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Chapter 28 - Fuel
Chapter 28 - Fuel
Chapter 28 - Fuel
CHAPTER
FUEL
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Chapter 28
Agusta AB139 / AW139 (PWC PT6) Type Course FUEL SYSTEM
SECTION 10
STORAGE
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DESCRIPTION • Tank deformation and elongation to take up the structure shape and
capability to breakaway its attachments to the airframe without loosing
The storage system is composed by two main left and right tanks located on its integrity.
the rear side of the cabin between the engine compartment floor and the
aircraft underside. • Crossover vent system to prevent fuel spillage through the vent pipes
Fuel tanks are bladder type made in rubber impregnated fabric and qualified in the event of the aircraft rolling on its side.
to meet the crash resistant requirements for flexible tanks. • Part of the tank fuel content is available to be used from a single
The two tanks are connected together through a flange located on the lower source.
side of the tank at a specific height thus to allow a quantity of fuel (about 228 • Flame arrestors in the venting lines prevent flashback of flame into a
Kg) usable from only onetank. tank.
In correspondence of the bottom sump plate the tank is installed on the Controls and linkage are located clear of fuel tanks.
structure by using four clips which in case of crash landing break away from •
their attachments allowing the tank, together with the sump, to collapse Main landing gears would collapse upwards in case of crash condition away
internally in the bay avoiding any damage which can cause fuel spillage. from fuel tanks.
Both tanks are gravity refilled through a filler cap located on top of the right
tank.
Main tanks are provided with caps for connection with the auxiliary tank.
At the bottom of each tank is located a sump plate where are installed a fuel
booster pump, a secondary quantity probe with low level sensor, a fuel
draining valve and a water drainvalve.
The electrical component cables are routed from the sump plate.
The water drain valve can be opened electrically with a switch located in the
main landing sponson; a plunger on the valve allows also the manual
operation.
To ensure an equalisation of pressure between the tanks and existing
ambient pressure each tank is provided at the top with a venting pipeline
routed to the opposite side to prevent post-crash spilling after roll-over.
The height and routing of the pipeline prevents excessive spilling or fuel
collection during aircraftmaneuvers.
The venting pipeline ends at the bottom of the helicopter with two outlets.
One vent goes externally, the other goes internally into a fairing at the rearof
the main landing gear bay to provide protection in the event that the external
vent becomes blocked with ice or other contamination.
A flame arrestor in each venting pipeline prevents a flashback to the tanks in
the event of fire hazards, such as lightingstrikes.
At the top of each main tank is located a plate where are installed a tank
supply hose, a pressure switch, a fuel return to tank from engine and an
electrical connector.
The storage system is designed to provide the required safety conditions,
including a crash situation, by:
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FLAMEARRESTOR
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FOAM INSTALLATION
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Chapter 28
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SECTION 14
AUXILIARY FUEL TANK
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GENERAL DESCRIPTION
The Auxiliary Fuel Tank is a single additional fuel tank.
The tank consists of a fuel cell installed in the bay between the right and left
standard fuel tanks.
The tank is installed behind the cabin and isolated by bulkheads from the
cabin and baggage compartments.
The tank is connected to and forms an extension to the main fuel tank
through two connectors. It is filled via the main tank and feeds the main tank
by gravity.
A fuel vent line from the tank is connected to the main tank vent line system
and an electrical connection provides Fuel Gauging Control Unit information.
The Fuel Gauging System automatically compensates for the additional fuel
quantity.
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SAFETY CONDITIONS
The fuel tank surface is easily damaged. Do not use pointed or sharp edges
tools when you touch or move the fuel tank. Do not put the fuel tank on
surfaces which have sharp edges.
The fuel tank material is sensitive to light and low temperature conditions:
• do not let the fuel tank in heavy light (such as sun rays) more than
necessary
• do not touch the fuel tank when the environment temperature is low.
Damage to the fuel tank can occur if you do not obey these instructions.
LIMITATIONS
WEIGHT AND CENTER OF GRAVITY LIMITATION
After installation of the Auxiliary Fuel Tank, the new empty weight and center
of gravity position must be determined.
FUEL CAPACITIES
Auxiliary Tank Usable ........................................ 500 litres
Total Usable (Main plus Auxiliary Tanks)............ 2088litres
Unusable ........................................................... 2088litres
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SECTION 20
DISTRIBUTION
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DESCRIPTION
The fuel distribution system is designed to provide the required safety
conditions by:
• self sealing frangible couplings on the engine inlet pipelines at engine
firewalls and on the hoses at the fuel tanksoutput.
• engine feedlines are double wall flexible hoses
• lines inside the tanks are flexible to allow elongation and avoid tank
puncture
• fuel components and pipelines are routed away from the bottomaircraft
around tank area.
The distribution system is composedby:
• booster pump
• feeding line
• fuel selectormanifold.
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NOTE
In case of fire, the shut-off valve 1 or 2 is automatically
closed when the relative ENG 1 or ENG 2 push-button
is pressed (to arm the EXTINGUISHER) on the FIRE
DETECT/EXT CONTROL PANEL.
5 XFEED indicator:
• Is black when the helicopter has no electrical power supply
The white flow line is vertical when the crossfeed valve is closed.
The white flow is horizontal when the crossfeed valve is open.
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BOOSTER PUMP NO.1 AND NO.2 ON & FUEL SOV NO.1 AND NO.2 ON
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BOOSTER PUMP
The DC coaster pump is installed on the sump plate at the bottom of each
tank.
A slope at the bottom of the tank ensures the sump assembly be wet
whenever fuel is available in thetank.
A screen on the pump housing protects the inlet from large contaminating
particles.
The booster pump is provided with an integral overheat protection switch
which turns off power to the motor whenever an overheat conditions exists
(power is restored when the overheat is over).
The booster pump includes a cartridge which can be replaced without
draining the fuel tank.
The booster pump supplies fuel through a hose inside the tank to a plate
installed at the top.
FEEDING LINE
Feeding line outlet on the top of the tank is provided with a frangible
coupling.
A branch of the feeding line output on the plate goes to a pressure switch
which senses pump output low pressure.
On the plate on the top of the tank is also installed a return line from the
engine.
The feeding line goes through a hose to the fuel selector manifold where is
installed a check valve.
In the event of failure of a pump the check valve prevents a reverse flow to
the relative feeding line if the cross-feed valve is open.
The check valve incorporates a drain used to discharge over pressure
applied in the reverse direction when the valve is set closed.
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FUEL MANIFOLD
The fuel selector manifold is composed of a DC electrically operated shut-off
valve and pressure transducer for each feeding line and DC electrically
operated crossfeed valve.
Two electrical connectors are located on the back side of the fuel selector
manifold.
The fuel selector manifold is located on the left side of the cabin, near the
horizontal engine firewall.
From the fuel selector manifold pipelines are routed to each engine firewall
where are installed using a frangible self-sealing coupling.
The manifold isan assembly composed by:
• Valves, Fuel shut-off, Motoroperated
• Pressure transducer
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FUELMANIFOLD
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FUELMANIFOLD INSTALLATION
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CAPTIONS
The advisory provided in the CAS message window is as follows:
1 FUEL XFEED ......... when the crossfeed valve is open (either
manually or automatically).
NOTE
When the crossfeed valve opens due to a pump failure,
the relative tank quantity digital readout becomes grey
when the fuel quantity drops below 228 Kg (503lb).
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CAPTIONS
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LEADING PARTICULARS
• Booster pump flow supplying two engines at
take off power.................................................. 634 Kg/h (1400 lb/h)
• Left booster pump (1) electrical supply............ 28 VDC ESS BUS 1
• Right booster pump (2) electricalsupply.......... 28 VDC ESS BUS 2
• Left shut-off valve (1) electrical supply............. 28 VDC ESS BUS 1
• Right shut-off valve (2) electrical supply.......... 28 VDC ESS BUS 2
• Crossfeed valve electrical supply..................... 28 VDC ESS BUS 2
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SECTION 40
INDICATING
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DESCRIPTION
The fuel indication system is composedof:
• Primary quantity probe
• Secondary quantity probe
• Pressure switch
• Pressure transducer
The fuel indicating system is interfacedwith:
• Central fuselage
• Electrical system
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SECONDARYPROBEINSTALLATION
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FCU INTERFACE
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OPERATION
• The pressure transducer in the manifold provides continuous pressure
• When the primary probe is immersed in fuel it provides the height of monitoring to the MFD.
fuel to the FCU and then converted in fuel mass to the MFD. • In the event of fuel boost pump low pressure, a pressure switch
• When the primary probe loses contact with fuel, the measurement is provides the signal for the caution 1 (2) FUEL PUMP to the MFD.
provided by the secondary probe.
• When a primary probe fails to provide a signal when measuring, the
FCU signals the loss of the probe as a failure condition providing the
caution 1 (2) FUEL PROBE to the MFD and use the secondary probe
in the same tank to provide the fuel quantity indication.
• If both primary probes fail the cautions 1 (2) FUEL PROBE are provide
a fuel quantity indication relative to their maximum height (lower than
actual fuel quantity).
• When a secondary probe fails to provide a signal when measuring, the
relative fuel quantity indication is set to zero.
• If both secondary probes fail the cautions 1 (2) FUEL PROBE are
provided to the MFD and the fuel quantity indication iszero.
• Because of the interconnect between the two tanks, when the fuel level
falls below the secondary probes provide unique information in case of
failure.
• If a secondary probe fails in the right (left) tank while fuel level is below
the interconnect the quantity of fuel reported is zero while the
secondary probe in the left (right) tank reports its actual fuel level.
The fuel quantity indication in this failure condition is then less than the
actual.
• The FCU uses the roll attitude compensation in each channel to
determine the fuel quantity calculation.
• When the fuel quantity falls below the low sensor the caution 1 (2)
FUEL LOW is provided to the MFD.
• Failure of the low sensor provides the caution 1 (2) FUEL LOWFAIL.
• If the BIT of the Fuel Control Unit detects internal left/right channel
failure, the caution 1 (2) FCU FAIL is provided to the MFD.
• A manual test of the FCU can be operated (only on ground) by
selecting the pushbutton FUEL in the Test Control Panel located in the
console. If the result is unsuccessful the caution 1 (2) FCU TEST FAIL
is provided to the MFD.
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FUEL LEVEL PROBE FAILURE TOTAL FUEL ROLL COMP. (between ± 5°) NOTE
above Q S1 M1 + M2 YES
above Q S2 M1 + M2 YES
below Q M1 S1 + S2 YES
below Q M2 S1 + S2 YES
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NOTE
IF THE FUEL LEVEL IS ABOVE THE COLLECTOR LEVER (L), the
FCU will compensate for roll attitudes between ± 5°. When the fuel
level is below the collector no compensation is made.
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