MUHAMMAD IRFAN

Industrial and Manufacturing Engineer (UET-Lahore)

Process Optimization Production Planning and Control QHSE Management

PROFESSIONAL SUMMARY

I am a target oriented and highly motivated professional offering expertise in areas of Operations
Management, Man and Machine Efficiency Improvement, Risk Assessments, MOH and Cost
Reduction and Management and Implementation of ISO Standards (QMS, EMS, OH&S).

Core competences
● Continuous Process Improvement through 5S,Kaizen, Lean implementation
● Production Planning and Control and floor management
● Developing and maintaining SOPs, Work Instructions, Process Flows
● Training staff on Kaizen, 5S and Process Optimization, HSE and operational controls
● Quality and Safety Audits of plant
● Emergency Handling

EDUCATION

2006-2010 Bachelor of Science: Industrial and Manufacturing Engineering

University of Engineering and Technology - Lahore
CGPA 3.5/4.0

WORK HISTORY
03/2013 to Current Shift Manager-Production
Kansai Paint Pakistan

Quality, Health, Safety and Environment

● Leading audit teams for Performing internal audits of Kansai Paints against its 5S and
Safety requirements
● Performing Quality Assurance audits of Technical Labs as per ISO 9001:2015 requirements
● Ensuring safe work environment through safety trainings, Safety Talks
● Responsible for Issuing HOT and COLD work permits for maintenance activities
● Leading fire fighting and First Aid teams

Production Planning and Process Optimization

● Plan, organize and execute manufacturing activities in order to achieve
daily, weekly and monthly targets
● Prepare, review and revise Operating Work Instructions & Standard Operating
Procedures (SOPs)
● Scheduled trainings on 5S and operational controls of new and old workers
● Leading Kaizen teams for continuous improvement activities of reducing MOH
● Performing Time and Motion studies in order to optimize the process and Calculations of
Piece Rates for manufacturing operations
● Performing Process Risk Assessments (through) FMEA and Root Cause Analysis for
continuous process improvement
08/2011 to 11/2012 Assistant Manager
Azgard9 Limited

I worked in Garment Factory of Azgard9 as Assistant Manager IE. My key responsibilities were:
● Production Efficiency and Machine Utilization Calculation
● Developing Layout Plan for Production Flow
● Balancing of Production Lines according to Capacity and Target
simplifying the critical operations
● Establishment of SMV (Standard Minute Value) and Rate for each activity
● Implementation of Lean Manufacturing tools and techniques
11/2010 to 08/2011 Production Engineer
Footlib (Pvt.) Limited
Footlib is a footwear manufacturing company where I served as Production Engineer. My job
highlights were as follows:
● Supervised successfully cutting and stitching unit of the factory
● Developed piece rates of cutting and stitching operations with the help of Time
and Motion Study
● Performed as Project Engineer while monitoring of erection of a new footwear
stitching unit
TRAINING AND CERTIFICATIONS
● Lean Management ( Skillup:Simplilearn)
● The 5S System-Lean Methodology on Workplace optimization and Housekeeping ( Alison)
● Kaizen Approach-Lean Methodology for continuous Improvement
● CQI and IRCA (UK) Certified OH&S Management System( ISO 45001:2018) Auditor
● CQI and IRCA (UK) Certified Quality Management System( ISO 9001:2015) Auditor
● CQI and IRCA (UK) Certified Environment Management System( ISO 14001:2015) Auditor
● IRCA approved Transition Training course ISO 9001:2015
● IRCA approved Transition Training course ISO 14001:2015
● Internal Auditor certification (ISO 9001,14001 and OHSAS 18001)
● CIEH Health and Safety First Principles training from Charted Institute
Environmental Health
● Hazard Identification , Risk Assessment and Control training from Labor and HR
Department of Govt.of the Punjab
● Fire Fighting Training from Sundar Industrial State Emergency Department
● First and CPR Training from Fire and Safety Training Centre,Haseen Habib
Corporation (Pvt.) Limited
● First Aid and CPR Training Certificate from Rescue 1122
● HABC Scaffolding Safety Training
● Road Safety Training from Motorway Police
PERSONAL DETAILS
Muhalla Muhammad Nagar, Peru Wala Road, Kasur
CNIC : 35102-2649793-9
Date of Birth : September 14, 1987
Marital Status : Single
0334 9961614
irfanime45@gmail.com