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CCS 0711 e
CCS 0711 e
t® Components
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ms Safe.t® Technology Safe.t® Seminars Safe.t ® Solutions Safe.t® Components
Control panels
Installation systems
Switches
Switch module with connection cable for installation on panel (front installation) 24
07-3323-3.03
Lamp module with connection cable for installation on panel (front installation) 25
07-3353-31.3
Illuminated button with connection cable for installation on panel (front installation) 26
07-3363-3..3
Limit Monitor 46 - 47
07-31B.-..../900.
Aluminium enclosures 48 - 49
07-423.-1.
SILAS Controller 72 - 73
A7-3741-1110/.000
Ex p combination cabinets 74 - 75
Pressure reducer 81
05-0056-00..
05-0003-0080.. (*BN) IP 54 IP 65
Position selector switch (2 positions) 05-0003-0009... (*BN) IP 54 IP 66, IP 67
Position selector switch (3 positions) 05-0003-001.... (*BN) IP 54 IP 66, IP 67
Lamp 05-0003-001.... (*BN) IP 54 IP 66, IP 67
Illuminated button actuator 05-0003-006.... (*BN) IP 54 IP 66, IP 67
Potentiometer actuator 05-0003-007600 (*BN) IP 54 IP 66, IP 67
Blanking plug 05-0003-001900 (*BN) IP 54 IP 66, IP 67
*BN for increased resistance to oil (with NBR seal)
10
8
Actuating elements
Selection chart
5
for ComEx enclosure Double pushbutton actuator with EPDM rubber
membrane or with NBR sealing, 5 labels red, green,
yellow, white, black, supplied loose
20 39
20
for ComEx enclosures with EPDM sealing 05-0003-007500
for ComEx enclosures with NBR sealing 05-0003-007500BN 6
M30 x 1.5
Weight 52 g
1-6 7
20 39
20
M30 x 1.5
75
1-6
supplied loose
M30x1.5
∅ 38
11
9
Actuating elements
Mushroom pushbutton
38 with EPDM rubber membrane
20
or with NBR sealing, black
M30x1.5
∅ 38 with EPDM sealing 05-0003-001800
∅ 40
10
Actuating elements
M30 x 1.5
∅ 38
30 20 ° 60 I - 0 - II (I latching, II momentary) 5
60 °
for control units 05-0003-001002BS
for ComEx enclosures 05-0003-001102BS
M30x1.5
∅ 45
I - 0 - II (I momentary, II latching)
for control units 05-0003-001003BS
1-6 for ComEx enclosures 05-0003-001103BS
Weight 33 g
6
I
∅ 38
key retractable
II
0
∅ 38
Weight 49 g
03-0330-0191/A-03/10-BCS-200865/4
1-6
11
Actuating elements
M30x1,5
∅ 38
Weight 19 g
12
Actuating elements
M30x1.5
∅ 38
green with EPDM sealing 05-0003-006600
with NBR sealing 05-0003-006600BN
1-6
yellow with EPDM sealing 05-0003-006700
2
with NBR sealing 05-0003-006700BN
white with EPDM sealing 05-0003-006800
with NBR sealing 05-0003-006800BN
blue with EPDM sealing 05-0003-006900
with NBR sealing 05-0003-006900BN
Weight 19 g 3
Weight 28 g
1-6
6
∅ 38
Weight 20 g
1-6
7
03-0330-0191/A-03/10-BCS-200865/6
13
Switch module with terminals for rail-mounted installation
46
57.5
Certification
PTB 99 ATEX 1043 U
UL E184198 0.5
IECEx PTB 07.0046 U
INMETRO 2003EC02CP081U
Ambient temperature
-55 °C to +60 °C
Selection chart
Code Code
Technical data Type of contacts
no.
Actuating element no.
14
Lamp module with terminals for rail-mounted installation
∅ 19
Class I, Div. 2, Groups A, B, C, D
46
57.5
Certification
PTB 97 ATEX 1064 U 91
UL E184198 4
IECEx PTB 10.0014 U
INMETRO2003EC02CP096U
Ambient temperature
-55 °C to +50 °C
+60 °C (AC/DC 12 V to 24 V) Selection chart
5
Wiring diagram Colour LED Code no. Colour actuator Code no.
Technical data
red 1 red 3
Protection class
determined by the actuating element and green 2 green 4
ComEx enclosure, terminals IP 20 6
yellow 3 yellow 5
Rated insulation voltage
300 V
white 4 white 6
Rated operating voltage
AC 12 V to 250 V (T a < +50 °C) blue 5 blue 7
DC 12 V to 60 V (T a < +50 °C) 7
AC/DC 12 V to 24 V (T a < +60 °C)
Power consumption
Complete order no.
<1W Lamp module without actuating element 07-3351-11 0
Lamp Actuating element
LED Standard 05-0003-001 00
red, green, yellow, white, blue
Increased oil resistance 05-0003-001 00BN
Illumination
Please enter code number.
very bright, over a visible angle of 180°
Enclosure material
Thermoplastic
Connection
Terminals 2.5 mm2, fine stranded
Electrical life
>105 running hours
03-0330-0192/B-05/11-BCS-200866/4
15
Illuminated button with terminals for rail-mounted installation
∅ 19
>105 switching cycles
46
Class I, Div. 2, Groups A, B, C, D
57.5
Certification Storage and transport temperature
PTB 97 ATEX 1064 U -55 °C to +70 °C
84
UL E184198 Weight
IECEx PTB 10.0014 U approx. 110 g
INMETRO 2003 EC 02 CP096 U Mounting
Ambient temperature on mounting rail TS 35 x 7.5
-55 °C to +50 °C (DIN EN 60715)
+60 °C (AC/DC 12 to 24 V) Shock resistance
DIN EN 60068-2-27: 1995, 30 g 18 ms
Technical data
Protection class
determined by the actuating element and
Selection chart
ComEx enclosure, terminals IP 20 Type of contact Code no. Colour LED Code no. Colour actuator Code no.
Rated insulation voltage
1 NC
300 V
red 1 red 5
Rated operating voltage
AC 12 V to 250 V (T a < +50 °C)
7
DC 12 V to 60 V (T a < +50 °C) green 2 green 6
AC/DC 12 V to 24 V (T a < +60 °C)
Power consumption
<1W yellow 3 yellow 7
Lamp 1 NO
LED: red, green, yellow, white, blue
white 4 white 8
Illumination 8
very bright, over a visible angle of 180°
Contact element blue 5 blue 9
Rated voltage
230 V 24 V
Utilization category Complete order no.
AC-15 DC-13
Illuminated button without actuating element 07-3361-1 0
Rated operating currents
Actuating element
1A 0,25 A
Standard 05-0003-006 00
03-0330-0192/A-07/10-BCS-200866/7
Contacts
1 NC or 1 NO as snap switch element Increased oil resistance 05-0003-006 00BN
Switching capacity Please enter code number.
AC-15 1 A/230 V
DC-13 0.25 A/24 V
Enclosure material
Thermoplastic
16
Potentiometer with terminals for rail-mounted installation
Ex protection type
52 33.5 3
II 2G Ex de IIC
I M2 Ex de I
Ex de IIC
Certification
46
57.5
PTB 05 ATEX 1064 U
IECEx PTB I0.0017 U 4
Ambient temperature
61
-55 °C to +60 °C
Technical data
Protection class
Selection chart 5
determined by the actuating element and
ComEx enclosure, terminals IP 20 Wiring diagram Resistance Code no.
Rated insulation voltage
500 V 1 kΩ 4
Max. rated voltage
AC/DC 320 V 2.2 kΩ 5 6
Resistance 4.7 kΩ 6
1 kΩ to 10 kΩ
Curve shape 10 kΩ 7
linear
Other resistances on request.
Resistance tolerance 7
20 % Complete order no.
Rated output Potentiometer without actuating element 07-3371-1D 0
max. 1 W at Ta < +40 °C Please enter code number.
Resistor material Actuating element
carbon film on ceramics
Standard (Skala 1-10) Order no. 05-0003-007600
Rotation Increased oil resistance (Skala 1-10) Order no. 05-0003-007600BN
mech. 285° -5°
electr. about approx. 250°
Torgue (beginning) Notes for installation and inspection:
0.5 to 1.5 Ncm At rated voltage: < AC 50 V/< DC 120 V
Torgue (end stop) (protection low voltage in accordance with DIN VDE 0100 T. 410)
> 100 Ncm potentiometer drive shaft can be operated without actuating element.
Enclosure material At rated voltage: > AC 50 V to max. AC/DC 320 V
thermoplastic potentiometer drive shaft can only be operated with actuating element
Connection or has to be deenergized.
03-0330-0431/A-07/10-BCS-240908
Technical data
Connection
Terminals 2.5 mm2, fine stranded
Contact material
AgSnO2
Enclosure material
Features Thermoplastic
max. 16 A
73
18
Control switch installation module, 4-pole
Selection chart
Contact arrangement of control switch Code no. Contact arrangement of control switch Code no. 1
A01 C06
A02 C07
3
A03 E08
4
A04 E09
H05 L01 5
6
N01 N02
Selection chart
Illustration/Dimensions Description Order no.
For ComEx enclosure 34 Black position selector with protective collar, lockable*
26 only for 4-pole switch
13
0-I for ComEx enclosure 05-0003-006201
für Control unit (flat) 05-0003-006301
M30 x 1.5
∅ 65
*In principle, there are 3 boreholes in the protective collar to fit padlocks. If no further details are given on which switching position is to be locked, the boreholes are
provided in the switch position 0 (I), other to customer specifications.
19
Switch module for local control stations
57
46
Certification
PTB 99 ATEX 1043 U
UL E184198 33,5 65
IECEx PTB 07.0046 U
INMETRO 2003EC02CP081U
Ambient temperature
-55 °C to +60 °C
Selection chart
Code Code
Technical data Type of contact
no.
Actuating element no.
Protection class 2 NC Pushbutton 0700
Determined by actuating element and
Double push button actuator 7400
control station enclosure,
terminals IP 20 (IEC 60529). Emergency stop NOT-AUS 0800
1 0900
Rated insulation voltage Selector switch 0 + I latching, 2 positions
690 V Selector switch I + II latching, 3 positions 1000
Selector switch I + II momentary-contact, 3 positions 1001
Rated voltage 1002
Selector switch I latching, II momentary-contact, 3 positions
400 V 400 V 110 V 24 V 2 NO Selector switch I momentary-contact, II latching, 3 positions 1003
Utilization category
Selector switch with protective collar 0 + I 7001
AC-12 AC-15 DC-13 DC-13
Selector switch with protective collar I + 0 7002
Rated operating currents 2
Selector switch with protective collar I + 0 + II 7203
16 A 10 A 0,5 A 1A
Mushroom pushbutton, black 1800
Conventional thermal current Ithe Lockable in both positions, DOM lock 1200
16 A/+40 °C, 11 A/+60 °C
Lockable in the depressed position, DOM lock 1201
1 NC + NO
Contact options Lockable in the initial position, DOM lock 1202
contacts with positive break operation
Locking-type mushroom pushbutton 1203
(self cleaning)
1 NC and 1 NO or 4 Lockable in both positions, RONIS lock 6100
2 NC or 2 NO Key switch, 2 switching positions latching, key retractable 0 + I 7700
Contact material Key switch, 2 switching positions momentary contact, not retractable 0 + I 7701
AgSnO2 Key switch, 2 switching positions momentary contact, not retractable 0 + I 7900
Enclosure material
Thermoplastic Complete order no.
03-0330-0192/B-05/11-BCS-200866/2
20
Lamp module for local control stations
Ex protection type
65
II 2G Ex de IIC Gb 37
I M2 Ex de I Mb
Class I, Zone 1, AEx de IIC, Ex de IIC 3
Class I, Div. 2, Groups A, B, C, D
57
∅ 19
46
Certification
PTB 97 ATEX 1064 U 33.5 97
UL E184198
IECEx PTB 10.0014 U
INMETRO 2003EC02CP096U 4
Ambient temperature
-55 °C to +50 °C
+60 °C (AC/DC 12 to 24 V) Selection chart
Wiring diagram Colour LED Code no. Colour actuator Code no. 5
Technical data
Protection class red 1 red 3
Determined by actuating element and X1
control station enclosure, green 2 green 4
terminals IP 20 (IEC 60529).
yellow 3 yellow 5 6
Rated insulation voltage
300 V
X2 white 4 white 6
Rated operating voltage
AC 12 V to 250 V (T a < +50 °C) blue 5 blue 7
DC 12 V to 60 V (T a < +50 °C)
AC/DC 12 V to 24 V (T a < +60 °C)
7
Power consumption Complete order no.
<1W Lamp module without actuating element 07-3353-11 0
Lamp Actuating element
LED Standard 05-0003-001 00
red, green, yellow, white, blue
Increased oil resistance 05-0003-001 00BN
Illumination
very bright, over a visible angle of 180° Please enter code number.
Enclosure material
Thermoplastic
Connection
Terminals 2.5 mm2, fine stranded
Electrical life
> 105 running hours
Storage and transport temperature
03-0330-0192/B-05/11-BCS-200866/5
-55 °C to +70 °C
Weight
approx. 90 g
Mounting
locked, by bayonet lock
Shock resistance
DIN EN 60068-2-27: 1995, 30 g 18 ms
21
Illuminated button for local control stations
57
46
Certification Mechanical life
PTB 97 ATEX 1064 U >105 switching cycles 33.5 90
UL E184198
IECEx PTB 10.0014 U Storage and transport temperature
INMETRO 2003 EC02 CP096 U -55 °C to +70 °C
Actuating element
Contacts Standard 05-0003-006 00
1 NC or 1 NO as snap switch element
Increased oil resistance 05-0003-006 00BN
Switching capacity
Please enter code number.
AC-15 1 A/230 V
DC-13 0.25 A/24 V
22
Potentiometer for local control stations
57
Certification
46
PTB 05 ATEX 1064 U
IECEx PTB I0.0017 U
33.5 65
Ambient temperature 4
-55 °C to +60 °C
Technical data
Protection class Selection chart
determined by actuating element and
control station enclosure, Wiring diagram Resistance Code no. 5
terminals IP 20 (IEC 60529).
Rated insulation voltage 1 kΩ 4
500 V
2.2 kΩ 5
Max. rated voltage
AC/DC 320 V 4.7 kΩ 6 6
Resistance
1 kΩ to 10 kΩ 10 kΩ 7
Curve shape Other resistances on request.
linear
Resistance tolerance
Complete order no.
7
20 % Potentiometer without actuating element 07-3373-1D 0
Power consumption Please enter code number.
max. 1 W at Ta < +40 °C Actuating element
Resistor material Standard (scale 1-10) Order no. 05-0003-007600
carbon film on ceramics Increased oil resistance (scale 1-10) Order no. 05-0003-007600BN
Rotation
mech. 285° -5°
Notes for installation and inspection:
electr. about approx. 250°
Torgue (beginning) At rated voltage: < AC 50 V/< DC 120 V
0.5 to 1.5 Ncm (protection low voltage in accordance with DIN VDE 0100 T. 410)
potentiometer drive shaft can be operated without actuating element.
Torgue (end stop)
> 100 Ncm At rated voltage: > AC 50 V to max. AC/DC 320 V
potentiometer drive shaft can only be operated with actuating element
Enclosure material or has to be deenergized.
Thermoplastic
Connection
03-0330-0427/A-07/10-BCS-240845
23
Switch module
with connection cable for installation on panel (front installation)
Description
As completely certified equipment, BARTEC modules with connection cable can be directly installed in
industrial control cabinets in hazardous areas. A high IP degree of protection can be maintained due to
easy installation of the actuating elements in the control cabinet. The respective modules can be single-
handedly installed to the actuating elements.
Connection Dimensions
flexible cord 4 x 1.5 mm² (∅ 9.1 mm)
resp. 2 x 1.5 mm², (∅ 7.7 mm)
Features 37
88
Mechanical life 35.5
Self-cleaning contacts 106 switching cycles
Positive break contacts Storage temperature
One-hand fastening -55 °C to +70 °C
46
Weight
Explosion protection approx. 160 g without cable
Ex protection type Cable length 104.5
II 2G Ex d IIC T6 3 m, indicate greater lengths in
Class I, Division 2, Groups A, B, C, D plain text
Class I, Zone 1, AEx d IIC Shock resistance
Class I, Division 2, Groups A, B, C, D DIN EN 60068-2-27: 1995, 30 g 18 ms
for Canada
Class I, Zone 1, Ex d IIC for Canada Selection chart
Certification Code
Code
PTB 00 ATEX 1092 X Type of contact Actuating element no.
no.
UL E184198
2 NC Pushbutton 0700
INMETRO 2004EC02CP005X
Ambient temperature Double push button actuator 7400
-40 °C to +60 °C (-55 °C on request) 1
Emergency stop NOT-AUS 0800
Description
As completely certified equipment, BARTEC modules with connection cable can be directly installed in
industrial control cabinets in hazardous areas. A high IP degree of protection can be maintained due to 1
easy installation of the actuating elements in the control cabinet. The respective modules can be single-
handedly installed to the actuating elements.
Weight Dimensions
approx. 180 g without cable
ø 19
46
Brilliant colours
Shock resistance
One-hand fastening
DIN EN 60068-2-27: 1995, 30 g 18 ms 3
Note 136.5
Explosion protection
The connection cable for lamp modules must
Ex protection type be installed in a way which ensures that no
II 2G Ex d IIC T6 capacitive influence (voltage transmission) is
Class I, Division 2, Groups A, B, C, D possible through lines routed in parallel.
Class I, Zone 1, AEx d IIC 4
Class I, Division 2, Groups A, B, C, D
for Canada
Class I, Zone 1, Ex de IIC for Canada Selection chart
Certification Wiring diagram Colour LED Code no. Colour actuator Code no.
PTB 97 ATEX 1065 X
UL E184198 red red
5
1 3
INMETRO 2004EC02CP006X
Ambient temperature green 2 green 4
-40 °C to +50 °C (-55 °C on request)
+60 °C (AC/DC 12 to 24 V) yellow 3 yellow 5
Protection class
blue 5 blue 7
determined by actuating element and
enclosure, up to IP 67, in conjunction with
actuating element. PTB 00 ATEX 3114 U.
Complete order no.
Rated insulation voltage 7
300 V Lamp module without actuating element 07-3353-31 3*)
Rated operating voltage
AC 12 V to 250 V (T a < +50 °C) Actuating element Standard 05-0003-001 00
DC 12 V to 60 V (T a < +50 °C)
Increased oil resistance 05-0003-001 00BN
AC/DC 12 V to 24 V (T a < +60 °C)
Power consumption
<1W Please enter code number.
Lamp
LED *)
Standard length 3 m, indicate greater lengths in plain text.
red, green, yellow, white, blue
Illumination
very bright, over a visible angle of 180°
Enclosure material
Thermoplastic
03-0330-0192/B-05/11-BCS-200866/6
Connection
flexible cord 2 x 0.75 mm² (∅ 6.4 mm)
Electrical life
>105 running hours
Storage temperature
-55 °C to +70 °C
25
Illuminated button
with connection cable for installation on panel (front installation)
Description
As completely certified equipment, BARTEC
modules with connection cable can be directly
installed in industrial control cabinets in hazardous
Features areas. A high IP degree of protection can be
maintained due to easy installation of the actuating
High service life
elements in the control cabinet. The respective
Brilliant colours modules can be single-handedly installed to the
One-hand fastening actuating elements.
46
for Canada Weight
Class I, Zone 1, Ex de IIC for Canada approx. 200 g without cable
Certification Cable length
PTB 97 ATEX 1065 X 131
3 m, indicate greater lengths in plain text
UL E184198
Mounting
INMETRO 2004 EC02 P006 X
locked, by bayonet lock
Ambient temperature
Shock resistance
-40 °C to +50 °C
-55 °C on request DIN EN 60068-2-27: 1995, 30 g 18 ms
Description
As completely certified equipment, BARTEC
modules with connection cable can be directly 1
installed in industrial control cabinets in hazardous
Features areas. A high IP degree of protection can be
maintained due to easy installation of the actuating
High end stop torque
elements in the control cabinet. The respective
High IP degree of protection modules can be single-handedly installed to the
One-hand fastening actuating elements. 2
46
Ambient temperature
-40 °C to +60 °C
(-55 °C on request) 104.5
4
Technical data
Protection class
determined by actuating element and
enclosure. Potentiometer up to IP 67 Selection chart
in conjunction with actuating element. 5
PTB 00 ATEX 3114 U. Wiring diagram Resistance value Code no.
Rated insulation voltage
Ui = 500 V 1 kΩ 4
Ui = 400 V (Standard version)
2.2 kΩ 5
Max. rated operating voltage 6
AC/DC 320 V 4.7 kΩ 6
Resistance
1 kΩ to 10 kΩ 10 kΩ 7
Characteristic curve Other resistances on request.
linear
Complete order no. 7
Resistance tolerance
20 % Potentiometer without actuating element 07-3373-3D 3*)
Power consumption Please enter code number.
max. 1 W for Ta < +40 °C *)
Standard length 3 m, indicate greater lengths in plain text.
Resistance material
carbon layer on ceramics
Actuating element
Rotation range Standard (Scale 1-10) 05-0003-007600
mech. 285° -5°
Increased oil resistance (Scale 1-10) 05-0003-007600BN
electr. effective approx. 250°
Torque (beginning)
0.5 to 1.5 Ncm
Torque (end stop)
> 100 Ncm
Enclosure material
Thermoplastic
03-0330-0426/A-07/10-BCS-240844
Selection chart
Illustration Description Order no.
Spanner 05-1191-0001
Label holder
Label holder for actuating elements 05-0044-0001
with label insert 03-5412-0056
Label 03-3600-0021
unmarked, for device information
28
Actuating elements Accessories
Selection chart
Illustration Description Order no. 1
7
External earth stud 05-0012-0124
for outside-connection
Conduit adapter
tested adapter for ComEx enclosure
with NPT internal thread
Thread 1/2'' NPT 05-0004-0009
Thread 3/4'' NPT 05-0004-0010
03-0330-0191/A-10/10-BCS-200865/8
29
Control stations ComEx Standard
Selection chart
1 Lamp 0.35 kg
red 07-3511-10LRR
green 07-3511-10LGG
yellow 07-3511-10LYY
white 07-3511-10LWW
30
Control stations ComEx Standard
Selection chart
1
Wiring diagram Description Weight Order no.
3
1 indicator lamp, 1 pushbutton 0.52 kg
with indicated lamp red 07-3512-10LRRP74
green 07-3512-10LGGP74
yellow 07-3512-10LYYP74
white 07-3512-10LWWP74
blue 07-3512-10LBBP74 4
1 NO + 1 NC
31
ComEx Control stations also for Zone 21 and 22
32
Dimensions fully pre-assembled units also for Zone 21 and Zone 22
Control unit, single Type 07-3511-.... Control station, double Type 07-3512-....
1
81
88.5 8
81
88.5 8
∅ 5.5
∅ 5.5
50
88
130
93
∅ 5.5
3
∅ 5.5
73
3
3
73
81
88.5 8
∅ 5.5
5
176
136
6
∅ 5.5
3
73
7
91
88.5 8
∅ 5.5
136
176
∅ 5.5
3
73
03-0330-0189/A-07/10-BCS-200863/2
33
Control stations
Lock (RONIS) K4
lockable in both positions
key retactable in both positions
Emergency Stop N8 lock 445
marked ‘NOT-AUS EMERGENCY STOP’
Lock (RONIS)
Lock 455
2 switching positions E0
0-I latching, key retractable
2 switching positions E1
Locking mushroom push button K3 0-I momentary contact,
pushed in without a key position I key not retractable
unlocked with a key
DOM lock 4 A 185 3 switching positions E2
I-0-II latching on both sides, key retractable
Blanking plug B1
Position selector switch black, to cover unused holes in the front panel
3 positions I-0-II
I + II latching S0
03-0330-0190-08/11-BCS-200864/2
I + II momentary-contact S1
I latching, II momentary-contact S2
Potentiometer actuating element D0
I momentary-contact, II latching S3 black, scale 1 - 10
34
Control stations
Switch module
1 NC/1 NO 4
2 NC 1 Actuator element resp. Lamp module operator
2 NO 2
2
Indicator light
red R 3
green G Measuring instrument
yellow Y
white W
blue B
Please insert code number.
4
Illuminated button Control unit, single 07-3511-10
red 1 NO RB
green 1 NO GB
yellow 1 NO YB
white 1 NO WB Control unit, double 07-3512-10 5
blue 1 NO BB
red 1 NC RA
green 1 NC GA Control unit, double 07-3512-10
yellow 1 NC YA
6
white 1 NC WA
blue 1 NC BA
Control unit, triple 07-3513-10
Potentiometer modul
7
Resistance values Control unit, triple 07-3513-10
1 kΩ 4
2.2 kΩ 5
4.7 kΩ 6
10 kΩ 7
Terminal block
with 6 modular terminals 2.5 mm² 6 Technical data subject to change without notice.
Ex e II
Measuring instrument
03-0330-0190-08/11-BCS-200864/4
1A 03-9020-0024 MM1
5A 03-9020-0025 MM5
36
Control switch complete device, 4-pole
Selection chart
Labelling
Code
Labelling
Code Switching arrangement Code Switching arrangement Code 1
no. no. of control switch no. of control switch no.
0-I 01 LOWER - RAISE 14
A01 C06
I - II 02 REMOTE - LOCAL 15
I - 0 - II 03 OFF - OPERATION - ON 16 2
0 - I - II 04
OFF - 0 - ON 17 A02 C07
0 - I - II - III 05
UP - 0 - DOWN 18
0 - I - II - III - IV 06
OUT - OFF - MANUAL 19 3
AUS - EIN 07 A03 E08
LOCAL - REMOTE - AUTO 20
OFF - ON 08
STOP - 0 - START 21
MANUAL - 0 - AUTO 09
AUS - AUTO - EIN 22 A04 E09
MANUAL - 0 - AUTO - ON 10 4
OFF - AUTO - ON 23
MANUAL - OPERATION - I 11
0 - IN -START 24
STOP - START 12
H05 L01
MANUAL - AUTO 13 UNLOCKED - LOCKED 25
5
Other variants available. Switching arrangement for
switch isolator
N01
N02
Switching arrangement
03-0330-0323/A-07/10-BCS-217130/2
Other labbelings and switching arrangements on request. Technical data subject to change without notice.
*In principle, there are 3 bore holes at the protective shroud for padlocks.
Where no further information is given on the end position,
bore holes are drilled in the position 0 (I) or as requested.
37
ComEx Control stations Stainless steel
Protection class
IP 65
Control unit, single Type 07-3232-1275/.... Control station, double Type 07-3132-1475/....
140
120
120
20
∅ 6,2 75 8,5
25
20
180
M5 - 10 deep
03-0330-0429/A-10/10-BCS-240847/2
39
Control panels
Local control stations for Zone 1 and Zone 21
Features
The right size/material enclosure
Optimum functionality thanks to the great
variety of components
Customised planning and implementation
Certified to many standards
Description
For explosion-proof local controllers BARTEC supplies control units but also offers the complete
offers an extensive range of polyester enclosures wiring to terminal blocks.
with screw fixing lid and hinged doors.
The supply range includes enclosures made of
BARTEC local control stations are certified for aluminium, polyester and stainless steel. These
use in hazardous areas with combustible gas or are fitted with certified modules and glands at
dust. points of penetration in the wall of the enclosure.
The enclosures must be produced in compliance Fields of application
with the requirements for the “Increased Safety“
Chemical and petrochemical industry, process
type of protection or “Protection by Enclosure“.
and plant engineering, pharmaceutical and food
Depending on the specification and number of industry, OFF SHORE areas.
equipment, various enclosure types and sizes are
Thanks to their great variety, the enclosure are
available. The control stations will be equipped
particularly suited for local control stations and
according to your individual requirements with
bus interface units.
control units, alarm units, display units and bus
interface modules.
Industrial serial products can also be fitted in the
controllers for Zone 21 with the tD “Protection by
Enclosure“ type of protection.
The components are mounted either on DIN rails
or installed on the front lid. Depending on the
03-0330-0214/B-05/11-BCS-201185/1
42
Local control stations for Zone 1 and Zone 21
6
Mounting dimensions
for switching and light elements according Configuration data for control stations
to EN 60947-5-1
Type of enclosure 07-31 -
40*
7
Dimensions Width Height Depth
Nominal voltage AC V / DC V
∅ 30.3 + 0.3
Threaded glands
70
3 + 0.1
16.5 + 0.2
43
Local control stations for Zone 2 and Zone 22
Features
The right size/material enclosure
Optimum functionality thanks to the great
variety of components
Customised planning and implementation
Certified to many standards
Description
For explosion-proof local controllers BARTEC The supply range includes enclosures made of
offers an extensive range of polyester enclosures aluminium, polyester and stainless steel. These
with screw fixing lid and hinged doors. are fitted with certified modules and glands at
points of penetration in the wall of the enclosure.
The enclosures must be produced in compliance
with the requirements for the “Increased Safety“ Fields of application
type of protection or “Protection by Enclosure“.
Chemical and petrochemical industry, process
Depending on the specification and number of and plant engineering, pharmaceutical and food
equipment, various enclosure types and sizes are industry, OFF SHORE areas.
available. The control stations will be equipped
Thanks to their great variety, the enclosure are
according to your individual requirements with
particularly suited for local control stations and
control units, alarm units, display units and bus
bus interface units.
interface modules.
Industrial serial products can also be fitted in the
controllers for Zone 22 with the tD “Protection by
Enclosure“ type of protection.
The components are mounted either on DIN rails
or installed on the front lid. Depending on the
design and requirements, BARTEC not only
supplies control units but also offers the complete
wiring to terminal blocks.
03-0330-0595/A-05/11-BCS-306762/1
44
Local control stations for Zone 2 and Zone 22
6
Mounting dimensions
for switching and light elements according Configuration data for control stations
to EN 60947-5-1
Type of enclosure A7-31 -
40*
7
Dimensions Width Height Depth
Nominal voltage AC V / DC V
∅ 30.3 + 0.3
Threaded glands
70
3 + 0.1
16.5 + 0.2
45
Limit Monitor for rotary actuator for Zone 1 + 2 and Zone 21 + 22
Description
The limit value transmitters of Types 07-31..-.../... are deployed in conjunction
with pneumatic actuators on valves and fittings.
They serve to signal the "open/closed" status of a fitting. This end position
is communicated via two (max. six) pressure-proof enclosed limit switches
with the appropriate connection and mounting elements, or by intrinsically
safe initiators according to NAMUR.
To ensure mechanical adaptability to the pneumatic actuators, we supply
4 consoles according to VDI/VDE 3845.
The BARTEC limit monitors can be used in hazardous (potentially explosive)
areas in Zone 1 and 2 in accordance with the certified explosion sub-groups
IIA, IIB and IIC and the temperature classes T5/T6 and in Zone 21 and 22 in
Limit Monitor accordance with the certified max. surface temperature.
46
Limit Monitor for rotary actuator for Zone 1 + 2 and Zone 21 + 22
Picture 1 220
Polyester enclosure 220 x 120 x 90 mm
3
M20
M 20 x 1.5
x 1,5
90
90
Built-in
37
2 microswitches
Ex protection type Ex d IIC
(H)
4
B
Picture 2 110
AA -- AA
M16 x 1.5
Polyester enclosure 110 x 75 x 55 mm 6
55
55
27
27
Built-in
2 micro-switches
(H)(H)
A A
Picture 3 110
A A- -AA
MM16
16 x x1,5
1.5 Polyester enclosur 110 x 75 x 55 mm
55
55
Built-in
27
27
NAMUR
BB
03-0330-0162/A-02/10-BCS-129314/2
øØ 14
A The cable is connected to Ex i-rail-mounted terminals.
An Ex i-cable gland is provided to insert the cable M16 x 1.5 (5 to 10).
M16 x 1.5
75
75
AA AA
47
Aluminium enclosures Ex d flameproof control unit
Aluminium enclosures
Features
Explosion protection
Variety of covers
Ex protection type
Variety of connection possibilities II 2(1)G Ex de ia/ib [ia]IIC T6, T5/T4
II 2G Ex d ia/ib [ib]IIC T6, T5/T4
Bushings can be fitted on all sides
Parial certification
Flange surfaces for mounting enclousers
Empty enclosure
Low weight PTB 03 ATEX 1137 U
Certification
Complete device
PTB 03 ATEX 1138
Description
This compact BARTEC Ex d enclosure is ideal for Technical data
the installation of standard electrical devices or
controls. Protecion class
min. IP 54/IEC 60529
The enclosure are light and versatileke when it
comes to connection systems. They can be Enclosure material
flanged on and allow electrical or mechanical aluminium (GK-AL)
buhings on the sides or the lid. Thanks to the Electrical connection
various lid versions you can mount display units directly via a cable entry or Ex e enclosure
or devices with operator buttons. Installation of
Ex i assemblies is furthermore permitted Surface
acylic paint
directly via cable insertion similar to RAL 7016
indirectly via line bushing and Ex e Temperature class
terminal enclosure T5/T6
Note: Weight
The use of an empty enclosure requires an approx. 4 kg
acceptance inspection by a notified body.
03-0330-0223/A-07/10-BCS-A201194/1
48
Aluminium enclosures Ex d/Ex d flameproof control unit
II = 113
I = 143
I = 107
125
ø 135
84
18
36
3
160
138
60°
62
30
ø
°
12
0
60
°
ø 135
ø 80
ø9
5
118
140
24
47
6
Versions to specification, please give particulars in pain text. Bushing for mechanical parts Ex e adapter box
Special mounting plates Buhings for electrical parts
Selection chart 7
49
Control stations in flameproof enclosures
for Zone 1 + 2 and for Zone 21 + 22
Control stations
in flameproof enclosures
i b
H b2
B
50
Control stations in flameproof enclosures
for Zone 1 + 2 and for Zone 21 + 22
Enclosure
Type Order no. Dimensions (mm) Weight (kg)
B b b2 H I i L S 1
GUB 03 07-4170 217 158 181 276 316 236 356 12 11.4
GUB 04 07-4180 290 185 215 430 480 390 520 16 29.4
Mounting plate 3
Type Enclosure A B a b
GUB 07-4120 80 80 60 48
GUB 0 07-4140 100 100 80 60
GUB 01 07-4150 115 115 90 90 4
GUB 02 07-4160 150 150 130 130
GUB 03 07-4170 170 170 158 158
GUB 04 07-4180 270 270 230 230
5
Selection chart
51
Flameproof control panels Ex de IIC
52
Flameproof control panels Ex de IIC
Dimensions
210 210 187 145 180 - 2 x ø14 128 216 450 07-4310-056./....
320 320 295 255 180 203 2 x ø14 128 326 634 07-4320-046./....
7
320 320 295 255 180 - 2 x ø14 128 326 634 07-4320-056./....
320 320 295 255 300 329 2 x ø14 252 326 634 07-4340-046./....
320 320 295 255 300 - 2 x ø14 252 326 634 07-4340-056./....
430 430 405 365 300 329 4 x ø14 252 326 744 07-4350-046./....
430 430 405 365 300 - 4 x ø14 252 326 744 07-4350-056./....
650 650 600 505 480 517 4 x ø24 252 345 1100 07-4370-047./....
650 650 600 505 480 - 4 x ø24 252 345 1100 07-4370-057./....
430 650 405 505 300 329 4 x ø14 252 326 964 07-4380-046./....
03-0330-0220/A-10/10-BCS-A201191/2
430 650 405 505 300 - 4 x ø14 252 326 964 07-4380-056./....
1
Version without inspection window.
If required, the d enclosure can be supplied with an inspection window. (Please ask!)
53
Flameproof control units Ex d IIB
Ex d control units
The electrical wiring between Ex d and Ex e Further selection criteria is the categorizing into
enclosure will be done through Ex d line temperature classes. The device temperature is
bushings. added to a supposed ambient temperature of
03-0330-0220/A-05/11-BCS-A201191/3
54
Flameproof control units Ex d IIB
55
Control, regulating and display devices
Description
BARTEC offers two type series of explosion proof
encapsulated enclosures for using electric
components in hazardous (potentially explosive
areas).
Within the scope of the EC model test certification,
these can be fitted with industrial standard units,
such as e.g. small-type motors, printed circuit
boards and cameras.
The mounted parts are evaluated by BARTEC,
fitted into a suitable housing and provided as a
complete device with the corresponding ATEX
marking.
This housing series offers optimum solution
approaches for control, regulating and display
Control, regulating and display devices devices in Zone 1 and zone 21 hazardous areas.
Explosion protection
Ex protection type
Typ 07-61.1.. V < 100 cm3
II 2G Ex de IIC T6/T5
II 2D Ex tD A 21 IP 66
T 80 °C or T 95 °C
PTB 03 ATEX 1026
Technical data
Protection class
min. IP 54/IEC 60529
Enclosure material
Metall
Surface
bare, electro-plated or varnished
Order no.
07-61.1-...
07-61.2-...
03-0330-0428/A-07/10-BCS-240846/1
56
Control, regulating and display devices
Description
The control, regulating- and display devices are assembled out of the following modules to suit the
required function. 1
The size of the equipment depends on the components, power dissipation and the required housing
volume.
2
Selection chart
5
with cable entry
57
Potentiometer max. 4 W with individual leads
58
Potentiometer max. 4 W with individual leads
∅ 30
Lead length:
∅ 12
∅ 30
100 mm up to 1000 mm
In 100-mm steps 6
5 = standard 500 mm
Accessories/Order no.
Rotary knob shaft ∅ 6 mm Pointer knob shaft ∅ 6 mm Scale 0 - 100 Slip clutch adjustable
Order no. 03-5401-0002 Order no. 05-0144-0112 (270°) to 50 Ncm, shaft ∅ 6 mm
Order no. 03-5401-0001
Order no. 05-0144-0127 (320°) Order no. 03-5600-0001
03-0330-0164/A-07/10-BCS-129471/2
23
19
10
17
26
12
∅ 29 20 44
59
Potentiometer max. 8 W with cable tail
Potentiometer
60
Potentiometer max. 8 W with cable tail
a
f
Special versions,
Please indicate particulars in plain text
Anti-rotation pin on front of enclosure Side entry of cable
Threaded holes on front of enclosure Other resistance values
Accessories/Order no.
Rotary knob shaft ∅ 6 mm Pointer knob shaft ∅ 6 mm scale 0 - 100 More turn drive* Slip clutch,adjustable
Order no. 03-5401-0001 Order no. 03-5401-0002 Order no. shaft ∅ 6.35 mm to 50 Ncm, shaft ∅ 6 mm
05-0144-0112 (270 °) Order no. 03-5425-0001 Order no. 03-5600-0001
05-0144-0127 (320 °)
275°
23
03-0330-0165/A-07/10-BCS-129472/2
35
°
10
17
19
12
26
26
∅ 29 20 44 46
61
Customer requirements Control stations
Customer BARTEC
Company Sales employee
no yes
Please fill in the appropriate form
Description
Flameproof control station Form 1
Rated voltage V
Temperature class T4 T5
T6
Temperature range
Further informations
62
Customer requirements Control stations
Installations/Customer provision
Quantity Manufacturer Type Dimensions (mm) Power dissipation (W) Data sheet
63
Customer requirements Control stations
Material Polyester
Aluminium
Installations/Customer provision
Quantity Manufacturer Type Dimensions (mm) Power dissipation (W) Data sheet
Terminals
Cable glands
64
Customer requirements Control stations
Form 3
2
Information about mounting parts
Power input A
Enclosure material 4
Power consumption W
Aluminium bare
Shaft version like examples like drawings
Aluminium varnished RAL colour
Fittings exchangeably yes no
Stainless steel V2A 5
Max. voltage V
6
Power input A
Power consumption W
Radiation intensity
7
Inspection glass, size mm
Max. voltage V
Power input A
Power consumption W
03-0330-0596-10/09-BCS-306763/4
65
Pressurised control panels
Control unit APEX 2003.00
Description Terminals
The control unit APEX 2003.00 controls and 2.5 mm2, fine stranded
monitors the purging and operating cycle of Pressure sensors
standard enclosures. MIN A = 0 to 25 mbar
Purging gas input is via a digital valve up to MIN B = 0 to 25 mbar
NW 7.7 (74 m3/h) or a proportional valve up to MAX = 0 to 25 mbar
NW 2 (5 m3/h). MAX 1 = 0 to 25 mbar
DIFF A = 0 to 25 mbar
The purge time is set at the control module via a DIFF B = 0 to 25 mbar
turn switch, the setting of the pushbuttom values
is via pushbutton or RS 485 interface. Purging time
0 to 99 min; 5 sec. dropout delay
The control unit provides 4 freely programmable
relay outputs. Weight
4.3 kg
Explosion protection
Electrical data
Ex protection type
II 2(1)G Ex e d ib [ia Ga px] IIC T4/T6 Supply voltage
or AC 230 V (AC 115 V) 10%
Control unit Ex e d [ia Ga px] IIC T6 Power consumption
Certification PV = 15 W/230 V
DMT 99 ATEX E082 Make contact
Features INMETRO 2004 EC02 CP042 K 2/3, 5 A for cos ϕ = 1
4 voltage free contacts Ambient temperature K 4 and K 5, voltage free
3-line LCD display -20 °C to +40 °C Temperature switching value (optional)
LED status display 0 °C to +80 °C
Modular design
Technical data
Fail-safe control
Guidelines/norms/certifications
Dimensions/mounting positions Directive 2004/108/EC
Directive 94/9/EC
200 120
Construction
Ex e protective enclosure
with viewport lid
Selection chart 7 W version
Enclosure material
250
Protection class 12 mm 4
230 V 1
IP 65 15 mm 5
115 V 2
18 mm 6
Ex i
12 mm 4
03-0330-0219/B-03/11-BCS-201199/1
A1
230 V 1
K1 K2/3 K4 K5 15 mm 5
115 V 2
18 mm 6
no longer
in use Purging valve
Ex e
25 26 27 34 35 36 39 40 38 41 42 PE 43 44 45 46 PE
07-3711-121 / 082
-x1
Complete order no.
Supply
Please enter code number.
68
Control unit APEX 2003.002x
Description Terminals
The control unit APEX 2003.002x controls and 2.5 mm2, fine stranded
monitors the purging and operating cycle of Pressure sensors 1
standard p enclosures. MIN A = 0 to 25 mbar
Purging gas input is via a digital valve up to MIN B = 0 to 25 mbar
NW 7.7 (74 m3/h) or a proportional valve up to MAX = 0 to 25 mbar
NW 6 (45 m3/h). MAX 1 = 0 to 25 mbar
DIFF A = 0 to 25 mbar
The purge time is set at the control module via a DIFF B = 0 to 25 mbar 2
turn switch, the setting of the pushbuttom values
is via pushbutton or RS 485 interface. Purging time
0 to 99 min; 5 sec. dropout delay
These control unit reduce the flushing time by
half against the standard unit. Weight
7.5 kg
3
Explosion protection
Electrical data
Ex protection type
II 2(1)G Ex e d ib [ia Ga px] IIC T4/T6 Supply voltage
or AC 230 V (AC 115 V) 10%
Control unit Ex e d [ia Ga px] IIC T6 Power consumption 4
Certification PV = 15 W/230 V
DMT 99 ATEX E 082 Make contact
Features INMETRO 2004 EC02 CP042 K 2/3, 5 A for cos ϕ = 1
4 voltage free contacts Ambient temperature K 4 and K 5, voltage free
3-line LCD display -20 °C to +40 °C Temperature switching value (optional) 5
LED status display 0 °C to +80 °C
Modular design
Fail-safe control Technical data
Guidelines/norms/certifications
Dimensions/mounting positions Directive 2004/108/EC 6
Directive 94/9/EC
120 255 Construction
Ex e protective enclosure
with viewport lid Selection chart 7 W version
Enclosure material Version Code no.
7
250
Ex i
A1 230 V 1
03-0330-0422/B-03/11-BCS-240840
K1 K2/3 K4 K5 115 V 2
no longer
in use Purging valve
07-3711-1216/ 107
Ex e
25 26 27 34 35 36 39 40 38 41 42 PE 43 44 45 46 PE
Complete order no.
-x1
Please enter code number.
Supply
69
Control unit APEX 2003.MV
Explosion protection
Ex protection type
II 2(1)G Ex e d ib [ia Ga px] IIC T4
Certification
DMT 99 ATEX E 082
INMETRO 2004 EC02 CP042
Ambient temperature
-20 °C to +40 °C
Technical data
Guidelines/norms/certifications
Directive 2004/108/EC
Control unit Directive 94/9/EC
Construction
Ex e protective enclosure
with viewport lid
Enclosure material
Features Description glass-fibre reinforced polyester
Protection class
4 voltage free contacts The control unit APEX 2003.MV controls and
IP 65
3-line LCD display monitors the purging and operating cycle of small
separate Ex p enclosure. Terminals
LED status display 2.5 mm2, fine stranded
Modular design The purging gas flow rate during purging is
4100 I/h. The purging time is set via rotary switch Purge gas connection
Fail-safe control ∅ 10 mm
on the control module, the pressure switching
Integrated valve switch values via pushbutton or RS 485 interface. Pressure sensors
10 mm purging gas input MIN A = 0 to 25 mbar
The control unit provides 4 freely programmable
MIN B = 0 to 25 mbar
relay outputs.
MAX = 0 to 25 mbar
MAX 1 = 0 to 25 mbar
Dimensions/mounting positions
DIFF A = 0 to 25 mbar
255 120 DIFF B = 0 to 25 mbar
Purging time
0 to 99 min; 5 sec. dropout delay
Weight
5.9 kg
250
Electrical data
Supply voltage
AC 230 V (AC 115 V) 10 %
Power consumption
PV = 15 W/230 V
Wiring diagram/terminal assignment
Make contact
Sensor module Key switch Temperature switch Link for adjustment K 2/3, 5 A for cos ϕ = 1
K 4 and K 5; voltage free
Temperature switching value (optional)
0 °C to +80 °C
Ex i
Ex d
1-12 5 8 17 18 15 16 19 20 23 24 Selection chart
Control module
Version Code no.
A1
03-0330-0219/B-03/11-BCS-201199/2
230 V 1
K1 K2/3 K4 K5
115 V 2
no longer
in use Purging valve
Ex e 07-3711-2213/ 000
-x1
25 26 27 34 35 36 39 40 38 41 42 PE 43 44 45 46 PE
Complete order no.
Supply Please enter code number.
70
Control unit APEX 2003.SI
Explosion protection
Ex protection type
II 2(1)G Ex e d ib [ia Ga px] IIC T4 1
Certification
DMT 99 ATEX E082
INMETRO 2004 EC02 CP042
Ambient temperature
-20 °C to +40 °C 2
Technical data
Control unit Guidelines/norms/certifications
Directive 2004/108/EC
Directive 94/9/EC
3
Electrical data 7
Supply voltage
AC 230 (AC 115 V) 10 %
Power consumption
PV = 21 W/230 V
Wiring diagram/terminal assignment Make contact
K 2/3, 5 A for cos ϕ = 1
Sensor module Key switch Temperature switch Link for adjustment
K 4 and K 5, voltage free
Temperature switching value (optional)
0 °C to +80 °C
EEx i
Ex d
Selection chart
1-12 5 8 17 18 15 16 19 20 23 24
K1 K2/3 K4 K5 115 V 2
no longer
in use Purging valve
07-3711-3223/ 001
Ex e
25 26 27 34 35 36 39 40 38 41 42 PE 43 44 45 46 PE
Complete order no.
-x1
Please enter code number.
Supply
71
SILAS Controller
SILAS Controller
Features Description
Small configuration The SILAS controller serves to monitor
Easy to handle electrical operating equipment that is set up in
accordance with the „pressurised apparatus
Separate purging gas input and output
with leakage compensation“ The SILAS
controller serves to monitor electrical operating
equipment that is set up in accordance with the
pressurisedapparatuswithleakagecompensation
It is a complete safety device, which consists of a
Type A7-3741-1110/.000 SILAS controller and a
type 17-51P3-1604 pressure control device. It is
a complete safety device, which consists of a type
A7-3741-1110/*000 SILAS controller and a Type
17-51P3-1604 pressure control device.
It is also necessary to have an optional digital
purging gas valve to supply protective gas.
Solution variant pD
72
SILAS Controller
7
Selection chart
Description Rated voltage Code no.
AC 230 V 1
DC 24 V 3
Pressure monitor
Module Zone 2 or 22
17-51P3-1604
73
Ex p combination cabinets
Explosion protection
Ex protection type
II 2G EEx p II T3, T4, T5, T6
II 2G EEx p [ib] II C T3, T4, T5, T6
II 3G Ex pz II T3, T4, T5, T6
II 3D Ex pD 22 IP 54, T80 °C
Certification
TÜV 03 ATEX 2264 (Zone 1)
Ambient temperature
-20 °C to +60 °C (T6 max. +40 °C)
Technical data
Ex p combination cabinets Structure
Standard enclosure or
for Zone 1, 2 or 22 tailor-made solutions
Enclosure material
Coated sheet-steel
stainless steel
Protection class
IP 55/IP 65
training measures for qualified staff members may be implemented upon request.
74
Ex p combination cabinets Applications
3
Ex p combination cabinets
Devices 4
Printers
Operator terminals
Control units
5
Frequency converters
Monitors
Motors
6
Air-conditioning selection
Operating heating
Standstill heating
Air cooler 7
Air-conditionier
Water-air cooler
Accessories
Stirring gas filter systems
Power amplifier up to 30 kW
75
Digital purging gas valve for Ex px operating equipment
After the purging phase the purging gas valve Valve connection
closes. The leakage from the Ex px control cabinet G 3/8" and G 1/2"
is compensated by an integrated adjustable Nominal diameter
leakage air valve. 13 mm
Max. Ex px control cabinet capacity
G 3/8" and G 1/2": 1.000 litres
Explosion protection
Control cabinet borehole
Ex protection type G 3/8": 17 mm
II 2G Ex m II T4 G 1/2": 21 mm
Ambient temperature Weight
-10 °C to +40 °C approx. 1.2 kg
Certification Protection class
PTB 00 ATEX 2129X IP 65
Approved for Assembly
Zone 1 and Zone 2 Inside Ex px operating equipment
Scope of supply
Valve with 3-m connection cable
Purging air nozzle
Bulkhead union
76
Digital purging gas valve for Ex px operating equipment
AC 230 V ∅ 2.8 mm 02
B
A
AC 230 V ∅ 3.9 mm 03
AC 230 V ∅ 5.5 mm 04 2
∅ 7.7 mm
F
AC 230 V 05
AC 230 V ∅ 10.7 mm 06
AC 110 V ∅ 2.0 mm 16
C AC 110 V ∅ 2.8 mm 17 3
AC 110 V ∅ 3.9 mm 18
AC 110 V ∅ 5.5 mm 19
Dimensions in mm
AC 110 V ∅ 7.7 mm 40
G 3/8" G 1/2" Type
AC 110 V ∅ 10.7 mm 20 4
100 100 A
72 72 B
56 65 C Complete oder no. 05-0056-00
40 40 D Please enter code number. Technical data subject to change without notice.
40 40 E
5
G 3/8" G 1/2" F
Selection chart Connection G 1/2"
AC 230 V ∅ 2.0 mm 56
AC 230 V ∅ 2.8 mm 57
6
AC 230 V ∅ 3.9 mm 58
AC 230 V ∅ 5.5 mm 59
AC 230 V ∅ 7.7 mm 60
7
AC 230 V ∅ 10.7 mm 61
AC 110 V ∅ 2.0 mm 50
AC 110 V ∅ 2.8 mm 51
AC 110 V ∅ 3.9 mm 52
AC 110 V ∅ 5.5 mm 53
AC 110 V ∅ 7.7 mm 54
AC 110 V ∅ 10.7 mm 55
77
Proportional purging gas valve for Ex px operating equipment
± 10 %
70
95.3
Valve connection
G 3/8" and G 1/4"
Nominal diameter
G 3/8" 6.0 mm
Dimensions mm G 1/4" G 1/4" 2.0 mm
Max. Ex px control cabinet capacity
G 3/8" 1,000 litres
G 1/4" 50 litres
32
46
G 1/4"
67.5
17 mm
32
64.5 Weight
approx. 1.2 kg
Protection class
03-0330-0599-07/10-BCS-306806
IP 65
Selection chart Proportional purging gas valve G 3/8" und G 1/4" Assembly
Inside Ex px operating equipment
Voltage Order no. purging gas valve G 3/8" Order no. purging gas valve G 1/4"
Scope of supply
AC 230 V 05-0056-0022 05-0056-0047 Valve with 3-m connection cable
Bulkhead union
AC 110 V 05-0056-0024 05-0056-0048
78
Digital purging gas valve for Ex pz operating equipment
1
Digital purging gas valve
for Ex pz operating equipment
0 to 4 bar
5
25
Ex protection type
II 3G Ex nA T4 Nominal diameter
6,0 mm
Ambient temperature
Control cabinet borehole 6
-10 °C to +40 °C
17 mm
permitted for
Weight
Zone 2
approx. 1,2 kg
Protection class
IP 65
with mounted appliance outlet 7
Assembly
32
∅ 48 Inside Ex pz operating equipment
Scope of supply
Valve with 3-m connection cable
Purging air nozzle
Bulkhead union
90
81
Voltage Order no. with purging air nozzle 1) Order no. with purging air nozzle 2)
4
6,3 AC 115 V 03-5110-0028 03-5110-0030
∅ 27
56
DC 24 V 03-5110-0029 03-5110-0031
03-0330-0600-07/10-BCS-306807
1)
∅ 2.8 mm and ∅ 3.9 mm; 2) ∅ 5.5 mm and ∅ 7.7 mm
79
M Pressure monitor module
Technical data
Temperature range
0 °C to +80 °C
Installation
in the Ex p operating equipment
Assembly borehole
∅ 37 mm
Connection
Pressure Quick plug-in connector for hose
operating equipment
Opening pressure
57 mm
3 mbar
55 mm
17-51P3-1604
55 mm
67 mm
80
M Pressure reducer
Description
1
This upstream connecting pressure reducer is a diaphragm pressure
regulator with secondary venting for lowering the pressure of externally
supplied compressed air.
The settings are made by means of a handwheel. The set reduced pressure
can be read on a pressure gauge.
2
Ambient conditions
Pressure reducer 1/4" with pressure gauge Pressure reducer 1/2" with pressure gauge
Dimensions in mm, Pressure reducer 1/4" Dimensions in mm, Pressure reducer 1/2"
M20 x 1.5
max. 6
approx. 100
max. 6
approx. 118
72
62
84
73
G 1/2
G1/4
03-0330-0605-07/10-BCS-307022
ø 50
ø 50
32
33
34 approx. 66
54 ø 40 73
70
Order no. Pressure reducer 1/4" 05-0056-0007 Order no. Pressure reducer 1/2" 05-0056-0041
81
Customer requirements Ex p equipment
Customer BARTEC
Company Sales employee
Enclosure material/Version
Seal
Stainless steel V2A Heat insulation
6 mm/square 3 mm double bit
Stainless steel V4A Socket
7 mm/square lockable
Sheet steel Guide roll
8 mm/square
Plastic Sunscreen
Stand
Mounting strap
loosely enclosed
Doors
82
Customer requirements Ex p equipment
1 200 W 1 200 W
2
Built-in
6
Attachments
Ex p control units
Ex Horn
Zone 1
Ex Flashing lamp
APEX 2003.00 APEX 2003.002x 7
Ex Lamp
APEX 2003.00S APEX 2003.002xS
Ex Switch
Zone 2
Silas
Accessories
Mounting
Ex d contactor Coil tension
right in control cabinets
11 kW AC 230 V
left discharged
15 kW AC 115 V
Flushing medium
21 kW
Compressed air Inert gas
03-0330-0607-07/10-BCS-307024/2
Drawing/View others
Technical description
83
Installation systems
Plug-and-socket devices for Zone 1 + 2 and for Zone 21 + 22
Plug-and-socket devices
Description
Explosion protection
BARTEC’s plug-and-socket devices for areas in
which an explosion hazard exists are particularly Ex protection type
well-suited for use in raw atmospheres because of II 2G and D Ex de IIC T6
their high degree of IP protection and their Ex tD A21 IP 66/67 T80 °C
resistance to chemicals. Their integrated switch Certifications
function gives them the ability to switch overloads Type 07-8101-.... (DXN1)
as per IEC/EN 60947-3 Cat. AC 22 or AC 23. LCIE 99 ATEX 6027 X
Silver-plated butting contacts ensure a constant LCIE Ex 99.007 X
contact pressure with low transfer resistances. Type 07-8102-.... (DXN3)
Plugs/couplers LCIE 05 ATEX 6149
The modular design of the plug-and-socket LCIE Ex 06.002
system allows both plugs and couplers to be Type 07-8103-.... (DXN6)
supplied. They are supplied in unmounted state. LCIE 05 ATEX 6150
Wall socket LCIE Ex 06.003
BARTEC supplies both a fully certified wall so-
cket and a socket with a 30° adapter to flange Technical data
onto housings.
Protection class
Plug-and-socket devices from BARTEC are
IP 66/IP 67 (EN 60529)
approved in accordance with the European
directives not only for Zone 1 and 2, but also for Temperature range
Zone 21 and 22. Likewise for Class I Div. 2 Groups -40 °C to +40 °C
A, B, C, D and Class II Div. 2, Groups E, F, H in on request to +60 °C
accordance with the American standards.
Electrical data
Switching performance in accordance with IEC/EN 60947-3
Voltage Max. conductor cross-section in mm2 Type
440 V* Flexible Rigid Auxiliary contacts
20 A AC-23 2.5 4 07-8101
32 A AC-23 10 16 07-8102
32 A AC-23 10 16 2.5 07-8102
with auxiliary contact
60 A AC-22 16 25 07-8103
03-0330-0297/A-07/10-BCS-217102/1
The following plastic cable glands are available for the electrical connection:
86
Plug-and-socket devices for Zone 1 + 2 and for Zone 21 + 22
Plug
Dimensions plug
A B ∅ Type 1
127 51 8 to 13 07-8101-5...
128 68 13 to 19 07-8102-5...
149 83 17 to 25 07-8103-5...
3
Wall Socket
Dimensions wall socket
A B CA CAb CP D E1 E1b E2 H TA Y Z ∅ d Type
Selection chart
Amperage Code Execution Code Assignment Code Auxiliary Code
no. no. no. contacts no.
L + N + PE
16 A 1 Plug 51 1 without 0
(230 V)
2 + PE with two
32 A 2 Socket 12 2 1
(440 V) auxiliary contacts*
Socket with 3 + PE
60 A 3 32 3 -
30°-adapter (440 V)
03-0330-0297/A-07/10-BCS-217102/2
3 + N + PE
- - 4 -
(440 V)
Complete 07-810 -
Other socket distributors for Zone 1, 2 and Zone order no.
21, 22 available on request. Please enter code number. Auxiliary contacts* only possible for 32 A and 60 A models.
87
Enclosures and distribution boxes
Requirements Ex area Zone 1 and 2 Ex area Zone 1 and 2 Ex area Zone 1 and 2
International approvals International approvals International approvals
chemical-resistant chemical-resistant chemical-resistant
High protection class High protection class High protection class
03-0330-0195-07/11-BCS-201166/1
88
Polyester enclosures
1
Polyester enclosures
Explosion protection
7
Ex protection type (EN 60079-0) II 2G Ex e II II 2G Ex e II
I M2 Ex e I
Certification PTB 08 ATEX 1062 U PTB 08 ATEX 1062 U
(further certifications on request) UL E188224 (NEMA 4X) UL E188224 (NEMA 4X)
For group 1 IBExU01ATEX1042 U
Germanischer LLoyd (Germany) 30 584-83 HH 30 584-83 HH
IECEx PTB 09.0008U PTB 09.0008U
INMETRO (Brazil) 2009EC02CP002U 2009EC02CP002U
Gost-R (Russia) POCC SI.ME 92.BO1671 POCC SI.ME 92.BO1671
RTN (Russia) PPC 00-33604 PPC 00-33604
KOSHA (Korea) 09-AV4B0-0404U 09-AV4B0-0404U
UL (USA) E188224 E188224
Technical data
Material glass-fiber reinforced polyester, EN 60079-0 glass-fiber reinforced polyester, EN 60079-0
03-0330-0196/A-07/10-BCS-B201167/1
89
Polyester enclosures/distribution boxes
Dimensions (mm) The dimensions indicated on this page apply to the following polyester enclosures and distribution boxes:
IP enclosure black 07-5195-..../.... Ex e distribution box black 07-5103-..../....
IP enclosure grey 07-5194-..../.... Ex e distribution box grey 07-5106-..../....
A
Ex enclosure black 07-5185-..../....
C D Ex i distribution box black 07-5105-..../....
Ex enclosure grey 07-5184-..../....
Ex i distribution box grey 07-5107-..../....
B IP distribution box black 07-5178-..../....
IP distribution box grey 07-5177-..../....
Technical data
External dimensions: 80 x 75 x 55 mm
Weight: 230 g
Weight: 280 g
Weight: 370 g
Weight: 430 g
03-0330-0196/A-06/10-BCS-B201167/2
90
Polyester enclosures/distribution boxes
Dimensions (mm) The dimensions indicated on this page apply to the following polyester enclosures and distribution boxes:
IP enclosure black 07-5195-..../.... Ex e distribution box black 07-5103-..../.... 1
IP enclosure grey 07-5194-..../.... Ex e distribution box grey 07-5106-..../....
A
Ex enclosure black 07-5185-..../....
C D Ex i distribution box black 07-5105-..../....
Ex enclosure grey 07-5184-..../....
Ex i distribution box grey 07-5107-..../....
B IP distribution box black 07-5178-..../....
IP distribution box grey 07-5177-..../.... 2
Technical data
3
External dimensions: 122 x 120 x 90 mm
Weight: 660 g
7
External dimensions: 220 x 120 x 90 mm
Weight: 1040 g
Weight: 1280 g
03-0330-0196/A-06/10-BCS-B201167/3
91
Polyester enclosures/distribution boxes
Dimensions (mm) The dimensions indicated on this page apply to the following polyester enclosures and distribution boxes:
IP enclosure black 07-5195-..../.... Ex e distribution box black 07-5103-..../....
IP enclosure grey 07-5194-..../.... Ex e distribution box grey 07-5106-..../....
A
Ex enclosure black 07-5185-..../....
C D Ex i distribution box black 07-5105-..../....
Ex enclosure grey 07-5184-..../....
Ex i distribution box grey 07-5107-..../....
B IP distribution box black 07-5178-..../....
IP distribution box grey 07-5177-..../....
Technical data
External dimensions: 160 x 160 x 120 mm
Weight: 1500 g
76
89
233 73
240 80
110
89
76
333 73
340 80
200
186 1 120
External dimensions: 200 x 250 x 120 mm
157,5 M6 x 6 20 25
Weight: 2320 g
ø 6.6
03-0330-0196/A-06/10-BCS-B201167/4
178
104
173
109
180
92
Polyester enclosures/distribution boxes
Dimensions (mm) The dimensions indicated on this page apply to the following polyester enclosures and distribution boxes:
IP enclosure black 07-5195-..../.... Ex e distribution box black 07-5103-..../.... 1
IP enclosure grey 07-5194-..../.... Ex e distribution box grey 07-5106-..../....
A
Ex enclosure black 07-5185-..../....
C D Ex i distribution box black 07-5105-..../....
Ex enclosure grey 07-5184-..../....
Ex i distribution box grey 07-5107-..../....
B IP distribution box black 07-5178-..../....
IP distribution box grey 07-5177-..../.... 2
Technical data
External dimensions: 255 x 250 x 120 mm 3
Weight: 2730 g
380
Weight: 4800 g
93
Polyester enclosures/distribution boxes
Dimensions (mm) The dimensions indicated on this page apply to the following polyester enclosures and distribution boxes:
IP enclosure black 07-5195-..../.... Ex e distribution box black 07-5103-..../....
IP enclosure grey 07-5194-..../.... Ex e distribution box grey 07-5106-..../....
A
Ex enclosure black 07-5185-..../....
C D Ex i distribution box black 07-5105-..../....
Ex enclosure grey 07-5184-..../....
Ex i distribution box grey 07-5107-..../....
B IP distribution box black 07-5178-..../....
IP distribution box grey 07-5177-..../....
Technical data
Weight: 5380 g
Weight: 5080 g
Weight: 7740 g
94
Polyester distribution boxes for Zone 1 and Zone 21
Description
5
Polyester distribution boxes have been of great Option
advantage in many industrial plants. They offer External feet of high-quality stainless steel
safe protection even when they are exposed to ex-
Components
treme environmental conditions, aggressive
Rail-mounted terminals, terminal markers, cable
chemical media or high mechanical stress.
glands, mounting panels, rails, type labels, labels
The narrow sides within the enclosure hold 6
Installation instructions
threaded bushings for the fixing of terminal rails
The installer must make sure that the enclosure
or mounting panels. The enclosure is mounted
used is suitable for the corresponding field of
by means of insulated screws outside of the lid
application. This means that the marking must
sealing gasket.
correspond to the classification of the Ex area.
These black high-quality explosion-proofed Also must the temperature class of the distribution
enclosures are used in hazardous areas by box meet the respective requirements. 7
inflammable dust (Zone 21 and 22).The
fundamental prerequisites of the “protection
through enclosure“ protection class are fulfilled
with the heating up calculation as per the
accompanying sheet and a separate IP protection
test. EC model test certification was issued in
2000 by the nominated body IBExU.
03-0330-0197/A-10/10-BCS-201168/1
95
Polyester distribution boxes for Zone 1 and Zone 21
black
Ex e distribution box 07-5103-..../.... 07-5106-..../....
grey
Ex i distribution box 07-5105-..../.... 07-5107-..../....
Explosion protection
Ex protection type II 2G Ex e II T6 resp. T5 II 2G Ex e II T6 resp. T5
(according to EN 60079-0) II 2G Ex ia IIC T6 resp. T5 II 2G Ex ia IIC T6 resp. T5
II 2D Ex tD A21 IP6x T 80 °C
Ambient temperature ranges -20 °C (-55 °C) to +40 °C at T6 -20 °C (-55 °C) to +40 °C at T6
(special temperature ranges on request) -20 °C (-55 °C) to +55 °C at T5 -20 °C (-55 °C) to +55 °C at T5
Certification
For Zone 1 and 2 PTB 08 ATEX 1064 PTB 08 ATEX 1064
For Zone 21 and 22 IBExU00ATEX1081 IBExU00ATEX1082
(further certifications on request)
Germanischer LLoyd (Germany) 30 584-83 HH 30 584-83 HH
IECEx PTB 09.0009X PTB 09.0009X
INMETRO (Brazil) 2009EC02CP003 2009EC02CP003
Gost-R (Russia) POCC SI.ME 92.BO1671 POCC SI.ME 92.BO1671
RTN (Russia) PPC 00-33604 PPC 00-33604
KOSHA (Korea) 09-AV4B0-0403X 09-AV4B0-0403X
NEPSI (China) GYJ05305 GYJ05305
Technical data
Material glass-fibre reinforced polyester, EN 60079-0 glass-fibre reinforced polyester, EN 60079-0
surface resistance < 109 Ω surface resistance > 1012 Ω
halogen-free halogen-free
Colour RAL 9005, black RAL 7000/RAL 7001, grey
Lid screws stainless steel, captive stainless steel, captive
(other models on request) cross-head (+ -) cross-head (+ -)
Standard seals EPDM -20° C to +100° C EPDM -20° C to +100° C
optional silicone -55° C to +100° C silicone -55° C to +100° C
Mechanical resistance impact energy 7 Nm impact energy 7 Nm
according to EN 60079-0
Protection class EN 60529/IEC 60529 IP 66 IP 66
Rated voltage max. 1 100 V max. 1 100 V
03-0330-0197/A-10/10-BCS-201168/2
96
Polyester distribution boxes
The table on this page applies to the following polyester distribution boxes:
IP distribution box black 07-5178-..../.... Ex e distribution box black 07-5103-..../.... Ex i distribution box black 07-5105-..../....
IP distribution box grey 07-5177-..../.... Ex e distribution box grey 07-5106-..../.... Ex i distribution box grey 07-5107-..../.... 1
mounting Terminals mounting Terminals mounting Terminals mounting Terminals mounting Terminals
rail per rail rail per rail rail per rail rail per rail rail per rail
07- -0800/7555 1 6 1 8 - - - - - -
3
07- -1100/7555 1 8 1 13 - - - - - -
07- -1600/7555 1 12 1 21 - - - - - -
4
07- -1900/7555 1 16 1 26 - - - - - -
07- -2300/7550 1 19 1 32 - - - - - -
07- -1221/2090 2 8 1 14 - - 1 16 - - 5
07- -1221/2012 2 8 1 14 - - 1 16 - -
07- -2201/2090 2 17 1 30 - - 1 35 - -
6
07- -1601/6090 - - 2 18 1 24 1 23 1 20
07- -1601/6012 - - 2 18 1 24 1 23 1 20
07- -2601/6090 - - 2 34 1 43 1 42 1 34 7
07- -3601/6090 - - - - 1 60 1 62 1 50
07- -2552/5012 - - - - 2 43 3 42 2 35
07- -2552/5016 - - - - 2 43 3 42 2 35
07- -4002/5012 - - - - 2 67 3 70 2 56
07- -4002/5016 - - - - 2 67 3 70 2 56
07- -4004/0512 - - - - 3 67 5 70 3 56
03-0330-0197-08/08-BCS-201168/3
07- -4004/0516 - - - - 3 67 5 70 3 56
97
Polyester distribution boxes
The table on this page applies to the following polyester distribution boxes:
IP distribution box black 07-5178-..../.... Ex e distribution box black 07-5103-..../.... Ex i distribution box black 07-5105-..../....
IP distribution box grey 07-5177-..../.... Ex e distribution box grey 07-5106-..../.... Ex i distribution box grey 07-5107-..../....
Article no.
Polyester distribution boxes Side M12 x 1.5 M16 x 1.5 M16 x 1.5 M20 x 1.5 M20 x 1.5 M25 x 1.5 M32 x 1.5 M40 x 1.5 M50 x 1.5 M63 x 1.5
extended extended
C/D 42 38 34 30 24 8 5 3 6 4
Each enclosure side wall has only a limited number of gland entries to ensure the mechanical stability of the enclosure.
98
Polyester distribution boxes
The table on this page applies to the following polyester distribution boxes:
IP distribution box black 07-5178-..../.... Ex e distribution box black 07-5103-..../.... Ex i distribution box black 07-5105-..../....
IP distribution box grey 07-5177-..../.... Ex e distribution box grey 07-5106-..../.... Ex i distribution box grey 07-5107-..../.... 1
Polyester enclosure Length Width Height Type Order no. Type Order no. Order no.
6
07- -1601/6012 160 160 120 QS 5 05-0012-0092 LS 5 05-0012-0010 05-0105-0103
99
Polyester distribution boxes for Zone 1 and Zone 21
Technical data
Protection class
IP 65
Material
glass-fibre reinforced polyester,
EN 60079-0, halogen-free
03-0330-0592-09/10-BCS-304855/1
100
Polyester distribution boxes for Zone 1 and Zone 21
Selection chart
A
Dimensions Cable glands C D Terminals Order no. 1
B
122 x 120 mm 2 x M20 x 1.5 2 x M20 x 1.5 1 x M20 x 1.5* 1 x M20 x 1.5* 10 x WDU4 + 2 x PE 07-5103-9602
160 x 160 mm 2 x M25 x 1.5 2 x M25 x 1.5 1 x M20 x 1.5* 1 x M20 x 1.5* 12 x WDU4 + 4 x PE 07-5103-9603 3
220 x 120 mm 4 x M16 x 1.5 4 x M16 x 1.5 - - 25 x WDU4 + 6 x PE 07-5103-9604
4 x M20 x 1.5* 4 x M20 x 1.5
1 x M25 x 1.5*
122 x 120 mm - 2 x M20 x 1.5 1 x M20 x 1.5 1 x M20 x 1.5 8 x WDU4 + 2 x PE 07-5103-9606
122 x 120 mm - 2 x M20 x 1.5 1 x M20 x 1.5* 1 x M20 x 1.5* 8 x WDU4 + 2 x PE 07-5103-9607
5
122 x 120 mm - 2 x M25 x 1.5 1 x M25 x 1.5 1 x M25 x 1.5 6 x WDU6 + 2 x PE 07-5103-9608
122 x 120 mm - 2 x M25 x 1.5 1 x M25 x 1.5* 1 x M25 x 1.5* 6 x WDU6 + 2 x PE 07-5103-9609
* Sealing plug
6
Dimensions 110 x 75 x 55 mm Type 07-5103-9600 Dimensions 110 x 75 x 55 mm Type 07-5103-9601
Terminals 10 x AKZ4 + 2AKE4 Terminals 10 x AKZ4 + 2AKE4
7
110 110
75
101
Polyester distribution boxes for Zone 1 and Zone 21
Dimensions 122 x 120 x 90 mm Type 07-5103-9602 Dimensions 160 x 160 x 90 mm Type 07-5103-9603
Terminals 10 x WDU4 + 2 x WPE4 Terminals 12 x WDU4 + 4 x WPE4
122 160
160
M20 x 1,5 2 x M20 x 1,5 M20 x 1,5 M20 x 1,5 M20 x 1,5
2 x M25 x 1,5
Dimensions 220 x 120 x 90 mm Type 07-5103-9604 Dimensions 260 x 160 x 90 mm Type 07-5103-9605
Terminals 25 x WDU4 + 6 x WPE4 Terminals 14 x WDU6 + 4 x WPE6
4 x WDU2,5 + 2 x WPE2,5
260
220 3 x M25 x 1,5 3 x M20 x 1,5
4 x M16 x 1,5 4 x M20 x 1,5
6 mm 2 2,5 mm 2
120
160
102
Polyester distribution boxes for Zone 1 and Zone 21
Dimensions 122 x 120 x 90 mm Type 07-5103-9606 Dimensions 122 x 120 x 90 mm Type 07-5103-9607
Terminals 8 x WDU4 + 2 x WPE4 Terminals 8 x WDU4 +2 x WPE4
1
122
122
2
PE PE
1 2 3 4 5 6 7 8
M20 x 1,5 PE PE M20 x 1,5 M20 x 1,5 M20 x 1,5
1 2 3 4 5 6 7 8
120
120
3
BARTEC VARNOST
0102
SI-1410 Zagorje ob Savi
F. Nr.:SI * * * / * * U 690V N
Dimensions 122 x 120 x 90 mm Type 07-5103-9608 Dimensions 122 x 120 x 90 mm Type 07-5103-9609
Terminals 6 x WDU6 + 2 x WPE4 Terminals 6 x WDU6 + 2 x WPE4 5
122 122
6
M25 x 1,5 PE PE
M25 x 1,5 M25 x 1,5 PE PE
M25 x 1,5
1 2 3 4 5 6 1 2 3 4 5 6
120
120
7
BARTEC VARNOST BARTEC VARNOST
0102 0102
SI-1410 Zagorje ob Savi SI-1410 Zagorje ob Savi
II 2D Ex tD A21 IP 6X T80°C IBExU 00 ATEX 1081 II 2D Ex tD A21 IP 6X T80°C IBExU 00 ATEX 1081
6 mm 2 6 mm 2
103
Polyester cabinets/-distribution boxes with door
black
Ex e distribution box 07-5109-..../....
Ex i distribution box 07-5110-..../....
Explosion protection
Ex protection type II 2G Ex e II T6 or T5
(according to EN 60079-0) II 2G Ex [ia/ib] IIC T6 or T5
Ambient temperature
(special temperature range on request) -20 °C to +40 °C
Certification Distribution box: PTB 08 ATEX 1066
(further certifications on request) POCC SI.ME 92.BO1671
Description RTN PPC 00-33604
BARTEC offers nine different types of polyester
enclosures with door as distribution boxes
for Ex e. The enclosures safely protect against Technical data
mechanical stress and resist even the most ex-
treme environmental conditions. Material glass-fibre reinforced polyester
enclosure with hinged door, EN 50014
Accessories surface resistance < 109 Ω,
Supplied with steel sheet mounting panel steel sheet mounting panel, RAL 2000
Components Colour RAL 9005, black
Rail-mounted terminals, terminal markers, cable
glands, mounting panels, rails, labels Door lock double way cam lock
(other models on request)
Standard seals foamed PU seal
Installation instructions -20 °C to +80 °C
The installer must make sure that the enclosure
used is suitable for the corresponding field of Mechanical resistance impact energy 7 Nm
application. This means that the marking must (according to EN 50014)
correspond to the classification of the Ex area. Protection class EN 60529/IEC 60529 IP 66
Also must the temperature class of the distribution EN 60079-0 (07-5187-8000/0130 in IP 56)
box meet the respective requirements.
Selection chart
External dimensions in mm Empty Ex enclosure Ex e distribution box Ex i distribution box
Length (L) Width (B) Height (H) Order no. Order no. Order no.
104
Polyester enclosures/distribution boxes with door
Dimensions 50
38.5
25
∅ 8.5
30 T 1
(25)
9
2
h1
H
25
3
b2
b1 t1
B
Cable glands/maximum number The following table applies to polyester enclosures/distribution boxes with door
A Empty Ex enclosure black 07-5187-..../....
C D Ex e distribution boxes black 07-5109-..../....
B Ex i distribution boxes black 07-5110-..../.... 7
Article no. Side M12 x 1.5 M16 x 1.5 M16 x 1.5 M20 x 1.5 M20 x 1.5 M25 x 1.5 M32 x 1.5 M40 x 1.5 M50 x 1.5 M63 x 1.5
Each enclosure side wall has only a limited number of gland entries to ensure the mechanical stability of the enclosure.
105
Terminal box
Description
The explosion-proof terminal boxes of glass-fi- The terminal box is also suitable for the connec-
ber reinforced plastic come with pillar terminals. tion of intrinsically safe circuits. Such cases re-
quire special markings. The box is mounted via
Lid and base are secured with captive screws. The
fixing holes located outside of the terminal com-
box has pillar terminals and threads (see selec-
partment.
tion chart). All holes for cable entries not used,
have to be sealed by means of Ex-certified stop-
ping plugs.
2
Terminal box
94,5
74,5
62
Fields of application
4,5
Connection of lamps, devices and sensors
Zone 1/Zone 2
9,5 12
Explosion protection 26,5
Ex protection type 62 2
EN 60079-0
II 2G Ex e II T6
Certification Selection chart accessories/spare parts
PTB 08 ATEX 1061
Cable glands Stopping plugs
Germanischer LLoyd 30 584-83 HH
IECEx PTB 09.0066x M20 x 1.5 03-6062-0127 (6-13 mm) 03-5210-0064
Gost-R (Russia) POCC SI.ME 92.BO1671 M20 x 1.5 07-9534-2M2 (5-9 mm) -
RTN (Russia) PPC 00-33604
Ambient temperature M20 x 1.5 07-9534-3M2 (10-14 mm) -
-20 °C to +40 °C
Terminal boxes Ex e, 690 V (just drilling, without KVS)
Technical data
Name Order no.
Material
glass-fibre reinforced polyester, 4 sheath clamps 2 x 4 mm², 1 x M20 x 1.5 + 2 x M20 x 1.5 07-5311-2320/DD00
colour: RAL 7035 2
5 sheath clamps 2 x 4 mm , 1 x M20 x 1.5 + 2 x M20 x 1.5 07-5311-2420/DD00
Lid screws
stainless steel, captive,
cross-head, M 4 Terminal boxes Ex e, 690 V (with metric polyamide cable glands)
106
Aluminium enclosures
58 64 36 07-5190-0580/6436
98 64 36 07-5190-0980/6436 2
150 64 36 07-5190-1500/6436
75 80 57 07-5190-0750/8057
Aluminium enclosures 125
175
80
80
57
57
07-5190-1250/8057
07-5190-1750/8057
250 80 57 07-5190-2500/8057
122 120 80 07-5190-1221/2080 3
122 120 90 07-5190-1221/2090
360 120 80 07-5190-3601/2080
220 120 80 07-5190-2201/2080
Features 220 120 90 07-5190-2201/2090
Temperature-resistant 160 160 90 07-5190-1601/6090
260 160 90 07-5190-2601/6090 4
Chemical-resistant against acetone and 360 160 90 07-5190-3601/6090
ammoniac; against benzene, benzole,
560 160 90 07-5190-5601/6090
heating oil
200 230 110 07-5190-2002/3011
Seawater-resistant with special varnishing 280 230 110 07-5190-2802/3011
and priming on request 330 230 110 07-5190-3302/3011
400 230 110 07-5190-4002/3011 5
600 230 110 07-5190-6002/3011
Description 400 310 110 07-5190-4003/3011
600 310 110 07-5190-6003/3011
Aluminium enclosures have proven to be an
200 230 180 07-5190-2002/3018
excellent solution for encapsulating and shielding
330 230 180 07-5190-3302/3018
components and modules in electronic and
400 310 180 07-5190-4003/1018 6
pneumatic engineering. The base and lid of the
600 310 180 07-5190-6003/1018
enclosure come with earthing screws for the
connection of the protective conductor. Fixing
holes outside the sealed space.
Explosion protection
Ex protection type (EN 60079-0) II 2G Ex e II
Certification PTB 08 ATEX 1063 U
Germanischer LLoyd (Germany) 30 584-83HH
Gost-R (Russia) POCC SI.ME 92.BO1671
RTN (Russia) PPC 00-33604
Technical data
Material aluminium, die or shell casting, (metal mould)
ALSi 12, Mg < 6 thread -%
Colour RAL 7001, silver grey
special varnish and seawater-resistant
03-0330-0202/A-02/10-BCS-201173/1
varnish on request
Lid screws stainless steel, captive,
(other models on request) cross-head (+ -)
Standard seals CR -20 °C to +80 °C
optional silicone -55 °C to +100 °C
Mechanical resistance nach EN 60079-0 impact energy 7 Nm
Protection class EN 60529/IEC 60529 IP 66
107
Aluminium enclosures/distribution boxes
Dimensions (mm) The dimensions on this page apply to the following aluminium enclosure/distribution boxes:
Technical data
External dimensions: 58 x 64 x 36 mm
Weight: 150 g
External dimensions: 98 x 64 x 36 mm
Weight: 250 g
Weight: 320 g
External dimensions: 75 x 80 x 57 mm
Weight: 300 g
Dimensions (mm) The dimensions on this page apply to the following aluminium enclosure/distribution boxes:
2
Technical data
Weight: 510 g
5
Material: aluminium, grey
Weight: 880 g
Dimensions (mm) The dimensions on this page apply to the following aluminium enclosure/distribution boxes:
Technical data
External dimensions: 220 x 120 x 80 mm
Weight: 1390 g
Weight: 1350 g
Weight: 1950 g
Weight: 1470 g
110
Aluminium enclosures/distribution boxes
Dimensions (mm) The dimensions on this page apply to the following aluminium enclosure/distribution boxes:
2
Technical data
External dimensions: 260 x 160 x 90 mm
Weight: 2100 g 3
Material: aluminium, grey
Weight: 2700 g
5
Material: aluminium, grey
Weight: 3600 g 7
Weight: 2450 g
111
Aluminium enclosures/distribution boxes
Dimensions (mm) The dimensions on this page apply to the following aluminium enclosure/distribution boxes:
Technical data
External dimensions: 280 x 230 x 110 mm
Weight: 2990 g
Weight: 3400 g
Weight: 4600 g
Weight: 6800 g
112
Aluminium enclosures/distribution boxes
Dimensions (mm) The dimensions on this page apply to the following aluminium enclosure/distribution boxes:
2
Technical data
External dimensions: 400 x 310 x 110 mm
Weight: 6600 g
3
Material: aluminium, grey
Weight: 9400 g
5
Material: aluminium, grey
Aluminium enclosure for NPT thread on request (insulation thickness). All dimensions are approximate measurements and subject to terminal changes.
7
03-0330-0202-08/08-BCS-201173/7
113
Aluminium distribution boxes for Zone 1 and Zone 21
Description
Aluminium distribution boxes have proven to be
an excellent solution for encapsulating and
shielding components and modules in electronic
and pneumatic engineering. Bottom and lid of the
distribution boxes come with earthing screws for
the connecting of the protective conductor.
Mounting threads in the bottom section, fixing
holes outside of the sealed space.
The same high quality explosion-proofed
enclosures are used in hazardous areas by inflam-
mable dust (Zone 21 and 22). By means of the
heating calculation according to the supplement
to the test certificate and a separate IP-protection
test, the basic requirements of the “protection
through enclosure“ type of protection are met.
Explosion protection
Ex protection type II 2G Ex e II T6 resp. T5
II 2G Ex ia IIC T6 resp. T5
II 2D Ex tD A21 IP6x T 80 °C
Ambient temperature range -55 °C to +40 °C at T6
(special temperature range on request) -55 °C to +55 °C at T5
Certification PTB 08 ATEX 1065
for Zone 21 and Zone 22 IBExU00ATEX1080
(further certifications on request)
Germanischer LLoyd (Germany) 30 584-83 HH
Gost-R (Russia) POCC SI.ME 92.BO1671
RTN (Russia) PPC 00-33604
NEPSI (China) GYJ05305
Technical data
Material aluminium, die or shell casting,
AISi 12, Mg < 6 thread -%
Colour/coating RAL 7001, silver grey
special varnish and seawater-resistant
varnish on request
Lid screws stainless steel, captive,
03-0330-0203/A-02/10-BCS-201174/1
114
Aluminium distribution boxes
Aluminum distribution boxes The table on this page applies to the IP distribution box 07-5172-..../....
following aluminium distribution boxes: Ex e distribution box 07-5101-..../....
Ex i distribution box 07-5102-..../.... 1
Rail-mounted terminals/maximum number
mounting Terminals mounting Terminals mounting Terminals mounting Terminals mounting Terminals
rail per rail rail per rail rail per rail rail per rail rail per rail 2
07- -0580/6436 - 3 - - - - - - - -
07- -0980/6436 - 7 - - - - - - - -
3
07- -1500/6436 - 11 - - - - - - - -
07- -0750/8057 1 5 1 7 - - - - - -
07- -1250/8057 1 10 1 16 - - - - - - 4
07- -1750/8057 1 14 1 22 - - - - - -
07- -1221/2080 2 8 1 14 - - 1 16 - -
5
07- -1221/2090 2 8 1 14 - - 1 16 - -
07- -2201/2080 2 17 1 30 - - 1 35 - -
07- -2201/2090 2 17 1 30 - - 1 35 - - 6
07- -3601/2080 - - - - 1 60 1 60 1 49
07- -1601/6090 - - 2 18 1 24 1 23 1 20
7
07- -2601/6090 - - 2 34 1 43 1 42 1 34
07- -3601/6090 - - - - 1 60 1 62 1 50
07- -2002/3011 - - 3 25 2 30 3 30 2 25
07- -2802/3011 - - - - 2 44 3 44 2 38
07- -3302/3011 - - - - 2 56 3 53 2 46
07- -4002/3011 - - - - 2 70 3 68 2 58
03-0330-0203-08/08-BCS-201174/2
07- -4003/1011 - - - - 3 70 4 68 2 58
115
Aluminium distribution boxes
Aluminum distribution boxes The table on this page applies to the IP distribution box 07-5172-..../....
following aluminium distribution boxes: Ex e distribution box 07-5101-..../....
External dimensions, earth bars, mounting plates
Ex i distribution box 07-5102-..../....
07- -2002/3011
200 230 110 QS 7 05-0012-0098 LS 18 05-0012-0108 05-0105-0108
07- -2002/3018
07- -3302/3011
330 230 110 QS 7 05-0012-0098 LS 18 05-0012-0110 05-0105-0110
07- -3302/3018
07- -4003/1011
400 310 110 QS 13 05-0012-0099 LS 28 05-0012-0016 05-0105-0115
07- -4002/1018
07- -6003/1011
600 310 110 QS 13 05-0012-0099 LS 28 05-0012-0111 05-0105-0116
07- -6003/1018
03-0330-0203-08/08-BCS-201174/3
QS = diagonal strip/horizontal alignment, e.g.: LS 4 = 4 clamping points for 8 connections LS = horizontal strip/vertical strip, e.g.: QS 3 = 3 clamping points for 6.
116
Aluminium distribution boxes also for Zone 1 and Zone 21
Aluminum distribution box with lid The table on this page applies to the following aluminium distribution boxes with lid:
A IP distribution box 07-5172-..../....
C D Ex e distribution box 07-5101-..../.... 1
Cable glands/
Ex i distribution box 07-5102-..../....
maximum number B
Article no.
Aluminium enclosure Side M12 x 1.5 M16x 1.5 M16 x 1.5 M20 x 1.5 M20 x 1.5 M25 x 1.5 M32 x 1.5 M40 x 1.5 M50 x 1.5 M63 x 1.5
extended extended
A/B 1 1 1 - - - - - - - 2
07- -0580/6436 C/D - - - - - - - - - -
A/B 3 3 3 - - - - - - -
07- -0980/6436
C/D 1 1 1 - - - - - - -
A/B 6 5 4 - - - - - - -
07- -1500/6436 C/D 1 1 1 - - - - - - -
A/B 5 3 2 2 1 1 - - - - 3
07- -0750/8057 C/D 2 2 2 1 - - - - - -
A/B 9 6 4 3 3 2 - - - -
07- -1250/8057 C/D 2 2 2 1 1 - - - - -
A/B 14 9 6 5 4 3 - - - -
07- -1750/8057 C/D 2 2 2 1 1 - - - - -
A/B 12 10 6 6 5 3 2 1 1 1 4
07- -1221/2080 C/D 4 4 3 2 2 1 1 - - -
A/B 12 9 6 5 4 2 1 1 1 1
07- -1221/2090 C/D 4 4 2 2 2 - - - - -
A/B 27 17 12 11 10 5 3 3 2 2
07- -2201/2080 C/D 4 4 3 2 2 1 1 - - -
A/B 27 17 12 11 10 5 3 3 2 1 5
07- -2201/2090 C/D 4 4 2 2 2 - - - - -
A/B 48 30 22 21 18 9 6 5 - -
07- -3601/2080 C/D 4 4 4 2 2 1 1 - - -
A/B 18 14 8 8 6 4 2 1 1 1
07- -1601/6090 C/D 8 8 5 4 4 2 - - - -
A/B 33 26 17 14 12 7 4 3 3 2 6
07- -2601/6090 C/D 8 8 5 4 4 2 - - - -
A/B 48 38 24 20 18 10 6 5 4 3
07- -3601/6090 C/D 8 8 5 4 4 2 - - - -
A/B 84 60 42 34 28 20 10 8 6 4
07- -5601/6090 C/D 8 8 5 4 4 2 - - - -
A/B 38 24 16 15 12 8 5 3 2 2
07- -2002/3011 C/D 20 15 10 10 6 4 3 2 2 1 7
C/D 30 25 20 18 10 5 4 2 2 1
07- -6003/1018 A/B 208 132 90 90 80 56 30 16 16 12
C/D 84 60 45 40 28 18 15 8 6 6
Each enclosure side wall has only a limited number of gland entries to ensure the mechanical stability of the enclosure.
117
High quality stainless steel
enclosures/distribution boxes/cabinets for Zone 1 and Zone 21
Stainless steel
enclosures/
distribution boxes/
cabinets
Version
with or without gland plated
Standard sizes
see selection chart
Protection class acc. to IEC 60529
max. IP 66
118
High quality stainless steel
enclosures/distribution boxes/cabinets for Zone 1 and Zone 21
Enclosure dimensions
only at L = 600
2
Cabinet dimensions
5
H < 1000 two turnbuckle locks
119
High-quality stainless steel
enclosures/distribution boxes/cabinets for Zone 1 and Zone 21
Selection chart
A
Gland plates openings
C E D
minimum depth for flanges 120 mm
B
Version Code Enclosure with lid Code Enclosure with Code Flanges Code Flanges Code
no. in mm (w x h x d) no. hinged door no. Side A, B, (E) no. Side C, D, (E) no.
in mm (w x h x d)
100 x 100 x 60 17
Empty 200 x 300 x 155 51 without 1
1 without 1
Enclosure Ex e
150 x 150 x 80 01
or
03-0330-0204-08/08-BCS-201175/3
120
Accessories for empty enclosures and distribution boxes
Mounting panels
for enclosures:
galvanised steel plate
Sealable steel lid screws laminate DIN 7735 HP 2061 4
for 80 x 75 to 190 x 75 polyester enclosures
Mounting rail TS 35 5
Material: bare copper, 15 high
Mounting rail TS 32 External fastening strips
Material: galvanised steel plate, bare copper Material: stainless steel
Mounting rail TS 35
Material: galvanised steel plate, 7.5 high 6
Mounting rail TS 15
Lid seal
Material: galvanised steel plate
Material: silicone
Mounting rail TS 10 temperature resistance: Earth bars LS, QS
Material: nickel-plated brass, 10 x 3 (5) mm -55 °C to +100 °C
7
PB Pipe bracket
03-0330-0207-08/08-BCS-201178
Fixing brackets
We supply special fixing brackets for enclosure
mounting on pipes, walls and steel structures.
They are made of high-quality stainless steel and
can be ordered as complete mounting kit with
fixing screws and, on request, bolts for the fixing
onto steel structures. Ask BARTEC for more
detailed information.
121
Customer requirements Terminal Boxes
Customer BARTEC
Company Sales employee
Quantity
pieces
Enclosure material
Aluminium, grey
Polyester, black
with door
with lid
Further requests
Ex protection type
Ex e DustEx
Ex i Non Ex
Ex e/Ex i IP 65/..
03-0330-0591-09/10-BCS-304849/1
Nominal voltage
AC V
DC V
122
Customer requirements Terminal Boxes
1
4
1 Face A
Face C Face D
3
3
6 4
Face B
5
1 Enclosure size (mm) 4 5 Rail mounted terminals, PA/PE-terminals
Horizontal rail
7
Vertical rail
123
Ex rail-mounted terminals
Description Mounting
BARTEC deploys rail-mounted terminals with EC The terminals are mounted on rails and each ter-
model test certification in a variety of electrical minal row is provided with a terminal plate at the
operating equipment. end to cover open clamp sides. The rows are
secured with brackets at both ends to prevent
BARTEC draws not only on its own innovations movement. Terminal strips must be installed in
in this field, but also uses the know-how of other accordance with the operating instructions issued
terminal manufacturers, such as WAGO, Phoenix by the respective manufacturers.
and Weidmüller.
These instructions document the admissible state
BARTEC keeps a stock of terminals and their for the terminal installation required at maximum
associated accessories made by these operating voltages including the necessary
manufacturers and these are installed in accessories. This applies in particular to a mixed
explosion-proofed distributor boxes and at on- arrangement with voltage conducting terminals,
site control points as required by the customer. protective conductors and potential equalisation
terminals, rail-mounted terminals of differing
potentials, and between “inherently safe power
circuits“ and those that are “not inherently safe“.
If jumper bars are used, ensure compliance with
the clearance and creepage distances required for
the operating voltage.
03-0330-0213-08/08-BCS-201182/1
124
Protective conductor terminals and PE terminals
Description
Electrical equipment with operating voltages of
more than 65 Volt need protective conductors. 1
Metal enclosures also need an external protective
conductor connection.
BARTEC supplies these connections in three dif-
ferent sizes. The connections correspond to
Protective conductor terminals VDE 0170 and carry marking or .
2
and PE terminals Installation instructions (A):
Push in square cap (do not hammer in); put on
terminal clamp and fasten screw with spring
washer. Screw type terminals with U-brackets
have to be wired according to EN 60999-1; 2000.
3
Nominal cross section 1,5 mm² Nominal cross section 4,0 mm² Nominal cross section 10 mm² 4
Max. tightening torque 1,2 Nm Max. tightening torque 2,0 Nm Max. tightening torque 3,5 Nm
M4 M5 M6
11.2
15
8.7
5
10 15
6
∅ 8.8 + 0.1*
A ∅ 6.8 + 0.1*
> 10
∅ 4.9 + 0.1*
> 9.5
>8
7
Selection chart
1.5 mm² 1.5 mm² stranded, 2.5 mm² single wire Ms nickel-plated 05-0012-0038
4.0 mm² 4.0 mm² stranded, 6.0 mm² single wire Ms nickel-plated 05-0012-0001
10.0 mm² 10.0 mm² stranded, 10.0 mm² single wire Ms nickel-plated 05-0012-0003
Earth terminals
1.5 mm² 1.5 mm² stranded, 2.5 mm² single wire Niro steel 05-0012-0039
4.0 mm² 4.0 mm² stranded, 6.0 mm² single wire Niro steel 05-0012-0018
10.0 mm² 10.0 mm² stranded, 10.0 mm² single wire Niro steel 05-0012-0022
1.5 mm² 1.5 mm² stranded, 2.5 mm² single wire Ms nickel-plated 05-0012-0002
4.0 mm² 4.0 mm² stranded, 6.0 mm² single wire Ms nickel-plated 05-0012-0034
03-0330-0213-08/08-BCS-201182/2
10.0 mm² 10.0 mm² stranded, 10.0 mm² single wire Ms nickel-plated 05-0012-0035
PE terminals
1.5 mm² 1.5 mm² stranded, 2.5 mm² single wire Niro steel 05-0012-0019
4.0 mm² 4.0 mm² stranded, 6.0 mm² single wire Niro steel 05-0012-0036
10.0 mm² 10.0 mm² stranded, 10.0 mm² single wire Niro steel 05-0012-0037
125
Mini-terminal
Explosion protection
Ex protection type
II 2G Ex e II
I M2 Ex e I
Certification
PTB 99 ATEX 3117 U
IECEx PTB 07.0007 U, Ex e II, Ex e I
CSA 2314224
Min. ambient temperature
Mini-terminal -55 °C
Max. operating temperature
+120 °C
126
Mini-terminal
3
3-pole
Label
not printed 05-1144-0001
printed 05-1144-0002
0-99, A-Z, symbols on request
1 unit = 100 labels
with the same markings
127
Terminal block
Description
The continuous demand for increased nominal
insulation voltage and current carrying capacity
in Ex e terminals made us these larger BARTEC
terminal blocks.
Terminals for 4 mm2 and 16 mm2 conductors are
available in 2- and 3-pole versions.
Terminals for 35 mm2 conductors are available in
a 3-pole version. The terminals can be fitted
directly onto a metal base or onto a 10 x 5 mm
Terminal block mounting rail.
Weight
2-pole 44 g 68 g -
3-pole 68 g 104 g 285 g
Spacing 20 mm 20 mm 28 mm
128
Terminal block
Selection chart
1
Order no. Order no.
5
Terminal block Terminal block
16 mm2, 2-pole 07-9721-0260 16 mm2, 3-pole 07-9721-0360
label
2pole
to ... 5pole
7
Jumper bar
factory mounted 4 mm2 16 mm2 35 mm2
4.5 4.5
03-0330-0210/A-07/10-BCS-201181/2
129
Cable gland
L1
Colour
L2
RAL 9005, black
RAL 5015, blue
Protection class (EN 60529)
IP 66/IP 68
AF
Selection chart
Thread size Cable range Across flat Thread length Length in mm Unit Order no.
(∅) (AF) (L2) (L1)
Cable gland Ex e, black
M12 x 1.5 3-6 16 15 35 - 45 50 03-6062-0137
130
Screw plugs
2
Dimensions Technical data
Protection class
Screw plugs TL
15
IP 68
Material
Body polyamide 3
2
O-ring EPDM
SW 1
SW 2
D
Operating temperature -40 °C to +75 °C
Colour black
10
E1
15
4
Selection chart 5
6
M16 x 1.5 20 8 22 19 2 03-5210-0085
131
Switches
Insert switch/limit switch
Description Dimensions in mm
Insert switch with connection cores
19
This switching element can be universally used
9.5
8.1
for switching, controlling and regulating
5.9
operations within Ex-areas. The insert switch is
audited by the PTB according to the latest
34.2
46.2
EC guideline 94/9/EC. Devices equipped with
3.2
these insert switches have to be approved by a
testing authority, the switch itself needs not be
retested. 25.5
Insert switch
The cores are cast-in at the back of the switch. **
Limit switch
Their standard length is 500 mm; other lengths
11.3
15.8
are available on request. To connect the cores we
recommend the miniterminals from BARTEC.
Double switch
Single switch
Explosion protection
Ex protection type
Insert switch II 2G Ex d IIC
I M2 Ex d I
Limit switch II 2G Ex d IIC T6
II 2D Ex DA21 IP 66 T 80 °C
Certifications
Insert switch PTB 98 ATEX 1032 U
IECEx PTB 07.0040 U
Limit switch PTB 00 ATEX 1093 X Lever widths
03-0330-0154/A-07/10-BCS-129306/1
IBExU01ATEX1007 X
IECEx PTB 07.0045 X
Ambient temperature
-20 °C to +40 °C (-55 °C to +75 °C)
-20 °C to +75 °C for DustEx
-55 °C on request
134
Insert switch/limit switch
Housing material
plastic (thermoplastics)
End position
Plunger/additional actuator
Contact break distance 2 x ≥ 0.3 mm
stainless steel
Contact travels (in mm)
03-0330-0154/A-07/10-BCS-129306/2
Pretravel VLW max. 0.9 Technical data subject to change without notice.
Overtravel NLW min. 0.5
Differential value DW max. 0.45
Release travel RLW 0.9
Release travel LLW 0.1 to 0.45
Repeat accuracy
WHG (for repetetive ± 0.02
actuation)
135
Insert switch/limit switch
10 45
02
03
46
04
20 21 47
22 48
23 49
30
plastic roller 61
24 metal roller 62
plastic roller 63
41 metal roller 64
plastic roller 66
40 42
43 adjusting screw 73
e.g. 5 = 500 mm
( ) Code for connection cable Length of connection cable in meters
e.g. 3 = 3 m
* Dimensions for additional Please specify greater lengths in plain text, code no. = 0
actuator are reference values Insert switch
1
with connection cores Contact material
** When packing several switches,
these dimensions are reduced Limit switch 1 Silver
to 11 mm resp. 15.5 mm with connection cable 2
3 Gold-coated contacts
136
Insert switch/limit switch
45
21 02
3
03
22 46
04
4
33 47
21
44 5
22 48
1A
23 49
6
2A
plastic roller 61
defined switch sequence
24 metal roller 62
63 7
2B plastic roller
41 metal roller 64
3C plastic roller 66
42
4D 43 adjusting screw 73
5 = 500 mm
( ) Code for connection cable Length of connection cable
3=3m
* Dimensions for additional Please specify other lengths in plain text, code no. = 0
actuator are reference values Insert switch
1
with connection cores Contact material
** When packing several switches,
these dimensions are reduced Limit switch 1 Silver
to 11 mm resp. 15.5 mm with connection cable 2
3 Gold-coated contacts
137
Miniature insert switch/limit switch
Description
BARTEC miniature switches are used in areas with The connector cable is cast into the back of the
of limited space for a flameproof switching switch. The wires are colour-coded.
element. The (standard) cable length is 3 m; other lengths
They are especially suitable for applications in are available on request.
valves, thermostats, push switches, servo
components, level metres and switching gears. Insert switch with connection cores
The smallest Ex d miniature switch in the world The insert switch with wires is available as a
is encapsulated in a plastic enclosure. The leads building block for your explosion-proofing
or cable tail are potted in at the base. solution.
The standard version of the BARTEC miniature These insert switches are tested and approved by
switches contains fine silver contacts. Other PTB (the Federal Physical-Technical Institute)
contact materials such as gold plated silver or according to Ex Guideline 94/9/EC.
solid gold are available for low currents and After installation, the complete device is tested
voltages. by an authorized institution.
Thanks to its PTB approval, the microswitch itself
Limit switch with connection cable
needs not be individually tested.
Miniature Switches with connector cables have been The leads are individually marked. The length of
approved by PTB with EC model test certification. the cable is 50 cm (standard). Other lengths can
Insert switch/ The switches can therefore be mounted at any time be supplied on request.
into devices and systems which offer mechanical For the connection of the cores we recommend
Limit switch protection – no further testing is required. our BARTEC Ex Mini-terminals.
DW
The current carrying capacity depends 250 V 0.25 A 0.03 A Mechanical life
on the ambient temperature. 125 V 0.5 A 0.06 A 10 7 switching cycles
75 V 1A 1A
Temperature Ambient Rated 30 V 5A 5A Electrical life
class temperature current at AC dependent on load
T6 65 °C 5A Contact elements Electrical connection
T6 70 °C 4A see table Type 07-2501-....
T5 80 °C 5A Tightening torque of fixing screws LSYY 0.75 mm2 (-40 °C to +70 °C)
T5 90 °C 3A max. 0.6 Nm Type 07-1501-....
Radox 0.75 mm 2 (-55 °C to +90 °C)
Operating force 4GAF 0,75 mm2 (-40 °C to +90 °C)
max. 1.4 N H05V2-K 0.75 mm2 (-40 °C to +80 °C)
03-0330-0156/A-07/10-BCS-129308/1
138
Miniature insert switch/limit switch
Dimensions in mm
3.1
Selection chart
∅2 1
4.5
1.8
Code Options Code
no. no.
22.2
∅ 3.2
28
10 14 4
2.9
0.5
10.3 core ∅ ~ 2.5 mm
18 2 01
(BN)
3.5 3
10
11 3 35 4
0.5
(WH)
3.1 02
20 4
∅2
4.5
3.5
1.8
4
(BN)
0.5
65 4
22.2
28
03 5
2 4
2.9
3.5
10.3 (GN) (BN)
2-adrig ∅ ∼ 5,4 mm
18 3-adrig ∅ ∼ 5,8 mm 20.5 5
30 17 4
6
∅5
1
63
10
(WH) 5.7
11
( ) specification for
connection cable 7
Insert switch
1
with connection cores
Contact material
Limit switch 6 Silver
with connection cable 2
7 Gold-coated contacts
03-0330-0156/A-07/10-BCS-129308/2
139
Limit switch plastic encapsulated
∅ 5.6
∅10
requirements.
Its high vibration resistance and long life are the 25 5.5
result of a most extensive laboratory research. The 16
49
Selection chart
Membrane plunger Spherical membrane plunger
1
Plunger Spherical plunger
07-2961-1.62/01 07-2961-1.62/02 07-2961-1.62/03 07-2961-1.62/04
3
Roller plunger Membrane roller plunger Membrane roller lever Membrane roller lever, long
07-2961-1.62/09 07-2961-1.62/10 07-2961-1.62/14 07-2961-1.62/16
5
Membrane roller toggle lever Parallel roller lever Front mounting/dome plunger Front mounting/spherical
07-2961-1.62/18 07-2961-1.62/20 07-2961-1.62/47 plunger 07-2961-1.62/49
Cable length
3 meters 3
16 1.5 8,8
14.5 3 12,7
141
Limit switch metal encapsulated
Ambient temperature
-20 °C to +60 °C for T6 Mechanical data
-20 °C to +90 °C for T5 at 3 A
Switching point tolerance
Limit switch ± 0.5 mm depending on the actuator
Technical data
metal encapsulated Switching force tolerance
±1N
Protection class
IEC/EN 60529:IP 65 Repeat accuracy
Enclosure ± 0.1 mm
aluminium-alloy, hard-coated Mechanical life
Switching element 106 switching cycles
integrated micro-switch Vibration resistance
Connection 10 g at 10 to 2 000 Hz
4-core cable (H05VV-F) Shock resistance/shock stability
Features cross section: 0.75 mm² 50 g at a shock duration of 6 ms
Very robust construction cable length: 1 m
other lengths on request Cable outlet
IP 67 type of protection - bottom
Coloured flexible leads 2 4 - side
A choice of cable exit positions 1 = GY (BN) (BK)
- with bottom screw socket
16 different actuator versions 2 = BN - with lateral screw socket
4 = BK
PE = GN/YE 1
(GY)
Description
Equipotential bonding
Limit switches of the RET range are metal- external Ex terminals
encapsulated precision switches with a robust and
compact explosion-proof structures. Utilization category
AC 15 5A 250 V
Our connection cable comes prewired, is equip- DC 13 0.16 A 230 V
ped with a strain-relief device and safely cast into
the enclosure. We supply this robust limit switch Switching capacity
with a standard cable length of three meter. Spe- AC DC (induct.) DC (ohmic)
cial cable lengths and switches with lateral cable 250 V 6.5 A - -
outlets are available on request. The integrated -
220 V 0.16 A -
basic switch has a single-pole changeover con-
110 V - 0.2 A 0.5 A
tact with high switching accuracy and a
precise repeatability of the switching point. 60 V - 0.5 A 1.0 A
24 V - 4.0 A 5.0 A
Its high vibration resistance and long mechani-
12 V - 6.5 A 6.5 A
cal life are the result of extensive laboratory tests.
The high protection class, IP 67, allows the switch
to be used in nearly all fields of automation,
mechanical and high-tec engineering.
∅ 5.6
bottom 1
∅ 10
Ag 1
17.5
3m 3
7.5
side 2
15
Ag Au 0.1 A 3
5.5 with bottom screw socket 3 special lengths
46
on request 0
6 ∅ 16 Au 0.1 A 4 with lateral screw socket 4
Complete
Actuator
order no. 07-295 - 30/
Please enter code number.
142
Limit switch metal encapsulated
* * * *
Roller plunger Membrane roller plunger Membrane roller lever Membrane roller lever, long
07-2951-..30/09 07-2951-..30/10 07-2951-..30/14 07-2951-..30/16 3
* * * *
Membrane toggle roller lever Parallel roller lever Feeler lever Feeler-butt lever
07-2951-..30/18 07-2951-..30/20 07-2951-..30/32 07-2951-..30/34
5
* *
** **
Feeler plastic lever Front-mounting dome plunger Front-mounting spherical Front-mounting-roller lever
07-2951-..30/36 07-2951-..30/47 plunger 07-2951-..30/49 07-2951-..30/51 7
** * *
contact travel
with lateral screw socket
with
bottom
5.5 actuating force * Dimensions for an additional screw
1-2 1-4 plunger travel actuator are reference values socket
All dimensioned drawings and wiring diagrams are drawn without protective earth connection.
143
Position switch Aluminium
Explosion protection
Ex protection type
II 2G Ex d IIC T6
II 2D Ex tD A21 IP 66 T 80 °C
Installation
Type 07-2511
Certification
PTB 00 ATEX 1093 X
Position switch IBExU01ATEX1007 X
IECEx PTB 07.0045 X
Ambient temperature
-20 °C to +60 °C
(-55 °C to +90 °C on request)
Technical data
Protection class
IEC/EN 60529:IP 66
Electrical data according to
DIN EN 60947-5-1
Rated operating voltage AC 400 V
Utilisation category
AC 15 2A 400 V
DC 13 0.15 A 250 V
Isolation voltage 400 V
(further electrical data on request)
Electrical data
Nominal current
AC 2A 400 V
AC 7A 250 V
Features DC 0,5 A 250 V
Dimensions and mounting dimensions (further electrical data on request)
according to DIN EN 50041 Ambient temperature +40 °C
Compatible with non-Ex DIN limit switches Switching capacity AC
ohmic load inductive load
Different switching elements cosϕ = 0.6
400 V 3A 2A
250 V 5A 3A
Description 30 V 7A 5A
Schaltleistung bei DC
All dimensions and actuating elements of the ohmic load inductive load
Ex d position switch correspond to the DIN L/R = 3 μs
EN 50041 standard. 250 V 0.4 A 0.03 A
30 V 7A 5A
Its 30 x 60 mm mounting dimensions make the
switch directly compatible to the position switch Switching elements
corresponding to the same DIN standard. The see table
switch is equipped with snap-action contacts
Travels, forces
with several switching element versions. A micro-
see table
switch with connection cable Type 07-2511 is
mounted as switching element. Max. switching frequency
1 000 h
Different actuators are available for the variety of
actuating possibilities. After the removal of four Mechanical life
screws these knobs can be rotated by 90 °C max. 106 switching cycles
03-0330-0160/A-07/10-BCS-129312/1
Dimensions*
Selection chart
Plunger (Code no. 10)
Type of contact Actuators 1
∅ 10 16
Interrupter Interrupter Code Max. Pretravel Overtravel Differential Max. plunger Code
23
1 2 force speed
∅ 5.3
74.5
1
60
(BN) 2
2
10
2
(BU)
30 17 N 1 mm 5 mm 0.4 mm 5 m/s 10
38 3
40 (BN)
3
Roll lever (Code no. 20) 20
16 4
∅ 18 4 (BU)
2 4
(GY) (BN)
45
30 4
7.5
1
∅ 5.3
(BK)
74.5
60
11 21
(BK) (BU)
17 N 1 mm 5 mm 0.4 mm 5 m/s 20
2
11
5
12 22
30 (GY) (BN)
38
40
13 23
(BK) (BU)
°
16
30.5
13 21
(BK) (BU)
17.5
21 30
7.5
14 22
74.5
60
(GY) (BN)
7
12 14 22 24
2
30
33
38 11 21 other actuators on request
40
(1) (4)
145
Position switch Thermoplastic
Explosion protection
Ex protection type
II 2G Ex d IIC T6
II 2D Ex tD A21 IP65 T80 °C
CE 0044
Certification
PTB 09 ATEX 1048 X
Ambient temperature
Operation -20 °C to +60 °C
Storage, transport -20 °C to +80 °C
Approved for Zone
1 + 21 and 2 + 22
Technical data
Protection class
IP 66 (IEC/EN 60529)
Position switch Weight
approx. 160 g
146
Position switch Thermoplastic
Dimensions
4
46.3
8
17
∅ 5.5 5
SW24
Cable diameter
5 up to 12 mm
42.5
30
6
5.5
1.5
12.5
60
ca. 103
Selection chart
Switching function Type of contact Code Actuator Code
no. no.
Non-overlapping contact making opening contact /Positive opening contact 166 Dome plunger S-AT4 01
Non-overlapping contact making N.O. contact/N.O. contact 122 Roller plunger RS-AT4 03
Roller lever AR-AT4 05
Non-overlapping contact making N.O. contact/Positive opening contact 126
Pivoted lever R-AT4, ∅ 18, HR 311 09
Overlapping contact making N.O. contact/Positive opening contact 226 Pivoted lever R-AT4, ∅ 30, HR 416 10
Snap-action contact element N.O. contact/Positive opening contact 326 Pivoted lever R-AT4, adjustable, HV 13
Switching point electronically adjustable N.O. contacts/N.C. contact 421 Pivoted lever R-AT4, with rod, plastic HHK 14
Pivoted lever R-AT4, with rod, metal HHA 15
Switching point electronically adjustable N.C. contact/N.C. contact 411
Spring steel L=160 16
03-0330-0584-05/11-BCS-303057/2
147
Position switch Thermoplastic
Position switch with dome plunger Position switch with roller plunger
Dimensions Switching forces, actuation torques, Dimensions Switching forces, actuation torques,
contact travel contact travel
50
07-2931-112601XX F = max. 20 N 07-2931-112603XX F = max. 20 N
0 4.3 6.0 0 4.3 6.0
13-14 NO 13-14 NO
21-22 NC 21-22 NC
3.0 3.0
11-12 NC 11-12 NC
21-22 NC 21-22 NC
17
3.0 3.0
Position switch with roller lever Position switch with pivoted lever
Dimensions Switching forces, actuation torques, Dimensions Switching forces, actuation torques,
contact travel contact travel
30
3.0 40°
66
27-28 NO 27-28 NO
2.1 30°
13-14 13-14
1.6 25°
148
Position switch Thermoplastic
Position switch with pivoted lever, adjustable Position switch with pivoted lever, with rod
Dimensions Switching forces, actuation torques, Dimensions Switching forces, actuation torques,
contact travel contact travel
1
∅ 18 07-2931-112213XX M = max. 0,35 Nm 07-2931-112214-...15XX M = max. 0,35 Nm
∅6
0 60° 72° 0 60° 72°
13-14 NO 13-14 NO
23-24 NO 23-24 NO
27 35° 35°
< 213.5
° 72
72 °
2° 72
78.5 - 178.5
24.5
40° 40°
24.5
53
15-16 NC 15-16 NC
65
60
27-28 NO 27-28 NO
69
30° 30°
Position switch with spring steel, L = 160 Position switch with spring steel, L = 130 6
Dimensions Switching forces, actuation torques, Dimensions Switching forces, actuation torques,
contact travel contact travel
13-14 NO 13-14 NO
(See contact travel)
23-24
25°
NO 23-24
25°
NO
7
2° 72
2°
212.5
72
182.5
7 ° 7 °
07-2931-112616XX 07-2931-112617XX
0° 45° 72° 0° 45° 72°
13-14 NO 13-14 NO
21-22 NC 21-22 NC
30° 30°
07-2931-116616XX 07-2931-116617XX
07-2931-122616XX 07-2931-122617XX
0° 30° 72° 0° 30° 72°
17
17
15-16 NC 15-16 NC
27-28 NO 27-28 NO
20° 20°
07-2931-132616XX 07-2931-132617XX
0° 30° 72° 0° 30° 72°
21-22 21-22
13-14 13-14
21-22 21-22
03-0330-0584-05/10-BCS-303057/4
13-14 13-14
15° 15°
07-2931-141116XX 07-2931-141117XX
0° 12° 55° 72° 0° 12° 55° 72°
Q1 Q1
Q2 Q2
Contact closed 30° *) Contact closed 30° *)
149
Cable entries and line bushings
Line bushings
Line bushings
Features
Space-saving construction as many single On the Ex d side, the cores are connected
cores are gathered in one single sleeve directly to the electrical load, intermediate
thus requiring only one cable entry hole. terminals are no longer necessary.
As all 6 cores are brought out, direct Small dimensions allow a rated insulation
Y-switching. Is also possible on the motor voltage of up to 3 kV
multi-core terminal board of Ex d motors. Blue cores for Ex i low power circuits
with threaded sleeve Motor mains and thermoprotection cables can
be exited in one common sleeve.
Permanent heat-resistance of the cores up
to +110 °C
Numbered cores simplify connections and
eliminate the usual “Ring out“ in larger
control systems.
Description
multi-core A line bushing is a component for the electrical terminals are rated for 690 V and 1 000 V and
PTB-certified. We supply them with 2 to 6 poles
with cylindrica sleeve connection between a flameproof “d“ enclosure
and an increased safety “e“ terminal box. The and threaded sleeves from M 24 to M 42.
bushing consists of a threaded or non-threaded All line bushings have been PTB and BVS tested
metal sleeve encapsulating one or more cores and certified for their use in hazardous areas
providing a flameproof barrier. The lengths of according to the European standards EN 50014,
these leads vary according to their applications. EN 50018, EN 50019. BARTEC also has numerous
The depth of engagement of the threaded sleeves other international approvals for these line
and the joint length of the cylindrical sleeve in bushings.
the wall of the “d“ enclosure must correspond to All line bushings have been certified by the
the EN 60079-0 and EN 60079-1 standards. Federal Physical-Technical Institute in accordance
After installation the bushing must be protected with the European standards EN 60079-0,
against rotation and accidental loosening. EN 60079-1 and EN 60079-7 concerning
Recommendations are given under “Accessories“. electrical operating equipment for explosion-
endangered areas for above-ground (II) and
4-pole or 6-pole Our standard bushings come with threaded
sleeves from M10 to M48 or with cylindrical underground (I) according to ATEX. BARTEC has
with terminals sleeves. They are equipped with cores with a furthermore obtained several foreign admissions
for these line bushings (FM, UL).
0.2 to 95 mm2 csa. and approved for nominal
voltages between 250 V and 3 000 V. See also When the 94/9/EC guideline comes into force on
table “Electrical data“. 01/07/2003, explosion protected operating
For the connection of intrinsically safe circuits in equipment must be properly Installed in
the “d“ area with the terminal strip in the accordance with EN 60079-14.
connection compartment we provide line Among other things, section 10.4.2 requires that
bushings with blue cores for “i“ low power cast, pressure-proof cable insertions
03-0330-0181/A-10/11-BCS-200637/1
152
Line bushings
Explosion protection
Standard Ex protection type Certification
EN 60079-0 and EN 60079-1 II 2G Ex d II Electrical bushings Type 07-91..-/.... 1
I M2 Ex d I PTB 97 ATEX 1047 U
Ex d II, Ex d I IECEx PTB 06.0093 U
UL 886, UL 2279; Class I, Zone 1 AEx d IIC E225236
Class I, Group A, B, C, D
Class II, Group E, F, G c
FMRC - 3615, -3600, -3810 FM J.I.1Q5A5.AE
EN 60079-0 and EN 60079-1 II 2G Ex de II Fibre-optic cable bushings Type 57-91..-..../.... 2
I M2 Ex de I PTB 99 ATEX 1090 U
EN 60079-0, EN 60079-1 II 1G Ex de II Bushings for Zone 0, Type 07-96..-..../....
EN 60079-7 and EN 60079-26 I M1 Ex de I PTB 00 ATEX 1116 U
Ex de II, Ex de I IECEx PTB 06.0061U
Line bushings in the
EN 60079-0, EN 60079-1, EN 60079-7 II 2G Ex de II Line bushings with terminals
Ex e terminal box I M2 Ex de I Type 07-93..-.0../....
PTB 00 ATEX 1034 U 3
IEC 60079-0: 2004, IEC 60079-1: 2001, Ex de II, Ex de I IECEx PTB 06.0035U
IEC 60079-7: 2001
Min. ambient temperature: Depends on the conductor used, down to -55 °C
Electrical data
4
Nominal Cores Cross section Threaded sleeve Max. on-site
voltage in mm² temperature
250 V H05V-K/Radox 0.25 to 1.5 M 10 x 1 to M 42 x 1.5 +70 °C/+110 °C
H07V-K
690 V H07G-K/Radox 0.25 to 70 M 10 x 1 to M 42 x 1.5 +110 °C/+110 °C
Selection chart 7
Sleeve type Code Nominal Code Conductor,cross- Code Sleeve size Code Protection class Code
no. voltage no. section mm2 no. no. (testing agency/standard status) no.
Special diameter A M10 x 1
threaded, 0
0 690 V 1 0.25 C
metric Ex d II/I (PTB) ATEX G
0.35 D M16 x 1 1
0.5 E M24 x 1.5
threaded 1 250 V 2 2
other than metric 0.75 F ∅ ≥ 22 mm
1 G M33 x 1.5
1.5 H ∅ ≥ 32 mm 3 Ex d II for intrinsically safe circuits (PTB) ATEX H
special threaded 3 1 000 V 3
2.5 J
M36 x 1.5 4
4 K
pluggable, length of 6 L M38 x 1.5
5 3 000 V 4 5
crack 12.5 mm 10 M ∅ ≥ 36 mm
Ex d (FM) M
special voltage
16 N M42 x 1.5 6
pluggable, length of > AC 50 V/ 25 P
6 8
crack 25 mm DC 75 V M12 x 1.5 C
35 Q
50 R
03-0330-0181/A-10/11-BCS-200637/2
Number of cores
Complete order no. 07-91 - / z. B. 02 = 2 cores; 21 = 21 cores; etc. 1 ... 40 cores
Please insert correct code. Core length: as ordered
Core identification: printed numbers
153
Line bushings 250 V1) with blue cores for intrinsically safe circuits
Dimensions in mm Dimensions in mm
m6
m6
m1 m1
m3
m3
m2 m2
m1 m2 m3 m4 m5 m6 m1 m2 m3 m4 m5 m6
M10 x 1 13.5 12 16 1.5 5 M33 x 1.5 ∅ 38 36 18 2.0 7
03-0330-0181/A-10/10-BCS-200637/3
154
Line bushings 690 V1)
- - - - 137 A
1 25 M25 x 1.5 46 07-9101-P01F
1 35 - - - - 168 A M24 x 1.5 40 07-9101-Q012
1 35 M25 x 1.5 46 07-9101-Q01F
1 50 - - - - 210 A M24 x 1.5 40 07-9101-R012
1 50 M25 x 1.5 46 07-9101-R01F
1 70 - - - - 260 A M33 x 1.5 50 07-9101-S013
1 70 M36 x 1.5 50 07-9101-S014
1)
Maximum nominal voltage 750 V
2)
Maximum current carrying capacity of the cores on site depends on their own temperature and that of the enclosure at maximum ambient temperature.
Other equipment, mixed cores and special sleeves on request.
155
Line bushing 1 000 V1)
Dimensions in mm Dimensions in mm
m6
m7
m4
m5
m1 m1
m3
m3
m2 m2
03-0330-0181/A-10/10-BCS-200637/5
m1 m2 m3 m4 m5 m6 m1 m2 m3 m4 m5 m6
M16 x 1 21 19 22 1.5 5 M33 x 1.5 ∅ 38 36 25 2.0 7
M16 x 1.5 21 19 22 2.0 5 M36 x 1.5 ∅ 42 40 25 2.0 7
M24 x 1.5 29 27 22 2.0 5 M38 x 1.5 ∅ 42 40 25 2.0 8
M25 x 1.5 29 27 35 2.0 5 M42 x 1.5 ∅ 48 46 25 2.0 7
1)
Maximum nominal voltage 1 100 V
2)
Maximum current carrying capacity of the cores on site depends on their own temperature and that of the enclosure at maximum ambient temperature.
3)
Thread size M25 x 1.5 - dimensions m 7 = 46 mm
Other eqipment, core combinations and special sleeves on request.
156
Line bushings 3 000 V1)
Dimensions in mm Dimensions in mm
m6
m6
m7
m7
m5
m4
m4
m1 m1
m3
m3
03-0330-0181/A-10/10-BCS-200637/6
m2 m2
1)
Maximum nominal current 3 300 V
2)
Maximum current carrying capacity of the cores on site depends on their temperature their own self heating and that of the enclosure at maximum ambient temperature.
3)
Thread size 25 x 1.5 - Dimensions m 7 = 46 mm
Other equipment, core combinations and special sleeves on request.
157
Line bushings 690 V1) with cylindrical sleeves
Note: 1. Cylindrical sleeves with joint length L = 15 mm (type 07-9151) for enclosures with a volume of 2 litres.
2. Cylindrical sleeves with joint length L = 25 mm (type 07-9161) for enclosures with a volume of 2 litres.
Dimensions in mm m2
m6
Boss side
m7
m4
m3
m8
Sleeve side
m5
-0,03
m 1 - 0,1
Joint length L m1 m2 m3 m4 m5 m6 m8
15 mm ∅ 22 ∅ 25 - 16.1 1.3 2 11.1 + 0.2
25 mm ∅ 22 ∅ 25 - 26.1 1.3 2 11.1 + 0.2
25 mm ∅ 32 ∅ 36 - 26.1 1.6 3 17.1 - 0.2
03-0330-0181-08/08-BCS-200637/7
25 mm ∅ 36 ∅ 42 AF 40 28.1 1.85 7 -
Other cross sections on request.
1)
Maximum nominal voltage 750 V
2)
Maximum current carrying capacity of the cores on site depend on their own temperature and that of the enclosure at maximum ambient temperature.
158
Line bushings with terminals
Selection chart - cores 4GAF 0.75 mm²/H07G-K from 1.5 mm²/690 V, NSGAFöu/1 000 V
Rated No. of Conductor Thread Rated current (A) for continuous Order no. 1
insulation terminals/ cross section size operation (reference values) 2)
voltage 1) cores mm² Maximum on-site temperature Add core length in cm
+65 °C +80 °C +100 °C +110 °C e.g. 10 cm = 10
Dimensions in mm Dimensions in mm
∅ 46 (690 V)
∅ 40 (690 V) ∅ 52 (1000 V)
∅ 46 (1000 V) ∅ 39
∅ 33
28
60
60
21
29
3
29
21
3
6 1 2
03-0330-0181-08/08-BCS-200637/8
1
4
3
2 690 V und 1 000 V 5 4 3 690 V und 1 000 V
m1
m1 m 1 M24 x 1.5 M33 x 1.5 M42 x 1.5 m 1 M38 x 1.5 M42 x 1.5
m2
m2
m2 ∅ 30 ∅ 36 ∅ 44 m2 ∅ 40 ∅ 44
1)
Maximum nominal voltage 750 V or 1 100 V respectively.
2)
Maximum current carrying capacity of the cores on site depend on their own temperature and that of the enclosure at maximum ambient temperature.
159
Bushing conductor studs 690, 1000 and 1600 Volt
Features Description
16 A to 630 A A bushing conductor stud is a component with
which the electrical connection between an
690 V, 1000 V and 1600 V
enclosure in type of protection “Flameproof
Max. ambient temperature 130 °C enclosure d“ and its connection enclosure in type
of protection “Increased Safety e“ is established.
Different types of terminals
The cable bushing includes a threaded metal
Standard thread M16 x 1.5 to M42 x 1.5
sleeve, a ceramic insulation, terminals and a stud.
Standard threaded sleeves from M16 to M42 are
included in the delivery of bushing conductor
Dimensions
studs.
I
The diameter of the stud depends on current and
the terminal size on the cable diameter.
Thanks to different types of terminals, vertical as
well as horizontal cable connection is possible.
G
160
Bushing conductor studs 690, 1000 and 1600 Volt
Selection chart
5
Type Current Type of terminal Thread size
Example-
Complete order no. TOS8.100A.690V - RF
Please insert code number. Technical data subject to change without notice.
Voltage
690 V, 1000 V or 1600 V
Specify voltage.
03-0330-0432/A-09/10-BCS-240910/2
161
Bushing conductor studs types of terminals and dimensions
A
F1
C
B J F
Ex d Ex e
R
M
L
P
Omax.
E K N
Hmax.
TOS4.16.690 V M16 x 1.5 81.5 33 48.5 13.4 12/5.5 19.6 18 17 22 2 13.4 M4 M4 x 10 4 10.7 15.7 1.5 - 6 mm2
TOS5.25.690 V M18 x 1.5 87 36 51 16.5 14/5.5 21.9 18 19 22 2 15.4 M5 M5 x 10 4 11.7 17.7 2.5 - 10 mm2
TOS6.63A.690 V M20 x 1.5 93.5 39.5 54 20.3 16/7.6 25.4 18 22 22 2 19.4 M6 M6 x 10 4 15.1 22.6 2.5 - 16 mm2
TOS4.16.1000 V M16 x 1.5 97.5 41 56.5 13.4 12/5.5 19.6 18 17 22 2 13.4 M4 M4 x 10 4 10.7 15.7 1.5 - 6 mm2
TOS5.25.1000 V M18 x 1.5 103 44 59 16.5 14/5.5 21.9 18 19 22 2 15.4 M5 M5 x 10 4 11.7 17.7 2.5 - 10 mm2
TOS6.63A.1000 V M20 x 1.5 109.5 47.5 62 20.3 16/7.6 25.4 18 22 22 2 19.4 M6 M6 x 10 4 15.1 22.6 2.5 - 16 mm2
A
C
B J F
Ex d Ex e
P
R
M
L
D
Omax.
E K N
Hmax.
TOS6.63A.690 V M20 x 1.5 89.5 39.5 50 20.3 12 25.4 18 22 22 2 23 M6 M5 x 16 4 14 19.5 2.5 - 25 mm2
TOS12.250A.690 V M33 x 1.5 122 55.5 66.5 35.5 25 41.6 18 36 22 2 42 M12 M8 x 35 5 24.5 40.5 16 - 185 mm2
TOS20.630A.690 V M42 x 1.5 153 75 78 55.1 32 53.1 18 46 22 2 50 M20 M10 x 45 6 34.5 51.5 25 - 300 mm2
162
Bushing conductor studs types of terminals and dimensions
TOS6.63A.1000 V M20 x 1.5 105.5 47.5 58 20.3 12 25.4 18 22 22 2 23 M6 M5 x 16 4 14 19.5 2.5 - 25 mm2
TOS10.160A.1000 V M27 x 1.5 126 57.5 68.5 30 20 34.6 18 30 22 2 36 M10 M8 x 30 5 21 35.5 10 - 95 mm2
2
TOS12.250A.1000 V M33 x 1.5 138 63.5 74.5 35.5 25 41.6 18 36 22 2 42 M12 M8 x 35 5 24.5 40.5 16 - 185 mm2
TOS20.630A.1000 V M42 x 1.5 169 83 86 55.1 32 53.1 18 46 22 2 50 M20 M10 x 45 6 34.5 51.5 25 - 300 mm2
4
Type of terminal FL from 690 V to 1000 V
A
C
B J F 5
Ex d Ex e
P
M
Omax.
E K N
Hmax. 6
TOS6.63A.690 V M20 x 1.5 96 39.5 56.5 20.3 18.5 25.4 18 22 22 2 23 M6 M5 x 16 4 6.5 18.8 2.5 - 25 mm2
TOS12.250A.690 V M33 x 1.5 130 55.5 74.5 35.5 33 41.6 18 36 22 2 42 M12 M8 x 30 5 10 35.5 16 - 185 mm2
TOS16.400A.690 V M36 x 1.5 151 65 86 45 42 47.3 18 41 22 2 49 M16 M10 x 40 5 12.5 47 25 - 300 mm2
TOS20.630A.690 V M42 x 1.5 172 75 97 55.1 51 53.1 18 46 22 2 55 M20 M10 x 45 6 10.5 52 25 - 300 mm2
TOS5.25.1000 V M18 x 1.5 104.5 44 60.5 16.5 15.5 21.9 18 19 22 2 19 M5 M4 x 12 4 6 14.8 2.5 - 25 mm2
03-0330-0432/A-09/10-BCS-240910/4
TOS6.63A.1000 V M20 x 1.5 112 47.5 64.5 20.3 18.5 25.4 18 22 22 2 23 M6 M5 x 16 4 6.5 18.8 2.5 - 25 mm2
TOS10.160A.1000 V M27 x 1.5 137 57.5 79.5 30 31 34.6 18 30 22 2 36 M10 M8 x 30 5 11 35.5 10 - 95 mm2
TOS12.250A.1000 V M33 x 1.5 146 63.5 82.5 35.5 33 41.6 18 36 22 2 42 M12 M8 x 30 5 10 35.5 16 - 185 mm2
TOS16.400A.1000 V M36 x 1.5 167 73 94 45 42 47.3 18 41 22 2 49 M16 M10 x 40 5 12.5 47 25 - 300 mm2
TOS20.630A.1000 V M42 x 1.5 188 83 105 55.1 51 53.1 18 46 22 2 55 M20 M10 x 45 6 10.5 52 25 - 300 mm2
163
Bushing conductor studs types of terminals and dimensions
A
C
B J F
Ex d Ex e
P
M
R
Omax.
E K
N
Hmax.
TOS5.25.690 V M18 x 1.5 85.5 36 49.5 16.5 12.5 21.9 18 19 22 2 22 M5 M4 x 12 4 5 10 2.5 - 25 mm2
TOS6.63A.690 V M20 x 1.5 93 39.5 53.5 20.3 15.6 25.4 18 22 22 2 27 M6 M5 x 16 4 6 12 2.5 - 25 mm2
TOS8.100A.690 V M24 x 1.5 102 43.5 58.5 24.3 19.1 31.2 18 27 22 2 32 M8 M6 x 25 4 7.5 15 6 - 50 mm2
TOS12.250A.690 V M33 x 1.5 125 55.5 69.5 35.5 28 41.6 17 36 22 2 43 M12 M8 x 30 5 12.5 25 16 - 185 mm2
TOS20.630A.690 V M42 x 1.5 161 75 86 55.1 40 53.1 17 46 22 2 61 M20 M10 x 45 5 15 30 25 - 300 mm2
TOS5.25.1000 V M18 x 1.5 101.5 44 57.5 16.5 12.5 21.9 18 19 22 2 ∅ 22 M5 M4 x 12 4 5 10 2.5 - 25 mm2
TOS6.63A.1000 V M20 x 1.5 109 47.5 61.5 20.3 15.6 25.4 18 22 22 2 ∅ 27 M6 M5 x 16 4 6 12 2.5 - 25 mm2
TOS8.100A.1000 V M24 x 1.5 118 51.5 66.5 24.3 19.1 31.2 18 27 22 2 ∅ 32 M8 M6 x 20 4 7.5 15 6 - 50 mm2
TOS12.250A.1000 V M33 x 1.5 141 63.5 77.5 35.5 28 41.6 17 36 22 2 ∅ 43 M12 M8 x 30 5 12.5 25 16 - 185 mm2
TOS20.630A.1000 V M42 x 1.5 177.5 83 94.5 55.1 40 53.1 17 46 22 2 ∅ 61 M20 M10 x 45 5 15 30 25 - 300 mm2
A
C
B J F
Ex d Ex e
P
R
M
Omax.
E K N
Hmax.
03-0330-0432/A-09/10-BCS-240910/5
TOS5.25.690 V M18 x 1.5 90 36 54 16.5 16.8 21.9 18 19 22 2 17,5 M5 M5 x 20/M4 x 6 4 7 20 2.5 - 25 mm2
TOS6.63A.690 V M20 x 1.5 98 39.5 58.5 20.1 20.1 25.4 18 22 22 2 21 M6 M5 x 20/M4 x 5 4 7 20 2.5 - 25 mm2
TOS8.100A.690 V M24 x 1.5 110 43,5 66.5 24.3 26.8 31.2 18 27 22 - 28 M8 M6 x 22/M5 x 10 4 12 26 4 - 35 mm2
164
Bushing conductor studs types of terminals and dimensions
TOS6.63A.1000 V M20 x 1.5 114 47.5 66.5 20.1 20.1 25.4 18 22 22 2 21 M6 M5 x 20/M4 x 5 4 7 20 2.5 - 25 mm2
TOS8.100A.1000 V M24 x 1.5 126 51.5 74.5 24.3 26.8 31.2 18 27 22 2 28 M8 M6 x 22/M5 x 10 4 12 26 4 - 35 mm2
A 3
C
B J F
P
Ex d Ex e
R
M
Omax.
K
E 4
N
Hmax.
TOS12.250A.690 V M33 x 1.5 145.5 55.5 92 35.5 48.8 41.6 17 36 22 2 46.6 M12 M10 x 35/M6 x 22 5 23.5 47 10-95 or 16-150 mm2
TOS16.400A.690 V M36 x 1.5 161.5 65 96,5 45 52.3 47.3 17 41 22 2 51 M16 M10 x 40/M8 x 30 5 26 52 16-150 or 16-300 mm2
TOS20.630A.690 V M42 x 1.5 175 75 100 55.1 53.3 53.1 17 46 22 2 59 M30 M10 x 45/M8 x 30 5 29.5 59 16 - 300 mm2
6
TOS10.160A.1000 V M27 x 1,5 146,5 57,5 89 30 41,5 4,6 18 30 22 2 37 M10 M8 x 30/M6 x 22 5 19,5 39 6-70 or 10-95 mm2
7
TOS12.250A.1000 V M33 x 1,5 161,5 63,5 98 35,5 48,8 1,6 17 36 22 2 6,6 M12 M10 x 35/M6 x 22 5 23,5 47 10-95 or 16-150 mm2
TOS16.400A.1000 V M36 x 1,5 177,5 73 104,5 45 52,3 7,3 17 41 22 2 51 M16 M10 x 40/M8 x 30 5 26 52 16-150 or 16-300 mm2
TOS20.630A.1000 V M42 x 1,5 191 83 108 55,1 53,3 3,1 17 46 22 2 59 M30 M10 x 45/M8 x 30 5 29,5 59 16-300 mm2
03-0330-0432/A-09/10-BCS-240910/6
165
Optical fibre bushings
Explosion protection
Ex protection type
II 2G Ex d II
I M2 Ex d I
Certification
PTB 99 ATEX 1090 U
Technical data
Power limit
max. 5 mW/mm2
No. of optical waveguides
max. 16 fibres
Temperature against the optical fibre
Optical fibre bushings max. +60 °C to +90 °C
-5 °C to +80 °C
Depending on the selected optical
waveguide, the enclosure heating at the
installation site at a max. ambient tem-
perature has to be assumed when deter-
Features mining the maximum temperature.
166
Optical fibre bushings
Dimensions
Type m1 m2 m3 m4 m5 m6 m7 1
boss side
Type max. number of cores
m5
m3
m7
m4
57-910.-...7 16
57-910.-...6 12
Threaded
sleeve side 57-910.-...5 8
4
≤3m
m2 57-910.-...4 8
57-910.-...3 6
m1 57-910.-...2 4
57-910.-...D 1
*Single mode-lines on request
5
Selection chart optical fibre line bushing
M16 x 1.5 D 6
50/125 2
M24 x 1.5 2
M33 x 1.5 3
7
screw-in, metric 0 single strand/single strand A 62.5/125 3 M36 x 1.5 4
material: glass/glass
M38 x 1.5 5
M42 x 1.5 6
200/230 6
M48 x 1.5 7
Complete 57-91 -
order no. No. of cores
Please insert correct code. Technical data subject to change without notice.
03-0330-0182-08/08-BCS-200638/2
167
Electrode line bushing explosion-proof and pressure-sealed
Description
Waste water pumps can be fully submergible
units. The pump assembly and motor are often
separated from each other by an oil fore-chamber
sealed by mechanical seals. Any leaks in the shaft
seals need to be registered in order to prevent
Electrode line bushing malfunctions or failure of the motor and to arrange
for inspections in good time.
BARTEC’s electrode line bushings Ex + sealed
allow signals to be reliably transmitted through
the walls of pressure-proof enclosed operating
equipment, even in areas in which an explosion
hazard exists.
Only electrical circuits certified as intrinsically
safe may be connected to the electrode line
bushing.
FM
Certification
2
adhered in
Technical data
Sensor pin Protection class
Ex d I; Ex d II
∅3
G Material
Sleeve Brass nickel-plated or
Example application stainless steel
Gauge Brass or stainless steel
Thread M10 x 1; M12 x 1; M16 x 1.5
others on request
Pressure on the Ex e side
< 6 bar
D
Rated insulation voltage
See table for standard lengths, < 30 V
other lengths on request
Rated constant current
<1A
counter nut
Connection method
Safety notice
Cable wires 0.5 to 1.5 mm2
Electrode line bushings that are damaged must
be replaced. The electrode line bushing must be
secured against twisting and self-loosening.
Selection chart
03-0330-0293/A-07/10-BCS-216962
G C D AF A B O-ring
168
Bushing explosion-proof and pressure-sealed
Selection chart
Form side Zone 0 Code Nominal Code Stud ∅ Code Number Code Form side Zone 1, Code Protection system Code
no. voltage no. no. of studs/ no. Zone 2 or Ex-free no. (test body, standard no. 6
wires revision)
Flange with extra Special diameter A Flange with extra
0 00 0
screw part-metric (0.3 to 16 mm) screw part-metric
690 V 1
Flange with extra 0.5 B
1 Flange with extra
screw part-NPT 1 01 1
screw part-NPT
0.6 C 7
Flange with extra 0.8 D Flange with extra
screw part-Whitworth 2 250 V 2 ... ... screw part-Whitworth 2
Pipe thread 1.0 E Pipe thread
Cable entries
Features Description
Ex e terminal boxes are dispensed with Flameproof Ex d cable entries are elements which All line bushings have been certified by the
allow electrical cables to be introduced into an Federal Physical-Technical Institute in
Suitable for cables with 1 to max. 25 cores
Ex d enclosure, without danger of explosion. accordance with the European standards DIN
Sleeves from M16 x 1.5 to M48 x 1.5 The additional Ex e terminal housing is not EN 60079-0 and DIN EN 60079-1 concerning
required. A main distribution box may by used electrical operating equipment for hazardous
Compact, space-saving design areas for above-ground (II) and underground (I)
or the connections can be made outside the Ex-
The cores are connected directly to the zone. according to ATEX.
electrical load at the Ex d side, The cable entry consists of a threaded metal When the 94/9/EC guideline comes into force on
intermediate terminal positions are sleeve, in which a sheathed cable is anchored 01/07/2003, explosion protected operating
dispensed with and encapsulated. The individual cores are then equipment must be properly Installed in
connected directly inside the flameproof accordance with DIN EN 60079-14.
Rated insulation voltage of up to 1000 V enclosure. The length of cores and cables are Among other things, section 10.4.2 requires that
for small dimensions customer-tailored. All cables come with standard cast, pressure-proof cable insertions according
For Ex i circuits with blue cables green-yellow earth leads. The length of engaged to DIN EN 60079-1: 2007 are used for operating
thread between the sleeve and the flameproof “d“ equipment with an internal ignition source for the
Permanent heat resistance up to +110 °C enclosure must comply with DIN EN 60079-0: explosion sub-group IIC and operating equipment
2006 and DIN EN 60079-1. with an enclosure volume greater than 2 dm3 in
The cable entry is normally inserted from the Zone 1.
inside of the flameproof enclosure. A special BARTEC offers a wide range of products with EC
version can be supplied for insertion from the model test certification.
outside, provided that removal is possible with a
special tool only. After installation, the cable entry
must be protected against turning and loosening,
corresponding recommendations can be found
under accessories.
03-0330-0183/A-07/10-BCS-200639/1
170
Cable entries
Explosion protection
Version Standard Ex protection type Certification
1
Cable entry screwable EN 60079-0 and EN 60079-1 II 2G Ex d IIC T6/T4 PTB 97 ATEX 1079 X
Cable entry pluggable EN 60079-0 and EN 60079-1 II 2G Ex d IIC T6/T4 PTB 03 ATEX 1197 U
Electrical data
Nominal Cable Cross section Threaded sleeve Max. on-site
voltage in mm² temperature 2
H05RR-F
300 V/500 V 0.75 to 2.5 M16 x 1.5 to M 48 x 1.5 +60 °C
H05RN-F
H05GG-F, Radox 125
300 V/500 V 0.75 to 6 M16 x 1.5 to M 48 x 1.5 +110 °C
Radox 155
Ölflex,
300 V/500 V 0.75 to 2.5 M16 x 1.5 to M 48 x 1.5 +70 °C
H05VV-F 3
LiYY, LiYCY, Ölflex - EB
250 V 0.5 to 2.5 M16 x 1.5 to M 48 x 1.5 +70 °C
(for intrinsically safe circuits)
H07RN-F
450 V/750 V 1.0 to 150 M24 x 1.5 to M 48 x 1.5 +60 °C
A07RN-F
H07RN-F
450 V/750 V 1.5 to 90 M24 x 1.5 to M 48 x 1.5 +90 °C
(Ozoflex-Plus) 4
1000 V NSSHöu 1.5 to 120 M24 x 1.5 to M 48 x 1.5 +80 °C
Min. ambient temperature -55 °C. Max. ambient temperature depends on the conductor.
Selection chart 5
Sleeve type Code Nominal Code Conductors cross Code Sleeve size Code Protection type (test agency/ Code
no. power no. section mm2 no. no. status of standard) no.
special cross section A
on order 0
0.25 C M16 x 1.5 D
screw-in, 0 0.35 D 6
metric NSSHöu 1 0.5 E
Ex d II
0.75 F M24 x 1.5 2 PTB 97 ATEX 1079 X (screwable) G
HO5GG-F ∅ = 22 mm PTB 03 ATEX 1197 X (pluggable)
3 1 G
Radox
1.5 H
2.5 J 7
H05RR-F 4 M36 x 1.5 4
4 K
screw-in
1 6 L
NPT ÖLFLEX 5
10 M
M48 x 1.5 7
16 N
H07RN-F bzw.
6 25 P
A07RN-F
35 Q Ex d II for intrinsically safe circuits
50 R ∅ = 36 mm 5 PTB 97 ATEX 1079 X (screwable) H
LiYY/Ölflex-EB 7
PTB 03 ATEX 1179 X (pluggable)
70 S
pluggable
6
95 T
ÖLFLEX CY 8 120 U special sizes 9
150 V
171
Cable entries 300/500 V
Number of Conductor Current carrying capacity (A) in continuous Thread size Order no.
cores cross section operation (rel. values) 1) Please indicate core and
mm2 Maximum on-site temperature +60 °C cable length in plain text
Boss side
m5
m3
m4
m7
m2
Sleeve side
m1
m1 m5 m6 m4 m7 m2 m3
1)
When determining the maximum current carrying capacity of the cores, their self-heating and enclosure heating on site at maximum ambient temperature must be taken
into consideration. Other fittings and special sleeves on request.
03-0330-0183-08/08-BCS-200639/3
172
Cable entries 300/500 V, 450/750 V, 1 000 V
Selection charts
1
Ex d cable entries 300/500 V - cable H05VV-F or A05VV-F, Ölflex
Number of Conductor Current carrying capacity (A) in continuous Thread size Order no.
cores cross section operation (rel.values) 1) kept in stock please indicate core and
mm² Maximum on-site temperature +70 °C in bold types cable length in plain text
173
Accessories for line bushings and cable entries
Line bushings and cable entries must be safe against turning and accidental loosening. The most
common fixing methods are shown below.
Tab washer
f
g
d1
d2
Lock nut
Across flat AF
installation size
Adhesive
Circlip
03-0330-0183-08/08-BCS-200639/5
174
Accessories for line bushings and cable entries
Tab washers
Lock nuts
4
Size Across flat (AF) Thickness Order no.
M16 x 1 19 5 03-2000-0001
M16 x 1.5 20 3 03-2090-0120
M20 x 1.5 24 3.4 03-2090-0121 5
M24 x 1.5 27 5 03-2000-0003
M25 x 1.5 30 3.5 03-2090-0122
M32 x 1.5 35 4.5 03-2090-0123
M33 x 1.5 36 5 03-2000-0005
6
M36 x 1.5 41 6 03-2000-0006
M40 x 1.5 44 4.5 03-2090-0124
M42 x 1.5 46 6 03-2000-0008
M48 x 1.5 55 6 03-2000-0011
7
Adhesive Order no.
Circlip similar to DIN 471 for plug-in type line bushings Order no.
∅ 22 mm 03-3480-0002
∅ 32 mm 03-3480-0003
∅ 36 mm 03-3480-0004
03-0330-0183-08/08-BCS-200639/6
175
M Bushings and cable entries pressure and vacuum sealed
Description
Cable entries are a means of running electrical
cables into enclosures and preserving a secure
Bushings and cable entries, seal at the point of entry.
The standard version IP 68 is suitable for use in
pressure and vacuum sealed environments from 10 -6 mbar to 63 bar over-
pressure. Depending on the pressure and the
medium to be sealed you can choose between two
temperature ranges:
-25 °C to +100 °C
Features -70 °C to +150 °C
Economical, due to high packing density Depending on the pressure at the cable entry and
the medium it must to be sealed, there are
Space-saving, due to internal thread versions for up to 1000 bar. BARTEC IP 68 cable
entries not only provide sealed cable sheath but
Fast installation with the small flange
also protected wire strands.
versions
BARTEC cable entries basically consist of a sleeve
Corrosion-resistant due to high-quality
fitted around resin encapsulated cables and
sleeve material
conductors. Even the standard version satisfies
Bushing stems with suitable thermo most of the requirements for a seal made by mo-
material to ensure unimpaired signals dern process technologies. Higher demands are
from thermal sensors better met by versions with for < 10-6 mbar and
> 63 bar.
Wide temperature range from
-25 °C to +100 °C or The BARTEC bushings have been tested with oil
-70 °C to +150 °C at 2000 bar.
03-0330-0184-08/08-BCS-200660/1
176
M Bushings and cable entries pressure and vacuum sealed
Technical data 1
Temperature range
-70 °C to +150 °C
Pressure
up to 200 bar P1 P2
Vacuum T1 T2 2
10-6 mbar
Protection class P1 T1 P2 T2
IP 65 to IP 68
4
Cable Entries Cable Entries
Technical data
Temperature range
-70 °C to +150 °C
5
Pressure
up to 200 bar
Vacuum
10-6 mbar
Protection class T
6
IP 65 to IP 68
P
Materials
nickel-plated brass
stainless steel
1.4305 or 1.4571
7
177
M Nonthreaded line bushings pressure and vacuum sealed
Selection chart
Thread size Dimensions in mm Nominal max.
conductor number of
b c I1 I2 I3 I4 AF cross-section conductors
0.5 9
0.75 / 1 / 1.5 3
2.5 1
M24 x 1.5 ∅ 36 ∅ 28 50 34 17.5 0 32 4 1
6 1
10 1
85 49 17.5 20 32 16 1
0.5 18
0.75 / 1 / 1.5 8
2.5 4
M33 x 1.5 ∅ 43 ∅ 35 50 34 17.5 0 41 4 1
6 1
25 1
85 49 17.5 20 41 35 1
0.5 22
0.75 / 1 / 1.5 10
M36 x 1.5 ∅ 46 ∅ 38 50 34 17.5 0 41 2.5 6
4 3
6 3
85 49 17.5 20 41 10 + (1.5) 3 + (3)
0.5 30
0.75 / 1 / 1.5 16
2.5 8
M42 x 1.5 ∅ 55 ∅ 45 50 34 17.5 0 50 4 5
6 5
10 + (1.5) 3 + (6)
85 49 17.5 20 50 16 + (1.5) 3 + (3)
10 + (1.5) 4 + (4)
0.5 45
03-0330-0186-08/08-BCS-200662/1
0.75 / 1 / 1.5 30
2.5 13
M50 x 1.5 ∅ 63 ∅ 54 77 26 14 35 60 4 9
6 9
10 + (1.5) 3 + (6)
16 + (1.5) 3 + (6)
25 + (1.5) 3 + (6)
97 36 14 45 60 35 + (1.5) 3 + (3)
10 + (1.5) 4 + (4)
16 + (1.5) 4 + (4)
25 + (1.5) 4 + (4)
178
M Nonthreaded line bushings pressure and vacuum sealed
Dimensions
b
Technical data
Basic version
1
Protection class
Bond side IP 68
Nominal voltage
SW
450/750 V
I4
Rated conductor cross section 2
I1
0.35 mm2 to 35 mm2
2,5
Temperature range
I3
I2
X -25 °C to +100 °C
Sleeve side Nominal pressure
X 2:1
63 bar at RT (RT= +25 °C) 3
1,5
Test pressure
80 bar at RT (RT= +25 °C)
a Core lengths
c 2,6
500 mm on both sides,
other lengths on request
4
Selection chart
Nominal Code Conductor Code Number Code Sleeve sizes Code Temperature Code Sleeve Code
5
voltage no. cross section no. of cores no. no. no. material no.
Special
450/750 V 1 A 1 core 01
cross section
M24 x 1.5 2 nickel-plated
0.35 mm2 D brass 00
250 V 2 2 cores 02 6
2
0.5 mm E
M33 x 1.5 3 -25 °C 0
to +100 °C
0.75 mm2 F 10 cores 10
1 000 V 3
nickel-plated
1.00 mm2 G steel 01 7
11 cores 11 M36 x 1.5 4
3 000 V* 4 1.5 mm2 H
2.5 mm2 J
20 cores 20
60 V 5
4.0 mm2 K M42 x 1.5 6
Steel 1.4305 02
6.0 mm2 L 21 cores 21
400 V 7
* on request
Cable entries
with threaded sleeves
Description
Industrial processes often take place within closed containers, under increased pressure or even vacuum
conditions. It is therefore of utmost importance that no media leakages or pressure/vacuum drops
occur when cables are led in. Our BARTEC pressure and vacuum sealed cable entries provide a simple
and cost-effective solution to this problem. The cable entries essentially consist of a metal sleeve
encapsulating the whole length of the electric conductors within epoxy-resin. This means that sealing
is not only guaranteed for the whole length of the conductors but also through the stranded conductors
themselves.
Depending on their field of application, BARTEC pressure and vacuum sealed cable entries can be
used at temperatures of -70 °C to +150 °C rising to short-term +180 °C. With regard to the actual
temperature and surrounding media, pressures of 10-6 mbar to more than 200 bar can be withstood.
Our BARTEC cable entries can also be used under conditions that differ from the basic technical data
listed below.
They have not been approved for use in potentially explosive areas.
Selection chart
Tread size Dimensions in mm Nominal Number of
conductor cores (max.)
b c I1 I2 I3 I4 AF cross section
0.5 9
0.75/1/1.5 3
M24 x 1.5 ∅ 36 ∅ 28 73 34 17.5 23 32 2.5 1
4 1
6 1
0.5 18
0.75/1/1.5 8
M33 x 1.5 ∅ 43 ∅ 35 83 34 17.5 33 41 2.5 4
4 1
6 1
0.5 22
0.75/1/1.5 10
180
M Cable entries pressure and vacuum sealed
Dimensions
b
Technical data
Basic version 1
Protection class
IP 68
Bond side Nominal voltage
450/750 V
Nominal conductor cross section
I4
0.35 mm2 to 6 mm2 2
I1
2.5
Temperature range
-25 °C to +100 °C
I3
I2
X
Nominal pressure
Sleeve side
63 bar at RT (RT= +25 °C)
X 2:1
Test pressure 3
1.5
80 bar at RT (RT= +25 °C)
a Cable lengths
500 mm
c 2.6
Core lengths
Cable enters on boss side 2.5 m (other lengths on request)
4
Selection chart
Nominal Code Conductor Code No. of cores Code Sleeve size Code Temperature Code Sleeve Code
voltage no. cross section no. conductors no. no. no. material no. 5
special
450/750 V 1 M24 x 1.5 2
cross section A 1 core 01
nickel-plated
brass 00
400 V 7
* on request
Description
Technical data
BARTEC submersible cable entries maintain their seal even under extreme conditions. Major fields of
application are submersible pumps for use areas such as: Basic version
water treatment plants sewage treatment plants sewage disposal building sites Protection class
The cable sheath and cores are encapsulated in a special sealing compound. If the cable is damaged, IP 68
no water can penetrate the cable entries causing a short-circuit. Pressure seal
Our BARTEC submersible cable entries are sealed over their whole length. BARTEC submersible up to 6 bar
cable entries are designed for depths with pressures up to 6 bar. The standard version is threaded,
but flanged versions can also be supplied. Temperature resistance
For these cable entries, BARTEC use as extremely robust NSSHÖU cable resistant to extreme stress max. +100 °C at encapsulation
such as sewage or chemically agressive waste water. The basic versions have 4 x 1.5 mm 2 or 7 x Voltage
2.5 mm2 cores. For special cables incorporating pilotlines, we offer versions with 7 x 1.5 mm2 or up to 500 V for NSSHöU
10 x 1.5 mm2 when used with oil-filled motors, the cables can be provided with FEP-insulated stranded
conductors. The standard version has nickel-plated brass threaded sleeves. For special applications, Cable length outside
BARTEC offers threaded sleeves of stainless steel types. 6 m1)
Dimensions
Selection chart
2)
Thread a Dimensions Connection2) Cable Voltage Order no.
in mm number of
cores x
6m
I1 I2 AF cross section
7x4 on request
AF
4x4 NSSHöU 500 V 37-9208-K044/2000
M36 x 1.5 85 45 41
7 x 2.5 NSSHöU 500 V 37-9208-J074/2000
2
I1
a
03-0330-0187-08/08-BCS-200663/3
M24 x 1.5 75 35 30
4 x 1.5 NSSHöU 500 V 37-9208-H042/2000
1)
other lengths on request
0.15 m
2)
other cross sections and cables on request
182
M Bushing conductor studs pressure and vacuum tight
AF Dimensions in mm
a M8 M12 M16
10
e 35 50 55
f 30 50 55
e
g
g 22 40 40
AF 30 36 36
a
03-0330-0187-08/08-BCS-200663/4
b k 35 50 50
1)
RT = +25 °C
2)
lower, depending on vacuum
3)
depending on outer seal
4)
stud: brass
183
M Electrode line bushings
Description
In submersible sewage pumps, motor and pump assembly are often separated by an oil chamber
sealed with mechanical seals.
To prevent motor malfunctions or breakdowns it is absolutely necessary to detect possible leakages of
the shaft seals and to carry out maintenance works in due time. Our BARTEC electrodes help you solve
this problem most cost effectively.
The electrode essientially consists of a threaded metal sleeve and a metal sensor rod forming one
block by means of a creepage-proof insulation material. An appropriate evaluation unit indicates any
existing leak or due maintenance in good time.
Depending on type and application, BARTEC electrodes can be used for temperatures from -25 °C to
+150 °C, rising to short-term +180 °C. They can also be used under conditions that deviate from the
following basic technical data.
Nominal voltage
2
DC 30 V
Temperature range O-ring
25
17
-25 °C to +80 °C
20
Protection class
B*
IP 68 to 6 bar
Materials Sensor pin
Threaded sleeve: nickel-plated brass
Sensor rod: brass ∅3
Connection core: 0.75 mm² G
FEP-insulated
Encapsulation: Epoxy resin
O-ring: VITON See selection chart
for standard lengths.
Versions deviating from the basic technical data Different lengths on
on request. request. D
Selection chart
Dimensions in mm Order no.
03-0330-0188-08/08-BCS-200664
G C D AF A B O-ring
184
M Special versions
Special versions
Illustration Description 1
2
Stud plate
Stud insulated in glass
e. g. as pressure-proof motor connection
7
03-0330-0184-08/08-BCS-200660/3
185
Customer requirements Cable entries/line bushings
Customer BARTEC
Company Sales employee
Cable description
Description Pressure
Version
Threaded sleeve Non-threaded sleeve Non-threaded sleeve with Small flange Line bushing with terminals
mounting flange
Boss side
Sleeve side
03-0330-0601-10/09-BCS-306808
Thread size Length of gap Length of gap Length of gap Thread size
186
Signalling devices/Work light
Ex de Flashing lamp 5 Ws/15 Ws
Flashing lamp 15 Ws 5 Ws
188
Ex de Flashing lamp 5 Ws/15 Ws
243
231
3
∅8,4
∅8,4
10 17
17
4
∅ 85 ∅ 85
10
Selection chart
5
Code Code Code
Description Nominal voltage Signal colour
no. no. no.
AC 230 V 1 clear 1
Flashing lamp 1
15 Ws AC 115 V 2 yellow 3 6
DC 80 V 5 red 4
189
Ex signal horn
Ex signal horn
Electrical data
Rated voltage
see selection chart
Sound level
max. 105 db (A)
Type of tone
continuous tone
03-0330-0420/A-07/10-BCS-240543/1
190
Ex signal horn
Dimensions in mm
104 ∅ 6.5 1
25
207
2
207
160
130 3
178
104
34.5
4
M16 x 1.5
5
Selection chart
Type Rated voltage Code no.
DC 24 V 1
AC 24 V 2 6
Ex signal horn
AC 42 V 3
AC 115 V/120 V 4
AC 230 V 5 7
191
Work light
Description
This LED work light is exceptionally efficient and
sturdy and still very manageable, having a net
weight of just 600 g. 30 high-power LEDs
generate a light output of over 600 lux and help
increase safety at the workplace. You can choose
the form of the fixing hook yourself, closed or
open.
This mobile LED work light with rechargeable
battery technology serves to illuminate
workplaces in hazardous environments.
The work lights can be used in hazardous areas
Work light in Zone 0, 1 and 2 in compliance with the gas-
sub-groups IIA, IIB and IIC and the temperature
class T4 as well as in Zone 20, 21 and 22 in
conformance to the certified maximum surface
temperature.
AC/DC adapter
plug-in charger
Technical data Power consumption
104,0 140,0
AC 16 W, DC 12 W
Ambient temperature for operation
-20 °C to +60 °C Ambient temperature for operation
0 °C to +40 °C
Ambient temperature
for storage and transport Ambient temperature
-25 °C to +70 °C for storage and transport
-25 °C to +75 °C
Illuminance
> 600 lux with 30 high-power LEDs Charging duration
max. 3 hours to 100% loading,
Light duration
80% after one hour
> 6 hours in continuous operation
Weight
Protection class
(charging station incl. power supply unit)
289,0
Order data
Work light with open swivel fixing hook
46,5 76,0 07-5051-3111-1000
Accessories for line bushings and cable entrie 03-....-0 174 - 175
Actuating elements for zone 1 and 21 05-0003-00.... 8 - 13
Aluminium distribution boxes for Zone 1 and 21 07-51..-..../.... 114 - 117
Aluminium enclosures 07-423.-1. 48 - 49
Aluminium enclosures 07-5190-..../.... 107
Aluminium enclosures/distribution boxes 07-51..-..../.... 108 - 113
Bushing conductor studs, 690, 1000 and 1600 V TOS8.100A....V-RF 160 - 165
Bushing explosion-proof and pressure-sealed 07-96..-..../.xxx 169
Bushings and cable entries pressure and vacuum sealed, non explosion-proof 37-910.-..../7..., 37-920.-..../7... 176 - 181
193
Subject Index
194
Type Index
03-....-0... Accessories for line bushings and cable entries 174 - 175
03-05110-00.. Digital purging gas valve for Ex pz operating equipment 79
03-5210-00.. Screw plugs 131
03-606.-0... Cable gland 130
195
Type Index
37-910.-..../7..., 37-920.-..../7... Bushings and cable entries pressure and vacuum sealed, non explosion-proof 176 - 181
37-9119-A019/70E. Stud-type bushing with threaded sleeve 183
37-9208-..../2000 Cable entries with threaded sleeve 182
37-9405-123./1000 Electrode line bushing explosion-proof and pressure-sealed 168
37-9A05-125./1000 Electrode line bushings 184
TOS8.100A....V-RF Bushing conductor studs, 690, 1000 and 1600 V 160 - 165
196
Safe.t® Solutions Safe.t® Components Safe.t® System
Safe.t® Systems Safe.t® Technology Safe.t® Seminars Safe
Safe.t® Solutions Safe.t ® Components Safe.t® Syste
UK-D-BCS080805-07/11-BARTECWerbeAgentur-240346