PQC Mix Design

Four Laning of Aligarh-Kanpur section from Km 289.000 (Design Chainage Km 302.
180) to Km
356.000 (Design Chainage Km 373.085) (Package-IV from Naviganj - Mitrasen) of NH-91 in the state
of Uttar Pradesh on Hybrid Annuity Mode under Bharatmala Pariyojana.
Employer/Authority National Highways Authority of India

Independent Engineer
Concessionaire M/s G R Aligarh kanpur Highway Private Limited
EPC Contractor M/s G R Infraprojects Limited.
Mix design of
Pavement Quality
Concrete (PQC)
OPC 43 Grade Ultratech With Fly Ash Rosa, Coarse Aggregate from
Billowa , Fine Aggregate from Hamirpur N.Sand & Admixture- Chryso
(KM: 302+180 TO 373+085)
G R INFRAPROJECT LIMITED
National Highway Authority of India
Naviganj - Mitrasen
*********
Four Laning of Aligarh-Kanpur section from Km 289.000 (Design Chainage Km 302.180) to Km 356.000 (Design Chainage Km
373.085) (Package-IV from Naviganj - Mitrasen) of NH-91 in the state of Uttar Pradesh on Hybrid Annuity Mode under
Bharatmala Pariyojana.
SUMMARY OF PAVEMENT QUALITY CONCRETE MIX DESIGN M-40 (PQC) AS per IRC:44-2017
SL.No Description Value/Results Specification
1 Grade of Concrete Mix M-40 PQC As CA Pavement Design
2 Ultra-Tech Opc 43
Cement Brand (Opc-43 Grade) As per IS:269-2015
3 Admixture Brand Chryso As per Design
4 AIV 19.64 Max. 30% As per IRC:44-2017
5 LAAV 24.92 Max. 30% As per IRC:44-2017
6 FI & EI 24.66 Max. 35% As per IRC:44-2017
7 Specific Gravity- 31.5mm 2.675 -
8 Specific Gravity- 20mm 2.654 -
9 Specific Gravity- 10mm 2.631 -
10 Specific Gravity Natural Sand 2.533 -
11 Water Absorption-31.5mm 0.19 Max. 2% As per IRC:44-2017
12 Water Absorption-20mm 0.22 Max. 2% As per IRC:44-2017
13 Water Absorption-10mm 0.32 Max. 2% As per IRC:44-2017
14 Water Absorption Natural Sand 1.60 Max. 2% As per IRC:44-2017
15 W/C Ratio 0.32 Max. 0.40% As per IRC:44-2017
16 CA:FA Ratio (As Per Combined Gradation) 60:40' As per IRC:44-2017
17 Cement in Kg/cu.m 320 Min. 310 Kg. As per IRC:44-2017
18 Fly Ash in Kg/cu.m 80 As per Design
19 Water in Kg/cu.m 128 As per Design
20 Admixture in Kg/cu.m 3.00 As per Design
21 31.5mm in Kg/cu.m 425 As per Design
22 20mm in Kg/cu.m 422 As per Design
23 10mm in Kg/cu.m 308 As per Design
24 Natural Sand in Kg/cu.m 733 As per Design
25 Slump 90 Min. in mm 25+/-15mm As per IRC:44-2017
26 Strength of Compressive @ 7days in Mpa 41.24 -
27 Strength of Compressive @ 28days in Mpa 55.83 52 Mpa. As per MoRT&H
28 Strength of Flexural @ 7days in Mpa 4.7 -
29 Strength of Flexural @ 28days in Mpa 6.7
5.16 Mpa As per IRC:44-2017 After Design
R Value = (7days Flexural /28days Flexural
30 0.710
Strength) As per MoRT&H
31 R Value = (7days Compressive /28days 0.739
Compressive Strength) As per MoRT&H
EPC Concessionaire's Independent Engineer's

Representative Representative Representative
CONCRETE MIX PROPORTIONING FOR M-40 GRADE (PQC)
IRC:44-2017, IRC:15-2017 & MoRT&H Section 602.
Date: 10.10.2020
A-1 STIPULATIONS FOR PROPORTIONING
a) Grade designation -- M 40 (as CA and Payment design)
b) Type of cement -- OPC 43 grade conforming to IS:269-2015
c) Maximum nominal size of aggregate -- 31.5 mm (as per IRC:44-2017)
d) Minimum cement content -- 310 kg/m3 (as per IRC:44-2017)
e) Maximum cement content -- 450 kg/m3 (as per IRC:44-2017)
f) Maximum Fly ash -- 25% (as per IRC:44-2017)
g) Maximum water-cement ratio -- 0.40 (as per IRC:44-2017)
h) Workability -- 25± 15 mm (as per IRC:44-2017)
i) Exposure condition -- Moderate
j) Method of concrete placing -- Dumping
k) Degree of supervision -- Good
l) Type of agggregate -- Crushed angular aggregate
m) Chemical admixture type -- Superplasticiser
A-2 TEST DATA FOR MATERIALS
a) Specific gravity of cement -- 3.150 As per manufactours
b) Specific gravity of Fly Ash -- 2.200 As per Third Party Report
c) Specific gravity of coarse aggregate-31.5mm -- 2.675 As per report attatch
d) Specific gravity of coarse aggregate-20mm -- 2.654 As per report attatch
e) Specific gravity of coarse aggregate-10mm -- 2.631 As per report attatch
f) Specific gravity of Natural Sand -- 2.533 As per report attatch
g) Specific gravity of admixture -- 1.100 As per manufactures report attatch
h) Water absorption of coarse aggregate
31.5mm down aggreagte -- 0.19 % As per report attatch
20mm down aggreagte -- 0.22 % As per report attatch
10mm Aggregate -- 0.32 % As per report attatch
i) Water absorption of Natural Sand -- 1.60 % As per report attatch
A-3 TARGET STRENGTH FOR MIX PROPORTIONING
a) Characteristic Compressive strength ( f'ck ) at 28 days -- 40 Mpa (as per CA and Payment design )
b) As per MORT&H Target Strength -- 52 N/mm² (From Table 1700-5 of MORT(H))
Target mean strength ( f'ck ) at 28 days (f'ck=40+1.65*5.0) -- 48.25 Mpa ( SD Refer as per IRC:44-2017 Table 6.)
>48.25 N/mm² hence Adopted 52 N/mm² for design.
c) Flexural strength ( f'cr ) at 28 days -- 4.5 Mpa (From MORT&H Clause 602.3.3.1)
d) Target mean strength ( f'cr ) at 28 days = 4.5+(1.65*0.4) -- 5.16 Mpa (SD From As per IRC:44-2017 Table 6.)
A-4 APPROXIMATE AIR CONTENT
From IRC:44-2017 Table 7, the approximate amount of entrapped air to be expected in normal (non-air-entrapped) concrete is 0.8 % of
31.5mm norminal maximum size of aggregate.
A-5 SELECTION OF WATER CEMENT RATIO
a) Maximum water-cement ratio -- 0.40 (as per IRC:44-2017, IRC:15-2017)
b) Water-cement ratio ( As per IRC-44 2017 Table No-8 ) -- 0.32 0.32 < 0.40. Hance -Ok.
A-6 SELECTION OF WATER CONTENT=
Maximum water content for 31.5 mm aggregate -- 165.00 As per IRC: 44-2017,Table No-10
(for 25 mm to 50 mm range)
Water content can be incresed by 3% per each 25mm
Slump i.e 3% Estimated water content for 25 mm slump 165-(3/100)*165) = 160.05 Litrs/Cu.m hance = 160kg
As per Super Plasticzer is used in the mix the minimum of 22 % water content can be reduced so, reduced content equals to
160X.80 = 128 Litrs/m3
Water content for 31.5 mm aggregate and for 25 mm slump is -- 128 Kg
A-7 CALCULATION OF CEMENTIOUS CONTENT
a) Water-cement ratio -- 0.32 0.32 < 0.40. Hance -Ok. As per IRC: 44-2017
b) Water content per cum calculated -- 128
c) Total Cementitious content= Water content/WC. Ratio (128/0.32 -- 400 kg/m3 391> 360. Hance -Ok. As per IRC: 44-2017
A-8 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT

a) Volume of coarse aggregate corresponding to 31.5mm As
-- 0.65
per IRC:44-2017 Table no-11 .
b) Volume of fine aggregate (Zone II) -- 0.35
C) Checking for Combined Gradation of Mix using above proportion as per specified in IRC-44 Table 3 for 31.5 aggregate size
Taking above proportion for Coarse & Fine Aggregate the Combined gradation is check was showing coarser side of specified limits as per IRC-44 Table-3
(report attatch). After several trial finely 58:42 ratio CA:FA was meeting near to mid limit of PQC grading as per IRC-44 Table3 (report attatch). So
Finely 58:42 ratio CA:FA was fixed for further Trial for checking other parameters of mix.
Hence Final the Volume of Coarse is -- 0.60
Hence Final the Volume of fine is -- 0.40
d) Combined blending aggregate gradation in total mix CA+FA -- Conforming to IRC-44-2017
e) Sieve analysis of Natural Sand FA -- Conforming to Zone II of Table-4 of IS: 383-2016
f) Coarse aggregate 31.5 Aggregate as % in Total mix is 22%
g) Coarse aggregate 20 Aggregate as % in total mix is -- 22%
h) Coarse aggregate 10 Aggregate as % in total mix is 16%
i) Fine aggregate (Natural sand) -- 40%
A-9 CHEMICAL ADMIXTURE

a) % doses was fixed after several trial using different dose -- 0.75 %
b) Chemical Admixture content by mass of cementitious material -- 3.00 kg/m3

MIX CALCULATIONS FOR M-40 GRADE (PQC)
a) Volume of Concrete = 1- Volume of air= 1-0.008=0.992 m3
b) Volume of cement = Mass of cement 1

x
Specific gravity of cement 1000
320.00 1
x
= 3.15 1000
= 0.102 m3
c) Volume of Fly Ash = Mass of Fly Ash 1
x
Specific gravity of Fly Ash 1000
80.00 1
x
= 2.2 1000
= 0.036 m3
d) Volume of water = Mass of water 1

x
Specific gravity of water 1000
128.00 1
x
= 1 1000
= 0.128 m3
e) Volume of chemical admixture = Mass of chemical admixture 1
x
Specific gravity of chemical admixture 1000
3.00 1
x
= 1.100 1000
= 0.003 m 3
f) Volume of all in aggregate = a - (b + c + d+ e)
= 0.992 - 0.102 + 0.036 + 0.128 + 0.003

= 0.723 m 3
g) Mass of 31.5mm aggregate = f x Vol. of CA x Sp. gravity of CA x 1000

= 0.723 x 0.2200 x 2.675 x 1000
= 425.00 kg
h) Mass of 20mm aggregate = f x Vol. of CA x Sp. gravity of CA x 1000
= 0.723 x 0.2200 x 2.654 x 1000
= 422.00 kg
i) Mass of 10mm aggregate = f x Vol. of CA x Sp. gravity of CA x 1000

= 0.723 x 0.1600 x 2.631 x 1000
= 304.00 kg
j) Mass of fine aggregate = f x Vol. of FA x Sp. gravity of FA x 1000
= 0.723 x 0.4000 x 2.533 x 1000
= 733.00 kg
Design Mix Proportions (SSD Condation)
Cement Fly Ash Water 31.5mm 20mm 10mm Natural Sand Admixture W/C Ratio
320 80 128 425 422 304 733 3.00 0.32
Design Mix Proportions (Dry Condition)
Cement Fly Ash Water 31.5mm 20mm 10mm Natural Sand Admixture W/C Ratio
320 80 128 425 421 307 721 3.00 0.32
If the aggregate are wet , the amount of mixing water should be decerese by an amount equal to the moisture content in aggregate
the aggregate. Necessary adjustment are also required to be made in mass of aggregates.
Mix Ratio = Cement : N.Sand : Coarse Aggregate = 1 : 1.80 : 2.88

BATCH QUANTITY & WORKABILITY OF TRIAL MIX FOR M-40 GRADE (PQC)
Source of Cement : Ultratech Opc 43 Grade

Source of Fly Ash : Rosa Thermal Power Plant (U.P)
Source of coarse / Fine aggregate : Hamirpur (U.P)
Sour
Source of Water : Bore Well @ Camp 2
ce of of Admixture
Source : Chryso
coars
e/
Fine Moisture Adjustment Corrected
aggre Quantity
Batch
Specific
Water Moisture Batch Trial Batch Quantities(Kg)
Material Absorption (Volume of Lab Trial Batch = Remark
gate (SSD) Gravity
(%)
Content
Quantity 0.04 cum)
( kg/m )
3
(%) ( kg/m3 )
(%) ( kg )
Cement 320 3.150 - - - - 320 12.80
Fly Ash 80 2.200 - - - - 80 3.20
31.5mm 425 2.675 0.190 0.00 0.19 0.81 424 16.97
20mm 422 2.654 0.220 0.00 0.22 0.93 421 16.84
10mm 308 2.631 0.320 0.00 0.32 0.99 307 12.28
Natural Sand 733 2.533 1.600 0.00 1.600 11.73 721 28.85
Water 128.0 - - - - 14.46 142 5.70
Chemical
Admixture
3.00 1.089 - - - - 3.00 0.12
Total 2419.0 kg/m3 Total = 2419.0 kg/m3

Representativ Representative Representative
Four Laning of Aligarh-Kanpur section from Km 289.000 (Design Chainage Km 302.180) to Km
356.000 (Design Chainage Km 373.085) (Package-IV from Naviganj - Mitrasen) of NH-91 in the state of
Uttar Pradesh on Hybrid Annuity Mode under Bharatmala Pariyojana.
Package No. : PEWP-IV Date of Sampling : 05.10.2020
Sample No. : 01 Date of Testing : 06.10.2020
Size of Aggregate : 31.5mm Location : QC Lab Camp-2
Source : Billowa (M.P) :
LOS ANGELES ABRASION VALUE TEST
(As per IS 2386 part 4)
IS SIEVE SIZE
WEIGHT OF TEST SAMPLE FOR GRADE (gm)
(mm)
Passing Retained A B C D E F G
80 63 _ _ _ _
2500*
63 50 _ _ _ _
2500*
50 40 _ _ _ _
2500* 5000*
40 25 1250 _ _ _ _
5000* 5000*
25 20 1250 _ _ _ _
5000*
20 12.5 1250 2500 _ _ _ _ _
12.5 10 1250 2500 _ _ _ _ _
10 6.3 _ _
2500 _ _ _ _
6.3 4.75 _ _
2500 _ _ _ _
4.75 2.36 _ _ _
5000 _ _ _
Total wt. of Sample 5000 5000 5000 5000 7500* 10000* 10000*
No. of Revolution 500 500 500 500 1000 1000 1000
No. of Spheres 12 11 8 6 12 12 12
Weight ofCharge (gm) 5000±25 4584±25 3300±20 2500±15 5000±25 5000±25 5000±25
*Tolerance of ±2 % permitted
AVERAGE
DESCRIPTION Unit 1 2 3
VALUE
Total Weight of the Aggregate, W1 gm 5000 5000 5000
Weight of Aggregate retained on
1.70 mm I.S. Sieve, W2 gm 3838 3845 3790
23.51
Weight of Aggregate passing through
1.70 mm I.S. Sieve W3 = W1 - W2 gm 1162 1155 1210
Los Angeles Abrasion Value,

(W3/W1) x 100% % 23.24 23.10 24.20
Acceptance Limit as per MoRT&H Specification:

WMM : 40% BM : Max.- 40% DBM : Max.- 35% BC : Max.- 30% PQC: Max.- 35%
Remark………………………………………………………………………………….…………………………………………………………

Size of Aggregate : 20.0 mm Location : QC Lab Camp-2
IS SIEVE SIZE
(mm)
80 63 _ _ _ _
2500*
63 50 _ _ _ _
2500*
50 40 _ _ _ _
2500* 5000*
40 25 1250 _ _ _ _
5000* 5000*
25 20 1250 _ _ _ _
5000*
20 12.5 1250 2500 _ _ _ _ _
12.5 10 1250 2500 _ _ _ _ _
10 6.3 _ _
2500 _ _ _ _
6.3 4.75 _ _
2500 _ _ _ _
4.75 2.36 _ _ _
5000 _ _ _
No. of Revolution 500 500 500 500 1000 1000 1000
No. of Spheres 12 11 8 6 12 12 12
Weight ofCharge (gm) 5000±25 4584±25 3300±20 2500±15 5000±25 5000±25 5000±25
AVERAGE
VALUE
1.70 mm I.S. Sieve, W2 gm 3714.5 3780.5 3739.5
25.10
1.70 mm I.S. Sieve W3 = W1 - W2 gm 1285.5 1219.5 1260.5

(W3/W1) x 100% % 25.71 24.39 25.21

Remark………………………………………………………………………………….…………………………………………………………

Size of Aggregate : 10.0 mm Location : QC Lab Camp-2
IS SIEVE SIZE
(mm)
80 63 _ _ _ _
2500*
63 50 _ _ _ _
2500*
50 40 _ _ _ _
2500* 5000*
40 25 1250 _ _ _ _
5000* 5000*
25 20 1250 _ _ _ _ _
5000*
20 12.5 1250 2500 _ _ _ _ _
12.5 10 1250 2500 _ _ _ _ _
10 6.3 _ _
2500 _ _ _ _
6.3 4.75 _ _
2500 _ _ _ _
4.75 2.36 _ _ _
5000 _ _ _
No. of Revolution 500 500 500 500 1000 1000 1000
No. of Spheres 12 11 8 6 12 12 12
Weight of Charge (gm) 5000±25 4584±25 3300±20 2500±15 5000±25 5000±25 5000±25
AVERAGE
VALUE
1.70 mm I.S. Sieve, W2 gm 3695 3649.5 3733.5
26.15
1.70 mm I.S. Sieve W3 = W1 - W2 gm 1305 1350.5 1266.5

(W3/W1) x 100% % 26.10 27.01 25.33

Remark………………………………………………………………………………….…………………………………………………………

Four Laning of Aligarh-Kanpur section from Km 289.000 (Design Chainage Km 302.180) to Km 356.000 (Design Chainage Km 373.085)
(Package-IV from Naviganj - Mitrasen) of NH-91 in the state of Uttar Pradesh on Hybrid Annuity Mode under Bharatmala Pariyojana.

INDIVIDUAL GRADATION FOR COARSE AGGREGATE (31.5 mm)

Individual Grading For PQC Date:- 05.10.2020
Trial - 1 Trial - 2 Trial - 3
IS Sieve Size Wt. Retained % % IS Sieve Size Wt. Retained % % IS Sieve Size % %
Cum. Wt. Cum. Wt. Wt. Retained Cum. Wt.
Retained (gms) Retained (gms) (gms) Retained (gms)
(mm) (gms) Retained Passing (mm) (gms) Retained Passing (mm) Retained Passing
31.5 0 0 0 100.00 31.5 0 0 0 100 31.5 0 0 0 100
26.5 10260 10260 33.15 66.85 26.5 11856 11856 37.11 62.89 26.5 8319 8319 31.45 68.55
19.0 19687 29947 96.76 3.24 19.0 19501 31357 98.15 1.85 19.0 17272 25590 96.75 3.25
9.50 864 30811 99.55 0.45 9.50 521 31878 99.78 0.22 9.50 714 26305 99.45 0.55
4.75 0 0 0 0 4.75 0 0 0 0 4.75 0 0 0 0
0.600 0 0 0 0 0.600 0 0 0 0 0.600 0 0 0 0
0.150 0 0 0 0 0.150 0 0 0 0 0.150 0 0 0 0
0.075 0 0 0 0 0.075 0 0 0 0 0.075 0 0 0 0
Total Weight (gms) = 30950 Total Weight (gms) = 31948 Total Weight (gms) = 26450
Trial -4 Trial -5 Average

IS Sieve Size Wt. Retained % % IS Sieve Size Wt. Retained % % IS Sieve Size
Cum. Wt. Cum. Wt.
Trial-1 Trial-2 Trial-3 Trial-4 Trial-5 Average
Retained (gms) Retained (gms)
(mm) (gms) Retained Passing (mm) (gms) Retained Passing (mm)
31.5 0 0 0 100 31.5 0 0 0 100 31.5 100 100 100 100 100 100
26.5 10810 10810 33.25 66.75 26.5 10285 10285 39.68 60.32 26.5 66.85 62.89 68.55 66.75 60.32 65.07
19.0 20738 31548 97.04 2.96 19.0 14689 24974 96.35 3.65 19.0 3.24 1.85 3.25 2.96 3.65 2.99
9.50 855 32403 99.67 0.33 9.50 845 25819 99.61 0.39 9.50 0.45 0.22 0.55 0.33 0.39 0.39
4.75 0 0 0.00 0.00 4.75 0 0 0 0 4.75 0 0 0 0 0 0
0.600 0 0 0 0 0.600 0 0 0 0 0.600 0 0 0 0 0 0
0.150 0 0 0 0 0.150 0 0 0 0 0.150 0 0 0 0 0 0
0.075 0 0 0 0 0.075 0 0 0 0 0.075 0 0 0 0 0 0
Total Weight (gms) = 32510 Total Weight (gms) = 25920

373.085) (Package-IV from Naviganj - Mitrasen) of NH-91 in the state of Uttar Pradesh on Hybrid Annuity Mode under Bharatmala
Pariyojana.
INDIVIDUAL GRADATION FOR COARSE AGGREGATE (20 mm)

Wt.
IS Sieve Size Wt. Retained % % IS Sieve Size Wt. Retained % % IS Sieve Size % %
Cum. Wt. Cum. Wt. Retained Cum. Wt.
Retained (gms) Retained (gms) Retained (gms)
(mm) (gms) Retained Passing (mm) (gms) Retained Passing (mm) Retained Passing
(gms)
31.5 0 0 0 100 31.5 0 0 0 100 31.5 0 0 0 100
26.5 0 0 0 100 26.5 0 0 0 100 26.5 0 0 0 100
19.0 7553 7553 30.75 69.25 19.0 7419 7419 32.75 67.25 19.0 6581 6581 26.75 73.25
9.50 15263 22816 92.89 7.11 9.50 14272 21691 95.75 4.25 9.50 16234 22814 92.74 7.26
4.75 1167 23982 97.64 2.36 4.75 680 22371 98.75 1.25 4.75 1348 24162 98.22 1.78
0.600 0 0 0 0 0.600 0 0 0 0 0.600 0 0 0 0
0.150 0 0 0 0 0.150 0 0 0 0 0.150 0 0 0 0
0.075 0 0 0 0 0.075 0 0 0 0 0.075 0 0 0 0

Cum. Wt. Cum. Wt.
31.5 0 0 0 100 31.5 0 0 0 100 31.5 100 100 100 100 100 100
26.5 0 0 0 100 26.5 0 0 0 100 26.5 100 100 100 100 100 100
19.0 8087 8087 31.75 68.25 19.0 6309 6309 25.75 74.25 19.0 69.25 67.25 73.25 68.25 74.25 70.45
9.50 16199 24286 95.35 4.65 9.50 16751 23059 94.12 5.88 9.50 7.11 4.25 7.26 4.65 5.88 5.83
4.75 649 24935 97.90 2.10 4.75 1137 24196 98.76 1.24 4.75 2.36 1.25 1.78 2.10 1.24 1.75
0.600 0 0 0 0 0.600 0 0 0 0 0.600 0 0 0 0 0 0
0.150 0 0 0 0 0.150 0 0 0 0 0.150 0 0 0 0 0 0
0.075 0 0 0 0 0.075 0 0 0 0 0.075 0 0 0 0 0 0

Pariyojana.
INDIVIDUAL GRADATION FOR COARSE AGGREGATE (10 mm)

Individual Grading For PQC Date:-05.10.2020
%
IS Sieve Size Wt. Retained % % IS Sieve Size Wt. Retained % % IS Sieve Size %
(mm) (gms) Retained Passing (mm) (gms) Retained Passing (mm) Retained
Passing
31.5 0 0 0 100 31.5 0 0 0 100 31.5 0 0 0 100
26.5 0 0 0 100 26.5 0 0 0 100 26.5 0 0 0 100
19.0 0 0 0 100 19.0 0 0 0 100 19.0 0 0 0 100
9.50 3861 3861 23.75 76.25 9.50 4824 4824 30.75 69.25 9.50 4435 4435 24.31 75.69
4.75 11600 15460 95.11 4.89 4.75 10134 14959 95.35 4.65 4.75 12857 17292 94.78 5.22
0.600 704 16164 99.44 0.56 0.600 673 15632 99.64 0.36 0.600 914 18206 99.79 0.21
0.150 0 0 0 0 0.150 0 0 0 0 0.150 0 0 0 0
0.075 0 0 0 0 0.075 0 0 0 0 0.075 0 0 0 0
Cum. Wt. Cum. Wt.
31.5 0 0 0 100 31.5 0 0 0 100 31.5 100 100 100 100 100 100
26.5 0 0 0 100 26.5 0 0 0 100 26.5 100 100 100 100 100 100
19.0 0 0 0 100 19.0 0 0 0 100 19.0 100 100 100 100 100 100
9.50 4281 4281 27.64 72.36 9.50 4583 4583 26.31 73.69 9.50 76.25 69.25 75.69 72.36 73.69 73.45
4.75 10455 14736 95.14 4.86 4.75 11752 16336 93.78 6.23 4.75 4.89 4.65 5.22 4.86 6.23 5.17
0.600 692 15429 99.61 0.39 0.600 983 17319 99.42 0.58 0.600 0.56 0.36 0.21 0.39 0.58 0.42
0.150 0 0 0 0 0.150 0 0 0 0 0.150 0 0 0 0 0 0
0.075 0 0 0 0 0.075 0 0 0 0 0.075 0 0 0 0 0 0

Pariyojana.
INDIVIDUAL GRADATION FOR FINE AGGREGATE (RIVER SAND)

%
IS Sieve Size Wt. Retained % % IS Sieve Size Wt. Retained % % IS Sieve Size %
(mm) (gms) Retained Passing (mm) (gms) Retained Passing (mm) Retained
Passing
31.5 0 0 0 100 31.5 0 0 0 100 31.5 0 0 0 100
26.5 0 0 0 100 26.5 0 0 0 100 26.5 0 0 0 100
19.0 0 0 0 100 19.0 0 0 0 100 19.0 0 0 0 100
9.50 60 60 3.92 96.08 9.50 87 87 5.31 94.69 9.50 64 64 3.75 96.25
4.75 125 185 12.16 87.84 4.75 137 224 13.61 86.39 4.75 158 222 12.98 87.02
0.600 641 826 54.31 45.69 0.600 666 890 54.10 45.90 0.600 766 989 57.74 42.26
0.150 413 1238 81.45 18.55 0.150 467 1357 82.48 17.52 0.150 435 1424 83.15 16.85
0.075 249 1487 97.84 2.16 0.075 250 1607 97.68 2.32 0.075 252 1675 97.85 2.15
Cum. Wt. Cum. Wt.
31.5 0 0 0 100 31.5 0 0 0 100 31.5 100 100 100 100 100 100
26.5 0 0 0 100 26.5 0 0 0 100 26.5 100 100 100 100 100 100
19.0 0 0 0 100 19.0 0 0 0 100 19.0 100 100 100 100 100 100
9.50 22 22 1.34 98.66 9.50 33 33 1.75 98.25 9.50 96.08 94.69 96.25 98.66 98.25 96.79
4.75 138 160 9.67 90.33 4.75 119 152 8.12 91.88 4.75 87.84 86.39 87.02 90.33 91.88 88.69
0.600 829 989 59.75 40.25 0.600 942 1094 58.35 41.65 0.600 45.69 45.90 42.26 40.25 41.65 43.15
0.150 381 1370 82.79 17.21 0.150 487 1581 84.31 15.69 0.150 18.55 17.52 16.85 17.21 15.69 17.16
0.075 244 1614 97.55 2.45 0.075 238 1819 96.99 3.01 0.075 2.16 2.32 2.15 2.45 3.01 2.42


SIEVE ANALYSIS TEST FOR DRY LEAN CONCRETE

(As per Morth Table 600-3) (Blending Gradation)
Source :- Billouwa (M.P) Date Sampled :- 06.10.2020
Location :- 341 Date of Testing :- 09.10.2020
Type of Mix :- PQC MIX Design
Trial:-I
River. Sand Specification Limit
31.5 mm 20 mm 10 mm
IS Sieve Combined Passing
Passing
mm Passing (%) Mid
(%) Passing (%) Passing (%)
(%) Limit
Lower Upper
Propotion 22 22 16 40 100
31.5 100 100 100 100 100 100 100 100

26.5 65.07 100 100 100 92.32 90.0 85 95
19 2.99 70.45 100 100 72.16 78.0 68 88
9.50 0.39 5.83 73.45 96.79 51.83 55.0 45 65
4.75 0.00 1.75 5.17 88.69 36.69 42.5 30 55
0.600 0.0 0.0 0.42 43.15 17.33 19.0 8 30
0.150 0.0 0.0 0.0 17.16 6.87 10.0 5 15
0.075 0.0 0.0 0.0 2.42 0.97 2.5 0 5
100
Passing (%)
90
Mid Limit Upper Limit
80
70
60
50
40 Combined %
30 Passing
20
10 Lower Limit
0
0.0 0.1 1.0 10.0 100.0
IS:Sieve Size in mm
Remarks:-


Specific Gravity and Water Absorption (IS:2386 - Part-III)

Location of Q.C. Laboratory : GRIL Base Camp -2 Date of Sampling : 05.10.2020
Location of Sample : Stock Yard Date of Testing : 07.10.2020
Type of Material : Coarse Aggregate Sampled By : Jointly
Size of Material : 31.5 mm Aggregate) Tested By : Jointly
Source of Material : Billowa (M.P)
By Basket Method
Sample No. 1 2 Mean
1 Wt. of sample in water (gms.) 1559.5 1550.2
2 Wt. of SSD Sample in on Air (gms.) 2485.0 2475.5
3 Wt. of Oven dry Sample (gms.) 2480.5 2470.5
4 Specific Garvity = 3/(2-1) 2.680 2.670
Average Specific Gravity 2.675

7 Water Absorption (%) = 2-3/3*100 0.18 0.20
Average water Absorption (%) 0.19
Remarks:………………………………………………………………………………………………………………….



Location of Q.C. Laboratory : GRIL Base Camp - 02 Date of Sampling : 05.10.2020
Size of Material : 20 mm Aggregate Tested By : Jointly
By Basket Method
Sample No. 1 2 Mean

Remarks:………………………………………………………………………………………………………………….



Location of Q.C. Laboratory : GRIL Base Camp -02 Date of Sampling : 05.10.2020
Size of Material : 10 mm Aggregate Tested By : Jointly
By Basket Method
Sample No. 1 2 Mean

Remarks:………………………………………………………………………………………………………………….



Location of Q.C. Laboratory : GRIL Base Camp - 02 Date of Sampling : 05.10.2020
Type of Material : River Sand Sampled By : Jointly
Source of Material : Hamirpur (M.P) Tested By : Jointly
By Pycnometer Method
Sample No.
SI Description Mean
1 2
1 Wt. of SSD Material in Air (gms.) 626.0 648.0
2 Wt. of Pycnometer + Sample + filled water (gms.) 1936.0 1949.0
3 Wt. of Pycnometer + water (gms.) 1553.0 1553.0
5 Wt. of material in Water = (2-3) 383.0 396.0
6 Wt of Oven dry Material in (gms.) 616.0 638.0
7 Specific Gravity = 6/(1-5) 2.535 2.532

Remarks:………………………………………………………………………………………………………………….

356.000 (Design Chainage Km 373.085) (Package-IV from Naviganj - Mitrasen) of NH-91 in the
state of Uttar Pradesh on Hybrid Annuity Mode under Bharatmala Pariyojana.
AGGREGATE IMPACT VALUE TEST ( IS : 2386 Part - IV )

Location of Q.C. Laboratory :- : GRIL Base Camp
Description of Sample : 12.5mm Passing & 10.0mm Retained Date of Testing : 06.10.2020
Source of Sample: : Billowa (M.P) Test Conditions : Dry Saturated
31.5mm Aggregate
Weight of the
Weight of the Sample Weight of the fraction Aggregate
fraction passing on
Before Test ( 12.5mm retained on IS sieve 2.36 Impact Value
Trial No.
Passing & 10mm mm after the impact test (B)
IS sieve 2.36 mm Average (%)
after the impact test
Retained) (A) (gms.) (gms.) (C/A)100 (%)
© (gms.)
1 335.4 273.5 61.9 18.46
2 332.6 271.5 61.1 18.37 18.89
3 334.5 268.1 66.4 19.85
Remark's …………………………………………………………………………………………

20mm Aggregate
Weight of the
fraction passing on
Before Test ( 12.5mm retained on IS sieve 2.36 Impact Value
Trial No.
Passing & 10mm mm after the impact test (B)
© (gms.)
1 330.2 263.5 66.7 20.20
2 329.5 265.4 64.1 19.45 19.79
3 330.6 265.4 65.2 19.72
Remark'S …………………………………………………………………………………………


10mm Aggregate
Weight of the
fraction passing on
Before Test ( 12.5mm retained on IS sieve 2.36 mm Impact Value
Trial No.
Passing & 10mm after the impact test (B)
© (gms.)
1 330.1 262.3 67.8 20.54
2 328.5 261.4 67.1 20.43 20.24
3 327.6 262.9 64.7 19.75
Remark's …………………………………………………………………………………………

Four Laning of Aligarh-Kanpur section from Km 289.000 (Design Chainage Km 302.180) to Km 356.000 (Design Chainage
Km 373.085) (Package-IV from Naviganj - Mitrasen) of NH-91 in the state of Uttar Pradesh on Hybrid Annuity Mode under
FLAKINESS & ELONGATION INDEX ( IS 2386 - PART I )

Location of Q.C. Laboratory : GRIL Base Camp - 02 Date of Sampling 05.10.2020
Source of Sample : Billowa (M.P) Date of Testing 07.10.2020
Description of sample : 31.5 mm Aggregate Sampled By : Jointly
Location of Sample : Stock Yard at Base Camp Tested By : Jointly
Wt. of flaky agg. passing Wt. of non - flaky agg.

Wt. of non - flaky agg. retained on
Total wt. of sample (gms) through thickness gauge retained on thickness
IS Sieve (mm) length gauge (gms)
(gms) gauge (gms)
(A) (B) (C) (D)
63 - 50 0 0 0 0
50 - 40 0 0 0 0
40 - 31.5 0 0 0 0
31.5 - 25 5620 450 5170 285
25 - 20 3840 225 3615 219
20 - 16 2690 215 2475 255
16-12.5 1910 340 1570 298
12.5 -10 0 0 0 0
10 - 6.3 0 0 0 0
Total 14060 1230 12830 1057
Flakiness Index = B / A X 100 = 8.75 (%)
Elongation Indices = D / C X 100 = 8.24 (%)
Combined Flakiness &

Elongation Index =
(B/Ax100 + D/Cx100) = 16.99 (%)


Description of sample : 20 mm Aggregate Sampled By : Jointly

(gms) gauge (gms)
(A) (B) (C) (D)
63 - 50 0 0 0 0
50 - 40 0 0 0 0
40 - 31.5 0 0 0 0
31.5 - 25 0 0 0 0
25 - 20 4675 352 4323 340
20 - 16 3640 350 3290 322
16-12.5 2661 290 2371 319
12.5 -10 2019 240 1779 307
10 - 6.3 0 0 0 0
Total 12995 1232 11763 1288

Elongation Index =
(B/Ax100 + D/Cx100) = 20.43 (%)


Description of sample : 10 mm Aggregate Sampled By : Jointly

(gms) gauge (gms)
(A) (B) (C) (D)
63 - 50 0 0 0 0
50 - 40 0 0 0 0
40 - 31.5 0 0 0 0
31.5 - 25 0 0 0 0
25 - 20 0 0 0 0
20 - 16 0 0 0 0
16-12.5 0 0 0 0
12.5 -10 2433 255 2178 201
10 - 6.3 1241 286 955 262
Total 3674 541 3133 463

Elongation Index =
(B/Ax100 + D/Cx100) = 29.50 (%)


Description of sample : Combined 31.5 & 20 & 10 mm Sampled By : Jointly

(gms) gauge (gms)
(A) (B) (C) (D)
63 - 50 0 0 0 0
50 - 40 0 0 0 0
40 - 31.5 0 0 0 0
31.5 - 25 4920 280 4640 330
25 - 20 3720 355 3365 329
20 - 16 2644 425 2219 299
16-12.5 1620 322 1298 275
12.5 -10 1023 260 763 265
10 - 6.3 910 172 738 121
Total 14837 1814 13023 1619

Elongation Index =
(B/Ax100 + D/Cx100) = 24.66 (%)

Four Laning of Aligarh-Kanpur section from Km 289.000 (Design Chainage Km 302.180) to Km 356.000 (Design Chainage Km 373.085) (Package-IV from Naviganj - Mitrasen) of NH-91 in the
Grade of Concrete M-40 (PQC) Coarse Aggregate : Billowa (M.P) Location of Pour GRIL LAB
Mix Designation Trial Mix No-01 Fine Aggregate : Hamirpur (U.P) Date of Casting 10.10.2020
Cement & Fly Ash (kg/cum) 400 Cement : Ultratech Opc 43 Grade Date of Testing
W/C Ratio 0.32 Admixture : Chryso Age (Days) 28 days
Size of Specimen (L x b x d) Position of Fracture Load in KN

mm Span Length (l) Ave. Flexural Strength
Sample No Specimen No (Value "a") Flexural Strength N/mm2 Remarks
mm N/mm2
mm
L b d
1 2 700 150 150 600 220 36 6.40
2 4 700 150 150 600 210 38 6.76 6.76
3 6 700 150 150 600 250 40 7.11
4 8 700 150 150 600 280 34 6.04
5 10 700 150 150 600 220 36 6.40 6.22
6 12 700 150 150 600 200 35 6.22
7 14 700 150 150 600 280 37 6.58
8 16 700 150 150 600 250 41 7.29 6.81
9 18 700 150 150 600 270 37 6.58
10 19 700 150 150 600 250 38 6.76
11 20 700 150 150 600 220 35 6.22 6.64
12 21 700 150 150 600 210 39 6.93
13 22 700 150 150 600 250 41 7.29
14 23 700 150 150 600 280 37 6.58 6.99
15 24 700 150 150 600 240 40 7.11
6.68
Avg.
Note: a) For a>170 mm but <200mm, fb = (3000P x l) /(b x d2) [N/mm2] b) For a>200mm, fb = (1000 P x l) / (b x d2) [N/mm2]
c) For a<170mm, the results of test shall be discarded L= Total length of Specimen, I= Span length, b= Width, d= Depth at point of failure

Four Laning of Aligarh-Kanpur section from Km 289.000 (Design Chainage Km 302.180) to Km 356.000 (Design Chainage Km 373.085) (Package-IV from Naviganj - Mitrasen) of NH-91 in the state of Uttar
Pradesh on Hybrid Annuity Mode under Bharatmala Pariyojana.
Mix Designation Trial Mix No-01 Fine Aggregate : Hamirpur (U.P) Date of Casting 11.10.2020
Size of Specimen (L x b x d) Position of Fracture Load in KN

mm Span Length Ave. Flexural Strength
Sample No Specimen No (Value "a") Flexural Strength N/mm2 Remarks
(l) mm N/mm2
mm
L b d
16 25 700 150 150 600 220 35 6.22
17 26 700 150 150 600 210 38 6.76 6.46
18 27 700 150 150 600 250 36 6.40
19 28 700 150 150 600 280 40 7.11
20 29 700 150 150 600 220 37 6.58 6.64
21 30 700 150 150 600 200 35 6.22
22 31 700 150 150 600 280 41 7.29
23 32 700 150 150 600 250 37 6.58 7.11
24 33 700 150 150 600 270 42 7.47
25 34 700 150 150 600 250 38 6.76
26 35 700 150 150 600 220 37 6.58 6.70
27 36 700 150 150 600 210 38 6.76
28 37 700 150 150 600 250 40 7.11
29 38 700 150 150 600 280 38 6.76 6.76
30 39 700 150 150 600 240 36 6.40
Average:- 6.73
Standard Deviation:- 0.379
Note:
a) For a>170 mm but <200mm, fb = (3000P x l) /(b x d2) [N/mm2] b) For a>200mm, fb = (1000 P x l) / (b x d2) [N/mm2]

Four Laning of Aligarh-Kanpur section from Km 289.000 (Design Chainage Km 302.180) to Km 356.000 (Design Chainage Km 373.085) (Package-IV from Naviganj - Mitrasen) of NH-91 in the state of
Mix Designation Trial Mix No-01 Fine Aggregate : Hamirpur (M.P) Date of Casting 10.10.2020
Size of Specimen (L x b x d) Position of Fracture Ave. Flexural

mm Span Length
Sample No Specimen No (Value "a") Load in KN Flexural Strength N/mm2 Strength Remarks
(l) mm
mm N/mm2
L b d
1 1 700 150 150 600 240 26 4.62
2 3 700 150 150 600 240 27 4.80 4.56
3 5 700 150 150 600 240 24 4.27
4 7 700 150 150 600 250 25 4.44
5 9 700 150 150 600 240 26 4.62 4.74
6 11 700 150 150 600 250 29 5.16
7 13 700 150 150 600 260 25 4.44
8 15 700 150 150 600 255 29 5.16 4.80
9 17 700 150 150 600 240 27 4.80
Average:- 4.70
Note: a) For a>170 mm but <200mm, fb = (3000P x l) /(b x d2) [N/mm2] b) For a>200mm, fb = (1000 P x l) / (b x d2) [N/mm2]

Four Laning of Aligarh-Kanpur section from Km 289.000 (Design Chainage Km 302.180) to Km 356.000 (Design Chainage Km 373.085)
(Package-IV from Naviganj - Mitrasen) of NH-91 in the state of Uttar Pradesh on Hybrid Annuity Mode under Bharatmala Pariyojana.
Grade of Concrete :M 40 PQC

Coarse Aggregate : Billowa (M.P)
Date of Casting :10.10.2020
Fine Aggregate : Hamirpur (U.P)
Cement : Ultratech Opc 43 Grade
Admixture : Chryso
Load in KN Strength, N/mm2

Average
Density of Cube
Sample ID Cube No. Date of Testing Age Weight of Cube (Kg) compressive
(Kg/m3)
7 Days 7 Days Strength (N/MM2)
1 1 17.10.2020 7 Days 8433 2.499 940.1 41.78
2 3 17.10.2020 7 Days 8562 2.537 910.2 40.45 41.23
3 5 17.10.2020 7 Days 8475 2.511 932.6 41.45
4 7 17.10.2020 7 Days 8469 2.509 942.6 41.89
5 9 17.10.2020 7 Days 8411 2.492 940.1 41.78 42.04
6 11 17.10.2020 7 Days 8452 2.504 955.2 42.45
7 13 17.10.2020 7 Days 8390 2.486 953.7 42.39
8 15 17.10.2020 7 Days 8470 2.510 845.6 37.58 40.45
9 17 17.10.2020 7 Days 8365 2.479 931.4 41.40
Average:- 41.24

Pariyojana.

Grade of Concrete :M 40 PQC

Coarse Aggregate : Billowa (M.P)
Date of Casting :10.10.2020
Fine Aggregate : Hamirpur (U.P)
Admixture : Chryso
Load (KN) Strength (N/MM2)

Weight of Cube Density of Cube Average compressive
Sample ID Cube No. Date of Testing Age
(Kg) (Kg/m3) Strength (N/MM2)
28 Days 28 Days
1 2 07.11.2020 28 Days 8477 2.512 1255.7 55.81
2 4 07.11.2020 28 Days 8520 2.524 1241.0 55.16 55.25
3 6 07.11.2020 28 Days 8469 2.509 1232.6 54.78
4 8 07.11.2020 28 Days 8475 2.511 1245 55.33
5 10 07.11.2020 28 Days 8521 2.525 1265.7 56.25 55.30
6 12 07.11.2020 28 Days 8462 2.507 1221.8 54.30
7 14 07.11.2020 28 Days 8470 2.510 1250.6 55.58
8 16 07.11.2020 28 Days 8563 2.537 1260.4 56.02 55.81
9 18 07.11.2020 28 Days 8570 2.539 1255.9 55.82
10 19 07.11.2020 28 Days 8410 2.492 1262.7 56.12
11 20 07.11.2020 28 Days 8419 2.495 1266.7 56.30 55.86
12 21 07.11.2020 28 Days 8460 2.507 1241.3 55.17
13 22 07.11.2020 28 Days 8422 2.495 1268.5 56.38
14 23 07.11.2020 28 Days 8469 2.509 1249.6 55.54 55.90
15 24 07.11.2020 28 Days 8510 2.521 1255.3 55.79
Average:- 55.62
Remarks:

Pariyojana.

Coarse Aggregate : Billowa (M.P) Grade of Concrete :M 40 PQC
Fine Aggregate : Hamirpur (U.P) Date of Casting :11.10.2020
Admixture : Chryso
Load (KN) Strength, N/mm2

Average compressive Strength
Sample ID Cube No. Date of Testing Age Weight of Cube (Kg) Density of Cube (Kg/m3)
(N/MM2)
28 Days 28 Days
16 25 08.11.2020 28 Days 8496 2.517 1235.9 54.93
17 26 08.11.2020 28 Days 8410 2.492 1265.4 56.24 55.57
18 27 08.11.2020 28 Days 8430 2.498 1249.5 55.53
19 28 08.11.2020 28 Days 8526 2.526 1285.6 57.14
20 29 08.11.2020 28 Days 8346 2.473 1269.3 56.41 56.73
21 30 08.11.2020 28 Days 8466 2.508 1274.2 56.63
22 31 08.11.2020 28 Days 8450 2.504 1245.3 55.35
23 32 08.11.2020 28 Days 8479 2.512 1231.6 54.74 55.49
24 33 08.11.2020 28 Days 8522 2.525 1268.9 56.40
25 34 08.11.2020 28 Days 8540 2.530 1285.9 57.15
26 35 08.11.2020 28 Days 8463 2.508 1274.6 56.65 56.34
27 36 08.11.2020 28 Days 8510 2.521 1242.3 55.21
28 37 08.11.2020 28 Days 8470 2.510 1261.3 56.06
29 38 08.11.2020 28 Days 8521 2.525 1258.3 55.92 56.06
30 39 08.11.2020 28 Days 8522 2.525 1264.7 56.21
Average:- 56.04
0.696
7 Days Compressive Strength = 41.24 4.70
28 Days Compressive Strength = 55.83 6.71
R Value = 0.739 0.701
Remarks:

Four Laning of Aligarh-Kanpur section from Km 289.000 (Design Chainage Km 302.180) to Km 356.000
(Design Chainage Km 373.085) (Package-IV from Naviganj - Mitrasen) of NH-91 in the state of Uttar Pradesh
on Hybrid Annuity Mode under Bharatmala Pariyojana.
Results Summary : After different trials the mix found excellent by workability and test results
Ultratech Opc 43 Grade and Chryso Admixture

Observations;-
Batch No. 1 2 3
Initial Slump (mm) 75 70 80
Concrete Temp. Initial (c) 27.4 27.7 27.9
Slump @ 30 min (mm) 55 50 60
Concrete Temp.@ 30 min. (c) 27.5 27.6 28.1
Slump @ 60 min (mm) 40 35 45
Slump @ 90 min (mm) 20 25 25
Ambient Temp. (c) 27.4 27.4 27.6
Water Temp.(c) 25.7 25.1 25.3
No. of Cubes Casted (Nos) 6 3 3
No. of beams Casted (Nos) 3 6 3
Admixture dosage (%) 0.75 0.75 0.75
Note :-
The dosages of admixtures may change depending upon prevailing atmospheric conditions at the time of batching concrete.


Observations;-
Batch No. 4 5 6
Slump @ 30 min (mm) 50 55 55
Slump @ 60 min (mm) 35 40 35
Slump @ 90 min (mm) 15 25 20
Ambient Temp. (c) 27.5 27.6 27.6
Water Temp.(c) 25.4 25.5 25.5
Note :-



Observations;-
Batch No. 7 8 9
Slump @ 30 min (mm) 60 55 60
Slump @ 60 min (mm) 45 40 40
Slump @ 90 min (mm) 25 20 20
Ambient Temp. (c) 27.4 27.5 27.6
Water Temp.(c) 25.5 25.4 25.6
Note :-


PQC Mix Design

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Four Laning of Aligarh-Kanpur section from Km 289.000 (Design Chainage Km 302.

Employer/Authority National Highways Authority of India

(KM: 302+180 TO 373+085)

National Highway Authority of India

EPC Concessionaire's Independent Engineer's

A-8 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT

A-9 CHEMICAL ADMIXTURE

EPC Concessionaire's Independent Engineer's

a) Volume of Concrete = 1- Volume of air= 1-0.008=0.992 m3

b) Volume of cement = Mass of cement 1

d) Volume of water = Mass of water 1

f) Volume of all in aggregate = a - (b + c + d+ e)

= 0.992 - 0.102 + 0.036 + 0.128 + 0.003

g) Mass of 31.5mm aggregate = f x Vol. of CA x Sp. gravity of CA x 1000

= 0.723 x 0.2200 x 2.654 x 1000

i) Mass of 10mm aggregate = f x Vol. of CA x Sp. gravity of CA x 1000

j) Mass of fine aggregate = f x Vol. of FA x Sp. gravity of FA x 1000

= 0.723 x 0.4000 x 2.533 x 1000

Design Mix Proportions (SSD Condation)

320 80 128 425 422 304 733 3.00 0.32

Design Mix Proportions (Dry Condition)

320 80 128 425 421 307 721 3.00 0.32

Mix Ratio = Cement : N.Sand : Coarse Aggregate = 1 : 1.80 : 2.88

EPC Concessionaire's Independent Engineer's

Source of Cement : Ultratech Opc 43 Grade

Cement 320 3.150 - - - - 320 12.80

Fly Ash 80 2.200 - - - - 80 3.20

31.5mm 425 2.675 0.190 0.00 0.19 0.81 424 16.97

20mm 422 2.654 0.220 0.00 0.22 0.93 421 16.84

10mm 308 2.631 0.320 0.00 0.32 0.99 307 12.28

Water 128.0 - - - - 14.46 142 5.70

Total 2419.0 kg/m3 Total = 2419.0 kg/m3

EPC Concessionaire's Independent Engineer's

12.5 10 1250 2500 _ _ _ _ _

Los Angeles Abrasion Value,

Acceptance Limit as per MoRT&H Specification:

EPC Concessionaire's Independent Engineer's

12.5 10 1250 2500 _ _ _ _ _

Los Angeles Abrasion Value,

Acceptance Limit as per MoRT&H Specification:

EPC Concessionaire's Independent Engineer's

12.5 10 1250 2500 _ _ _ _ _

Los Angeles Abrasion Value,

Acceptance Limit as per MoRT&H Specification:

EPC Concessionaire's Independent Engineer's

Employer/Authority National Highways Authority of India

INDIVIDUAL GRADATION FOR COARSE AGGREGATE (31.5 mm)

Trial -4 Trial -5 Average

EPC Concessionaire's Independent Engineer's

INDIVIDUAL GRADATION FOR COARSE AGGREGATE (20 mm)

Trial -4 Trial -5 Average

EPC Concessionaire's Independent Engineer's

INDIVIDUAL GRADATION FOR COARSE AGGREGATE (10 mm)

EPC Concessionaire's Independent Engineer's

INDIVIDUAL GRADATION FOR FINE AGGREGATE (RIVER SAND)

EPC Concessionaire's Independent Engineer's

Employer/Authority National Highways Authority of India

SIEVE ANALYSIS TEST FOR DRY LEAN CONCRETE

31.5 100 100 100 100 100 100 100 100

EPC Concessionaire's Independent Engineer's

Employer/Authority National Highways Authority of India

Specific Gravity and Water Absorption (IS:2386 - Part-III)

Location of Sample : Stock Yard Date of Testing : 07.10.2020