Machine Shop Theory - 2A 2

New Technologies and
Trends for Machine Shop
ALEJANDRINO, JEROME D.
JULY 18, 2021

Alejandrino, Jerome D. Machine Shop Theory and Practice
BSME-2A July 18 2021
https://www.emag.com/machines/grinding-machines/universal-circular-grinding-machines/eco200-
gcu350-gch440.html
EMAG, (2018)
This machine is manufactured by EMAG and named as ECO 200. The ECO 200 is a
simple, cost-effective, highly accurate precision cylindrical grinder with a tip width of
400 mm (16 in) and a tip height of 100 mm (4 in). The machine is easy to operate
and access, which allows for fast machine tooling. The grinding headstock has a
drive rating of 3.7 kW (5 hp) and can hold grinding wheels of up to 350 mm (14 in) in
diameter. The workpiece headstock has an MK4 socket and enables continuous
speed adjustment up to 500 rpm at a drive rating of 0.75 kW (1 hp). The tailstock has
an MK3 socket with a quill stroke of 25 mm (1 in).
.
https://www.emag.com/machines/grinding-machines/gear-grinding-machines/gr-250.html
EMAG, (2018)
This machine is manufactured by EMAG and named as GR 250. This grinding
machine is equipped with a double table which eliminates downtimes almost
completely. Loading / unloading operations and measuring of components are
performed in masked time. Since these operations do not affect cycle time, the entire
lot productivity improves significantly. The changeover time is very fast, therefore the
tool spindle works constantly on the workpiece. The grinding machine GR 250 is
equipped with Siemens Sinumerik 840D SL Numerical Control with an integrated
operator panel and EMAG SU software, characterized by high-precision geometrical
programming and an intuitive and user-friendly interface. Furthermore, the EMAG
SU GR 250 can easily interface with every type of automation. Particular attention
has been paid to solutions which allow the reduction of changeover therefore
considerably increasing the production speed and flexibility.
https://www.emag.com/machines/grinding-machines/external-cylindrical-grinders/hg-2.html
EMAG, (2018)
This machine is manufactured by EMAG and named as HG 2. The EMAG HG 2
horizontal cylindrical grinder considers all requirements that need to be met with the
cylindrical grinding process. The base of the HG 2 cylindrical grinder is made out of
thermostable cast iron, this base carries the compound slide which is high static and
offer dynamic rigidity. The sturdy compound table design reduces the overall
machine footprint and saves on expensiVe floor space. It also makes the exchange
of grinding wheels easier. To guarantee the highest precision, the HG 2 is equipped
with precision ball screws and an absolute measuring system in the X- and Z-axis
(glass scales). The machine is separated from its automation equipment to ensure
that vibrations have no adverse influence on the cylindrical grinding process. NC
tailstock and integrated automation ensure the cylindrical grinding machine is flexible
enough to accommodate a wide variety of workpieces – this makes it possible to
machine different shafts and workpiece variants on a single cylindrical grinder using
cylindrical grinding technology. Anti-friction bearing-supported guideways in all linear
axes allow for the smallest infeeds with excellent continuity in all movements.
https://www.emag.com/machines/grinding-machines/universal-circular-grinding-machines/wug-
21.html
EMAG, (2020)
This machine is manufactured by EMAG and named as WUG 21. The vast
equipment catalog for the WUG 21 CNC universal cylindrical grinder includes more
than 25 different variants of the grinding headstock mount, which enable a wide
variety of combinations of external and internal grinding spindles. The grinding
spindle can be equipped with a B-axis for fast and highly accurate swiveling. In
addition to the grinding spindles, there is an option for integrating a quadruple turret
that can be equipped alternatively with turning tools (for hard pre-turning) or
additional internal grinding spindles - allowing for the implementation of a variety of
machining scenarios. The WUG 21 universal cylindrical grinder allows for grinding
lengths of 650/1,000/1,500/2,000 mm (26/39/59/79 in) and tip heights
of 200/250/320 mm (8/10/13 in). The workpiece headstock with its MK4/MK5/MK6
spindle socket and a precision spindle bearing with radial running of less than 0.5 μm
turns out to be just as flexible. The speed can be adjusted continuously up to
1,000 rpm and allows for an on-the-fly workpiece weight of 100 – 250 kg (220 – 551
lbs) (depending on configuration).
https://www.emag.com/machines/grinding-machines/universal-circular-grinding-machines/wpg-7.html
EMAG, (2021)
This machine is manufactured by EMAG and named as WPG 7. With the WPG 7
from EMAG Weiss, the machining of workpieces up to a length of 250 mm and a
maximum diameter of 200 mm is efficient every step of the way. This is thanks to a
rigid machine concept, very dynamic axes, a powerful grinding wheel drive, and a
very small footprint. All in all, the WPG 7 only needs around four square meters'
space. The robust machine is also highly accessible and can quickly be re-tooled for
changing machining tasks.
https://www.emag.com/machines/grinding-machines/external-cylindrical-grinders/hg-208-dw.html
EMAG, (2019)
This machine is manufactured by EMAG and named as HG 208 DW. The four-axis
HG 208 DW Simultaneous Grinders allows for two external cylindrical grinding
operations to be performed simultaneously on shaft-type components. This method
is excellent for workpiece families where the same operations are performed at
varying distances to each other. It includes steering pinions, gear shafts, motor
shafts and compressor shafts. The advantages from simultaneous grinding on the
HG 208 DW Grinders are, High component quality through complete-machining in a
single set-up, Short cycle times, Economic production of component families, Low
capital outlay per component.
https://www.emag.com/machines/turning-machines/modular-vl/vl-4.html
EMAG, (2020)
This machine is manufactured by EMAG and named as VL 4. The VL 4 vertical

turning center is able to machine workpieces having a maximum diameter of up to
200 mm. The VL 4 is one of EMAG's modular turning centers that stand out by their
very compact design. Like all vertical turning centers in this series, the VL 4 also
features an integrated pick-up automation system. The modular concept of the VL 4
makes it possible: The vertical turning center perfectly adapts to various applications,
features an extremely compact design and has powerful drives. The design of the
VL 4 turning center allows for the flexible implementation of various manufacturing
technologies for soft and hard machining.
https://www.emag.com/machines/turning-machines/production-vsc-vdz/vdz-220-vdz-220-ds.html
EMAG, (2018)
This machine is manufactured by EMAG and named as VCZ 220; VCZ 220 DS.
Processing examples show the performance of the VDZ 220 and VDZ 220 DS CNC
vertical lathes: Ball retainers, ball hubs, gear wheels, sliding sleeves, pump wheels,
flanges, synchronous rings, bearing rings and joint pins.
The VCZ 220; VCZ 220 DS is Low space requirement thanks to the compact design,
For workpieces up to 200 mm of height and 250 mm of diameter, Turning diameter
260 mm, Speed up to 5,500 rpm, Single-spindle as VDZ 220 or doubly productive as
the double-spindle VDZ 220 DS, Spindle hole 75 mm, Latest synchronous drive
technology with a performance of 38 of kW and 300 Nm nominal torque, Rapid
traverse rates up to 60 m/min, For tools (powered/not powered) up to 240 mm in
length, NC turret with 12 compartments – the VDI 40 holder is integrated into the
machine bed, Modular machine concept for a wide range of applications, Optional Y
axis with a traverse of +100/-80mm, Quick loading and unloading using NC-
controlled rotary shuttle, Easily accessible work area with room for additional tools,
Glass scales in all axes, Two-sided / twin machining thanks to the integrated "pick
and place" setup.
https://www.emag.com/machines/turning-machines/big-parts-customized-vmc/vmc-450-r.html
EMAG, (2020)
This machine is manufactured by EMAG and named as VMC 450 R. The VMC 450
R machining center by EMAG is the all-purpose solution for large and heavy
components with diameters up to 450 millimeters. Turning is the machine's main
technology. At the same time, however, it has a powered turret where tools for
drilling and milling are deployed. The “R” model of the VMC series has a tailstock on
which the workpiece rests. This makes it possible to carry out highly efficient and
precise turning operations on the component at high feed rates.
https://www.emag.com/machines/turning-machines/customized-shaft-machining-vtc/vtc-250-250-
duo.html
EMAG, (2020)
This machine is manufactured by EMAG and named as VTC 250. The VTC series of
turning centers are specially designed for the vertical machining of shafts, thus turn
yet another traditionally horizontal machining process on its head. Users of these
vertical turning machines profit from minimal throughput times, true process
capability and outstanding precision. The machines provide for the complete-
machining of shafts on a single machine with automation included. Technology
modules ensure that VTC machines can be customized to suit individual
requirements. Available with a single spindle or in its DUO version, the four-axis VTC
250 machines workpieces up to 140 mm in diameter and 630 mm (optionally 1000
mm) in length. The DUO version combines the functions of two four-axis turning
centers and offers different machining technologies on its two stations.
https://www.machineseeker.com/millers+falls-sp9518/i-4084822
MILLERS FALLS, (2020)
This tools is manufactured by MILLERS FALLS and named as Millers Falls

SP9518. This cable stripper is a nail gun; peeling device. Peeling device, and has a
connection: 230-250 V, 690 W. It’s Dimension is 320/145/H290 mm Gvwq0w and
has a weight of 6.7 kg.
https://www.machineseeker.com/rad+torque+systems-mv-rad+20k+%2F+mv-rad+21/i-5649351
RAD, (2019)
This tools is manufactured by RAD Torque Systems and named as MV-RAD

20K/MV-RAD 21. Electric high torque wrench MV-Rad 20K. Torque range is 200-
2000 Nm, Square Drive is 1" Accuracy according to test report: +/- 2%. Torque
adjustment easily via the membrane button on the screwdriver. The torque can be
adjusted in 1 NM steps from 200 to 2,000 Nm
https://www.machineseeker.com/gesipa-firebird/i-4816554
GESIPA, (2018)
This Tools is manufactured by GESIPA and named as BLIND RIVET GUN. Cordless
riveting tool, blind rivet gun, blind rivets, Transfer in current condition as seen. The
device works, the batteries are defective, without batteries. Dimensions is
345/90/H250 mm and it’s Weight is 5.3 kg
https://www.machineseeker.com/sepro-spb2001/i-4962219
SEPRO, (2020)
This tools is manufactured by SEPRO and named as SPB2001. Robust SPERO
diamond drill on a tripod with a power of 2400Watt. Ideally suited drill for drilling in
stone, concrete, ytong, reinforced concrete, asphalt, etc. This diamond drill is
equipped with 1 gear, slip clutches, water connection, integrated leveling system,
anchor set and PRCD earth leakage switch.Power: 2400Watt - 230Volt and has a
Speed of 1 gear; 600 rpm, Drill capacity is 250mm. Connection of R1 / 2 "& 1 1/4
UNC. Suitable for dry and wet use Tripod is 90 degrees Not tiltable. Maximum drill
length is 650mm and has a motor of soft start & slip clutch.
https://www.machineseeker.com/hbm-accu-nibbler+1%2C8/i-5080968
HBM (2018)
This tool is manufactured by HBM and named as ACCU-NIBBLER 1,8. Conected

load frequency 230 V output 0.625 KW, sheet thickness – maximum is. 1.8 mm
and a battery of 2 x 18Volt / 2.0AH V, weight of 2.7 kg. Its range is about L-W-H
430 x 280 x 100 mm respectively
https://www.machineseeker.com/sip-07786-1/i-5800515
SIP, (2017)
This tool is manufactured by SIP and named as SIP 07786-1. Cut Angle From 0.00-
45 Degrees Blade Speed 72,110,148,2517 Feet/Minute {4 Settings} Single Phase
Vice Capacity 300mm weight 150kg.
https://www.machineseeker.com/fein-abr+140ak/i-4098454
FEIN, (2019)
This tool is manufactured by FEIN and named as Fein ABr 140ak. two-armed drill,
rotary drill, magnetic drill Recordin of MK3, has a Speed of 160 rpm, a power of
1100 W, a connection of 42 volts, a dimensions: 450/250/H215 mm and has a
weight of 21 kg.
https://www.machineseeker.com/erwin+stelzer+warburg-drh+64/i-5267001
ERWIN STELZER WARBURG(2018)
This tool is manufactured by ERWIN STELZER WARBURG and named as DRH 64.
eight propeller agitators from Erwin Stelzer Warburg. The condition ranges from
good to heavily used. RPM is 1450, V of 220/380 and a kW of 7,5. Shaft length of
740mm, Blade diameter of 320mm and connection of DN250.
https://www.machineseeker.com/aeg-wsb+1900/i-4091016
AEG, (2016)
This tool is manufactured by AEG and named as AEG WSB 1900. AEG WSB 1900
ia an angle grinder or cutoff grinder. Grinding wheels is Ø 178 mm, has a power
of 1900 W, a speed of 8500 rpm and has a dimensions of 600/160/H230 mm
and weight of 7.7 kg.
https://www.machineseeker.com/uwm-satinierer/i-5080971
UWM, (2018)
This tool is manufactured by UWM and named as UWM SATINIERER. The UWM
SATINIERER is connected to load frequency of 230 V an output of 1,2 KW.
Taper diameter 19mm mm, Turning speeds 1000 - 3000 U/min, roll surface
width maximum 100 mm, roll length maximum 120 mm, a weight of 2.8 kg and
has a range of L-W-H, 430 x 280 x 100 mm respectively.

Machine Shop Theory - 2A 2

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Machine Shop Theory - 2A 2

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New Technologies and

Trends for Machine Shop

JULY 18, 2021

This machine is manufactured by EMAG and named as VL 4. The VL 4 vertical

MILLERS FALLS, (2020)

This tools is manufactured by MILLERS FALLS and named as Millers Falls

This tools is manufactured by RAD Torque Systems and named as MV-RAD

This tool is manufactured by HBM and named as ACCU-NIBBLER 1,8. Conected

ERWIN STELZER WARBURG(2018)

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