PT.

TECHNICs
SPREADER BEAM CALCULATION
XXX METERING SKID : Tc- 14015
BEAM CHECKING

Total Weight (Wt) = 22046 lbs 10000.0 kgs

Safety Factor (SF) = 1.5
Test Load / Cal culated Weight (Wtc) = 33069 lbs 15000.0 kgs
Length to CoG (Lc.g) = 71 in 180.3 cm # 70.62992
Total Length (Lt) = 152 in 386.1 cm # 152.8346
Height to Center (Hc) = 12.4 in 31.5 cm ## 12.40157
Angle 1 (A1) = 68 degree 0
Angle 2 (A2) = 65 degree 0
0
Selected Beam : WF 300X150X6.5X9
Area A = 7.25 in^2 46.8 cm^2 ## 7 #REF!
Elastic Modulus (Sx) = 29.35 in^3 481.0 cm^3 ##### 1.155607
Elastic Modulus (Sy) = 4.09 in^3 67.0 cm^3 ### 4 0.160968
Modulus of gyrat ion (r xx) = 4.88 in 12.4 cm ## 5 0.1922
Modulus of gyrat ion (r yy) = 1.30 in 3.3 cm 3 1
Material A 36
Max. Yied (Ym) = 36000 psi 2531.1 kg/cm^2
E= 29000000 psi 2038922.7 kg/cm^2
K= 1

W1 = ((Lt-Lc.g)/Lt)*Wtc = 17622.2961 lbs 7993.4 kgs

W2 = (Lc.g/Lt)*Wtc = 15446.7039 lbs 7006.6 kgs

Fh1 = W1/tan(A1) = 7120 lbs 3229.6 kgs

Fh2 = W2/tan(A2) = 7203 lbs 3267.2 kgs
Fh = Biggest (Fh1,Fh2) = 7203 lbs 3267.2 kgs
COMPRESSION STRESS
Compression Stress, fa = Fh/A = 993 psi 69.8 kg/cm^2

Cc '= 126.1 (For A 36 & 107 for A 50)

(Pls. See tabel 5 of App. A Page 5.76)
KLx/r xx '= 31
KLy/r yy '= 117
(KLx/r xx)/Cc '= 0.25
(KLy/r yy)/Cc '= 0.93
Govern '= 0.93
Ca = from table 4 '= 0.444
All. Compression (Fa) = 15984 psi 1123.8 kg/cm^2

Check Compres sion fa < Fa = OK

BENDING STRESS
M1 = Fh1*Hc = 88286 lb/in 15766.3 kg.cm
M2 = Fh2*Hc = 89316 lb/in 15950.2 kg.cm
Moment (Mx) = biggest (M1,M2) = 89316 lb/in 15950.2 kg.cm
Moment (My) = 5% * Mx = 4466 lb/in 797.5 kg.cm

Stress due to moment

fbx = Mx/Sx = 3043 psi 213.9 kg/cm^2
fby = My/Sy = 1092 psi 76.8 kg/cm^2
All. Bending Stre ss (Fb) = 0.6*Ym = 21600 psi 1518.6 kg/cm^2

Check Bending, fb < Fb = OK

Cm = 1
F'e = (12*pi^2*E)/(23(KL/r)^2 =
F'ex = ###
F'ey = 10,852.70

UNITY CHECK
Checking against formula 1.6-1a
fa/Fa + Cmx*fbx/((1-fa/F'ex)*Fbx) + Cmy*fby/((1-fa/F'ey)*Fby) = 0.25957 < 1 OK

Checking against formula 1.6-1b

fa/0.6Ym + fbx/Fbx + fby/Fby = 0.23741 < 1 OK
LIFTING LUG CALCULATION :

Material of lug IS 2062 Gr A

Yield Stress Sy 350 N/mm2
Width of lifting lug b 400 mm
Height of lifting lug H 250 mm
mm
Thickness of lifting lug t 50 mm
Distance of hole from the top of the
lifting lug R 150 mm
Diameter of hole in the lifting lug d 80 mm
bottom of the welding to the center of hole s 100 mm
Total weld length on lifting lug Lw 900 mm
Fillet weld size on lifting lug w 12 mm
Result of the lifting lug

Weight to be lifted W 150000 KG

Jerk factor j 2 PASS
Number of lugs n 4
Force acting on the lug = w * j / n F 735750 N

Double shear
C/S area at sec a-a = (R - d/2) * t Aa 5500 mm2
C/S area at sec b-b = (b-d) * t Ab 16000 mm2
Shear stress at area a-a = F / Aa
(double shear) Ssa 133.77 N/mm2
Permissible shear stress 0.4 * Sy Ss 140 N/mm2
RESULT PASS

Tenisile stress
Tenisile stress at area b-b = F / Ab Stb 45.98 N/mm2
Permissible tenisile stress = 0.66 * Sy Stb 231 N/mm2
RESULT PASS

Bending stress
Horizontal force on lifting lug (assuming
150 sling angle) Fh 190355.48 N
Bending moment at base of Bracing =F*h Mo 19035548 N-mm
Section modulus of bracing = b * t2 / 6 z 166666.67 mm3
Bending stress Mo / z Sbw 114.21 N/mm2
Permissible bending stress 0.66 * Sy Sbw 231 N/mm2
RESULT PASS

Bearing stress
Force on Lug Fh 735750 N
bearing area of hole 4000.00 mm3
Bearing stress Sbw 183.94 N/mm2
Permissible bending stress 0.66 * Sy Sbw 231 N/mm2
RESULT PASS

Weld check of the lug

Total weld area of fillet of lifting lug
= ( Lw * w ) / 1.414 Aw 7637.91 mm2
Shear stress = F / Aw Ssw 96.33 N/mm2
Permissible shear stress = 0.4 * Sy Ss 100 N/mm2
RESULT PASS