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Goals: Personal Data Nationality
Goals: Personal Data Nationality
• To be responsible of managing and assuring successfully a Quality System implementation for any of the
following standards: AS-9100, IATF-16949, ISO 9001-2015 GM BIQS,Q1, VDA etc.
• To be part of the top management team from an International organization and Work together to meet the
goals by taking advantage of my skills and experience
• Managing saving projects to impact key process performance by using problem solving improvement
methodologies like: DOE, Shainin, Red- “x” (FACTUAL), DMAIC six sigma Lean Manufacturing, Quick Wins,
A3 etc.
• Implementing First Time Quality System controls within the Organization to get a good quality performance.
SKILLS
• Experience implementing quality control systems from scratch, transfer from a facility coming from Europe to
North America and LATAM. Personal Data
• Robust experience, working to get approval for Engineering changes (CN´s & CCI), Process Changes
(SCR´s,FR´s,PPCN); Forever requirements, supplier change request, Product Process Change Notice), for the
following customers: FCA-FORD, DTNA, GM, TOYOTA, NISSAN, etc.
Nationality :
• Robust Metallurgical knowledge applied to manage or develop labs for process and product validation.(DVP&R)
Mexican
• Good leadership by having a good team building approach.
• Robust experience working for T1 & T2 Automotive companies & keeping green score cards for OEM Customers.
• Proficient to: Address:
Get desired results under pressure ambiance
Apply statistical tools for problem solving Av. Gustavo Baz,
Develop and implement new projects and engineering changes by using PM tool #4872 Int.402 U.H.
Implement TOC 5 STEPS method to reduce cost and improve process performance Barrientos Gustavo Baz
Develop quality control system for metal mechanical processes, like welding, machining , casting, grinding , C.P.54010 Edo. Mex.
heat treatment (induction, carburizing, tempering, normalizing)
Develop quality control system for plastic manufacturing processes, like injection molding, roto molding, Age:
thermo forming , blowing injection.
39
• National Quality Manager – SAG México (Julio 2019 Current) controlling 2 facilities Mexico City and Monterrey
Comoditys: Air pressure tanks & Fuel Tanks Processes: Stamping, welding & assy Head Count: 32
Professional Summary
Develop the yearly Quality strategic plan with the quality corporative international head, be part of the yearly business plan development team,
improve and maintain the quality management system: IATF, ISO:9001, BIQS, WCM & VDA. Planning and define the quality and labs yearly
budget. Managing and coordinate dim.& metallurgical lab, control and be part of the strategic supply chain development team. Coordinate the
advance quality plan to assure a successful SLP, GP-12 CSL & EPC.
Corrective actions implementation and effectiveness assurance.
Achievements
Get approval for facility movement validation, this for three OEM customers STELLANTIS, GM, DTNA, & 2 Tier 1Customers (Continental & DBG)
Safe Launch plan for STELLANTIS, GM and Continental programs 90-day Cero defects.
Develop and Validate supply chain for key process and components: Castings, Extruded parts, stamping & machining, by implementing Kaizen
Workshop(Jishuken & Yokoten)
Saving project during facility movement validation by reducing number of samples and test performed assuring process capability - $86K
Getting STELLANTIS & DTNA, BSC in GREEN after 2 consecutive years in RED
External PPM´s < 50 for 2019
Scrap Cost < 0.4% for 2019 Personal Data
• Jr. Quality Manager (System/ Process/ Customer/ Labs) -CARDANES DANA Qro. - (Ago.2016 - Julio 2019)
Comoditys: Splines, Yokes, Shafts, Axls Processes: Tempering, machining, assy, forging, sand casting & grinding Head Count: 40
Nationality :
Professional Summary
Quality Process Mexican
Through the First Time Quality control's implementation, manage the conformity of the product and process, manage the budget of the Quality
account, COPQ (Cost of poor quality).Usage of 5G's tools in quality issues, A3 addressed to the top 3 SCRAP as a monthly basis, manage & Address:
control quarantine inventory. Direct contact with customers to give immediate attention, present corrective actions in case of non-conforming
product, verify effectiveness, managing and conciliation the material return. Coordinate the advance quality plan to assure a successful SLP, GP-
Av. Gustavo Baz,
12 CSL & EPC. Report indicators of the QUALITY Score Card (COPQ,% SCRAP, PPM's, CPK's, LPA's), verify the effectiveness of the Quality
system, through the Process, Product & System audits. #4872 Int.402 U.H.
Dimensional Labs and Calibrators Barrientos Gustavo Baz
Manage the dimensional laboratories and calibrators to ensure compliance with the traceability of the equipment used in process and in the C.P.54010 Edo. Mex.
laboratory, ensure that all measuring equipment and devices used in process are verified and are within the verification and adjustment
programs, Ensure that the measurement systems comply with the studies required by MSA 4th ed.
Achievements
Age:
Develop improvement plan of inspection equipment through the inclusion of variable and discrete combined control systems with adjustment
capacity with variable equipment and assurance with discrete equipment. 39
Using the previously described systems, the inspection frequencies were reduced by 60%, gaining approx. 10,000hrs more production equivalent
to $ 8,500 USD in just 2 months 2019
Improve the quality performance in the supply chain by working in effective autonomous maintenance plan , preventive & Refurbishment for all
Marital Status:
the Castings and Forging suppliers, reducing the PPM´s from 1500 to 900
Implementation of CPKs as a process KPI reported to management on a monthly basis, increasing from 1.2 to 1.33 general, impacting this also Married
on a scrap improvement of 13%.
Development of savings projects through DMAIC, achieving savings of 135K- USD for the year 2017 & 2018.
• QUALITY, QMS and Engineering Manager - Metalworking Stamping S.de R.L. of C.V.(Jun 2014-May 2015)
Comoditys: Clamp shells, covers and dunnages Processes: Injection Molding and Thermo forming Head Count: 12
Professional Summary
Quality system administration, quality process receipt, lab. Dimensional and inspection area 100% CS1, direct customer service in case of
PNC report, administration of Quality indicators, KAIZEN project development using Poka-yoke`s in the tooling to improve the performance of
the part numbers corresponding to CNH, Responsible for serving, monitoring and closing customer audits and implementing quality control with
a focus on improving the performance of the supply chain.
Achievements:
-Getting certificate for TS-16946 & obtain project with ABC-GROUP
-Keep% SCRAP <1.5% improving against 2% previous
- Certificate of recertification of SGC - ISO-9001 2008 by the certification body APPLUS.
-Keep DPUM of suppliers <255 and% Quality of suppliers> 85%
-To have an OEE = 96% before 80%
-Successful development of CNH & John Deere projects with SAFE LAUNCH 0 PPM's Personal Data
• QUALITY - Manager – INNOVET Queretaro (Dec 2013 - Jun 2014)
Comoditys: Clamp shells, covers and dunnages Processes: Injection Molding and Thermo forming Head Count: 12
Professional Summary Nationality :
Quality system development, quality control in process management and supply chain improvement by monitoring and stablishing a monthly
basis meeting for top 10 WOW supplier and defining action plan for them. Mexican
Achievements:
-Getting Certificate for ISO-9001-2008 based on AS-9100-C to maintain business with Automotive Customer
-Define QMS and Key Process Indicators to evaluate the system performance. Address:
-Define a SCRAP metric below the 1.7% Before 3.1%
-To have an OEE = 96% before 80% Av. Gustavo Baz,
#4872 Int.402 U.H.
• Metrology Technician TREMEC / TTC Detroit Michigan (Oct 2010 – Dec 2013) Barrientos Gustavo
Comoditys: Manual Transmissions, Gears and Shafts, etc. Processes: Casting, Machining, Heat Treatment & Assy Head Count: 1 Baz C.P.54010 Edo. Mex.
Professional Summary
Statistical validation for dimensional equipment’s in the laboratory and responsible to manage the calibration program as well as the Age:
responsible to review and maintain the procedures needed to perform DV´s and PV´s required for the new products TRANSMISSIONS , define
with engineering new requirements to be evaluated in order to assure product safe launch , define validation plan for engineering changes and
process changes in current products. 39
Achievements:
-Keep the ISO – 17025 Certificate free on Mayor nonconformities Marital Status:
-Develop procedures based on ASME standards for 7 new devices acquired by the lab.
Married
Contact Data
CEL. Phone:
442 440 34 45
Home Phone:
E-MAIL:
(main contact)
ingmanuelbarrera@hotmail
.com