Professional Documents
Culture Documents
Evaluation of Hydrogen Entry Into High Strength Steel Under Atmospheric Corrosion
Evaluation of Hydrogen Entry Into High Strength Steel Under Atmospheric Corrosion
Evaluation of Hydrogen Entry Into High Strength Steel Under Atmospheric Corrosion
Corrosion Science
journal homepage: www.elsevier.com/locate/corsci
Evaluation of hydrogen entry into high strength steel under atmospheric corrosion
Eiji Akiyama *, Katsuhiro Matsukado 1, Maoqiu Wang 2, Kaneaki Tsuzaki
Structural Metals Center, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047, Japan
a r t i c l e i n f o a b s t r a c t
Article history: Hydrogen entry into high strength steels by atmospheric corrosion has been investigated to evaluate
Received 11 September 2009 their susceptibility to hydrogen embrittlement. High strength steels were corroded by dry/wet cyclic cor-
Accepted 13 November 2009 rosion after NaCl deposition. The maximum diffusible hydrogen concentration around the surface was
Available online 27 April 2010
successfully obtained by means of thermal desorption analysis after keeping the specimens at high
humidity to reproduce enhanced hydrogen entry influenced by the rust layer and to homogenize the
Keywords: hydrogen distribution. Despite decrease in corrosion rate, hydrogen content in specimens did not
A. Steel
decrease. Decrease of pH in inner rust layer is responsible for the enhanced hydrogen entry into steel.
B. Thermal desorption spectroscopy, cyclic
corrosion test
Ó 2010 Elsevier Ltd. All rights reserved.
C. Atmospheric corrosion, hydrogen
embrittlement, delayed fracture
1. Introduction From the obtained relation between hydrogen content and fracture
stress, HC can be estimated at any applied stress. As well as the
Tailoring new high strength steels is expected in the field of importance of the influence of hydrogen content in steels on their
construction, civil engineering, auto engineering, etc., to scale up mechanical property, the amount of hydrogen entering into steel
constructions, to reduce costs for constructions, to save resources, at service environment, HE, is also essential because the balance be-
and to reduce the weight of vehicles for low fuel consumption. tween HC and HE is considered to be determining the occurrence of
However, as it is widely known, the susceptibility of high strength hydrogen embrittlement fracture. Researchers have investigated HE
steel to hydrogen embrittlement is increased with its strength le- of high strength steels under atmospheric corrosion environment
vel [1], and this restricts the practical use of high strength steels by measuring hydrogen content in specimens after outdoor expo-
whose tensile strength exceeds 1100 MPa [2]. For safe and reliable sure [6,14–16] and cyclic corrosion test (CCT) [6,14,17], and by
usage of high strength steels, establishment of an evaluation meth- measuring accumulated hydrogen gas in an atmospherically ex-
od for hydrogen embrittlement property is strongly expected. Be- posed hollow bolt by means of a gas sensor [18]. The obtained HE
cause of recent progress of thermal desorption analysis (TDA) of is useful to evaluate hydrogen uptake behaviour of steels under
hydrogen, critical diffusible hydrogen concentration for hydrogen atmospheric corrosion. However, quantitative measurement of HE
embrittlement fracture, HC, has become to be recognized as one which can be compared with HC is not easy because the activity
of the parameters to evaluate the susceptibility of high strength of hydrogen absorption/desorption changes with the change in
steels to hydrogen embrittlement quantitatively [3,4]. This is be- environmental factors, such as humidity and temperature, and
cause diffusible hydrogen which can evolve out from specimens the diffusible hydrogen concentration is not stable.
at ambient temperature is considered to be responsible for hydro- In order to observe hydrogen intrusion behaviour, electrochem-
gen embrittlement of high strength steels [5]. ical hydrogen permeation test [19,20] has been utilized. Omura
HC has been obtained by means of constant load test (CLT) of cir- et al. have reported that hydrogen entry strongly depended upon
cumferentially notched round bar specimens pre-charged with the time in a day, seasons and exposure locations [21,22]. The elec-
hydrogen [3,4,6–8]. Slow strain rate test (SSRT) of hydrogen-pre- trochemical hydrogen permeation test is an useful technique
charged specimens has been also applied to obtain fracture stress which allows us to observe time-dependent hydrogen entry behav-
in wide range of hydrogen content by the present authors [9–13]. iour qualitatively. By using this technique it is also possible to esti-
mate the surface diffusible hydrogen concentration, though
quantitative measurement of surface hydrogen concentration is
* Corresponding author. Tel.: +81 29 859 2122; fax: +81 29 859 2101.
not straightforward when the surface hydrogen concentration is
E-mail address: AKIYAMA.Eiji@nims.go.jp (E. Akiyama).
1
Now at Kobe Steel, Ltd., 15 Kinugaoka, Moka, Tochigi 321-4367, Japan.
changing with time.
2
On leave from Institute for Structural Materials, Central Iron and Steel Research Fig. 1 shows a schematic drawing of assumed change of hydro-
Institute, No. 76 XueYuanNanLu, Haidian District, Beijing 100081, PR China. gen distribution in steel under atmospheric corrosion. When
0010-938X/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.corsci.2009.11.046
E. Akiyama et al. / Corrosion Science 52 (2010) 2758–2765 2759
Table 2
Heat treatment conditions and tensile strengths of the steels used in this study.
2.1. Materials
The high strength steels used in this study are high strength bolt
steels of boron baring steel (A13) and AISI 4135 steel (B13) which
were used in a joint research project between Building Research
Institute, The Japan Iron and Steel Federation and National Insti-
tute for Materials Science (1999–2005). In the project, fastened
bolts made of the high strength steels were exposed in exposure
sites and probability of hydrogen embrittlement fracture was
examined. After the project the exposure test of bolts is continued
Table 1
Chemical compositions (mass%) of the steels used in this study.
C Si Mn P S Cr Mo B
A13 0.20 0.076 1.01 0.013 0.014 0.16 0.011 0.0015 Fig. 2. Dry/wet cyclic corrosion test condition for NaCl-deposited specimens.
B13 0.34 0.18 0.76 0.015 0.015 1.01 0.17 0.0001 Thermal desorption analysis (TDA) was carried out with/without hydrogen
homogenization process after CCT.
2760 E. Akiyama et al. / Corrosion Science 52 (2010) 2758–2765
Fig. 3. Schematic drawing of a procedure to homogenize hydrogen distribution in a corroded sample. After the hydrogen homogenization, the surface hydrogen
concentration is expected to be obtained by measurement of average hydrogen concentration by means of thermal desorption analysis (TDA).
Fig. 8. A model for dry/wet cyclic corrosion test. The surface hydrogen concentra-
tion is assumed 1 and 0 for wet and dry stages, respectively.
Fig. 7. The change in weight loss and corrosion rate of (a) A13 and (b) B13 steels
with dry/wet CCT cycle number. NaCl deposition concentration was 0.143 mol m2.
The dotted line is approximated curve of weight loss.
B13 steels show similar corrosion behaviour under the CCT condi-
tion. The approximated curve of weight loss was calculated by
assuming that the weight loss follows the exponential equation;
WL ¼ AN B ð1Þ
Here, WL is the weight loss, N cycle number, and A and B con-
stants. Corrosion rate, d(WL)/dN, is calculated by using the approx-
imated weight loss expressed by Eq. (1). The resulted weight loss
and corrosion rate, CR, for A13 and B13 are expressed as follows
Fig. 10. The change in average hydrogen concentration after wet and dry stages.
The curve between the data points is hand-written.
Fig. 12. pH measured by means of W/WO3 electrode for 0.1 M NaCl droplet on the
rust layers formed on (a) A13 and (b) B13 specimens after 27 cycles of CCT. Position
1 is the top rust layer. With increase of the position number the depth is increased.
Position 4 is the most inner layer of rust above the substrate metal.
Fig. 11. The ratio of Haverage measured after wet stage of CCT to Hhomogenized for A13,
E E
3.4. Influences of corrosion rate and pH of inner rust layer
B13 and model calculation. The concentration of deposited NaCl for CCT experi-
ments was 0.143 mol m2.
In order to investigate the influence of the property of rust layer
on hydrogen entry, pH of the inner rust layer was evaluated by
measuring pH of a droplet of 0.1 M NaCl solution put on a rust
the same change between wet and dry stages. The hydrogen con-
layer by using a W/WO3 electrode. The rust layer was scratched
centration calculated for the center of the specimen is about 0.4.
step by step and pH measurement was carried out. Fig. 12 presents
The average hydrogen concentration, Haverage E is calculated by
the measured pH value for rust layer formed by 27 cycles of CCT
using the obtained hydrogen distribution. The change in Haverage E
with NaCl deposition of 0.143 mol m2. Although the measured
with CCT cycle number is plotted in Fig. 10. The calculated
pH is indirect and qualitative value, it is noteworthy that the pH
Haverage
E gradually increases with CCT cycle number showing oscilla-
value is decreased with depth, and the pH of inner rust layer is
tion corresponding to the change of the surface hydrogen concen-
obviously lower than that of outer layer. The decrease in pH is con-
tration between wet and dry stages. After several cycles the change
sidered to be caused by hydrolysis reactions of ferrous ions as fol-
of Haverage
E repeats the same oscillation where Haverage
E after wet stage
lows [27];
is 0.51 and that after dry stage is 0.27.
In Fig. 11 the ratios of Haverage
E to Hhomogenized
E for the experimental
data and the calculation are compared. Hhomogenized
E for the calcula- Fe2þ þ 2H2 O ! FeðOHÞ2 þ 2Hþ ð6Þ
tion is equal to the surface concentration which is defined as 1. 2þ þ
2Fe þ 1=2O2 þ 3H2 O ! 2FeOOH þ 4H ð7Þ
Both ratios of Haverage
E to Hhomogenized
E for experimental data and for
the calculation reach roughly 0.5 after a while. This agreement sug- The lowering of pH of rust layer should increase the efficiency of
gests that the hydrogen homogenization process applied before hydrogen entry [28].
TDA is effective to obtain the surface concentration of hydrogen Fig. 13 shows the pH measured for inner rust layer formed by
quantitatively as expected. The slower increase of the ratio for 15, 21 and 17 cycles of CCT with NaCl deposition of 0.143 mol m2.
the experimental data is probably because the actual surface The position of the measurement is on the most inner layer of rust
hydrogen concentration is increasing with CCT cycle. Presumably above substrate metal, which corresponds to position 4 in Fig. 12.
the increase of coverage of rust layer and the growth of rust The change of hydrogen concentration measured after hydrogen
layer are influencing on the increase of the surface hydrogen homogenization, Hhomogenized
E , which has been shown in Fig. 4 and
concentration. the change in corrosion rate in Fig. 7 are also plotted. Note that
2764 E. Akiyama et al. / Corrosion Science 52 (2010) 2758–2765