine the input torque and RPM required for torque (Refer to the graph Output torque = (90 in.-Ibs.) (.88) (1:1) Series
your application. The maximum RPM rating for the Float-A- shown below. From page 5) Output torque = 79 in.-Ibs. 1:1 Ratio
Shaft is 500 RPM, for the Slide-Rite® and the Slide- ■■■ Performance data Standard
Rite®CR Gearbox it’s 1200 RPM. High Torque Ball Bearings Series
Torque and Efficiency vs RPM at Maximum Bearing Temperature 1:1 Ratio
2.) Need a gear ratio other intersection of 700 RPM Standard
than 1:1? input and 90 in.-lbs. torque
is below 300° curve
Efficiency
Series
is 88%
When utilizing the Float-A-Shaft ratioed units, the highest 2,500 100 3:2 Ratio
RPM shaft speed on either the input or the output shaft EFFICIENCY 90
Standard
should not exceed 500 RPM. For the Slide-Rite ratioed 2,000 80
Series
TORQUE (inch-pounds)
units, the shaft speed (input or output) should not exceed
EFFICIENCY (%)
70
2:1 Ratio
1200 RPM. 1,500 60
50 Float-A-
3.) Refer to the catalog page for 1,000 40 shaft
the ratio you have selected Sli
de
30
Applications
500 Slid -r 20
ite
Find your input torque in inch-pounds for the selected e-r
ite
Cr
INPUT TORQ
¤
UE 300ϒ F
¤ 10 Introduction
gearbox unit on the graph and intersect it with the RPM of 0
0 200 400 600 800 1000
0
1200 Compact
the input shaft. In general, gearbox capacity increases as INPUT (RPM) Series
listed below: 1:1 Ratio
1.) Float-A-Shaft: Compact: Low Torque Journal Bearings ■■■ Float-a-shaft Selection Example Standard
2.) Float-A-Shaft: Compact: High Torque Roller Bearings Multiply the input torque by the gearbox’s efficiency times Series
3.) Slide-Rite CR: Compact the gear ratio. See examples: Output torque = (Input torque) (efficiency) (ratio) Ratio 1:1
4.) Float-A-Shaft: Standard: Low Torque Journal Bearings Example: 3:2 Ratio Journal Output torque = (500 in.-Ibs.) (.62) (3:2) Standard
5.) Slide-Rite: Compact Bearing Float-A-Shaft at 50 Output torque = 465 in.-Ibs. Series
6.) Slide-Rite CR: Standard RPM and 500 inch-pounds 3:2 Ratio
7.) Float-A-Shaft: Standard: High Torque Roller Bearings of input torque (See graph below. From page 16) Standard
8.) Slide-Rite: Standard Series
Standard Series 3:2 Ratio 2:1 Ratio
For ratios other than 1:1 refer to the performance graph for
that Float-A-Shaft gearbox. When torque vs RPM ■■■ Performance data Standard
intersects below the 300°F curve, you have selected a Low Torque Journal Bearings Series
2.5:1 Ratio
gearbox suitable for your application. Torque and Efficiency vs RPM at Maximum Bearing Temperature
Selection
If your torque vs RPM intersection point is above the 300°F intersection of 50 RPM input and 500 Power Efficiency
curve, then you do not have a proper application for that in./lbs. torque is below 300° curve is 62% Installation
gearbox. Your options are to reduce either your input 1200 shaft &
torque or RPM to get under the 300°F curve or try a 1100
100
keyway
1000
requirements
torque (inch-pounds)
900 90
800 80
power
4.) SELECT PROPER BORE SIZE 700 eFFicie
ncy
70
600 60
After gearbox series selection, choose the bore size that suits 500 50
your shaft requirements. (NOTE: Float-A-Shaft high torque 400 40
30
roller bearing models and Slide-Rite 1:1 ratio models are 300
200
inPut
torq 20
available in metric sizes also.) 100
ue 30
0ϒ 10
0 0
0 50 100 150 200 250 300 350 400 450 500
5.) Determine your output torque inPut (rPM)
0 33 66 100 133 166 200 233 266 300 333
outPut (rPM)
www.tolomatic.com 23
23
GEARBOXES
Gearbox
Slide-rite
gearbox Installation Shaft & Keyway requirements
endurance
technology A plastic or cardboard dowel is Shaft Diameter
application inserted through the shaft Tolerance of plus 0.000 in. to minus 0.002 in. is
example bores during assembly and recommended and should have runout within 0.002 in.
shipped in place. It allows you TIR.
Compact
Series to install the Slide-Rite®, Slide-
1:1 Ratio Rite®CR Gearbox, or Float- Shaft Material
A-Shaft gearbox on your shafts Use only alloy steel or stainless-steel for shafting, having a
Standard in less than a minute. minimum hardness of RC40, or transmission shafting
Series grade like 4140 or equivalent.
1:1 Ratio To install your gearbox, simply line up the keyway on your
Standard shaft with the key and bore of the gearbox. Push the shaft Shaft Finish
Series through into place! The dowel falls out the other side and In stationary applications the shaft finish should be 64
3:2 Ratio can be thrown away. RMS or better. Shaft finish for traversing applications
Standard Gearboxes need not be disassembled and reassembled during should be 32 RMS.
Series installation. The dowel holds the gears in perfect alignment
2:1 Ratio Shaft Straightness
during installation and protects the precision internal parts from Shaft should be straight within 0.0015 in. TIR. per foot.
Float-A- contamination and damage during shipping.
shaft
This fast and easy method of installation can be used Keyway
Applications whenever the keyways on your shafts extend out to the end Keyway should be made up to 0.001 oversize than the
Introduction of the shafts. For shafts with shorter keyways, the Float-A- nominal. See dimension table for nominal keyway sizes.
Shaft can be built around the shaft. (Slide-Rite® and Slide- Sharp edges of keyway should be avoided.
Compact
Series Rite®CR gearboxes cannot be disassembled.)
Shaft Support
1:1 Ratio
The shafts should be supported rigidly with either bearing
Standard Rotation of left hand and right hand drive blocks or pillow blocks to avoid excessive deflection.
Series compared, Slide-Rite® gearbox shown Gearbox bearings are designed to support the internal
1:1 Ratio Right Hand Drive thrust and radial loads generated by the gear teeth. Shaft
Standard support should be located as close to the gearbox body
Series as the application will allow. Supports greater than 25"
3:2 Ratio from gearbox body (20" for compact models) can reduce
Standard gearbox efficiency and, ultimately, its life.
Series Left Hand Drive
2:1 Ratio Lubrication, all gearboxes
Standard An extreme-pressure synthetic lubricant which exhibits
Series excellent anti-wear and rust protection qualities such as
2.5:1 Ratio Mobilith® SHC 460 [14 oz. cartridge #0100-1605] or
equivalent is recommended.
Selection
Temperature range . . . . . . . . . . . . . . . 0 - 300°F Slide-Rite® Gearbox is
Installation a registered trademark
NLGI Number . . . . . . . . . . . . . . . . . . . . . 1.5 - 2 of Tolomatic, Inc.
shaft &
keyway Dropping Point (ASTM D566) . . . . . . . . . 490+ Mobilith® SHC 460 is a
requirements registered trademark
Penetration Worked (ASTM D217) . . . . . . 300 of Exxon Mobil
Corporation,
www.mobil.com
This bottle Lubrication, Slide-Rite® gearboxes
capping The Slide-Rite® Gearbox is lubricated at the factory and is
application ready for installation. For most applications the unit is
utilizes both left greased for life. (See the Slide-Rite Gearbox service
hand and right sheet [#0100-4002 at tolomatic.com] for lubrication
hand gearboxes guidelines.)
24
24 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
Caliper Disc Brakes ME20
Pneumatic Brakes Spring Applied Brakes ME220
Pages 32 through 37 Pages 66 through 79 MB3
Spring
Hydraulic Brakes Discs, Hubs and Bushings Applied
brakes
Pages 38 through 49 Pages 80 through 87 FS20
Hydraulic/Mechanical Tension Control FS220
Brakes Combinations FS220I
Pages 50 through 55 Page 88 FS595
Discs
Mechanical Brakes hubs &
bushings
Pages 56 through 65
tension
control
combinations
Visit www.tolomatic.com for the latest updates and ordering. intensifier
Selection
worksheet
www.tolomatic.com 25
25
CALIPER
DISC
BRAKES
Caliper Disc Brakes
Features
features
aPplications
Selection
■■■ Pneumatic Brakes ■■■ Hydraulic Brakes
graphs Replaceable High-grade Standard Standard Replaceable High-grade
Friction material Buna-N Seals Buna-N Seals Friction material
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220 DURABLE Plated DURABLE
Construction Plated Bolts Bolts Bleeder Screws Construction
H220I
H441
H960
Tolomatic manufactures pneumatic brakes in three sizes: Tolomatic hydraulic caliper disc brakes are available in the
P10 Series, P20 Series and P220 Series. Available in both widest range of sizes. From the H10 Series up to the H960
Hydraulic/ double acting or single acting. These brakes feature Series, these brakes are sure to supply the braking torque
mechanical
brake replaceable, high-grade friction material, standard Buna-N you need for your application. Available in both double
combos seals, aluminum construction and zinc plated bolts. acting or single acting (depending on model). These
H/ME20 Options include EPR seals,Viton® seals, retractable brakes feature replaceable, high-grade friction material,
H/ME220 pistons and floating bracket. (See pages 32 to 37) standard Buna-N seals, aluminum or cast iron construction
Mechanical
(depending on model), bleeder screws and zinc plated
brakes bolts. Options include EPR seals,Viton® seals, retractable
ME10 pistons and floating brackets. (See pages 38 to 49)
ME20
ME220 ■■■ Hydraulic / Mechanical Brakes
MB3 machined or Standard Replaceable
stamped LEVER/CAM EPR Seals High-grade
Spring Friction
Applied material
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control Plated Bleeder DURABLE
combinations Bolts Screws Construction
intensifier
Selection These Tolomatic brakes combine hydraulic and mechanical
worksheet braking in one caliper. Available in the H/ME20 Series and
H/ME220 Series these single acting calipers deliver high
braking torque in a small package. Features include:
replaceable, high-grade friction material, standard EPR
seals, aluminum or cast iron construction (depending on
model), bleeder screws and zinc plated bolts. Options
include Buna-N seals,Viton® seals and floating brackets.
(See pages 50 to 55)
26
26 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
Features
features
aPplications
■■■ Mechanical Brakes ■■■ Disc and Hubs Selection
machined or Replaceable High-grade graphs
stamped LEVER/CAM Friction material
Pneumatic
Socket Head Key way Set brakes
Cap Screws Screws
p10
p20
p220
hydraulic
brakes
h10
DURABLE
h20
Construction Plated Bolts h220
Carbon 1010 Steel H220I
Tolomatic manufactures a broad range of mechanical
H441
brakes in these series: ME10, ME20, ME220 and MB3.
Designed for use in areas that do not have access to H960
other types of power, these single acting calipers feature Tolomatic offers several discs and hubs to fit your Hydraulic/
replaceable, high-grade friction material, aluminum or cast application. Most are made of carbon 1010 steel, are flat mechanical
within .010 inch, stress relieved and blanchard ground to brake
iron construction (depending on model) and zinc plated combos
bolts. (See pages 56 to 65) an 80 (RMS) microinch finish. Discs also feature socket
head cap screw fasteners and key way set screws. H/ME20
Standard disc diameters are 6-5/16, 8,10, 12 and 16 H/ME220
inches. Disc thicknesses range from 5/32" to 1/2". Mechanical
Available: Fixed Hub and Disc Assemblies, Fixed Hub and brakes
■■■ Spring applied Brakes Disc Assemblies with Q.D. Bushings, Q.D. Bushings and ME10
Standard Buna-N Seals Belleville Spring Washers Hubs, One-Piece Hub and Disc, Blank Disc, Disc with Bolt ME20
Circles and Pilot Holes, and Ventilated Disc. (See pages 80 ME220
to 87)
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
DURABLE Replaceable High- Plated Discs
Construction grade Friction material Bolts hubs &
bushings
Tolomatic offers spring applied brakes in sizes ranging tension
from FS20 Series to FS595 Series. These brakes require control
combinations
pressure (normally hydraulic) for disc release. Braking force
is provided by a stack (or stacks) of Belleville spring intensifier
washers. The concave washers are capable of storing Selection
enormous force. When the brake is pressurized a piston(s) worksheet
moves to compress the spring washer stack(s), thus
releasing the disc. These calipers feature replaceable,
high-grade friction material, aluminum or cast iron
construction (depending on model), Buna-N seals and zinc
plated bolts. Options include EPR seals, retractable Viton® is a registered trademark of the E.I. Du Pont de Newmours Co., www.dupont.com
pistons and manual compensators. (See pages 66 to 79)
www.tolomatic.com 27
27
CALIPER
DISC
BRAKES
Caliper Disc Brakes
Applications
features
aPplications
Selection
■■■ Conveyor Belt Emergency Brake ■■■ Tensioning Application
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
Another great place for Tolomatic brakes is tensioning/
H960 constant slip applications. Used in everything from mylar
Hydraulic/ balloon fabrication to web presses, Tolomatic pneumatic
mechanical
brake brakes provide dynamic tensioning that is adjusted by the
combos air pressure supplied to the caliper. Because of the
H/ME20 constant nature of this type of braking, caliper and disc are
H/ME220 sized on thermal characteristics rather than torque.
Mechanical
brakes ■■■ Machine components
ME10
ME20
ME220
Tolomatic caliper disc brakes find uses in industrial
MB3
settings all over the world. Used on everything from
Spring
Applied assembly lines to wind generators and lawn mainten
brakes ance equipment, Tolomatic calipers offer the braking
FS20 capacity you need at an economical price. The variety
FS220 of sizes, maximum torque output and thermal
FS220I capabilities insure you will find the optimal brake for your
FS595 application. These illustrations are meant to help you to
Discs see ways that our calipers will work for you. Above a
hubs & Spring Applied Brake is used on a conveyor belt. In this
bushings
application it will provide braking when hydraulic
tension
control pressure is Not provided to the brake. This type of
combinations braking is especially useful in situations where safety is
intensifier an issue. Since a Spring Applied Brake requires hydraulic
pressure to Release the brake, in a power shut down Here two Tolomatic pneumatic brakes are used to
Selection
these brakes will engage providing positive braking. increase the productivity of a CNC milling machine. In
worksheet
the original design users had to wait for the machine
to coast to a stop before a part could be removed or a
tool changed. Electronic deceleration proved to be
expensive and harmful to the motor. Tolomatic caliper
disc brakes improved stopping time by 500 percent,
increasing the machine’s productivity and safety.
28
28 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
SELECTION Graph & Table
features
aPplications
■■■ Dynamic Torque - Pneumatic, Hydraulic Selection
100,000 11,300 graphs
80,000 9,040 Pneumatic
brakes
60,000 6,780
p10
40,000 DISC DIA. 4,520 p20
16 p220
hydraulic
brakes
10 h10
10,000 1,130
8,000 8 904 h20
6,000 6.313 678 h220
4,000 452 H220I
H441
H960
2,000 226
Hydraulic/
mechanical
113 brake
1,000 combos
800 90
H/ME20
600 68
H/ME220
400 45 Mechanical
brakes
200 23 ME10
ME20
ME220
100 11
Series P10 P20 P220 H10 H20 H220 H441 H960 MB3
PNEUMATIC HYDRAULIC Spring
Applied
100 100 100 1,000 1,000 1,500 1,500 1,500 brakes
MAX. PSI MAX. PSI FS20
The table below includes the same information as the graph above (adding discs not sold by Tolomatic) with the maximum FS220
dynamic torque [inch-pounds] for each series brake using the disc size in left column and PSI at the bottom of the table. FS220I
Disc FS595
Dia. P10 P20 P220 H10 H20 H220 H441 H960
6.313 174 328 685 1,737 3,285 10,282 Discs
hubs &
8 233 450 907 2,328 4,500 13,608 Note: Selection bushings
instructions and tension
10 303 594 1,184 3,028 5,940 17,755 19,539 control
12 373 738 1,463 3,728 7,380 21,946 24,834 45,672
formulae begin on combinations
14 443 882 1,771 4,428 8,820 26,568 30,129 56,052 page 89 of this intensifier
16 513 1,026 2,076 5,128 10,260 31,147 35,424 66,432 catalog. Please refer
Selection
18 40,719 76,812 to these instructions
20 46,014 worksheet
22 51,309
or call
24 56,606 1-800-328-2174 for
100 100 100 1,000 1,000 1,500 1,500 1,500 assistance.
MAX. PSI MAX. PSI
PN E UMATIC HYDRAULIC
Note: Grey background indicates disc sizes not available from Tolomatic.
www.tolomatic.com 29
29
CALIPER
DISC
BRAKES
Caliper Disc Brakes
SELECTION Graph & Table
features
aPplications
Selection
■■■ Static Torque - Pneumatic, Hydraulic, Mechanical
graphs 40,000 4,520
Pneumatic
brakes
p10 20,000 DISC DIA. 2,260
p20
16
p220
10,000 1,130
30
30 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
SELECTION Graph & Table
features
aPplications
■■■ Static Torque - SPRING APPLIED Selection
100,000 11,300 graphs
80,000 9,040 Pneumatic
brakes
60,000 DISC DIA. 6,780 p10
p20
16
40,000 4,520 p220
brakes
10
h10
20,000 8 2,260 h20
6.313 h220
H220I
10,000 1,130 H441
8,000 904 H960
Hydraulic/
6,000 678 mechanical
brake
combos
4,000 452
H/ME20
H/ME220
Mechanical
2,000 226 brakes
ME10
ME20
1,000 113 ME220
Series FS20 FS220B FS220C FS595 FS595HD MB3
SPRING APPLIED Spring
750 750 1500 1400 1400 Applied
brakes
MINUMUM PSI FOR RELEASE
FS20
The table below includes the same information as the graph above (adding discs not sold by Tolomatic) with the maximum static FS220
torque [inch-pounds] for each series brake using the disc size in left column and release pressure (PSI) at the bottom of the table. FS220I
Disc FS595 FS595
Dia. FS20 FS220B FS220C FS595 Dual
6.313 1,061 2,213 4,522 Discs
hubs &
8 1,453 2,930 5,985 bushings
10 1,918 3,822 7,809 Note: Selection
12 2,383 4,724 9,652 instructions and tension
control
14 2,848 5,715 11,676 26,426 52,853 formulae begin on combinations
16 3,313 6,705 13,699 31,046 62,093 page 89 of this
18 35,666 71,333 intensifier
20 40,286 80,573 catalog. Please refer
Selection
22 44,906 89,813 to these instructions
24 49,526 99,053 or call worksheet
26 54,146 108,293 1-800-328-2174 for
28 58,766 117,533
30 63,386 126,733 assistance.
750 750 1500 1400 1400
MINIMUM PSI FOR RELEASE
Note: Grey background indicates disc sizes not available from Tolomatic.
www.tolomatic.com 31
31
CALIPER
DISC
BRAKES
Caliper Disc Brakes
P10 series - aluminum
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Double Acting Single Acting Dynamic Torque vs Pressure
Pneumatic fixed mount - fixed disc fixed mount - floating disc
brakes
p10 500 56.5
32
32 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
SINGLE ACTING
1/8-27 NPT PORT CALIPER
DOUBLE ACTING DISC
1/8-27 NPT PORT C
A
2.31 1.56 .94 BRAKES
P10 series - aluminum 1.56
(39.6)
B
1.56
(39.6)
(58.7)
1.625
(41.3)
(39.6)
1.00
(25.4)
(23.9)
D
5/16-24 features
.38 (9.7)
aPplications
■■■ Double Acting ■■■ Single Acting
.937 with floating
fixed mount - fixed disc Bracket (23.80) Selection
Accommodates disc thickness: 5/32" 1/4" 3/8" 1/2" floating mount - fixed disc graphs
SINGLE ACTING
5/16-24 .69 (17.5)
Pneumatic
Weight 1.0 lbs. .45 kgs. 1/8-27 NPT Accommodates
PORT disc thickness: 5/32" 1/4"
DOUBLE ACTING 1.00 C
.69 brakes
1/8-27 NPT PORT 2.31 (25.4) FLOATING MOUNT BRACKET
Weight 1.5 lbs. .68 kgs. (17.5)
A (58.7)
1.56
(39.6)
.94
(23.9) 2.50 (63.5)
p10
1.56 1.56
(39.6) (39.6) 1.625 1.00 D 1.625 p20
B (41.3) (25.4)
ø .332 [2] (41.28)
5/16-24 3.75 (95.3)
.38 (9.7) (8.43) .75 SINGLE
1.25 ACTING p220
(19.1) (31.8)
1/8-27 NPT PORT
.937 DOUBLE ACTING C 1.00
hydraulic
(23.80) 1/8-27 NPT PORT 2.31 1.56 .94(25.4) brakes
A .38
(58.7) (39.6) (23.9)
1.56 1.56
(39.6) (39.6) 1.625 1.00 D .937
h10
5/16-24 .69 (17.5) B (41.3) (25.4)
(23.80) 5/16-24
.69 .38 (9.7) h20
1.00
(25.4) (17.5) Ø.468 h220
FLOATING MOUNT BRACKET .937 (11.89)
MODEL DISC OPTIONS / ASSEMBLY
2.50 (63.5) (23.80)
H220I
CODE THK. A B DESCRIPTION NUMBER
1.625
ø .332 [2] (41.28) See single acting dimensional drawing for
3.75 (95.3) 5/16-24 .69additional
(17.5) measurements H441
P10DA 5/32" 3.50" .281" Double Acting .75
(8.43) 0701-0000 1.25
(19.1)
P10DAR 5/32" 3.50" .281" Double Acting, Retractable Pistons 0708-0000 MODEL DISC OPTIONS
1.00 (31.8) E (DISC DIA.) / ASSEMBLY
.69
(17.5)
H960
CODE THK.
(25.4) c d DESCRIPTION NUMBER
FLOATING MOUNT BRACKET
P10DB 1/4" 3.50" .375" Double Acting 0702-0000 2.31 (58.7)1.00 Hydraulic/
P10SAF 5/32" 1.625 (25.4)2.50
3.00" – (63.5)Single Acting, Floating Bracket 0705-0001 mechanical
.38 1.625
P10DBR 1/4" 3.50" .375" Double Acting, Retractable Pistons 0709-0000 (41.28)
(41.28) brake
P10SBF ø1/4"
.332 [2]3.00"
.937.094" Single Acting, Floating Bracket 0703-0001
3.75 (95.3)
P10DER 1/2" 4.00" .625" Double Acting, Retractable Pistons 0709-0003.38 (9.7) (8.43) (23.80) .75 1.25 combos
(19.1) (31.8)
P10DL 3/8" 4.00" .500" Double Acting 0702-0002.937 H/ME20
(23.80) Ø.468 1.00
P10DLR 3/8" 4.00" .500" Double Acting, Retractable Pistons 0709-0002 (11.89) .38 H/ME220
(25.4)
.69 (17.5)
Mechanical
.937
■■■ Mounting Dimensions brakes
(23.80)
Ø.468
(11.89)
■■■ Brake model letter codes
A 5/32" Thick Disc E 1/2" Thick Disc P Pneumatic Brake
B 1/4" Thick Disc F Floating Bracket Mount R Retractable Piston(s)
D Double Acting L 3/8" Thick Disc S Single Acting
E (DISC DIA.)
2.31 (58.7)
1.625
(41.28) www.tolomatic.com 33
33
CALIPER
DISC
BRAKES
Caliper Disc Brakes
P20 series - aluminum
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Double Acting Single Acting Dynamic Torque vs Pressure
Pneumatic fixed mount - fixed disc fixed mount - floating disc
brakes 1000 113
p10
p20
34
34 1.800.328.2174
1.800.328.2174
DOUBLE ACTING
DOUBLE ACTING SINGLE ACTING
SINGLE ACTING
1/8-27 NPT PORT
1/8-27 NPT PORT
3.75 (95.3) 3.75 (95.3)
1/8-27 NPT PORT
1/8-27 NPT PORT
features
aPplications
■■■ Double Acting ■■■ Single 2.65 Acting 2.65 with floating
fixed mount - fixed disc Bracket Selection
Accommodates disc thickness: 5/32" 1/4" 3/8" 1/2"
3/8-24 3/8-24
floating mount - fixed disc graphs
DOUBLE ACTING SINGLE ACTING
Weight 2.0 lbs. .91 kgs. Accommodates1/8-27 disc thickness:
NPT PORT5/32" 1/4" Pneumatic
3.75 (95.3) brakes
1/8-27 NPT PORT Weight 2.0 lbs. .91 kgs.
4.50 (114.3) FLOATING MOUNT BRACKET
C p10
FLOATING MOUNT BRACKET 1.56 1.38
A D (35.1)
3.12 (39.6) p20
1.56 B 1.12 3.12 (79.2) 3.12 (79.2) 1.12 4.50 (114.3) 4.50 (114.3)
(39.6) (28.4) 2.31 DOUBLE ACTING 2.312
(58.72)
2.312
3/8-24
(58.72)
(28.4)
3.53 (89.7) 3.53 (89.7)
SINGLE ACTING p220
Ø.397 [2] Ø.397.40 [2] 1/8-27 NPT PORT
(10.08) (10.08)2.250 2.250 2.15 2.151.38 1.38 3.75 (95.3)hydraulic
1/8-27 NPT PORT (57.15) (57.15) (54.6) (35.1)
(54.6) (35.1)
4.50 (114.3)
C brakes
2.65 1.56
1.00 D 1.00 1.38
A .38 .38 3.12 (39.6)
(25.4) (25.4) h10
(35.1)
1.56 B 1.12 (9.6) (9.6) 2.31 1.12
3/8-24 (39.6) (28.4) 3/8-24 (28.4)
1.25 1.25
h20
.40
(31.8) (31.8)h220
.12 .12
MODEL DISC OPTIONS / ASSEMBLY (3.0) (3.0) 2.65 H220I
CODE THK. A B DESCRIPTION NUMBER
FLOATING MOUNT BRACKET 3/8-24 H441
P20DA 5/32" 3.41" .281" Double Acting 0720-0000
P20DAR 5/32" 3.41" .281" Double Acting, Retractable Pistons 3.12 (79.2)0728-0000 See single acting dimensional drawing for additional measurements
4.50 (114.3)
H960
2.312
/ ASSEMBLY Hydraulic/
P20DB 1/4" 3.50" .375" Double Acting Ø.397 [2] (58.72) 0721-0000 3.53 (89.7)
E (DISC MODEL DISC OPTIONS
DIA.)
E (DISC DIA.) 2.15 FLOATING MOUNT 1.38
(10.08) 2.250
(57.15) CODE THK. C D DESCRIPTION NUMBER
(54.6) (35.1)
BRACKET mechanical
P20DBR 1/4" 3.50" .375" Double Acting, Retractable Pistons 0729-0000 3.12 (79.2) 3.12 (79.2) brake
P20DL 3/8" 3.62" .500" Double Acting .40 (10.2)
0720-0013 P20SAF
2.31 (58.7)
.40 (10.2) 2.31 5/32"
(58.7) 2.94" – 3.122.312
(79.2) Acting, Floating
Single 1.00Bracket 4.50 (114.3) combos
0724-0001
.38 (25.4) 3.53 (89.7)
Ø.397 [2] .093" (58.72)
P20DLR 3/8" 3.62" .500" Double Acting, Retractable Pistons 0729-0001(9.6) P20SBF 1/4" (10.08) 3.03" Single Acting, Floating Bracket
2.250 0722-0001
2.15 H/ME20
1.38
(57.15) 1.25 (54.6) (35.1)
P20DE 1/2" 3.75" .625" Double Acting
2.65 2.65
0725-0000 (31.8) H/ME220
(67.3) Pistons
(67.3) 0719-0000 .12 .38
P20DER 1/2" 3.75" .625" Double Acting, Retractable
(3.0) (9.6) Mechanical
brakes
■■■ Mounting Dimensions ME10
■■■ Single Acting Disc Diameter E 6.313" 8" 10" 12" .12
16"
fixed mount - floating disc F F (3.0) ME20
F 3.531" 4.375" 5.375" 6.375" 8.375"
Accommodates disc thickness: 5/32" 1/4" 3/8" G G
E (DISC DIA.) Braking Radius G 2.281" 3.125" 4.125" 5.125" 7.125" ME220
SINGLE ACTING Weight 1.5 lbs. .68 kgs.
3.12 (79.2) MB3
1/8-27 NPT PORT .40 (10.2) 2.31 (58.7) E (DISC DIA.)
3.75 (95.3) Spring
3.12 (79.2)
C .40 (10.2) 2.31 (58.7)
Applied
1.56 1.38
D (35.1) brakes
(39.6) 2.65
1.12 (67.3) FS20
3/8-24 (28.4) 2.65
.40 (67.3) FS220
FS220I
F
2.65 FS595
F
G Discs
G hubs &
bushings
MODEL DISC OPTIONS / ASSEMBLY tension
CODE THK. C D DESCRIPTION NUMBER control
CKET
P20SA 5/32" 2.94" – Single Acting 0724-0000 combinations
P20SB 4.50 1/4" (114.3)
3.03" .093" Single Acting 0722-0000 intensifier
3.53 (89.7)
P20SL 3/8" 3.16" 1.38
2.15
.219" Single Acting 0722-0002 Selection
(54.6) (35.1)
worksheet
1.00
.38 (25.4)
(9.6)
1.25 ■■■ Brake model letter codes
(31.8)
A 5/32" Thick Disc E 1/2" Thick Disc P Pneumatic Brake
.12
(3.0) B 1/4" Thick Disc F Floating Bracket Mount R Retractable Piston(s)
D Double Acting L 3/8" Thick Disc S Single Acting
www.tolomatic.com 35
35
CALIPER
DISC
BRAKES
Caliper Disc Brakes
P220 series - aluminum
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Double Acting Single Acting Dynamic Torque vs Pressure
Pneumatic fixed mount - fixed disc fixed mount - floating disc
brakes 2000 226
p10
1800 203
p20
36
36 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
P220 SERIES - ALUMINUM
FEATURES
APPLICATIONS
■■■ DOUBLE ACTING ■■■ SINGLE ACTING WITH FLOATING SELECTION
FIXED MOUNT - FIXED DISC BRACKET GRAPHS
7.00 5/32"
Accommodates disc thickness: (177.8) 1/4" 1/2" FLOATING MOUNT - FIXED DISC
Weight
4.750 (120.7)
Accommodates disc thickness: 5/32" 1/4" 1/2" PNEUMATIC
4.5004.0 lbs. 1.82 kgs.
(114.3) BRAKES
Ø.386 [2]
B 1.500 Weight 4.5 lbs. 2.04 kgs.
(9.80) .750 1/8-27 NPT
(38.1) P10
A (19.05) PORT [2] .50
.38
(12.7)
(9.7) P20
C (Spacer
2.172 2.94 Thickness) P220
(55.17) (74.7)
3/8-24 x B .31 2.84 HYDRAULIC
[4] (7.9) (72.1) BRAKES
EFGH 1.562 .81 H10
J H (39.67)
GF E (20.6) 7.00 (177.8)
TYP. D
4.750 (120.7)
H20
MODEL DISC OPTIONS / ASSEMBLY 4.500 (114.3) H220
CODE THK. A B DESCRIPTION NUMBER Ø.386 [2] 1.500
(9.80) .750 (38.1) H220I
P220DA 5/32" .281" 4.50" Double Acting 0735-0100 (19.05)
H441
P220DAR 5/32" .281" 4.50" Double Acting, Retractable Pistons 0736-0110
2.172 2.94 H960
P220DB 1/4" .375" 4.50" Double Acting 0735-0200 (55.17) (74.7)
P220DBR 1/4" .375" 4.50" Double Acting, Retractable Pistons 0736-0210
.31 2.84 HYDRAULIC/
(7.9) (72.1) MECHANICAL
P220DE 1/2" .625" 5.00" Double Acting 0735-0300 BRAKE
P220DER 1/2" .625" 5.00" Double Acting, Retractable Pistons 0736-0310
COMBOS
J H GF E
H/ME20
H/ME220
See SINGLE ACTING dimensional drawing for additional measurements
MECHANICAL
MODEL DISC OPTIONS / ASSEMBLY BRAKES
CODE THK. C D DESCRIPTION NUMBER
■■■ SINGLE ACTING P220SAF 5/32" – .25" Single Acting, Floating Bracket 0733-0020
ME10
FIXED MOUNT - FLOATING DISC ME20
Accommodates disc thickness: 5/32" 1/4" 1/2" P220SBF 1/4" .094" .34" Single Acting, Floating Bracket 0733-0120
ME220
Weight 3.0 lbs. 1.36 kgs. P220SEF 1/2" .344" .59" Single Acting, Floating Bracket 0733-0220
MB3
3.75 (95.3)
C (Spacer SPRING
Thickness) ■■■ MOUNTING DIMENSIONS APPLIED
Disc Diameter 6.313" 8" 10" 12" 16" BRAKES
Braking Radius E 2.36" 3.18" 4.14" 5.11" 7.17" FS20
F 2.11" 3.00" 4.00" 5.00" 7.09" FS220
3/8-24
x 3.75 [4] G 3.05" 3.94" 4.94" 5.94" 8.03" FS220I
1.562 1.22
(39.67) (31.0) H 3.42" 4.32" 5.32" 6.32" 8.41" FS595
D J 4.28" 5.17" 6.17" 7.17" 9.26" DISCS
MODEL DISC OPTIONS / ASSEMBLY HUBS &
CODE THK. C D DESCRIPTION NUMBER 5.75 (146.1) BUSHINGS
4.750 (120.65)
P220SA 5/32" – .25" Single Acting 0733-0000
4.500 (114.30) TENSION
P220SB 1/4" .094" .34" Single Acting 0733-0100 CONTROL
1.500 COMBINATIONS
P220SE 1/2" .344" .59" Single Acting 0733-0200 (38.10)
INTENSIFIER
2.840 1.312 .935 SELECTION
(72.14) (33.32) (23.75) WORKSHEET
1.000
(25.40)
■■■ BRAKE MODEL LETTER CODES Ø.500 [2] EFGH 1.56
A 5/32" Thick Disc E 1/2" Thick Disc R Retractable Piston(s) (12.70) (39.6
B 1/4" Thick Disc F Floating Bracket Mount S Single Acting
D Double Acting P Pneumatic Brake
www.tolomatic.com 37
37
CALIPER
DISC
BRAKES
Caliper Disc Brakes
H10 series - aluminum
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Double Acting Single Acting Dynamic Torque vs Pressure
Pneumatic fixed mount - fixed disc fixed mount - floating disc
brakes
p10 5,000 565
ME20
Maximum disc diameter: none 3,000 339
Housing Material: Extruded aluminum
ME220 Bolts: Zinc plated grade 5
2,500 283
38
38 1.800.328.2174
1.800.328.2174
SINGLE ACTING
SINGLE ACTING
fixed mount - floating disc Disc Diameter E 6.313" 8" 10" 12" 16" Ø.468 ME20
Accommodates disc thickness: 5/32" 1/4" (11.89)
F 3.469" 4.313" 5.313" 6.313" 8.313" ME220
SINGLE Weight
ACTING.75 lbs. .34 kgs. Braking Radius G 2.532" 3.376" 4.376" 5.376" 7.376" MB3
1/8-27 NPT PORT
C E (DISC DIA.) Spring
2.31 1.56 .94 Applied
(58.7) (39.6) (23.9) 2.31 (58.7) brakes
1.625 1.00 D 1.625
(41.3) (25.4)
5/16-24 (41.28) FS20
.38 (9.7) .38 (9.7) FS220
.937
(23.80)
.937
(23.80) FS220I
.38 (9.7) BLEEDER
[2] FS595
.69 (17.5) .69 (17.5)
Discs
.69 hubs &
(17.5) F bushings
ATING MOUNT BRACKET
MODEL DISC OPTIONS / ASSEMBLY G
2.50 (63.5)
CODE THK. C D DESCRIPTION NUMBER tension
1.625 control
H10SAC 5/32" 3.00" C
(41.28)
.75
– Single Acting 0705-0010 combinations
1.25
(19.1) H10SACG 5/32" 3.00" (31.8)
– Single Acting, EPR Seals 0705-0008 intensifier
H10SBC 1/4" D Single Acting 1.00
3.00" .094"
(25.4)
0703-0010 Selection
.38
worksheet
.937
(23.80)
■■■ Brake model letter codes
Ø.468 A 5/32" Thick Disc D Double Acting H Hydraulic Brake
(11.89)
B 1/4" Thick Disc F Floating Bracket Mount R Retractable Piston(s)
BLEEDER [2]
C With Bleeder Fitting G EPR Seals S Single Acting
www.tolomatic.com 39
39
CALIPER
DISC
BRAKES
Caliper Disc Brakes
H20 series - aluminum
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Double Acting Single Acting Dynamic Torque vs Pressure
Pneumatic fixed mount - fixed disc fixed mount - floating disc
brakes 10 1,130
p10
IN THOUSANDS
h10 6 12" 678
h20 Single Acting with Floating Bracket
h220 floating mount - fixed disc 10"
4 452
H220I 8"
H441
H960 2 226
Pictured: 65⁄16"
Hydraulic/ 0724-0011
mechanical
brake
combos 0 0
H/ME20 0 200 400 600 800 1000
PRESSURE (PSI)
H/ME220 ■■■ H20 Specifications
Mechanical
brakes Maximum Pressure Rating: 1,000 PSI Static Torque vs Pressure
ME10 Accommodates Tolomatic disc diameters: 6-5/16", 8", 10", 12", 16"
Maximum disc diameter: none 5 565
ME20
Housing Material: Extruded aluminum
ME220 Bolts: Zinc plated grade 8
40
40 1.800.328.2174
1.800.328.2174
1/8-27 NPT PORT
D D
1/8-27 NPT PORT
A E E
A 1.56 F 1.38
B B (39.6) 1.56 F 1.38
www.tolomatic.com 41
41
BLEEDER [2]
CALIPER
DISC
BRAKES
Caliper Disc Brakes
H220 series - aluminum
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Double Acting Single Acting Dynamic Torque vs Pressure
Pneumatic fixed mount - fixed disc fixed mount - floating disc
brakes 32 3,616
p10
28 3,164
IN THOUSANDS
h10 Pictured: 0735-0301
Pictured: 0733-0201 12"
h20 16 1,808
h220 10"
H220I
Single Acting with Floating Bracket 12 1,356
floating mount - fixed disc 8"
H441
H960
8 904
65⁄16"
Hydraulic/ 4 452
mechanical Pictured:
brake 0733-0222
combos 0 0
H/ME20 0 .2 .4 .6 .8 1.0 1.2 1.4
H/ME220 PRESSURE (PSI) IN THOUSANDS
Mechanical
brakes ■■■ H220 Specifications Static Torque vs Pressure
ME10
Maximum Pressure Rating: 1,500 PSI
16 1,808
ME20 Accommodates Tolomatic disc diameters: 6-5/16", 8", 10", 12", 16"
ME220 Maximum disc diameter: 16"
14 1,582
42
42 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
H220 series - aluminum
features
aPplications
■■■ Double Acting ■■■ Single Acting with floating
fixed mount - fixed disc Bracket Selection
7.00 (177.8) graphs
Accommodates disc thickness: 4.750
5/32" (120.7)
1/4" 1/2" floating mount - fixed disc
Weight 4.500
4.0 lbs. (114.3)
1.82 kgs. Accommodates disc thickness: 5/32" 1/4" 1/2" Pneumatic
brakes
Ø.386 [2] 1.500 Weight 4.5 lbs. 2.04 kgs.
(9.80) B .750 1/8-27
(38.1) NPT p10
Spacer A (19.05) PORT [2] .50
1/8-27 (12.7) .38
Thickness) NPT (9.7) p20
PORT C (Spacer
Thickness) p220
5 1.312 2.172 2.94
5) (33.32) (55.17) (74.7) hydraulic
3/8-24 x B .31 See single acting brakes
[4] 2.84 dimensional drawing for
(7.9) (72.1)
additional measurements h10
2
0) 1.562 .81 h20
(39.67) (20.6)
J H GF E TYP.
7.00 (177.8)
h220
MODEL DISC OPTIONS / ASSEMBLY D 4.750 (120.7)
4.500 (114.3)
CODE THK. A B DESCRIPTION NUMBER Ø.386 [2] 1.500
H220I
(9.80) .750 (38.1)
H220DAC 5/32" .281" 4.50" Double Acting 0735-0101 (19.05) H441
H220DACG 5/32" .281" 4.50" Double Acting, EPR Seals 0735-0103 H960
2.172 2.94
H220DARC 5/32" .281" 4.50" Dbl Act, Retractable Pistons 0736-0111 .31
(55.17) (74.7) Hydraulic/
(7.9)
2.84
(72.1)
mechanical
H220DARCG 5/32" .281" 4.50" Dbl Act, Retractable Pistons, EPR Seals 0736-0112 brake
H220DBC 1/4" .375" 4.50" Double Acting 0735-0201 combos
J H GF E
H220DBCG 1/4" .375" 4.50" Double Acting, EPR Seals 0735-0202 H/ME20
H220DBRC 1/4" .375" 4.50" Dbl Act, Retractable Pistons 0736-0211 H/ME220
H220DBRCG 1/4" .375" 4.50" Dbl Act, Retractable Pistons, EPR Seals 0736-0212 MODEL DISC OPTIONS / ASSEMBLY Mechanical
CODE THK. C D DESCRIPTION NUMBER brakes
H220DEC 1/2" .625" 5.00" Double Acting 0735-0301
H220SAFC 5/32" – .25" Single Acting, Floating Bracket 0733-0021
H220DECG 1/2" .625" 5.00" Double Acting, EPR Seals 0735-0302 ME10
H220SAFCG 5/32" – .25" Sgl Act, Floating Bracket, EPR Seals 0733-0022
H220DERC 1/2" .625" 5.00" Dbl Act, Retractable Pistons 0736-0311 ME20
H220SBFC 1/4" .094" .34" Sgl Act, Floating Bracket 0733-0121
H220DERCG 1/2" .625" 5.00" Dbl Act, Retractable Pistons, EPR Seals 0736-0312 ME220
H220SBFCG 1/4" .094" .34" Sgl Act, Floating Bracket, EPR Seals 0733-0122
MB3
H220SEFC 1/2" .344" .59" Sgl Act, Floating Bracket 0733-0221
Spring
■■■ Single Acting H220SEFCG 1/2" .344" .59" SglAct, Floating Bracket, EPR Seals 0733-0222 Applied
fixed mount - floating disc brakes
Accommodates disc thickness: 5/32" 1/4" 1/2" ■■■ Mounting Dimensions FS20
Weight 3.0 lbs. 1.36 kgs. Disc Diameter 6.313" 8" 10" 12" 16"
FS220
3.75 (95.3) Braking Radius E 2.36" 3.18" 4.14" 5.11" 7.17"
FS220I
8-27 NPT 1/8-27 1.562 (39.67) B NPT
1/8-27 F 2.11" 3.00" 4.00" 5.00" 7.09"
ORT [2] NPT A FS595
PORT C (Spacer
Thickness)
PORT [2]
G 3.05" 3.94" 4.94" 5.94" 8.03"
Discs
H 3.42" 4.32" 5.32" 6.32" 8.41" hubs &
J 4.28" 5.17" 6.17" 7.17" 9.26" bushings
3/8-24 x B
3/8-24 x [4] 5.75 (146.1) tension
3.75 [4] 4.750 (120.65) control
1.22 combinations
EFGH (31.0) 1.562 .81 4.500 (114.30)
D (39.67) (20.6) 1.500 1/8-27 NPT 1/8-27
TYP. (38.10) PORT [2] intensifier
MODEL DISC OPTIONS / ASSEMBLY NPT
CODE THK. C D DESCRIPTION NUMBER Selection
PORT
H220SAC 5/32" – .25" Single Acting 0733-0001 2.840 1.312 .935 worksheet
(72.14) (33.32) (23.75)
H220SACG 5/32" – .25" Single Acting, EPR Seals 0733-0006
H220SBC 1/4" .094" .34" Single Acting 0733-0101 1.000 3/8-24
(25.40) 3.75
H220SBCG 1/4" .094" .34" Single Acting, EPR Seals 0733-0102 Ø.500 [2] EFGH
H220SEC 1/2" .344" .59" Single Acting 0733-0201 (12.70)
www.tolomatic.com 43
43
CALIPER
DISC
BRAKES
Caliper Disc Brakes
H220i Series - cast iron
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Double Acting Single Acting Dynamic Torque vs Pressure
Pneumatic fixed mount - fixed disc fixed mount - floating disc
brakes 32 3,616
p10
28 3,164
IN THOUSANDS
h10
12"
h20 Single Acting with Floating Bracket 16 1,808
h220 floating mount - fixed disc 10"
H220I 12 1,356
8"
H441
H960
8 904
65⁄16"
Pictured:
Hydraulic/ 0733-0422 4 452
mechanical
brake
combos 0 0
H/ME20 0 .2 .4 .6 .8 1.0 1.2 1.4
H/ME220 ■■■ H220i Specifications PRESSURE (PSI) IN THOUSANDS
Mechanical
brakes Maximum Pressure Rating: 1,500 PSI Static Torque vs Pressure
ME10 Accommodates Tolomatic disc diameters: 6-5/16", 8", 10", 12", 16" 16 1,808
Maximum disc diameter: 16"
ME20
Housing Material: Cast ductile iron 14 1,582
ME220
brakes
Total lining area: 9.6 in2
FS20 12"
Piston diameter: 1.625 in.
FS220
8 904
Fluid displacement: Single acting = 0.124 in3
Double acting = 0.124 in3 10"
FS220I 6 678
FS595 Options 8"
Seals: EPR seals
Discs 4 452
hubs & Floating bracket: Available 65⁄16"
bushings
2 226
tension
control
combinations 0 0
0 .2 .4 .6 .8 1.0 1.2 1.4
intensifier
PRESSURE (PSI) IN THOUSANDS
Selection
worksheet
■■■ Disc Sizing Equations ■■■ Brake model letter codes
Dynamic Torque (IN.-LBS.) = 2.88 x Braking Radius (in.) x Pressure (PSI) A 5/32" Thick Disc E 1/2" Thick Disc L 3/8" Thick Disc
Static (Parking) Torque (IN.-LBS.) = 1.44 x Braking Radius (in.) x Pressure (PSI) B 1/4" Thick Disc F Floating Bracket Mount I Iron
C With Bleeder Fitting G EPR Seals O 1-1/4" Thick Disc
D Double Acting H Hydraulic Brake S Single Acting
44
44 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
H220i Series - cast iron
features
aPplications
■■■ Double Acting ■■■ Single Acting with floating
fixed mount - fixed disc Bracket Selection
5.75 (146.1)
floating graphs
Accommodates disc thickness: 5/32" 1/4" 3/8" 1/2" 4.750 (120.65)mount - fixed disc
Weight 12.0 lbs. 5.40 kgs. Accommodates
4.500disc thickness: 5/32" 1/4" 3/8" 1/2"
(114.30) Pneumatic
7.00 (177.8)
1.312 5.75 (146.1)
brakes
(33.32) 1.500 4.750 (120.7)
A 1/8-27 NPT Port [2] (38.10) Weight 10.5 lbs. 4.76 kgs. Ø.386 [2]
(9.80) p10
4.500 (114.3)
D .50 See single acting 2.172 1.500
C (12.7) p20
(38.1)
2.840 dimensional drawing for
1.312 (55.17)
.68
D xB
3/8-24
1/8-27 NPT (72.14)
(17.3)
1/8-27 NPT additional measurements
(33.32) p220
Port [2] Port [2]
[4] .935
(23.75) 3/8-24 x B
hydraulic
[4] EFGH brakes
1.16 1.16 Ø.500 [2]
1.000
1.56
1.97 (39.6)
(29.5) (29.5) 1.56 (25.40) (12.70) 2.840
7.00 (177.8)
(72.14)
5.75 (146.1)
h10
(39.6) 1.97 3/8-24 x B
(50.0) (50.0) 4.750 (120.7)
[4] Ø.386 [2]
(9.80) 4.500 (114.3) .935 h20
D (23.75) 2.62
MODEL DISC OPTIONS / ASSEMBLY
.50
C (12.7) 2.172
1.500
(38.1)
(66.5)
h220
CODE THK. A B 1.25
D
DESCRIPTION NUMBER
1.16 NPT .68 1/8-27 NPT
1.312 (55.17)
1/8-27
(31.8) (29.5)
Port [2]
(17.3) Port [2]
(33.32) 1.000 H220I
H220DACI 5/32" 1.031" 5.00" Double Acting, Cast1.56
Iron (39.6) 0735-0403 3/8-24 x B
(25.40)
2.00 (50.8)
H220DACIG 5/32" 1.031" 5.00" Double Acting, Cast Iron, EPR Seals 0735-0407
[4] H441
2.840
H220DBCI 3/8-24 x B
1/4" 1.125" 5.00" Double Acting,
(72.14) H960
[4] Cast Iron 0735-0404 .935
H220DBCIG 1/4" 1.125" 5.00" 1.16
Double Acting, Cast Iron, EPR Seals 0735-0408
(23.75)
EFGH J Hydraulic/
1.25
(31.8) (29.5) 1.000 mechanical
H220DLCI 3/8" 1.250" 5.50" Double 1.56
Acting,
(39.6)Cast Iron 0735-0405 (25.40) brake
2.00 (50.8)
H220DLCIG 3/8" 1.250" 5.50" Double Acting, Cast Iron, EPR Seals 0735-0409 combos
H220DECI 1/2" 1.375" 6.00" Double Acting, Cast Iron 0735-0406 MODEL DISC OPTIONS / ASSEMBLY H/ME20
H220DECIG 1/2" 1.375" 6.00" Double Acting, Cast Iron, EPR Seals 0735-0410
CODE THK. B C D DESCRIPTION NUMBER H/ME220
H220SAFCI 5/32" 4.00" .83" 3.45" Sgl Act, Floating Bracket, Cast Iron 0733-0422
Mechanical
■■■ Single Acting H220SAFCIG 5/32" 4.00" .83" 3.45" SglAct, Ftg Bkt, Iron, EPR Seals
7.00 (177.8)
5.75 (146.1)
0733-0426 brakes
fixed mount - floating disc H220SBFCI 1/4" 4.00" .92" 3.55" Sgl4.750
Act, (120.7)
Floating Bracket, Cast Iron 0733-0423 ME10
Ø.386 [2]
Accommodates disc thickness: 5/32" 1/4" 3/8" 1/2" H220SBFCIG (9.80)
4.500 (114.3)
1/4" 4.00" .92" 3.55" SglAct, Ftg Bkt, Iron, EPR Seals 0733-0427
D .50 1.500
2.62
(66.5)
ME20
Weight 9.0 lbs. 4.08 kgs. C (12.7)
H220SLFCI 1.312 2.172
3/8" (55.17) (38.1)
4.00" 1.05" 3.67" Sgl Act, Floating Bracket, Cast Iron 0733-0424
.68 1/8-27 NPT
ME220
D 1/8-27 NPT
Port [2]
(17.3) Port [2] H220SLFCIG (33.32)
3/8" 4.00" 1.05" 3.67" Sgl Act, Ftg Bkt, Iron, EPR Seals 0733-0428 MB3
3/8-24 x B
H220SEFCI 1/2" 4.50" 1.17" 3.79" Sgl Act, Floating Bracket, Cast Iron 0733-0425
[4] Spring
H220SEFCIG
2.840 1/2" 4.50" 1.17" 3.79" Sgl Act, Ftg Bkt, Iron, EPR Seals
(72.14)
0733-0429 Applied
3/8-24 x B
[4]
brakes
■■■ Mounting Dimensions .935
(23.75)
EFGH J FS20
1.25 1.16 Disc Diameter 6.313" 8" 10" 12" 16"
(31.8) (29.5) 1.000
(25.40)
FS220
1.56 (39.6)
2.00 (50.8) Braking Radius E 2.36" 3.18" 4.14" 5.11" 7.17"
FS220I
MODEL DISC OPTIONS / ASSEMBLY F 2.11" 3.00" 4.00" 5.00" 7.09"
CODE THK. B D DESCRIPTION NUMBER FS595
G 3.05" 3.94" 4.94" 5.94" 8.03"
H220SACI 5/32" 4.00" 3.45" Single Acting, Cast Iron 0733-0402 Discs
H 3.42" 4.32" 5.32" 6.32" 8.41" hubs &
H220SACIG 5/32" 4.00" 3.45" Single Acting, Cast Iron, EPR Seals 0733-0406 bushings
J 4.28" 5.17" 6.17" 7.17" 9.26"
H220SBCI 1/4" 4.00" 3.55" Single Acting, Cast Iron 0733-0403 5.75 (146.1) tension
H220SBCIG 1/4" 4.00" 3.55" Single Acting, Cast Iron, EPR Seals 0733-0407 4.750 (120.65) control
H220SLCI 3/8" 4.00" 3.67" Single Acting, Cast Iron 0733-0404
4.500 (114.30) combinations
1.312
(33.32) 1.500 intensifier
H220SLCIG 3/8" 4.00" 3.67" Single
A Acting, Cast1/8-27
Iron, EPR
NPTSeals
Port [2]0733-0408 (38.10)
H220SECI 1/2" 4.50" 3.79" Single Acting, Cast Iron 0733-0405 Selection
H220SECIG 1/2" 4.50" 3.79" Single Acting, Cast Iron, EPR Seals 0733-0409 worksheet
2.840
Call FACTORY for dimensions for the following models: (72.14)
3/8-24 x B
H220SOIC 1-1/4" Single Acting, Cast Iron [4] 0733-0226 .935
(23.75)
H220SOICG 1-1/4" Single Acting, Cast Iron, EPR Seals 0733-0227 EFGH
1.16 1.16 Ø.500 [2]
(29.5) (29.5) 1.000 (12.70)
1.56 1.56 (25.40)
1.97 (39.6) (39.6) 1.97
(50.0) (50.0)
www.tolomatic.com 45
45
CALIPER
DISC
BRAKES
Caliper Disc Brakes
H441 SERIES - DUCTILE IRON
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Double Acting Dynamic Torque vs Pressure
Pneumatic fixed mount - fixed disc
brakes 55 6,210
p10 50 5,650
p20
IN THOUSANDS
h10
h20
30 3,390
Pictured: 0774-0000 16"
h220 25 2,825
H220I 20 12" 2,260
H441 15 1,695
H960
■■■ H441 Specifications
10 10" 1,130
Hydraulic/ Maximum Pressure Rating: 1,500 PSI
mechanical Accommodates Tolomatic disc diameters: 10", 12", 16" 5 565
brake
combos Maximum disc diameter: none
0 0
Housing Material: Cast ductile iron 0 .2 .4 .6 .8 1.0 1.2 1.4
H/ME20
Bolts: Zinc plated grade 5
H/ME220 PRESSURE (PSI) IN THOUSANDS
Seals: Buna-N Standard
Mechanical Wearable friction material: 3.87 in3
brakes Metallic: 3.38 in3
Static Torque vs Pressure
ME10 Friction material: Replaceable, high-grade 35 3,955
ME20 Total lining area: 9.14 in2
ME220 Metallic: 7.36 in2 30 3,390
46
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1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
H441 SERIES - DUCTILE IRON
features
aPplications
■■■ Double Acting ■■■ Mounting Dimensions
fixed mount - fixed disc Disc Diameter 10" 12" 16" 20" 24"
Selection
Accommodates disc thickness: N/A
graphs
A 5.69" 6.69" 8.69" 10.69" 12.69"
Weight 17.0 lbs. 7.71 kgs. Pneumatic
Braking Radius B 3.69" 4.69" 6.69" 8.69" 10.69" brakes
5/8-18 x 5.50 LONG FOR DISC THICKNESSES 4.00 (101.6) p10
5/8-18 x 5.50 LONGUP
FOR DISC[LONGER
TO 1/2" THICKNESSES
BOLTS ARE AVAILABLE] 4.00 (101.6)
UP TO 1/2" [LONGER BOLTS ARE AVAILABLE] 2.00
2.00 (50.8) p20
SPACER BY CUSTOMER TO BE 3/8" (50.8) 2.250
SPACER BY CUSTOMERTHICKER
TO BE 3/8"
THAN DISC 1.125 2.250 (57.15) p220
THICKER THAN DISC .49
1.125 (28.58) (57.15)
(28.58) hydraulic
.49 (12.4) brakes
(12.4) 1.56
1.56 (39.6) h10
(39.6) 5.05
5.05 2.00 (128.3) h20
(128.3)(50.8) h220
2.00
(50.8) H220I
1/8-27
H441
1/8-27 NPTF A 1.56R
INLET (39.6) H960
NPTF PORT 1.81
(46.0)
1.25
(31.8)
A B1.56R 1/8-27 NPTF
Hydraulic/
INLET [3]1.25 (39.6) INLET PORT [3]
1.81
PORT
(46.0) (31.8) B 1/8-27 NPTF mechanical
brake
[3] INLET PORT [3]
combos
MODEL DISC OPTIONS / ASSEMBLY H/ME20
CODE THK. DESCRIPTION NUMBER
H/ME220
H441D N/A Double Acting 0774-0000
H441DG N/A Double Acting, EPR Seals 0774-0001
Mechanical
brakes
SH441D N/A Double Acting, w/Sintered Metal Pads 0774-0002
ME10
SH441DG N/A Double Acting, EPR Seals, w/Sintered Metal Pads 0774-0003
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
www.tolomatic.com 47
47
CALIPER
DISC
BRAKES
Caliper Disc Brakes
H960 SERIES - DUCTILE IRON
FEATURES
APPLICATIONS
SELECTION ■■■ AVAILABLE STYLES ■■■ PERFORMANCE DATA
GRAPHS Double Acting Dynamic Torque vs Pressure
PNEUMATIC FIXED MOUNT - FIXED DISC
BRAKES 80 9,039
P10
70 7,909
IN THOUSANDS
H10 14"
H20 40 4,520
H220 PICTURED: 0778-0003
H220I 30 12" 3,390
H441
H960
■■■ H960 SPECIFICATIONS 20 2,260
HYDRAULIC/ Maximum Pressure Rating: 1,500 PSI (intermittent duty)
MECHANICAL 1,000 PSI (continuous duty) 10 1,130
BRAKE Accommodates Tolomatic disc diameters: 12", 16"
COMBOS 0 0
Maximum disc diameter: 18"
H/ME20 Housing Material: Cast ductile iron
0 .2 .4 .6 .8 1.0 1.2 1.4
H/ME220 Bolts: Zinc plated grade 5 PRESSURE (PSI) IN THOUSANDS
MECHANICAL Seals: Buna-N Standard
BRAKES Wearable friction material: 9.9 in3 Static
StaticTorque
TorquevsvsPressure
Pressure
ME10 Friction material: Replaceable, high-grade 45 5,085
ME20 Total lining area: 32.0 in2
Piston diameter: 3.50 in. 40 4,520
ME220 18"
MB3 35 3,955
OPTIONS 16"
SPRING
APPLIED Seals: EPR seals 30 3,390
IN THOUSANDS
48
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1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
H960 SERIES - DUCTILE IRON
FEATURES
APPLICATIONS
■■■ DOUBLE ACTING ■■■ MOUNTING DIMENSIONS
FIXED MOUNT - FIXED DISC Disc Diameter 12" 14" 16" 18"
SELECTION
Accommodates disc thickness: 3/16" 1/2" 1" 1-1/8"
GRAPHS
D 6.712" 7.712" 8.712" 9.712"
Weight 35.0 lbs. 15.88 kgs. 8.375 (212.73) PNEUMATIC
Braking 6.500 E 4.40" 5.40" 6.40" 7.40"
Radius (165.10) BRAKES
A 3.250 (82.55) 8.375 (212.73) P10
3.250 (82.55) 6.500 (165.10)
B 3.250 (82.55) P20
1.91
C .50 (12.7)
A 1.625 Ø.66 [2]
(41.28) 3.250 (82.55)
(16.8)
(48.5)
[TYP.] 1.91
B 1.625 Ø.66 [2]
P220
(48.5) C .50 (12.7) (41.28) (16.8) HYDRAULIC
[TYP.] 5/8-18 (2) BRAKES
5/8-18 (2)
H10
1/8-27 6.25 2.31 1/8-27
1.56 H20
NPTF (158.8) (58.7) NPTF 6.25 2.31 1.56
PORT (39.6) (158.8) (58.7) (39.6) H220
[REF] PORT
[REF]
H220I
2.25 (57.2) 2.25 (57.2) H441
D D
H960
9.00R
9.00R
(228.6)
HYDRAULIC/
3.06R
(228.6) E MECHANICAL
3.06R
(77.7) .32
(77.7) E BRAKE
(8.1) COMBOS
.32
(8.1) H/ME20
H/ME220
MECHANICAL
BRAKES
MODEL DISC OPTIONS / ASSEMBLY
CODE THK. A B C DESCRIPTION NUMBER ME10
H960DTCI 3/16" 4.13" 3.13" .31" Double Acting, Iron 0778-0012 ME20
H960DECI 1/2" 4.45" 3.45" .63" Double Acting, Iron 0778-0003 ME220
H960DECIG 1/2" 4.45" 3.45" .63" Double Acting, Iron, EPR Seals 0778-0004 MB3
H960DECIV 1/2" 4.45" 3.45" .63" Double Acting, Iron, Viton® Seals 0778-0005 SPRING
H960DNCI 1" 4.95" 3.95" 1.13" Double Acting, Iron 0778-0011 APPLIED
BRAKES
H960DXCI 1-1/8" 5.08" 4.08" 1.26" Double Acting, Iron 0778-0000
FS20
FS220
FS220I
FS595
DISCS
HUBS &
BUSHINGS
TENSION
CONTROL
COMBINATIONS
INTENSIFIER
SELECTION
WORKSHEET
www.tolomatic.com 49
49
CALIPER
DISC
BRAKES
Caliper Disc Brakes
H/ME20 SERIES - ALUMINUM
features
aPplications
Selection ■■■ Available Styles ■■■ H/ME20 Specifications
graphs “L” Long Lever (3.50") “L” Long Lever (3.50") Maximum Hydraulic Pressure Rating: 1,000 PSI
Pneumatic Single Acting Single Acting with Maximum lever force "L" Long Lever: 225 Lbs.
brakes fixed mount - floating disc Floating Bracket Maximum lever force "M" & "S" Levers: 450 Lbs.
p10 floating mount - fixed disc Accommodates Tolomatic disc diameters: 6-5/16", 8", 10", 12", 16"
p20 Maximum disc diameter: none
p220 Housing Material: Cast aluminum
hydraulic Bolts: Zinc plated grade 5
brakes Seals: EPR Standard
h10 Wearable friction material: 0.8 in3
Pictured: 0755-0360 Friction material: Replaceable, high-grade
h20
Pictured: 0755-0260 Total lining area: 3.75 in2
h220 Piston diameter: 1.625 in.
H220I Fluid displacement, non-retractable: Single acting = 0.062 in3
H441 “M” Machined Cam “M” Machined Cam
Lever (1.75") Lever (1.75") Options
H960 Seals: Buna-N seals
Single Acting Single Acting with
Hydraulic/ Floating Bracket Floating bracket: Stamped steel construction
mechanical fixed mount - floating disc
brake floating mount - fixed disc
combos
H/ME20
H/ME220
Mechanical
brakes
ME10 Pictured: 0755-0300 ■■■ Mounting Dimensions
Pictured: 0755-0200 Disc Diameter 6.313" 8" 10" 12" 16"
ME20 D 3.531" 4.375" 5.375" 6.375" 8.375"
ME220 Braking Radius E 2.281" 3.125" 4.125" 5.125" 7.125"
MB3 “S” Short Lever (1.75") “S” Short Lever (1.75")
Spring Single Acting Single Acting with disc dia.
Applied fixed mount - floating disc Floating Bracket
brakes
floating mount - fixed disc
FS20
FS220
FS220I d
e
FS595
Discs
hubs & Pictured: 0755-0330
bushings Pictured: 0755-0230
tension
control
combinations ■■■ Disc Sizing Equations
intensifier Hydraulic:
Dynamic Torque (IN.-LBS.) = 1.44 x Braking Radius (in.) x Pressure (PSI)
Selection
Static (Parking) Torque (IN.-LBS.) = 0.72 x Braking Radius (in.) x Pressure (PSI)
worksheet
“L” Long Lever (3.50"):
Dynamic Torque (IN.-LBS.) = 5.38 x Braking Radius (in.) x Lever force (LBS.)
Static (Parking) Torque (IN.-LBS.) = 2.69 x Braking Radius (in.) x Lever force (LBS.)
50
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1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
H/ME20 SERIES - ALUMINUM
features
aPplications
■■■ performance data Selection
graphs
Hydraulic - Dynamic Torque vs Pressure Mechanical - Dynamic Torque vs Lever Force
Pneumatic
10 1,130 leVer force (newtons) brakes
0 222 445 667 890 3.5" lever p10
0 445 890 1,334 1,779 1.75" size
8 904 1,130
16" p220
hydraulic
in tHousands
6 678
10" h220
4 452 12"
8" H220I
4 10" 452 H441
2 226 8" H960
65⁄16"
2 226 Hydraulic/
65⁄16" mechanical
brake
0 0 0
combos
0 200 400 600 800 1000 0 50 100 150 200 3.5" lever H/ME20
PRESSURE (PSI) 0 100 200 300 400 1.75" size H/ME220
leVer force (Pounds) Mechanical
brakes
ME10
Hydraulic - Static Torque vs Pressure Mechanical - Static Torque vs Lever Force ME20
LEVER FORCE (Newtons) ME220
5 565
0 222 445 667 890 3.5" Lever MB3
0 445 890 1,334 1,779 1.75" Size
5 565 Spring
Applied
STATIC TORQUE (newton-meters)
4 452
STATIC TORQUE (inch-pounds)
brakes
16"
FS20
STATIC TORQUE (newton-meters)
4 452
STATIC TORQUE (inch-pounds)
FS220
IN THOUSANDS
3 12" 339
16" FS220I
IN THOUSANDS
3 339 FS595
10"
2 226 12" Discs
8" hubs &
2 10" 226 bushings
8" tension
1 65⁄16" 113 control
1 113 combinations
65⁄16"
intensifier
0 0 0 Selection
0 200 400 600 800 1000 0 50 100 150 200 3.5" Lever worksheet
PRESSURE (PSI) 0 100 200 300 400 1.75" Size
LEVER FORCE (Pounds)
www.tolomatic.com 51
51
Ø.397 Ø.531
(10.08) (13.49)
1.250
(31.75)
FS220I TWO POSITIONS H/ME20LBFC 1/4" .164" .34" .094" Long Lever, Fltng Brkt, Buna-N 0755-0270
FS595 Ø.397 Ø.531 H/ME20LBFCG 1/4" .164" .34" .094" Long Lever, Fltng Brkt, 0755-0570
(10.08) (13.49)
1.250
Discs (31.75)
hubs & .56 .56
bushings (14.2)
.406R
1.00 (14.2)
(25.4)
(10.31)
tension .75 1.37
A .75
control (19.1) (34.8) 2.50 (63.5) 1/8-27 NPT 1.25
(31.8)
(19.1) Ø.265 [2]
combinations 3.50 (88.9) PORT
1.13 (6.73)
3.86 (98.0) B (28.7) .32R
intensifier 6.49 (164.8) 5/32" Thick Disc (8.1)
Selection ■■■ Cam Travel Data ■■■ Brake model letter
6.58 (167.1) 1/4" Thick Disc
codes 1.37
(34.8)
worksheet A 5/32" Thick Disc G EPR Seals ME Mechanical Brake
1. 15° maximum travel when linings are new and with
B 1/4" Thick Disc H Hydraulic Brake S Short Lever (ME Brakes)
1/32" gap each side of disc.
C With Bleeder Fitting L Long Lever (ME Brakes)
2. Periodic tightening of lock nut will reduce travel of lever F Floating Bracket Mount M Machined Cam (ME Brakes)
and will allow 1/4" wear on each lining.
3. 90° maximum travel after 3/16" wear on each lining
without intermediate tightening of lock nut.
52
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1.800.328.2174
1.250 1.250 .32R 1.250 .32R
(31.75) (31.75) (8.1) (31.75) (8.1)
.56 .56 .56
IN THOUSANDS
h10 12"
Pictured: 0744-0630
h20 16 1,808
h220 10"
H220I 12 1,356
8"
H441 ■■■ H/ME220 Specifications
H960
8 904
Maximum Hydraulic Pressure Rating: 1,500 PSI 65⁄16"
Hydraulic/ Maximum lever force: 580 Lbs. 4 452
mechanical Accommodates Tolomatic disc diameters: 6-5/16", 8", 10", 12", 16"
brake
combos Maximum disc diameter: 16" 0 0
H/ME20 Housing Material: Cast aluminum 0 .2 .4 .6 .8 1.0 1.2 1.4
H/ME220
Bolts: Zinc plated grade 8 PRESSURE (PSI) IN THOUSANDS
Seals: EPR Standard
Mechanical Wearable friction material: 1.6 in3
brakes
Friction material: Replaceable, high-grade
Hydraulic - Static Torque vs Pressure
ME10 Total lining area: 7.5 in2 16 1,808
ME20 Piston diameter: 1.625 in.
ME220 Fluid displacement: Single acting = 0.124 in3 14 1,582
FS20 12"
FS220 ■■■ Cam Travel Data 8 904
FS220I 10"
1. Gap between lining faces and disc when new = .048" total. 6 678
FS595 8"
2. Angular movement required to actuate brake when new = 7°
Discs 30".
hubs & 4 452
65⁄16"
bushings 3. Maximum axial movement without intermediate
tension adjustment = .387". 2 226
control
combinations 4. Wear allowed before adjustment .104" each side.
0 0
intensifier 0 .2 .4 .6 .8 1.0 1.2 1.4
Selection PRESSURE (PSI) IN THOUSANDS
worksheet ■■■ Disc Sizing Equations
Hydraulic:
Dynamic Torque (IN.-LBS.) = 2.88 x Braking Radius (in.) x Pressure (PSI)
Static (Parking) Torque (IN.-LBS.) = 1.44 x Braking Radius (in.) x Pressure (PSI)
Mechanical:
Dynamic Torque (IN.-LBS.) = 7.45 x Braking Radius (in.) x Lever Force (LBS.)
Static (Parking) Torque (IN.-LBS.) = 3.725 x Braking Radius (in.) x Lever Force (LBS.)
54
54 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
H/ME220 SERIES - ALUMINUM
features
aPplications
■■■ performance data ■■■ Single Acting with float pin holes Selection
Fixed Mount - Floating Disc or floating mount - fixed disc
graphs
Mechanical - Dynamic Torque vs Lever Force
5.75 (146.1) Accommodates disc thickness: 5/32" 1/4" 3/8" 1/2"
4.500 (114.30) Pneumatic
leVer force
2.25 (57.2)
(newtons) Weight 6.00 lbs. 2.72 kgs. brakes
1,334
1,779
2,224
2,669
3.50 (88.9)
445
890
B p10
32 1.500 3,616 1/8 NPT
0
ME20
16 1,808
0
Spring
12 16" 1,356 Applied
Disc Diameter 6.313" 8" 10" 12" 16"
brakes
10 1,130 C 1.60" 2.47" 3.47" 4.47" 6.56"
in tHousands
12"
FS20
Braking Radius 2.35" 3.15" 4.11" 5.08" 7.14"
8 904 FS220
5.75 (146.1)
10" 4.500 (114.30) FS220I
6 678 2.25 (57.2)
8"
3.50 (88.9)
FS595
4 452 1.500 1/8 NPT Discs
(38.10) Bleeder hubs &
65⁄16" 1/8 NPT
.750 Screw [2] bushings
2 226 (19.05) Port
tension
2.25
0 control
(57.2)
0 100 200 300 400 500 600 Ø.397 2.13 combinations
(10.08) (54.1)
leVer force (Pounds) Thru intensifier
Selection
1.02
.38 R (25.9) worksheet
(9.7)
■■■ Brake model letter codes 4.00 (101.6) 2.38 (60.5) C
A 5/32" Thick Disc E 1/2" Thick Disc L 3/8" Thick Disc Ø.500 / .502
B 1/4" Thick Disc G EPR Seals ME Mechanical Brake (12.70/12.75)
Thru [2]
C With Bleeder Fitting H Hydraulic Brake S Single Acting
CL
www.tolomatic.com 55
55
CALIPER
DISC
BRAKES
Caliper Disc Brakes
ME10 SERIES - ALUMINUM
features
aPplications
Selection ■■■
Available Styles ■■■ ME10 Specifications
graphs “L” Long Lever (3.50") “L” Long Lever (3.50") Maximum lever force "L" Long Lever: 225 Lbs.
Pneumatic Single Acting Single Acting with Maximum lever force "M" & "S" Levers: 450 Lbs.
brakes fixed mount - floating disc Floating Bracket Accommodates Tolomatic disc diameters: 6-5/16", 8", 10", 12", 16"
p10 floating mount - fixed disc Maximum disc diameter: none
p20 Housing Material: Cast aluminum
p220 Bolts: Zinc plated grade 5
hydraulic Wearable friction material: 0.47 in3
brakes Friction material: Replaceable, high-grade
h10 Total lining area: 1.84 in2
Lever / Cam: Heat treated one-piece lever/cam or
h20 Pictured: 0732-0002 machined "V" notch cam
Pictured: 0732-0003
h220
Options
H220I Floating bracket: Stamped steel construction
H441 “M” Machined Cam “M” Machined Cam with zinc plated steel bushings
Lever (1.75") Additional lever positions: Consult factory
H960 Lever (1.75")
Hydraulic/ Single Acting Single Acting with
mechanical fixed mount - floating disc Floating Bracket
brake
combos floating mount - fixed disc
H/ME20
H/ME220
■■■ Mounting Dimensions
Disc Diameter 6.313" 8" 10" 12" 16"
Mechanical C 3.469" 4.312" 5.312" 6.312" 8.312"
brakes
Pictured: 0707-0000 Braking Radius D 2.532" 3.376" 4.376" 5.376" 7.376"
ME10
ME20 Pictured: 0707-0001 .750 DISC DIA.
ME220 (19.05)
MB3
Spring “S” Short Lever (1.75") “S” Short Lever (1.75")
Applied Single Acting Single Acting with
brakes C
fixed mount - floating disc Floating Bracket D
FS20 floating mount - fixed disc
FS220
FS220I
FS595
Discs Pictured: 0732-0000
hubs &
bushings
tension
control Pictured: 0732-0001
combinations
intensifier
■■■ Cam Travel Data
Selection ■■■ Disc Sizing Equations 1. 15° maximum travel when linings are
new and with 1/32" gap each side of
worksheet “L” Long Lever (3.50"): disc.
Dynamic Torque (IN.-LBS.) = 5.38 x Braking Radius (in.) x Lever force (LBS.)
Static (Parking) Torque (IN.-LBS.) = 2.69 x Braking Radius (in.) x Lever force (LBS.) 2. Periodic tightening of lock nut will
reduce travel of lever and will allow 1/4"
“m” machined Cam (1.75") & “s” Short lever (1.75"):
wear on each lining.
Dynamic Torque (IN.-LBS.) = 2.69 x Braking Radius (in.) x Lever force (LBS.)
Static (Parking) Torque (IN.-LBS.) = 1.345 x Braking Radius (in.) x Lever force (LBS.) 3. 90° maximum travel after 3/16" wear on
Braking Radius (in.) = [Disc Diameter ÷ 2] - 0.624 each lining without intermediate
tightening of lock nut.
56
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1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
ME10 SERIES - ALUMINUM
features
aPplications
■■■ performance data ■■■ “L” long lever - Single Acting
Selection
fixed mount - floating disc
graphs
Dynamic Torque vs Lever Force Accommodates disc thickness: 5/32"
Weight .75 lbs. .34 kgs. Pneumatic
leVer force (newtons) brakes
0 222 445 667 890 3.5" lever 2.31 (58.7) “L” LONG LEVER Arm May Be
0 445 890 2.31 (58.7) 1,779 “L”
1,334 1.75" size Arm May Be
LONG LEVER 1.625 (41.28) Mounted in Either of Two Positions p10
10 1.625 (41.28) Mounted in Either of Two Positions
1,130 Ø.397 Ø.531 p20
Ø.397 Ø.531 (10.08) (13.49)
(10.08) (13.49)
.938
(23.83)
p220
.938
6 678 .406R
2.50 (63.5) (10.31) 3.50 (88.9) h20
12"3.50 (88.9) 2.25 (57
2.31 (58.7) 2.25 (57.2)
h220
10" 452 .69 .9
4 2.31 (58.7) 1.625 (41.28) .94 H220I(58.7
(17.5)
2.31 (23
.69 5/16-24
1.625 (41.28) 8" (17.5) (23.9) 1.625 (41.2
.38 (9.7) Ø.265 H441
.938 “M” MACHINED CAM (6.73)
2 65⁄16" 226 (23.83) May Be Mounted H960
.938 “M” MACHINED CAM .937 .32R
(23.83) May Be Mounted in Any of
in Any of
(23.80)
Eight Positions (8.1) Hydraulic/
Eight Positions 1.12 mechanical
0 (28.4) 1.75 .69 (17.5) brake
0 50 100 150 1.12 200 3.5" lever “S” &combos
“L” .
(44.5)
0 100 200 300 (28.4) 400 1.751.75" size “S” & “L” .69 “S” SHORT LEVER #8 Gage (1
(44.5) (17.5) H/ME20
.164 (4.17)
leVer force (Pounds) #8 Gage Arm May Be
Ø.265 [2] .164 (4.17) Mounted in Either“M” #12 Gage
(6.73) “M” #12 Gage.32R (8.1) of Two Positions .104 (2.64)H/ME220
Ø.265 [2]
Static Torque vs Lever Force
(6.73) .32R (8.1) .104 (2.64) Mechanical
3.15 (80.0)
.32R (8
Ø.265 [2]
3.15 (80.0) (6.73) brakes
leVer force (newtons) 2.31 (58.7) 1.75 (44.5)
MODEL 1.625 DISC OPTIONS / ASSEMBLY ME10
0 222 445 2.31667 (58.7) 890 3.5" lever CODE THK.
(41.28)
DESCRIPTION NUMBER
0 445 890 1.625 (41.28) 1,779 1.75" size
1,334 Ø.265
(6.73)
ME20
5 Ø.265 ME10LA 5/32" Long Lever 0732-0003
(6.73) 565 .938 ME220
.32R
.938 (8.1) (23.83)
.32R
(23.83) MB3
(8.1)
4 452 ■■■ “L” long“S”lever - Single Acting with
static torQue (newton-meters)
Spring
static torQue (inch-pounds)
SHORT LEVER
“S” SHORT LEVER
16"
Floating1.75 (44.5)
Armbracket
May Be
Mounted in Either
Applied
brakes
Arm May Be floating mount of Two- Positions
fixed disc
in tHousands
CALIPER
DISC
BRAKES
Caliper Disc Brakes 2.31 (58.7)
1.625 (41.28)
“L” LONG LEVER Arm May Be
Mounted in Either of Two Positions
.938
(23.83)
“M” MACHINED CAM
May Be Mounted
in Any of
ME10
.938
SERIES - ALUMINUM
Ø.397 Ø.531
(10.08) (13.49) 1.12
Eight Positions
www.tolomatic.com 59
59
CALIPER
DISC
BRAKES
Caliper Disc Brakes
ME20 SERIES - ALUMINUM
features
aPplications
Selection
■■■ performance data ■■■ “L” long lever - Single Acting
fixed mount - floating disc
graphs
Dynamic Torque vs Lever Force Accommodates disc thickness: 5/32" 1/4"
Pneumatic Weight 1.50 lbs. .68 kgs.
brakes leVer force (newtons)
p10 0 222 445 667 890 3.5" lever 3.12 (79.2) “L” LONG LEVER Arm May Be
0 445 890 1,334 1,779 1.75" 3.12
size(79.2) “L” LONG LEVER2.312
Arm (58.72)
May Be Mounted in Either of Two Positions
p20 10 2.312 (58.72) Mounted in Either of Two Positions
1,130 Ø.397 Ø.531
p220 1.125Ø.397 Ø.531 (10.08) (13.49)
(28.58)(10.08) (13.49)
brakes 8 904
(28.58)
h10 .406R
16"
in tHousands
Applied 4 452
STATIC TORQUE (inch-pounds)
3 1.75 (44.5)
339 Mounted in Either floating mountTwo
of Positions
- fixed disc
FS220 of Two Positions
12" Accommodates disc thickness: 5/32" 1/4"
FS220I Weight 2.25 lbs. 1.02 kgs.
2 10" 226
FS595 Ø.397 [2] 3.38 (85.9)
8" (10.08) 2.250 (57.15)
Discs
hubs & 1 113 “L” LONG LEVER Arm May Be
Mounted in Either of Two Positions
bushings 65⁄16"
Ø.397 Ø.531 See “S”
tension (10.08) (13.49) SHORT LEVER
control 0 1.125
SINGLE
combinations 0 50 100 150 200 3.5" Lever (28.58)
ACTING WITH
0 100 200 300 400 1.75" Size FLOATING
intensifier LEVER FORCE (Pounds) BRACKET
Selection .406R
2.50 (63.5) (10.31)dimensional
drawing for
worksheet 3.50 (88.9)
additional
2.312 (58.72)
measurements
3.75 (95
■■■ Brake model letter codes MODEL DISC OPTIONS /
3.38 A
ASSEMBLY
(85.9) B DESCRIPTION NUMBER
2.50 (63.5)
A 5/32" Thick Disc L Long Lever (ME Brakes) ME Mechanical Brake CODE THK.
Ø.397 [2] 1.25
(10.08) 2.250 (57.15) (31.8)
B 1/4" Thick Disc M Machined Cam (ME Brakes) S Short Lever (ME Brakes) ME20LAF 5/32" – 3.63" Long Lever, Floating Bracket 0731-0002 AS
F Floating Bracket Mount ME20LBF 1/4" .094" 3.73" Long Lever, Floating Bracket 0731-0006 .81 1.38
(20.6) (35.1
“M” MACHINED CAM
1.125 May Be Mounted
(28.58) in Any of
Eight Positions
60
60 1.800.328.2174
1.800.328.2174
3.00 (76.2
AS
3.12 (79.2) .81 1.3
2.312 (58.72) (20.6) (35.
1,334
1,779
2,224
2,669
445
890
p10 floating mount - fixed disc
32 3,616
0
p20
p220 28 3,164
IN thOuSANdS
h20 12"
Pictured: 0745-0001 16 1,808
h220
10"
H220I Cast Iron Cast Iron 12 1,356
H441 Single Acting Single Acting with 8"
H960
fixed mount - floating disc Floating Bracket 8 904
floating mount - fixed disc 65⁄16"
Hydraulic/ 4 452
mechanical
brake
combos 0
0 100 200 300 400 500 600
H/ME20 leveR FoRCe (Pounds)
Pictured: 0745-0002
H/ME220
Mechanical Static Torque vs Lever Force
brakes Pictured: 0745-0003 leveR FoRCe (newtons)
ME10
1,334
1,779
2,224
2,669
■■■ ME220 Specifications
445
890
ME20 16 1,808
0
62
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1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
ME220 SERIES - ALUMINUM or Cast iron
features
aPplications
■■■ Single Acting ■■■ Single Acting with floating
fixed mount - floating disc Bracket Selection
Accommodates disc thickness: 5/32" 1/4" 3/8" 1/2" floating mount - fixed disc graphs
Aluminum Weight 6.0 lbs. 2.72 kgs. Accommodates disc thickness: 5/32" 1/4" 3/8" 1/2" 1-1/2" Pneumatic
brakes
Cast Iron Weight 10.9 lbs. 4.94 kgs. Aluminum Weight 7.5 lbs. 3.40 kgs.
p10
Cast Iron Weight 12.4 lbs. 5.62 kgs.
C p20
B C
1.56 B p220
(39.6) 1.56
7.00 (177.8) (39.6) hydraulic
5.75 A
(146.1) Ø.386 [2] .25 (6.4) brakes
4.750 (120.65) (9.80) .50 (12.7) A h10
.45
(11.4) 1.312 2.84 h20
.937 (33.32) (72.1) 2.92
(23.80) h220
Ø.397 2.17 (74.2)
(10.08) (55.1)
Thru 1.00 1.312 2.84 H220I
(25.4) .937 (33.32) (72.1)
(23.80) H441
D .38 R 1.00 H960
(9.7) (25.4)
) Hydraulic/
mechanical
4.00 (101.6) 2.38 (60.5) D brake
4.38 (111.3) combos
MODEL DISC OPTIONS / ASSEMBLY H/ME20
MODEL DISC OPTIONS / ASSEMBLY
CODE THK. a b C DESCRIPTION NUMBER
CL CODE THK. a b C DESCRIPTION NUMBER H/ME220
ME220A 5/32" – 3.03" 5.12" Mechanical Brake 0745-0000 ME220AF 5/32" – 3.03" 5.12" Floating Bracket 0745-0001 Mechanical
ME220MAI 5/32" .500" 3.45" 5.64" Machined Cam, Cast Iron 0745-0002 ME220MAFI 5/32" .500" 3.45" 5.64" Fltg Brkt, Mach Cam, Cast Iron 0745-0003 brakes
ME220B 1/4" .094" 3.13" 5.22" Mechanical Brake 0745-0010 ME220BF 1/4" .094" 3.13" 5.22" Floating Bracket 0745-0011 ME10
ME220MBI 1/4" .594" 3.55" 5.73" Machined Cam, Cast Iron 0745-0012 ME220MBFI 1/4" .594" 3.55" 5.73" Fltg Brkt, Mach Cam, Cast Iron 0745-0013 ME20
ME220L 3/8" .218" 3.25" 5.34" Mechanical Brake 0745-0015 ME220LF 3/8" .218" 3.25" 5.34" Floating Bracket 0745-0008 ME220
ME220E 1/2" .344" 3.38" 5.47" Mechanical Brake 0745-0020 ME220MLFI 3/8" .718" 3.67" 5.86" Fltg Brkt, Mach Cam, Cast Iron 0745-0017 MB3
ME220EF 1/2" .344" 3.38" 5.47" Floating Bracket 0745-0021 Spring
ME220MEFI 1/2" .844" 3.80" 5.98" Fltg Brkt, Mach Cam, Cast Iron 0745-0024 Applied
brakes
■■■ Mounting Dimensions ME220MQFI 1-1/2" 1.844" 4.80" 6.98" Fltg Brkt, Mach Cam, Cast Iron 0745-0026
FS20
Disc Diameter 6.313" 8" 10" 12" 16"
D 2.13" 3.00" 4.00" 5.00" 7.09" ■■■ Mounting Dimensions FS220
Braking Radius 2.38" 3.15" 4.11" 5.08" 7.21"
Disc Diameter 6.313" 8" 10" 12" 16" FS220I
D 2.13" 3.00" 4.00" 5.00" 7.09" FS595
5.75 (146.1) Braking Radius 2.38" 3.15" 4.11" 5.08" 7.21"
4.500 (114.30)
Discs
2.25 (57.2) C 7.00 (177.8) hubs &
1.500 B 5.75 (146.1) Ø.386 [2] bushings
(38.10) 1.56 4.750 (120.65) (9.80)
.45 (39.6) tension
.750 control
(19.05)
(11.4) A 2.92 combinations
Ø.397 Ø.397 2.17 (74.2)
(10.08) (10.08) (55.1) intensifier
Thru 1.312 2.84
Thru .937 (33.32) (72.1)
(23.80) Selection
.38 R .38 R 1.00 worksheet
(9.7) (9.7) (25.4)
4.00 (101.6)
4.38 (111.3)
2.38 (60.5) D 4.00 (101.6) 2.38 (60.5) D
Ø.500 / .502 4.38 (111.3)
(12.70/12.75)
Thru [2]
CL CL
www.tolomatic.com 63
63
CALIPER
DISC
BRAKES
Caliper Disc Brakes
MB3 series - Cast Iron
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Single Acting Dynamic Torque vs Lever Force
Pneumatic fixed mount - floating disc
brakes leveR FoRCe (newtons)
1,334
1,779
2,224
2,669
3,114
p10
445
890
0
p20 70 7.9
p220
60 6.8
IN thOuSANdS
IN thOuSANdS
h20 25"
40 4.5
h220
20"
H220I 30 3.4
H441 ■■■ MB3 Specifications 15"
H960 20 2.3
Maximum lever force: 660 Lbs.
Hydraulic/ Accommodates Tolomatic disc diameters: 10", 12", 16"
mechanical 10 10" 1.1
brake Maximum disc diameter: 30"
combos Housing Material: Cast iron 0
0
100
200
300
400
500
600
700
H/ME20 Bolts: Zinc plated grade 5
H/ME220 Wearable friction material: 6.06 in3 leveR FoRCe (Pounds)
Friction material: Replaceable, high-grade
Mechanical
brakes Total lining area: 9.69 in2
Static Torque vs Lever Force
Machined Cam: Positioning in 60° increments
ME10
Lining Wear Adjustment: One step procedure leveR FoRCe (newtons)
ME20 Designed to be more efficient and priced lower than competitive brakes
1,334
1,779
2,224
2,669
3,114
445
890
ME220
0
MB3
35 4.0
Spring 30 3.4
Applied
brakes 30"
25 2.8
FS20
IN thOuSANdS
IN thOuSANdS
25"
FS220 20 2.3
FS220I
20"
FS595 15 1.7
Discs 15"
hubs & 10 1.1
bushings
tension 5 10" 0.6
control ■■■ Cam Travel Data
combinations
1. 0° travel with .500" disc. 0
intensifier
0
100
200
300
400
500
600
700
64
64 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
MB3 series - Cast Iron
features
aPplications
■■■ Single Acting
fixed mount - floating disc Selection
Accommodates disc thickness: 1/2"
graphs
Weight 13.2 lbs. 5.99 kgs. Pneumatic
brakes
7.58 (192.5) p10
.25 2.93 (74.4) p20
(6.4) 4.38 (111.3) p220
.63
(16.0) 2.10 (53.3) hydraulic
6.41 .63 brakes
3.75 (162.8)
95.3) (16.0) h10
4.38 h20
(111.3)
h220
H220I
H441
2.28 (57.9) H960
.50 (12.7) MAX. DISC
THICKNESS Hydraulic/
DISC mechanical
CL brake
combos
MODEL DISC OPTIONS / ASSEMBLY
CODE THK. DESCRIPTION NUMBER H/ME20
MB3 1/2" Mechanical Brake 0790-0000 H/ME220
Mechanical
brakes
ME10
■■■ Mounting Dimensions ME20
Disc Diameter 10" 15" 20" 25" 30"
ME220
A 5.50" 8.00" 10.50" 13.00" 15.50"
MB3
Braking Radius 4.09" 6.59" 9.09" 11.59" 14.09"
Spring
Applied
Ø.390 [2] 7.58 (192.5) brakes
(9.91) .25 2.93 (74.4) FS20
(6.4) 4.38 (111.3) FS220
.63
Ø.640 [4] (16.0) 2.10 (53.3) FS220I
(16.26) 6.41 .63
3.75 (162.8) FS595
(95.3) (16.0)
4.38 Discs
(111.3) hubs &
1.44 bushings
(36.6)
tension
1.50 control
(38.1) combinations
2.75 (69.9) 2.28 (57.9) intensifier
.50 (12.7) MAX. DISC
5.50 (139.7) A THICKNESS
DISC Selection
3.50 (88.9) CL worksheet
7.00 (177.8)
www.tolomatic.com 65
65
CALIPER
DISC
BRAKES
Caliper Disc Brakes
fs20 series - aluminum
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Single Acting - Single Acting - *Hydraulic Static Torque vs Lining Wear
Hydraulically Released Pneumatically Released *For pneumatically released units (FS20P) see Disc Sizing Equations below
Pneumatic
brakes floating mount - fixed disc floating mount - fixed disc LINING WEAR (mm)
p10
1.60
3.18
4.78
6.35
2.49
9.53
p20 3500 396
p220
hydraulic 3000 339
IN THOUSANDS
FS220
300 1.3
HY
Options
FS220I
DR
FS595
LIC
hubs &
EU
bushings
MA
control
combinations
intensifier ■■■ Brake model letter codes 0
Selection A 5/32" Thick Disc F S Spring Applied P Pneumatically Released 0 .063 .125 .188 .250 .313 .375
worksheet B 1/4" Thick Disc G EPR Seals LINING WEAR (Inches)
66
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1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
fs20 series - aluminum
features
aPplications
■■■ Single Acting with floating ■■■ Single Acting with floating Selection
Bracket - Hydraulically released Bracket - Pneumatically released graphs
floating mount - fixed disc floating mount - fixed disc
Accommodates disc thickness: 5/32" 1/4" Accommodates disc thickness: 5/32" 1/4" Pneumatic
brakes
Weight 4.0 lbs. 1.81 kgs. Weight 7.75 lbs. 3.52 kgs.
p10
5.00 (127.0) 6.50 (165.1)
3.38 (85.9) A A p20
2.312.22 (5.6) C
.25 (6.4) [2] (58.72) .88 4.25 (108.0) .25 (6.4) p220
1.62 1.56
1.156 (41.1) (39.6) Ø.397(20.3)
(10.08) .38
(9.7) 1.81 B hydraulic
(29.36) Thru [2] (46.0) brakes
1.21 .06 .25 .24
(6.4) 1.56 (6.1)
.50 (12.7) [2] (30.7) (1.5) 3/8-16 (39.6) h10
1.75 1.56
(44.5) .75 (19.1) .40 (10.2)
3.50 (39.6) h20
3.06 2.00 2.06
(88.9) (77.7) 3.50 h220
Ø.62 (50.8) (52.3)
1.25 (31.8) 2.66 .69 (17.5) (88.9) (15.7) 3.06
(77.7) H220I
(67.6) 5.00 [4]
(127.0) H441
E
Breather H960
(1/8-27 NPT) .23
D B (5.8) Hydraulic/
mechanical
brake
Disc combos
1/4-18 NPT Thickness
MODEL DISC OPTIONS / ASSEMBLY H/ME20
CODE THK. a b DESCRIPTION NUMBER
H/ME220
FS20A 5/32" 4.78" .500" Spring Applied 0760-0000
Mechanical
FS20AG 5/32" 4.78" .500" Spring Applied, EPR Seals 0760-0003 MODEL DISC OPTIONS / ASSEMBLY brakes
CODE THK. A B C DESCRIPTION NUMBER
FS20B 1/4" 4.87" .594" Spring Applied 0760-0001 ME10
FS20PA 5/32" 6.09" .16" 1.59" Spring Applied 0760-0023
FS20BG 1/4" 4.87" .594" Spring Applied, EPR Seals 0760-0004 ME20
FS20PB 1/4" 6.18" .26" 1.68" Spring Applied 0760-0016
ME220
MB3
Spring
■■■ Mounting Dimensions ■■■ Mounting Dimensions Applied
Disc Diameter 6.313" 8" 10" 12" 16" Disc Diameter 6.313" 8" 10" 12" 16" brakes
Braking Radius C 2.281" 3.125" 4.125" 5.125" 7.125" Braking Radius D 2.281" 3.125" 4.125" 5.125" 7.125" FS20
D 4.344" 5.188" 6.188" 7.188" 9.188" E 4.281" 5.125" 6.125" 7.125" 9.125" FS220
FS220I
3.38 (85.9) 6.005.00 (127.0)
(152.4)
3.38 (85.9) FS595
2.312 (58.72) A 2.312 (58.72)
Ø.397 (10.08) .22 (5.6)
.25 (6.4) [2] 1.62 .88 Ø.397 (10.08) Discs
thru [2] 1.156 1.56
1.156 (20.3) hubs &
(29.36) (41.1) (39.6)
(29.36) Thru [2]
bushings
.44 (11.2) [2] .06 .25
.50 (12.7) 1.21
[2] (6.4) tension
(30.7) (1.5) 3/8-16
1.56
.81 (20.6) 1.75 .75 (19.1) control
(44.5) (39.6) combinations
3.50 3.06
(88.9) 3.50 intensifier
1.25 (31.8) (77.7) 1.25 (31.8) Ø.62 (88.9)
2.66 .69 (17.5) (15.7) Selection
d (67.6) [4] 5.00
(127.0) worksheet
E
C (
D b
www.tolomatic.com 67
67
CALIPER
DISC
BRAKES
Caliper Disc Brakes
fs220B series - aluminum
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Single Acting - B - 750 PSI Release Static Torque vs Lining Wear
Pneumatic floating mount - fixed disc
LINING WEAR (mm)
brakes
1.60
3.18
4.78
6.35
2.49
9.53
p10
7 791
p20
p220 6 678
IN THOUSANDS
h20 4 452
12"
h220
H220I 3 10" 339
H441 8"
H960 2 226
Hydraulic/ 65⁄16"
mechanical 1 113
brake
combos
■■■ FS220B Specifications
H/ME20 Maximum hydraulic pressure: 2,000 PSI non shock 0
0 .063 .125 .188 .250 .313 .375
H/ME220 Minimum hydraulic pressure to release brake: 750 PSI
LINING WEAR (Inches)
Accommodates Tolomatic disc diameters: 6-5/16", 8", 10", 12", 16"
Mechanical
brakes Maximum disc diameter: 16"
ME10
Housing Material: Die cast aluminum Tangential Force
ME20
Bolts: Zinc plated grade 8 LINING WEAR (mm)
Seals: Buna-N Standard
1.60
3.18
4.78
6.35
7.95
9.53
ME220 Wearable friction material: 1.6 in3 1000 4.45
MB3 Friction material: Replaceable, high-grade
Total lining area: 7.5 in2 900 4.00
Spring
Applied
800 3.56
brakes Fluid displacement: 0.113 in3
FS20 700 3.11
IN THOUSANDS
FS220 600 2.67
FS220I
500 2.22
FS595
Discs 400 1.78
hubs & 300 1.33
bushings
tension 200 .89
control
combinations 100 .44
intensifier ■■■ Brake model letter codes 0
0
.063
.125
.188
.250
.313
.375
Selection A 5/32" Thick Disc E 1/2" Thick Disc L 3/8" Thick Disc
worksheet B 1/4" Thick Disc FS Spring Applied LINING WEAR (Inches)
68
68 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
fs220B series - aluminum
features
aPplications
■■■ Single Acting with floating Selection
Bracket graphs
floating mount - fixed disc
Accommodates disc thickness: 5/32" 1/4" 3/8" 1/2" Pneumatic
7.00 (177.8) brakes
Weight 8.0 lbs. 3.63 kgs.
4.750 (120.65) p10
A 4.500 (114.30) p20
B 1.500
.26 (6.6) p220
Ø.386 (38.10)
.48 (12.2) (9.80) [2] .750 hydraulic
(19.05) brakes
1/8 NPTF 1.22
PORT (31.0) h10
h20
h220
2.172
.937 1.312 (55.17
H220I
(23.80) (33.32)
H441
H960 .
CDEF Hydraulic/
BLEEDER mechanical
SCREW [2]
brake
MODEL DISC OPTIONS / ASSEMBLY combos
CODE THK. a b DESCRIPTION NUMBER
H/ME20
FS220BA 5/32" 5.31" 4.56" Floating Bracket, “B” Strength 0740-0000
H/ME220
FS220BB 1/4" 5.31" 4.65" Floating Bracket, “B” Strength 0740-0017
Mechanical
FS220BL 3/8" 5.81" 4.78" Floating Bracket, “B” Strength 0740-0019 brakes
FS220BE 1/2" 5.81" 4.90" Floating Bracket, “B” Strength 0740-0021 ME10
ME20
ME220
MB3
■■■ Mounting Dimensions Spring
Disc Diameter 6.313" 8" 10" 12" 16" Applied
Braking Radius 2.38" 3.15" 4.11" 5.08" 7.21" brakes
C 4.30" 5.17" 6.17" 7.17" 9.17" FS20
D 3.45" 4.32" 5.32" 6.32" 8.41" FS220
E 3.07" 3.94" 4.94" 5.94" 8.03" FS220I
F 2.13" 3.00" 4.00" 5.00" 7.09" FS595
Discs
7.00 (177.8) hubs &
4.750 (120.65) bushings
4.500 (114.30) tension
A control
1.500
Ø.386 (38.10) B combinations
.750 .48 (12.2) .26 (6.6)
(9.80) [2]
(19.05) 1/8 NPTF intensifier
1.84 1.22
PORT (46.7) (31.0) Selection
2.172 3.03 2.84
worksheet
(55.17) (77.0) (72.1)
.31 (7.9)
CDEF
BLEEDER
SCREW [2]
www.tolomatic.com 69
69
CALIPER
DISC
BRAKES
Caliper Disc Brakes
fs220C series - aluminum
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Single Acting - C - 1500 PSI Release Static Torque vs Lining Wear
Pneumatic floating mount - fixed disc
LINING WEAR (mm)
brakes
3.2 6.4 9.5 12.7
p10 14 1,582
p20
p220 12 1,356
IN THOUSANDS
Pictured: 0741-0000
h20 8 12" 904
h220 10"
H220I 6 678
8"
H441
4 452
H960 ■■■ FS220C Specifications 65⁄16"
Hydraulic/ 2 226
mechanical Maximum hydraulic pressure: 2,000 PSI non shock
brake Minimum hydraulic pressure to release brake: 1500 PSI
combos 0
Accommodates Tolomatic disc diameters: 6-5/16", 8", 10", 12", 16"
H/ME20 0 .125 .250 .375 .500
Maximum disc diameter: 16"
H/ME220 LINING WEAR (Inches)
Housing Material: Die cast aluminum
Mechanical Bolts: Zinc plated grade 8
brakes Seals: Buna-N Standard
ME10 Wearable friction material: 1.6 in3
Tangential Force
ME20 Friction material: Replaceable, high-grade LINING WEAR (mm)
1.60
3.18
4.78
6.35
7.95
9.53
11.1
12.7
Total lining area: 7.5 in2
ME220 2000 8.90
Floating bracket: Standard
MB3 Fluid displacement: 0.113 in3 1800 8.00
Spring
Applied
1600 7.12
brakes
FS20 1400 6.23
IN THOUSANDS
FS220 1200 5.34
FS220I
1000 4.45
FS595
Discs
800 3.56
hubs & ■■■ Brake model letter codes
600 2.67
bushings A 5/32" Thick Disc E 1/2" Thick Disc L 3/8" Thick Disc
tension B 1/4" Thick Disc FS Spring Applied 400 1.78
control
combinations 200 .89
intensifier 0
0
.063
.125
.188
.250
.313
.375
.438
.500
Selection
worksheet LINING WEAR (Inches)
70
70 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
fs220C series - aluminum
features
aPplications
■■■ Single Acting with floating Selection
Bracket graphs
floating mount - fixed disc
Accommodates disc thickness: 5/32" 1/4" 3/8" 1/2" Pneumatic
brakes
Weight 8.0 lbs. 3.63 kgs.
p10
A p20
B p220
.48 (12.2) .26 (6.6)
hydraulic
1/8 NPTF 1.84 1.22 brakes
PORT (46.7) (31.0) h10
h20
.84
2.1) h220
H220I
H441
H960
BLEEDER Hydraulic/
SCREW [2]
mechanical
brake
MODEL DISC OPTIONS / ASSEMBLY combos
CODE THK. a b DESCRIPTION NUMBER
H/ME20
FS220CA 5/32" 6.81" 6.16" Floating Bracket, “C” Strength 0741-0000
H/ME220
FS220CB 1/4" 6.81" 6.25" Floating Bracket, “C” Strength 0741-0018
Mechanical
FS220CL 3/8" 7.31" 6.38" Floating Bracket, “C” Strength 0741-0020 brakes
FS220CE 1/2" 7.31" 6.50" Floating Bracket, “C” Strength 0741-0022 ME10
ME20
ME220
MB3
■■■ Mounting Dimensions Spring
Disc Diameter 6.313" 8" 10" 12" 16" Applied
Braking Radius 2.38" 3.15" 4.11" 5.08" 7.21" brakes
C 4.30" 5.17" 6.17" 7.17" 9.17" FS20
D 3.45" 4.32" 5.32" 6.32" 8.41" FS220
E 3.07" 3.94" 4.94" 5.94" 8.03" FS220I
F 2.13" 3.00" 4.00" 5.00" 7.09" FS595
Discs
7.00 (177.8) hubs &
4.750 (120.65) bushings
4.500 (114.30) tension
A control
1.500
Ø.386 (38.10) B combinations
.750 .48 (12.2) .26 (6.6)
(9.80) [2]
(19.05) 1/8 NPTF intensifier
1.84 1.22
PORT (46.7) (31.0) Selection
2.172 3.03 2.84
worksheet
(55.17) (77.0) (72.1)
.31 (7.9)
CDEF
BLEEDER
SCREW [2]
www.tolomatic.com 71
71
CALIPER
DISC
BRAKES
Caliper Disc Brakes
fs220BI series - Ductile Iron
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Single Acting - B - 750 PSI Release Static Torque vs Lining Wear
Pneumatic floating mount - fixed disc
LINING WEAR (mm)
brakes
3.18 6.35 9.53 12.7
p10 7 791
p20
p220 6 678
IN THOUSANDS
Pictured: 0740-0001
h20 4 12"
452
h220
3 10" 339
H220I
H441 8"
H960
■■■ FS220BI Specifications 2 226
65⁄16"
Hydraulic/ Maximum hydraulic pressure: 2,000 PSI non shock 1 113
mechanical Minimum hydraulic pressure to release brake: 750 PSI
brake
combos Accommodates Tolomatic disc diameters: 6-5/16", 8", 10", 12", 16"
0
H/ME20 Maximum disc diameter: 16" 0 .125 .250 .375 .500
Housing Material: Cast ductile iron LINING WEAR (Inches)
H/ME220 Bolts: Zinc plated grade 8 Unadjusted Static Torque
Mechanical Seals: Buna-N Standard
brakes
Wearable friction material: 2.7 in3
ME10 Friction material: Replaceable, high-grade
Tangential Force
ME20 Total lining area: 9.6 in2 TANGENTIAL FORCE
ME220 Floating bracket: Standard RELEASE PRESSURE
Fluid displacement: 0.113 in3
1000 1000
MB3
Spring
Recommended wear compensation interval: .06 in. lining wear 900 900
Applied
TANGENTIAL FORCE (pounds)
UNAD
FS595
DJU
400 400
JUST
Discs
■■■ Brake model letter codes
STE
hubs &
ED T
300
D
bushings 300
REL
tension B 1/4" Thick Disc I Iron L 3/8" Thick Disc 200 200
ORC
E PR
100
ESS
.
intensifier 0
0
Selection 0 .063 .125 .188 .250 .313 .375.438 .500
worksheet LINING WEAR (Inches)
72
72 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
fs220BI series - Ductile Iron
features
aPplications
■■■ Single Acting with floating Selection
Bracket graphs
floating mount - fixed disc
Accommodates disc thickness: 5/32" 1/4" 3/8" 1/2" Pneumatic
brakes
Weight 14.5 lbs. 6.58 kgs.
p10
STANDARDMODELS
STANDARD MODELS JKJKOPTION
OPTIONMODELS
MODELS
p20
1/8-27
1/8-27 1/8-27
1/8-27
NPTF
NPTF PORT
PORT .48.48 (12.2)
(12.2) NPTF
NPTF PORT
PORT .48.48 (12.2)
(12.2) p220
1.16
1.16 A A 1.25
1.25 1.16
1.16 A A 1.25
1.25 hydraulic
(29.5)
(29.5) (31.8)
(31.8) (29.5)
(29.5) (31.8)
(31.8) brakes
2.84
h10
3.032.84
0)7.0) (72.1)
(72.1) h20
h220
7.9)
)
H220I
1.53
1.53 1.53
1.53
(38.9)
(38.9) (38.9)
(38.9) H441
BB BB H960
MODEL DISC OPTIONS / ASSEMBLY Hydraulic/
CODE THK. a b DESCRIPTION NUMBER mechanical
brake
FS220BIA 5/32" — 5.27" Floating Bracket, “B” Strength 0740-0001 combos
FS220BIB 1/4" .093" 5.77" Floating Bracket, “B” Strength 0740-0003
H/ME20
FS220BIL 3/8" .218" 5.77" Floating Bracket, “B” Strength 0740-0004
H/ME220
FS220BIE 1/2" .344" 5.77" Floating Bracket, “B” Strength 0740-0005
Mechanical
FS220BIAJK 5/32" .500" 6.32" Ftg Bkt,“B”Stgh,ManRet,ManComp 0740-0006 brakes
FS220BIBJK 1/4" .594" 6.42" Ftg Bkt,“B”Stgh,ManRet,ManComp 0740-0007 ME10
FS220BILJK 3/8" .718" 6.54" Ftg Bkt,“B”Stgh,ManRet,ManComp 0740-0008 ME20
FS220BIEJK 1/2" .844" 6.67" Ftg Bkt,“B”Stgh,ManRet,ManComp 0740-0009
ME220
MB3
Spring
■■■ Mounting Dimensions Applied
Disc Diameter 6.313" 8" 10" 12" 16" brakes
Braking Radius 2.38" 3.15" 4.11" 5.08" 7.21" FS20
C 4.30" 5.17" 6.17" 7.17" 9.17" FS220
D 3.45" 4.32" 5.32" 6.32" 8.41" FS220I
E 3.07" 3.94" 4.94" 5.94" 8.03" FS595
F 2.13" 3.00" 4.00" 5.00" 7.09" Discs
7.00 (177.8) hubs &
4.750 (120.65) bushings
4.500 (114.30) tension
1.500 STANDARD MODELS JK OPTION MODELS control
Ø.386 (38.10) 1/8-27 1/8-27 combinations
.750 NPTF PORT .48 (12.2) NPTF PORT .48 (12.2)
(9.80) [2] (19.05)
1.16 A 1.25 1.16 A 1.25 intensifier
(29.5) (31.8) (29.5) (31.8)
Selection
2.172 3.03 2.84 worksheet
(55.17) (77.0) (72.1)
.31 (7.9)
CDEF 1.53 1.53
JK Option shown. (38.9) (38.9)
Mounting dimensions
are same for standard B B
5.75 (146.1) models
www.tolomatic.com 73
73
CALIPER
DISC
BRAKES
Caliper Disc Brakes
fs220CI series - Ductile Iron
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Single Acting - C - 1500 PSI Release Static Torque vs Lining Wear
Pneumatic floating mount - fixed disc
LINING WEAR (mm)
brakes
2.54
5.08
7.62
10.2
12.7
p10
14 1,582
p20
p220 12 1,356
IN THOUSANDS
h20 8 12" 904
h220
H220I 10"
6 678
H441 8"
H960
■■■ FS220CI Specifications 4 452
Hydraulic/ Maximum hydraulic pressure: 2,000 PSI non shock 65⁄16"
mechanical Minimum hydraulic pressure to release brake: 1500 PSI 2 226
brake
combos Accommodates Tolomatic disc diameters: 6-5/16", 8", 10", 12", 16"
H/ME20 Maximum disc diameter: 16" 0
Housing Material: Cast ductile iron 0 .10 .20 .30 .40 .50
H/ME220 Bolts: Zinc plated grade 8 LINING WEAR (Inches)
Mechanical Seals: Buna-N Standard Unadjusted Static Torque
brakes
Wearable friction material: 2.7 in3
ME10 Friction material: Replaceable, high-grade
ME20 Tangential Force
Total lining area: 9.6 in2
TANGENTIAL FORCE
ME220 Floating bracket: Standard RELEASE PRESSURE
MB3 Fluid displacement: 0.113 in3 2000 2000
Recommended wear compensation interval: .10 in. lining wear
Spring 1800 1800
Applied
TANGENTIAL FORCE (pounds)
AD
AD
800 800
JUS
Discs
■■■ Brake model letter codes
JU
TED
hubs &
ST
ED
N. F
LE
tension I Iron
AS
OR
control
CE
combinations
SS
200 200
.
intensifier
0 0
Selection 0 .10 .20 .30 .40 .50
worksheet LINING WEAR (Inches)
74
74 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
fs220CI series - Ductile Iron
features
aPplications
■■■ Single Acting with floating Selection
Bracket graphs
floating mount - fixed disc
Accommodates disc thickness: 5/32" 1/4" 3/8" 1/2" Pneumatic
brakes
Weight 20.0 lbs. 9.07 kgs.
p10
STANDARD MODELS JK OPTION MODELS p20
1/8-27 1/8-27
NPTF PORT .48 (12.2) NPTF PORT .48 (12.2) p220
1.16 1.68 A 1.25 1.16 1.68 A 1.25 hydraulic
(29.5) (42.7) (31.8) (29.5) (42.7) (31.8)
brakes
2.84 h10
) (72.1)
h20
) h220
1.53 1.53 H220I
(38.9) (38.9)
B B H441
H960
MODEL DISC OPTIONS / ASSEMBLY Hydraulic/
CODE THK. a b DESCRIPTION NUMBER mechanical
brake
FS220CIA 5/32" — 6.77" Floating Bracket, “C” Strength 0741-0005 combos
FS220CIB 1/4" .093" 6.77" Floating Bracket, “C” Strength 0741-0006
H/ME20
FS220CIL 3/8" .218" 7.27" Floating Bracket, “C” Strength 0741-0007
H/ME220
FS220CIE 1/2" .344" 7.27" Floating Bracket, “C” Strength 0741-0008
Mechanical
FS220CIAJK 5/32" .562" 7.96" Ftg Bkt,“C”Stgh,ManRet,ManComp 0741-0009 brakes
FS220CIBJK 1/4" .656" 8.06" Ftg Bkt,“C”Stgh,ManRet,ManComp 0741-0010 ME10
FS220CILJK 3/8" .780" 8.18" Ftg Bkt,“C”Stgh,ManRet,ManComp 0741-0011 ME20
FS220CIEJK 1/2" .906" 8.32" Ftg Bkt,“C”Stgh,ManRet,ManComp 0741-0012
ME220
MB3
■■■ Mounting Dimensions Spring
Disc Diameter 6.313" 8" 10" 12" 16" Applied
Braking Radius 2.38" 3.15" 4.11" 5.08" 7.21" brakes
C 4.30" 5.17" 6.17" 7.17" 9.17" FS20
D 3.45" 4.32" 5.32" 6.32" 8.41" FS220
E 3.07" 3.94" 4.94" 5.94" 8.03" FS220I
F 2.13" 3.00" 4.00" 5.00" 7.09" FS595
7.00 (177.8) Discs
4.750 (120.65) hubs &
4.500 (114.30) bushings
1.500 STANDARD MODELS JK OPTION M
(38.10)
tension
Ø.386 .750 1/8-27 1/8-27 control
(9.80) [2] NPTF PORT .48 (12.2) NPTF PORT .48 (
(19.05) combinations
1.16 1.68 A 1.25 1.16 1.
(29.5) (42.7) (31.8) (29.5) intensifier (42
Selection
2.172 3.03 2.84
(55.17) (77.0) (72.1) worksheet
.31 (7.9)
CDEF 1.53 1.53
JK Option shown. (38.9) (38.9)
Mounting dimensions B B
5.75 (146.1) are same for standard
models
www.tolomatic.com 75
75
CALIPER
DISC
BRAKES
Caliper Disc Brakes
FS595 series - ductile iron
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Double Acting Static Torque vs Lining Wear
Pneumatic floating mount - fixed disc
LINING WEAR (mm)
brakes
6.35
12.7
19.1
p10
35 3.96
p20
p220 30 3.39
IN THOUSANDS
IN THOUSANDS
h20 20 14" 2.26
h220 Pictured: 0781-0000
H220I 15 1.70
H441
H960
■■■ FS595 Specifications 10 1.13
Hydraulic/ Maximum hydraulic pressure: 2,000 PSI non shock
mechanical Minimum hydraulic pressure to release brake: 1,400 PSI 5 .57
brake
combos Accommodates Tolomatic disc diameters: 16"
H/ME20 Minimum disc diameter: 14" 0
Maximum disc diameter: none 0 .250 .500 .750
H/ME220 Housing Material: Cast ductile iron LINING WEAR (Inches)
Mechanical Unadjusted Static Torque
Bolts: Zinc plated grade 8
brakes
Seals: Buna-N Standard
ME10 Wearable friction material: 3.43 in3
ME20 Friction material: Replaceable, high-grade Tangential Force
ME220 Total lining area: 9.14 in2 TANGENTIAL FORCE
Fluid displacement for .03 inch clearance: 0.230 in3 RELEASE PRESSURE
MB3
Recommended wear compensation interval: .25 in. lining wear 4500
Spring
Applied Options
brakes 4000
TANGENTIAL FORCE (pounds)
Discs 2000
RELEASE PRESSURE (PSI)
DJU
hubs &
■■■ Brake model letter codes
STE
tension C With Bleeder Fittings F S Spring Applied O 1-1/4" Thick Disc UNA
. FO
76
76 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
FS595 series - ductile iron
features
aPplications
■■■ Double Acting
fixed mount - fixed disc Selection
Accommodates disc thickness: 1/2" 1-1/4" 1-1/2"
graphs
Weight 36.0 lbs. 16.33 kgs. Pneumatic
5.75 (146.1) brakes
7.63 (193.8) 3.250 (82.55)
3.81 (96.8) p10
2.312
1.75 (58.72) p20
(44.5) 3.63 (92.2)
p220
Ø.781 [2]
(19.84) hydraulic
brakes
blEEdER h10
VAlVE [2]
h20
1.69 3.437 h220
(42.9) (87.30)
7.44
3.38 (189.0) H220I
(85.9) H441
2.437
1.500 (61.90) H960
(38.10)
thk. A Hydraulic/
dISC
1/8-27 nPtF [REF] 2.00 [4] b Ø4.88 [2] 3/4 x 3/4 Sq. FOR mechanical
INlEt [2] (50.8) (123.9) MANuAl AdJuStMENt brake
combos
MODEL DISC OPTIONS / ASSEMBLY
CODE THK. DESCRIPTION NUMBER H/ME20
FS595DCIKE 1/2" Double Acting, Iron, Man Wear Comp 0781-0011 H/ME220
FS595DCIKO 1-1/4" Double Acting, Iron, Man Wear Comp 0781-0018 Mechanical
brakes
FS595DCIKQ 1-1/2" Double Acting, Iron, Man Wear Comp 0781-0000
ME10
FS595DCIKQV 1-1/2" Dbl Act, Iron, Man Comp, Viton® Seals 0781-0001
ME20
ME220
MB3
■■■ Mounting Dimensions Spring
Disc Diameter 14" 16" Applied
A 9.16" 10.16" brakes
Braking Radius B 5.72" 6.72" FS20
5.75 (146.1) FS220
3.250 (82.55)
FS220I
2.312
(58.72) FS595
3.63 (92.2)
Ø.781 [2] Discs
(19.84) hubs &
bushings
BLEEDER 7.44
VALVE [2] (189.0) tension
3.44 control
(87.4) combinations
intensifier
Selection
2.44
(62.0) worksheet
A
00 [4] B Ø4.88 [2] 3/4 x 3/4 SQ. FOR
50.8) (123.9) MANUAL ADJUSTMENT
Viton® is a registered trademark of the E.I. Du Pont de
Newmours Co., www.dupont.com
www.tolomatic.com 77
77
CALIPER
DISC
BRAKES
Caliper Disc Brakes
FS595 DUAL series - ductile iron
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Double Acting Static Torque vs Lining Wear
Pneumatic floating mount - fixed disc
LINING WEAR (mm)
brakes
6.35
12.7
19.1
p10
p20
60 6.78
p220
IN THOUSANDS
IN THOUSANDS
h20 40 4.52
14"
h220
Pictured: 0782-0003
H220I 30 3.39
H441
H960
■■■ FS595 DUAL Specifications 20 2.26
Hydraulic/ Maximum hydraulic pressure: 2,000 PSI non shock
mechanical Minimum hydraulic pressure to release brake: 1,400 PSI 10 1.13
brake
combos Accommodates Tolomatic disc diameters: 16"
H/ME20 Minimum disc diameter: 14" 0
Maximum disc diameter: none 0 .250 .500 .750
H/ME220 Housing Material: Cast ductile iron LINING WEAR (Inches)
Mechanical Bolts: Zinc plated grade 8 Unadjusted Static Torque
brakes
Seals: Buna-N Standard
ME10 Wearable friction material: 6.86 in3
ME20 Friction material: Replaceable, high-grade Tangential Force
ME220 Total lining area: 18.28 in2 TANGENTIAL FORCE
Fluid displacement for .03 inch clearance: 0.460 in3 RELEASE PRESSURE
MB3
Recommended wear compensation interval: .25 in. lining wear 9000
Spring
Applied Options
brakes 8000
TANGENTIAL FORCE (pounds)
Discs 4000
RELEASE PRESSURE (PSI)
DJU
hubs &
STE
tension
■■■ Brake model letter codes UNA
. FO
STE
combinations C With Bleeder Fittings F S Spring Applied L 3/8" Thick Disc DR
ELE
intensifier D Double Acting I Iron N 1" Thick Disc 1000 ASE 500
PRE
SS.
Selection E 1/2" Thick Disc K Manual Compensator Q 1-1/2" Thick Disc 0 0
worksheet 0 .25 .50 .75
LINING WEAR (Inches)
78
78 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
FS595 DUAL series - ductile iron
features
aPplications
■■■ Double Acting
fixed mount - fixed disc Selection
Accommodates disc thickness: 3/8" 1/2" 1" 1-1/2"
graphs
Weight 72.0 lbs. 32.66 kgs. Pneumatic
brakes
7.63 (193.8) p10
3.81 (96.8)
1.75 p20
(44.5)
1.48 9.88 (251.0) p220
(37.6) 6.874 (174.60) hydraulic
3.437 2.44 brakes
(87.30) (62.0)
h10
h20
1.69
(42.9) BLEEDER h220
3.38 VALVE [4]
(85.9) H220I
3.44
1.500 (87.4) H441
(38.10) A 7.44
THK. (189.0) H960
DISC 2.00 [8]
1/8-27 NPTF [REF] 2.44 Hydraulic/
INLET [4] (50.8) B (62.0) mechanical
C brake
Ø4.88 [4] 3/4 x 3/4 SQ. FOR
combos
MODEL DISC OPTIONS / ASSEMBLY(123.9) MANUAL ADJUSTMENT
CODE THK. DESCRIPTION NUMBER H/ME20
FS595DCIKL-Dual 3/8" DUAL, Double Acting, Iron, Man Wear Comp 0782-0006 H/ME220
FS595DCIKE-Dual 1/2" DUAL, Double Acting, Iron, Man Wear Comp 0782-0007 Mechanical
brakes
FS595DCIKN-Dual 1" DUAL, Double Acting, Iron, Man Wear Comp 0782-0008
ME10
FS595DCIKQ-Dual 1-1/2" DUAL, Double Acting, Iron, Man Wear Comp 0782-0003
ME20
ME220
■■■ Mounting Dimensions MB3
Disc Diameter 14" 16"
A 8.58" 9.67"
Spring
Applied
B 5.23" 6.23" brakes
Braking Radius C 5.72" 6.72" FS20
.48 9.88 (251.0)
FS220
7.6) 6.874 (174.60) Top View
3.437 2.44 FS220I
(87.30) (62.0)
FS595
Discs
hubs &
BLEEDER bushings
VALVE [4]
tension
3.44 control
(87.4) combinations
A 7.44
7.63 (193.8)
(189.0) intensifier
.00 [8]
50.8) B
3.81 (96.8) 2.44 Selection
1.75 (62.0)
C (44.5) worksheet
1.48 9.88 (251.0)
Ø4.88 [4] 3/4 x 3/4 SQ. FOR
(123.9) (37.6) 6.874 (174.60)
MANUAL ADJUSTMENT
3.437 2.44
(87.30) (62.0)
1.69
(42.9) BLEEDER
3.38 VALVE [4]
(85.9)
3.44
www.tolomatic.com 1.500 79
(87.4)
(38.10) 79
A 7.44
THK. (189.0)
CALIPER
DISC
BRAKES
Caliper Disc Brakes
Fixed Hub & Disc Assemblies
features
aPplications
Selection ■■■ Available Styles ■■■ Performance Data
graphs Hub & Disc Assembly Maximum Power Capacity
Pneumatic MAX. POWER CAPACITY (BTU/hr.)
brakes
1,000
1,500
2,000
500
p10
0
p20 65⁄16"
p220
8"
hydraulic
DISC SIZE
brakes
10"
h10
h20 12"
h220
Pictured: 0802-0020 16"
H220I
527
1,055
1,582
2,110
H441
H960
■■■ fixed hub & Disc Specifications MAX. POWER CAPACITY (joule/hr.) IN THOUSANDS
Hydraulic/ Disc material: Carbon 1010 steel
mechanical Disc manufacturing details: Flat within .010 inch, stress relieved and
brake blanchard ground to an 80 (RMS)
combos micro-inch finish Maximum Torque Ratings
H/ME20 Hub material: Machined from cold rolled steel MAX. TORQUE (IN.-LBS.) IN THOUSANDS
H/ME220 Included fasteners: Socket head cap screws
10
15
20
25
30
35
40
0
ME20 10"
ME220
MB3 12"
Spring 16"
Applied
brakes
0
.56
1.1
1.7
2.3
2.8
3.4
4.0
200
300
400
500
tension
0
Selection
10" 120.05 BTU
worksheet
12" 164.71 BTU
105
211
317
422
528
80
80 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
Fixed Hub & Disc Assemblies
features
aPplications
■■■ 65⁄16" Disc ■■■ 10" Disc Selection
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes graphs
Weight 1.4 lbs. .64 kgs. Disc Thickness: 0.156" Weight 5.5 lbs. 2.49 kgs. Disc Thickness: 0.156"
Pneumatic
brakes
.38 (9.7) .875 p10
(22.23)
p20
Ø6.312 Ø2.250 Ø10.000 Ø3.625 p220
(160.32) (57.15) (254.00) (92.08)
hydraulic
brakes
SEt SCREW [2]
#10-32 unC. 90 h10
APARt
.156 .156 h20
bORE (3.96) (3.96) 1.078
bORE
1.250 2.250 (27.38) h220
(31.75) (57.15)
H220I
ASSY no. .bore key size ASSY no. .bore key size ASSY no. .bore key size H441
0801-0008 .500" .125" x .125" ASSY no. .bore key size 0803-0016 1.000" .250" x .250" 0803-0024 1.500" .375" x .375" H960
0801-0010 .625" .188" x .188" 0801-0014 .875" .188" x .188" 0803-0018 1.125" .250" x .250" 0803-0026 1.625" .375" x .375"
Hydraulic/
0801-0012 .750" .188" x .188" 0801-0016 1.000" .250" x .250" 0803-0020 1.250" .250" x .250" 0803-0028 1.750" .375" x .375" mechanical
0803-0022 1.375" .313" x .313"
brake
combos
■■■ 8" Disc ■■■ 12" Disc H/ME20
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
H/ME220
Weight 3.5 lbs. 1.59 kgs. Disc Thickness: 0.156" Weight 7.9 lbs. 3.58 kgs. Disc Thickness: 0.156"
Mechanical
brakes
.875
(22.23) ME10
ME20
Ø8.000 Ø3.625
(203.20) (92.08) Ø12.000 Ø3.625 ME220
(304.80) (92.08) Ø5.250
(133.35) MB3
Spring
Applied
.156 brakes
(3.96) 1.078
bORE
2.250 (27.38) .156
(3.96) 2.000 FS20
(57.15) (50.80)
bORE
ASSY no. .bore key size 3.750
(95.25) FS220
0802-0016 1.000" .250" x .250" ASSY no. .bore key size ASSY no. .bore key size FS220I
0802-0018 1.125" .250" x .250" 0802-0024 1.500" .375" x .375" 0804-0024 1.500" .375" x .375" ASSY no. .bore key size FS595
0802-0020 1.250" .250" x .250" 0802-0026 1.625" .375" x .375" 0804-0028 1.750" .375" x .375" 0804-0036 2.250" .500" x .500" Discs
0802-0022 1.375" .313" x .313" 0802-0028 1.750" .375" x .375" 0804-0032 2.000" .500" x .500" 0804-0040 2.500" .625" x .625" hubs &
bushings
tension
■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■ 16" Disc control
combinations
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
intensifier
Weight 14.1 lbs. 6.40 kgs. Disc Thickness: 0.250"
Selection
worksheet
Ø16.000 Ø3.625
(406.40) (92.08) Ø5.250
(133.35) ASSY no. .bore key size ASSY no. .bore key size
0805-0024 1.500" .375" x .375" 0805-0036 2.250" .500" x .500"
0805-0028 1.750" .375" x .375" 0805-0040 2.500" .625" x .625"
0805-0032 2.000" .500" x .500"
.250
bORE (6.35) 2.000
3.750 (50.80)
(95.25)
www.tolomatic.com 81
81
CALIPER
DISC
BRAKES
Caliper Disc Brakes
Fixed Hub & Disc Assemblies with Quick Disconnect (Q.D.) Bushings
features
aPplications
Selection ■■■ Available Styles ■■■ 65⁄16" Disc
graphs For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
Hub & Disc Assembly
Weight 2.1 lbs. .95 kgs. Disc Thickness: 0.156"
Pneumatic with Quick Disconnect (Q.D.) Bushings
brakes
p10
p20
p220 Ø6.312 Ø2.69
(160.32) (68.3)
hydraulic
brakes
h10
h20 .156
bORE (3.96) 1.968
h220 (50.00)
Pictured: 0808-0114
H220I
H441 ASSY no. .bore key size ASSY no. .bore key size
H960 0801-0109 .563" .125" x .125" 0801-0114 .875" .188" x .188"
Hydraulic/ 0801-0110 .625" .188" x .188" 0801-0115 .938" .250" x .250"
mechanical
brake 0801-0111 .688" .188" x .188" 0801-0116 1.000" .250" x .250"
combos ■■■ fixed hub & Disc Specifications 0801-0112 .750" .188" x .188" 0801-0117 1.063" .250" x .250"
H/ME20 Disc material: Carbon 1010 steel
H/ME220 Disc manufacturing details: Flat within .010 inch, stress relieved and
Mechanical blanchard ground to an 80 (RMS) ■■■ 8" Disc
micro-inch finish For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
brakes
Bushings: Upper lock quick disconnect Weight 2.8 lbs. 1.27 kgs. Disc Thickness: 0.156"
ME10
Included fasteners: Socket head cap screws
ME20 Key way set screws
ME220
MB3
Spring Ø8.000 Ø3.625
Applied (203.20) (92.08)
brakes
FS20
FS220 ■■■ Performance Data
FS220I .156
Maximum Torque Ratings bORE (3.96)
FS595 1.468
MAX. TORQUE (IN.-LBS.) (37.29)
Discs
10,000
12,000
2,000
4,000
6,000
8,000
hubs &
0
bushings ASSY no. .bore key size ASSY no. .bore key size
65⁄16" SH Bushing 3,500 IN.-LBS. 0802-0108 .500" .125" x .125" 0802-0117 1.063" .250" x .250"
tension
control 0802-0109 .563" .125" x .125" 0802-0118 1.125" .250" x .250"
combinations 8" SH Bushing 3,500 IN.-LBS.
DISC SIZE
226
452
678
904
1,130
1,356
82
82 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
Fixed Hub & Disc Assemblies with Quick Disconnect (Q.D.) Bushings
features
aPplications
■■■ 10" Disc ■■■ 12" Disc Selection
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes graphs
Weight 4.1 lbs. 1.86 kgs. Disc Thickness: 0.156" Weight 9.3 lbs. 4.22 kgs. Disc Thickness: 0.156"
Pneumatic
brakes
p10
p20
Ø12.000 Ø5.250 p220
(304.80) (133.35)
Ø10.000 Ø3.625 hydraulic
(254.00) (92.08) brakes
h10
h20
.156
(3.96) h220
bORE 2.030
.156 (51.56) H220I
(3.96)
bORE 1.468 ASSY no. .bore key size ASSY no. .bore key size H441
(37.29)
0804-0108 .500" .125" x .125" 0804-0128 1.750" .375" x .375" H960
ASSY no. .bore key size ASSY no. .bore key size 0804-0112 .750" .188" x .188" 0804-0130 1.875" .500" x .500" Hydraulic/
0803-0110 .625" .188" x .188" 0803-0119 1.188" .250" x .250" 0804-0114 .875" .188" x .188" 0804-0131 1.938" .500" x .500" mechanical
0803-0111 .688" .188" x .188" 0803-0120 1.250" .250" x .250" brake
0804-0115 .938" .250" x .250" 0804-0132 2.000 .500" x .500" combos
0803-0112 .750" .188" x .188" 0803-0121 1.313" .313" x .313" 0804-0116 1.000" .250" x .250" 0804-0133 2.063 .500" x .500" H/ME20
0803-0114 .875" .188" x .188" 0803-0122 1.375" .313" x .313" 0804-0117 1.063" .250" x .250" 0804-0134 2.125" .500" x .500" H/ME220
0803-0115 .938" .250" x .250" 0803-0123 1.438" .375" x .250"* 0804-0118 1.125" .250" x .250" 0804-0135 2.188" .500" x .500" Mechanical
0803-0116 1.000" .250" x .250" 0803-0124 1.500" .375" x .250"* 0804-0119 1.188" .250" x .250" 0804-0136 2.250" .500" x .500" brakes
0803-0117 1.063" .250" x .250" 0803-0125 1.563" .375" x .250"* 0804-0120 1.250" .250" x .250" 0804-0137 2.313" .500" x .625"* ME10
0803-0118 1.125" .250" x .250" 0804-0121 1.313" .313" x .313" 0804-0138 2.375" .500" x .625"* ME20
0804-0122 1.375" .313" x .313" 0804-0139 2.438" .500" x .625"* ME220
0804-0123 1.438" .375" x .375" 0804-0140 2.500" .500" x .625"* MB3
0804-0124 1.500" .375" x .375" 0804-0141 2.563" .375" x .625"* Spring
0804-0125 1.563" .375" x .375" 0804-0142 2.625" .375" x .625"* Applied
brakes
0804-0126 1.625" .375" x .375" 0804-0143 2.688" .375" x .625"*
*Non-standard keys are supplied along with hub and disc assemblies 0804-0127 1.688" .375" x .375" 0804-0144 2.750" .375" x .625"*
FS20
FS220
■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■ 16" Disc FS220I
ASSY no. .bore key size ASSY no. .bore key size FS595
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
0805-0108 .500" .125" x .125" 0805-0128 1.750" .375" x .375" Discs
Weight 18.1 lbs. 8.21 kgs. Disc Thickness: 0.250" hubs &
0805-0112 .750" .188" x .188" 0805-0130 1.875" .500" x .500"
bushings
0805-0114 .875" .188" x .188" 0805-0131 1.938" .500" x .500"
tension
0805-0116 1.000" .250" x .250" 0805-0132 2.000 .500" x .500" control
0805-0117 1.063" .250" x .250" 0805-0134 2.125" .500" x .500" combinations
0805-0118 1.125" .250" x .250" 0805-0135 2.188" .500" x .500" intensifier
Ø16.000 Ø5.250
0805-0119 1.188" .250" x .250" 0805-0137 2.313" .500" x .625"* Selection
(406.40) (133.35) 0805-0120 1.250" .250" x .250" 0805-0138 2.375" .500" x .625"*
worksheet
0805-0121 1.313" .313" x .313" 0805-0139 2.438" .500" x .625"*
0805-0122 1.375" .313" x .313" 0805-0140 2.500" .500" x .625"*
0805-0123 1.438" .375" x .375" 0805-0141 2.563" .375" x .625"*
0805-0124 1.500" .375" x .375" 0805-0143 2.688" .375" x .625"*
.250
(6.35) 0805-0125 1.563" .375" x .375" 0805-0144 2.750" .375" x .625"*
bORE 2.406
(61.11) 0805-0126 1.625" .375" x .375"
www.tolomatic.com 83
83
CALIPER
DISC
BRAKES
Caliper Disc Brakes
Quick Disconnect (Q.D.) Bushings & Hubs
features
aPplications
Selection ■■■ Available Styles ■■■ Q.d. bushing - 8" & 10" Disc (SH)
graphs Quick Disconnect (Q.D.) Bushings 1/4-20, 3 holes 1.25
equally Spaced on .12 (31.8) .75 in./ft.
Pneumatic must be used with Quick Disconnect Ø2.250 b.C. (3.0) (62.5mm/m)
tAPER
brakes (Q.D.) Hubs
p10
Ø4.63 Ø1.871
p20 (117.6) (47.52)
p220
.88
hydraulic .38 (22.4)
brakes bORE kEY SEAt (9.7)
.500 to 1.375: Std.
h10 1.438 to 1.625: 3/8 x 1/16
h20 Pictured: 0801-1151 Pictured: 0801-1119 assy. no. Type .BORE KEY SIZE WT. (lbs.) WT.(KGS.)
h220 0801-1122 SH .500" .125" x .125" 0.9 .41
H220I 0801-1123 SH .563" .125" x .125" 0.9 .41
H441 0801-1124 SH .625" .188" x .188" 0.9 .41
H960 ■■■ Q.d. bushing - 65⁄16" Disc (SH) 0801-1125 SH .688" .188" x .188" 0.8 .36
Hydraulic/ 1/4-20, 3 Holes
Equally Spaced on
1.25 0801-1126 SH .750" .188" x .188" 0.8 .36
mechanical .12 (31.8) .75 in./ft.
Ø2.250 B.C. (3.0) (62.5mm/m) 0801-1127 SH .813" .188" x .188" 0.8 .36
brake TAPER
combos 0801-1128 SH .875" .188" x .188" 0.8 .36
H/ME20 Ø4.63 Ø1.871 0801-1129 SH .938" .250" x .250" 0.8 .36
(117.6) (47.52)
H/ME220 0801-1131 SH 1.000" .250" x .250" 0.7 .32
Mechanical 0801-1132 SH 1.063" .250" x .250" 0.7 .32
.88
brakes BORE KEY SEAT .38 (22.4) 0801-1133 SH 1.125" .250" x .250" 0.7 .32
.500 to 1.375: Std. (9.7)
ME10 1.438 to 1.625: 3/8 x 1/16 0801-1134 SH 1.188" .250" x .250" 0.6 .27
ME20 assy. no. Type .BORE KEY SIZE WT. (lbs.) WT. (KGs.) 0801-1135 SH 1.250" .250" x .250" 0.6 .27
ME220 0801-1123 SH .563" .125" x .125" 0.9 .41 0801-1136 SH 1.313" .313" x .313" 0.5 .23
MB3 0801-1125 SH .688" .188" x .188" 0.8 .36 0801-1137 SH 1.375" .313" x .313" 0.5 .23
Spring 0801-1126 SH .750" .188" x .188" 0.8 .36 0801-1138 SH 1.438" .375" x .250"* 0.5 .23
Applied 0801-1127 SH .813" .188" x .188' 0.8 .36 0801-1139 SH 1.500" .375" x .250"* 0.4 .18
brakes 0801-1128 SH .875" .188" x .188" 0.8 .36 0801-1140 SH 1.563" .375" x .250"* 0.4 .18
FS20 0801-1129 SH .938" .250" x .250" 0.8 .36 0801-1141 SH 1.625" .375" x .250"* 0.4 .18
FS220 0801-1131 SH 1.000" .250" x .250" 0.7 .32
FS220I 0801-1132 SH 1.063" .250" x .250" 0.7 .32 *Non-standard keys are supplied along with hub and disc assemblies
.88
1/4 - 20 x .62 deeP, 3 hOlES (22.4) 1/4 - 20, 3 holeS equAllY
EquAllY SPACEd ON Ø2.250 b.C. SPACEd ON Ø2.250 b.C.
84
84 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
Quick Disconnect (Q.D.) Bushings & Hubs
features
aPplications
■■■ q.d. Bushing installation ■■■ Q.d. bushing - 12" & 16" Disc (SF) Selection
When a wrench or length of pipe is used to increase 3/8-16, 3 holes 2.00 graphs
leverage in tightening bushing screws, it is imperative to equally Spaced on (50.8) .75 in./ft. Pneumatic
adhere to the wrench torque values given below. Ø3.875 b.C. .12 (62.5mm/m) brakes
(3.0) tAPER
When mounting the bushing, the tightening force on the p10
screws is multiplied many times by the wedging action of p20
the tapered surface. This action compresses the bushing Ø4.63 Ø3.125 p220
(117.6) (79.38)
for a snug fit on the shaft. The bushing screws should hydraulic
always be tightened alternately and progressively. brakes
Wrench Torque Wrench Length Wrench Pull 1.50 h10
Bushing (In.-Lbs.) (Inches) (Pounds) bORE kEY SEAt .50 (38.1)
.500 to 2.25 : Std. (12.7) h20
SH 108 4 27 2.313 to 2.50 : 5/8 x 3/16 h220
2.563 to 2.75 : 5/8 x 1/16
SF 360 6 60
H220I
assy. no. Type .BORE KEY SIZE WT. (lbs.) WT. (KGS.)
H441
0801-1142 SF .500" .125" x .125" 4.9 2.22
0801-1143 SF .563" .125" x .125" 4.9 2.22 H960
0801-1144 SF .625" .188" x .188" 4.8 2.18 Hydraulic/
0801-1145 SF .688" .188" x .188" 4.8 2.18 mechanical
brake
0801-1146 SF .750" .188" x .188" 4.8 2.18 combos
0801-1147 SF .813" .188" x .188" 4.7 2.13
H/ME20
0801-1148 SF .875" .188" x .188" 4.7 2.13
0801-1149 SF .938" .250" x .250" 4.6 2.09 H/ME220
0801-1150 SF 1.000" .250" x .250" 4.6 2.09 Mechanical
0801-1151 SF 1.063" .250" x .250" 4.5 2.04 brakes
0801-1152 SF 1.125" .250" x .250" 4.5 2.04 ME10
0801-1153 SF 1.188" .250" x .250" 4.4 2.00 ME20
0801-1154 SF 1.250" .250" x .250" 4.4 2.00
ME220
0801-1155 SF 1.313" .313" x .313" 4.3 1.95
0801-1156 SF 1.375" .313" x .313" 4.2 1.91 MB3
0801-1157 SF 1.438" .375" x .375" 4.1 1.86 Spring
0801-1158 SF 1.500" .375" x .375" 4.0 1.81 Applied
0801-1159 SF 1.563" .375" x .375" 4.0 1.81
brakes
FS20
■■■ q.d. hub - 12" & 16" Disc (SF)
0801-1160
0801-1161
SF
SF
1.625"
1.688"
.375" x .375"
.375" x .375"
3.9
3.8
1.77
1.72 FS220
For use with quick disconnect (Q.D.) bushing
0801-1162 SF 1.750" .375" x .375" 3.7 1.68 FS220I
0804-1141 Weight 4.70 lbs. 2.13 kgs.
0801-1163 SF 1.875" .500" x .500" 3.5 1.59
3/8 - 16, 4 holeS equAllY 0801-1164 SF 1.938" .500" x .500" 3.4 1.54
FS595
SPACEd ON Ø4.500 b.C.
15ϒ 1.25 0801-1165 SF 2.000" .500" x .500" 3.3 1.50 Discs
(31.8)
0801-1166 SF 2.063" .500" x .500" 3.2 1.45
hubs &
bushings
0801-1167 SF 2.125" .500" x .500" 3.1 1.41
0801-1168 SF 2.188" .500" x .500" 3.0 1.36
tension
control
+.002
Ø3.123-.000 0801-1169 SF 2.250" .500" x .500" 2.9 1.32 combinations
(79.32) Ø5.25 0801-1170 SF 2.313" .500" x .625"* 2.9 1.32
lARgE ENd (133.4) intensifier
.75 in./ft. 0801-1171 SF 2.375" .500" x .625"* 2.8 1.27
tAPER
0801-1172 SF 2.438" .500" x .625"* 2.7 1.22 Selection
0801-1173 SF 2.500" .500" x .625"* 2.6 1.18 worksheet
0801-1174 SF 2.563" .375" x .625"* 2.4 1.09
3/8 - 16, 3 holeS equAllY 0801-1175 SF 2.625" .375" x .625"* 2.3 1.04
SPACEd ON Ø3.875 b.C.
0801-1176 SF 2.688" .375" x .625"* 2.2 1.00
0801-1177 SF 2.750" .375" x .625"* 2.0 .91
0801-1178 SF 2.812" NONE 1.8 .82
*Non-standard keys are supplied along with hub and disc assemblies 0801-1179 SF 2.937" NONE 1.5 .68
www.tolomatic.com 85
85
CALIPER
DISC
BRAKES
Caliper Disc Brakes
ONE-PIECE HUB AND DISC BLANK DISC
FEATURES
APPLICATIONS
SELECTION ■■■ AVAILABLE STYLES ■■■ AVAILABLE STYLES
GRAPHS One-Piece Hub and Disc Blank Disc
PNEUMATIC
BRAKES
P10
P20
P220
HYDRAULIC
BRAKES
H10
H20
H220
PICTURED: 0801-1210 PICTURED: 0801-1200
H220I
H441
H960
■■■ ONE-PIECE HUB & DISC SPECIFICATIONS ■■■ BLANK DISC SPECIFICATIONS
HYDRAULIC/
MECHANICAL Disc material: Grey cast iron (G3000) Disc material: SAE 1010-1020 CRS
BRAKE
COMBOS Disc manufacturing details: Flat within .010 inch, Disc manufacturing details: Flat within .010 inch,
80 (RMS) micro-inch finish 80 (RMS) micro-inch finish
H/ME20 Included fasteners: none Included fasteners: none
H/ME220
MECHANICAL
BRAKES
ME10
ME20 ■■■ 6" DISC ■■■ 65⁄16", 8", 10", 12" & 16" DISCS
ME220 For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
MB3 Weight 1.8 lbs. .82 kgs. Disc Thickness: 0.187"
1.30
SPRING (33.0) .95 +.02 NO DIMENSIONAL DRAWING REQUIRED
APPLIED .05 +-.02
-
(24.1 +-.5)
BRAKES (12.7 +-.5)
A
FS20 5/16-18
UNC-2B THRU ASSY. NO. DISC DIAMETER DISC THICKNESS WT. (LBS.) WT. (KGS.)
FS220 [0801-1230 ONLY]
0801-1200 6.313" .156" 1.3 .59
Ø6.00
FS220I (152.4) 1.75 Ø2.00
1.114 +.010
-.000 (44.5) (50.8)
0802-1200 8.000" .156" 2.2 1.00
FS595 0803-1200 10.000" .156" 3.4 1.54
DISCS 1.0025 (25.463) 0804-1200 12.000" .156" 4.8 2.18
HUBS & 1.0000 (25.400)
BUSHINGS 0805-1200 16.000" .250" 13.7 6.21
.187
TENSION (4.75)
1.25
CONTROL (31.8)
COMBINATIONS
ASSY. NO. .BORE KEY SIZE DIM “A”
INTENSIFIER
0801-1210 1.000" .188" x .188" .190" / .188"
SELECTION
0801-1230 1.000" .25" x .125" .253" / .251"
WORKSHEET
86
86 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
Disc with bolt circles & INTENSIFIER
pilot hole features
aPplications
■■■ Available Styles ■■■ Available Styles Selection
Disc with Bolt Circles & Pilot Hole Intensifier graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
Note: Not for use with spring h10
applied or spring retracting
Pictured: 1770-0000 caliper disc brakes h20
Pictured: 0801-1208
h220
■■■ Disc Specifications ■■■ intensifier Specifications H220I
INPUT: Pneumatic pressure, maximum: 100 PSI H441
Disc material: SAE 1010-1020 CRS Piston seal: U-cup design
Disc manufacturing details: Flat within .010 inch, H960
Cylinder material: Hard coated aluminum
80 (RMS) micro-inch finish Hydraulic/
Input to output ratio: 1 : 10 mechanical
Included fasteners: none
OUTPUT: Hydraulic pressure, maximum: 1,000 PSI brake
Hydraulic fluid displacement: 0.44 in3 combos
Cylinder seal: O-ring, Buna-N H/ME20
Cylinder material: Aluminum H/ME220
1/8 NPT Port: Standard, for oil reservoir and/or
pressure gauge Mechanical
brakes
Options: ME10
■■■ 65⁄16", 8", 10", 12" & 16" Discs Hydraulic cylinder seal: O-ring, EPR ME20
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
Hydraulic cylinder seal: O-ring, Viton® ME220
“F” PIlOt ClEARANCE dIA. MB3
■■■ Intensifier kit Spring
Applied
For use with non-spring retracting hydraulic caliper disc brakes, brakes
Tolomatic series: H10, H20, H/ME20, H220, H/ME220
FS20
“C” FS220
b.C.
“A” 5.38 ± .25 RESERVOIR
(136.7 ± 6.4) 2.5 oz. Cap.
dISC FS220I
dIA. dIA. Check Valve Ø2.00
(50.8)
Must Be Mounted
Vertically
THREE-WAY
VALVE FS595
Check Valve Discs
Free Pipe Nipple Maximum Inlet Air
Pressure—100 PSIG
hubs &
Flow 1/8 NPT Male X
1/8 NPT Male BOTTOM VIEW
1/4-20 x
1/2 Deep bushings
Fill or Pressure Gage
tension
“E” dIA. (“d” hOlES)
1/8 NPT
“b” dISC TUBE MUST Air Inlet control
Eq. SPACEd ON b.C. dIA. thICkNESS BE METAL INTENSIFIER 1/8 NPT 2.375 3.00
(60.33) (76.2) combinations
“A” “B” “C” “D” “E” “F” intensifier
assembly DISC DISC B.C. No. of Hole Pilot Clear. CALIPER
.75
NUMBER DIA. thk Dia. Bolt Holes Dia. Dia.
Bleeder
Valve
2.00
(50.8)
1.69
(42.9)
(19.1) 2.375 (60.33) Selection
4.44 (112.8) 3.00 (76.2)
0801-1206 6.313" .156" 1.812" 8 .332" 1.376" worksheet
0802-1208 8.000" .156" 3.125" 8 .343" 2.375"
ASSEMBLY seal Kit intensifier
0803-1210 10.000" .156" 3.125" 8 .343" 2.375" NUMBER type includes: number
0804-1212 12.000" .156" 4.500" 4 .406" 3.750" 1770-0002 Buna-N Intensifier, reservoir, check valve & pipe nipple 1770-0000
0805-1216 16.000" .250" 4.500" 4 .406" 3.750" 1770-0003 EPR Intensifier, reservoir, check valve & pipe nipple 1770-0001
0805-1220 16.000" .500" 4.500" 4 .406" 3.750" 1770-0004 Viton® Intensifier, reservoir, check valve & pipe nipple 1770-0005
www.tolomatic.com 87
87
CALIPER
DISC
BRAKES
Caliper Disc Brakes
Tension Control combinations
features
aPplications
Selection ■■■ Available Styles ■■■ performance data
graphs Ventilated Disc performance data graphs are repeated from: page 36 - pneumatic
page 42 - Hydraulic
Pneumatic fixed mount - fixed disc
■■■ P220 Caliper ■■■ H220 Caliper
brakes Dynamic Torque vs Pressure Dynamic Torque vs Pressure
2000 226 32 3,616
p10 1800 203 28 3,164
IN THOUSANDS
1200 12" 136
12"
1000 113 16 1,808
hydraulic 800
10"
90
10"
brakes 600
8"
68
12
8"
1,356
8 904
h10 400 65⁄16" 45 65⁄16"
200 23 4 452
h20 0 0 0 0
0 20 40 60 80 100 0 .2 .4 .6 .8 1.0 1.2 1.4
h220 PRESSuRE (PSI) PRESSURE (PSI) IN THOUSANDS
Pictured: 0803-1214
H220I Static Torque vs Pressure Static Torque vs Pressure
1000 113 16 1,808
H441
■■■ DISC PERFORMANCE DATA 900 101 14 1,582
H960
IN THOUSANDS
600 12" 68
mechanical (Based on a maximum disc temperature of 375°F and an ambient 500 57 8
12"
904
brake temperature of 75°F) 400
10"
45 6
10"
678
combos 8" 8"
25 26.4 300 34
4 452
H/ME20 200 65⁄16" 23
2
65⁄16"
226
btu / hour IN thOuSANdS
100 11
Joule / hour IN MIllIONS
H/ME220 0 0
20 21.0
0
0 20 40 60 80 100
0
0 .2 .4 .6 .8 1.0 1.2 1.4
Mechanical PRESSuRE (PSI) PRESSURE (PSI) IN THOUSANDS
brakes
15 15.8
ME10 ■■■ caliper & DISC
ME20 6.75
(171.45) 5.75
ME220 10 10.5 5.21
(132.33)
(146.05)
4.75
2.00 (120.65)
MB3 1.56
(50.80)
1.19 4.50
(114.30)
(39.62) (30.2) TYP. 1.50
Spring 5 5.27 (38.10)
MOUNTING
Applied 6.32
(160.53)
HOLES Ø .50
(12.70) (4)
brakes 5.79 1/8 - 27 NPT
FS20 0 OPTIONAL
(147.07)
5.42
PORT (2)
0
300
600
900
1,200
1,500
1,800
MOUNTING (137.67)
SURFACE
4.48
FS220 (113.79)
FS220I RPM
FS595 Ø 11.02
(279.90)
hubs & For use with hydraulic caliper disc brakes QD TYPE BUSHING IS
bushings Weight 15.4 lbs. 6.99 kgs. Disc Thickness: 1.20" 2.29
1.20
(30.48)
SUPPLIED BY CUSTOMER
PER CUSTOMER’S SHAFT
REQUIREMENTS (TYPE SK)
(58.17)
tension 3.14
control See Caliper & Disc Drawing at Right for Disc Dimensions
(79.76)
combinations Calipers for Ventilated Disc
intensifier assy. no. Model code Description
Selection assy. no. .Description Components included 0735-0304 P220DX Pneumatic, Double Acting
worksheet 0803-0202 Ventilated Disc Ventilated Disc, Pilot Plate 0735-0704 P220DX Pneumatic, Double Acting w/Segmented Pucks
Assembly HHCS (1/2"-13 x 1-1/2")[5], Lockwashers [5] 0735-0312 H220DXC Hydraulic, Double Acting w/Bleeder Fittings
88
88 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
Selection: general
features
(pages 92-95) to determine the torque needed for your aPplications
■■■ How Caliper Disc Brakes Work Selection
Basically, a caliper disc brake functions like an ordinary rod application.
graphs
cylinder. Components consist of a piston, a puck (or pad) of
wearable friction material, a housing, and opposing side and a ■■■ Calculate Heat Dissipation Pneumatic
brakes
disc on which the brake acts. When pressure is applied to the
Required
p10
piston, the puck is The energy generated will either be expressed as BTU per
hour (particularly for tensioning applications) or BTU per p20
moved into contact Housings
with the disc, causing stop. The formulae for calculating these values are different p220
the disc to stop
Pucks
for industrial, tensioning and vehicular braking. See the hydraulic
formulae section (pages 92-95) to determine the heat brakes
rotating or, in a
tensioning application, generated for your application. h10
to supply constant h20
drag. The housing
Pistons
■■■ Determine Maximum Disc Diameter h220
contains the piston and There are two criteria to determine disc diameter: H220I
puck and is located above the disc. There are always two • Envelope Size – how much room is allowed in the H441
sides to a caliper disc brake: One is known as the “live side” design for disc and caliper. This affects the braking
with the piston and puck; the other may be either another “live H960
radius and thus the torque that the caliper can
side” or it may be a “dead side” (another puck which contacts develop. Hydraulic/
the disc when the “live side” piston is actuated). mechanical
• Heat Dissipation Required – Cycle rate and brake
Disc brakes are widely used in three areas: Stopping, combos
torque are needed to determine the heat an
retarding (tensioning) and holding. In any application it is application will generate per hour, and thus the heat H/ME20
necessary to determine how much torque is required, how that the disc will need to dissipate. Discs will normally H/ME220
much heat will be generated (and thus, to be dissipated) and dissipate heat at the rate of 3 BTU per hour, per Mechanical
the anticipated service life of the linings. Once these variables square inch of disc area. This assumes a disc brakes
are determined, then find the combination of disc and caliper temperature of 220° F above ambient temperature of ME10
that will most economically meet these requirements. 80°F. Discs rotating at extreme speeds may dissipate ME20
heat at rates as high as 5 BTU per hour, per square ME220
inch of disc area. If required torque, cycle rate and
■■■ Determine the kind of Braking small envelope size combine to create heat MB3
to be Done Spring
dissipation requirements that are greater than
Applied
• Industrial standard disc capabilities, your choices are: brakes
• Tensioning 1.) Use a thicker disc (that will act as a heat sink).
FS20
• Constant Slip) 2.) Use multiple discs/calipers for the application.
3.) Use a ventilated disc (to increase the heat dissipation rate). FS220
• Vehicular
4.) Cool disc with forced air (to increase the heat dissipation rate). FS220I
FS595
■■■ Determine Pressure ■■■ Determine The type OF Brake
(Lever Force) Available actuation
Discs
hubs &
All torque calculations (except for spring applied brakes) are Choose a brake based on the type of actuation available bushings
based on the pressure (lever force) available for your (pneumatic, hydraulic, etc.) and whether dynamic or static tension
application. Maximum pneumatic pressure for Tolomatic caliper braking is required for the application.
control
disc brakes is 100 PSI. Maximum hydraulic pressure varies by combinations
model between 1,000 PSI and 2,000 PSI. Maximum lever force Tolomatic offers brakes actuated in 5 different ways: intensifier
for mechanical brakes varies with model and lever length. Refer • Pneumatic Selection
Cross Porting
to individual models for pressure (lever force) ratings. worksheet
Pneumatic actuation is used
in industrial and tensioning
■■■ Calculate the Torque Required applications because
For convenience, we express the torque formulae pneumatic service is easily
separately for industrial applications, vehicular applications controllable and readily
Pucks Lubricated Air
and tensioning applications. See the formulae section available in most industrial
settings.
www.tolomatic.com 89
89
CALIPER
DISC
BRAKES
Caliper Disc Brakes
Selection: general
features
aPplications • Hydraulic
Selection
Cross Porting ■■■ Choose Tolomatic Brake Size
graphs Hydraulic actuated brakes Tolomatic brakes are grouped by size. These sizes relate to
Pneumatic
are normally used in the piston size for each brake. Because maximum pressure
brakes applications where higher (lever force) generated differs between the type of brake
p10 torque output is needed. (pneumatic, hydraulic, etc.), the maximum torque available
They may be operated with differs. The graphs on pages 29 to 31 will be helpful in
p20 Hydraulic
a variety of fluids including Pucks Fluid determining the approximate brake size that will work for
p220 the standard mineral based your application. Go to each individual brake section to find
hydraulic hydraulic oils, automotive brake fluids and non- the equations and performance graphs for that brake.
brakes flammable phosphate ester fluids (each requires
h10 different seals). For easy reference, torque output equations that apply to
h20 each series of brake are shown at the bottom of the page
• Mechanical Floating (see example below). Each equation features:
h220 Mount
[1.] a constant value (A product of brake piston area, the
H220I Mechanically actuated coefficient of friction and a safety factor.), multiplied by
H441 brakes are often used for [2.] braking radius (Common disc sizes appear on the
emergency stopping or page with the dimensional drawing.), multiplied by
H960
holding brakes or in [3.] pressure (lever force) (You will need to determine.).
Hydraulic/ situations where pneumatic
mechanical 1 2 3
brake or hydraulic pressure is not Pucks ■■■ Disc Sizing Equations
combos available. Mechanical caliper Static (Parking) Torque (IN.-LBS.) = 6.99 x Braking Radius (in.) x Lever Force (LBS.)
H/ME20 disc brakes operate when the cam lever is rotated. Braking Radius (in.) = [Disc Diameter ÷ 2] - 0.688
H/ME220 This pushes the actuating pins against the lining’s The performance data graphs represent these equations for
backing plate thus forcing the lining into the disc. common disc sizes in a convenient, visual way to quickly
Mechanical
brakes see how well each brake size will fit your application.
ME10 • Hydraulic / Mechanical Combos
ME20 Combination brakes give the added flexibility to apply ■■■ Choose Double Acting or
mechanical braking as well as hydraulic braking from Single Acting Brake
ME220
one caliper. Double Acting Single Acting
MB3
Spring • Spring Applied “Live “Dead
Applied Fixed Side” Side”
brakes These brakes require pressure (normally hydraulic) to Mount
FS20 release it from the disc. Braking force is provided by a
FS220 stack (or stacks) of Belleville spring washers. The
conical washers are capable of storing enormous
FS220I force. When Fixed
FS595 the brake is Floating Mount Disc
hydraulic
Discs pressurized Fluid
hubs & the force
bushings • Double acting brakes • Single acting brakes have a
moves a
tension piston(s) to feature two “live sides”. piston that actuates the lining
control Each side has a piston on the “live side”, forcing it
combinations compress the
spring
Spring, Washer
Arrangement
that actuates the lining, against the disc. The “dead
intensifier
7 In Series
Pucks
washer
Spring / washers
forcing it against the side” has a stationary lining
Selection disc. Hydraulic and attached to the housing. Since
stack(s), thus releasing the disc. Because the force
worksheet applied by the spring stack is reduced as the spring pneumatic brakes are only one side has a moving
washers expand, spring applied brakes are used available in double piston, the brakes mounting
mainly for applications that require occasional acting as well as single must allow it to float. Spring
stopping or holding. They should not be used in acting models. applied, mechanical and
tension-constant slip applications or cyclic stopping hydraulic/mechanical brakes
industrial applications. are generally single acting.
90
90 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes CALIPER
DISC
BRAKES
Selection: general
features
disc when pressure is released. Retractable brakes are aPplications
■■■ Determine Mount for Brake Selection
and Disc used in applications that require a brake with absolutely no
graphs
residual drag from the linings on the disc.
• For Double Acting Pneumatic
Brakes Fixed Almost all Tolomatic brakes can be modified to fit a variety brakes
Fixed Caliper Mount/
Mount of disc thicknesses. p10
Fixed Disc – A double acting NOTE: Tolomatic retractable brakes should not be used in p20
vehicular applications with a master cylinder or with an
caliper can be fixed mounted intensifier. p220
since both linings have hydraulic
pistons to move them. The Fixed
brakes
disc is also fixed mounted.
Disc
■■■ Determine Life Expectancy of h10
LININGS
h20
Another consideration in selecting a brake is the life
expectancy of the linings. This factor is particularly h220
•For Single Acting Brakes
important if the brake is to be placed in a “hard-to-service” H220I
Floating
Fixed
location, faces long intervals between servicing, or is to be H441
Mount
Mount used in a tensioning-constant slip application. H960
Fixed disc
Floating
Disc
Basically, lining life expectancy is a factor of the amount of Hydraulic/
energy transmitted through the lining and may be mechanical
brake
measured in total number of stops or hours of life. Both combos
measurements may be reduced to horsepower hours of H/ME20
heat that the lining must endure.
H/ME220
Floating Caliper Fixed Caliper Mount/ Tolomatic’s standard lining is made of a non-asbestos
Mount/Fixed Disc – A Floating Disc – The Mechanical
organic material and has a maximum operating brakes
floating mount bracket caliper is rigidly mounted temperature of 300°F. An optional sintered metallic lining
permits the caliper to shift and a floating disc mount ME10
(depending on model) offers maximum operating ME20
position when braking attaches the disc to the temperatures from 400° to 500°F. See the formulae
force is applied. The disc shaft. The two forms of section to determine the lining life expectancy for your ME220
is rigidly mounted to the floating disc are: application. MB3
shaft. 1.) Disc and hub are Spring
mounted on a spline on Applied
the shaft. 2.) Hub is rigidly brakes
keyed to the shaft and the FS20
disc is spring loaded to the FS220
hub, providing floating FS220I
ability.
FS595
■■■ Consider Options Discs
hubs &
Hydraulic brakes may operate with a variety of fluids. bushings
Tolomatic brakes use Buna-N seals most commonly. tension
These seals are suited for use with standard mineral based control
hydraulic oil. EPR seals, for use with automotive brake combinations
fluids, are available for most Tolomatic brakes. Some intensifier
models also give you the choice of Viton® seals, these Selection
seals are suited for use with nonflammable phosphate worksheet
ester fluids.
Some Tolomatic brakes are available with retractable
pistons. A brake with this feature has a small compression
spring within the piston which causes it to retract from the
www.tolomatic.com 91
91
CALIPER
DISC
BRAKES
Caliper Disc Brakes
Selection: Formulae: Industrial
features
aPplications
Selection
■■■ Industrial Applications Formulae
graphs Calculation of Torque Required Since the amount of heat dissipated per hour by the disc at
Pneumatic Many industrial applications are concerned with rotary a given temperature above ambient is considered as being
brakes directly proportional to the exposed area of the disc, disc
motions that must be brought to rest in a specified time.
p10 The torque necessary to satisfy the time requirement must thickness should be kept small. Standard thicknesses are
p20 be determined. A convenient formula used to calculate the 5/32" and 1/4".
p220 torque requirement
of a single shaft system is: For the best service life the disc temperature should not
hydraulic [1a] exceed 300°F. Higher disc temperatures can be allowed,
brakes however, there will be a reduction in the life of the friction
Where: T = Torque; ft-lbs
h10 material. See Figure 1 (page 94).
h20 W = Weight of rotating member; lbs.
In many applications there are no restrictions to disc
h220 K = Radius of gyration of rotating member; ft. diameter (within reason). Convert your calculated BTU/
H220I N = Speed of rotating shaft; rpm Stop to BTU/hr. with the following formula:
H441 BTU/hr. = (BTU/stop)(stops/hr.) [7]
t = Stopping time required; seconds
H960
or: [1b] Then solve for the number of square feet of exposed disc
Hydraulic/
mechanical area to dissipate the heat generated:
brake Where: T = Torque; in-lbs
combos [8]
K = Radius of gyration of rotating member; in.
H/ME20
H/ME220 Industrial applications often consist of more than one Refer to Table 1 (page 94) for selection of proper disc
rotating mass system (i.e., two or more shafts with gears, diameter.
Mechanical
brakes sheaves, drums, etc.) interconnected and operating at NOTE: The above formula [8] is based on a 220°F temperature rise
different speeds. In such systems the rotating elements and an 80°F ambient temperature. If a higher disc
ME10 temperature is desired refer to formulae [14], [15], [16] in
must be reduced to a common base. Since the energy of the Tensioning-Constant Slip Section.
ME20 a rotating mass system is a function of the square of its
ME220
If there is a restriction in the disc diameter(s) and there is
speed, an equivalent WK of each rotating member relative
2
92
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Caliper Disc Brakes CALIPER
DISC
BRAKES
Selection: formulae: Radius of gyration, Tensioning
features
aPplications
■■■ Radius of Gyration Formulae ■■■ Tensioning / Constant Slip Selection
Applications Formulae graphs
Radius of Gyration for Geometric Forms
Radius of gyration is the distance from the center of Calculation of Torque Required Pneumatic
brakes
rotation at which the entire rotating mass could be Applications involving tensioning or constant drag require a
concentrated and still be equivalent to the actual different set of formulae since there is not a finite time to p10
distributed mass. stop. Tensioning devices are designed to operate over an p20
infinite period of time. The basic formula for calculating p220
Solid Cylinder About its Own Axis torque for web tensioning is: hydraulic
r r2 T = (L) (F) (R) [11] brakes
k2 =
2 h10
Where: T = Torque; in-lbs
h20
L = web width, in.
Hollow Cylinder About its Own Axis h220
F = tension; lbs./inch of web width H220I
2 2
r1 r 1 + r2 R = maximum roll radius; in. H441
k2 =
2
r2 The basic formula for calculating BTUs generated per hour H960
is: Hydraulic/
Where: K = Radius of gyration of rotating member; ft. mechanical
( T )(rpm) [12] brake
R = Radius of rotating member; ft. BTU / hr. =
24.75 combos
2
n1 H/ME20
WK e2 = WK S2 + WK 12 +... [2]
nS Calculation of Heat Generation and H/ME220
Required Dissipation (Tensioning) Mechanical
Where: WK e2 = Equivalent WK2 of the multiple shaft system; lbs-ft2 brakes
In tensioning applications the amount of heat generated
WK s2 = WK2 of the shaft assembly on which the brake disc must be dissipated as well. Often web velocity is given in ME10
is mounted; lbs-ft2 fpm, this can be converted to rpm by: ME20
WK 12 = WK2 of the second shaft assembly; lbs-ft2 fpm
rpm = [13] ME220
C
Ns = speed of the shaft on which the brake disc is MB3
mounted; rpm Where: C = Circumference of roll at maximum diameter; ft.
Spring
N1 = speed of the second shaft; rpm Therefore to solve for the sq. ft. of surface area of the Applied
disc(s): brakes
The formula for the torque required to bring the multiple FS20
shaft system to rest then becomes: [14] FS220
WK 2eNs [3a] FS220I
T= The constant of 660 is
308t
based on a maximum disc temperature of 300°F. FS595
Where: T = Torque; ft-lbs
To develop a constant for higher disc temperature: Discs
WK e 2Ns hubs &
or T = 3,696t [3b] bushings
Constant = (3) (temperature rise above ambient) [15]
Where: T = Torque; in-lbs (WK e2 is in lbs-in2) tension
The actual disc temperature becomes: control
combinations
Disc Temperature = Temperature Rise + Ambient, °F [16]
intensifier
Refer to Table 1. Select disc or discs equal to (or greater Selection
than) calculated sq. ft. Remember the higher the disc worksheet
temperature the lower the life of the friction material. See
Figure 1 (page 94).
www.tolomatic.com 93
93
CALIPER
DISC
BRAKES
Caliper Disc Brakes
Selection: lining life
features
aPplications
Selection
■■■ Lining Life Formulae ■■■ Table 1 – Disc Specifications
graphs Calculating Service Life of Lining(s) DISC EXPOSED AREA WEIGHT* MAXIMUM MAXIMUM
DIAMETER In2 SQ. FT. SQ mm LBS. KGS. BTU / HR. JOULE/HR.
Pneumatic The lining life per cubic inch shown by Figure 1 below is
brakes 6.313 62.58 0.43 40,374 1.37 0.62 283.8 299,360
based on horsepower hours. 8.000 100.53 0.70 64,858 3.52 1.60 462.0 487,329
p10
p20 ■■■ Figure 1 – Lining Material Life 10.000 157.08 1.09 101,342 5.46 2.48 719.4 758,842
(Replaceable High Grade Friction Material - 12.000 226.20 1.57 145,935 7.91 3.59 1,036.0 1,092,799
p220 Non-asbestos, Organic) 16.000 402.12 2.79 259,432 14.06 6.38 1,841.4 1,942,356
hydraulic 700
brakes
HORSEPOWER HOURS / CUBIC INCH
500
h20
400
h220 ■■■ TABLE 2 – Cubic inches of
H220I 300
wearable friction material
200
H441
caliper Cubic caliper Cubic series Inches
H960 100
series Inches series Inches FS440 1.75
Hydraulic/ 0
0 100 200 300 400 500 600 700 10 .46 FS220
H441 3.71
mechanical DISC TEMPERATURE, ϒF 20 .83
Aluminum 1.66
brake FS220 FS595 4.57
combos H220 Cast Iron w/ 2.35 H960 8.00
H/ME20 To find the life in hours of lining(s): Aluminum 1.66 JK options
MB3 6.06
H/ME220 (Primarily for tensioning-constant slip applications) H220 H440 3.32
Cast Iron 2.35
Mechanical Ft-lbs/hr = (BTU/hr generated)(778) [17]
brakes caliper Cubic
Refer to Formula [12]
ME10
= ft - lbs/hr
HP hrs/hr [18] ■■■ Table 3 – Cam Travel Data
ME20 1,980,000
ME220 ME10 and ME20 Calipers
MB3 Refer to Table 2 to determine cubic inches of wearable 1. 15° maximum travel when linings are new and with
Spring material of various caliper sizes. 1/32" gap each side of disc.
Applied 2. Periodic tightening of lock nut will reduce travel of
brakes Life in = number
Hours
calipers table 2 (
of cubic in. HP hrs./in3
Figure 1 )( )( ) [19] lever and will allow 1/4" wear on each lining.
FS20 HP hrs. / hr.
3. 90° maximum travel after 3/16" wear on each
FS220 To find the life of lining(s) in stops: When a rotating mass is lining without intermediate tightening of lock nut.
FS220I brought to rest, the kinetic energy removed can be
FS595 calculated by the following formulae: ME220 Calipers
Discs πT Nt 1. Gap between lining faces and disc when new = .048" total.
E= [20]
hubs & 60 2. Angular movement required to actuate brake when
bushings or new = 7° 30".
tension WK 2N2 [21]
control E=
5872
3. Maximum axial movement without intermediate
combinations
Where: E = Kinetic Energy; ft-lbs adjustment = .387".
intensifier 4. Wear allowed before adjustment .104" each side.
E [22]
Selection HP hrs. / Stop =
1, 980, 000
worksheet MB3 Calipers
1. 0° travel with .500" disc.
Life in =
Stops calipers Table 2 (
number of cubic in. HP hrs./in3
Figure 1
)( )( ) [23] 2. 90° maximum travel after .125" wear on each side of
HP hrs. / Stop
lining without intermediate tightening of the lock nut.
Lining life calculations are estimates and do not account for foreign
contaminants that may abrade the lining or disc and reduce life. When
the life must be known accurately, field tests should be conducted
under actual or simulated service conditions.
94
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Caliper Disc Brakes CALIPER
DISC
BRAKES
Selection: formulae: Vehicular
features
aPplications
■■■ Vehicular Applications Formulae Selection
Calculation of Torque Required Calculation of Heat Generation and graphs
a
WR +
b Required Dissipation (Vehicular) Pneumatic
g 100 [24] WV 2 brakes
Dynamic T = E= [27]
(D) 2g p10
Where: T = Torque perAxle, vehicle, or wheel; in-lbs Where: E = Kinetic Energy; ft-lbs p20
W = Weight on axle including weight transfer, if any, p220
W = Weight of axle, vehicle, or wheel; lbs.
vehicle or wheel; lbs. hydraulic
V = Design speed of vehicle; ft/sec. brakes
R = Loaded tire radius; in.
h10
g = 32.2 ft./sec2 (E) (stopping
frequency/hr.) [28]
BTU/hr. = h20
b = % of grade generated 778 h220
D = Gear Reduction, if drive line mounted Then solving for the number of square feet of exposed disc H220I
a = Deceleration rate; ft/sec 2 area to dissipate the heat generated: H441
And [14] H960
V V2
a= = [25] Hydraulic/
t 2S mechanical
The constant of 660 is based on a maximum disc brake
Where: V = Velocity of vehicle, ft./sec., at moment of brake temperature of 300°F. combos
application H/ME20
If there is a restriction in the disc diameter(s) and there is
t = Stopping time required; seconds sufficient time between stops or multiple of stops for heat H/ME220
S = Stopping distance of vehicle; ft. dissipation then we can size the disc to act as a heat sink. Mechanical
brakes
b
WR [26] btu/hr. ME10
Parking T =
100 wd =
(220)(Sp)
[9]
D ME20
Where: Wd = Weight of disc; lbs. ME220
Sp = Specific heat of disc may be taken as .12 for MB3
steel; BTU/lbs-°F Spring
Applied
Refer to Table 1 (page 94) for selection. If your requirement brakes
falls outside of the standard(s) you may calculate the FS20
required thickness based on the maximum allowable
FS220
diameter:
FS220I
Disc Thickness = wd [10]
(A)(.28) FS595
Discs
Where: Thickness is in inches hubs &
A = Area of maximum allowable diameter; in
2 bushings
tension
If it is found the disc thickness is unrealistic from an control
economic or space limitation standpoint, multiple discs will combinations
have to be provided or force ventilation must be intensifier
considered. Selection
worksheet
www.tolomatic.com 95
95
CALIPER
DISC
BRAKES
Caliper Disc Brakes
Application Data Worksheet
features
aPplications Use this form to request engineering assistance. The data you furnish will enable us to understand your application and recommend* the
Selection proper braking equipment. When available, please attach prints or dimensional drawings. For best results copy this page first then fax
graphs to: (763) 478-8080 or Mail to: Tolomatic, 3800 County Road 116, Hamel, MN 55340
Pneumatic
brakes NAME:_____________________________________________________________ TYPE OF EQUIPMENT BRAKES WILL BE USED ON:
p10 TITLE:______________________________________________________________ __________________________________________________________________
p20 __________________________________________________________________
FIRM:______________________________________________________________
p220 __________________________________________________________________
ADDRESS:__________________________________________________________
hydraulic __________________________________________________________________
brakes CITY:_______________________________________________________________
__________________________________________________________________
h10 STATE:_______________________________ ZIP:________________________ MODEL:________________________ PROJECT #:______________________
h20 PHONE: (_______________ ) __________________________________________
h220 FAX: (__________________ ) __________________________________________ ■■■ D. GENERAL APPLICATION DATA
H220I FREQUENCY OF STOPS: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ___________
H441
■■■ A. VEHICLE SPECIFICATIONS COMPLETE OPERATING CYCLE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ___________
PLEASE CONTACT FACTORY
H960 MAXIMUM ALLOWABLE DISC DIAMETER: . . . . . . . . . . . . . . . . . . . . . . _________in.
Hydraulic/ MAXIMUM ALLOWABLE DISC THICKNESS: . . . . . . . . . . . . . . . . . . . . . _________in.
mechanical
brake
■■■ B. TENSIONING DATA ■ Mechanical ■ Spring Applied
TYPE OF ACTUATION:
combos _____________________________________________________
_____________________________________________________ ■ Pneumatic ■ Hydraulic
H/ME20
_____________________________________________________ MAXIMUM HYDRAULIC OR AIR PRESSURE: . . . . . . . . . . . . . . . . . . . . ________ psi
H/ME220 _____________________________________________________ BACK PRESSURE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ________ psi
Mechanical _____________________________________________________
brakes DRIVE SHAFT APPLICATIONS ONLY:
_____________________________________________________
ME10 _____________________________________________________ Gear ratio is______in favor of_______, or against_______the brake
ME20 _____________________________________________________ AVAILABLE DISPLACEMENT: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ________ in. 3
acceptance and approval is the responsibility of the customer after field test-
RELEASE PRESSURE FOR SPRING-APPLIED BRAKES . . . . . . . . . . . ________ psi ing or simulation of field testing on the machine it is designed for.
96
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Disc Cone Clutches DISC CONE
CLUTCHES
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
Applications
Tolomatic Disc Cone clutches have been used in power transmission in OEM machines and automated
thousands of applications since their introduction nearly 50 assembly lines. These pictures show clutches being used
years ago. Often used in conjunction with Tolomatic caliper in material handling, packaging machinery, a lathe and an
disc brakes and Float-A-Shaft for complete control over assembly line.
www.tolomatic.com 97
97
DISC CONE
CLUTCHES
Disc Cone Clutches
selection Graph
introduction
Applications
SELECTION
■■■ Performance data - transmitted power vs rpm
GRAPH Disc Cone Clutches
FEATURES
1209-1309C
SERIES 5 13.42
OPTIONAL 3 8.05
COMBINATIONS 21 2 6.71
SELECTION 2 5.37
11 2 4.03
1 2.68
3
4 2.01
1
2 “1209 & 1309C Series” 1.34
1
3 “1208 & 1308d Series” 0.89
1
4 “1207 & 1307d Series” 0.67
1 0.34
8
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
RPM This chart is based on 50PSI (3.5 bar) actuating pressure
98
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Disc Cone Clutch DISC CONE
CLUTCHES
Features
introduction
Applications
■■■ The only disc cone clutch in the industry SELECTION
GRAPH
Tolomatic engineers developed the Disc/Cone clutch more The Disc/Cone clutch is available in two models; the 1200 FEATURES
than 40 years ago, and it’s still the only disc/cone clutch series and the 1300 series.
1207-1307D
available in the industry today. In this unique design the SERIES
cone engages a cup on the pilot plate for immediate, The 1300 series offers a space saving design, while the
positive engagement with no slippage. Tolomatic Disc/ 1200 series has a cast iron, heat dissipating finned plate 1208-1308D
which gives it almost 10 times the heat dissipating SERIES
Cone Clutches offer high torque and compact profiles in
lower cyclic applications. capacity of the 1300 series model. 1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
Finned, Cast-Iron Plate (1200 MODELS)
COIL SPRING
PILOT CONE
Needle Roller
Bearing
Thrust Ball
Bearings
CLUTCH SHAFT
Pictured: 1207-0008
Air CYLINDER
www.tolomatic.com 99
99
DISC CONE
CLUTCHES
Disc Cone Clutches
1207, 1307D series
introduction
Applications
SELECTION ■■■ Available Styles ■■■ 1207 & 1307D
GRAPH 1207 Series 1307D Series Performance Data
FEATURES
1207-1307D
Torque vs Pressure - 1207, 1307D
SERIES PRESSuRE (bar)
1.4 2.8 4.1 5.5 6.9
1208-1308D 250 28.2
SERIES StAtIC
300 RPM
1209-1309C 600 RPM
SERIES 200 22.6
1200 RPM
toRque (in.-lbs.)
toRque (n-m)
OPTIONAL 1745 RPM
Pictured: 1207-0008 Pictured: 1307-0308
COMBINATIONS 150 16.9
SELECTION
100 11.3
50 5.7
0
0 20 40 60 80 100
PRESSuRE (PSI)
1200 220 220 220 220 220 220 220 203 180 160
1745 200 200 200 200 200 200 160 143 123 105
TORQUE (In.-Lbs.)
1200 220 220 220 220 190 65 37
1745 200 200 200 57 35
TORQUE (In.-Lbs.)
100
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Disc Cone Clutches DISC CONE
CLUTCHES
1207, 1307D series
introduction
Applications
■■■ 1207 & 1307D ■■■ 1207 only SELECTION
GRAPH
Performance Data Performance Data
FEATURES
Response Times - 1207, 1307D Heat Dissipation - (1207 only)
1207-1307D
tORque (in.-lbs.) 175
SERIES
thermal horsepower
0 37 89 140 167 224 1/16 1208-1308D
100 100 150 SERIES
btu/hour
125 1209-1309C
80 80 C h SERIES
e
100
l ut OPTIONAL
n tim C
tIME (mSec.)
tIME (mSec.)
Retur 1/32 COMBINATIONS
60 60 75 07
engag
e ment
time
50
12 SELECTION
40 40
25
20 20 0
0 600 1200 1800
RPM
0
0 20 40 60 80 100
PRESSuRE (PSI)
1207 Series
Dimensional Data 3.75 (95.3)
A KEYWAY ASSembly b bore
.97 Number A Diameter C
(24.6)
B BORE .62 (15.8) 1207-0008 1/8" x 1/16" .50" –
(12.7mm)
1207-0010 3/16" x 1/16" .625" 1.38"
(15.88mm) (35.1mm)
2.56 2.06 1.562 .88 2.75 4.12
(65.0) (52.3) (39.67) C (22.4) (69.9) (104.7)
1.44
(36.6)
1307D Series
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101
DISC CONE
CLUTCHES
Disc Cone Clutch
introduction 1208, 1308D series
Applications
SELECTION
GRAPH ■■■ Available Styles ■■■ 1208 & 1308D
FEATURES 1208 Series 1308D Series Performance Data
1207-1307D
SERIES Torque vs Pressure - 1208, 1308D
1208-1308D PRESSuRE (bar)
SERIES 1.4 2.8 4.1 5.5 6.9
700 79
1209-1309C StAtIC
SERIES 600 300 RPM SlIP 68
600 RPM SliP
tORquE (In.-lbs.)
OPTIONAL 500
1200 RPM SlIP
56
toRque (n-m)
COMBINATIONS 1745 RPM SlIP
SELECTION Pictured: 1208-0010 Pictured: 1308-0310 400 45
300 34
200 23
100 11
0
0 20 40 60 80 100
PRESSuRE (PSI)
1208-0014 Clutch 1208-14 7/8" 8.0 lbs. 0.50 cu.in. 2.65 cu.in. 100 PSI
1200 560 560 560 450 330 275 150 85
22.2mm 3.63 kg. 8.2 ml 43.4 ml 6.9bar
1745 430 370 315 205 80 50 35
TORQUE (In.-Lbs.)
1308-0314 Clutch 1308D-14 7/8" 8.0 lbs. 0.50 cu.in. 2.65 cu.in. 100 PSI 1200 505 380 275 85
22.2mm 3.63 kg. 8.2 ml 43.4 ml 6.9bar
1745 315 35
TORQUE (In.-Lbs.)
102
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DISC CONE
Disc Cone Clutch CLUTCHES
thermal horsepower
0 37 89 140 167 224 700 9/32
100 100 1209-1309C
1/4
btu/hour
600 SERIES
80 80 500 t Ch 7/32
OPTIONAL
lu 3/16
COMBINATIONS
400
8C 5/32
e
n tim
tIME (mSec.)
tIME (mSec.)
Retur 0 SELECTION
60
ment
time
60 300 12 1/8
engag
e 3/32
200
40 40 1/16
100 1/32
0
20 20 0 600 1200 1800
RPM
0
0 20 40 60 80 100
PRESSuRE (PSI)
1208 Series
Dimensional Data3/16 x 3/32
4.66 (118.4) ASSembly A bore
KEYWAY
1.14 Number Diameter B
(29.0)
A BORE .72 (18.3) 1208-0010 .625" —
(15.88mm)
1208-0012 .75" —
(19.1mm)
3.56 3.00 2.187 1.25 3.75 6.00 1208-0014 .875" 2.00"
(90.4) (76.2) (55.55) B (31.8) (95.3) (152.4) (22.23mm) (50.8mm)
1.94
(49.3)
1308D Series
Dimensional Data 4.66 (118.4)
ASSembly A bore
1.14 Number Diameter
3/16 x 3/32 (29.0)
KEYWAY .72 (18.3) 1308-0310 .625"
(15.88mm)
1308-0312 .75"
(19.1mm)
3.56 3.00 2.187 2.00 1.25 3.75
(90.4) (76.2) (55.55) (50.8) (31.8) (95.3) 1308-0314 .875"
(22.23mm)
A BORE
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103
DISC CONE
CLUTCHES
Disc Cone Clutch
1209, 1309C Series
introduction
Applications
SELECTION
■■■ Available Styles ■■■ 1209 & 1309C
GRAPH 1209 Series 1309C Series Performance Data
FEATURES
Torque vs Pressure - 1209, 1309C
1207-1307D
SERIES PRESSURE (bar)
1.4 2.8 4.1 5.5 6.9
1208-1308D 1200 136
SERIES STATIC
300 RPM SLIP
1209-1309C 1000 600 RPM SLIP 113
SERIES 1200 RPM SLIP
TORQUE (In.-Lbs.)
OPTIONAL 1745 RPM SLIP 90
TORQUE (N-m)
800
COMBINATIONS
SELECTION Pictured: 1209-0016 Pictured: 1309-0316 600 68
400 45
200 23
0
0 20 40 60 80 100
PRESSURE (PSI)
1209-0020 Clutch 1209-20 1-1/4" 17.0 lbs. 0.55 cu.in. 3.48 cu.in. 100 PSI
1200 900 900 900 900 900 900 725 560 425
31.8mm 7.71 kg. 9.0 ml 57.0 ml 6.9bar
1750 830 830 760 550 360 220
1209-0022 Clutch 1209-22 1-3/8" 17.0 lbs. 0.55 cu.in. 3.48 cu.in. 100 PSI
34.9mm 7.71 kg. 9.0 ml 57.0 ml 6.9bar TORQUE (In.-Lbs.)
1309-0320 Clutch 1309C-20 1-1/4" 17.0 lbs. 0.55 cu.in. 3.48 cu.in. 100 PSI 1200 650 550 425
31.8mm 7.71 kg. 9.0 ml 57.0 ml 6.9bar
1750 430 210
1309-0322 Clutch 1309C-22 1-3/8" 17.0 lbs. 0.55 cu.in. 3.48 cu.in. 100 PSI
34.9mm 7.71 kg. 9.0 ml 57.0 ml 6.9bar TORQUE (In.-Lbs.)
104
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Disc Cone Clutch DISC CONE
CLUTCHES
1209, 1309C Series
introduction
Applications
■■■ 1209 & 1309C ■■■ 1209 only SELECTION
GRAPH
Performance Data Performance Data
FEATURES
Response Times - 1209, 1309C Heat Dissipation - (1209 only)
1207-1307D
PRESSURE (bar) 1600 5/8 SERIES
Thermal Horsepower
1.4 2.8 4.1 5.5 6.9 9/16 1208-1308D
100 100 1400
1/2 SERIES
BTU/Hour
1200
7/16 1209-1309C
80 ent Tim
e 80 1000 C H SERIES
UT
Enga
gem 3/8
800
C L 5/16 OPTIONAL
TIME (mSec.)
TIME (mSec.)
COMBINATIONS
60 ime
60
600 09 1/4
Ret
u rn T 12 3/16 SELECTION
400
40 40 1/8
200 1/16
20 20 0
0 600 1200 1800
RPM
0
0 20 40 60 80 100
PRESSURE (PSI)
1209 Series
Dimensional Data 5.75 (146.1)
A KEYWAY ASSembly b bore
1.50 Number A Diameter C
(38.1)
B BORE 1.06 (26.9) 1209-0016 1/4" x 1/8" 1.00" –
(25.4mm)
1209-0018 1/4" x 1/8" 1.125" –
4.37 4.38 2.625 1.75 4.56 8.00 (28.58mm)
(111.0) (111.3) (66.68) C (44.5) (115.8) (203.2)
1209-0020 1/4" x 1/8" 1.25" –
2.34 (31.8mm)
(59.4)
1209-0022 5/16" x 1/8" 1.375" 2.50"
Mounting Holes 2.25 .50 (12.7) (34.93mm) (63.5mm)
5/16-18 x .38 on (57.2) 1/8 NPT
3.5 Dia. B.C.
1309C Series
www.tolomatic.com 105
105
DISC CONE
CLUTCHES
Disc Cone Clutch
SPROCKET COMBINATIONS
INTRODUCTION
APPLICATIONS
SELECTION ■■■ AVAILABLE STYLES ■■■ SPECIFICATIONS & PERFORMANCE
GRAPH Sprocket Mount Sprocket Mount with Refer to page 100 for DCC 1207 & 1307D specifications and performance data
FEATURES Disc and Brake Refer to page 102 for DCC 1208 & 1308D specifications and performance data
1207-1307D Refer to page 104 for DCC 1209 & 1309C specifications and performance data
SERIES Refer to page 34 for P20DA caliper disc brake specifications and performance data
1208-1308D Refer to page 36 for P220DA caliper disc brake specifications and performance data
SERIES Refer to page 80 for disc specifications and performance data
1209-1309C
SERIES
OPTIONAL
COMBINATIONS ■■■ “13” CLUTCH & SPROCKET
SELECTION C
106
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1-800-328-2174
Disc Cone Clutch DISC CONE
CLUTCHES
Sprocket & Brake Combinations
introduction
Applications
■■■ “12” Clutch, Sprocket, disc ■■■ “13” Clutch, Sprocket, disc SELECTION
and P20 Brake and P20 Brake GRAPH
2.32 3.40 2.32 3.40
(58.9) 1.16 1.70 (86.4) (58.9) 1.70 (86.4) FEATURES
1.16
(29.5) (43.2) (29.5) (43.2)
1207-1307D
SERIES
4.38 4.38 1208-1308D
(111.3) (111.3) SERIES
1209-1309C
2.75 2.75
SERIES
(69.9) (69.9) OPTIONAL
COMBINATIONS
SELECTION
Assy. no. Clutch Caliper Disc dia. Sprocket Assy. no. Clutch Caliper Disc Dia. Sprocket
1507-0608 1207-08 P20DA 8 in. 35A25 1607-0608 1307D-08 P20DA 8 in. 35A25
1507-0610 1207-10 P20DA 8 in. 35A25 1607-0610 1307D-10 P20DA 8 in. 35A25
■■■ “12” Clutch, Sprocket, disc ■■■ “13” Clutch, Sprocket, disc
and P220 Brake and P220 Brake
4.750 (120.65) 4.750 (120.65)
4.500 (114.30) 3.40 4.500 (114.30) 3.40
1.500 (38.10) (86.4) 1.500 (38.10) (86.4)
2.375 (60.33) .750 1.70 2.375 (60.33) .750 1.70
2.250 (57.15) (19.05) (43.2) 2.250 (57.15) (19.05) (43.2)
F F
E D E D
C C
B B
A A
"12" Series Disc "13" Series
Assy. No. Clutch Caliper DiA. a B C D E F Clutch Assy. No.
1508-0510 1208-10 P220DA 10" 4.66" 0.91" 0.36" 4.00" 5.31" 4.94" 1308D-10 1608-0510
1508-0512 1208-10 P220DA 10" 4.66" 0.91" 0.36" 4.00" 5.31" 4.94" 1308D-12 1608-0512
1508-0514 1208-10 P220DA 10" 4.66" 0.91" 0.36" 4.00" 5.31" 4.94" 1308D-14 1608-0514
1509-0516 1209-16 P220DA 12" 5.75" 1.27" 0.71" 5.00" 6.31" 5.94" 1309C-16 1609-0516
1509-0518 1209-18 P220DA 12" 5.75" 1.27" 0.71" 5.00" 6.31" 5.94" 1309C-18 1609-0518
1509-0520 1209-20 P220DA 12" 5.75" 1.27" 0.71" 5.00" 6.31" 5.94" 1309C-20 1609-0520
1509-0522 1209-22 P220DA 12" 5.75" 1.27" 0.71" 5.00" 6.31" 5.94" 1309C-22 1609-0522
1509-0616 1209-16 P220DA 12" 5.75" 1.27" 0.49" 5.00" 6.31" 5.94" 1309C-16 1609-0616
1509-0618 1209-18 P220DA 12" 5.75" 1.27" 0.49" 5.00" 6.31" 5.94" 1309C-18 1609-0618
1509-0620 1209-20 P220DA 12" 5.75" 1.27" 0.49" 5.00" 6.31" 5.94" 1309C-20 1609-0620
1509-0622 1209-22 P220DA 12" 5.75" 1.27" 0.49" 5.00" 6.31" 5.94" 1309C-22 1609-0622
www.tolomatic.com 107
107
DISC CONE
CLUTCHES
Disc Cone Clutch
Selection
introduction
Applications
■■■ Compile Application instructions for energy calculations).
SELECTION
GRAPH Requirements ■■■ Select the Clutch Size and Type
FEATURES To determine the appropriate Tolomatic clutch for an Begin the selection once the torque and energy
1207-1307D
application compile the following information: calculations have been completed. Consult the Torque vs
SERIES 1. Available operating pressure Pressure charts on page 98 or the Torque vs Pressure
1208-1308D 2. Input power shaft size chart on for each size clutch.
SERIES
3. Starting time (seconds) required Cross reference torque required and the available
1209-1309C
SERIES operating pressure. If the intersection falls below the
4. Weight (lbs.) and radii (ft.) of the rotating members diagonal line the clutch will accommodate the torque
OPTIONAL 5. Speed (RPM)
COMBINATIONS required for the application.
SELECTION 6. Rotation reductions in multi-shaft systems Next, consult the Heat Dissipation chart for the same
7. Cycle Rate/Hr. clutch. (Heat Dissipation charts are on pages 101 to 105.)
■■■ Calculate the Torque Required Cross reference the BTU/hr. and the RPM at which the
Calculate the required torque for your application using the application will run. If the intersection falls below the line
formula: WK 2N the clutch will accommodate the application. If the
T= intersection is above the line, a clutch with higher heat
308t
dissipation should be considered. Now, simply select the
(see page 109 for complete instructions to calculate bore size that fits your application.
torque).
Performance graph from page 98
■■■ Calculate the Heat Dissipation Disc Cone Clutches
5 13.42
occurs which generates heat. The clutch must be properly 3 8.05
WK 2N2 πTNt 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
E= or E = RPM This chart is based on 50PSI (3.5 bar) actuating pressure
5872 60
(see page 109 for complete
108
108 1.800.328.2174
1.800.328.2174
Disc Cone Clutch DISC CONE
CLUTCHES
Selection
introduction
Applications
repeated for reference: ■■■ Calculating Torque SELECTION
■■■ Select Options WK 2N GRAPH
A clutch must have a means to transmit power. This may Begin the calculation with this basic formula: T=
308t FEATURES
be done with either sheaves or sprockets. Where: T = Torque (in foot-pounds)
1207-1307D
N = Speed (in RPM) SERIES
Sprockets
1208-1308D
Tolomatic offers several varieties of sprockets for Disc/ W = Weight of the Rotating Member (in pounds) SERIES
Cone clutches. (See page 106 for models available.) Like 2
K = Radius of Gyration (in feet) 1209-1309C
sheave mounts, these sprockets are factory-mounted to SERIES
the pilot and the pilots have bolt holes that can easily t = Starting Time (in seconds)
OPTIONAL
handle other sizes of sprockets. The radius of gyration is the distance from the center of COMBINATIONS
rotation at which the entire rotating mass could be con SELECTION
■■■ Consider Optional Clutch/Brake centrated and still be equivalent to the actual distributed
Some applications may require controlled deceleration as mass (see diagrams, below).
well as acceleration. Disc/Cone clutches are available with For multiple shaft systems, use the following formula:
an 8", 10", 12" and 16" disc and either a Tolomatic P20DA
or P220DA caliper disc brake. (See page 107 for models N1
2
available.) WK e2 = WK 2s + WK12 + . . .
Ns
2
2 N1
WK e2 = WK 2s + WK + Where:
= Equivalent2 1 of
N WK2 of .multiple
. .
shaft system
2 2 2 N s
WK
e = WK s + =
WK WK
2 1
+ . . .
21
Nofs shaft on which clutch is mounted
2 2 2 N1
WK e = WK
s + WK1 N= WK . .second
+2 of . shaft assembly
s
www.tolomatic.com 109
109
ENGINEERING
RESOURCES
Engineering Resources
GLOSSARY
GLOSSARY
CONVERSION A CURVED VANE DISC: Ventilated rotor in which J PULLING: Tendency of a vehicle to pull to one
TABLES Axial Loading: A load with a force directed the cooling channels (or vanes) have been Journal Bearing: A type of bearing side under braking.
along an axis, such as a shaft. curved to increase their ability to pump out material used in Float-A-Shafts for PULSING: Uneven or stutter-like force
hot air and cool the disc. Curved vane rotors applications with lower torque transmitted through the brake pedal during
B are more efficient than conventional requirements. braking, usually caused by problems with
BACKING PLATE: Steel plate on which brake ventilated rotors and, as a side benefit, tend
to be stronger. disc rotors or linings.
linings are mounted. K
BLEEDING: Method of purging air from a brake D Key: A demountable machinery part, which, R
system’s hydraulic lines and cylinders. Air is when assembled into a keyseat, provides a RESERVOIR: Chamber connected to the
DISC BRAKE: The most popular and effective positive means for transmitting torque
compressible and contaminates brake fluid. type of automotive brake. It uses a rotor (a master cylinder (usually by hoses) and used
It is released via a “bleeder valve”. between two other machine parts.
round grey metal plate) which is squeezed for storing hydraulic fluid.
BONDED LINING: Brake lining (friction by a caliper to create friction and thereby Keyway: An axially-located groove in the length
of a shaft along which a key might move. Roller Bearing: An anti-friction device
material) attached to the backing plate generate stopping power. consisting of a journal which rests on free-
with adhesive. DISC THICKNESS VARIATION: A variation in M rolling, hardened cylinders in a race.
BRAKE BALANCE: The ratio of braking force thickness between two points on the friction ROTOR: Alternative name for brake disc.
distributed between the front and rear MANUAL BRAKES: Braking system which
surface of a disc rotor (usually caused by does not use power-assistance to magnify
wheels. poor manufacture, poor machining or RUN-OUT: Rotors which are warped or out-of-
the pedal effort. true have excess “run-out”, meaning the
BRAKE DISC (OR ROTOR): The basis of a disc rubbing of the rotor against the caliper when
brake system: a round metal disc which the brakes are “off”). MASTER CYLINDER: The engine-room of a surface varies or wobbles as it rotates
rotates with the road wheel and, in order to brake system, where the force applied around a fixed point.
DISCARD THICKNESS: Alternative term for at the pedal is converted into hydraulic
generate braking power, is clamped by a Minimum Thickness.
caliper holding two friction linings (pads). pressure. S
Double-Acting Brakes: Double-acting MINIMUM THICKNESS: The thickness at
BRAKE FADE: Reduction (or complete loss) of brakes apply pressure to pucks on each side Single-acting Brakes: Single-acting
which a disc rotor must be discarded. brakes have piston and puck on “live side”
braking performance, usually caused by too of the disc. Both disc and brake may be fixed Through wear and machining a disc rotor
much heat in the system. mounted. and a non-actuated puck on the “dead
becomes thinner over time; as a result it side”. Since only one side applies force to
BRAKE FEEL: Sensation transmitted to the DRUM BRAKE: A type of older - but still becomes less able to dissipate heat and
driver during a braking action via the brake popular and effective - automotive brake in the disc, a means to allow movement of the
more prone to warping and other problems.
pedal. which a circular drum rotates around a set of The minimum thickness is usually disc or caliper must be provided.
BRAKE FLUID: Liquid formulated specifically to brake shoes which are fixed to the hub and determined by the vehicle manufacturer. SLOTTED DISC: Type of disc brake rotor
be used in hydraulic brake systems. act on the drum by expanding. Modified Standard Products: which has a series of slots or grooves
BRAKE HOSE: Flexible rubber (or synthetic) Tolomatic can easily accommodate your across its friction surfaces. These are
hose used to join hydraulic brake F special needs. Our standard products are designed to improve the bite of the pads
components. Flat Base: Mounting style for Float-A-Shaft often customized with extra mounting and break down the build-up of gas and
BRAKE LINE: Rigid tubing which links various standard series holes, different materials and other dirt which can occur between pad and
hydraulic components in a brake system. Floating Bracket: Method of mounting requests. This can often be done within our rotor. High-performance rotors can be both
single acting caliper disc brake that allows normal 5 day production time. We welcome slotted and cross-drilled.
BRAKE LINING: Common name for Friction modifications as well as completely new
Material. the force of the brake to be applied to both SOLID ROTOR: Disc rotor with solid metal
sides of the disc. custom products. between the two friction surfaces.
BRAKE PAD: The component in a disc brake
Foot Mount: Mounting style for Float-A-Shaft SPONGY PEDAL: Pedal which feels spring-
system which is fitted with brake lining
compact series. N
and clamped against the brake disc to Needle Bearing: A type of roller bearing like, perhaps due to the presence of air in
cause friction. FRICTION MATERIAL: Material which is the hydraulic system.
pushed against a disc by a shoe or caliper to where the journal turns on small-diameter,
Buna-N: A widely used copolymer (artificial hardened needle-like rollers which roll SWEPT AREA: Total friction area contacted by
generate friction.
rubber) used for making seals. Buna-N easily in a metal race. the pads during one revolution of the rotor.
seals should never be used with automotive FRICTION SURFACES: Any of the surfaces
designed to rub together in a brake system to NON-ASBESTOS LINING: Friction material
brake fluid.
create friction and therefore stopping power. which uses no asbestos, thereby being T
easier on public health (breathing asbestos Tensile Strength: The greatest
C dust can cause the disease asbestosis).
CALIPER: A type of clamp which grips a disc G longitudinal stress a substance can bear
GLAZING: The process whereby a brake lining without permanent deformation.
rotor to create friction and thereby generate O
stopping power. or disc rotor becomes smooth and glossy T.I.R. (Total Indicated Reading): An industry-
due to excess heat. ORIGINAL EQUIPMENT: Industry term for a
CENTER of GRAVITY: (Center of Mass) The component supplied with a new vehicle or accepted standard for measuring
point a which the entire weight of a body as an official replacement part. Known as straightness and roundness.
H Tolerance: A specified allowance for error
may be considered as concentrated so that if OEM or “Original Equipment Manufacturer”
supported at this point the body would HEAT DISSIPATION: The process whereby parts, they are not necessarily produced by from a desired or measured quantity.
remain in equilibrium in any position. braking components rid themselves of heat the vehicle-maker in question.
caused by friction. The heat in a disc system Torque: A force that produces rotation. A
Coefficient of Friction: The measurement is mostly dissipated into the surrounding air. OUT-OF-ROUND: Effect where a disc is no turning or twisting force. (From the Latin
of friction of one object sliding across Dissipation can be accelerated by various longer true to its original shape, as a torquere - to twist.)
another. Symbolized by the Greek letter Mu forms of ventilation. result of either warping, inconsistent
(m) it is defined as the tangent of the angle
HEAT SPOTS: Shiny dark areas on a rotor
wear or other damage. This can cause V
of repose of a static body. The coefficient is pulsing, grabbing, additional noise and VENTILATED ROTOR: Disc rotor which has a
expressed in decimal values (clean iron on caused by extreme heat. lowered performance.
HERRINGBONE PATTERN: Pattern found on series of fins (or cooling passages)
clean iron is 1.0, while metal on solid rubber
may range from 1.0 up to 4.0). When objects the surface of a disc which has been poorly P between the two friction surfaces to aid
are wet, the coefficient of friction decreases. machined. PARALLELISM: A term which refers to the in heat dissipation.
CROSS-DRILLED DISC: Disc with friction HYDRAULIC SYSTEM: The delivery system of a relationship between the two friction VITON®: A DuPont Chemical Co. trademark
surfaces which have been drilled with rows modern braking set-up. It uses fluid to surfaces on a disc brake rotor. for a fluorocarbon rubber used in high
of holes to improve cooling, reduce weight transmit the force applied at the pedal to PROPORTIONING VALVE: Hydraulic control temperature applications. At Tolomatic,
and provide an escape route for dirt and activate the disc calipers. designed to stop the rear wheels from Viton® is used for seals in high temperature
gasses which can be wedged between the HYGROSCOPIC: A characteristic whereby locking up (rear wheels become “light” situations and for brakes designed to be
pads and disc. High-performance rotors can something tends to absorb water. Brake fluid under heavy braking and therefore more operated with non-flammable hydraulic
be both cross-drilled and slotted. is hygroscopic. likely to skid). fluids such as phosphate-ester.
110
110 1.800.328.2174
1.800.328.2174
Engineering Resources ENGINEERING
RESOURCES
CONVERSION TABLES
GLOSSARY
(To convert from A to B, multiply by entry in table)
CONVERSION
TABLES
Length Mass
B B
A in ft yd mm cm m A gm kg slug lb(m) oz(m)
in 1 0.0833 0.028 25.4 2.54 0.0254 gm 1 0.001 6.852 x 10 -5 2.205 x 10 -3 0.03527
ft 12 1 0.333 304.8 30.48 0.3048 kg 1,000 1 6.852 x 10 -2 2.205 35.274
yd 36 3 1 914.4 91.44 0.914 slug 14,590 14.59 1 32.2 514.72
mm 0.03937 0.00328 0.00109 1 0.1 0.001 lb(m) 453.6 0.45359 0.0311 1 16
cm 0.3937 0.03281 0.0109 10 1 0.01 oz(m) 28.35 0.02835 1.94 x 10 -3 0.0625 1
m 39.37 3.281 1.09 1,000 100 1
Pressure Temperature
B lbs/sqr ft lbs/sqr in N/sqr m N/sqr mm °F = (1.8 x°C) + 32
A atm
bar millibar (PSF) (PSI) (NSM) (NSMM) °C = .555 (°F - 32)
atm 1 1.01325 1,013.25 2116.22 14.6454 101,325 0.101325
bar 0.986923 1 1,000 2088.54 14.5037 100000 0.1
millibar 0.000987 0.001 1 2.08854 0.014504 100 0.0001
PSF 0.000473 0.000479 0.478803 1 0.006944 47.880 0.000048
PSI 0.068046 0.068948 68.94757 144 1 6,894.757 0.006895
Gravity
NSM 0.00001 0.00001 0.01 0.020885 0.000145 1 0.000001 (Acceleration Constant)
NSMM 98,692 10 10,000 20,885.43 145.0377 1,000,000 1 g = 386 in/s2 = 32.2 ft/s2 = 9.8 m/s2
Force Power
B B
A lb(f) N dyne oz(f) kg(f) gm(f) A Watts KW HP (English) HP(Metric) ft-lb/s in-lb/s
-3 -3 -3
lb(f) 1 4.4482 4.448 x 10 5 16 0.45359 453.6 Watts 1 1 x 10 1.34 x 10 1.36 x 10 0.74 8.88
N 0.22481 1 100,000 3.5967 0.10197 101.97 kw 1,000 1 1.34 1.36 738 8,880
dyne 2.248 x 10 -6 0.00001 1 3.59 x 10 -5 1.02 x 10 -6 0.00102 hp(English) 746 0.746 1 1.01 550 6,600
oz(f) 0.0625 0.27801 2.78 x 104 1 .02835 28.35 hp(Metric) 736 0.736 0.986 1 543 6,516
kg(f) 2.205 9.80665 980,665 35.274 1 1,000 ft-lb/s 1.36 1.36 x 10 -3 1.82 x 10 -3 1.84 x 10 -3 1 12
gm(f) 2.205 x 10 -3 0.0098 980.665 0.03527 0.001 1 in-lb/s 0.113 1.13 x 10 -4 1.52 x 10 -4 1.53 x 10 -4 8.3 x 10 -2 1
Note: lb(f) = 1 slug x 1 ft/s2 N = 1 kg x 1 m/s2 dyne = 1gm x 1 cm/s2
Abbreviated Terms
atm = atmosphere (STD) g = gravity kg = kilogram mm = millimeter rad = radians
C = Celsius gm = gram kg(f) = kilogram force m = meter rpm = revs per minute
cm = centimeter gm(f) = gram force kw = Kilowatt N = Newton rps = revs per second
F = Fahrenheit hp = horse power lb(f) = pound force oz(f) = ounce force s = seconds
ft = foot in = inch lb(m) = pound mass oz(m) = ounce mass sqr = square
min = minute
B lb-ft-s2 or
A gm-cm2 oz-in2 gm-cm-s2 kg-cm2 lb-in2 oz-in-s2 lb-ft2 kg-cm-s2 lb-in-s2 slug-ft-s2
gm-cm2 1 5.46 x 10 -2 1.01 x 10 -3 10 -3 3.417 x 10 -4 1.41 x 10 -5 2.37 x 10 -6 1.01 x 10 -4 8.85 x 10 -7 7.37 x 10 -4
-2 -4 -4 -4
oz-in 2
182.9 1 0.186 0.182 0.0625 2.59 x 10 4.34 x 10 1.86 x 10 1.61 x 10 1.34 x 10 -5
gm-cm-s2 980.6 5.36 1 0.9806 0.335 1.38 x 10 -2 2.32 x 10 -3 10-3 8.67 x 10 -4 7.23 x 10 -5
-2 -3 -3 -4
kg-cm 2
1,000 5.46 1.019 1 0.3417 1.41 x 10 2.37 x 10 1.019 x 10 8.85 x 10 7.37 x 10 -5
lb-in2 2.92 x 10 3 16 2.984 2.925 1 4.14 x 10 -2 6.94 x 10 -3 2.96 x 10 -3 2.59 x 10 -3 2.15 x 10 -4
4 -2 -2
oz-in-s 7.06 x 10
2
386.08 72.0 70.615 24.13 1 0.1675 7.20 x 10 6.25 x 10 5.20 x 10 -3
lb-ft2 4.21 x 105 2,304 429.71 421.40 144 5.967 1 0.4297 0.3729 3.10 x 10 -2
5 3
kg-cm-s 2
9.8 x 10 5.36 x 10 1,000 980.66 335.1 13.887 2.327 1 0.8679 7.23 x 10 -2
lb-in-s2 1.129 x 104 6.177 x 103 1.152 x 10 3 1.129 x 10 3 386.08 16 2.681 1.152 1 8.33 x 10 -2
7 4 4 4 3
lb-ft-s 1.355 x 10 7.41 x 10 1.38 x 10 1.35 x 10 4.63 x 10 192 32.17 13.825 12
2
1
112
112 1.800.328.2174
1.800.328.2174
TERMS / CONDITIONS OF SALE
1. ORDER ACCEPTANCE. All product(s) on order will be the Claims for shortages or other ONE YEAR FROM DATE OF
orders or services are subject to price in effect on the date of errors must be made, in writing, SHIPMENT BY Tolomatic, Inc.. IF
acceptance in Minnesota by the order acknowledgment. Any within ten (10) days to Tolomatic, WITHIN SUCH PERIOD ANY SUCH
written approval of an authorized addition to an outstanding order Inc. and any additional expense PRODUCT SHALL BE PROVED TO
official of Tolomatic, Inc.. Any will be accepted at prices in of the method or route of ship- Tolomatic, Inc.’s SATISFACTION TO
such order shall be subject to effect when the addition is made. ment specified by Purchaser shall BE SO DEFECTIVE, SUCH
these Terms and Conditions of be borne by the Purchaser. PRODUCT SHALL EITHER BE
Sale, and acceptance shall be 4. MINIMUM BILLING. Orders REPAIRED OR REPLACED AT
conditioned on Purchaser’s amounting to less than $35.00 9. SHIPPING SCHEDULES. All quot- Tolomatic, Inc.’s OPTION.
assent to such conditions. net will be billed at $35.00 ed shipping schedules are approxi-
Purchaser’s assent shall be mate and will depend upon prompt THIS WARRANTY SHALL NOT
5. TAXES. Any Manufacturer’s Tax, receipt from Purchaser of confirming APPLY:
deemed given unless Purchaser Retailers Occupation Tax, Use
shall expressly notify Tolomatic, copy of Purchase Order. Dimensional
Tax, Sales Tax, Excise Tax, Duty, drawings and specifications submitted a.
TO PRODUCT NOT
Inc. in writing to the contrary Customer, Inspection or Testing MANUFACTURED BY Tolomatic,
within five (5) days after receipt of by Tolomatic, Inc. to Purchaser for
Fee, or any other tax, fee or approval must be returned to Inc. WITH RESPECT TO PRODUCT
acknowledgment to confirmation charge of any nature whatsoever, NOT MANUFACTURED BY
of an order. Tolomatic, Inc. within 10 working days,
imposed by any government with approval granted, and any excep- Tolomatic, Inc.. THE WARRANTY
authority, on or measured by any tions noted, in order to avoid delay in OBLIGATIONS OF Tolomatic, Inc.
2. CANCELLATION AND CHANGES. No
transactions between Tolomatic, manufacturing schedules. SHALL IN ALL RESPECTS
order accepted by Tolomatic, Inc. may CONFORM AND BE LIMITED TO
be modified in any manner by Purchaser Inc. and Purchaser shall be paid
by the Purchaser in addition to the Orders which include penalty THE WARRANTY ACTUALLY
unless agreed to in writing, by an autho- EXTENDED TO Tolomatic, Inc. BY
rized official of Tolomatic, Inc.. Order prices quoted or involved. In the clauses for failure to meet ship-
event Tolomatic, Inc. shall be ping schedules will not be ITS SUPPLIER.
cancellations, including reductions to
order quantities, and changes shall be required to pay any such tax, fee acceptable, except in those
cases specifically approved in b. TO PRODUCT WHICH SHALL HAVE
governed by the following: or charge, Purchaser shall reim- BEEN REPAIRED OR ALTERED BY
burse therefore. writing by the General Manager
of Tolomatic, Inc.. PARTIES OTHER THAN Tolomatic,
a. Any standard product order Inc. SO AS, IN Tolomatic, Inc.’s
scheduled for shipment within 6. TERMS OF PAYMENT. Net
invoice amount is due within 30 Tolomatic, Inc. shall not be liable JUDGMENT, TO AFFECT THE
five (5) working days of pur- SAME ADVERSELY, OR
days from date of invoice sub- for damage as a result of any
chaser’s request to cancel or
ject to credit approval. A 2% per delay due to any cause beyond
modify will be shipped as previ- c.
TO PRODUCT WHICH SHALL
month service charge shall Tolomatic, Inc.’s reasonable con-
ously acknowledged and pur- HAVE BEEN SUBJECT TO
apply to all invoices not paid trol, including, without limitation,
chaser agrees to accept ship- NEGLIGENCE, ACCIDENT, OR
within 30 days. All clerical errors an Act of Nature; act of Purchaser;
ment and payment responsibil- DAMAGE BY CIRCUMSTANCES
are subject to correction. Any embargo, or other government
ity, in full, at the price agreed BEYOND THE CONTROL OF
invoice in not paid within 60 act, regulation or request; fire;
upon. Tolomatic, Inc. OR TO IMPROPER
days will subject that account to accident; strike; slow down; war;
OPERATION MAINTENANCE OR
b.
“Customer Special” orders an immediate shipping hold. riot; flood; delay in transportation;
STORAGE, OR TO OTHER THAN
scheduled for shipment within and inability to obtain necessary
NORMAL USE AND SERVICE.
twenty (20) working days of 7. F.0.B. POINT. All sales are labor, materials or manufacturing
purchaser’s request to cancel F.0.B. Tolomatic, Inc.’s facility in facilities. In the event of any such THE FOREGOING WARRANTIES
or modify will be shipped as Hamel, Minnesota, unless delay, the date of delivery shall be ARE EXCLUSIVE AND IN LIEU OF
previously acknowledged and quoted otherwise. extended for a period equal to the ALL OTHER EXPRESS AND
purchaser agrees to accept time loss by reason of the delay. IMPLIED WARRANTIES
8. DELIVERY. Delivery of product(s) The acceptance of the product WHATSOEVER, INCLUDING BUT
shipment and payment respon-
by Tolomatic, Inc. to a carrier shall when delivered shall constitute a NOT LIMITED TO IMPLIED
sibility, in full, at the price agreed
constitute delivery to Purchaser, waiver of all claims for damages WARRANTIES OF
upon.
and regardless of freight payment, caused by any such delays. MERCHANTABILITY AND
c. All work in connection with title and all risk or loss or damage FITNESS FOR A PARTICULAR
“Customer Special” orders, in transit shall pass to Purchaser 10. RETURN OF PRODUCT. No PURPOSE, Tolomatic, Inc. SHALL
not covered under Paragraph at that time. product may be returned with- NOT BE SUBJECT TO ANY
b, will be stopped immediately out first obtaining a Return OTHER OBLIGATIONS OR
upon notification, and pur- Should shipment be held beyond Goods Authorization form and
scheduled date, upon request of LIABILITIES WHATSOEVER WITH
chaser agrees to reimburse confirming memorandum from RESPECT TO PRODUCT
Tolomatic, Inc. for all work-in- Purchaser, product will be billed Tolomatic, Inc.. Product, if
and Purchaser agrees to accept MANUFACTURED OR SUPPLIED
process and any materials or accepted for credit, shall be BY Tolomatic, Inc. OR SERVICE
supplies used, or for which any charges for warehousing, subject to a minimum service
trucking and other expenses as RENDERED BY IT.
commitments have been charge of 35% of the invoice
made by Tolomatic, Inc. in may be incident to such delay. price and all transportation 12. CONSEQUENTIAL DAMAGE.
connection therewith. charges shall be prepaid by the Tolomatic, Inc., shall not, under
Great care is taken by Tolomatic,
Purchaser; however, assembled any circumstances be liable for
3. QUOTATIONS AND PRICES. Inc. in crating its product. products classified as “special,” consequential damages.
Written quotations automatically Tolomatic, Inc. cannot be held such as Cable Cylinders and
expire 30 calendar days from the responsible for breakage after other products which have been 13. SERVICE CHARGES. Should
date issued unless terminated having received “In Good Order” modified or built as “Customer the Purchaser request the service
sooner by written notice. (Verbal receipts from the transporting car- Specials,” are not returnable to of any erector, demonstrator or
quotations expire, unless accept- rier. All claims for loss and damage Tolomatic, Inc.. service man (except as specifi-
ed in writing, the same day.) must be made by Purchaser to the cally provided for and included in
carrier within 14 days from receipt 11. WARRANTY. Tolomatic, Inc., the price of the product) such
All published prices and dis- of goods. Tolomatic, Inc. will assist WARRANTS PRODUCT service will be rendered at the rate
counts are subject to change insofar as practical in securing MANUFACTURED BY IT TO BE FREE outlined in the schedule of field
without notice. In the event of a satisfactory adjustment of such FROM DEFECTS IN MATERIAL AND service charges in effect at the
net price change, the price of claims wherever possible. WORKMANSHIP FOR A PERIOD OF date of request.
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respective owners. Information in this document is believed accurate at time of or operation of the equipment described herein and any associated motion products
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