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MARADYNE CORPORATION
4540 West 160th. Street • Cleveland, Ohio 44135
216.362.0755 phone • 800.537.7444 toll free
216.362.0799 fax • www.maradyne.com
For All
Your
Air
Starting
Needs
MARADYNE CORPORATION
4540 West 160th. Street • Cleveland, Ohio 44135
216.362.0755 phone • 800.537.7444 toll free
216.362.0799 fax • email: sales@powrquik.com
Pow-R-Quik
2
STARTING SYSTEMS
3
Pow-R-Quik
LS-8
FOR ENGINES
UP TO 400
CID (6.5
LITERS) DIESEL
800 CID
(13.10) GAS 3/4" NPT Inlet
Ft-Lbs. 30 PSI
pinned directly to 35.0
Ft-Lbs. 60 PSI
the arbor shaft. 30.0
Ft-Lbs. 90 PSI
• For small engine 25.0 Ft-Lbs. 120 PSI
mounting, this starter
20.0 HP-30 PSI
can be indexed at
15.0 HP-60 PSI
40° increments
HP-90 PSI
at the motor and 10.0
HP-120 PSI
additional 60° incre- 5.0
ments at the drive.
0.0
0 500 1000 1500 2000 2500 3000 3500 4000 4500
Pinion RPM
The use of shims allows mounting Machined flanges allow new Pinions for all SAE standard
flange to ring gear dimensions flanges to be available in days, and most Metric ring gears.
to be adjusted to fit non SAE not months.
dimensions without costly
flange adaptors.
4
LS-16
Face of
2" Flywheel
5-108
Pilot
Valve
2-101
Lubricator
5-113
1” Valve
From
Diesel fuel
primary filter
Pow-R-Quik
5-103
Muffler
5
INERTIA DRIVE
Pow-R-Quik
(FRICTION CLUTCH)
LS-
˛ Stainless Steel
Rotor Casing
˛ Sealed Thrust Bearings
˛ High Tech Vanes
Inlet – 1" NPT Female THD Six 1/4"–28 screws, gear housing may be rotated to any one of
10 positions to acco modate installation (36° increments)
18-15/32"
2-5/32" 5-19/64"
5-19/64
Installation 18°
2-3/4"
3.622" Dia
TYPICAL 2-11/16" R
NATURAL
GAS ENGINE 3" 3" 18°
Three 21/32" dia. mounting
INSTALLATION 7-5/16" 2" 3/4" Mesh
6-5/32"
holes for 5/8" bolts, equally
3-13/32" spaced on 5.750" dia. bolt
Face of
Flywheel circle SAE #3 flange
1-1/4" NPT Female THD Outlet, outside dia.
will accommodate 2" I.D. rubber hose Ten 1/4"–28 screws equally spaced,
Bendix housing may be rotated to any
one of 20 positions to accommodate
installation (18° increments)
5-113
1” Valve
Pow-R-Quik
53-163
44-129 1” Lubricator
1” Filter (Fill with light wt.
oil or diesel fuel)
5-108
Pilot
Valve
2-101 Lubricator
5-113
1” Valve
TYPICAL
5-103 DIESEL ENGINE
Muffler
INSTALLATION
6
-23/24 SERIES
PRE-ENGAGED (POSITORK TYPE DRIVE)
FOR ENGINES UP
TO 1,500 CID
(24.5 LITERS)
DIESEL AND 3000
CID (49 LITERS)
CARBURETED.
Installation
TYPICAL
DIESEL
ENGINE
INSTALLATION
Push to
Start Valve
5-108
Pre-Engage Air In
Four 1/4"–28 screws, inlet adaptor may be * A shorter drive housing is also available
5-113
rotated to any one of 12 positions to
1” Valve Six 1/4"–28 screws, gear housing may be
accommodate installation (30° increments)
rotated to any one of 10 positions to
accommodate installation (36° increments)
Inlet – 1" NPT Female THD
Vent 1/4" NPT Air Inlet
17-5/16"
Pre-Engage
Air 2-1/8" 5-19/64"
1/8" NPT
Lubefree Lubricator
Pre-Engage Drive Pow-R-Quik Port
Air Starter
with 5-103 Muffler 18° 5"
Rotation Viewed
ø 3.622" from this end
2-3/4"
2-11/16"
3" Three 21/32" dia.
3/4" Mesh mounting holes
2-7/8" 18°
2" for 5/8" bolts,
7-5/16" 3-5/32" equally spaced
Face of 6-5/32" on 5.750" dia.
Flywheel
bolt circle SAE #3
1-1/4" NPT Female THD Outlet, outside dia. Ten 1/4"–28 screws equally spaced, Bendix flange
will accommodate 2" I.D. rubber hose housing may be rotated to any one of
20 positions to accommodate installation
(18° increments)
7
Pow-R-Quik
LS-60/61 SERIES
FOR 12,900 CID (211.4 LITERS)
ENGINES UP TO DIESEL
AND 20,000 CID (327.7 LITERS) CARBURETED.
• High-strength, lightweight components.
Four 1/4"–28 screws, inlet adaptor may be rotated to any one * A shorter drive housing is also available
of 12 positions to accommodate installation (30° increments)
Installation
TWO (2) STARTER INSTALLATION
10-900 Relay Valve
5-108
1-1/2" NPT
Pilot Valve
Pow-R-Quik
53-162
1-1/2" Lubricator
(Fill with light wt.
From air oil or diesel fuel) Pipe exhaust away
supply for gas
or use muffler
10-900
Relay Valve 5-104
1-1/2" NPT
TYPICAL
53-162
DIESEL ENGINE 1-1/2" Lubricator Pow-R-Quik
INSTALLATION (Fill with light wt.
oil or
diesel fuel)
Pipe exhaust away
5-108 for gas or use
Pilot 2-101 muffler 5-104
Valve Lubricator
From
Diesel fuel
primary filter
10-900
Pow-R-Quik
1-1/2" Relay Valve
5-104
Muffler
TYPICAL
NATURAL Pow-R-Quik
10-900
GAS ENGINE Relay Valve
INSTALLATION 53-162
44-131 1-1/2" Lubricator
1-1/2" Filter (Fill with light wt.
oil or diesel fuel)
8
TS-81 • TWIN 81
Model Mounting Cut-Out Weight HP. Torque
Pad Speed Max Breakaway
LS-81 LH1 AND 20002 8400 57 Lbs. 75 (FPS) 82 Lb. Ft.
Type X11 S RPM 25.9 KG 76 (MKS) 11.3 KG-M
111.2 N-M
Specifications
• Left hand rotation is counter clockwise when observing starter from the
mounting pad end.
NOTES:
Model TS-81 LH1 is designed for Allison 501 Split Shaft Gas Turbine Engines.
Model TS-81 LH2 is designed for Allison 570 and 571 Gas Turbine Engines.
Model Twin-81 is designed for GE LM 2500 Gas Turbine Engines.
The TS-81 Series are special order only.
SM-500 Series
SM 250/251 (2.55 gear ratio)
120 15 30 120 30
0
15
12 PS
0P
0 12 I
PS 0
SI
100 PS 25 100 25
I I 12
Torque (Lb. Ft.)
0P
SI
Horsepower
Horsepower
80 20 80 20
15
15
60 15 60 PS 0 15
SM-250 Vehicle
0P
I
SI
12
90 Installation
I
0P
PS
40 PS 10 40 10
I Remote
90
SI
90
PS
Control –
90 PS
I
20 5 20 5
Automatic
I
Lubrications
1000 2000 3000 4000 1000 2000 3000 4000
Pinion RPM Pinion RPM
10
SERIES For engines up to 10,000 CID
SM-500 INERTIA DRIVE
ON ALL SM SERIES
210 70
180 120 P
60
SI
150
Torque (Lb. Ft.)
PSI
150 50
Horsepower
120 40
15
0
30
PS
90
I
12
0
SI
PS
P
I
90
60 90 20
PS
I
30 10
11
Pow-R-Quik
HS-223/360 GEAR TYPE HYDRAULIC STARTERS
HS-223 Series
17.17
3 OF .66 DIA. MOUNTING HOLES,
4.62 EQUALLY SPACED ON A 5.75 DIA.
BOLT CIRCLE. SAE #3 FLANGE.
20.27
1.81
4.62
2.88 4.13
2.00
3.622 DIA
5.44
3.622 DIA
6.11 5.44
Flow-GPM
FLOW AT 2500 PSI FLOW AT 2500 PSI 3 OF .66 DIA. MOUNTING HOLES,
EQUALLY SPACED ON A 5.75 DIA.
500 500
10 25 BOLT CIRCLE. SAE #3 FLANGE.
HORSEPOWER AT
TORQUE 3000 PSI 2500
HORSEPOWER AT
AT
70 TORQUE AT
3000 PSI 30 175 3000 60
3000 PSI
PSI 2000 2.88
Torque (Lb. Ft.)
60 25
Torque (Lb. Ft.)
Horsepower
2000 1500
2000
40 1500 15 100 30
5.31
1500 1000
1500 6.11
30 1000
10 75 20
12 1/4-28 SCREWS EQUALLY SPACED.
1000 1000 500
DRIVE HOUSING MAY BE ROTATED TO
20 5 50 10 ANY ON OF 12 POSITIONS TO
500
ACCOMODATE INSTALLATION.
500 30 INCREMENTS
500 1000 1500 2000 2500 500 1000 1500 2000 2500
Weight: 72 lbs.
Pinion RPM Pinion RPM
12
STARTER REPAIR KITS
Starter Repair Kits Blades last 2 to 4 times longer
Part No. Description
than most aftermarket blades
6-3-888 LS-8 Major Repair Kit
6-3-288 LS-8 Vane Kit
6-3-132 LS-16 Major Repair Kit
6-3-142 LS 23/24 Major Pre-Engage Rebuild Kit
Blade Wear
6-3-136 LS 23/24 Major Repair Kit 1 2 4 6 8 12 16
0.000
6-3-138 LS 23/24 RH2-1 Major Repair Kit
Valves
Part No. Description
5-19205 1” Quick Opening Valve
5-22056 Solenoid Valve 12VDC
Gauges
Part No. Description
5-19217 Gauge 1/4 NPT Back Connection
Installation Kits
Part No. Description
6-3260 Universal Remote
6-3225 Quick Opening Hand Valve 13
Pow-R-Quik
LS-8 For Complete Listing Contact Distributor
LS 16
MODEL ROTATION PITCH TEETH O.D. PRESSURE ANGLE PD*
RHI RIGHT 6/8 11 2.240 20º 2.000
LH1 LEFT 6/8 11 2.240 20º 2.000
RH2 RIGHT 8/10 12 1.825 20º 1.625
RH4 RIGHT 8/10 10 1.575 20º 1.375
LH4 LEFT 8/10 10 1.575 20º 1.375
RH5 RIGHT 3 MOD 9 1.366 15º 1.122
RH6 RIGHT 3 MOD 10 1.520 15º 1.181
RH7 RIGHT 3 MOD 11 1.609 15º 1.382
RH10 RIGHT 10/12 10 1.267 20º 1.100
RH11 RIGHT 8 11 1.594 20º 1.375
LS 23-24 INERTIA
MODEL ROTATION PITCH TEETH O.D. PRESSURE ANGLE PD*
RH1 RIGHT 6/8 11 2.250 20º 2.000
LH1 LEFT 6/8 11 2.250 20º 2.000
RH2 RIGHT 8/10 12 1.825 20º 1.625
LH2 LEFT 8/10 12 1.825 20º 1.625
RH3 RIGHT 8/10 13 1.825 20º 1.625
RH – Right
LH – Left
PR – Pre-Engaged Right Hand
LS/DS 60-61 PL – Pre-Engaged Left Hand
MODEL ROTATION PITCH TEETH O.D. PRESSURE ANGLE PD*
RH1 RIGHT 6/8 12 2.250 20º 2.000 Pinion Designation
LH1 LEFT 6/8 12 2.250 20º 2.000
* For layout purposes only. Flange
16 With Nothing In
23/24 This Position
Note: Lubrication is optional on LS Series for Diesel Engines. For lower pressure 60/61 SAE 3
starting or cold weather starting it is recommended that you use lubrication. 8 With -1 In
16 This Position
23/24 SAE-1
Note: Lubrication is required on all starters for Natural Gas Engines and all engines 8–U Universal Drive Housing
with long crank cycles.
14
POW-R-QUIK SM SERIES
Starter Series SM250-2514
Air Pinion Gear
Part No. Series Rot. or Gas Mounting Pitch P.D. Teeth Ratio
21430 251 R A SAE 1 3 Mod. 1.30 11 2.61
21495 251 R A SAE 3 3 Mod. 1.06 9 1.96
24303 2514 R A 7” Saddle 3.5 Mod. 1.515 11 2.61
24304 251 R A Special 3 Mod. 1.854 15 2.61
24309 251 R A Special 3.5 Mod. Special 11 2.61
24313 251 R A Special 3.5 Mod. Special 11 2.61
15