Jeep Compass Limited 2014 Transfer

2014 Jeep Compass Limited
2014 TRANSFER CASE Power Transfer Unit - Service Information - Compass & Patriot
2014 TRANSFER CASE
Power Transfer Unit - Service Information - Compass & Patriot
STANDARD PROCEDURE
STANDARD PROCEDURE - DRAIN AND FILL
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Fig. 1: Drain And Fill Plugs
Courtesy of CHRYSLER GROUP, LLC
1. If fluid level is low or fluid change is required fill with MOPAR® MS
(special tool #9020, Insert, Crankshaft) SAE 80W 90 Gear Lube until to
bottom of fill plug.
2. Tighten fill plug (1) to 32 N.m (24 ft. lbs.).
3. Tighten drain plug (2) to 32 N.m (24 ft. lbs.).
SPECIFICATIONS
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLE

DESCRIPTION N.m Ft. Lbs. In. Lbs.
Plug, Fill 32 24 -
Plug, Drain 32 24 -
Bolts, Inspection cover 23 17 -
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Bolts, Vent Shield 23 17 -

Bolts, Vent 23 17 -
Bolts, Output Shaft
38 28 -
Housing
Bolts, extension housing 38 28 -
Nut, Output Shaft 150 111 -
Bolts, Carrier Assembly
23 17 -
Side Cover
Bolts, Ring Gear 74 55 -
Bolt and Nut, Rear Mount
75 55 -
Through
Bolts, Transmission
75 55 -
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Crossmember
Bolt and Nut,
Transmission 75 55 -
Crossmember through
Bolts, PTU Mounting 58 43 -
REMOVAL
REMOVAL
1. Disconnect the battery negative cable. Refer to CABLES, BATTERY,

REMOVAL .
2. Remove the engine cover. Refer to COVER, ENGINE, REMOVAL .
3. Remove the air cleaner. Refer to BODY, AIR CLEANER, REMOVAL
2.0L , or BODY, AIR CLEANER, REMOVAL 2.2L , or BODY, AIR
CLEANER, REMOVAL 2.4L .
4. Raise the vehicle on a suitable hoist. Refer to HOISTING, STANDARD
PROCEDURE .
5. Place a suitable drain pan under the PTU.
6. Remove right front halfshaft. Refer to REMOVAL .
Tuesday, July 12, 2016 10:57:50 AM Page 2

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Fig. 2: PTU Drain & Fill Plugs
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7. Remove the drain plug (2) from the PTU and allow the fluid to drain.
8. Install the drain plug. Refer to SPECIFICATIONS.
9. Remove the rear prop shaft. Refer to REMOVAL .
Fig. 3: Exhaust To Maniverter Bolts

10. Remove the bolts (1) holding the exhaust pipe to the maniverter (exhaust
manifold with catalytic converter).

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11. Lower the vehicle.

12. Remove the exhaust maniverter. Refer to MANIFOLD, EXHAUST,
REMOVAL 2.0L , or MANIFOLD, EXHAUST, REMOVAL 2.2L , or
MANIFOLD, EXHAUST, REMOVAL 2.4L .
.
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Fig. 4: Maniverter & Bungie Cord
13. Slide the maniverter up and to the right, support the maniverter (2) with the
help of a bungie cord (1).
14. Raise the vehicle on the hoist.

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Fig. 5: Hidden Trough Bolt & PTU
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15. Disconnect the battery negative cable. Refer to CABLES, BATTERY,
REMOVAL .
Fig. 6: Front-To-Rear Support Bolts

16. Remove the trough bolt (1) holding the front-to-rear support rubber isolator
to the front crossmember.
17. Remove the bolts (2) holding the front-to-rear support to the front and rear
crossmembers.

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18. Separate the front-to-rear support from the vehicle.
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Fig. 7: Upper PTU Mounting Bolts
19. Remove the bolts (1) holding the upper PTU to the transaxle.
Fig. 8: Lower PTU Mounting Bolts

20. Remove the bolts (1) holding the lower PTU to the transaxle.

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Fig. 9: Supporting Engine With Screw Jack
21. Install a screw jack (2) on front engine mount bracket (1).
Fig. 10: Rear Mount No Bolts

22. Raise the front of the engine until the rear mount has dropped (1 and 2).
23. Separate the PTU from the transaxle.

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Fig. 11: Removing/Installing PTU
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24. Roll the PTU (1) forward and down to remove.
DISASSEMBLY
DISASSEMBLY
Fig. 12: Extension And Pinion Housing Bolts

1. Remove extension housing bolts.

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Fig. 13: Extension Housing O-Ring
2. Remove the extension housing.
3. Remove the extension housing O-ring.
Fig. 14: Removing Dust Shield From Extension Housing

4. Using a chisel (2) remove the dust shield (1) from the extension housing (3).

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5. Remove the pinion housing bolts.
Fig. 16: Pinion Housing

6. Remove the pinion housing.

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Fig. 17: Pinion Housing Shim
7. Remove the pinion housing shim.
8. Remove the pinion housing O-ring.
Fig. 18: Pinion Shaft Nut

NOTE: The pinion nut is a staked type nut.

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9. Using a chisel or a grinder, remove the staked depression in the pinion nut.
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Fig. 19: Removing Pinion Nut
10. Remove the output shaft nut, using the Output Shaft Nut Socket (special tool
#9921, Wrench, Pinion Nut) and Spline Socket (special tool #9922, Socket,
Splined).
Fig. 20: Removing Output Shaft


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11. Press the output shaft from the housing using a press.
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Fig. 21: Pinion Shaft Spacer
12. Remove the output shaft spacer.
Fig. 22: Output Shaft Bearing

13. Remove the output shaft bearing.

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Fig. 23: Removing Small Side Bearing Cup
14. Remove the output shaft housing small side bearing cup using a brass drift.
Fig. 24: Removing Large Side Bearing Cup

15. Remove the output shaft housing large side bearing cup using a brass drift.

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Fig. 25: Removing Output Shaft Head Bearing
16. Install Puller (special tool #6444, Puller, Bearing/Gear) and Jaws (special
tool #6451, Jaws, Puller) onto output shaft head bearing.
17. Place Puller in a vice and remove the bearing.
Fig. 26: Inspection Cover

18. Remove the inspection cover bolts (1).

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Fig. 27: Removing Inspection Cover
19. Remove the inspection cover.
Fig. 28: Side Cover Bolts

20. Remove the side cover bolts (1).

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Fig. 29: Removing Side Cover
21. Remove the side cover from case.
Fig. 30: Carrier Assembly

22. Remove the carrier assembly.

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Fig. 31: Carrier Bearing Cup And Seal

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NOTE: Bearing cup is a slip fit.
23. Remove bearing cup by hand (1) or by using a pick.
Fig. 32: Bearing Cup And Shim

24. Remove the shim (1) under the bearing cup (3). Measure and record the size
of the shim.

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Fig. 33: Inner Cover Seal
25. Remove the inner seal from the PTU cover.
26. Remove the outer seal from the PTU cover.
Fig. 34: Shim Under Bearing Cup

27. Remove bearing cup by hand (1) or by using a pick.
28. Remove the shim (3) under the bearing cup (1). Measure and record the size

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of the shim.
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Fig. 35: Carrier Case Seal
29. Remove the carrier case seal.
Fig. 36: Ring Gear Bolts

30. Remove the ring gear bolts.

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Fig. 37: Ring Gear
31. Remove the ring gear.
Fig. 38: Removing Ring Gear Side Bearing

32. Remove ring gear side bearing using Puller (special tool #C-293-PA, Puller,
Press), Inserts (special tool #C-293-37, Block Set, Puller) and Insert (special
tool #C-4487-1, Adapter).

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Fig. 39: Removing Output Side Bearing
33. Remove output side bearing using Puller (special tool #C-293-PA, Puller,
Press), Inserts (special tool #C-293-37, Block Set, Puller) and Insert (special
tool #C-4487-1, Adapter).
ASSEMBLY
ASSEMBLY
Fig. 40: Installing Output Side Spool Shaft Bearing

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1. Install output side spool shaft bearing using Installer (special tool #C-3095-
A, Installer, Bearing).
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Fig. 41: Installing Ring Gear Side Bearing
2. Install ring gear side bearing using Installer (special tool #8148, Cup).
Fig. 42: Ring Gear

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3. Install the ring gear.
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Fig. 43: Ring Gear Bolts
4. Install the new ring gear bolts and tighten to 74 N.m (55 ft. lbs.).
Fig. 44: Installing Carrier Case Seal


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5. Install the carrier case seal using Installer (special tool #9851, Installer,
Seal) and Handle (special tool #C-4171, Driver Handle, Universal).
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Fig. 45: Shim Under Bearing Cup
6. Install the shim (3) under the bearing cup (1) in the case side.
7. Install the bearing cup by hand.
Fig. 46: Installing Carrier Cover Inner Seal


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8. Install the inner seal into the PTU cover using Installer (special tool #9852,
Installer, Seal) and Handle (special tool #C-4171, Driver Handle,
Universal).
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Fig. 47: Installing Carrier Cover Outer Seal
9. Install the outer seal into the PTU cover using Installer (special tool #9853,
Universal).

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Fig. 48: Bearing Cup And Shim

10. Install the shim (1) under the bearing cup (3).
11. Install bearing cup by hand (3).
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12. Install the carrier assembly into the case
13. Install the side cover
14. Tighten side cover bolts (1) to 23 N.m (17 ft. lbs.).

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Fig. 50: Installing Output Shaft Head Bearing
15. Install the output shaft head bearing on to the pinion shaft using Installer
(special tool #9714, Installer, Bearing) and a Press.
Fig. 51: Installing Output Shaft Head Bearing Cup

16. Install the output shaft head bearing cup using Installer (special tool #6061,
Installer, Cup) and Handle (special tool #C-4171, Driver Handle, Universal).

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Fig. 52: Installing Output Shaft Tail Bearing Cup
17. Install the output shaft tail bearing cup using Installer (special tool #9855,
Installer, Bearing Cup) and Handle (special tool #C-4171, Driver Handle,
Universal).
Fig. 53: Pinion Shaft Spacer

18. Install the output shaft spacer onto the output shaft.

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Fig. 54: Installing Output Shaft Tail Bearing
19. Install output shaft into output shaft housing.
20. Install output shaft tail bearing on to out put shaft using Installer (special
tool #L-4411, Installer, Bearing).
Fig. 55: Pinion Shaft Nut

NOTE: The output shaft nut is a staked type nut.

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21. Install the output shaft nut (1) onto the output shaft (2).
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Fig. 56: Installing Pinion Nut
22. Tighten the output shaft nut using Pinion Nut Socket (special tool #9921,
Wrench, Pinion Nut) to 150 N.m (111 ft. lbs.).
23. Using an inch pound torque wrench check and Pinion Nut Socket (special
tool #9921, Wrench, Pinion Nut) (1) check the rotating torque, it should be
30 in. lbs. Add 0.002 in. larger shim to increase rotating torque and add
0.002 in. smaller shim to decrease rotating torque. Repeat until proper
turning torque is obtained.
24. Using a punch stake the output shaft nut.

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Fig. 57: Pinion Housing Shim
25. Install the pinion housing O-ring (3).
26. Install the pinion housing shim (1).
Fig. 58: Pinion Shaft Seal

27. Install the output shaft seal using Installer (special tool #9851, Installer,

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Fig. 59: Extension Housing O-Ring
28. Install a new extension housing O-ring.
Fig. 60: Pinion Housing

29. Install the output shaft housing and bolts onto the carrier housing.
30. Apply pattern check grease to the ring gear.

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Fig. 61: Installing Dust Shield
31. Using a block of wood (2) install the dust shield (3) onto the extension
housing (1).

32. Install the extension housing and bolts.
33. Tighten output shaft housing bolts to 38 N.m (28 ft. lbs.).

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34. Tighten the extension housing bolts to 38 N.m (28 ft. lbs.).
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Fig. 63: Vent
35. Clean cover and apply MOPAR® axle RTV or equivalent.
36. Install the vent and bolts, tighten the bolts to 23 N.m (17 ft. lbs.).
Fig. 64: Vent Shield


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37. Install the vent shield and bolts. tighten the bolts to 23 N.m (17 ft. lbs.).
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Fig. 65: Inspection Cover
38. Clean cover and apply MOPAR® axle RTV.
39. Apply MOPAR® lock AND seal adhesive or equivalent to bolts.
40. Install the inspection cover and bolts. tighten the bolts to 23 N.m (17 ft.
lbs.).
41. Fill the PTU. Refer to STANDARD PROCEDURE.
INSTALLATION
INSTALLATION

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Fig. 66: Removing/Installing PTU
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1. Roll the PTU (1) rearward and up to install.
2. Place the PTU in position on the transaxle.
Fig. 67: Rear Mount No Bolts

3. Lower the front of the engine until the rear mount has aligned (1 and 2).

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Fig. 68: Supporting Engine With Screw Jack
4. Remove a screw jack (2) from under the engine mount bracket (1)
Fig. 69: Lower PTU Mounting Bolts

5. Install the bolts (1) to hold the lower PTU to the transaxle. Refer to
SPECIFICATIONS.

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Fig. 70: Upper PTU Mounting Bolts
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6. Install the bolts (1) to hold the upper PTU to the transaxle. Refer to
SPECIFICATIONS.
Fig. 71: Front-To-Rear Support Bolts

7. Place the front-to-rear support in position on the vehicle.
8. Install the bolts (2) to hold the front-to-rear support to the front and rear
crossmembers. Refer to SPECIFICATIONS.
9. Install the trough bolt (1) to hold the front-to-rear support rubber isolator to

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the front crossmember. Refer to SPECIFICATIONS.
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Fig. 72: Hidden Trough Bolt & PTU
10. Install the hidden trough bolt (1) to hold the engine mount to the engine
cradle above the PTU (2). Refer to SPECIFICATIONS.
Fig. 73: Maniverter & Bungie Cord


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12. Remove the bungie cord and slide the maniverter down and to the left into
position on the engine.
13. Install the exhaust maniverter. Refer to MANIFOLD, EXHAUST,
INSTALLATION 2.0L , or MANIFOLD, EXHAUST, INSTALLATION
2.2L , or MANIFOLD, EXHAUST, INSTALLATION 2.4L .
14. Raise the vehicle.
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Fig. 74: Exhaust To Maniverter Bolts
15. Install the bolts (1) to hold the exhaust pipe to the maniverter. Refer to
SPECIFICATIONS .
16. Install the rear prop shaft. Refer to INSTALLATION .
17. Install right front halfshaft. Refer to INSTALLATION .

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Fig. 75: PTU Drain & Fill Plugs
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18. Remove the fill plug (2) and add fluid to the proper level. Refer to
SPECIFICATIONS.
20. Install the air cleaner. Refer to BODY, AIR CLEANER,
INSTALLATION 2.0L , or BODY, AIR CLEANER, INSTALLATION
2.2L , or BODY, AIR CLEANER, INSTALLATION 2.4L .
21. Install the engine cover.
22. Connect the battery negative cable. Refer to CABLES, BATTERY,
REMOVAL .
23. Road test the vehicle to verify the repair.
SPECIAL TOOLS
SPECIAL TOOLS

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6061 - Installer, Cup

(Originally Shipped In Kit
Number(s) 6303, 6822.)
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6444 - Puller, Bearing/Gear
Number(s) 6440, 8847,
8854CC.)
6451 - Jaws, Puller

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Number(s) 6440.)
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8148 - Cup
Number(s) 8104, 9975.)
8439 - O2 Sensor Wrench

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Number(s) 8664, 8665,

8665CC, 8702.)
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9020 - Insert, Crankshaft
Number(s) 9076, 9090,
9090CC.)
9714 - Installer, Bearing

Number(s) 9895, 9972.)

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9851 - Installer, Seal
Number(s) 9895, 9972.)

46

Number(s) 9895, 9972.)

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Number(s) 9895, 9972.)

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9855 - Installer, Bearing Cup

Number(s) 9895, 9972.)
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9921 - Wrench, Pinion Nut
Number(s) 9895, 9972.)

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9922 - Socket, Splined

Number(s) 9895-SUP, 9972.)
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C-293-37 - Block Set, Puller
Number(s) 8418, 8562, C-
293-M, DD-914-CLT-L.)
C-293-PA - Puller, Press

Number(s) 8418, 8837, C-
293-M.)

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C-3095-A - Installer, Bearing
C-4171 - Driver Handle,

Universal
Number(s) 9202, 9202A-
CAN, 9202CC, 9299,
9299CC, 9299CC, 9300A-
CAN.)

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C-4487-1 - Adapter
Number(s) 8667.)
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L-4411 - Installer, Bearing
SEAL, DIFFERENTIAL CARRIER

REMOVAL
REMOVAL
1. Remove PTU from transaxle. Refer to REMOVAL.

2. Use a screw mounted in a slide hammer to remove seal. Be careful not to
damage seal journal when removing seal.
INSTALLATION
INSTALLATION

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Fig. 76: Installing Carrier Case Seal
1. Install the carrier case seal using Installer (special tool #9851, Installer,
2. Install the PTU. Refer to INSTALLATION.
SEAL, OUTPUT FLANGE
REMOVAL
REMOVAL
1. Remove the propeller shaft. Refer to REMOVAL .

2. Using a screwdriver remove the output seal.
INSTALLATION
INSTALLATION

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Fig. 77: Pinion Shaft Seal

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1. Install the output shaft seal using Installer (special tool #9851, Installer,
2. Install the propeller shaft. Refer to INSTALLATION .
SEALS, END COVER
REMOVAL
REMOVAL

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1. Remove the right halfshaft. Refer to REMOVAL .
2. Remove the side cover bolts.
3. Remove the side cover.
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Fig. 79: Inner Cover Seal
4. Using a drift remove both inner and outer seals.
INSTALLATION
INSTALLATION

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Fig. 80: Installing Carrier Cover Inner Seal
1. Install the inner seal into the PTU cover using Installer (special tool #9852,
Universal).
Fig. 81: Installing Carrier Cover Outer Seal

2. Install the outer seal into the PTU cover using Installer (special tool #9853,

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Universal).
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3. Install the side cover.
4. Tighten side cover bolts (1) to 23 N.m (17 ft. lbs.).
5. Install the right halfshaft. Refer to INSTALLATION .
SHIELD, EXTENSION HOUSING DUST
REMOVAL
REMOVAL

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1. Remove the propeller shaft. Refer to REMOVAL .
2. Remove the extension housing bolts (1).
3. Remove the extension housing.
4. Remove the extension housing O-ring and inspect.
Fig. 84: Removing Dust Shield From Extension Housing


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5. Using a chisel (2) remove the dust shield (1) from the extension housing (3).
INSTALLATION
INSTALLATION
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Fig. 85: Installing Dust Shield
1. Using a block of wood (2) install the dust shield (3) onto the extension
housing (1).

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2. Install the extension housing and bolts.
3. Tighten the extension housing bolts to 38 N.m (28 ft. lbs.).
4. Install the propeller shaft. Refer to INSTALLATION .
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2014 Jeep Compass Limited

2014 TRANSFER CASE

Power Transfer Unit - Service Information - Compass & Patriot

TORQUE SPECIFICATIONS TABLE

Tuesday, July 12, 2016 10:57:56

Bolts, Vent Shield 23 17 -

1. Disconnect the battery negative cable. Refer to CABLES, BATTERY,

Tuesday, July 12, 2016 10:57:50 AM Page 2

Fig. 2: PTU Drain & Fill Plugs

Fig. 3: Exhaust To Maniverter Bolts

Tuesday, July 12, 2016 10:57:50 AM Page 3

11. Lower the vehicle.

Tuesday, July 12, 2016 10:57:50 AM Page 4

Fig. 5: Hidden Trough Bolt & PTU

Fig. 6: Front-To-Rear Support Bolts

Tuesday, July 12, 2016 10:57:50 AM Page 5

18. Separate the front-to-rear support from the vehicle.

Fig. 8: Lower PTU Mounting Bolts

Tuesday, July 12, 2016 10:57:50 AM Page 6

Fig. 10: Rear Mount No Bolts

Tuesday, July 12, 2016 10:57:50 AM Page 7

Fig. 11: Removing/Installing PTU

Fig. 12: Extension And Pinion Housing Bolts

Tuesday, July 12, 2016 10:57:50 AM Page 8

Fig. 14: Removing Dust Shield From Extension Housing

Tuesday, July 12, 2016 10:57:50 AM Page 9

Fig. 16: Pinion Housing

Tuesday, July 12, 2016 10:57:50 AM Page 10

Fig. 18: Pinion Shaft Nut

NOTE: The pinion nut is a staked type nut.

Tuesday, July 12, 2016 10:57:50 AM Page 11

Fig. 20: Removing Output Shaft

Tuesday, July 12, 2016 10:57:50 AM Page 12

Fig. 22: Output Shaft Bearing

Tuesday, July 12, 2016 10:57:50 AM Page 13

Fig. 24: Removing Large Side Bearing Cup

Tuesday, July 12, 2016 10:57:50 AM Page 14

Fig. 26: Inspection Cover

Tuesday, July 12, 2016 10:57:50 AM Page 15

Fig. 28: Side Cover Bolts

Tuesday, July 12, 2016 10:57:50 AM Page 16

Fig. 30: Carrier Assembly

Tuesday, July 12, 2016 10:57:50 AM Page 17

Fig. 31: Carrier Bearing Cup And Seal

23. Remove bearing cup by hand (1) or by using a pick.

Fig. 32: Bearing Cup And Shim

Tuesday, July 12, 2016 10:57:50 AM Page 18

Fig. 34: Shim Under Bearing Cup

Tuesday, July 12, 2016 10:57:50 AM Page 19

Fig. 36: Ring Gear Bolts

Tuesday, July 12, 2016 10:57:50 AM Page 20

Fig. 38: Removing Ring Gear Side Bearing

Tuesday, July 12, 2016 10:57:50 AM Page 21

Fig. 40: Installing Output Side Spool Shaft Bearing

Tuesday, July 12, 2016 10:57:50 AM Page 22

Courtesy of CHRYSLER GROUP, LLC

Fig. 42: Ring Gear

Tuesday, July 12, 2016 10:57:50 AM Page 23