ITMA 2019 New machinery / New innovations displayed.

ITMA is a world’s biggest show case of Textile innovations., ITMA 2019 is so special as New Innovations
and 4.0 Digitalization’s has implemented in Textile from Ginning to Garment. Highlight was Every Textile
Machinery supplier was introduced Mobile Applications and Digital Printing changed the Printing Much
flexible and All Paper printing machine suppliers entered in to the textile field which transformed the
Digital Printing for the future.

Spinning Section

Trutzschler
Trutzschler Bale Blucker BO-P .
1. Bale plucker width of Bale plucker increased to 3.5 m from 2.3 m which will be able to keep
maximum 6 bales. 6 Bales material can be picked by the Plucker at a time which enables better
Mixing during Material pick up & Transportation through pipes.
2. 15% increased Beater Tooth’s to reduce the tuft size of the material.
3. 25 % Lesser space requirement than the previous models.
4. Lesser mechanical parts and no compensation weights so less maintenance costs.
5. Production up to 3,000 kgs/hr & Maximum 200 bales laying capacity.
Trutzschler Intelligent Card TC-19i
1. Gap Optimizer T-GO the concept introduced by Trutzschler it can maintain uniform gap between
Cylinder to Flats by using T-CON 3 & PFS which can maintain 3/1000” at all the time from stopped
card to running.
2. Adapted T-CON 3 it gives Valid data for optimized carding gap makes an important contribution to
the T-GO and T-CON 3 continues to inform the technicians about possible improved settings
around the cylinder and also continue to provide protection against potential hazards. If any
element touches the cylinder clothing, the machine is switched off before damage can occur.
3. Intelligent waste optimization with WASTECONTROL TC-WTC – The Optical sensor of
WASTECONTROL TC-WTC permanently monitors the waste quality at the most important
cleaning point, the licker-in. If too many good fibers are registered in the waste, the system
optimizes the mote knife adjusting system via servo motor.
4. NEP CONTROL LC-NCT monitors each single meter of card web during production and provides
concrete insights into quality.
5. MAGNOTOP 3 eliminates the need for a flats workshop and prolongs the service life by one
grinding cycle.
6. T-LED indicates signals Operation, can filling level, can change & Malfunction.
7. T-MOVE 2 The sliver feed with the sliver coiling plate(Moving head) is moved in a straight line at
high speed from the full to the empty can. This is usually done without reducing the delivery speed
of the cards., which enables Auto leveler level’s the slivers throughout the can. and can content 20%
can be increased.
8. Production can be increased to 15% to 20%higher than the previous models

Rieter
Rieter Card C80
1. Carding Cylinder dia increased to 1.2 mtrs from 0.65 mtr
2. Highest Carding Area in among all the carding machine manufacturers.
3. Highest no. of working flats 40
4. Production can go up to 300 kgs/hr.
5. As Cylinder and Flats are made of cast iron it ensures uniform settings throughout the width of the
carding precisely up to 1/100 of a centimeter i.e. 0.1mm.
Rieter Comber E 90
1. Highest speed among comber manufacturer’s 600 npm
2. 100 kgs/hr production rate can be achieved.
3. Better sliver quality due to integrated draw frame technology.
4. Sliver quality monitored by RQM ensures the better sliver quality.
5. Lower noils% can be achieved than previous models.
Rieter Ring frame G38 , K48, G37 ,K47 & G32
1. Integrated ISM Optical type.
2. Higher speed’s possible to achieve with lower end breaks.
3. 3 to 5% saving on cost.
4. Lower energy consumption.
Rieter Compact system
1. Compact Easy
1. Simple Condensing Compact like ROCOS which can be attached / detached any time.
2. Runs with 4 mm Roving traverse which improves the life of the Rubber cots.
2. Compact Apron
1. Compact by Apron which can be attached or detached any time
2. Same yarn quality as like Sussen Apron compact system.
3. Compact Drum
1. Compact drum can be attached or detached any time.
2. Can run all raw materials and all yarn counts

Rieter Piecing Robot – ROBOSPIN.

1. Each side one piecer is required it can take 30 seconds

2. Maximum it can piece 96 ends/hr.
3. It gets signal from ISM and piece automatically by taking out the cops and finding the end and
piece inserting to Front roller backside.
4. Commercial launch from 2020.

Rieter Open end R 70.

1. Runs at higher rotor speeds maximum 160,000 rpm and delivery speeds maximum 250 mpm.
2. 7 % increased productivity due to individual piecer for each drum
3. 5% less energy consumption.
4. The spinning elements Bypass, SPEEDpass and CHANNELpass allow the machine to run higher
trash content material and optimally adjusted to the raw material.
5. Individual sides can run different lots and VARIO lot Options can run multiple lots.
Rieter Open end R37.
1. Semi-Automatic Rotor machines can run ne 3 to ne 40.
2. Maximum 600 Rotor positions possible

Rieter Automated Air-jet Spinning machine J 26

1. Maximum speed up to 500 mpm.
2. Double sided machine maximum 200 positions.
3. 6 Robots per machine which ensures highest productivity.
4. 15% Energy savings and 50% space savings compared to Ring spinning.
5. It can run with 100% viscose, blends and 100% combed cotton with high fiber yield.
6. Integrated Rieter Clearers Q10A & Q 20 AF monitoring quality and detecting foreign fibers enable
highest yarn quality.

Marzoli
Producer of Short staple spinning machineries from Blow room to Ring Spinning.
4. Yarnet and MRM Introduced by Marzoli tool for Smart Spinning. No matter what the brand(s) of
the machinery is Marzoli can install its software platforms, Yarnet and MRM, its hardware
applications for gathering data on waste percentages and its composition, quality calues,
productivity indexes and other KPI data to let the customer build on the potential of industry 4.0
Optimize the entire spinning process through well-informed decisions and reach the highest
performance in production operations.
Blow room
1. Marzoli single line production can go up to 1,600 kg/hr
2. On line Trash Analyser fixed in the pipe line by photo sensing method like USTER HVI.
 3. The Duocleaner B 390 L is introduced its like UniClean of Rieter but the material enters at the
center of the first beater and it is split into two flows that are processed separately by the two
halves of the two beaters. Each flow of material, rotates four times around first semi beater and
another four times around the second semi beater. The two flows of material then rejoin at the
center of the second beater.
Carding Galileo Card C701
1. 1.5 mtr Width card with 1.0 mtr cylinder dia card.
2. Carding surface subdivided as Pre-carding area 1.08 sqm, moving flats area 1.57 sqm and post
carding area 1.09 sqm.
3. 32 Working flats and 90 Total flats ensures highest quality.
4. Extra Front Flats cleaning spiral brush is in built ensures Clean Flats.
5. Integrated Drafting system with 3 roller.
6. Lowest power consumption 0.100 Kw/kg for Ring spinning with 80kg/hr and 0.060kw/kg for
Open end 200 kg/hr
7. Production can go up to 270 kg/hr.
Comber CMX 10
1. 10 Heads comber for the first time in Comber History.
2. Production Can go up to 115kg/hr with 550 NPM.
3. Better Quality due to 130’ Unicomb Design by Stadeler
Simplex FT 640
1. 4 simplex machines x 160 spls can be connected to make 1 single machine 640 spls machine.
2. 2 FT 640 is suffient to manage 30,000 spls.
3. Manpower can be reduced as machines attached.
4. All the 4 machines can operate individually with different lots.
Ring spinning MP1N & MDS2
1. Maximum 2,400 spls with touch screen able to set Draft and Twist.
2. They offer 4 spindle drive as well as Tangential drive (96spls)
3. Dual duct system for pneumafil for each side ensures better Suction.
4. Marzoli New Weighing arm PA3000(Spring loaded) with Arcobridge for Better Yarn Quality.
5. Can be equipped with Core yarn / Slub yarn / Siro Yarn / Compact system MAC3000.
6. Can be Linked with Link coner.

Lakshmi
Ring spinning frame LR9SX / LR9SXL
1. New compact Apron system like Toyota.
2. Possible up to 2016 spindles
3. Inbuild YBS & RSM individual spindle monitoring
4. Fancy yarn( Slub) system Optional.
5. LMW Spin connect system
Auto piecer
1. Each side one piecer is required
2. It gets signal from RSM and piece automatically first finding the end by Suction like Robo cop and
ends inserting and piece like manual piecing by through extra rubber cots.
3. Commercial launch yet to anounce.
Autoconer
New Autoconer Latest generation with Link
Airjet spinning
1. Machine Can run upto 500 mpm
2. Maximum 160 spls per machine with double sided
3. 4 piecer can be attached to one machine 2 per side.

Saurer / Schlafhorst
Zinser ZR72 XL
1. Machine with compact system with Perforated Rubber Apron named as Impact FX for up to Ne 40.
2. Machine with compact system with Mesh Apron named as Impact FX pro for fine yarn count range.
3. It can run high speed as 26,000 rpm up to 2016 spindles
 4. Intelligent speed maximization with Opti speed Spindle speed rises according to the breaks
5. Inbuild Individual spindle monitoring ISM
6. Energy-saving suction with Twin Suction and Opti Suction up to 13% Suction fan speed increases
according to the Breaks
7. Doffing time less than 2.0 min
Open End – Auto BD
1. Semi automatic or fully automatic. The Auto BD is a rotor spinning machine that optionally be
fitted with intelligent automation technology also retroactively.
2. Increased Productivity more than 30%
3. Maximum 600 positions
4. Synchro piecing which can perform piecing both semi-automatically and fully automatically.
5. Staring time reduced to 25 min for fully automatic machine with 600 positions.
6. Digi piecing – Digital piecing technology quality piecing Semi automatic machines
7. NSB 8 Spinbox Rotor bearing that never needs to be relubricated it is optimized for low energy and
designed for high speeds.
Autocoro
1. New Autocoro is the foundation for industry 4.0
2. 50% higher piecing capacity ie 36 piecing processes can now be carried out simultaneously with
SynchroPiecing 36.
3. Any machine length can be started with in 10 min.
4. Autocoro can equipped with 8 doffers.
5. Automatic sliver piecing-up point- The new automatic sliver creeling point ensures replenishment
without operator intervention.
6. Spinning box with adjustable fibre fringe supports.
7. Improved cleaning automation by VTC.( Vacuam Trash Cleaner) installed in the middle of the
machine.
Auto airo
1. New Air spinning machine
2. Machine builded in Autocoro platform with fully automated individual piecer.
3. Two sided machine with maximum 168 spls.
4. 30% faster run-up with SynchroPiecing 24 compared Machine can started within 3 min for 96 spl
machine.
5. Produces Cheeses with DigiWinding FX.
6. DigiPiecing ensures invisible connection.
7. Single doffer per side with maximum 84 spls.
8. 4 Different lots can be run each 42 spls.
9. Maximum speed 500 to 520 mpm.

AutoLAB
Fibretesting machine not displayed under R & D
Yarn Testing machines displayed
AutoLab ST
1. Tensile properties testing machine
2. Tensile strength, elongation, force
3. Integrated with Yarn count testing device.
AutoLab ET
1. Eveness testing machine.
2. Two Capacitive type sensors intependely can run for sliver and roving one sensor and Yarn in
another sensor.
3. It can test CVm, Thin,Thick, Neps & Spectrogram
4. Integrated Laser sensor determines Total yarn hairiness, hair length classification.

Toyota
Helix Spinning
1. New Innovative Technology can run Ring frames Higher than 50,000 rpm.
2. No Yarn breaks from Doff to doff.
3. Every Doff all ends cut and piece automatically.
 4. 50,000 rpm + possible to achieve Based on Superconducting Magnetic Bearing technology.
5. Yarn results better than Ring and Traveller spinning.

Muratec
Muratec Vortex Spinning Model 870
1. New spinning principle invented by Muratec names as VORTEX spinning.
2. The speed can go up to 550 mpm trials are going on 600 mpm
3. Package can be parallel Cheese to 4’20” or 5’57”cones
4. Only Manufacturer can produce Conical package with Air jet technology.
5. Runs through Friction roller maintains uniform tension during Twisting the yarn reduces uniform
tension and reduces the Breakages.
6. Filament Core yarn can be run and will be perfect core at the center when compared to the other
spinning.
7. Can Run Polyester Core and Viscose fibre can manufactured which gives the higher strength with
better feel.
8. Can run Cotton 100%, Polyester, Viscose, Blends
9. Ne 10 to Ne 80 possible to run
10. Fibre lengths 38 mm or 51 mm can be processed
11. Splicer carriage cycle time 8.5 sec & 35 mpm Travelling speed can go upto 120 splices/Hr/Unit.
12. Maximum 96 spls per machine

Muratec QPRO EX
1. Next generation Machine of QPRO is QPRO EX
2. Build in Vibration sensor.
3. In build with Air Splicer Optional
 Stretch Air splicer for CSY yarn
 Water /Air Hybrid splicer for CSY, Cotton cover, Ramie or Linen blend etc
 Water Splicer with Beater for 100% cotton 2 ply yarn
 Air splicer with 3 tier nozzle for Worsted, Worsted blend, Wool, Synthetics <50mm
 Hot Splicer for Worsted, Worsted blend
4. Designed with Bobbin exchanger for Link Coners.
5. Perfect Tension By Tension Manager and Tension sensor.
6. Perfect Center for Balcon
7. AUTO BALANCE for Link coner to avoid Ring frame stoppages by increase the speed of the drum.
8. SPIN INSPECTOR Identifies the bad spindle no of Ring frame for immediate corrective action.
9. Link coners Repeated Preparation failure bobbins ejected for trouble free running of the machine.
10. Additioal Magazine can be fitted in the link coner for B grade / Bad shape bobbin running.
11. Bobbin Tray type / VCF type / Cone to cone & Rewind machine available.
Muratec FPRO EX
1. Precision winding machine
2. Direct Package drive Arms with Motor drive
3. Low density and High density winding
4. Multi package Parallel cheese to 5’57”
5. Traverse 3.25” to 6.0” possible
6. Creeping control controls the flange height during soft winding and Increase uniformity.
7. High production for dyeing packages up to 1300 mpm.
8. Uniform Package density through out the cone/cheese.
Muratec Smart Support
1. For Muratec machines with Visual Manager III and V LABO III linked to Muratec Smart Support
2. Easy access to Office, Technical people and Owner inside the net work as well as through Internet.
3. Can Access to Muratec Japan and see the conditions of the machine and guide the customer on
preventive maintenance .
4. Management can get reports daily, weekly & monthly by e mail or directly to the Phone or Tab or
Lap top.
SAVIO
Polar Evolution EI & ML
1. Automatic Bobbin feeding type. EI , Link system Polar Evolution I/DLS
2. Round magazine type ML
3. R Version : Package feeding type.
4. F Version : Processing wet spun flax yarns & Special version with feeding large bobbins and
remnants cones
5. EVO drums 3/2 EVO for Medium and Fine counts and 2 EVO for Coarse and medium counts.
6. Multicone : the digital yarn layering technology. The different downstream processes require a
wide flexibility in the wound package building., in order to optimize the specific efficiency.
Packages for dyeing, warping, weft, knitting, double twisting, require a different and flexible
package formation interms of geometry, edges shape and density.
7. In Build Air splicer for 100% cotton and blends, Compact yarn,Fancy yarns Synthetic yarn Wool
and its blends
 Moist Air splicer for Short and long spun yarns, TENCEL, Elastic core yarns Single, dual
core, Very fine cotton yarns , Coarse & slub yarns.
 Water Splicer for Two ply yarns, Linen yarns, Elastomeric yarns Synthetic yarns, 100%
cotton Coarse yarns, 100% Cotton Compact yarns & Mercerised /singed yarns.
 Heat Splicer for Carded wool coarse counts, Mule spun yarn & High twist yarns.
 Twin Splicer for Elastomeric yarns, Cotton 100%, Compact yarns mainly Splice can get 95%
of original yarn strength.
8. Computer Aided Tension .C.A.T. The winding tension is detected continuously by the Tensor,
which interacts with the yarn tensioner device, through the machine PC, in order to adjust the load
on the yarn as required.
9. Premium Package Quality In build Electronic antipatterning system, C.A.P -Computer Aided
Package, C.A.D – Computer Aided Density, C.A.M – Computer Aided Metering.
10. Savio Direct Link System I/DLS for linking RF to Winders.
11. Intelligent Bobbin distribution - Independent single end finder station feeds the allotted winding
section. Up to 3 Nos of End finder stations to serve longer machines. This layout solution allows
The highest balanced flow rate of fresh bobbins for allotted sections (no idle spindles). Total
reduction of Bobbins traffic jam. Optional Back station also possible.

Multi Link Solution The latest solution from Savio Multi Link, which connects multiple RF’s to one
Savio winder, becoming a tailor-made circuit to link two or three RF’s to one winder. The special iPeg
guarantees the circulation of RF bobbins to/from winder. This solution optimizes space, reduces
energy-consumption and production costs.
12. The special iPeg, with embedded tag, guarantees the circulation of RF bobbins to/from winder.
Each winder can be predisposed to process 2 or 3 different yarn counts.
13. OBS – Off Standard Bobbin selector the OBS station removes bobbins with residual yarn. In
presence of iPeg, the OBS removes Bobbins with technological alarms.
14. S.I.S Savio Identification System – Since 1999, the market most successful identification system of RF
spindle and control bobbin quality.
15. The SIS system beside the identification of the RF spl, gives also the possibility of handling the flow
of the rejected ‘off standard bobbins’ with the following different options.
 Bobbins delivered to dedicated Technological parking area.
 Bobbins delivered to a selected winding head, and wound on B-Grade packages.
 Bobbins delivered to Back Up station (If present) defects removal, and returned to winding
head.
 Bobbins delivered to OBS station to be unloaded in separate box.

Savio EcoPulsars plus EI & ML

1. Bobbin tray type EI.
2. Magazine type ML
3. Integrated Suction on Demand System (S.D.S)- Energy savings up to 30%
The solution of the ‘individual and independent suction unit per spindle’ represents a real break-
through versus the conventional system. Yarn suction is created and managed individually, only
 when required by the individual spindle and bobbin feeding system. Up to 30% power saving since
suction is generated only when needed. Theoretically, no limitations on number of spls per each mc.
4. Waste collection system – Every single suction unit collects its own yarn waste in a dedicated
suction box. The waste is evacuated when required through a centralized system. The waste is
discharged, without influencing the winding process, in to an innovative waste collector.
5. Yarn Tension is controlled by a variable interference system, which works in synergy with the
tension sensor. A precise step motor adjusts the interference in order to maintain the set tension.
The system ensures total control of the yarn in all conditions, even in case of slub or
core/elastomeric yarns.
6. Premium Package Quality In build Electronic antipatterning system, C.A.P -Computer Aided
Package, C.A.D – Computer Aided Density, C.A.M – Computer Aided Metering.
7. Savio Direct Link System I/DLS for linking RF to Winders.
8. Intelligent Bobbin distribution - Independent single end finder station feeds the allotted winding
section. Up to 3 Nos of End finder stations to serve longer machines. This layout solution allows
The highest balanced flow rate of fresh bobbins for allotted sections (no idle spindles). Total
reduction of Bobbins traffic jam. Optional Back station also possible.

Multi Link Solution The latest solution from Savio Multi Link, which connects multiple RF’s to one
Savio winder, becoming a tailor-made circuit to link two or three RF’s to one winder. The special iPeg
guarantees the circulation of RF bobbins to/from winder. This solution optimizes space, reduces
energy-consumption and production costs.
9. The special iPeg, with embedded tag, guarantees the circulation of RF bobbins to/from winder.
Each winder can be predisposed to process 2 or 3 different yarn counts.
10. OBS – Off Standard Bobbin selector the OBS station removes bobbins with residual yarn. In
presence of iPeg, the OBS removes Bobbins with technological alarms.
11. S.I.S Savio Identification System – Since 1999, the market most successful identification system of RF
spindle and control bobbin quality.
12. The SIS system beside the identification of the RF spl, gives also the possibility of handling the flow
of the rejected ‘off standard bobbins’ with the following different options.
 Bobbins delivered to dedicated Technological parking area.
 Bobbins delivered to a selected winding head, and wound on B-Grade packages.
 Bobbins delivered to Back Up station (If present) defects removal, and returned to winding
head.
 Bobbins delivered to OBS station to be unloaded in separate box.
13. EVO drums 3/2 EVO for Medium and Fine counts and 2 EVO for Coarse and medium counts.
14. Multicone : the digital yarn layering technology. The different downstream processes require a
wide flexibility in the wound package building., in order to optimize the specific efficiency.
Packages for dyeing, warping, weft, knitting, double twisting, require a different and flexible
package formation interms of geometry, edges shape and density.
15. In Build Air splicer for 100% cotton and blends, Compact yarn,Fancy yarns Synthetic yarn Wool
and its blends
 Moist Air splicer for Short and long spun yarns, TENCEL, Elastic core yarns Single, dual
core, Very fine cotton yarns , Coarse & slub yarns.
 Water Splicer for Two ply yarns, Linen yarns, Elastomeric yarns Synthetic yarns, 100%
cotton Coarse yarns, 100% Cotton Compact yarns & Mercerised /singed yarns.
 Heat Splicer for Carded wool coarse counts, Mule spun yarn & High twist yarns.
 Twin Splicer for Elastomeric yarns, Cotton 100%, Compact yarns mainly Splice can get 95%
of original yarn strength.
SIRIUS - TFO
1. SIRIUS Electronic drive system (EDS) Two for one Twister with EDS Electronic Drive System.
2. Widest range of feeding solutions. Great selection of optional covering all needs.
3. Life lubricated top bearings, with special dustproof protection.
4. Bigger whorl diameter, for B & C spindles.
5. Duo Pot system – The real direct twisting of Overlapped packages, it can be considered an “All-in-
one” assembling and twisting. This allows to obtain a shorten production cycle by using standard
conical packages.
 6. The Package cradle, Specifically designed to perform a simple manual package doffing, is equipped
with. Mechanical counterweight with four adjustment possibilities. Anti-Vibration device(an
adjustable friction disk) to optimize package formation and eliminate package vibration even at
high take-up speed.
7. The simplified PC interface allows to program with few settings the working parameters; this
computer flexibility allows reducing set up times.
8. The Electronic Drive System allows setting via PC any working parameter, introducing an
important flexibility element. It allows to choose, among the diverse package shape: 1. Standard
packages, 2.Pineapple packages, 3.Rounded-edge packages.
HelioS - OE
1. Fully Automated open-end rotor spinning machine with hybrid technology to optimize efficiency.
Minimum “non productive” time and to support high flexibility.
2. High spinning speed of up-to-125.000 rpm with Savio spin box.
3. Take up speed up to 250 mtrs/min.
4. Independent sides for two lots processing.
5. Up to 520 spinning units to meet customers requirements and optimize their investment.
6. High speed Automatization. Up to 2 independently working piecing and doffing trolleys.
7. Piecing with 25sec, Moving speed 45mpm, Doffing within 10sec moving speed 60mpm.
8. Perfect packages – Traverse stroke (120-154mm), Winding crossangle 28’-42’, Integrated
antiribboning system, Electronic package build (EPB), Large packages up to 320mm and 5 kgs, All
parameters centralized set on the PC, Package format of cylindrical as well as up to 2’.