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RV College of
Engineering

Biomedical Instrumentation-18EI6D2

Unit-V

Pulmonary Function Analyser: Pulmonary function measurement, Spirometry,


Pneumotachometer, Measurement of volume by Nitrogen washout technique.
Haemodialysis machines: Function of kidneys, Artificial kidney, Dialyzers, Haemodialysis
machine, Portable kidney machines.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
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Engineering
Pulmonary Function Analyser world
Pulmonary function measurement
 Three basic types of measurements are made in the pulmonary clinic: ventilation, distribution and
diffusion.
 Ventilation deals with the measurement of the body as an air pump, determining its ability to move
volumes of air and the speed with which it moves the air.
 This is the most widely performed measurement type. This is performed using devices called
spirometers that measure volume displacement and the amount of gas moved in a specific time.
 Usually this requires the patient to take a deep breath and then exhale as rapidly and completely as
possible.
 This is called the forced vital capacity, this gives an indication of how much air can be moved by the
lungs and how freely this air flows.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
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Engineering Pulmonary function measurement world
 Distribution measurements provide an indication of where gas flows in the lungs and whether or not
disease has closed some sections to air flow.
 This measurement quantify degrees of lung obstructions and also determine the residual volume,
which is the amount of air that cannot be removed from the lungs by the patients effort.
 The residual volume is measured indirectly, such as with the nitrogen washout procedure.
 Diffusion measurements test the lung’s ability to exchange gas with the circulatory system.
 This measurement identify the rate at which gas is exchanged with the blood stream.
 This is difficult to do with oxygen since it requires a sample of pulmonary capillary blood, so it is
usually done by measuring the diminishment of a small quantity of carbon monoxide mixed with the
inhaled air.

Dr. Prasanna Kumar S C, Professor, E&IE Dept.


RV College of
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Engineering
Pulmonary Function Analyser world
 Pulmonary function analyzers provide the means for automated clinical procedures and analysis
techniques for carrying out a complete evaluation of the lung function or the respiratory process.
 The respiratory activity ensures supply of oxygen to and removal of carbon dioxide from the tissues.
 These gases are carried in the blood—oxygen from the lungs to the tissues and carbon dioxide from
the tissues to the lungs.
 During quiet breathing, the ordinary intake of air or tidal volume is about 0.5 L. However, only part of
this volume takes part actually in oxygenating the blood, because no exchange of gases between air
and blood takes place in the mouth, trachea and bronchi.
 The air filling these parts is called ‘Dead Space’ air and in adults it typically amounts to about 0.15 L.
 The rest of the inspired air ventilates the alveoli and takes part in the exchange of gases.
 In each minute, under normal conditions, about 250 ml of oxygen is taken up and 250 ml of CO2 is
given out by the body.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
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Pulmonary Function Analyser world
The average composition of atmospheric air and alveolar air is given in Table 5.1

GAS Atmospheric air (%) Alveolar air (%)


O2 20.9 14
CO2 0.1 5.5
N2 79.0 80.5
The pulmonary function can be assessed by means of two major classes of tests. These are:
i. Evaluation of the mechanical aspects of pulmonary function, which affects the bulk gas transport
into and out of the lungs.
ii. Evaluation of gas exchange or diffusion at the alveoli.
 The ability of the pulmonary system to move air and exchange oxygen and carbon dioxide is affected
by the various components of the air passages,
 The diaphragm, the rib cage and its associated muscles and by the characteristics of the lung tissue
itself. Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
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Respiratory Volumes
Tidal Volume (TV): The volume of gas inspired or expired (exchanged with each breath) during normal
quiet breathing, is known as tidal volume.
Minute Volume (MV): The volume of gas exchanged per minute during quiet breathing. It is equal to
the tidal volume multiplied by the breathing rate.
Alveolar Ventilation (AV): The volume of fresh air entering the alveoli with each breath.
Alveolar Ventilation = (Breathing rate) \ (Tidal volume – Dead space).
Inspiratory Reserve Volume (IRV): The volume of gas, which can be inspired from a normal end-tidal
volume. IRV = VC – (TV + FRC)
Expiratory Reserve Volume (ERV): The volume of gas remaining after a normal expiration less the
volume remaining after a forced expiration.
ERV = FRC – RV
Residual Volume (RV): The volume of gas remaining in the lungs after a forced expiration.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
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Respiratory Capacities
Functional Residual Capacity (FRC): The volume of gas remaining in the lungs after normal expiration.
Total Lung Capacity (TLC): The volume of gas in the lungs at the point of maximal inspiration.
TLC = VC + RV
Vital Capacity (VC): The greatest volume of gas that can be inspired by voluntary effort after maximum
expiration, irrespective of time.
Inspiratory Capacity (IC): The maximum volume that can be inspired from the resting end expiratory
position.
Dead Space: Dead Space is the functional volume of the lung that does not participate in gas exchange.

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Dynamic Respiratory Parameters:
A number of forced breathing tests are carried out to assess the muscle power associated with breathing
and the resistance of the airway. Among these are:
Forced Vital Capacity (FVC): This is the total amount of air that can be forcibly expired as quickly as
possible after taking the deepest possible breath.
Forced Expiratory Volume (FEV): The percentage of the VC that can be forced out of the lungs in a
given period with ‘maximal exertion’. This is written as FEVT where T is usually in seconds.
Maximum Mid-Expiratory Flow (MMEF or MMF) or Maximum Mid-Flow Rate (MMFR): The
maximum rate of flow of air during the middle half of the FEV spirogram. One half VC is obtained from
the volume indicated by the curve between 25 and 75% VC. This is illustrated in Fig. 13.2.
Mid-Expiratory Time (MET): It is the time in seconds over which this volume is forcibly exhaled. The
MMEF is calculated from MMEF = (1/2 VC) \ (1/MET) Dr. Prasanna Kumar S C, Professor, E&IE Dept.
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 Normal values for each of these volumes and capacities found to vary with sex, height and age. All
pulmonary volumes and capacities are about 20 to 25% less in females than in males.
 Pulmonary function tests are performed for the assessment of the lung’s ability to act as a mechanical
pump for air and the ability of the air to flow with minimum impedance through the conducting
airways.
 These tests are classified into two groups: single-breath tests and multiple-breath tests.
There are three types of tests under the single-breath category. These are
 Tests that measure expired volume only.
 Tests that measure expired volume in a unit time.
 Tests that measure expired volume/time.
In the class of multiple-breath test measurements is the Maximal Voluntary Ventilation (MVV) which is
defined as the maximum amount of air that can be moved in a given time period. the
patient breathes in and out for 15 s. The total volume of the gas moved by the lungs is recorded.
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RV College of
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Spirometry world
 The instrument used to measure lung capacity and volume is called a spirometer.
 The record obtained from this device is called a spirogram.
 Spirometers are calibrated containers that collect gas and make measurements of lung volume or
capacity that can be expired.
Basic Spirometer
 Water-sealed spirometer is used for most of the respiratory
measurements, the basic water sealed Spirometer is shown in
Figure 5.1.
 It consists of water filled cylinder containing an inverted
counter weighted bell.
 Breathing into the bell changes the volume of gases trapped
inside, Figure 5.1
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Engineering Spirometer Go, change the
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 The change in volume is translated into vertical motion
 Which is recorded on the moving drum of a Kymograph.
 The movement of the bell will be proportional to the tidal volume.
 For most purposes, the bell has a capacity of the order of 6–8 L.
 A special light weight bell is provided, for rapid breathing otherwise it will be used only for norml
slow respiratory rate measurements
 The frequency response of a spirometer must be adequate for the measurement of the forced
expiratory volume
 The instrument should have no hysteresis, i.e. the same volume should be reached whether the
spirometer is being filled or being emptied to that volume.
 Because of the moving masses and counterweights, there is a usual problems of inertia and possible
oscillation of the bell, this can lead to an over-estimation of the expiratory volume.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Spirometer Go, change the
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 This can be compensated by using of a spirometer bell having a large diameter and which fits closely
over the central core of the spirometer,
 So that the area of water covered by the bell is small in relation to that of the water tank.
 The spirometer is a mechanical integrator, since the input is air flow and the output is volume
displacement.
 An electrical signal proportional to volume displacement can be obtained by using a linear
potentiometer connected to the pulley portion of the spirometer.
 This signal may be used for evaluation and recording of data.
 The spirometer is a heavily damped device so that small changes in inspired and expired air volumes
are not recorded.
 The response usually is ±1% to 2 Hz and ± 10% to 10Hz

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RV College of
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Wedge spirometer world
 A wedge spirometer consists of two square pans, parallel to each other and hinged along one edge as
in Figure 5.2.
 The first pan is permanently attached to the wedge casting stand and contains a pair of 5 cm inlet
tubes
 The other pan swings freely along its hinge with respect to the fixed pan.
 A space existing between the two pans is sealed airtight with vinyl bellows.
 The bellows is extremely flexible in the direction of pan motion but it offers high resistance to
‘ballooning’ or inward and outward expansion from the spirometer.
 As a result, when a pressure gradient exists between the interior of the wedge and the atmosphere,
there will only be a negligible distortion of the bellows.
 As gas enters or leaves the wedge, the moving pan will change position in compensation for this
change in volume.
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RV College of
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Wedge spirometer world
 The wedge constructed such that the
moving pan will respond to very slight Figure 5.2
changes in volume.
 Two linear transducers are used to pickup
volume and flow signals independently.
 The transducers are attached to the fixed
frame and are coupled to the edge of the
moving pan.
 One transducer produces a dc signal proportional to displacement (volume), while the other has a dc
output proportional to velocity (flow).
 These signals are connected to an electronics unit, which contains the power supply, an amplifier, and
the built-in calibration networks.
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RV College of
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Wedge spirometer world
 Mechanical read out is provided using pointer and a scale affixed to the frame,
 As on conventional spirometers, all standard pulmonary function tests may be performed on the
wedge.
 X-Y recorders featuring high acceleration slew rates may be used in recording flow/volume loops.

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RV College of
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Engineering Ultrasonic spirometer world
 Ultrasonic spirometers use the principle of transmitting ultrasound between a pair of transducers and
measuring changes in transit time caused by the velocity of the intervening fluid medium.
 They employ piezo-electric transducers which operate in the range from about 40 to 200 kHz.
 At frequencies higher than 200 kHz, absorption losses in the gas are very high.
 Ultrasonic spirometers utilize a pair of ultrasonic transducers mounted on opposite sides of a flow
tube as shown in. Figure 5.3
 The transducers perform the function of both transmitting and receiving ultrasonic pulses.
 In conventional ultrasonic flowmeters, pulses are transmitted through the liquid or gas in the flow
tube, against and then with the direction of flow.
 Then the pulse transit time upstream, t1, and downstream, t2, can be expressed as
and

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RV College of
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Engineering Ultrasonic spirometer world
 Where D is the distance between the transducers, C is the velocity
of sound propagation in the fluid and v ‘ is the fluid velocity vector
along the path of the pulses.
 The average gas velocity v through the flow tube is a vector of v’
so that v = v’cos θ
A frequency (f) is usually measured, which is the reciprocal of the
Figure 5.3
transit times:

The flow velocity is:

 In gas flow measurements, pulmonary function tubes larger than 3 cm in diameter must be used;
 The systems that measure time delay directly must be able to resolve nanoseconds.
 This technique is difficult to implemented because of the difficulty in measuring these small time
differences. Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
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Engineering Pneumotachometers world
 Pneumotachometers are devices that measure the instantaneous rate of volume flow of gases.
 Basically, there are two types of pneumotachometers, which are:
I. Differential manometer - It has a small resistance, which allows flow but causes a pressure drop.
This change is measured by a differential pressure transducer, which outputs a signal proportional
to the flow. The unit is heated to maintain it 37°C to prevent condensation of water vapour from
the expired breath.
II. Hot–wire anemometer - It uses a small heated element in the pathway of the gas flow. The
current needed to maintain the element at a constant temperature is measured and it increases
proportionally to the gas flow that cools the element.
 Pneumotachometer is commonly used to measure parameters pertaining to pulmonary function such
as forced expiratory volume (FEV), maximum mid-expiratory volume, peak flow and to generate
flow-volume loops.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
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Engineering Pneumotachometers world
 These devices directly measure only volume flow, they can be employed to derive absolute volume
changes of the lung (spirometry) by electronically integrating the flow signal.
 Conventional mechanical spirometers are more accurate than pneumotachometers, but they have
limitations due to their mechanical inertia, hysteresis and CO2 build up.
 Pneumotachometers, are relatively non-obstructive to the patient and suitable for long-term
monitoring of patients with respiratory difficulties.
 A basic requirement of pneumotachometers (PTM) is, they should present a minimum resistance to
breathing (b/w 5 and 1.0 cm H2O S/L).
 Normal respiratory phenomenon has significant frequency components up to only 10 Hz and devices
with this response should be quite suitable for most applications.
 A good zero stability is a prerequisite of PTMs to prevent false integration during volume
measurements
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RV College of
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Engineering Pneumotachometers world
Fleisch Pneumotachometer:
 Fleisch-type pneumotachometers are flow transducers generally used in respiratory studies.
 These transducers are made by rolling a sheet of thin, corrugated metal with a plain strip of metal and
inserting the core within a metal cover as shown in Figure 5.4.
 These transducers are resistance elements consisting of small,
parallel metal channels.
 This construction helps to maintain a laminar flow at much
higher flow rates.
 In case of laminar flow, the pressure drop across the element is
directly proportional to the flow rate of a gas passing through it.
 The output of the flow transducer appears as a differential
Figure 5.4
pressure.
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 To convert this pressure into an electrical signal, a second transducer is required.
 A capacitance type pressure transducer is used in such applications.
 They are more stable and less vibration-sensitive than resistive or inductive type transducers.
 At high flow rates, turbulence develops in the hose leading to the pneumotach and its response tends
to become non-linear.
 This limits the usable range of the transducer.
 The relationship between pressure drop and flow is given by DP = AV + BV2, where the term
BV2introduces the non-linearity effect. This non-linearity is generally corrected electronically.
 The output of the Fleisch head increased by 1% for each degree C rise and the effect of saturating air
at 37°C with water vapour will reduce the output from the head by 1.2% as compared with dry air
at the same temperature.
 To prevent condensation of gas, the temperature of the pneumotach is maintained at 37°C.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
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Engineering Pneumotachometers world
Venturi-type Pneumotachometers
 This type works similarly to the Fleisch pneumotachometer, but have a venturi - throat for the linear
resistance element.
 The resulting pressure drop is proportional to the square of volume flow.
 They have open geometry and therefore are less prone to problems of liquid collection.
 Their main disadvantages are the non-linearity of calibration and the requirement for laminar flow.
Turbine-type Pneumotachometers
 In this design, air flowing through the transducer rotates a very low mass (0.02 g) turbine blade
mounted on jewel bearings.
 Rotation of the turbine blade interrupts the light beam of a light emitting diode (LED).
 The interrupted light beam falls on a phototransistor, which produces a train of pulses, which are
processed and accumulated to correspond to an accumulated volume in litres.
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RV College of
Engineering Turbine-type Pneumotachometers Go, change the
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 A special feature of this transducer is a bias air flow, applied to the turbine blades from a pump.
 This flow keeps the blades in constant motion even without the sample flow through it.
 This allows measurement of sample air flow in
the range of 3 to 600 L/min in the most linear
range of the volume transducer, by
overcoming much of the rotational inertia of
the turbine.
 The ‘ZERO’ control of the volume transducer
adjusts the bias air flow to produce a train of
clock pulses of exactly the same frequency as
those generated by the crystal oscillator.
Figure 5.5
 This transducer is shown in Figure 5.5 Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Measurement of volume Go, change the
world
 The volume of gas flowing into and out of the lungs is an important factor in investigations of lung
function.
 While the volume of a single breath, or the total volume expired in a given time, can be measured by
continuously acting spirometers, continuous breath-by-breath measurements are often difficult.
Nitrogen washout technique
 Nitrogen washout technique is an indirect measurement technique used in Distribution measurements
and is employed for the determination of RV, FRC and TLC.
 In this technique, the subject breathes 100% oxygen.
 A nitrogen analyser is placed near the mouthpiece to continuously monitor the nitrogen content.
 Some nitrogen is eliminated on every expiration, but none is inhaled.
 The analyser records nitrogen content which decreases with each successive expiration since it is
progressively replaced with oxygen.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Nitrogen washout technique Go, change the
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 The alveolar nitrogen concentration eventually decreases to 1% when an almost steady state is
reached.
 Nitrogen washout curves are plotted with time on the X-axis and % N2 in the expired air on the Y-
axis.
 Theoretically, a plot of % N2 versus expired volume will be a straight line on a semi-log paper.
 The presence of anatomical dead space, the relationship between nitrogen concentration and expired
volume is no longer exponential but is dependent upon the dead space/tidal volume ratio.
 To compensate for this, the dead space is automatically measured in the analysers at the start of the
test and subtracted from each breath during the test, thus yielding a washout recording unaffected by
the patients breathing pattern.
 A typical complete multi-breath nitrogen washout test would take about 10 min. with modern
instruments.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Nitrogen washout technique Go, change the
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 The single breath nitrogen washout test is another index of alveolar ventilation in addition to
providing closing volume information.
 The test is performed with the subject exhaling to residual volume, making a maximal inspiration of
100% oxygen and exhaling his vital capacity slowly.
 Nitrogen concentration is plotted versus volume during the expiration to yield a curve as shown in
Figure 5.6.
 Information on different parameters as obtained in this test is shown in the diagram.
 For example, closing volume is an important parameter which gives an early indication of small
airway disease.
 Closing volume increases with age since the lung loses its elastic recoil and more and more airways
are closed at higher lung volumes.
 Closing volume is that volume exhaled from the onset of closure to the end of vital capacity.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Nitrogen washout technique Go, change the
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 It is the first permanent upsloping departure of

the curve from the straight line.

 Computational techniques have been developed

to eliminate the main drawbacks of traditional

multiple breath nitrogen washout methods.

 It reduces the time required to deliver an

accurate nitrogen washout test and the results

are available at the same instant the subject

completes this breathing manoeuvre. Figure 5.6


Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Haemodialysis Machines Go, change the
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Function of the kidneys:
The main function of the kidneys is to form urine out of blood plasma by the following process:
(i) the removal of waste products from blood plasma, and
(ii) the regulation of the composition of blood plasma.
These activities lead to the excretion of non-volatile metabolic waste products and also responsible for
the constancy of the volume, osmotic pressure, pH and electrolyte composition of the extra-cellular body
fluids.
 The human body has two kidneys which lie in the back of the abdominal
cavity just below the diaphragm, one on each side of the vertebral column
shown in Figure 5.7.
 Each kidney consists of about a million individual units, all similar in
structure and function. Figure 5.7
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 These tiny units are called nephrons whose structure is shown in Figure 5.8.
 A nephron is composed of two parts - a cluster of capillary loops called the glomerulus and a tubule.
 The tubule runs a tortuous course and ultimately drains via a collecting duct into the funnel-shaped
expansion of the upper end of the ureter, i.e. the tube which conveys urine from the kidney to the
bladder.
 The mechanism by which the kidneys perform their functions depends upon the relationship between
the glomerulus and the tubule.

 The kidneys work only on plasma. The erythrocytes supply oxygen to the
kidneys but serve no other function in urine formation
 Each substance in plasma is handled by the nephron, involving particular
combinations of filtration, re-absorption and secretion.
Figure 5.8
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RV College of
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 The renal arteries carry blood at a very high pressure from the aorta into the glomerular capillary tuft.
 The blood pressure within the glomerular capillaries is 70–90 mm of mercury.
 The blood flow through the capillary tuft is controlled by the state of contraction of the muscle of the
arteriole leading to the tuft.
 The fluid pressure within the tuft forces some of the fluid part of the blood, by filtration, through the
thin walls of the capillaries into the glomerulus and on into the tubule of the nephron.
 The glomerular filtrate consists of blood plasma without proteins.
 The total amount of glomerular filtrate is about 180 liters per day, whereas the amount of urine formed
from it is only 1–1.5 L.
 very large amounts of water, and other substances, are re-absorbed by the kidney tubules.
 The re-absorption is partly an automatic process, controlled by the anti-diuretic hormone

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 The absorption of electrolytes such as sodium and potassium is partly controlled by supra-renal gland.
 The other concentrations like chloride and bicarbonate, is related to the acid-base balance.
 Some of the re-absorption from the glomerular filtrate is also a passive, automatic process of diffusion
depending upon pressure gradients.
 This applies to water itself, and its electrolytes like sodium, potassium, chloride, calcium and
bicarbonate.
 There are other substances such as urea, phosphates and sulphates which are the waste products of
metabolism. They are unwanted by the body.
 The tubules are selectively porous to substances of importance to the body and impermeable to the
unwanted.
 Therefore, the unwanted substances cannot diffuse back into the plasma and thus a large proportion is
excreted in the urine.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Function of the kidneys Go, change the world

 As the filtrate passes down the tubules, the concentration of waste products rises steadily and the
specific gravity of normal urine varies from 1.015 to 1.030 as compared with 1.010 for glomerular
filtrate.
 Other substances in the glomerular filtrate such as glucose and amino acids show little tendency to
diffuse through the tubular walls and are returned to the plasma by a process of active re-absorption.
 The total blood flow through the kidneys is about 1200 ml/min.
 The total extra-cellular fluid amounts to about 15 litres.
 The blood plasma and the extra-cellular fluid are in equilibrium with each other,
 therefore, an amount of blood equivalent to all the extra-cellular fluid can pass through the kidneys
once every 15 minutes.
 The water and electrolyte content of the blood plasma are closely controlled by the kidneys.
 Kidneys also play an important role in maintaining the acid-base balance.
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RV College of
Engineering Artificial kidney Go, change the world

 Artificial Kidney (dialyzer) is a mechanical device will be used to reduce the accumulation of waste
products and water and to bring the blood concentrations of the toxic substances to normal levels.
 By effectively removing these materials from the blood, the dialyzer temporarily replaces the function
of the natural kidneys and is able to keep the patient close to normal condition.
 An artificial kidney operates outside the patient’s body.
 It receives the patient’s blood from the cannulated artery
via a plastic tubing.
 The dialysate is an electrolyte solution of suitable
composition and the dialysis takes place across a
membrane of cellophane.
 The return of the dialyzed blood is by another plastic tube
Figure 5.9
to an appropriate vein.
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RV College of
Engineering Artificial kidney Go, change the world

 The dialyzing membrane has perforations which are extremely small as in Figure 5.9. and are invisible
to the naked eye.
 Waste products in the blood are able to pass through these minute perforations into the dialysate fluid
from where they are immediately washed away.
 The perforations in the dialysis membrane have an average diameter of 50 A with an estimated range
of 30A to 90A.
 The waste products pass through the membrane because of the existence of a concentration gradient
across the membrane.
 The dialysate fluid is free of waste product molecules and, therefore, those in the blood would tend to
distribute themselves evenly throughout the blood and the dialysate.
 This movement of waste product molecules from the blood to the dialysate results in cleaning of the
blood.
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RV College of
Engineering Artificial kidney Go, change the world

 The volume of body fluid cannot be controlled by dialysis. Instead, ultra-filtration across the
membrane is employed.
 A positive pressure is applied to the blood compartment or a negative pressure established in the
dialysate compartment.
 Either way, fluid—both water and electrolytes—will move from the blood compartment to the
dialysate, which is subsequently discarded.
 The degree of ultra-filtration depends both on the pressure difference across the membrane and the
ultra-filtration characteristics of the membrane.
 The artificial kidney is thus simply a membrane separation device and serves as a mass exchanger.
 Any of the synthetic or metabolic functions of the normal kidney is not possible. and, therefore,
cannot correct abnormalities that result from the loss of these functions.
 The only use of the artificial kidney in replacing renal function, and eliminate the noxious substances
from the blood
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Dialyzer Go, change the world

 The dialyzer is the part in the artificial kidney system in which the treatment actually takes place and
where the blood is freed from the waste products
 It is the meeting point of two circuits, one in which the blood circulates and the other in which dialysis
fluid flows.
 Dialyzers, in routine clinical use, may be classified according to three basic design considerations: coil,
parallel plate and hollow fibre type.
 The rate of clearance of substances such as urea, creatinine, etc. from the blood during passage through
an artificial kidney is dependent upon the rate of the blood flow.
 As the flow rate falls, there is a disproportionate fall in clearance. At high flow rates, there is little
advantage in further augmentation of the blood flow.
 The rate and pattern of the dialysate flow also influence overall performance in respect of clearance of
waste products.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Dialyzer Go, change the world

 Almost all commercial dialyzers use cellulosic type membranes, the most common being Cuprophan
(cupro-ammonium regenerated cellulose).
 The removal of waste products during dialysis is proportional to the concentration gradient across the
membrane.
 To have the maximum gradient, the concentration of waste products in the dialysate should be
maintained at zero.
 Counter-current flow through the artificial kidney is used so that the dialysate enters the kidney at the
blood exit-end where blood concentration of waste products is at the lowest level.
 The resistance to blood flow in the dialyzer should be minimum. Eliminate the need of blood pump.
 The design of the blood compartment should be such that all the blood can be easily and completely
returned to the patient at the end of dialysis.

Dr. Prasanna Kumar S C, Professor, E&IE Dept.


RV College of
Engineering Dialyzer Go, change the world

 The design must effect an optimum, thin film of blood going through the dialyzer without streaming
under perfused areas of membrane surface.
 Similarly, there must be optimum mixing in the dialysate compartment, effected via the membrane
support structure.

Dr. Prasanna Kumar S C, Professor, E&IE Dept.


RV College of
Engineering Haemodialysis machine Go, change the world

 A haemodialysis machine is used for the production of warm dialysate which is then circulated
through an external dialyzer assembly.
 It also controls the cycling of the blood from the patient through the artificial kidney (dialyzer) and
back to the patient.
 It continuously monitors and controls all important parameters, automatically halting treatment in the
event of parameters going out of pre-set limits.
 It performs five basic functions. It (i) mixes the dialysate, (ii) monitors the dialysate, (iii) pumps the
blood and controls administration of anti-coagulants, (iv) monitors the blood for the presence of air
and drip chamber pressure, and (v) monitors the ultra-filtration rate.
 The machine pumps and controls the flow of blood from the patient through the dialyzer at a
predetermined rate and pressure.

Dr. Prasanna Kumar S C, Professor, E&IE Dept.


RV College of
Engineering Haemodialysis machine Go, change the world

 Some machines also provide an ultra-


filtration rate meter that measures the
ultra-filtration rate in kilograms per hour.
 This allows the operator to efficiently
and accurately calculate, predict and
control fluid removal during dialyses.
Figure 5.10 shows a block diagram of a
haemodialysis machine.

Figure 5.10
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Haemodialysis machine Go, change the world

Proportioning Pumps:
 Mixing large amounts of dialysate from dry chemicals is time consuming and laborious.
 When re-circulated, glucose-containing dialysate results in the rapid growth of bacteria unless changed
at frequent intervals.
 Single-pass proportioning systems using liquid concentrate avoid bacterial overgrowth.
 Proportioning systems of earlier designs used motor driven positive displacement pumps.
 Water and concentrate pumps were driven by one shaft from the same motor, simultaneously
delivering a fixed ratio (35:1) of water and concentrate into a mixing chamber.
 Incoming water under controlled pressure can drive proportioning pumps, thus eliminating the need
for a motor and permitting a smaller, quieter system.
 A steady flow of dialysate is achieved by adding an additional concentrate chamber to the other side of
the water chamber.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Haemodialysis machine Go, change the world

Dialysate Temperature Control and Measurement:


 The dialysis is normally done at the body temperature. The temperature of the dialysate is, therefore,
monitored and controlled before it is supplied to the dialyzer.
 In case the dialysate gets over-heated, the system should stop the flow to the dialyzer and pass it to the
bypass.
 Dialysis at temperatures lower than the body temperature is less efficient and requires re-warming of
the blood before its return to the patient’s body.
 Temperatures in excess of 40°C tend to damage components of the blood.
 A temperature control system is used to raise the temperature of the dialysate to the required
temperature which can be varied from 36 to 42°C.

Dr. Prasanna Kumar S C, Professor, E&IE Dept.


RV College of
Engineering Haemodialysis machine Go, change the world

 Two types of circuits can be used for effecting control of temperature:


i. A bi-metallic thermostat which would connect or disconnect supply to the heater coil.
ii. A completely electronic single-term proportional controller which makes use of a thermistor for
sensing the temperature and a triac for control of power to the heater.
 A typical circuit for such a system is shown in Figure 5.11.
 The uni-junction transistor is ‘off’ until the capacitor ‘C’ charges to a point of breakdown voltage.
 Then the transistor conducts and the capacitor is discharged through the pulse transformer T.
 The triac thus gets a triggering pulse and switches on the heaters.
 The triac switches off at the end of each half-cycle and remains so until triggered once again.
 Since a triac conducts in both directions, it can be switched on during each half-cycle.
 As thermistor has a NTC. An increase in temperature decreases its resistance, thereby reducing the
rate of charge of C.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Haemodialysis machine Go, change the world

 With this method, it is possible to control the temperature with an accuracy of 0.2°C
 A thermistor connected in one arm of a Wheatstone bridge may be used as a sensor of temperature of
the dialysate in the header tank.
 The output of the bridge can be amplified
in a differential amplifier and displayed
on’ a panel meter.
 The amplified signal would also operate
alarm circuits in case the temperature of
dialysate crosses the preset limits.
 In the modern microprocessor-based
aemodialysis machines, the temperature
monitor and control circuitry generate a
signal that the CPU utilizes to generate
display of the fluid temperature and to Figure 5.11
Simplified circuit diagram for controlling dialysate temperature
control the heaters. Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Haemodialysis machine Go, change the world

Conductivity Measurement:
 The conductivity of the dialysate is continuously monitored by a conducting cell, to verify the accuracy
of proportioning.
 In practice, a fluctuation about the mean reading will occur and conductivity will normally be
maintained with 1 %.
 If the conductivity not remaining within limits, an alarm is given.
 The effluent pump motor will be switched off automatically which effectively prevents further
circulation of dialysate through the dialyzer, and dialysate production will be by-passed to the drain.
 The composition of the dialysate is checked by comparing the electrical conductivity of the dialysate
with a standard sample of the dialysate.
 Proper temperature compensation is essential as the conductivity of the dialysate changes by about 2%
for every 1°C change in temperature.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Haemodialysis machine Go, change the world

 Figure 5.12. Shows a block diagram of the conductivity


measuring system.
 It comprises a 1.5 kHz oscillator which drives a bridge
circuit, one arm of which contains a conductivity cell.
 In order to provide a fast response to changes of solution
temperature, a temperature compensation thermistor is placed
in another arm of the bridge. Figure 5.12

 The output from the bridge, after amplification, is capacitively coupled to a phase-sensitive detector
where its phase is compared with the phase of the 1.5 kHz oscillator output.
 The magnitude and phase of the output from the phase - sensitive detector determine the direction and
amount of deviation from the pre-set value.

Dr. Prasanna Kumar S C, Professor, E&IE Dept.


RV College of
Engineering Haemodialysis machine Go, change the world

typical dialysate composition.

In practice, the mEq/l of sodium, calcium, chloride, potassium, magnesium and acetate are added to
obtain the total ionic content of the dialysate in mEq/l.
For example: for total ionic content of 270 mEq/l, the conductivity is 12.9 milli-ohms and for 304 mEq/l,
it is 13.8 milli-ohms.
Dialysis must never commence unless it is known that the conductivity circuit calibration and concentrate
in use are both correct for the intended dialysis. Regular conductivity test is required.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Haemodialysis machine Go, change the world

Dialysate Pressure Control and Measurement:


 Negative pressure in the dialysate compartment is created by the effluent pump. The effluent pump is a
fixed flow, motor-driven gear pump.
 A small plastic housing encloses stainless steel gears driven by an electric motor.
 Pressures between zero and maximum are available by adjustment of a needle valve mounted on the
machine panel.
 A relief valve (pre-set to suit the type of dialyzer) limits the maximum negative pressure available, thus
minimizing the risk of a burst in the dialyzer membrane which may be caused by high transient
pressures.
 The pressure is measured by a strain gauge transducer connected immediately downstream of the
dialysate return side.
 Pressures within the range 0 to –400 mmHg are made available and adjusted to any value in this range.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Haemodialysis machine Go, change the world

Venous Pressure Measurement:


 Venous pressure is normally measured at the bubble trap. A length of tubing connects the trap to a
small plastic housing to which a strain gauge transducer is attached.
 The sensor diaphragm is fragile and should not be roughly handled.
 For maximum accuracy, the sensor connection should be maintained in the same altitude during
dialysis, preferably with the luer connector downwards to prevent blood reaching the diaphragm in the
event of a leak.
 If the venous pressure passes beyond one of the alarm limits, power to the blood pump will be isolated
and the blood pump, if in use, will cease to operate.

Dr. Prasanna Kumar S C, Professor, E&IE Dept.


RV College of
Engineering Haemodialysis machine Go, change the world

Blood Leak Detector:


 Blood-to-dialysate leaks usually occur at the beginning of dialysis and can be detected by examination
of the effluent from the dialyzer.
 The detection of blood leaking through imperfection in the membrane into the dialysate is best
achieved by monitoring the effluent from the dialyzer for changes in transmission of light resulting
from the presence of haemoglobin.
 If there is any blood leak across the dialyzer membrane, it can be detected by using a photo-electric
transducer.
 The dialysis membrane leak detector basically examines the light absorption of the dialysate at 560
nm, the absorption wavelength for haemoglobin.
 An LED is available which has a peak spectral emission at 560 nm with a spectral line half width of
27 nm
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Haemodialysis machine Go, change the world
 Block diagram of the blood leak detector is as shown in the Figure 5.13
 In order to minimize drift over a period of several hours required for the dialysis, a chopped light
system with AC amplifiers is employed.
 Chopping is achieved by driving the LED with a square wave of current. The light is detected with a
cadmium sulphide (CdS) photo-conductive cell.
 This has peak response at 565 nm. After amplification of the AC response signal, an absolute value
circuit provides a signal whose peak value is proportional to the received 560 nm light.

 The peak value is compared to a


reference voltage which is pre-set.
 When the peak value falls below the
selected threshold, visual and audible Figure 5.13
alarms are activated. Block diagram of blood leak detector using LED as a light source
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Haemodialysis machine Go, change the world

 Blood leak detectors are liable to give false alarms when used over a long period of several weeks.
 This is the result of a gradual build-up of contaminants on the lenses of the LED and CdS cell.
 This needs gradual change in the setting of the threshold. Careful cleaning of the transducer can,
however, restore the original threshold.
 This does not materially affect system performance since in almost all machines, the threshold is set at
the beginning of each dialysis procedure.
 Blood leak level, for normal operation, is set at 25 mg of haemoglobin per litre of dialysate.
 The maximum setting detects blood leaks at the rate of 65 mg/I of dialysate.
 If a blood leak is detected, the effluent pump is switched off automatically and dialysate production
by-passed to drain by way of header tank overflow.
 The blood pump is de-energized and, if in use, ceases to operate.

Dr. Prasanna Kumar S C, Professor, E&IE Dept.


RV College of
Engineering Haemodialysis machine Go, change the world

Ultra-filtrate Monitor:
 The ultra-filtrate monitor circuit is used to monitor the amount of fluid removed from the patient and
in conjunction with the negative pressure, to control the rate at which it is removed.
 This circuit generates a signal that the CPU utilizes to generate display of the total UF(ultra-filtrate).
 The CPU also uses this signal to calculate the transmembrane pressure (TMP) required to maintain the
UF rate required by the operator.

This calculation helps determine the coefficient (K) of the dialyzer.


Dialyzer K = Total UF (6 min period)/TMP (Avg.)
The CPU then divides the required UF Rate by the dialyzer K factor to determine how much TMP is
needed to achieve this UF rate.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Haemodialysis machine Go, change the world

Required TMP = Required UF Rate (L/hr)/dialyzer K


The CPU will then subtract the measured blood pressure from the TMP calculated to determine how
much negative pressure is required to achieve the calculated TMP.
Blood Pressure = Venous Blood Pressure + Arterial Blood Pressure/2
Negative Pressure Required = TMP – Blood Pressure
If the calculated negative pressure is less than 30 mmHg or greater than 350 mmHg, the CPU will
generate an alarm signal.
 Figure 5.14 is a block diagram of the ultra-filtrate monitor. The load cell and associated electronics are
used to monitor the weight changes of the fluid in the reservoir during the haemodialysis treatment.
 The load cell utilizes a strain gauge that produces a differential resistance proportional to the applied
force.
 An excitation of 10V DC is supplied to the strain gauge bridge from a reference source.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Haemodialysis machine Go, change the world

 The differential output from the


strain gauge bridge is typically
13.3 mV for a 10 kg load.
 The differential input is first
connected to the instrumentation
amplifier which gives a gain of
100 and produces a single-ended
output.
 The weight is represented at this stage by a DC
voltage. It is changed to a proportional
frequency by a voltage-to-frequency converter.
Figure 5.14
 The pulses corresponding to the weight are
Block diagram of ultrafiltration monitor
then counted and given to the microprocessor. Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Haemodialysis machine Go, change the world

Flow Meter:
 The flow is measured using a flow meter which comprises a stainless steel float, inside a glass tube
held by plastic connectors.
 All fluid returning to the machine from the dialyzer passes through the flow meter.
 The dialysate flow rate is fixed at a nominal 500 ml/min.
 Since it is generally positioned downstream of the dialyzer, it is possible to observe a large blood-to-
dialysate leak by the discoloration of the fluid in the flow meter tube.
Effluent Pump:
 Effluent pumps are available in several design configurations. The more common types are: the
diaphragm type, gear type and magnetically coupled.
 The diaphragm type pumps are not preferred because they give problems due to diaphragm fatigue
when operated over long periods. In the modern machines, either the gear type or magnetically coupled
pumps are preferred. Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Haemodialysis machine Go, change the world

Blood Pump:
 The blood pump used in dialysis machines is usually of the peristaltic type.
 It is designed to give blood flow at a rate of 50 to 350 ml/min.
Bubble Trap:
 Air embolism (obstruction of an artery) is a serious hazard in dialysis.
 Air may be sucked in due to inadequate flow in the line in the pumped dialysis system. Alternatively,
air may be transferred from the dialysate.
 It is for this reason that dialysis equipment includes provision for adequate de-aeration of the dialysate.
 The venous return flow circuit usually incorporates a bubble trap to diminish the chances of air
embolism.
 The level of blood in the venous return bubble trap may be monitored by a photo-electric cell.
 Some manufacturers use the ultrasound method for detecting the presence of air in the blood line.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Haemodialysis machine Go, change the world

Heparin Pump:
 These pumps are usually of the plastic syringe type, having a capacity of 30 cc.
 The delivery of heparin from the pump is calibrated in cm/h. The pump is driven by a stepper motor
and a drive screw mechanism.
 This drives the plunger of the syringe into its barrel which produces the pumping action.
 The stepper motor speed is determined by the computer based on the heparin flow rate required.
 The machines are generally provided with the facility to accommodate commonly used syringe sizes.
The speed of the stepper motor is monitored using an optical encoder.
Blood Pressure Monitor:
 The blood pressure monitor circuit is used to monitor the arterial and venous blood pressures.
 Two separate strain gauge pressure transducers are used for this purpose.
Computer System:
 The heart of the computer system is a microprocessor. It operates with a clock frequency of 1 MHz or
higher which is derived from a crystal controlled oscillator.
Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Haemodialysis machine Go, change the world

 The program is stored in EPROM with a total capacity of around 24 K bytes.


 The system includes a RAM circuit (2 K \ 8 bits memory) powered by a built-in battery.
 A watch-dog circuit monitors the performance of the microprocessor by checking the presence of a
strobe signal.
 The CPU strobe signal is activated only when the program is running.
 Monitoring and control equipment forms an essential part of the haemodialysis system as it helps in
maintaining the most optimum conditions during dialysis.
 In other words, it ensures a safe clinical procedure against any potential hazards.
 Incorrect composition and temperature of the dialysate, blood loss due to disconnection or membrane
leakage and the formation of air embolism in the blood are the principal hazards, which require
immediate remedial steps for the safety of the patient.

Dr. Prasanna Kumar S C, Professor, E&IE Dept.


RV College of
Engineering Portable Kidney Machines Go, change the world

 Over the years there have been efforts to develop machines for unsupervised home dialysis, same time,
portability of the machine is also the consideration in the design of machines.
 The dialyzers have been reduced in size to a considerable extent, development of a wearable artificial
kidney (WAK) which uses a 20 L dialysate tank and 250 g of activated charcoal for a dialysate
regenerating system was reported in 1976 itself.
 In the WAK system, a single pump is used to pump both blood and dialysate. Which can be operated by
Battery. A re-chargeable 12 V nickel cadmium battery can be used.
 The hollow fibre dialyzer is used with dialyzer machine (1.4 m2 dialysis surface).
 The venous line bubble-catcher is attached to the outside of the dialyzer.
 The accumulator and ultra-filtrate reservoir do not function when the tank is in the circuit but are
essential for use without the tank.
 Blood flow, coming from the patient into the blood pump ventricle, to the inflow of the dialyzer, out of
the dialyzer to the bubble-catcher and returning to the patient. Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Portable Kidney Machines Go, change the world

 In Figure 5.15. the blood circuit is on the left and the dialyzing fluid circuit to the right.
 A portable haemodialysis system (Portalysis 101) developed at the Lodge Moor Hospital, Sheffield,
UK is shown in Figure 5.16.

Figure 5.16 Figure 5.15


Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Portable Kidney Machines Go, change the world

 The haemodialysis is carried out for 6 hours requiring two changes of dialyzing fluid and employs
hollow fibre dialyzer.
 The total machine weighs 16 kg and measures 570 \ 412 \ 228 mm.
 The system is built in a suitcase for convenience of transportation.
 The principle of operation of this machine is very simple.
 The dialyzing fluid is prepared in a collapsible 20 litre container by connecting a fresh water supply to
the inlet of the preparation circuit.
 The water is purified by passing it through a disposable denomination cartridge and checked for
quality before being heated in a temperature-controlled chamber.
 The 41°C water passes out of the preparation circuit and into the mixture container via a sachet of
dialyzing fluid concentrate.
 The machine senses by weight when the container has the required quantity of mixture and shuts down
automatically. Dr. Prasanna Kumar S C, Professor, E&IE Dept.
RV College of
Engineering Go, change the world

Dr. Prasanna Kumar S C, Professor, E&IE Dept.

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