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URIT-8030 service manual

URIT-8030
Automatic Chemistry
Analyzer
Service Manual
(Engineering Edition)

V2.2

URIT Medical Electronic Co., Ltd

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URIT-8030 Service Manual

Table of Contents
PREFACE ....................................................................................................................................................................... 5
CHAPTTER 1 INSTRUMENT INSTRUCTION ................................................................................................................... 6
1.1 Brief Introduction................................................................................................................................. 6
1.2 Intended Use ........................................................................................................................................ 7
1.3 Structure .............................................................................................................................................. 7
1.3.1 Optical System ............................................................................................................................. 7
1.3.2 Reaction System ........................................................................................................................... 9
1.3.3 Rinse System .............................................................................................................................. 10
1.3.4 Sample System ........................................................................................................................... 11
1.3.5 Reagent System .......................................................................................................................... 11
1.3.6 Sample and Reagent Aspirating System ..................................................................................... 13
1.3.7 Liquid Path System ..................................................................................................................... 15
1.3.8 Software System ........................................................................................................................ 18
CHAPTER 2 INSTALLATION AND DEBUGGING ............................................................................................................ 18
2.1 Safety Attentions................................................................................................................................ 18
2.2 Installation ......................................................................................................................................... 20
2.2.1 Instrument Inspection................................................................................................................ 20
2.2.2 Installation ................................................................................................................................. 22
2.2.3 Environmental Requirements .................................................................................................... 22
2.2.4 Location Requirements .............................................................................................................. 23
2.2.5 Power Requirements.................................................................................................................. 23
2.2.6 Instrument Connection .............................................................................................................. 24
2.3 Installation of Aspirating Probe and Stirrer ....................................................................................... 26
2.3.1 Installation of Sample and Reagent Aspirating Probe ................................................................ 26
2.3.2 Stirrer Installation ...................................................................................................................... 28
2.4 Software Installation .......................................................................................................................... 29
2.5 Instrument Adjustment...................................................................................................................... 33
2.5.1 Setup of Instrument Parameter ................................................................................................. 33
2.5.2 Setup of Motor Speed ........................................................................................................................ 37
2.5.3 Parameter Setup of Liquid Path ......................................................................................................... 37
2.5.4 Setup of Initial Position ...................................................................................................................... 39
2.5.5 Adjusting Position Parameter to Washing Pool ................................................................................. 43
2.5.6 Adjusting Position of Reagent Tray............................................................................................. 44
2.5.7 Setup of Temperature Control Instrument ................................................................................ 46
2.5.8 Debugging of Optical Path ......................................................................................................... 46
CHAPTER 3 FUNCTIONAL MODULE............................................................................................................................ 47
3.1 URIT-8030 Functional Module ........................................................................................................... 47
3.2 Functional Module of Circuit Board ................................................................................................... 48
3.2.1 Main Board ................................................................................................................................ 48
3.2.2 Power Board............................................................................................................................... 50
3.2.3 Lamp Driven Board .................................................................................................................... 51
3.2.4 Terminal Board ........................................................................................................................... 51

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URIT-8030 Service Manual

3.2.5 Driven Board .............................................................................................................................. 53


3.2.6 Transfer Board of Motor ............................................................................................................ 54
3.2.7 Transfer Board of Pump and Valve ............................................................................................. 55
3.2.8 Signal Board ............................................................................................................................... 57
3.2.9 Liquid Level Sensing Board......................................................................................................... 58
3.2.10 Up and Down Connecting Board ............................................................................................... 59
3.2.11 Terminal Board of Liquid Path Box........................................................................................... 59
3.2.12 Monitoring Reset Board of Circulating Pump ........................................................................... 60
CHAPTER 4 REPLACEMENT OF MECHANICAL COMPONENT ..................................................................................... 62
4.1 Replacing Halogen Light ..................................................................................................................... 64
4.2 Replacing Solenoid Valve ................................................................................................................... 66
4.2.1 Replacing Solenoid Valve ........................................................................................................... 66
4.2.2 Malfunction of Solenoid Valve ................................................................................................... 69
4.3 Replacing Injection Pump and Vacuum Pump ................................................................................... 69
4.4 Replacing Components of Reaction Tray............................................................................................ 71
4.5 Replacing Components of Washing Hand .......................................................................................... 73
4.6 Replacing Components of Reagent and Sample Tray ......................................................................... 74
4.7 Replacing Synchronous Belt ............................................................................................................... 76
4.8 Replacing Components of Liquid Path Box ........................................................................................ 77
4.8.1 Replacing Refrigerating Circulate Pump and Water Storage Tank ............................................. 80
4.8.2 Replacing Water Injecting Vacuum Pump .................................................................................. 81
4.8.3 Replacing Vacuum Pump............................................................................................................ 81
4.8.4 Replacing Water Preheating Reservoir ...................................................................................... 82
4.8.5 Replacing Vacuum Pump............................................................................................................ 83
CHAPTER 5 SOFTWARE PARAMETER.......................................................................................................................... 84
5.1 Parameter in Common Use ................................................................................................................ 84
5.1.1 Entry Way of Registry ................................................................................................................. 84
5.1.2 Sign of Simulating Module ......................................................................................................... 84
5.1.3 Sign of Having Water in Cuvette. ............................................................................................... 84
5.1.4 Registered Path .......................................................................................................................... 84
5.2 Active File of Software ....................................................................................................................... 84
5.2.1 Main Program ............................................................................................................................ 84
5.2.2 Testing Procedure....................................................................................................................... 85
5.2.3 Data Base ................................................................................................................................... 85
5.2.4 Check Data File .......................................................................................................................... 85
5.2.5 Language File ............................................................................................................................. 85
CHAPTER 6 MAINTENANCE........................................................................................................................................ 86
6.1 Preparation ........................................................................................................................................ 86
6.2 Daily Maintenance ............................................................................................................................. 86
6.2.1 Check of Distilled water Barrel ................................................................................................... 86
6.2.2 Check Detergent Barrel .............................................................................................................. 88
6.2.3 Check Waste Solution Barrel ...................................................................................................... 89
6.2.4 Check Washing Position of Reagent Tray and Sample Tray ........................................................ 91
6.2.5 Check and Wash Sample probe, Reagent Probe and Stirrer ...................................................... 92

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URIT-8030 Service Manual

6.3 Weekly Maintenance ......................................................................................................................... 93


6.3.1 Rinse Aspirating Probe and Stirrer ............................................................................................. 93
6.3.2 Clean Reagent Tray and Sample Tray ......................................................................................... 95
6.3.3 Clean Washing Pool.................................................................................................................... 97
6.3.4 Clean Reaction Tray .................................................................................................................... 99
6.3.5 Clean Washing Hand .................................................................................................................. 99
6.3.6 Clean Panel............................................................................................................................... 100
6.3.7 Check AD Value and Save Cuvette Blank.................................................................................. 100
6.4 Monthly Maintenance ..................................................................................................................... 102
6.4.1 Clean Constant-Temperature Bath ........................................................................................... 102
6.4.3 Clean Distilled Water Barrel ..................................................................................................... 106
6.4.4 Clean Waste Solution Barrel .................................................................................................... 109
6.4.5 Clean Detergent Barrel............................................................................................................. 111
6.5 Special Maintenance ........................................................................................................................ 113
6.5.1 Check/Replace Cuvette and Cuvette Bracket ........................................................................... 113
6.5.2 Unclogging/Replacing Reagent Probe ...................................................................................... 117
6.5.3 Unclogging/Replacing Sample Probe ....................................................................................... 120
6.5.4 Check/Replace BNC Wire ......................................................................................................... 124
6.5.5 Check/Replace Protective Tube ............................................................................................... 125
6.5.6 Software Upgrading ................................................................................................................ 127
6.6 Long Time Disuse Maintenance ....................................................................................................... 128
CHAPTER 7 TROUBLESHOOTING .............................................................................................................................. 129
7.1 Troubleshooting Guide..................................................................................................................... 129
7.2 Obtaining Technical Help ................................................................................................................. 130
7.3 Troubleshooting Method ................................................................................................................. 130
Appendix .................................................................................................................................................................. 134
Accessory List ........................................................................................................................................................... 134

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URIT-8030 service manual

PREFACE
This document is the service manual for URIT-8030 discrete random access chemistry analyzer. It describes
the structure, operation, maintenance and troubleshooting concerning the instrument in details. Users
should read carefully the manual and get special training before operating to guarantee instrument precision,
normal operation and personal safety.

Sign Illustration
Meaning of the signs used in URIT-8030 is as following.
Caution. Refer to the
accompanying Danger! High voltage
document

Caution. Hot surface Biohazard

Ground Power on

Power off In vitro diagnostic

Environmental Free from heat and


Protection lifetime radioactive source

Serial Number Manufacture

May cause body


Recovery
injure

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URIT-8030 Service Manual

CHAPTTER 1 INSTRUMENT INSTRUCTION


1.1 Brief Introduction

URIT-8030 is a clinical chemistry instrument with the characteristics of open, full-automatic, discrete/optional,
STAT priority and controlled by computer. URIT-8030 is intended for use in conjunction with reagents to
measure quantitatively certain chemical items in serum, urine and cerebrospinal fluid. Please read the
operating manual carefully before using since it is a high sophisticated instrument.
1) Work Unit consists of optical unit, mechanical operation unit, liquid path control unit, hardware circuit
unit and operating unit.
2) The mechanical operation unit is consists of sample processing system and reagent processing system.
The sample processing system includes one sample tray, one sample aspirating mechanism, one
sampling injector (the materials of injector is ceramic inner core, sampling accurately and free
maintenance), and a sample probe wash station. The sample tray accommodates 45 sample positions
(extensible), contains routine sample position, standard position, QC position and STAT position.
Sample cup and tubes could be placed at the routine sample position. Reagent processing system
includes reagent tray (60 reagent position, extensible), one reagent aspirating mechanism, one reagent
injector and a reagent probe wash station. The reagent tray could place the reagent bottle in different
specifications. Furthermore, a stirring mechanism and a cuvette rinsing mechanism are included. The
optical unit includes 120 cuvettes, high-resolution filter and halogen light. The optical unit is whole
sealing, statics, array and back-spectrum.
3) The operating unit is a circumscribed computer(CPU: Intel Pentium4, 2.4GHz or above; Hard Disk: 40G
or above; Memory: 512M or above; Display Resolution: 1024*768 or above; Peripherals serial port, net
mouth, parallel port and USB port), the application software should be setup under the Windows XP
(Home/Professional SP1 above ) operation system.
4) The liquid path control unit consists of vacuum pump, solenoid valve, meter regulator, wash system and
tube system.
5) The instrument is easy to operate. The layout of the screen menu is reasonable; and name is simple,
such as testing parameter setup, patient’s information input, quality-control, reagent, data query,
standard, running test and hardware parameter. After setting, put the sample and reagent to the
instrument and begin to analyzing. Print out the result by the external printer at last.

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URIT-8030 Service Manual

1.2 Intended Use

The instrument is only for professional, in vitro use in hospitals, clinics and laboratories.
CAUTION
Some samples or reagents may not be applicable to analytical tests according to the pre-defined
reagent conditions. In that case, please contact your reagent supplier.

1.3 Structure

The analyzer is mainly consist of optical system, reaction system, rinse system, sample system, reagent
system, liquid path system and software system.

1.3.1 Optical System

The optical system is whole sealing, static state, array and back splitting. A optical box could be seen when
open the panel. See figure 1-1:

Figure 1-1 Optical System


The halogen light generate steady continuous spectrum, suitably focus the light by convex lens and through
the cuvette , irradiate on quasi value mirror; the light will focus again by quasi value mirror and then irradiate
on monochromator.

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URIT-8030 Service Manual
There are ten potentiometers in the right open slot of optical box for adjusting bright value. Ten
potentiometers are corresponded to 10 wavelengths respectively from up to down, they are 340nm, 405nm,
450nm, 492nm, 510nm, 546nm, 578nm, 630nm, 700nm and 800nm.

The principles of potentiometer are as follows:


1) The continuous spectrum through the cuvette and then across quasi value mirror (entrance mirror) to
enter testing system.
2) The spectrum with specific wavelength (other spectrums are assigned to the next beam splitter) through
beam splitter and splitting by optical filter, the spectrum with single wavelength will be filtered, then
transformed and enlarged by transducer, at last output electric signal for testing.
3) The absorption signal of all wavelengths of liquid in the cuvette will be read and processed by the above
steps. Please see figure 1-2 for learning inner optical structure.

Figure 1-2 Optical Structure


The front part of lamp holder component is drawtube for installing focusing lens. And the back part is for
installing halogen light. (see figure1-3)

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URIT-8030 Service Manual

Figure1-3 Rice Bulb Holder Figure 1-4 Halogen Light

The light source is halogen light, (see figure 1-3,1-4)12V/20W, its lifetime is 2000 hours, with the function of
auto sleep. The halogen light will enter sleep and light pressure will reduce when the analyzer is not in work
condition.

1-Assembly 4-Socket Install


2-Halogen Lamp Assembly 5-Lamp Holder
3-Halogen Lamp 6-Lamp Barrel
Figure 1-5 Structure of Rice Bulb Component

1.3.2 Reaction System

The reaction system consists of reaction tray cover, cuvette, cuvette bracket and constant-temperature
reaction slot.
1) The movement of reaction tray cover is controlled by step motor.
2) There are 120 pieces of reaction cup which could be replaced individually. Reaction cup also is the
cuvette, which is made of special materials with characteristics of high strength, corrosion resistance
and high through the purple. The volume of cuvette is 1ml and cuvette path length is 0.7cm. See figure
1-6.

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URIT-8030 Service Manual

Figure1-6 Cuvette
3) Each reaction bracket install 20 pieces of cuvette and tighten on the reaction tray cover by two screws.
4) The sample and reagent are reacted in 37℃ condition; the temperature of constant-temperature slot is
controlled by an external temperature control switch.

Caution
DO NOT clean the cuvette by using alcohol in daily maintenance.

1.3.3 Rinse System

1) The reaction liquid will draw by washing hand after testing, and adopt eight-step rinse system to rinse
cuvettes. The steps are as follows:
a) Step one: drawing waste solution and pour into detergent
b) Step two to six: drawing waste solution, pour into heated distilled water and rinse the cuvette
repeatedly.
c) Step seven: drawing distilled water
d) Step eight: draw off all water on the cuvette side by pressure generated from wipe block.
Each rinse period complete one step. The structure of washing hand is as following, see figure 1-7

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URIT-8030 Service Manual

Figure 1-7 Structure of Washing Hand

2) Stirrer washing mechanism: Stirrer move to washing pool after stirring, the surface reaction solution on

stirrer will be wash off by bubble type wash.

3) Sample probe washing mechanism:Wash the internal and external of sample probe by distilled water.

4) Reagent probe washing mechanism:Wash the internal and external of reagent probe by distilled water.

1.3.4 Sample System

The sample tray located in the outer position. There are 45 sample positions which consist of 35 routine
sample positions, 5 standard positions, 2 STAT positions and 3 QC
positions, and No. 35 position is the sample probe washing position.
The function of sample tray is to send the cups (tube) which with
sample, standard solution and QC materials to the sample
aspirating position.

1.3.5 Reagent System

Reagent tray located in the inner position which has 60 reagent


positions. No.1-30 position places the reagent bottle which volume
is 50ml, and No.31-60 place 25ml reagent bottle. No.60 position is
the washing position and No.59 position is the dilution position. The
reagent tray with 24 hours cooling system, temperature range is
2-15℃.

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URIT-8030 Service Manual
Cooling system consists of reagent tray, insulating layer and cooling components.

Cooling components include peltier, cooling unit, water circulating unit, heat sink and pipeline.

Work principle of peltier:One junction dissipate heat and the other absorb heat when current flow

thermocouple. For a macro point of view, the side of peltier which absorbs heat is contact reagent tray, and

the other contact cooling unit. (Note: If the current is reversal that means positive and negative pole of peltier

are connected inversely)

Structure of Cooling Unit: there are two connectors on cooling unit and a U type inner channel for circulating

liquid to dissipate heat. Each cooling unit embedded two peltiers, the heating surface of peltier is glued to

cooling unit.

Cooling Part:Cooling surface of four peltier(two pieces of each group) is glued to the bottom of reagent tray

to achieve refrigeration effect; make use of heat exchange principle of peltier, heat energy will take into

circulating liquid.

Heat Dissipate part:The heat energy which takes out from peltier will take into circulating liquid by cooling

unit, and heat energy will send out by radiator.

Pipeline1 connects with circulate pump. The function of circulate pump is to provide motive power for water

to circulate.

The function of radiator is to dissipate heat of circulating water.

Pipeline 3 has been connected with radiator, cooling water flow through pipeline 2 and flow into water

storage tank. The cooling water of water storage tank will circulate continuously.

One side of temperature control instrument connects to temperature sensor, the other side connects to

terminal board, which function is to receive the temperature of reagent tray and contrast to the setting

temperature of temperature control instrument. If the temperature below setting temperature (that mean

achieve refrigeration effect), peltier will stop work; on the contrary, peltier will work.

It is a whole sealing course when water flow through circulating pump, cooling unit, heat radiator and water

storage tank. The water could recycling.

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URIT-8030 Service Manual

1.3.6 Sample and Reagent Aspirating System

Aspirating System includes reagent aspirating mechanism, reagent probe, and sample aspirating
mechanism, sample probe and stirrer. Reagent and sample aspirating mechanism are both with the function
of probe stereo protection. When probe meets barrier or resistance, it will stop working and alarm.

A complete aspirating course is as following:

1) A clean cuvette move to reagent aspirating position and reagent tray turn to the aspirating position of
reagent bottle

2) Reagent probe uplift from washing pool and absorb a period of air interval then turn to reagent bottle,
after that move down below liquid level about 3 to 5mm; reagent injection pump absorb reagent, then
reagent probe uplift to absorb a period of air interval. The reagent volume and air interval are set by
software.

3) Reagent probe move to the above of cuvette and stop.

4) Reagent probe down to cuvette and reagent injection pump inject reagent to the cuvette.

5) Reagent probe will move to washing pool and down to washing depth for bubble type washing after
complete aspirating action.

6) Reaction tray move about several cycles, the cuvette with reagent will move to aspirating position of
sample probe.

7) Sample probe uplift from washing pool and absorb a period of air interval then move to aspirating
position of sample cup.

8) After that sample probe move down below liquid level about 3 to 5mm; sample injection pump absorb
sample, then sample probe uplift to absorb a period of air interval. The sample volume and air interval
are set by software.

9) Sample probe move to the above of cuvette and down to the half of position, then inject sample to
cuvette.

10) Sample probe will move to washing pool and down to washing depth for bubble type washing after
complete aspirating action.

11) Cuvette which with reagent and sample solution will move to stirring position.

12) Stirrer swing to the cuvette position and down to stirring depth. Driven by stirring motor, stirrer stirring
with high speed; the stirring motor will stop working after stirring.

13) Stirring arm return to washing pool and down to washing depth for bubble type washing.

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URIT-8030 Service Manual

Figure 1-9 Work Sequence Chart

The aspirating sequence chart is as following:


Time Cuvette Action Time
Cuvette Action
No. No.
0:12 1 Reagent probe absorb 19:00 78 Draw thick waste solution,
reagent 1 inject detergent
0:24 2 R1 Preheat 19:12 79 Draw thin waste solution,
inject distilled water
0:36 3 R1 Preheat 19:24 80 Draw thin waste solution,
inject distilled water
0:48 4 R1 Preheat 19:36 81 Draw thin waste solution,
inject distilled water
1:00 5 R1 Preheat 19:48 82 Draw thin waste solution,
inject distilled water
1:12 6 R1 Preheat 20:00 83 Draw thin waste solution,
inject distilled water
1:24 7 R1 Preheat 20:12 84 Soaking by distilled water
1:36 8 R1 Preheat 20:24 85 Soaking by distilled water
1:48 9 R1 Preheat 20:36 86 Draw waste solution
2:00 10 R1 Preheat 20:48 87 Draw off by scrape block
2:12 11 R1 Preheat 21:00 88 Stoving
2:24 12 Sample probe absorb sample 。
2:30 12 Stirring 。

2: 36 13 R1+S reacting
2: 48 14 R1+S reacting 23:48 119 Stoving
24:00 120 Stoving
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URIT-8030 Service Manual
NOTE:
In the above sequence chart, only take single reagent as example, dual reagent or second
reagent isn’t included in it.

1.3.7 Liquid Path System

URIT-8030 liquid path system consists of host machine liquid path, liquid box liquid path and water cooling

circulating liquid path. The host machine liquid path includes washing hand liquid path, aspirating probe

liquid path, washing pool liquid path and condensed water emptying liquid path of reagent tray; the liquid box

liquid path includes water preheating system and vacuum negative pressure system.

Liquid path of host machine:

1) Washing hand liquid path includes 8 groups’ probe, the front 6 groups is double probe, and the other 2

groups is single probe.

 The first group is detergent probe, the function of short probe is injecting detergent controlled by

individual motive pump and valve; the function of long probe is drawing waste solution,

 The groups of second to sixth are the distilled water probe. The function of long probes is drawing waste

solution, the motive power is provided by negative pressure system; the function of five short probes is

injecting distilled water, the motive power is provided by water adding pump, a liquid separate box is

used for separating distilled water into five way. Furthermore, a pump back system is set for preventing

liquid dropping from short probes. A pump back solenoid valve control the system, both ends of solenoid

valve connect with distilled water injecting pipeline and waste solution drawing pipeline respectively.

When the solenoid valve is open, both ends is connected, the spare distilled water in probe will be draw

by negative pressure. A pipeline which is inserted to liquid separate box is used for drawing spare

distilled water.

 The long probes of second to sixth groups draw the distilled water and collect to a pipeline.

 The probe which responsible for drawing detergent is controlled by a individual solenoid valve and the

detergent are collected to a negative pressure tank.

 The probe of seventh groups is also responsible for drawing which driven by negative pressure system.

 The eighth group is the drier probe which controlled by a individual solenoid valve.

2) Liquid path of aspirating probe is divided into two ways. One flow through a high precision solenoid

valve and open to a 1000μL reagent injection pump then open to reagent probe. The other way flow

through a high precision solenoid valve and open to a 250μL sample injection pump and then open to
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URIT-8030 Service Manual
sample probe.

3) Liquid path of washing pool is divided into four part, which provide distilled water for washing pool to

rinse reagent probe, sample probe, stirrers respectively. And all waste will collected to a pipeline then

flow to main waste solution tube.

4) Condensate Water Emptying Liquid Path

A specified volume of condensate water will gather in reagent tray since the tray with the function of

refrigeration in continuous 24 hours. It is necessary to empty the condensate water to avoid it affect the

movement of reagent tray. A double insurance is setup for guarantee the condensate water could be

empty when only turn on the refrigerating power. A power pump is control one way individually. And the

other is controlled by a solenoid valve. The solenoid valve only work when click reset.

The water preheating system of liquid path box is consists of heating tank, temperature control instrument,

water pump and solenoid valve. The distilled water is draw to a heating tank and then is draw to analyzer by

water pump. Water pump is controlled by two switches, one is a protective switch, the other is a solenoid

valve. When the pressure of tank is lower than setting pressure, the solenoid valve and pump will open and

will inject distilled water. The temperature of heating tank is controlled by temperature-control meter, keep in

37℃.

Vacuum negative pressure system includes a negative tank to keep negative pressure, the negative

pressure is generated by a vacuum negative pump which controlled by a pressure switch. Meanwhile, a

emergency switch is installed on liquid path box. When the inner pressure switch is fail, switch on the

emergency switch and run the vacuum pump compulsively to generate enough negative pressure to keep

instrument work normally.

Water Cooling Circulating Liquid Path:

Water cooling circulating liquid path consists of reagent tray cooling and light constant-temperature system

(light water cooling). Please refer to 1.3.5 for instruction of reagent tray cooling. Light water cooling system

also named as light constant-temperature system. Its principle is make use of water circulating to take away

the excess heat of light source to guarantee constancy and sufficiency of light source energy. There are two

essential conditions to guarantee the light source energy, one is constant temperature, the other is reaching

certain heat. Please see figure 1-10 for liquid path

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URIT-8030 Service Manual

Figure 1-10 URIT-8030 Liquid Path

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URIT-8030 Service Manual

1.3.8 Software System

1) Reagent is open for choosing. Reagent parameters allowed manual setup.


2) Automatic eligible cuvettes detection and selection
3) Display the reaction curve and preserved the curve in real time.
4) Data, parameters and test results stored in database are allowed to be modified or recalculated.
5) The sequence of measured items is user-defined. For the high contamination item, exclusive wash is
available.
6) Multiple report forms.
7) Multiple formulas to create users’ own calculation items.
8) Linear expanding function, quadratic selection of test point’s best range, not needs to retest. Select the
best test point from reaction curve, create new factor automatically. For the substrate exhaustion
sample, the test points could be selected and calculated automatically.

CHAPTER 2 INSTALLATION AND DEBUGGING

2.1 Safety Attentions

Please comply with the following rules for safety and active use.
Preventing Breakage and Flammability
Please observe the following precaution for prevention breakage.
CAUTION
1) Installation must be complied with the installed environment in the manual
2) If relocation is necessary, contact your local distributor or URIT firstly.

Preventing Injury
Please observe the following precautions for preventing injury.
CAUTION
1) While the instrument is in motion, DO NOT touch the moving parts, such as sample probe,
reagent probe and stirrer, etc. Otherwise, you may receive injury.
2) Before lamp replacement, turn off the power switch and wait until the lamp is cooled down.
Otherwise, you may receive burns.

Chemical and Biological Safety


Please comply with the following matters for chemical and biological prevention.
Biological Hazard
If chemical adheres to the human body, contagion may occur. DO NOT touch the sample, mixed
solution and waste solution directly. Be sure to put on protective gloves, clothes, or even glasses if
necessary. If the sample splashes to the skin accidentally, please treat immediately according to the
working standards and consult a doctor.
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URIT-8030 Service Manual
CAUTION
Some reagents are strong acid or alkaline. Please use them carefully avoiding direct contact. If the
reagent sticks to the human body, immediately wash it off with water and soap. If the reagent
splashes into eyes accidentally, wash it off with water and consult an oculist.

Disposing Wastes
Please comply with the following matters when treat the wastes in order to avoid personal injury and protect
environment.

Biological Hazard
Any substances contained in reagents, quality control samples, standard solution, and waste
solution which are regulated legally for environmental protection, must be disposed according to
the relevant environmental protection regulations.
Operational Environment
CAUTION
1) Please install the instrument according to the specified installed instruction in the manual.
Otherwise, the results may not reliable even may cause system damage.
2) Please contact URIT if system state changed is necessary.

Systematic Usage
CAUTION
1) The operator must receive training before operating the instrument. Please follow the
instruction of the manual to operate. Improper operation may cause personal injury,
system damage and improper result.
2) Please make a calibration and quality-control test when use the system for the first time to
ensure it can be used normally.
3) A quality-control test must be done when use the system. Otherwise, the reliability of the
result could not be guaranteed.
4) The communication interface of analytic part is set to connect with the communication
interface of operation part. Please use the cables of URIT for connecting.
5) The computer should be for the instrument exclusive use. DO NOT run any other software
with the computer while it is connected with the instrument. Inappropriate manner may
result computer virus infection.
Caution on Electromagnetic Wave Interference
CAUTION
Keep the instrument away from strong noise source and electromagnetic wave. Turn off mobile
phones and transmitter-receiver when operating the instrument as the electromagnetic wave
may cause an adverse effect on data in this instrument or a malfunction in it.

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URIT-8030 Service Manual
Other Cautions
CAUTION
1) DO NOT touch the keyboard, indicator and mouse when your hands is wet, also includes
the chemistry.
2) Check samples for contamination (dust, or fibrinogen) and air bubble before analyses.
3) To make periodic maintenance, test and replacing according to the manual for getting the
exact result.
4) For replacements of major parts, such as light source lamp, sample probe, reaction
cuvette, etc. Please contact URIT.
5) For settings of sample volume, reagent volume, wavelength, standard values, etc.Please
refer to the insert in reagent kit as well as this operating manual. Take note of checking
calibration results, control results, and sample results after analyses. Make sure there is no
air bubble in the flow paths.

2.2 Installation

CAUTION
Only the URIT technician can perform the installation of URIT-8030.
Only the URIT technician can perform the installation of URIT-8030, users shall make preparation for
satisfying the installation requirements in accordance with this manual before installation. If relocation is
necessary, please contact your local distributor or URIT.

2.2.1 Instrument Inspection

Please check the carton according to the following procedures:


1) Unclench 8 buckles on the wooden box and uplift the box then take out cabinet. Open the door of
cabinet and take out distilled water barrel, waste solution barrel and wash solution barrel. See figure 2-1

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URIT-8030 Service Manual

Figure 2-1

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URIT-8030 Service Manual
2) Take out the analyzer and put on the cabinet. See figure 2-2

Figure 2-2
3) Open the package of liquid path box and take out.
4) If any loss or damage exists, contact the distributor or manufacturer immediately.

2.2.2 Installation

The instrument is high sophisticated thus proper installation is very important to its performance. User
should guarantee the environment and electrical condition are comply with the recommended conditions.
Provide a distance of 50cm at least for each side for operating and maintaining.

2.2.3 Environmental Requirements

Keep away from direct sunlight


Dust free
Installed on horizontal ground
Ground load capacity: 250kg
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URIT-8030 Service Manual
Temperature: 10℃~35℃
Relative Humility: 40%~85%(No Condensation)
Atmosphere Pressure: 86KPa~106KPa
The reliability of the data could not be guaranteed if the fluctuation of temperature and humility exceeded the
certain range.
Good ventilation, does not face air conditioner
No obvious vibration
Far from electromagnetic field and electricity interruption
The instrument should be near to the power.

2.2.4 Location Requirements

The instrument installation layout is below. Surrounding distance is the recommended maintenance space.

Measure: cm
Instrument Dimension:102×7 0×112cm(L×W×H)
Dimension of Operating Board (Only for reference):70×50×80cm (L×W×H)

2.2.5 Power Requirements

The following power must be prepared; switchboard should be located within 10m.
1) Power
Voltage AC 230V,50/60Hz
2) Grounding
Using three-pin power plug
3) Plug board
A 15A output plug board with more than three 5A sockets. Heavy-duty devices should not share the plug
board with the instrument, such as refrigerator, air conditioner etc.

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URIT-8030 Service Manual
4) 3 core power cable cat is using; the type of wire and plug is depended on voltage.
CAUTION
Make sure the instrument is grounded properly. Poor grounding may cause bad effects on test
result and even damage to the instrument.

2.2.6 Instrument Connection

Interfaces on back board of host machine:

Figure 2-3

Interfaces on back board of liquid path box:

Figure 2-4

The connection of power and communication part:

1) Take out the power cord from accessory box, one end insert to the power interface on host machine,

and the other connect to power.

2) Take out another power cord, one end connect to AC220V output on machine, and the other connect to

AC220V power interface of liquid path box.

3) Take out COM communication line, one end connect to RS232 interface of machine, and the other
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URIT-8030 Service Manual
connect to COM interface of computer.

4) Tighten every interface by screws to avoid falling off and inaccurate communication.

5) Connecting the BNC interfaces on back board of liquid path box to corresponding level sensing interface

on.
CAUTION
There are two serial port communication lines. The interfaces of one line which is used for
connecting host machine and computer are different, and the interfaces of the other line which
is used for connecting host machine and liquid path box are the same.

AC220 V
power
supply

connect to
PC COM

cycling
water

distilled
water

detergent
waste
solution
power
cord
connect
line
distilled waste
water solution BNC Cable
detergent
Ground

Figure 2-5
Tubing connection of instrument and liquid path box:

The tubing connection follows the principle of inlet from down outlet from up. The up interface is water inlet
and the inferior interface is water outlet.

1) The upper interfaces provide inlet of circulating water, distilled water, detergent and waste solution on
the panel of liquid path box. On the contrary, the inferior interfaces provide outlet of these solutions from
liquid path box.
2) Take out the size of 6 x 8 PU tubes for distilled water from the accessories kit. One tube is for connection
from distilled water to liquid path box, and the other is for connection from liquid path box to instrument.
3) Then take out the size of 4 x6 PU tubes. Insert one end to the upper interface for detergent, and the
other end to the interface of detergent barrel. For liquid path box and instrument connection, insert one
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URIT-8030 Service Manual
end to the inferior interface for detergent, while the other end to the instrument.
4) Take out the size of 6 x8 PU tubes. Insert one end to the inferior interface for waste solution, the other
end to the interface of waste solution barrel. For liquid path box and instrument, insert one end to the
upper interface for waste solution while the other end to the instrument.
5) Finally take out the size of 8 x12 PU tubes. To observe the outlet of circulating pump and the direction of
flow switch, you should open the side panel of instrument and liquid path box, shown as figure 2-5.

First fasten the upper interface for circulating water to the analyzer unit. Connect the tubing of circulating
pump, and then pour some water from the other end of tube till the level in the tube higher than circulating
water.
CAUTION
Connecting water outlet firstly and injecting refrigerating solution to make sure the tube which
connected between circulating pump and analyzer is full of refrigerating solution. The
circulating pump must be work on the condition of having liquid. Analyzer will empty all liquid
before delivery. Therefore, injecting solution before switching on. And reserve the liquid level
whether arrived 4/5, if not, injecting to 4/5.

2.3 Installation of Aspirating Probe and Stirrer

In order to prevent damage during transportation, sample aspirating probe, reagent aspirating probe and
stirrer are all disassemble and packed individually. After arriving demonstration, these components need to
reinstall and debug.

2.3.1 Installation of Sample and Reagent Aspirating Probe

1) Uplift the arm to the highest position and then rotate the arm of reagent probe to the proper position

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URIT-8030 Service Manual

Figure 2-6 Uplift Reagent Probe


2) Gently pinch the cover and take down.

Figure2-7 Take down Reagent Arm Cover


NOTE:
There is a spring on the front of arm cover, keep it carefully

3) Take out the reagent probe from the accessories box and place it on the positioning hole. Connect the
fluid level sensing connectors and fasten it. Structure of reagent probe, see figure 2-8.
NOTE
Uplift reagent arm to the highest point before installing reagent probe, anti-collision stop should
be installed between anti-collision optocoupler. And the spring should be pressed on location
plate.

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URIT-8030 Service Manual

Figure 2-8
4) As for the installation of sample probe, refer to the installation of reagent probe. The sample probe is
connected with Teflon tube directly. Please see figure 2-9 for structure of sample probe.

Figure 2-9
NOTE
After installing reagent probe and sample probe, four screws on the adjusting cover do not
need to tighten before debugging the initial position.

2.3.2 Stirrer Installation

1) Gently pinch the stirrer cover and take down.


2) Gently put the stirrer motor from up to down. Fit it by two hex Ø2 screws.

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URIT-8030 Service Manual
3) The positioning hole is for adjusting the front/rear position of stirrer.

Please see figure 2-10 for structure of stirrer.

Figure 2-10

2.4 Software Installation

Installation Version

1) Click on icon, a message box shown as figure 2-16 is displayed. Click “Next”.
See figure 2-17

Figure 2-17
2) Click on Next button to enter next dialog box. See figure 2-18

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URIT-8030 Service Manual

Figure 2-18
3) Click on the Browse button, select the path to install URIT-8030 Software. Then click on the Next button,
a message box is displayed as figure 2-19.

Figure 2-19
4) Click on the Next button, another message box appears shown as figure 2-20.

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URIT-8030 Service Manual

Figure 2-20
5) Click on the Install button, installation process begin. A message box shown as figure 2-21is displayed
after the process finished.

Figure 2-21
6) Click on the Finish button, the setup process is completed.

7) Software registration, Running and enter main interface, a registing interface will appear
when first time to run the software. See figure 2

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URIT-8030 Service Manual

Figure 2-12

Click “Help”“Software Registration” ,enter registration interface,see figure

2-13:

Figure 2-13
Send the “User’s Code” to after-sale service to gain the “license number”.
Then input the “license number ” to blank. and select UTIT-8030, see figure 2-14.
NOTE
Make sure to select the corresponding model, otherwise malfunction will be occur.

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URIT-8030 Service Manual

Figure 2-14

Click ,a prompt box will popup, see figure 2-15:

Figure 2-15
Click “OK” and close the software according to prompt and restart software, the installation is completed.
NOTE
After completing installation, send main procedure file to desktop for convenient use.

2.5 Instrument Adjustment

2.5.1 Setup of Instrument Parameter

 Double-click on the icon , log on the main screen. Select Server for Operator and enter the
password 3112772, log on the main screen.
 Turn on the power switch; check that if abnormal for tubing of liquid path box, flow of cycling water and
every connections for leaking.
 Wait for about ten minutes, open the right panel, and check that if abnormal for two temperature
controllers.
 Then turn on the test switch and select Maintenance -> Instrument Parameter

 Enter the password 3112749 to log on the instrument parameter screen as figure
2-22

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URIT-8030 Service Manual

Figure 2-22

The parameters has been storage in the mainboard before delivery, it is not need to input the parameters
manually. Click “RESET”  “TEST”  “Parameter Get”  “TEST”  “SAVE”, the parameters could be read
from mainboard.
CAUTION:
1. DO NOT click on the RESET button before all instrument parameters being set properly.
2. On adjusting screen, the corresponding mechanism begins to action only after being
selected and clicking TEST button.
3. Please click Arm Raised button if you are not sure the mechanism’s direction of
movement.

Meaning of each parameter


NOTE
Red type or gray frame are unselected.

 Sample tray and reagent tray initial position:


1) 31-R:Pos. 31 of the reagent tray rotates to the reagent aspirating position.
2) 1-R:Pos.1 of the reagent tray rotates to the reagent aspirating position.
3) 1-S:Pos.1 of the sample tray rotates to the sample aspirating position.

 Setup of Sample Probe Movement:


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URIT-8030 Service Manual
1) To cuvette: The sample probe will move over to the cuvette
2) Vertical: The sample probe will move down into the cuvette.
3) To cleaning: The sample probe will move over to the above position of washing pool.
4) Vertical: The sample probe will move down into the washing pool.
5) 1-S: The sample probe turn to aspirating position of sample tray.
6) To outer circle vertical: sample probe down to the bottom of sample cup.
7) Specification of sample cup: setup “Test Tube” or “specific sample cup”, the corresponding vertical could
be set according to the cup specification.

 Setup of Reagent Probe Movement


1) To cuvette: The reagent probe will move over to the cuvette.
2) Vertical: The reagent probe will move down into the cuvette.
3) To cleaning: The reagent probe will move over to the wash station for reagent probe.
4) Vertical: The reagent probe will move down into the wash station for reagent probe.
5) 31-R: The reagent probe will move over to the reagent aspirating position of the outer ring on reagent
tray.
6) 1-R: The reagent probe will move over to the reagent aspirating position of the inner ring on reagent
tray.
7) To R. bottle vertical: The Reagent probe will move down into the reagent bottle.
 Cuvette :
Cuv.1: Cuv.1 will move over to the initial position of reaction tray.
 Reset:
Reset: It does affect any operation if not perform resetting after turn on the power.
 Setup of Reagent Stirring Arm Movement
1) R stirrer to cuv:The stirrer will move to the cuvette.
2) Vertical:The stirrer will move down into the cuvette.
3) To cleaning:The stirrer will move to the above position of washing pool
4) Vertical:The stirrer will move down to the washing pool.
 Fine Adjustment:
Perform fine adjustment for parameters of selected item.
There are four commands up, down, right and left to adjust the parameter of selected item.
 Cuvette rinsing arm
Arm to cuv. Vertical: The cuvette rinsing arm moves down into the cuvettes.
 Test:
It is not available if the button of “Test ” display grey color, Click the Adjust button to operate it.
CAUTION
The buttons will come into action immediately after clicking. Make sure that all the mechanism is
in Arm Up condition to avoiding conflicted each other.
1) Reaction cuvette: The corresponding cuvette will rotate to the reagent dispensing position.
2) S. position( Sample position): The corresponding sample cup will rotate to the sample aspirating
position.
3) R. position(Reagent position): The corresponding reagent bottle will rotate to the reagent aspirating
position.
4) Reset: The corresponding sample or reagent injection pump will rotate to the initial position.
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URIT-8030 Service Manual
5) Sam. In( Sample In): The sample injection pump will aspirate quantitative volume of sample, measured
by ul.
6) Reg. In(Reagent In): The reagent injection pump will aspirate quantitative volume of reagent , measured
by ul.
7) Out: The sample or reagent injection pump will dispense the volume aspirated in the previous step.
8) Injecting water to sample probe: the liquid path is open for washing the inner wall of sample probe, take
times as unit.
9) Injecting water to washing hand: the liquid path is open for washing the inner wall of reagent probe, take
times as unit.
10) Running gear: Running in the moving component of reaction tray.
11) Stop: Stop running in reaction tray.

 The function of other buttons:


1) Speed Set: Enter speed setup interface
2) Fluid Set: Enter liquid path setup interface
3) Switch On: Turn on the corresponding valves and pumps
4) Switch Off: Turn off the corresponding valves and pumps
5) Stop All Motor: Stop all motions of electric motor
6) Sample-detection: Test instrument and dataphone.

 Functional Buttons:
1) Adjust:To open the calibrating and testing interface
2) Arm raised:All probes and sticks are raised to the highest point.
3) Reset:All probes and sticks move down to corresponding washing pool; reaction tray, reagent tray and
sample tray move to the initial position and liquid path of washing pool begin to draw water.
4) Test:To perform the selected action
5) Save:To save all existing parameters.
6) Return:To exit parameter setup interface.

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URIT-8030 Service Manual

2.5.2 Setup of Motor Speed

Enter calibrating interface and click button ,the dialog box shown as figure 2-23 will pop up

Figure 2-23
The speed parameter is unique for each analyzer, thus it is very important to input parameters according to
parameter table in the accessories box. Just maintain the default value if some parameters does not listed in

the table. Click button and exit after setup all speed parameters.
NOTE

1) The actual value of each parameter is consist of two value in the case, such as “250” and
“247”, “250”represent big unit and “247”represent small unit(fine adjustment).The bigger the
value is , the faster the speed of motor is.
2) To setup the parameters in this interface according to parameter table.

2.5.3 Parameter Setup of Liquid Path

1) Click button to enter liquid path setup interface shown as figure2-24

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URIT-8030 Service Manual

Figure 2-24
2) Input the parameter according to the parameter table.

NOTE: Select the gap mode by clicking to ensure the


reagent/sample tray and reaction tray in normal condition.
3) Click the Save button and click Return to exit parameter setup interface
4) Each serial number of liquid path section interface is corresponded with one pump, valve or motor. It is
available for testing whether these components are connected properly.

Figure 2-25
5) Input the corresponding serial number and click Switch On , the corresponding pump, valve and motor
will start to work. Such as shown in figure 2-25.
NOTE
1) Take “ ms” as unit for parameter which is not indicated unit
2) The serial number in front of each parameter represents the corresponding number of
motor.
3) Please consult the technician before performing fine adjustment of parameter
4) Click SAVE to save the data after adjusting.

CAUTION

Click to prevent probe collision when adjust the motion position.

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URIT-8030 Service Manual

2.5.4 Setup of Initial Position

Figure 2-26
1-No.35, Square Wiper 7-Centre Line
2-Adjusting left/right for optocoupler 8-No.81 light spot
3-Adjusting front/rear for optocoupler 9-No.44, the first nozzle initial position
4-No.1, reagent probe initial position
5-No.110, sample probe initial position
6-No.94, stirrer initial position

Figure 2-26 Initial Position Chart of Motion Component


1) Initial Position of Reaction Tray:
Select Rotate to Cuv.1 in parameter setup interface
 Observe the position of light spot when the reaction tray stops rotation caused by clicking the Test
button. If it is not at the middle of cuv.81, adjust the left/right optocoupler mounting bracket as figure
2-26,2-27,2-28.

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URIT-8030 Service Manual

Figure 2-27 Position for adjusting front and back of optocoupler

Figure 2-28 Position for adjusting left and right of optocoupler

NOTE
If the light spot located on the middle of cuvette, the position is right.
2) Initial Position of Reagent Probe:
 Select To cuv. on the reagent probe section, then click the Test button. When the mechanism unit
returns to initial position of optocoupler, adjust the front/back components manually. See figure 2-29,
2-30. Verify that the reagent probe is above the centre position of Cuv.1. It is available to perform fine
adjustment after packing the cover of reagent arm.

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URIT-8030 Service Manual

Figure 2-29

 Select vertical and input the set parameter “50” , then click Test and perform fine adjustment(the rang
of fine adjustment is 1 to 5). Observe the position of reagent probe in cuv.1. If it is proper, down the
reagent probe till the tip touches the bottom of cuvette through gently pressing the arm of reagent probe.
 When the tip is near the bottom of cuvette, please operate the align function step by step. The region of
fine adjustment shown as figure 2-30:

Figure 2-30 Region of Fine Adjustment


NOTE
There are 2-3mm buffer course of anti-collision mechanism of reagent probe. Observe whether
the optocoupler barrier is moving or not for adjusting depth.

3) Initial Position of Sample Probe


 Select S probe to cuv. and click the Test button. Adjust the left/right and front/back adjustment
assembly to make sure that the probe is above the centre of cuv.110. Perform fine adjustment after
covering arm cover.
 Select vertical and input the set parameter “50” , then click Test and perform fine adjustment(the rang
of fine adjustment is 1 to 5). Observe the position of sample probe in cuv.1. If it is proper, down the
sample probe till the tip touches the bottom of cuvette through gently pressing the arm of sample probe.

4) Initial Position of Reagent Stirrer


 Select R.stirrer to cuv. and click the Test button. Adjust the left/right and front/rear adjustment
assembly to make sure that the stirrer is above the centre of cuv.94. See figure 2-31
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URIT-8030 Service Manual

Figure 2-31
 Select Vertical and input the set parameter”50” and click Test , perform fine adjustment (the range of
fine adjustment is 1 to 5). Upward moving 2 to 3 step when the stirrer reaches the bottom of cuvette.
5) Initial Position of Washing Hand
NOTE: It is not necessary to adjust the initial position of washing hand since it has been done before
delivery.
 Keep the position of reaction tray, turn washing hand to make sure the arrange radian of washing
probes are consistent with reaction tray. And then to adjust whole position of washing hand to make
sure the scrape block is above the centre of cuv.35.
 Select Vertical, set parameter as “50” and click TEST, perform fine adjustment(the range of fine
adjustment is 1 to 5), descending step by step. The scrape block can not touch the wall of cuvette
(perform fine adjustment of radian or turn rotate probes). When the parameter of washing hand is 150,
loosen screws to make all probe touch the bottom of cuvette freely, then tighten the screws.
 scrap block is not permitted to touch wall of cuvette during the adjusting course. Adjusting the position of
washing hand must be done if the scrape block touch the wall and diverge the cuvette. (the position of
washing hand has been adjusted before delivery, it is not necessary to adjust on the scene). The
adjusting methods are as follows:

Keep the position of reaction tray, loosing locking ring by wrench and turn the lifting arm of washing hand
to consistent with the arrange radius of washing probes. Then adjusting whole position of washing hand
to make sure scrape block is above the centre of cuvette 35.

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URIT-8030 Service Manual

Figure 2-32

2.5.5 Adjusting Position Parameter to Washing Pool

1) Reagent probe to washing pool:


 Select R. probe to washing pool and set turning parameter as “45”, click TEST and make reagent probe
above the washing pool. Perform fine adjustment to adjust left/right of reagent probe to make sure it is
above the centre of washing pool. See figure 2-33

Figure 2-33
2) Sample probe to washing pool:
 Select S. probe to washing pool and sent turning parameter as “45”, click TEST and make sample probe
is above the washing pool. Perform fine adjustment to adjust left/right of sample probe to make sure it is
above the centre of washing pool. See figure 2-34.

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URIT-8030 Service Manual

Figure 2-34
3) Stirrer to washing pool:
The adjusting method of reagent stirrer is same as sample stirrer.
 Select Stirrer to washing pool and set turning parameter as “80”, click TEST to make stirrer above
washing pool. Perform fine adjustment to adjust left/right of stirrer to make sure stirrer is above the
centre of washing pool. Select Vertical and set parameter as “50” firstly, click TEST and adjust stirrer
down to a position in washing pool which is easy to observe, then click stirrer to washing pool to adjust
stirrer above the centre of washing pool.
 Select stirrer to washing pool, perform fine adjustment(rang of fine adjustment is 1 to 5). When the up
edge of stirring paddle is higher(about 3 to 5mm) than the up edge of inner cup of washing pool, the
vertical is proper. See figure 2-35.

Figure 2-35

2.5.6 Adjusting Position of Reagent Tray

1) Select and click the reagent tray will move to No. 1 reagent postion.

 Select and set parameter as “110”, click to make reagent probe at the
above of reagent bottle which located in No.1 reagent position. Adjusting reagent probe at the above of

the centre of No.1 reagent position. Select and set parameter as “50”, click

and adjust reagent probe down to a position in reagent bottle which is easy to observe,

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URIT-8030 Service Manual

then click to adjust reagent probe above the centre of reagent bottle.
 The position of reagent probe to reagent tray could be adjusted after performing the above processes. If
a large deviation still exist, the initial position of reagent tray should be adjusted. The adjusting methods
are as follows:
NOTE: It is not necessary to adjust the initial position of reagent tray since it has been done before
delivery

Take down the handle of reagent tray.

Figure 2-36 Lock Screw

 Select and set parameter as“50” , click , perform fine


adjustment (rang of fine adjustment is 1 to 5),upward moving 1 to 2 steps when the reagent probe touch
the bottom of reagent bottle.

2) Select and click , make the No.31 to the initial position.

 Select and set parameter as “90”, click to make reagent probe at the
above of reagent bottle which located in No.31 reagent position. Adjusting reagent probe at the above of

the centre of No.31 reagent position. Select and set parameter as “50”, click

and adjust reagent probe down to a position in reagent bottle which is easy to observe,

then click to adjust reagent probe above the centre of reagent bottle. The reagent probe
could move down to the bottom of reagent bottle and keep the probe do not collide reagent bottle since
vertical of inner and outer reagent bottle are the same.

3) Select , click to make No.1 sample cup to the initial position.

 Select , click , make sample probe to the above of No.1 sample cup and adjusting
left/right to make sure the sample probe at the above of the centre of No.1 sample cup. Select

and set parameter as “50”, click ,adjust sample probe down to a

position in the sample cup which is easy to observe, select and adjust left/right to make sample
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URIT-8030 Service Manual
probe at the above of the centre of sample cup.
 The position of sample probe to sample tray could be adjusted after performing the above processes. If
a large deviation still exist, the initial position of sample tray should be adjusted. The adjusting methods
are as follows:

Take down sample tray, adjusting 6 pieces of locking screw on the sample bracket, see figure 2-37. And
then adjusting sample tray to the position which is corresponding the centre of sample cup.

Figure 2-37

2.5.7 Setup of Temperature Control Instrument

 The temperature of peltier refrigeration, water preheating and reagent heating is setup respectively as
12℃,37℃,47℃.
 The parameter setup of peltier, water preheating and reagent tray heating is as following.
Chart 2-1
Water
Parameter Function Refrigeration Heating
Preheating
SHP Setup of Upper 2 2 0.1
Deviation
SC Modification Setup of 0 0 0
Sensor
p Proportion Range 1.0 1.0 1.0
] Time of Integration 6 6 6
d Derivative Time 4 4 4
┍ Proportion Period 9 9 9
A┍ Self Setup 0 0 0
Lo┍ Setting Lock 0 0 0

2.5.8 Debugging of Optical Path

 Click in main interface and enter “Signal Reading of Cuvette” interface, then

click , after cuvette filled with water, click and observe the signal
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URIT-8030 Service Manual
value and absorbance value. The range of AD signal value is 54000±5000 and not exceeded 62000.
Adjusting the corresponding potentiometer if one average value is not in the range.
 Click “SAVE” and exit after reading AD signal value. And debugging is complete.

CHAPTER 3 FUNCTIONAL MODULE


3.1 URIT-8030 Functional Module

INSTRUMENT RS232
Power supply

DC 12V
main Motors drive Moter for
board

board board mixer


220V
power in DC 12V
pump valve

DC 24V
liquid level sense

AC 15V
AC 220V

interface
board
signal
board

DC 24V
board-up

DC 24V
Distribution
board for pump
Lamp power lamp and valve
supply board AC 12V
transformer

Meanwell
Distribution board Moters &
power
for Moters optics sense

AC 220V DC 24V

DC 12V pump for condensate


Terminal Block

liquid box communicate calbe

DC 24V Peltier
AC 220V multi cable
board

fans
AC 220V temperature controller power line
AC 220V
communicate
DC 24V cable
heater strip
fluid switch
AC 220V

AC 220V temperature controller BNC signal line


linking line

LIQUID BOX
AC 220V
Meanwell power
DC 24V
Liquid Box pump for distilled water interface
DC 24V
AC 220V Terminal Block valve for distilled water board-down
board
DC 12V
pressure swatch-red YM1 YM2 YM3
pressure swatch-orange
AC 220V
liquid level sense

liquid levelsense
detergent liquid

cycle pump
distilled water

waste water
level sense

cooling
AC 220V

pressure pump
AC 220V

heater strip
fans
temperature controller pressure swatch-blue
backup swatch

Figure 3-1

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URIT-8030 Service Manual

3.2 Functional Module of Circuit Board

Comparison Table of integrated Chip


Position of
Chip No. Function of Chip
Main Board
U19 SPX1117M3-L-3-3 Voltage stabilizer with 1.0A low voltage
and low dropout
REF3140 Reference voltage circuit(4.096V)
U5 OPA365 High-operational amplifier,to be
follower in circuit
U10 74HC14 Hex Schmitt trigger
U6 CD74HC24OM Bumper/Line Driver
U9 MAX813L Reset, Watch dog and Power monitor
chip
MAX809SEUR Reset Circuit
U16 SP3223EEY MAX232
U3 MAX3080CSD RS485 transceiver,receive threshold
-200mv,-50mv
U2 MAX113 200k/s,16 digit AD analog-to-digital
conversion
SRV05-4 Data line and port protection
U8 C805IF120 Single Chip(Silicon Labs)

3.2.1 Main Board

Main board is the master control center of analyzer. PC port send controlling information by RS232, and the
controlling information is sent to U16(RS232 chip)by JP4 interface, then U16 will send to CPU for
processing.

CPU control the motion of reagent tray and washing hand, controlling signal is sent to PRT module of driven
board by U6(signal is strengthen and reverse)and P1 socket for controlling the motion of motor.

The other motors, pumps and valves are controlled by the signals through U3 and P1 socket.
The signal of AD value from signal board is transmitted to the main board through PAMP signal cable. After
conversed by U5 and U2 the signal is transmitted to CPU. Then the signal is transmitted to PC port through
U16.
Voltage of test points is shown as figure 3-2:

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URIT-8030 Service Manual
3.3 V test piont

P1:to
drverbora
dP PO1 ,
power
supply

JP4:RS232

5V
test
point

-0.3V
test point

JP9 , waste water PAMP, to Signal Amplifier


JP7:distill water BNC JP8 , detegent BNC BNC signal Board PAMP1 4.096 test point

Figure 3-2

Measuring the voltage of each test point by multimeter after power on. Check the circuit and components if
the voltage not in the specialized range. Voltage rang is shown as figure 3-1.

Positive and negative voltage supply power for U5 chip. Positive voltage is +5V and negative voltage is -0.3V.
4.096 supply reference voltage for A/D chip.
Table 3-1:Voltage of Test Point
Code Voltage Range
+5V 5±0.05V
+3.3V 3.3±0.05V
-0.3V(U5 Pin 4) -0.3±0.05V
4.096 4.1±0.100V

Interface definition table 3-2,3-3:

Table 3-2 PO1 Definition Table 3-3 JP4 Definition:


Pin NO. signal Pin NO. signal Pin No. signal
Pin NO. signal
1 G 6 -12V 11 -5V
1 G
2 5V 7 G 12 +5V
2 in
3 5V 8 +12V 13 G
3 out
4 G 9 +5V 14 -5V
5 LAMP 10 G

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URIT-8030 Service Manual

3.2.2 Power Board

Power board distributes the power to each part of analyzer. There are four channels, A channel output ±5V,
B channel output ±5V, C channel output ±12V , the last output +5V. Test point is P01 interface (Pin 1 – Pin
14). See table 3-2 JPAC is inlet.
Table 3-4
Table 3-4 PO1 JPAC
Pin
signal Pin NO. Signal
NO.
1 6
AC11.5V
2 AC9V*2 7
3 8
AC8V
4 9
AC11.5V
5
Table 3-5 Voltage Out

Code Voltage Range


5V1 5±0.05V
5V2 5±0.05V
+12V 12±0.1V
-12V -12±0.1V
+5VA 5±0.05V
-5VA -5±0.05V
+5VB 5±0.05V
-5VB -5±0.05V

VR1A,VR2A: relay,24V
Path A± 5Voutput relay signal
adjust

PO1, power
supply for
mainborad

JPAC,
transformer
output VR1B,
VR2B,
Path B± 5V
output adjust

L_CB,lamp
sleep signal

VR1C,VR2C:Path C± 12V VR3:


output adjust +5V output adjust

Figure 3-3
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3.2.3 Lamp Driven Board

The lamp driven board converts AC 15V to DC 12V. It provides the sleep mode for halogen lamp through the
semi-current control. See figure 3-4 for connecting.
It supplies the proper voltage to the halogen lamp with adjusting PR1. Test point is JP4 interface.

Figure 3-4

3.2.4 Terminal Board

Terminal board is the signal relay centre for temperature control system of reaction tray, reagent tray and
part of vacuum pump.

HT1,HT2,JP1,WF1,PT1,Control the refrigerating temperature of reagent tray.


HT3,JP2,PT2, control temperature of heater chip of reaction tray.

Measuring output voltage of terminal board after power on. See table 3-6. And voltage range is shown as
3-6.
Table 3-6
Code Voltage Range
220VAC 220VAC±10%
24V 24±0.3V
12V 12±0.2V

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Figure 3-5 Connecting Figure of Terminal Board and Voltage Testing Point

HT1,HT2: power supply for peltier refrigerating HT3: power supply for heater strip heating
OF: unused RY1:pick-up voltage
DC 12V voltage test point RY2: unused
Dr.Bd1: power supply for driven board Pump2,fan1, fan2,24V power supply, unused
Pump3: vacuum pump for drawing condensate water ACT2: AC220V power supply for heating
temperature control instrument and test point
Pump1: unused ISE1: unused
ACB: unused IWAKIL: unused
Fan3: AC220V fan on analyzer SMPS1: AC220V output
AC2: AC220V output to transformer ACT1: AC220V power supply for refrigerating
temperature control instrument
SMPS2: AC220V output to Meanwell power S-1,S-2: main power switch
S3,S4: switch1 of test switch AC1: Electric supply 220V input
PT1:Refrigerating temperature sensor J power1:Meanwell power 24V input
WF1: Water flow switch JP1: refrigerating temperature control signal output
DC24Vvoltage test point PT2: heating temperature sensor
JP2: heating temperature control signal output

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3.2.5 Driven Board

It drives each mechanism through motors which consists of one T module, one control module for pumps
and valves and also six drive modules including A,B, C, D, E and F.
The control signals from P1 on main board transmitted T module on drive board.
Table 3-7
Wire
connection of Motor DIP Address
Driven Module Motor Function
Transfer Number Jumper Wire
Board
Motor Controlling
up and down of Mt08 8 01000
reagent probe
F
Motor Controlling
left and right of Mt09 9 01001
reagent probe
Motor of Reaction Without dial
Mt00 0
Tray switch
T
Motor of washing
Mt01 1 00001
hand
Motor controlling
up and down of Mt03 3 00011
sample probe
A
Motor controlling
left and right of Mt04 4 00100
sample probe
Motor of sample
Mt02 2 00010
tray
B
Motor of reagent
Mt07 7 00111
tray
Motor controlling
up and down of Mt05 5 00101
sample stirrer
C
Motor controlling
left and right of Mt06 6 00110
sample stirrer
Motor controlling
up and down of Mt10 10 01010
reagent stirrer
D
Motor controlling
left and right of Mt11 11 01011
reagent stirrer
Motor of sample
Mt12 12 01100
injection pump
E
Motor of reagent
Mt13 13 01101
injection pump
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URIT-8030 Service Manual
Remark C module is not used in URIT-8030
Measuring voltage of each testing point by multimeter after power on. Check the circuit and components if
the voltage is not in specialized range. The rang is shown as table 3-8
Table 3-8
Code Voltage Range
24V 24±0.2V
12V 12±0.1V
+5V 5±0.1V

Motors lock P3, to Distribution PRt, to Motor PR1 C, sample PR1 A, to Motor PR1 B, to Motor
signal, 5 V board for pump and distribution board for mixer construction distribution board for distribution borad for
test point valve JP1 3 _ 1 , reation tray and 8030 not use sampling
reagent/sample tray
DC2 4 V power supply mechanism ,vertical
clean arm , reation reagent tray 7 ,
3 ,horiz 4
tray 0 , clean arm 1 samlpe tray 2

P1 , to
mainborad P1

J-Power
mentwell
power input

M1 , DC 12V
sample mixer
power supply
,8030not use

M2 , DC 12V
reagent mixer
power supply

DC 12V power PR1 E, to Motor


supply 24V test distribution borad for
P2 , to Motor PR1 F, to Motor PR1 D, to Motor
12V test ponit point syringe pump
distribution board for distribution borad for distribution borad
pump and valve JP1 3 reagenting mechanism forreagent mixer, sample syringe1 2 ,
12V power supply DC 24V power supply vertical 8 , horiz9 vertical 10,horiz 11 reagent syringe1 3

Figure 3-6

3.2.6 Transfer Board of Motor

The transfer board of motor is responsible for receiving the driven signal from driven board and then
separate into LIFT and TURN two interface. Each part is provided individual motor wire and optocoupler
interface.

There are 6 motor transfer boards of each analyzer. JP2 and JP3 only included in reagent and sample
aspirating mechanism.
Specific connecting rule and test points is shown as table 3-9 and figure 3-7

Table 3-9
Code Voltage Range
+5V 5±0.15V

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JP5, to M2 potics JP3:anti-conllision


sense &liquid level signal

M2, moter control


signal line

voltage test
piont
JP9, cable for
Moter drive board

M1, moter control


signal line

JP4, to M1 optics JP2:anti-conllision


sense &liquid level signal

Figure 3-7 Transfer Board of Motor

Figure 3-8 Optocoupler

3.2.7 Transfer Board of Pump and Valve

Transfer board of pump and valve receive order from pump and valve controlling module by JP13 and
JP13-1. Connecting figure is shown as 3-10.

Voltage Measuring of Transfer Board(Motor/Pump and Valve):


Table 3-10
Code Voltage Range
24V 24±0.2V

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JP2 JP4 JP6 JP8 JP1 0 JP1 2

JP5
JP9

JP1

JP3

JP1 3

JP1 3 _ 1

JP1 5

JP1 3

JP1 6

24V test point

JP2 Solenoid valve for sample JP12 Drain valve for the 7th JP13-1 Drive Board 24V
probe nozzle
JP4 Drain valve for wash station JP9 Drain valve for square wiper JP13 Drive Board 24V
JP6 Water valve for pump JP15 Vacuum pump for detergent JP3 Water valve for wash station
JP8 Drain Valve for arm JP13 Drain valve for condensed JP1 solenoid valve for reagent probe
water
JP10 Recycle valve for arm JP16 Drain valve for detergent JP5 solenoid valve for detergent

Figure 3-10 Transfer Board of Pump and Valve

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3.2.8 Signal Board

This signal board converts the optical signal to electrical signal. Then the amplified signal is transmitted to
the main board.
It consists of 10 silicon cells responsible for receiving the optical signal. The silicon array converts the signal
to the micro current. Next the current is converted the voltage signal through the pre-amplification (LTC3144).
After followed by OPA365 (U2) and DG506 (U3) gating, the signal is transmitted to the main board through
PAMP1 port.
Fasten the signal cable and switch on the power, measure the voltage of test points using multimeter. If it is
out of the range, check the connections and components. The voltage range is shown as table 3-11.

Table 3-11
Code Voltage Range
+5V 5±0.05V
-5V -5±0.05V
+12V +12±0.2V
-12V -12±0.2V
-0.3V -0.3±0.05V

W1_S3,
W1_S4,
W1_S5,
W1_S6,
W1_S7,
P_ SI1:
W1_S8,
W1_S9, not used
W1_ S10
W1_S11,
W1_S12,
AD value PAMP1: to
adjust MainBoard
potentiometer PAMP

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Figure 3-11

12V test
point

5V test
point

-0.3V test
point

-5V test
point

-12V test
point

Figure 3-12

3.2.9 Liquid Level Sensing Board

Liquid level sensing board is composed of liquid level sensing section and optocoupler.
The sensing section adopts the principle of capacitive change. The detector converts the capacitance
change occurring in the probes into the electrical signal and the level feedback MC9S08SH8 (U1).

Table 3-12
Code Voltage Range
VCC 5V±0.15V
12V 12±0.2V

12V test point,JP1 pin 4 5V test point

JP1 , to Distribution JP2 , to probe liquid


board for Moters JP3 level sense

Figure 3-13

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3.2.10 Up and Down Connecting Board

The up connecting board is used for transferring liquid sensing signal of distilled water barrel, detergent
barrel and waste solution barrel, and the function of communication between host machine and liquid path
box. Connecting diagram of up and down connecting board, see figure 3-14,3-15.

Figure 3-14 Up Connecting

Figure 3-15 Down Connecting

3.2.11 Terminal Board of Liquid Path Box

1. The terminal board of liquid path box is responsible for water cooling system, distilled water preheating
system and power supply and controlling of some pumps and valves.
2. Water cooling system includes power supply of circulating pump, liquid sensing of water storage tank,
power supply of fan and radiator.
3. Distilled water pre-heating system includes power supply of heating tank, power supply of temperature
control meter of heating tank, temperature sensor.
4. Testing the output of terminal board by using multimeter(see figure 3-16). The voltage range of terminal
board, please refer to table 13.
Table13
Code Voltage Range

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220VAC 220VAC±10%
24V 24±0.3V
12V 12±0.2V
ISE2:pressure switch for force PT1:temperature JP8, temperature pump1:DC24V water heater power supply,not use
pump sensor
controller signal
ISE3:pressure switch

fan1, fan2, pump2, THOMAS1:DC24V ,force pump


DC12V power supply

pump3:DC24V ,DC force pump,


AC12V check point

3, DC24V power
supply, for valve

OF2, jumper, not IWAKI1:


used pressure
pump,
2, DC24V power AC220V
supply, for valve

LV1, liquid level sensor


HEATER1:
for cycle water tank
hter tank
power
BZ1, Alarm Buzz supply,
LED4, Alarm Lamp for
for cycle water level AC220V
cycle water level

FANS1:
RY1, ready signal,DC24V,from connect cable cooler fan,
AC220V

1:mean well power supply 24V AC2: filter AC 220V in AC1,mena well power ACT:temperture
out put;AC24V check point put,AC220V check piont supply AC220V in put controller ,AC220V

Figure 3-16

3.2.12 Monitoring Reset Board of Circulating Pump

Monitoring reset board of circulating pump is responsible for monitoring the running position of circulating
pump. When the circulating pump appears excess temperature and stop to move, power up after several
seconds to keep the circulating pump working constantly to avoid damage to peltier.

Table 14
Code Voltage range
24V 24V±0.3V
+3.3V 3.3±0.05V

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URIT-8030 Service Manual

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CHAPTER 4 REPLACEMENT OF MECHANICAL


COMPONENT
This section describes the methods of replacing mechanical component of URIT-8030.
It occurs that a malfunction cannot be solved according to the adjustment of software and routine
maintenance. It is recommended that the analyzer should be repaired by professional personnel to deal with
the issue. In case replacing a component is needed, follow the procedure.

1) Turn off testing switch


2) Turn off main power switch
3) Take down front panel. Loosen 6 pieces of M4×16 screws on the left and right and pull out panel. Optical
box, stirring mechanism and inner liquid path box could be seen from left to right. See figure 4-1

Figure 4-1 Front Panel


4) Take down back plate. Unscrew 6 pieces of M4×10 screws, down open the back plate. Main board,
power board, terminal board and main driven board are installed on it. Circuit of analyzer is mainly focus
here. See figure 4-2.

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Figure 4-2
5) Take down left cover plate.
6) Open right cover plate, temperature control of reaction tray, reagent tray and sample tray could be seen.

Figure 4-3

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7) Take down all panels.

Figure 4-4

4.1 Replacing Halogen Light

1) It is not need to take down whole socket when replace rice bubble. Only loosen two lock screws and one
set screw, then take down power line. Adjusting the inner and outer distance of light component to get
maximum AD value. See figure 4-9.

Structure of Rice Bubble Halogen Light

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Figure 4-9

Figure 4-10 Component of Rice Bubble Halogen Light

2) Click “Special Test” -> “Reading A/D signal” , observe AD value. See figure 4-7

Figure 4-7
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Make sure that AD value is up to 60000 through front/rear adjustment. If the value is high, move the
halogen lamp assembly towards outside. And if the value is low, move the assembly towards outside. If
the AD value still not up to 60000, adjust the value to the highest then by adjusting potentiometer to keep
the AD value in the range.

3) Click and enter interface of “Reading Cuvette signal”, click “Inject Distilled water” to inject water for
reaction tray.

4) After injecting, click “special test” -> “Reading A/D signal” , observe the AD value. To
adust the potentiometer to keep the AD value rang in 50000 to 60000, then click “SAVE”.

5) Click and enter interface of “Reading Cuvette signal” after adjusting. Click “Reading Cuvette
Blank ” and observe AD value of all cuvette,click “SAVE” if value in the range of 50000-60000.

Figure 4-11 Reading interface of cuvette signal

4.2 Replacing Solenoid Valve

4.2.1 Replacing Solenoid Valve

The liquid path of URIT-8030 is mainly focus in the liquid path box. There are 12 solenoid valves in the box
for controlling whole liquid path.

Two solenoid valves are responsible for aspirating which number is V12 and V13, installed on liquid path
mounting plate by 2 pieces of M2.5 X6, see figure 4-12. The distilled water from heating tank flow through
three taps and flow to Ø1x2 teflon tube. Then connect to 2 solenoid valves.

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1-Solenoid Valve UBC0003 3-Joint coupling


2-Joint M5AU 4-M2.5x6 allen screw pad components
Figure 4-12 Installing plate of aspirating probes
There are three solenoid valves control main liquid path to inject water and detergent. A big valve which
number is V10 is responsible for injecting water to washing pool. A Ø8×6 “L” type quick coupler is used on
water inlet. And a Ø6×4 trisection quick coupler is used on water outlet. V9 solenoid valve is responsible for
injecting water to washing hand, and V8 is in charge of injecting detergent. Please see figure 4-13 for
connection of Ø6×4 hard plastic tube.

1-M5 Ø6 nut 4-Solenoid Valve UBC0001 7-Solenoid Valve UBC0004


2-Connector 5-M2.5x6 allen screw pad components 8- Ø6 connector in three
3-M5 seal pad 6-L type Ø8 connector
Figure 4-13

There are 7 pieces of solenoid valves which number is from V1 to V7 are responsible for drawing water. The
structure and installation, see figure 4-14.

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1-M5 seal pad 4-Solenoid valve UBC0001 7-L type Ø8 connector


2-Connector 5-Connector in three 8- M2.5x6 allen screw pad components
3- M5 Ø6 nut 6-Solenoid valve UBC0004
Figure 4-14
NOTE
Notice the position when installing solenoid valve. There are sign for indicating water inlet and
outlet. Marked with “1”is the water inlet. See figure 4-15.

Table 4-1 Number and Function of Solenoid Valves and Pumps


Number of Solenoid Valve and Pumps of URIT-8030
Transfer Board of
No. Function Name of Material Name of Software Interface
Valve and Pump
V1 JP1 reagent valve solenoid valve LVM11-5A solenoid valve of reagent probe
V2 JP2 sample valve solenoid valve LVM11-5A solenoid valve of sample probe
V3 JP3 injecting to solenoid valve water injecting solenoid valve of
washing pool VDW21-5G-3-01 washing pool
V4 JP4 drawing from solenoid valve water drawing solenoid valve of
washing pool VDW21-5G-3-01 washing pool
V6 JP6 injecting by solenoid valve (Hand2-6)solenoid valve for
washing hand VDW11-5G-2-M5 injecting distilled water
V8 JP8 drawing by solenoid valve AB21-02-5-A (Hand1-6)solenoid valve for
washing hand drawing distilled valve
(Hand1-6)
V9 JP9 (Hand8) solenoid valve (Hand8)solenoid valve for
drawing by block VDW11-5G-2-M5 drawing distilled water
V10 JP10 drawing by solenoid valve (Hand2-6)solenoid valve for
washing hand VDW11-5G-2-M5 injecting and drawing water
V12 JP12 (Hand7) solenoid valve (Hand7)solenoid valve for
drawing by probe VDW11-5G-2-M5 drawing distilled water
7

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V15 JP15 injecting solenoid valve (Hand1)solenoid valve for
detergent VDW11-5G-2-M5 injecting detergent
P1 —— cooling vacuum pump RD-05HV24 ——
circulating pump
P2 —— distilled water vacuum pump ——
injecting vacuum MDG-R2BB24
pump
P3 —— vacuum pump vacuum pump APN-60GD-W ——
for drawing
condensate water
P4 —— waste solution vacuum pump ——
vacuum pump APN-215MV-E4
P5 JP5 pump for vacuum pump APN-20GD-W (Hand1)vacuum pump for
injecting injecting detergent
detergent
SP1 —— sample injecting injecting pump 250μL ——
pump
SP2 —— reagent injecting injecting pump1000μL ——
pump
The function of each pump and valve is shown in the above table.

4.2.2 Malfunction of Solenoid Valve

It is necessary to take down solenoid valve and clean the cavity when loosing and leakage is occur. Take
down jump ring and unscrew nut cap, take out piston rod. Using distilled water to wash the cavity and piston
rod. Reinstall after cleaning. The structure of solenoid valve is shown as figure 4-15

Figure 4-15 structure of solenoid valve(UBC0001)

4.3 Replacing Injection Pump and Vacuum Pump

There are two injection pump, they are reagent(1000μL)injection pump and serum injection pump(250μL)
which installed in liquid path box and fixed on the left of inner box by two M3X8 hexagon socket head cap
screws.
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Unscrew the joint and M3X8 when replacing injection pump.

There are two vacuum pumps, they are detergent injecting pump and condensate water drawing pump,
notice the in and out position when replacing. See figure 4-16

Figure 4-16 Inner Assembly of Liquid Path Box

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Figure 4-17 Inner structure of liquid path box

4.4 Replacing Components of Reaction Tray

Reaction tray consists of six cuvette holder. Specified screws are used for fixing. Pay attention aimed to pin
hole when installing.

Reaction tray cover is installed on reaction tray holder by nut cap.

Constant-temperature incubation slot is installed on fitting seat by four M4X40 inner hexagonal screws.
Heating strip is sealed in slot by cement gel, which connect to socket by a temperature switch.

Motor is installed on baseboard and transmitted by gear set. See figure 4-17

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1-Thumbscrew 5-Positioning hole 9-Incubator


2-Fitting nut 6-M4X40 screw 10-Socket for installation
3-Cuvettes Rack 7-Reaction tray holder 11-Socket for heater strip
4-Lid of reaction tray 8-Positioning pin
Figure 4-17 Main Structure of Reaction Tray

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4.5 Replacing Components of Washing Hand

Component of cleaning head is fixed on washing arm by two locking rings. The rings are available for
adjusting position to cuvette.
Washing arm is fixed on straight guide rail. The structure is shown as 4-18

Figure 4-18

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4.6 Replacing Components of Reagent and Sample Tray

Reagent tray is consist of incubator and turn table. See figure 4-19

1-Positioning Hole 4-Sample Tray Holder 7-Thermostat


2-Reagent Tray 5-Reagent Tray Holder
3-Sample Tray 6-Positioning Nut
Figure 4-19 Superstructure of Reagent Tray

The under part of reagent tray is consist of drive mechanism and upper part of refrigerating system.
NOTE
Readjusting the initial position after replacing reagent tray and sample tray. Please refer to
2.5.5 for specific debugging steps.

Replacing Peltier
1) Take down whole reagent tray, attention the wiring.
a) Peltier DC24V, two groups wire
b) Temperature transmitter, one group wire
c) Two group switching line of motor, one group for reagent tray, the other group for sample tray
d) Two optocouplers, one for reagent tray, the other group for sample tray
2) Disconnect the above ports and empty refrigerating solution. Extracting the pipeline which connect to
cooling unit. Meanwhile, pull up the pipeline which connect to solenoid valve. All the circuit and pipeline
of reagent tray are disconnected.
3) Unscrew four M5X10 inner hexagonal screws and take out component of reagent tray.
4) Peltier could be seen after loosing cooling unit. Two pieces of peltier are series together, one port is
series to a temperature switch. Attention the connecting sequence. Power on and judge the cold and hot
surface by touching.
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5) Tightening the two screw alternatively when install cooling unit to avoid uneven stress on refrigerating
effect.
6) Installing reagent tray and connecting circuit.
7) Connecting pipeline and injecting refrigerating solution. Check each connecting port and power on. The
substructure of reagent and sample tray, please see figure 4-20

1-Temperature Switch 6-Optocoupler for reagent tray


2-Cooling Assembly 7-Gap for sample tray
3-Peltier 8-Belt for sample tray
4-Gap of reagent tray 9- Thermostat
5-Belt for reagent tray 10-Optocoupler for sample tray
Figure 4-20
Substructure of Reagent and Sample Tray

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Figure 4-21 Real product photo of substructure of reagent and sample tray

4.7 Replacing Synchronous Belt

There are synchronous belts for the left/right and up/down of the reagent aspirating mechanism, sample
aspirating mechanism and stirring mechanism. It also exists for the reagent tray and reaction tray.
Table 4-2 Belt Specification
Function Item Size
Reagent arm 375-3M 125
up/down
Reagent arm 312-3M 104
left/right
Sample arm up/down 294-3M 98
Sample arm left/right 312-3M 104
Stirrer arm up/down 294-3M 98
Stirrer arm left/right 312-3M 104
Cuvette rinsing arm 246-3M 82
up/down
Reagent tray 390-3M 130
Sample tray 390-3M 130

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4.8 Replacing Components of Liquid Path Box

CAUTION
Make sure to empty water before replacing the component. And sealing the port to avoiding
leakage.

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Figure 4-24 Inner Structure Chart of Liquid Path Box

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Figure 4-25 Inner structure of liquid path box

4.8.1 Replacing Refrigerating Circulate Pump and Water Storage Tank

Refrigerating circulate pump and water storage tank could be changed individually.

Figure 4-27 Assembly Drawing

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4.8.2 Replacing Water Injecting Vacuum Pump

Attention position of liquid path connecting and circuit socket.

Figure 4-28 Installation Diagram of Water Injecting Pump

4.8.3 Replacing Vacuum Pump

Attention position of vacuum pump connecting and circuit socket.

Figure 4-29 Installation Diagram of Vacuum Pump

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4.8.4 Replacing Water Preheating Reservoir

The tubing connections follow the principle of inlet from down outlet from up. Pay attention to the
connections of temperature switch and temperature sensor especially for the temperature sensor.

Figure 4-30 Installation Diagram of Water Heating Reservoir Figure 4-31 Structure of Water Preheating
Reservoir.

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4.8.5 Replacing Vacuum Pump

The tubing connections of vacuum reservoir follow the principle of inlet from down outlet from up.

Figure 4-32 Installation Diagram of Vacuum Reservoir

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CHAPTER 5 SOFTWARE PARAMETER


5.1 Parameter in Common Use

5.1.1 Entry Way of Registry

Click“Begin”->“Run”,input“regedit”andclick“Confirm”.“Mycomputer”-“HKEY_CURRENT_USER”-“URIT
-DIAGNOSE”is the parameter location of registry.

5.1.2 Sign of Simulating Module

In registry of“MotorSet”, double-click“CRAZY_SIMΜLATION_MODE”to entry and modify. “0”means normal


moving module;“1”means simulating module.
CAUTION
1) Testing speed will accelerate under simulating module and virtual data will produced.
2) Strictly prohibit using simulating module when computer has been connected with analyzer
since collision will be occurred.

5.1.3 Sign of Having Water in Cuvette.

Double-click “Water Having” in “System” parameter table and enter.


“0”means there is no water in cuvette;“1”means there is water in cuvette.

NOTE
Analyzer will prompt to draw out water firstly and then begin testing under the state of having
water.

5.1.4 Registered Path

Double-click “Directory” in “system” parameter table and enter.


This parameter is the register path. It should be coincidence with actual path, otherwise malfunction may
occur.

5.2 Active File of Software

5.2.1 Main Program

Icon:
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URIT-8030 Service Manual
Function:Control program of main interface

5.2.2 Testing Procedure

Icon:
Function:Control program of testing interface.

5.2.3 Data Base

Name :URIT-DIAGNOSE.mdb
Function:For depositing all parameters and data except machine parameter, machine state and testing
curve.

5.2.4 Check Data File

Name:CheckData
Function:For depositing the testing curves, generating file which unit is “day” and filename is the date.

5.2.5 Language File

Name:Language
Function:Storage all characters’ information. “Not found” will shown if language file is lost or damaged.

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CHAPTER 6 MAINTENANCE
6.1 Preparation

The following tools and detergent should be prepared.

1. Tool
 M3 Internal Hexagonal Wrench
 Straight Screw Driver(medium)
 Nozzle Cleaner
 Clean Beaker
 Tweezers
 Clean gauze
 Clean swab
 Brush(For cleaning barrel)

2. Detergent
 Alkaline detergent
NOTE:
Alkaline detergent is the concentrate solution, please dilute with distilled water
according to the proportion of 1:9.
Please using the specific detergent which provided by URIT.

3. Others
 Absolute Alcohol
 Clean Beaker

6.2 Daily Maintenance

It is necessary to perform daily maintenance procedure to ensure reliable instrument performance.

6.2.1 Check of Distilled water Barrel

1. Verify the test switch is off


2. Check the surplus of distilled water
If surplus is enough, proceed to step (5). If not enough, proceed next step.
NOTE:
Please refer to the sample volume to judge whether surplus is enough.
Please change distilled water every week even if the dosage is small.

3. Screw off the cover of distilled water barrel and inject distilled water.

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4. Screw on the cover.
5. Check the tubing connection of distilled water:
If there is leaking, press the connections while drawing the distilled water tube shown as figure 6-1

Figure 6-1 pull out interface of distilled water tube


Observe that if there is any damage or not for tubing connections. Cut the damaged section with scissors. If
not, insert the tube tightly and verify if there is still leaking.

Figure 6-2 Insert tube tightly


6. Check if there is abnormal for BNC connectors of distilled water. Proper connection
is shown as figure 6-3

Figure 6-3 BNC connected state


7. If it is normal, proceed to next step. If it is abnormal, connect the cable with BNC connectors properly
according to Figure 6-3.

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6.2.2 Check Detergent Barrel

1. Verify that test switch is off.


2. Check the surplus.
If the surplus of detergent is enough, proceed to step (8); if not, proceed next step.
3. Screw off signal wire.

Figure 6-4 Before screwing Figure 6-5 After screwing


4. Screw off cover of barrel and take down liquid level sensor.

Figure 6-6 Rotate cover of detergent barrel Figure 6-7 Take out cover

NOTE
Put the cover and liquid level sensor on clean table.

5. Pour detergent to the barrel which has been diluted according to the proportion of 1:9.
6. Screw on cover and liquid level sensor.
7. Connecting BNC signal wire.

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Figure 6-8 Before screwing Figure 6-9 After screwing


8. Check the tubing of detergent. If there is leaking, press the connections while drawing
the detergent tube.

Figure 6-10 Pull out detergent tube Figure 6-11 Insert detergent tube tightly
Observe that if there is any damage or not for tubing connections. Cut the damaged section with scissors. If
not, insert the tube tightly and verify if there is still leaking.

6.2.3 Check Waste Solution Barrel

Biological Hazard:
Be sure to put on protective gloves, clothes, or even glasses if necessary.
Please comply with local discharge standard to dispose waste solution and consult reagent
manufacturer or distributor.
1. Verify the testing switch is off.
2. observe the surplus
If there is a few waste solution, skip this step. If not, proceed next step.
NOTE:
Suggest to dispose waste solution everyday.
3. Pull out tube of waste solution
Compress ring and pull out tube.

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Figure 6-12 pull out tube interface (1) Figure 6-13 pull out tube interface (2)

4. Screw off BNC signal wire

Figure 6-14 Hold connected BNC wire Figure 6-15 Hold BNC wire after removing

Figure 6-16 Hold BNC wire after pulling out


5. Screw off cover of waste solution barrel.
6. Pour waste solution into specific treating pond.
7. Insert tube of waste solution.

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Figure 6-17 Tighten tube (1) Figure 6-18 Tighten tube (2)
8. Connecting BNC signal wire.
Insert BNC wire to the port and then rotate until tighten well.

Figure 6-19 Hold BNC wire after pulling out Figure 6-22 Hold BNC wire after removing

Figure 6-23 Hold connected BNC wire


9. Screw on the cover of waste solution barrel.

6.2.4 Check Washing Position of Reagent Tray and Sample Tray

The No.60 position is the washing position of reagent probe, observe surplus of detergent and replenish
in time.
The washing position of sample tray is No.35, observe surplus and replenish in time.

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6.2.5 Check and Wash Sample probe, Reagent Probe and Stirrer

Observe is there any obvious blot on sample probe, reagent probe, reagent stirrer and sample stirrer, if so,
maintaining according to the steps of weekly maintenance.

Click “Execute” to perform probe and stirrer cleaning and cuvette rinsing after power on.

Figure 6-22
Performing probe and stirrer cleaning, stirrer rinse, cuvette rinse and add water before exit system. See
figure 6-23

Figure 6-23

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6.3 Weekly Maintenance

Do the followings maintenance every week to keep analyzer in best work state.

6.3.1 Rinse Aspirating Probe and Stirrer

CAUTION:

Carefully operate to avoid scratching finger by probe.

Biological Hazard:

Be sure to put on protective gloves, clothes, or even glasses if necessary. Please not
at will discard gauze which used for cleaning sample probe.

1. Verify the testing switch is off.


2. Gently uplift the sample probe rocker to the highest point and turn it to a position above sample tray
where convenient for operating

Figure 6-24 Gently pull sample probe Figure 6-25 Gently pull reagent probe

Figure 6-26 Gently pull stirrer


CAUTION
Do not touch the sample probe directly by tweezers to avoid scratching probe. And avoid
strong force to prevent probe distortion.
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3. Pick up a piece a gauze which with absolute alcohol to wipe surface of sample probe, reagent probe
and stirrer from up to down. Especial to wipe the needle tip until the surface is bright and clean.

Figure 6-27 Wipe sample probe Figure 6-28 Wipe reagent probe

Figure 6-29 Wipe stirrer


4. Switching on testing switch
5. Open system software and click “Maintenance” -> “Rinse probe and stirrer”

Figure 6-30
6. Click “Reset”, sample probe, reagent probe and stirrer will turn to washing pool and wash by distilled
water.

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Figure 6-31

6.3.2 Clean Reagent Tray and Sample Tray

Biological Hazard:

Be sure to put on protective gloves, clothes, or even glasses if necessary. Please not at will
discard gauze which used for cleaning reagent tray.

1. Verify the testing switch is off.


2. Screw off the handle screws of reagent tray.

Figure 6-32 Remove handle screw


3. Take out reagent tray bracket in vertical position.

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Figure 6-33
4. Gently wipe the surface of reagent tray and handle screws by gauze which with absolute alcohol until
the surface is bright and clean.

Figure 6-34 Wipe reagent tray Figure 6-35 Wipe handle screw
5. Gently wipe the surface of reagent tray and handle screws by gauze which with distilled water until the
trace of absolute alcohol has been wipe out.
6. Gently wipe the surface of sample tray by using gauze which with absolute alcohol until the surface is
bright and clean.

Figure 6-36 Wipe sample tray(1) Figure 6-37 Wipe sample tray(2)
7. Gently wipe the surface of sample tray and handle screws by using gauze which with distilled water until
the trace of alcohol is wipe out.
8. Make centre hole of hand wheel is directed at driving axle. The location hole of bracket is directed at
location pin of driving axle, put down reagent tray gently. Rotation if necessary to make sure the location
pin has been inset to location hole.
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Figure 6-38 Location hole Figure 6-39 Location Pin

Figure 6-40 After aiming


9. Screw on handle screws and tighten.

6.3.3 Clean Washing Pool

CAUTION:

Carefully operate to avoid scratching finger by probe.

Biological Hazard:

Be sure to put on protective gloves, clothes, or even glasses if necessary. Please not at will
discard gauze which used for cleaning washing pool.
1. Verify the testing switch is off.
2. Gently uplift the probes and stirrer rockers to the highest point manually and turn them to a position
where convenient for operating.

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Figure 6-41
3. Wipe the surface and around of washing pool by using gauze which with absolute alcohol until there is
no stain.

Figure 6-42 Wipe washing pool Figure 6-43 Wipe washing pool
4. Switching on testing switch.
5. Open system software and click “Maintenance” -> “Rinse probe and stirrer”

Figure 6-44
6. Click “Reset”, probes and stirrers will turn to washing pool and washed by distilled water.

Figure 6-45
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6.3.4 Clean Reaction Tray

Biological Hazard:

Be sure to put on protective gloves, clothes, or even glasses if necessary. Please not at will
discard gauze which used for cleaning reaction tray.

1. Verify the testing switch is off.


2. Wipe the surface and around by using gauze which with distilled water until there is no stain.

Figure 6-46
CAUTION

DO NOT wipe reaction tray by gauze which with absolute alcohol or detergent since it will
cause corrosion of reaction tray. All losses thus incurred should borne by users.

CAUTION
The gauze should not with too much distilled water to prevent excessive water flow to cuvette

6.3.5 Clean Washing Hand

CAUTION:

Carefully operate to avoid scratching finger by probe.

Biological Hazard:

Be sure to put on protective gloves, clothes, or even glasses if necessary. Please not at will
discard gauze which used for cleaning washing pool.

1. Verify the testing switch is off.


2. Wipe the probes of washing hand from up to down by using gauze which with moderate distilled water
until there is no stain.

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Figure 6-47 Wipe washing hand


CAUTION
Do not touch the probes directly by tweezers to avoid scratching probe. And avoid strong
force to prevent probe distortion.

6.3.6 Clean Panel

Biological Hazard:
Be sure to put on protective gloves, clothes, or even glasses if necessary. Please not at will
discard gauze which used for cleaning panel.

1. Verify the testing switch is off.


2. Wipe the panel, cover of reaction tray and sample tray by using gauze which with moderate distilled
water until there is no stain.
CAUTION
The gauze should not with too much distilled water to prevent water flow into the aperture of
panel.

6.3.7 Check AD Value and Save Cuvette Blank

1. Switching on testing switch and enter system software.


2. Click “Maintenance” -> “Reading signal of cuvette”

Figure 6-48
3. Click “Injecting distilled water”

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Figure 6-49
4. Click “Reading Cuvette Blank”

Figure 6-50
5. Observe the AD value

Figure 6-51 Interface of AD value


Check the AD value of all cuvette by clicking the arrows of left and right.

Figure 6-52
All the AD value should be in the range of 30000 to 62000.
Please refer to the relative contents in the chapter of “Check/Change Cuvette” if value not in the range.
6. Click “SAVE” to save cuvette blank

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Figure 6-53
7. Click “Drawing distilled water” to pump all water out.

Figure 6-54

6.4 Monthly Maintenance

Do the followings maintenance every week to keep analyzer in best work state.

6.4.1 Clean Constant-Temperature Bath

1. Verify the testing switch is off.


2. Screw off the screws of cuvette bracket.

Figure 6-55
3. Take out the cuvette bracket and put on a clean table.
CAUTION

Do not scratch the cuvette when take out the cuvette bracket.
Do not stain the cuvette.

4. Take out 6 brackets in turn.

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Figure 6-56
NOTE

The cuvette bracket under the washing hand is not easy to take out. Rotating reaction tray
to a appropriate position and then take out.

5. Wipe the constant-temperature bath by clean gauze.

Figure 6-57 Wipe constant-temperature bath


CAUTION

Do not scratch the unthreaded hole.

6. Put the cuvette bracket to constant-temperature bath. Location hole should inset to location pin of
reaction tray and the two side of bracket should flush to the near bracket.

Figure 6-58 Location site of bracket Figure 6-59 Location pin of constant-temperature bath
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Figure 6-60 Flush to the near bracket


7. Screwing on the screws of cuvette bracket and tighten.
8. Installing 6 cuvette brackets in turn.
9. Performing the operation of 6.3.7 and save cuvette blank

6.4.2 Check/ Irrigate Refrigeration Fluid


Biological Hazard
Be sure to put on protective gloves, clothes, or even glasses if necessary.

1. Verify the main power is off


2. Open the left plate of liquid path box.
Screw off the hexagonal screws on the back of liquid path box.

Figure 6-61 Screw off the screws of liquid path box


3. Gently left push the side plate and take down.

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Figure 6-62 Take out side plate


NOTE
Keep the screws carefully.

4. Check the liquid level of circulating refrigeration liquid.

Figure 6-63 Inside view of liquid path box

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5. If the liquid level has been arrived 4/5 of storage tank, perform step (7), if not, perform step(6).

Figure 6-64 Water storage tank


6. Pull out chock plug.

Figure 6-65 Pull out chock plug


7. Injecting circulating refrigeration liquid until it arrive 4/5.
CAUTION

Be sure to inject the same circulating refrigeration liquid as before, otherwise


unpredictable situation will occur.

8. Put on the side plate of liquid path box and screw on the six screws.

6.4.3 Clean Distilled Water Barrel

1. Verify the testing switch is off.


2. Pull out tube of distilled water.
Compress ring tightly and then pull out tube.

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Figure 6-66 Pull out tube interface


3. Screw off BNC signal wire.

Figure 6-67 Figure 6-68

Figure 6-69
4. Screw off the cover of distilled water barrel.
5. Pour out the remaining distilled water
6. Clean the inner wall of distilled water barrel, using brush if necessary.

CAUTION

Do not scratch the liquid level sensor, catheter and filter in the barrel if brush is used for
cleaning.

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7. Wipe the external and cover of barrel by using clean gauze.
8. Insert the tube of distilled water.

Figure 6-70
9. Connecting BNC signal wire.
Insert the BNC signal wire to the port and tighten.

Figure 6-71 Figure 6-72

Figure 6-73
10. Screw on cover of distilled water barrel.

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6.4.4 Clean Waste Solution Barrel

Biological Hazard
Be sure to put on protective gloves, clothes, or even glasses if necessary.
According to the local discharge standard to dispose waste solution and consult reagent
manufacturer or distributor.

1. Verify the testing switch is off.


2. Pull out tube of waste solution
Compress ring tightly and then pull out tube.

Figure 6-74
3. Screw off BNC signal wire.

Figure 6-75 Figure 6-76

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Figure 6-77
4. Screw off cover of waste solution barrel.
5. Pour the waste solution to specific waste solution treating pond.
6. Clean inner wall of waste solution barrel by distilled water and brush if necessary.

CAUTION

Do not scratch liquid level sensor in the barrel.

7. Wipe the external and cover of barrel by using clean gauze.


8. Insert the tube of waste solution

Figure 6-78
9. Connecting BNC signal wire.
Insert the BNC signal wire to the port and tighten.

Figure 6-79 Figure 6-80


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Figure 6-81
10. Screw on cover of waste solution barrel.

6.4.5 Clean Detergent Barrel

1. Verify the testing switch is off.


2. Pull out tube of detergent
Compress ring tightly and then pull out tube.

Figure 6-82
3. Screw off BNC signal wire.

Figure 6-83 Figure 6-84


4. Screw off cover with liquid level sensor.

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Figure 6-85 Figure 6-86


CAUTION
Put the cover with liquid level sensor on clean table.
5. Pour the remaining detergent to a clean container.
6. Clean inner wall of detergent barrel by distilled water and brush if necessary.
CAUTION

Do not scratch catheter and filter when use brush for cleaning.

7. Clean liquid level sensor by distilled water and gauze if necessary.


8. Wipe the external of detergent barrel by clean gauze.
9. Install the cover with liquid level sensor to detergent barrel and tighten.
10. Connecting BNC signal wire
Insert the BNC signal wire to the port and tighten.

Figure 6-87 Figure 6-88


11. Insert tube of detergent.

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Figure 6-89

6.5 Special Maintenance

This chapter is mainly describe the steps of random maintenance, such as replace damage components.

6.5.1 Check/Replace Cuvette and Cuvette Bracket

1. Click “Maintenance”-> “Rinse Cuvette”

Figure 6-90
2. Click “Injecting Distilled Water”

Figure 6-91
3. Click “Reading Cuvette Blank”

Figure 6-92
4. Observe AD value.

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Figure 6-93
Check AD value of all cuvette by clicking arrows of left and right.

Figure 6-94
5. All AD value should be in the range of 30000 to 62000.
 If all AD value is normal, performing step (9).
 Click “Reading cuvette blank ” again if abnormal condition occurred and affirm the question.
 please contact URIT to gain maintenance service if all AD value are small.
 please contact URIT to gain maintenance service if the value of one column is small.
 Please performing the following steps if the value of one row is small.
a) Affirming which cuvette is problematic. The cuvette number is correspondence with the row
number on the left.
b) Screw off the screws of cuvette bracket which is correspondence with the problematic cuvette.

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Figure 6-95
c) Take out cuvette bracket and observe the cuvette.

Figure 6-96
d) Performing (1) to (4) steps again if there is bubble in cuvette.
e) Rinse cuvette by distilled water if there is stain; or soak about 10 minutes then rinse by distilled
water if necessary. Performing next step if the value is still small.
f) If cuvette is breakage or scratched, replacing it.

6. Replacing Cuvette
Biological Hazard
Be sure to put on protective gloves, clothes, or even glasses if necessary.

a) Gently push the bottom of cuvette and take it out.

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Figure 6-97
CAUTION
Do not touch the side wall of cuvette to avoid stain with fingerprint.

b) Replacing new cuvette


NOTE
Suggest to replacing the cuvettes with bracket if most of them are stained.

7. Put cuvette bracket to constant-temperature bath. The location hole inset to location pin of reaction try,
the two side of bracket should flush to near bracket.

Figure 6-98 Figure 6-99

Figure 6-100
8. Screw on the screws of cuvette bracket and tighten.
9. Performing step (2) to (4) repeatedly.
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10. Click “pump out distilled water”

Figure 6-101

6.5.2 Unclogging/Replacing Reagent Probe

Comply with the instruction of this chapter to operate if the reagent probe need to unclog and replace.
CAUTION

Carefully operate to avoid scratching finger.


Biological Hazard

Be sure to put on protective gloves, clothes, or even glasses if necessary.

1. Verify the testing switch is off


2. Observe the position of reagent probe at washing pool and remember.
3. Gently uplift the reagent probe rocker to the highest point and turn the rocker to a position which
convenient for operating.

Figure 6-102
4. Gently uplift the cover and take down.

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Figure 6-103
CAUTION
Do not loss the spring when take down the front of rocker cover.

5. One hand hold the joint of reagent probe and the other hand hold joint of liquid path tube, turn until the
joint of tube is taken off.

Figure 6-104
6. Gently uplift reagent probe and take out from location hole from down to up.

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Figure 6-105
7. Using nozzle cleaner to unclog probe.
CAUTION
Do not scratch the inner wall of reagent probe.

8. Injecting water to the reagent probe by syringe to clean the inner wall of probe.
9. Replacing reagent probe if unclogging fail or the inner or surface of probe is scratched.
Put the new reagent probe to location hole from up to down.
CAUTION
Do not scratch the surface of probe.

10. Connecting the joint of reagent probe and liquid path tube and turning until tighten.
CAUTION
Make sure to tighten tube joint, otherwise leakage will be occurred or even burn up circuit
board.

11. Put on rocker cover.


CAUTION
Make sure the spring do not hoop up reagent probe.
Make sure the rocker cover is closed.

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12. Switching on testing switch.
13. Open software and click “Maintenance” -> “Rinse probes and stirrers”

Figure 6-106
Click “Reset”, reagent probe will reset and washed by distilled water.

Figure 6-107
14. Observe the position of reagent probe at washing pool, which should be the same as the position of step
(2).
If the deviation still existed, performing all steps again. Please contact with URIT to gain maintenance
service if necessary.

6.5.3 Unclogging/Replacing Sample Probe

Comply with the instruction of this chapter to operate if the sample probe need to unclog and replace.
CAUTION

Carefully operate to avoid scratching finger.


Biological Hazard

Be sure to put on protective gloves, clothes, or even glasses if necessary.

1. Verify the testing switch is off


2. Observe the position of reagent probe at washing pool and remember.
3. Gently uplift the reagent probe rocker to the highest point and turn the rocker to a position which
convenient for operating.

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Figure 6-108
4. Gently uplift the cover and take down.

Figure 6-109
CAUTION
Do not loss the spring when take down the front of rocker cover.

5. One hand hold the joint of sample probe and the other hand hold joint of liquid path tube, turn until the
joint of tube is taken off.

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Figure 6-110
NOTE
Pinch the joint of tube by means of sand paper to increase friction.

6. Gently uplift sample probe and take out from location hole from down to up.

Figure 6-111
7. Unclogging the sample probe by nozzle cleaner.

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CAUTION
Do not scratch the inner wall of probe.

8. Injecting water to the reagent probe by syringe to clean the inner wall of probe.
9. Replacing reagent probe if unclogging fail or the inner or surface of probe is scratched.
Put the new reagent probe to location hole from up to down.
CAUTION
Do not scratch the surface of probe.

10. Insert the liquid tube to the joint of sample probe.

Figure 6-112
CAUTION
Make sure to tighten tube joint, otherwise leakage will be occurred or even burn up circuit
board.
Cutting few of front part of tube if there is damage.

11. Put on rocker cover.

CAUTION
Make sure the spring do not hoop up sample probe.
Make sure the rocker cover is closed.

12. Switching on testing switch.


13. Open software and click “Maintenance” -> “Rinse probes and stirrers”

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Figure 6-113
Click “Reset”, sample probe will reset and washed by distilled water.

Figure 6-114
14. Observe the position of sample probe at washing pool, which should be the same as the position of step
2.
If the deviation still existed, performing all steps again. Please contact with URIT to gain maintenance
service if necessary

6.5.4 Check/Replace BNC Wire

1. Verify the testing switch is off.


2. Check joint of BNC wire whether exist breakage and metal wire exposure.
a) It is not necessary to replace if there is no breakage or exposure.
b) Performing the next step if breakage or exposure existed.
3. Screw off BNC signal wire.

Figure 6-115 Figure 6-116

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Figure 6-117
NOTE
Attention one to one correspondence when take down BNC signal wire to avoid
misconnection.

4. Connecting BNC signal wire.


Inset BNC signal to the joint.

Figure 6-118 Figure 6-119

Figure 6-120

6.5.5 Check/Replace Protective Tube

1. Verify main power is off.


2. Pull out power plug.

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Figure 6-121
3. Pry-out the protective tube seat by straight screw driver(medium size).
CAUTION
Don’t apply too much power, otherwise will damage protective tube seat.

Figure 6-122

4. Pry-out protective tube by straight screw driver (small size)


CAUTION
Don’t apply too much power, otherwise will damage protective tube.

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Figure 6-123
5. Replacing new protective tube (8A/250V) if the tube has been burn out.
6. Put the protective tube to tube seat.

CAUTION
Keep the protective tube in level when inset.

7. Gently push the protective tube seat in.


CAUTION
The protective tube seat should flush to power interface.

6.5.6Software Upgrading

NOTE:
Please backup data before performing software upgrading since some datas will be
loss in the upgrading course.
1) Copy the files of original software “URIT-DIAGONSE.mdb”(storage daily monitoring data and reagent
parameters) and “CheckData” files(storage the information of reaction curve ) from “D:\URIT
Biochemical Analyzer” to the other disc or desktop.
2) Click “RUN” in begin menu, run “regedit” and click “Enter”, find “URIT-DIAGNOSE” and click the right
mouse button to “Derive”, named and save on the desktop.
3) It is need to upgrade data base when upgrade from V1.XX.XXXXX、V2.XX.XXXXX to V3.XX.XXXXX. It
is not need to upgrade between the same version, such as V3.XX.XXXXX. To upgrade the database of
“URIT-DIAGNOSE.mdb” by using database upgrading tool.
4) Unload the original 8030 software and delete all files, clean out recycle bin and install new software.
5) Copy the upgraded files of “URIT-DIAGNOSE.mdb” and “CheckData” to “D:\URIT Biochemical
Analyzer” menu and replacing.
6) Double click the derived registry which derived in the second step and click “Yes”.
7) Register the software and open, reset printing sequence and name of hospital.
8) As for the upgrading from V1.XX.XXXXX、V2.XX.XXXXX to V3.XX.XXXXX, the speed parameter must
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be reset, otherwise probe collision will be occur.
9) Completing upgrading.

6.6 Long Time Disuse Maintenance

Performing following steps before power off if the analyzer is disused for a long time.
1) Click “Maintenance” -> “Rinse Cuvette”

Figure 6-124
2) Click “Rinse” to rinse all cuvettes.

Figure 6-125
3) Performing step (1) repeatedly at least two times.
4) Pull out distilled water tube.
CAUTION
Put the distilled water tube on clean table.

Figure 6-126
5) Click “Maintenance” -> “Reading signal of cuvette”

Figure 6-127
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6) Click “watering to probe” and “watering to washing hand” repeatedly until there is no waste solution
discharge from waste tube.

Figure 6-128
7) Pour out the residual solution from distilled water barrel, detergent barrel and waste solution barrel.
Biological Hazard
Be sure to put on protective gloves, clothes, or even glasses if necessary.
According to the local discharge standard to dispose waste solution and consult reagent
manufacturer or distributor.

8) Turn off the testing power, main power in turn and pull out power plug.
9) Closed upper cover of analyzer.
10) Put the dust cover to analyzer.

CHAPTER 7 TROUBLESHOOTING
This chapter lists the various malfunctions, along with probable causes and recommended remedies to
correct the problem quickly and easily. If the problem still exists after following the recommended remedy,
contact URIT for Technical support.
CAUTION
Handle malfunction with utmost care and confirm if it is necessary to cut off the power supply at the
first.

Biological Hazard
Put on protective gloves to avoid contacting chemical solution. If it spill to human body, wash it off with
water immediately.

7.1 Troubleshooting Guide

To eliminate malfunction easily and correctly, users should read through the Operating Manual
and be familiar with the routine operation and maintenance of URIT-8030
In general, there are three steps to handle with malfunction:
 Step 1: Confirming Malfunction
Users should not only confirm the malfunction, but also clearly know what the normal status should be when
the malfunction is eliminated.
 Step 2: Classifying Malfunction
Malfunction can be categorized into three types.
 Malfunction relating to hardware
 Malfunction relating to software
 Malfunction relating to operation and analyses.
If malfunction relates to the hardware or software, contact your local distributor or URIT. If malfunction
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relates to the operation and analyses, refer to the troubleshooting table below for solution.
 Step 3: Eliminating Malfunction
The maintenance engineer authorized by URIT takes proper measures to correct the problem.
Users can also eliminate the malfunction under the directions of maintenance engineer.

7.2 Obtaining Technical Help

Our Customer Service Office is available to help if the problem is beyond the scope of this manual or if you
need more technical assistance from URIT. Before calling, please identity the following information:
1) The instrument’s model;
2) The serial number of instrument;
3) The specific symptom and operating condition;
4) The data and report relating to the problem.

7.3 Troubleshooting Method

The troubleshooting table below presents the various problems and malfunctions that may occur during
operation. If the problem can not be solved through the recommended methods, contact URIT please.
NOTE
For replacement parts of the instrument, refer to Appendix A.

Table 1 Troubleshooting
SN SYPTOM POSSIBLE CAUSE RMEDY
1) Connect power cord correctly.
1) Incorrect connection with
2) Check if the power receptacle is in good
power cord.
condition.
2) No electricity with power
3) Replace fuse(8A)
Instrument is not receptacle.
4)Confirm select the correct connector at
active when power 3) The safety fuse is fusing
1 [System parameter—instrument
is on. 4) Improper COM interface
parameter—COM set]
is selected.
5) Make sure the RS232 communication cable
5) Communication cable
is connected to PC correctly.
error.
If the problem still persists, contact your local
distributor or URIT.
1) Select [Maintenance—Cuvette rinse],Check
if reaction cuvettes are dirty or damage.
Cuvette dirty or damage Replace them if necessary
2 Cuvette blank error 2) Replace light source.
Light source aging
3) If the problem persists, contact your local
distributor or URIT.

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URIT-8030 Service Manual
1) Check or replace the lamp holder
1) Bad contact of lamp
2) Replace the lamp.
3 Lamp is dark holder.
3) If the problem persists, contact your local
2) Lamp is burned out.
distributor or URIT.
1) Check flow path tubes. Reconnect or
1) Air leaks in the flow replace tubes if necessary.
paths. 2) Reconnect meter regulator. Eject air
Inaccurate
2) Air bubbles are formed in bubbles.
aspirated volume of
4 meter regulator. 3) Unclog or replace probe.
reagent or sample.
3) Probe is clogged. 4) Check magnetic valve and replace it if
4) Magnetic valve problem. necessary.
5) If the problem persists, contact your local
distributor or URIT.
Water or wash
1) Flow path tube is leaky.
solution does not 1) Reconnect the tube or replace it.
2) Flow path tube is
come out through 2) Unclog the tube.
clogged.
5 the probe washing 3) Replenish water or wash solution.
3) Water or wash solution is
pool or stirrer 4) If the problem persists, contact your local
used up.
washing pool. distributor or URIT.

1) Reconnect the tube or replace it.


1) Flow path tube is leaky. 2) Unclog the tube.
2) Flow path tube is 3) Check the vacuum pump and replace it if
Adding or draining
6 clogged. necessary.
water is abnormal
3) Vacuum pump error. 4) If the problem persists, contact your local
distributor or URIT.

A certain movable 1) Check the wire of light coupling or replace


Light coupling is short
part is out of the light coupling.
7 circuited or broken.
control. 2) If the problem persists, contact your local
distributor or URIT.
1) Liquid level sensor board 1) Check the liquid level sensor board and
Liquid level sensor is defective. replace it if necessary.
8 is out of order 2) Bad contact with liquid 2) Reconnect the liquid level sensor board.
level sensor board. 3) If the problem persists, contact your local
distributor or URIT.

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URIT-8030 Service Manual
1) Select “maintenance” –-- “cuvette rinse” to
1) Cuvette is dirty or check whether cuvette is dirty. Clean or
breakage. replace the cuvette.
2) Inaccurate aspirated 2) Check sample injector and tube whether
volume of reagent or leakage existed.
Inaccurate test
sample. 3) Replace the lamp.
result or poor
3) Lamp is deteriorated. 4) Set the parameter follows the operation
9 repeatability.
4) Parameters of analytical manual. Make sure the instrument is well
item are set improperly. grounded by means of the ground pole.
5) Ground wire is absent 5) Check if the reagent is certified. Perform
with power supply. recalibration.
6) Reagent problem. 6) If the problem persists, contact your local
distributor or URIT.

1) Turn the power switch off, slowly rotate the


problem parts and observe if there is abnormal
1) Communication error. noisy or if it is stuck.
2) Mechanical parts are 2) Enter into system parameter” interface,
loose or stuck. select “Engineer set” to adjust parameter.
Abnormal motor 3) Light coupling joint of (Only accessible to professional person
10
movement motor is loose. authorized by URIT).
4) Light coupling is 3) Check the light coupling and replace it if
defective. necessary.
4) If the problem persists, contact your local
distributor or URIT.

1) Replace the stirrer motor.


Stirrer does not 1) Stirrer motor is broken. 2) Reinstall the stirrer motor.
11 work. 2) Bad contact of stirrer 3) If the problem persists, contact your local
circuit. distributor or URIT.

1) Check the flow path tube. Reconnect or


replace the tube if necessary.
1) Flow path tube is leaky. 2) Check the magnetic valve and replace it if
Water leaks from
2) Magnetic valve problem. necessary.
12 nozzles of cuvette 3) Check the vacuum pump and replace it if
3) Vacuum pump problem.
cleaner. necessary.
4) If the problem persists, contact your local
distributor or URIT.

132
URIT-8030 Service Manual
1) Check the flow path tube. Reconnect or
replace the tube if necessary.
2) Check the magnetic valve and replace it if
1) Flow path tube is leaky.
necessary.
Water drops adhere 2) Magnetic valve problem.
13 3) Check the exterior of probe. Clean or
to the tip of probe. 3) The exterior of probe is
replace the probe if necessary.
dirty or scathed. 4) If the problem persists, contact your local
distributor or URIT.

1) Check if the reagent tray is sealed


completely.
2) Check if the heat dissipation device works
The cooling system is failed normally.
Reagent tray
or cooling temperature is 3) Check if the refrigerants are used up.
14 cannot be cooled.
not low enough. 4) Check if the circulation system of the
cooling device works normally.
5) Replace the peltier.
6) If the problem persists, contact your local
distributor or URIT.
1) Enter into system parameter” interface,
select “Engineer set” to adjust parameter.
(Only accessible to professional person
1) Instrument parameters authorized by URIT).
are set improperly. 2) Read through the Operating Manual and
2) Human carelessness, avoid human mistake.
Probe and stirrer
such as reagent bottle lid is 3) DO NOT put foreign objects on the
conflict with each
15 not opened. operation panel.
other.
3) Put foreign objects on the 4) Check if the motor is installed and works
operation panel. properly.
4) Motor problem. 5) Check the light coupling and replace it if
5) Light coupling error. necessary.
6) If the problem persists, contact your local
distributor or URIT.

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URIT-8030 Service Manual

Appendix
Accessory List
NO. Item Unit Quantity Remark
1 Automatic chemistry analyzer set 1
2 Operating manual copy 1
3 Qualified product certificate copy 1
4 Parameter table copy 1
Installation and personnel
5 copy 1 triplicate
training record form
6 Operation flowchart copy 1
7 After-service handbook copy 1
8 Warranty card copy 1
9 List of harmful substance copy 1
10 Software installation CD pc 1
11 Fuse(8A) pc 4
12 Certificate copy 1
13 Power cord pc 2
14 Serial port line pc 1 3m
15 Control line pc 1 3m
16 Reagent bottle pc 60 30×50mL and 30×25ml
17 Sample cup pc 1000
18 Reaction cup set 2 Spare part 1set
19 Distilled water barrel pc 1 25L
20 Waste solution barrel pc 1 25L
21 Detergent barrel pc 1 5L
22 Distilled water tube pc 2 2m×1and 1m×1
23 Waste solution tube pc 2 2m×1and 1m×1
24 Condensate water tube pc 1 2m
25 Detergent tube pc 2 2m×1and 1m×1
26 Refrigeration water tube pc 2 1m
27 BNC signal wire pc 3 2m
28 Inner hexagonal wrench pc 2 φ3×1 and φ2.5×1
29 Plus driver pc 2 φ3×1and φ4×1
Installation User(Official seal)

Date
Engineer Date

134

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