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27951.ico - Avv.sds 00
27951.ico - Avv.sds 00
COMPANY SPECIFICATION
FACILITIES
CONSTRUCTION QUALITY CONTROL &
MECHANICAL COMPLETION SPECIFICATION
27951.ICO.AVV.SDS
Rev. 0 - November 2011
FOREWORD
INDEX
2. REFERENCE DOCUMENTS................................................................................................... 5
14. ATTACHMENTS.................................................................................................................... 18
14.1 SPECIAL PROCESSES – LIST OF SENSITIVE ACTIVITIES ............................................. 18
14.1.1 List.......................................................................................................................................... 18
14.2 PERSONNEL QUALIFICATION REQUIREMENTS ............................................................. 20
14.3 QUALITY CONTROL, INSPECTION AND TESTING PROCEDURES ................................ 21
14.4 TYPICAL INSPECTION & TEST PLANS FOR QUALITY CONTROL - LIST ...................... 22
14.5 SELECTED ITPS AND ITRS – TYPICAL SAMPLES........................................................... 24
14.5.1 ITP & ITR – CIVIL, STRUCTURAL & ARCHITECTURAL ..................................................... 24
14.5.2 ITP & ITR – MECHANICAL & PIPING ................................................................................... 25
14.5.3 ITP & ITR – ELECTRICAL ..................................................................................................... 26
14.5.4 ITP & ITR – INSTRUMENT, AUTOMATION & TELECOMMUNICATION............................. 38
14.5.5 ITP & ITR – PIPELINES & GATHERING SYSTEMS ............................................................ 43
14.5.6 ITP & ITR – COATING, PAINTING & CATHODIC PROTECTION........................................ 44
14.5.7 ITP & ITR – OFFSHORE (STRUCTURES FABRICATION & INSTALLATION
WORKS) ................................................................................................................................ 45
14.6 MECHANICAL COMPLETION DOSSIER............................................................................. 46
14.6.1 Master punch list, Blind List, Mechanical Completion Certificate .......................................... 47
14.7 EDITABLE FILES .................................................................................................................. 48
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This document outlines Construction Quality Control and Pre-commissioning activities to be carried
out by CONTRACTOR in order to achieve a Mechanical Completion status suitable to support a
smooth turnover of an asset (or discrete and defined part of it as: system, subsystem) to the
commissioning phase.
Construction Quality Control activities consist of all the inspections and verifications defined by
Construction Quality Control Plan and relevant discipline Inspection and Test Plans (ITP’s), to
demonstrate that the plant and equipment have been fabricated, constructed and installed correctly
as per design. This will mainly include:
- Review of all Manufactory Inspection Release Records and Certificates relevant to
CONTRACTOR and/or COMPANY supplied bulk materials and tagged items delivered to site, to
make sure they satisfy all statutory, eni standards, Project Inspection Plans and specifications;
- Review of all FAT’s, EFAT’s, certificates and relevant punch lists for all CONTRACTOR and/or
COMPANY supplied equipment and packages. Such tests are carried out and certified at Vendor
premises, and witnessed by relevant CONTRACTOR and/or COMPANY Inspector;
- Conformity checks and quality verifications carried out during construction, including: Non
Destructive Testing, dimensional checks, sample testing etc.
- visual inspection of all equipment or component, such as instruments, packages, motors, cables,
vessels, etc., to verify visually the condition of the equipment, the quality of the installation, the
compliance with project documentation, as-built drawings, approved technical/site queries,
specifications and vendor instructions;
- Precommissioning: static / de-energised Tests & cold testing, including calibration of instruments,
machinery alignments, setting of safety valves, flushing / pressure testing of piping, cables
continuity/isolation tests, and all relevant reinstatement activities;
- Preservation after reinstatement.
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2. REFERENCE DOCUMENTS
MC Mechanical Completion
FAT Factory Acceptance Test
EFAT Extended Factory Acceptance Test
SAT Site Acceptance Test
SIT System Integration Test
HAZID Hazards Identification
JSA Job Safety Analysis
PTWS Permit To Work System
HC Hydrocarbons
PL Punch List
FPSO Floating Production Storage Offloading
SURF Subsea, Umbilical, Riser and Flowlines
HVAC Heat, Ventilation and Air Conditioning
EDAM eni e&p Engineering Document Control System
PF Productivity Factor
QC Quality Control
QCP Quality Control Plan
ITP Inspection and Test Plan
ITR Inspection and Test Report
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4. HSE PRINCIPLES
All construction quality control and precommissioning activities must be in accordance with all eni
HSE standards and procedures, and with all statutory requirements as applicable.
5. ESSENTIAL VARIABLES
The quality control system of a development project is based on a number of variables that includes
contractual, organization and system issues among which some of them are considered essential to
ensure a successful completion of the quality program and the delivery of product which corresponds
to COMPANY and Local Regulatory Authority requirements.
The present document indicates as essential the following variables:
- Special Processes
- Personnel qualification
- QC, inspection and testing procedures
- Inspection and Test Plans
- Inspection and Test reports and quality documentation
- Control of Non conformances
- Mechanical Completion
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6. SPECIAL PROCESSES
Special Process is defined within the project as any activity, work, testing and inspection that needs
to be performed and controlled in accordance with a procedure which define the parameters, the
equipment and the way how to complete and to document the activity itself.
Construction Quality Control is performed on activities which are in great part special processes.
The inspection and testing activities performed to execute quality control are special processes
themselves.
CONTRACTOR shall prepare and issue a list defining all the special processes considered in the
project, and shall execute special processes:
- with competent and skilled personnel who need to have the required professional qualification
and/or certification. See paragraph 7;
- in accordance with approved and qualified procedure. See paragraph 8;
- in a structured, phased and controlled manner ensuring correct sequence, completeness and
testing/release document issuing. ITPs are the applicable documents. See paragraph 9.
CONTRACTOR performing such activities may need to have a state licence, a permit and/or a
certification or an authorization issued by COMPANY and/or Local Regulatory Authority recognised
body. If this is the case, CONTRACTOR shall obtain all these licences, permits, certifications and
authorizations at its own cost in due time without affecting project schedule.
Samples of typical construction and pre-commissioning activities that are considered special
processes are listed in Attachment 14.1.
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7. PERSONNEL QUALIFICATION
CONTRACTOR shall perform special processes with qualified and certified personnel, as required by
COMPANY and Local Regulatory Authority.
Cases where the specific project requirements exceed the applicable standards shall be identified by
CONTRACTOR and for each of them the additional requirements shall be specified (e.g. UT
operators’ qualification for “zero root defect” in sour service, welders qualification for socket joints).
Specific qualification scheme or procedure shall be issued by CONTRACTOR for COMPANY
approval. COMPANY shall have the prerogative to witness and validate the qualification process.
In the lack of applicable reference standards, the personnel qualification shall be specified to be in
accordance with “good industrial recognised practice”. In this case CONTRACTOR shall issue a
qualification scheme or procedure for COMPANY approval (e.g. welders for high pressure sour
service lines, pipeline joint coating, special paint application, bolt tensioning, hardness test
operators).
Any CONTRACTOR operator covered by this section has to be specifically accepted by COMPANY
and its performance, work log and validity for qualification controlled by dedicated logs.
No activity will start failing the acceptance of COMPANY of all the above described requirements.
Sample matrix of personnel qualification is shown in Attachment 14.2. The matrix is indicative only
and need to be tailored and completed by project team considering project specific requirements
(design and codes) as well as local Regulatory Authority requirements.
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CONTRACTOR shall issue dedicated procedures for all Special processes, inspection, test and
precommissioning activities for COMPANY approval, and prepare document control register defining
all the procedures necessary to cover the project quality control, inspection and testing scope.
Construction quality control is governed and controlled by applicable Quality Control Plan (QCP) and
discipline Inspection & Test Plans (ITP)
CONTRACTOR shall issue a QCP for COMPANY approval in accordance with project quality plan
and contract coordination procedure, covering:
- All applicable discipline ITP’s;
- All applicable inspection and testing procedures;
- Control of Non Conformances;
- Mechanical Completion & punch list management.
Particularly, ITPs are issued by CONTRACTOR according to the overall scope and of the asset
break down, for COMPANY approval and COMPANY witnessing scheme implementation.
As a general rule for easy reference, each quality control, inspection and testing procedure
generates one ITP. However one ITP may cumulate activities covered by more than one procedure.
List of ITPs covering standard project disciplines and activities is in Attachment 14.4 while samples of
selected ITPs covering more representative and sensitive disciplines are in Attachment 14.5.
CONTRACTOR is responsible to define necessary ITPs to cover the project scope and to complete
or amend the samples by introducing project specific design and technical requirements.
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CONTRACTOR shall generate a set of ITR’s, Quality Records, Material Test Certificates, Passports,
laboratory certificates and check lists, as output from Quality Control Activities in accordance with
approved ITP’s.
This set is the main support to the completion of the Mechanical Completion dossier.
Samples of typical ITRs are enclosed to the relevant ITPs and therefore contained in Attachment
14.5.
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CONTRACTOR shall set up a dedicated procedure to control non conformances (NC) and relevant
non conformance reports (NCR).
The process shall include any condition or instance that even not being a NC may cause a NC.
Non Conformance (NC): Any product, document or process that, at any stage of the work process, is
found not complying with the requirements of the applicable specifications, technical Project
documents (drawings, data sheets etcetera) and approved procedures and for which the remedial
action is not covered by an approved and qualified process or procedure.
Major NC: Major NCs are deviations or non-conforming conditions which may become permanent or
whose rectifications will anyway result in a final product not meeting the originally designed
characteristics for what concerns the utilisation, workability, durability, life, type/frequency/extent of
maintenance.
Minor Non-conformance: Minor NCs are deviations or non-conforming conditions which may be
rectified or corrected to meet the originally designed characteristic of the product.
Non Conformances require COMPANY input and approval prior to corrective or remedial action
being implemented or prior to proceed to permanently install the NC product.
Quality trend analysis shall be performed on NCs status to control the effectiveness of the
rectification and close out process and to identify any need for process correction or improvement.
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The completion phase of a new plant is a critical process. Not all parts of the process facilities reach
the same degree of completion at the same time, therefore some areas or units may be mechanically
completed while others are not.
Therefore, while construction work progress, is essentially planned by areas, sub-areas and
disciplines, the completion phase is controlled by functional systems.
A System is a substantial portion of a plant, which performs a major and well identified operational
function, being either process or utilities. The system includes all various items, equipment,
packages, sub-systems necessary to operate. For example, an instrument air system provides
compressed/instrument air to the plant, and it is composed by air compressors, dryers, tanks,
distribution sub-system.
A Subsystem is a further subdivision of a system, that performs a partial operational function to the
system, with no or little interference from the other subsystems. Several equipment with the same
function in the system and/or main packages are typical examples of subsystems.
Each subsystem is characterized by tag-items, wich represent the minimum discrete portions of the
plant, and which are associated to particular quality control activities and functional tests. For non tag
items (e.g. piping) a level of material and processes traceability shall be defined and relevant plan
prepared and implemented (e.g. welding book).
All records pertaining to construction quality inspection, testing and precommissioning is compiled in
a specific package, arranged by subsystem. Subsystems are “Mechanically Complete” (MC) when
all construction, quality control and precommissioning activities are complete.
CONTRACTOR shall define and list areas, systems and subsystems, item tags to cover the facilities
completion and shall provide defined system limits, according to project design and Local Regulatory
Authorities requirements. Systems shall have defined interfaces and battery limits ensuring no gaps
or overlaps.
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While construction is carried out, CONTRACTOR shall record all non conformances, missing items,
discrepancies per sub-system in the Master Punch List (MPL).
One item is considered as a stop point for concerned sub-system:
- If it challenges the safety or operational aspect of the following activity to be carried out on the
system;
- If integrity of the system is non ensured, with risk of damage;
- If it does not satisfy requirements due to particular local rules and regulations.
CONTRACTOR shall manage punch lists according to the following four punch list priority levels:
- Supplier PL are items related to packages and equipment fabrication/manufactory (as part of
systems) delivered to site. Once supplier punch lists are acknowledged and endorsed by
Construction Site, they shall be classified as A, B, C (see below) and prioritized accordingly, still
maintaining a Supplier flag for proper purchase order administration purpose;
- PL A: item to be cleared in order to achieve the status of “Sub-system Mechanical Completion”;
- PL B: items that are not considered as a stop-point for safe commissioning, and which are
however to be cleared prior to hydrocarbon introduction into the subsystem;
- PL C: minor items not considered as a stop-point for safe start up, but related to a contractual
acceptance of the equipment and milestone.
A Mechanical Completion Certificate and relevant Mechanical Completion Dossier sanction the
turnover of a subsystem to the commissioning phase.
Sample index and content of the Mechanical Completion Dossier and Certificate are in Attachments
14.6. Index and content are indicative only and the specified requirements have to be considered as
“minimum”.
CONTRACTOR shall be responsible to define complete and definite requirements covering the
specific project scope and design, for COMPANY approval.
CONTRACTOR shall regularly upload all ITR’s, updated master punch list and Mechanical
Completion certificates into its dedicated software aided information tool named Integrated
Completion Database, for reporting and MC progress control purposes.
This database shall be organized per subsystems, in a way to guarantee that each critical document
and certificate can be easily collected, retrieved and relevant system completion progress checked
accordingly.
Maximum integration between CONTRACTOR Integrated Completion Database and COMPANY
document management system shall have to be maintained.
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COMPANY/Local Regulatory Authority may witness at their own convenience any Inspection, testing
and precommissioning activities performed by CONTRACTOR.
Witnessing scheme shall be implemented by COMPANY upon issue of ITP’s by CONTRACTOR.
14. ATTACHMENTS
CONTRACTOR or the laboratory performing the activity on behalf of CONTRACTOR may need to
have a state license, a permit and/or a certification of approval issued by a recognized body.
According to ISO 9001:2008, a special process is any production or service delivery process that
generates outputs that cannot be measured, monitored, or verified until it's too late.
In order to prevent output deficiencies, these special processes must be validated in order to prove
that they can generate planned results.
In all cases, it is up to CONTRACTOR to define these processes as part of their Quality Management
System and to address these processes as appropriate.
14.1.1 List
- Topographical survey
- Concrete pouring control and testing
- Cube crash and concrete testing
- Ground compaction
- Concrete coating
- Coating applications:
o Shrink sleeves or pads
o Hot and cold wrapping
o Special Insulations
o Fire proofing
o FBE
- Painting application
- Surface preparation(sand and grit blasting)
- Environmental check and verification (humidity, salinity and so on)
- Laboratory chemical and mechanical testing
- Holiday detection
- Painting Inspection
- Material Inspection
- Preservation
- Material Traceability
- PMI testing
- Exotic material handling, cutting and welding
- Welding in general
- Brazing and Pin Brazing
- Piping dimensional alignment and checks
- Dimensional Control verifications
- Welding inspections
- NDT Inspections:
o Visual
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o Radiographic
o Ultrasonic
o Magnetic Particle
o Dye Penetrant
o Eddy Current
o Hardness Test
o Leak testing
o Heat treatments (local & furnace)
- Butt Fusion of HPPE
- Jointing and testing of GRP piping
- Mechanical laboratory testing
- Vessel Installation and verification
- Tanks Installation and verification
- Rotating equipment installation, alignment and testing
- Valves reinstatements
- Lifting
- Hydrostatic testing
- Pneumatic testing
- Leak testing
- Flushing and flashing
- Chemical cleaning
- Pipeline pigging and purging
- Air and nitrogen drying
- Heat tracing
- Hot and cold insulation
- Cladding
- Flange connection and close out
- Gasket installation
- Torquing (including hydraulic bolt torquing and tensioning)
- Fibre optic handling, installation, splicing and testing
- Electrical cables handling, laying and testing
- Installation of cables racks, conduits and trays
- Installation of electrical equipment: switchgear, switch board, high and low voltage
motors, batteries and battery chargers, UPSs, grounding and lightning systems,
power distribution units
- Jointing, glanding and terminations
- Cathodic Protection systems installation
- Loop and continuity testing
- Instrument Installation and testing
- Installation of: control panels, consoles, Interfaces panels & junctions
- Instrument calibration
- Installation and testing of HVAC
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o N & He testing
o Heat treatments (local & furnace) 3 NA NA NA YES
Cladding 3 NA NA NA YES
E&I
Electrical cables handling, laying and testing 3
Technical
YES (Note) Local Rules
Note: E&I workers and
E&I technicians are usually
Installation of cables racks, conduits and trays 3
Technical
YES (Note) Local Rules
educated and certified in
Installation of electrical equipment: switchgear, switch accordance with the Local Rules
and Regulations. These
board, high and low voltage motors, batteries and battery E&I
3 YES (Note) Local Rules certifications are wide range and
chargers, UPSs, earthing and lightning systems, power Technical
normally not specific.
distribution units Nevertheless are usually enough
E&I togheter with work experience to
Jointing, glanding and terminations 3
Technical
YES (Note) Local Rules
perform standard activities. For
E&I any E&I installation involving
Catodic Portection systems installation 3
Technical
YES (Note) Local Rules
specific equipment or
E&I sofisticated techniques the
Loop and continuity testing 3
Technical
YES (Note) Local Rules
Vendor presence and
E&I supervision is necessary or an
Instrument Installation and testing 3
Technical
YES (Note) Local Rules
induction performed by the
Installation of: control panels, consolles, Interfaces E&I Vendor Reppresentative. All the
3 YES (Note) Local Rules above with exclusion of
panels & junctions Technical
energization.
E&I
Instrument calibration 3
Technical
YES (Note) Local Rules
E&I
Installation and testing of HVAC 3
Technical
YES (Note) Local Rules
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14.4 TYPICAL INSPECTION & TEST PLANS FOR QUALITY CONTROL - LIST
Note 3:
eni e&p engineering standards, Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and
(B) are included in Mechanical Completion.
FORM No.
Rev.No
PARTICLE SIZE DISTRIBUTION AGGREGATE Doc.No.
Contract Nr._________ Contractor___________________________
Page
75 10
37,5 5
20 2,36
14 1,18
10 600
5 300
2,36 150
PASSING 2.36 75
PASSING 75
Contract Nr.____Contractor_________
Page
B: B:
WEIGHT OF MATERIAL COARSER THAN 1.7 mm (g)
AVERAGE %
GRADING OF TEST SAMPLES g A B C D
PASSING RETAINED ON
37.5 mm (1 1 / 2'') 25 mm (1'') 1250 +/-25 _ _
25 mm (1'') 19 mm (3 / 4'') 1250 +/-25 _ _ _
19 mm (3 / 4'') 12.5 mm ( 1 / 2'') 1250 +/-25 2500+/-10 _ _
12.5 mm ( 1 / 2'') 9.5 mm (3 / 8'') 1250 +/-25 2500+/-10 _ _
9.5 mm (3 / 8'') 6.3 mm ( 1 / 4'') _ _ 2500+/-10 _
6.3 mm ( 1 / 4'') 4.75 mm (No 4) _ _ 2500+/-10 _
4.75 mm (No 4) 2.36 mm (No 8) _ _ _ 5000+/-10
TOTAL 5000+/-10 5000+/-10 5000+/-10 5000+/-10
Nos. ( ) AND SPHERES WEIGHT TO BE USED : g (12)5000+/-25 (11)4584+/-25 (8)3330+/-20 (6)2500+/-15
REMARKS :
Contract Nr.______Contractor____________
Page
CONCRETE AGGREGATES
IMMERSION DATA
CYCLES IMMERSION START IMMERSION END PERIOD REMARKS
DATE TIME DATE TIME (hrs)
IMMERSION 1
IMMERSION 2
IMMERSION 3
IMMERSION 4
IMMERSION 5
IMMERSION PERIOD OF TEST NOT LESS THAN 16 OR MORE THAN 18 HOURS
SOUNDNESS TEST OF ROCK
WEIGHT OF SAMPLE WEIGHT OF SAMPLE % LOSS ACCEPT REJECT
BEFORE TEST (g) AFTER TEST (g)
AV.
3 Surveyor inspection for setting out Review of Survey Report Latest revision of Drawings S/R S (A) Surveyor report
Visual
4 Final visual check & earthwork release Document review of the H/R W/R
inspection and testing records
Note 2:
Case A - ITP is assigned to one item or group of item. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and
dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3:
eni e&p engineering standards, Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis
S PD - Standard Proctor Density, MPD - Modified Proctor Density, MDD - Maximum Dry Density, OMC - Optimum Moisture Content, MC - Moisture Content
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and
(B) are included in Mechanical Completion.
FORM No.
EVALUATION OF IN-SITU FILL MATERIALS Rev.No 0
Doc.No.
Contract Nr.__________Contractor_________________
Page 1 OF 1
MATERIAL TYPE : PROPERTIES OF SUITABLE MATERIAL FROM PROJECT SPECIFICATION NO.:
Max.dry
Date of Source & CBR. AT
Ref. No/ Sample No LL PL NO.4 NO.8 NO.30 NO.50 NO.200 Density OMC % QC Acceptance
Sample Description 95% MDD
gm/cm3
Lab. Tech. Date & Sign Contractor QC Date & Signature Inspector Date & Signature
EARTHWORKS COMPACTION REPORT Form No
Contract Nr.___Contractor__________ Rev. No 0
Page 1 OF 1
General Fill Area, Foundation no(s), Footing no(s), Building. no(s), Asphalt Paving Area etc. REPORT N
Test Mass of wet Mass of Sand Ratio = (Mass of wet soil Bulk Density = Ratio x Moisture content Moisture Dry density = (100 x Bulk Unit weight of Soil % Compaction = (Dry
Number soil from hole in hole from hole)/(Mass of Sand in Bulk density of sand container No content density)/(100+Moisture (Proctor of soil) density x 100%)/Unit
g hole Mg/m³ % content) Mg/m³ weight of Soil
%
Mg/m³
1
2
3
4
5
6
7
8
9
10
11
12
Name :
Date :
Signature :
Form No. ENI-IТР-CIV-003
INSPECTION AND TEST PLAN Rev. No. 01
Page 1 of 4
Blinding, concreting, coating foundation and backfilling
Unit № Contract №: Work Pack №: Contractor SYSTEM №
Inspection and Acceptance Responsibility
No. (Note 2) ITR - Report or Document:
Activity Description Test/Inspection Requirements Reference Document
Contractor ENI QC or TPA (Note 1)
QC PMC
1. Concrete mix design and qualification – See ENI-ITP-CIV-001
2. Blinding Concrete
Verify surveying setting out of Base location and blinding Review of Surveyor’s setting out
2.1 Relevant Job Drawings R S/R
concrete level is as per drawings
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and
(B) are included in Mechanical Completion.
Form No. ENI-IТР-CIV-003
INSPECTION AND TEST PLAN Rev. No. 01
Page 2 of 4
Blinding, concreting, coating foundation and backfilling
Unit № Contract №: Work Pack №: Contractor SYSTEM №
Inspection and Acceptance Responsibility
No. (Note 2) ITR - Report or Document:
Activity Description Test/Inspection Requirements Reference Document
Contractor ENI QC or TPA (Note 1)
QC PMC
Temperature measuring and control if Project Specification and Drawings
applicable (note 3)
Concrete curing and protection
3.6 Wet curing minimum 7 days Code & Standard S/R S (A) Concrete Test Log
Curing water shall comply with Job Quality Control Plan
Specifications Project Procedures (note 3)
Project Specification and Drawings
Form striking, surface inspection and release for repair, if Major repairs completed after form (note 3)
3.7 required. removal Code & Standard H W (C) Inspection check list
Quality Control Plan
Project Procedures (note 3)
Project Specification and Drawings
Achieving the minimum compressive
(note 3)
Compressive crush strength test results conforming to 28 day strength result to the required
3.8 Code & Standard H/R W/R (B) Laboratory report
Specification concrete grade
Quality Control Plan
Project Procedures (note 3)
4. Coating Foundation and backfilling
Underground Structure released for coating. Check inspection forms in structural
Project specifications (note 3) and
4.1 For Pre-cast items Note the serial Nos. of their relevant and precast concrete ITPs are properly R S (A) Concrete Test Log
ITPs
Concrete Test Log signed off.
Coating, including thickness, is
Coating applied as specified. applied as per the Manufacturer’s Specifications (note 3) (A) Concrete Coating Report
4.2 W/R W/R
detailed installation procedure. Quality control plan
Coat material certificate review
Top of foundation and anchor (bolts and plates as
4.3 Dimensional measurements Drawings W/R W7R
applicable) dimensional check
Backfill & Compaction as per requirements. Verify compliance with specified Project Specification and Drawings
4.4 W/R S/R (A) Earth Work Compaction Record
requirements. (note 3)
5. Mechanical Completion
Mechanical completion dossier completion and approval.
5.1 Documents completeness Project Procedures (note 3) H H (A) Mechanical Completion Dossier
See Mechanical Completion Procedure
Note 2:
Case A - ITP is assigned to one item or group of item. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completetd activity by the actual inspection attendees & eventually signed off and
dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3:
eni e&p engineering standards, Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and
(B) are included in Mechanical Completion.
SURVEILLANCE INSPECTON OF REBAR Form No.:
FABRICATION Rev. No.:
Owner:
Contract Nr.________Contractor__________ Hand Class: GENERIC
Page: 1 OF 1
Report No.:
Drawing N0:
СQCI
Activities to be Inspected INITIALS
2 All rebar is covered, tagged and stored on sleepers above ground (Min
200mm).
Name :
Date :
Signature :
PRE-POUR INSPECTION FOR CONCRETE Form No. :
STRUCTURES Rev. No. :
Owner :
Hand Class - GENERIC
Contract Nr.____Contractor________ Page 1 OF 1
Foundation No(s), Footing No(s), Trench No(s), ISO No(s), Support No(s) etc.: Report No
CONSTRUCTION QC INSPECTOR
INITIALS / DATE INITIALS / DATE
Activities to be checked by Construction
2. Check that existing concrete surface properly chipped & concrete pouring place is clean,
and construction joints, if any, are adequately prepared.
3. Check that form work installation is proper and release agent applied properly.
4. Check that rebar free from rust, damage and installed as per drawings.
6. Check that all civil piping is fixed and ready for casting (To be verified by Mechanical QC).
7. Check that all electrical items are fixed and ready for casting (To be verified by Electrical
QC) .
8. Check that all mechanical items are fixed and ready for casting (To be verified by
Mechanical QC).
9. Check that all Anchor bolts and embedded items are installed as required, if applicable.
10. All setting out verified by Surveyor including Anchor bolts and concreting Surveyor Name and Signature Date :
level and all dimensions checked and correct within tolerances.
ALL REBAR, FORM WORK, EMBEDDED ITEMS CHECKED AND READY FOR QC INSPECTION
Name :
Date :
Signature :
CONCRETE POUR CARD Form No.
Rev. No. 0
Contract Nr._____________ Contractor_______________________________ Owner
Page 1 OF 1
Foundation No(s), Footing No(s), Trench No(s), ISO No(s), Support No(s) intermediate stage, etc.: DATE: MIX ID POUR CARD NO./ НОМЕР
• CRANE /
LOAD NO TRUCK NO TICKET NO TIME BATCH TIME TIME START TIME TIME AIR TEMP CONCR. SLUMP ENTRAINED SET QTY LOCATION REMARKS
ARRIVED FINISH SAMPLED TEMP AIR ID m3
Name :
Date :
Signature :
CONCRETE TEST RESULTS LOG Form No. 0
Rev. No.
Contract Nr._____________Contractor________________________ Owner GENERIC
Page 1 OF 1
Name :
Date :
Signature :
Form No 0
CONCRETE COATING RECORD Rev. No
Owner
Hand Class - GENERIC
Contract Nr._____ Contractor_______________ Page 1 OF 1
REPORT NO
COATING DATE
FOUNDATION, PRE-CAST NO. AND MINOR SURFACES SPECIFY TYPE OF WATERPROOF COATING THICKNESS COATING CONFORMANT. CQCI
ITEM SUPPORT NO(S) ETC. or REPAIRS COMPLETE COATING MEMBRANE (D. F. T.) ABOVEGROUND SIGNATURE / DATE
RELEVANT ITP-714-238 SERIAL NOS. AND ACCEPTABLE ABOVEGROUND OR APPLICATION COATING
PRIOR TO COATING BELOWGROUND BELOWGROU Required Actual
NG COATING/
Name :
Date :
Signature :
Form No. ENI-IТР-CIV-005
INSPECTION AND TEST PLAN Rev. No. Draft
Page 1 of 4
Precast Concrete
Unit № Contract №: Work Pack №: Contractor SYSTEM №
Inspection and Acceptance Responsibility
No. (Note 2) ITR - Report or Document:
Activity Description Test/Inspection Requirements Reference Document
Contractor ENI QC or TPA (Note 1)
QC PMC
Specifications (note 3)
2. Concrete receive & placement inspection. Adequate conveying depositing
Quality Control Plan
H/R W/R (A) Concrete PourCard
Correct mix Design ID
Verify concrete field test results conforming to Specifications (note 3)
3. Max concrete temp. 30ºC (25ºC for H/R W/R (A) Concrete PourCard
Specifications. Quality Control Plan
mass concrete)
Form striking, surface inspection and release for repair, if Major repairs completed after form Specifications (note 3)
4. H W
required. removal Quality Control Plan
Note 2:
Case A - ITP is assigned to one item or group of item. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and
dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3:
eni e&p engineering standards, Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and
(B) are included in Mechanical Completion.
Form No. ENI-IТР-CIV-008
INSPECTION AND TEST PLAN Rev. No. Draft
Page 1 of 4
Precast Piles
Unit № Contract №: Work Pack №: Contractor SYSTEM №
Inspection and Acceptance Responsibility
No (Note 2) ITR - Report or Document:
Activity Description Test/Inspection Requirements Reference Document
Contractor ENI QC or TPA (Note 1)
QC PMC
Note 2:
Case A - ITP is assigned to one item or group of item. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and
dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3:
eni e&p engineering standards, Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and
(B) are included in Mechanical Completion.
Form No. ENI-IТР-CIV-009
INSPECTION AND TEST PLAN Rev. No. 01
Page 1 of 4
Inspection of Asphalt Roads Works
Unit № Contract №: Work Pack №: Contractor SYSTEM №
Inspection and Acceptance Responsibility
No. (Note 2) ITR - Report or Document:
Activity Description Test/Inspection Requirements Reference Document
Contractor ENI QC or TPA (Note 1)
QC PMC
1.2 Earth works compaction conformant. Verify lab. Test result Quality Control Plan R R (A) Earth Works compaction Report
2. Mechanical Completion
Mechanical completion dossier completion and approval.
2.1 Documents completeness Project Procedures H H (A) Mechanical Completion Dossier
See Mechanical Completion Procedure.
Note 2:
Case A - ITP is assigned to one item or group of item. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completetd activity by the actual inspection attendees & eventually signed off and
dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3:
eni e&p engineering standards, Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Report Review
Note 1: (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Report not attached to ITP. Documents type (A) and
(B) are included in Mechanical Completion.
Form No.
ASPHALT RECEIVAL AND LAYING RECORD Rev. No. 0
Doc. No.
Contract Nr._____________________ Contractor__________________________________________________ Hand. Class. GENERIC
Page 1 OF 1
AREA/LOCATION Coordinates/Station: DRAWING NO. & REV. QC REF. NO.
.
PRIME COAT/TACK COAT APPLIED QC INITIAL/DATE: MIX TYPE (BINDER/WEARING COARSE) WEATHER CONDITIONS
Name :
Date :
Signature :
Form No. :
Rev. No. : 0
ASPHALT CORE AND DENSITY RECORD Doc. No. :
Hand Class : GENERIC
Contract Nr._________Contractor______________________
Page : 1 OF 1
CORE SAMPLE
TYPE OF
LOCATION/CHAINAGE THICKNESS DENSITY REMARKS
NO. COURSE
(MM) KG/M3
Name :
Date :
Signature :
Form No. :
ASPHALT SMOOTHNESS RECORD Rev. No. :
Doc. No. :
Hand Class : GENERIC
Page : 1 OF 1
Contract Nr.____________ Contractor___________________
AREA : DRAWING NO. & REV. QC REF. NO
Name :
Date :
Signature :
Form No.
TEST RESULTS OF ASPHALT LAYING MATERIAL Rev. No.
Doc. No.
Hand. Class. GENERIC
Contract Nr.______________________ Contractor______________________________________________ Page 1 OF 1
Date Sample Location or Aggregate % Bitumen Content Bulk MarshallStability Maximum loss Marshal Flow QC Remarks
Station taken Grading Evaluation of stability % % Void
Sampled No Base Wearing Density Base Wearing Value Signature & Date
Name :
Date :
Signature :
Form No. ENI-IТР-CIV-008
INSPECTION AND TEST PLAN Rev. No. Draft
Page 1 of 4
Underground Pipe & Backfill of Underground Service
Unit № Contract №: Work Pack №: Contractor SYSTEM №
Inspection and Acceptance Responsibility
No. (Note 2) ITR - Report or Document:
Activity Description Test/Inspection Requirements Reference Document
Contractor ENI QC or TPA (Note 1)
QC PMC
1. Underground Pipe
Check concrete manhole installation is complete and
1.1 As per Dwgs Drawings R S
conformant
Lines & Levels as per (A) Survey Report
1.2 Check Lines / Levels / Slopes Survey Report H/R W/R
DWGs (A) Check-List
Manufacturer’s
1.3 Pipe Preparation and Jointing. Manufacturer’s Manual H W (A) Check-List
Recommendations
1.4 Anchor supports/thrust blocks installed(if applicable) As per Dwgs Drawings W W (A) Check-List
1.5 Manhole Ladders Installed Visual Drawings W W (A) Check-List
1.6 Cleaning & Flushing Visual W W (A) Check-List
Civil Underground Piping &
1.7 Release for Water leak Testing Visual H W (A) Check-List
Manholes ITP
Civil Underground Piping & (A) Check-List
1.8 Water leak test of Manhole Contract Specifications and ITP H/R W/R
Manholes ITP (A) Test Report
Project specification (note 3)
(A) Check-List
1.9 Water leak test of Pipes Contract Specifications and ITP Civil Underground Piping & H/R W/R
(A) Test Report
Manholes ITP
Reinstatement completed after test & Release for backfill
1.10 Visual H W (A) Check-List
compaction operations.
1.11 Marker / Posts installed. (if applicable) Visual W/R W/R
Ensure that there is no water in pit and water disposed
1.12 Visual W S
properly
1.13 Pipe & Manhole system Released Visual H W/R
2. Backfill of Underground Service
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and
(B) are included in Mechanical Completion.
Form No. ENI-IТР-CIV-008
INSPECTION AND TEST PLAN Rev. No. Draft
Page 2 of 4
Underground Pipe & Backfill of Underground Service
Unit № Contract №: Work Pack №: Contractor SYSTEM №
Inspection and Acceptance Responsibility
No. (Note 2) ITR - Report or Document:
Activity Description Test/Inspection Requirements Reference Document
Contractor ENI QC or TPA (Note 1)
QC PMC
Note 2:
Case A - ITP is assigned to one item or group of item. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and
dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3:
eni e&p engineering standards, Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and
(B) are included in Mechanical Completion.
Form No. ENI-IТР-CIV-013
INSPECTION AND TEST PLAN Rev. No. Draft
Page 1 of 4
Concrete Pavement
Unit № Contract №: Work Pack №: Contractor SYSTEM №
Inspection and Acceptance Responsibility
No. (Note 2) ITR - Report or Document:
Activity Description Test/Inspection Requirements Reference Document
Contractor ENI QC or TPA (Note 1)
QC PMC
Note 2:
Case A - ITP is assigned to one item or group of item. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and
dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3:
eni e&p engineering standards, Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and
(B) are included in Mechanical Completion.
Form No. ENI-IТР-STR-001
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 4
Note 2:
Case A - ITP is assigned to one item or group of item. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and
dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3:
eni e&p engineering standards, Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and
(B) are included in Mechanical Completion.
Form No. ENI-IТР-ARCH-001
INSPECTION AND TEST PLAN Rev. No. Draft
Page 1 of 4
External & Internal Building Finishes
Unit № Contract №: Work Pack №: Contractor SYSTEM №
Inspection and Acceptance Responsibility
No. (note 2) ITR - Report or Document:
Activity Description Test/Inspection Requirements Reference Document
Contractor ENI QC or TPA (Note 1)
QC PMC
1. Material Acceptance
Material conforms to specification and drawings Review of material certificates Material Lists H/R S/R (B)-MTCs
and as built drawings for Construction Drawings
1.1
prefabricated items Project Specifications
Product standards
2. External Building Finishes
Project specification and Drawings (A) External building check-lists and
2.1 Inspection of Expansion /Contraction Joints Visual & Dimensional H/R S
(note 3) Inspection Reports
Inspection of Roof and Wall panels installation for Visual & Dimensional Project specification and Drawings (A) External building check-lists and
2.2 H/R S
buildings (Insulation ,Flashing And water repellent) review of documentations (note 3) Inspection Reports
Visual & Dimensional Project specification and Drawings (A) External building check-lists and
2.3 Inspection of Built up Roof Covering for Buildings H/R S
review of documentations (note 3) Inspection Reports
Inspection of Painting / Clear Finish for the Visual & Dimensional Project specification and Drawings (A) External building check-lists and
2.4 H/R W
External of Buildings review of documentations (note 3) Inspection Reports
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1: (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B)
are included in Mechanical Completion.
Form No. ENI-IТР-ARCH-001
INSPECTION AND TEST PLAN Rev. No. Draft
Page 2 of 4
External & Internal Building Finishes
Unit № Contract №: Work Pack №: Contractor SYSTEM №
Inspection and Acceptance Responsibility
No. (note 2) ITR - Report or Document:
Activity Description Test/Inspection Requirements Reference Document
Contractor ENI QC or TPA (Note 1)
QC PMC
Note 2:
Case A - ITP is assigned to one item or group of item. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and
dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3:
eni e&p engineering standards, Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1: (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B)
are included in Mechanical Completion.
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 26 of 47
1 Valve Installation
1.1 Review for compliance Project Standards (see Note 3) H/R R B-Passport and material certificates
AFC Drawings
Valve passport
Code & Standard
Project Procedure
1.2 Review of calibration form As above H/R R B-Manufacturer Calibration
Certificate
Calibration of safety relief valve.
A-Site Calibration Certificate
1.3 Safety relief valve installed correctly. As per P&ID As above H W A-Inspection report
Tag No. correct C-Installation Check List
Visual inspection
1.4 Verify shipping stoppers are removed. Visual inspection As above W W
C-Installation Check List
1.5 Calibration tampers proof seal intact. Visual inspection As above W W
C-Installation Check List
1.6 Final inspection for correct bolt material, size and gaskets. As per requirements As above W W
Isometric-BOM C-Installation Check List
1.7 Safety relief valve installation complete and conformant. As per drawings As above H H A-Inspection report
Vent piping complete and correct. Release
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: ENI- E&P engineering standards, Project Specifications and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not
attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-MEC-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
1 of 4
1 General Activities
Visual / Foundation Drawings A-Installation Check List
1.1 Check foundations released for equipment erection H W B-Survey As Built report
Review of As-Built Survey Report As-Built Survey Report
Project Procedure A-Installation Check List
1.2 Ensure technical passport with equipment. Document Review Equipment Technical Passport W S B-Component’s Passport
Check name plate for correctness and secure Vendor Manual
Visual W S
1.3 attachments, check flanges, facings, and gaskets are Equipment Technical Passport A-Installation Check List
clean.
Installed at correct elevation and orientation (verticality Visual/Survey Report Survey Reports A-Installation Check List
1.4 H S
and leveling as per requirements) A-Survey report
Vendor Drawing & Specification A-Installation Check List
1.5 Foundation bolts tight and grouting complete Visual H W A-Bolt Tightening report
ITP for Grouting
Preservation to be as per manufacturer’s procedure and Visual/Document Review Manufacturer’s procedure
1.6 W S A-Installation Check List
project specification. See also 4-Pre-commissioning Project Specification (Note 3)
Verify installation of ladders access, platforms etc. Visual Vendor and Project Drawing
1.7 W S A-Installation Check List
associated with the equipment
Visual Vendor and Project Drawing
1.8 Slide plate for horizontal equipment only W S A-Installation Check List
Check installation and cleanliness of internals per Vendor and Project Drawing
checklist specific for vessel internals as necessary. Visual H W
1.10 A-Installation Check List
Check that sacrificial anodes have been installed where
specified
Visual Project Procedures
1.11 Cleanliness W S A-Installation Check List
External opening closed with new gaskets after pressure Visual Vendor and Project Drawing
1.12 H S A-Installation Check List
test of piping.
Weep holes in reinforcing pads filled with suitable Visual Project Procedure
1.13 W S A-Installation Check List
compound.
Grounding connection installed. Visual Project Specification (Note 3) A-Installation Check List
1.14 H S
ITP for grounding A-Grounding report
Final visual inspection. H H
1.15 Conduct temporary/final closure checklist and Project Procedures A-Installation Check List
Visual
acceptance.
2 Specific Components (as applicable)
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not
attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-MEC-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
2 of 4
3 Specific Activities
Project Procedure and
Paint work touch-up/trace heating complete. Release for Visual and review of document H W
3.1 Specification (Note 3). A-Paint Application Report
insulation (where applicable).
ITP for Coating and Painting.
Loss Prevention (Safety) Equipment (as applicable)
Automatic Sprinkler/Deluge System H W
Safety Showers and Eye baths
Hose Reel
Fire Water/Foam Monitors Project Procedure and
A-Installation and Testing Report (as
Hydrant and Hydrant Cabinet Visual Specification (Note 3).
3.2 applicable)
Dry Powder System Review of Documents Local Regulation as applicable.
B-Equipment Passport or Certificate
Portable Fire Extinguishers Manufacturer Installation Manual.
Fireman’s Cabinet
Breathing Apparatus
Safety Signs
Flame Arrestors
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not
attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-MEC-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
3 of 4
4. Pre-commissioning
Pre-commissioning activities for pressure retaining
components are defined in accordance with project
specific design (piping spec. and fluid service). Note 3.
Here below a selected and not exhaustive listing.
4.1 Chemical Cleaning Review of chemicals certificate Project Procedures A-Inspection Report
Cleaning parameters Chemical Datasheet H/R HR
Visual on fluid at piping discharge
end
4.2 Leak Testing (N or He) Review of gas certificate Project Procedures A-Leak Test Report
Testing parameters
Leakage
Sniffer calibration certificate
4.3 Installation or verification of miscellaneous items (e.g. Type, size, rating, material P&I A-P&I - Red Line Mark Up
orifice flanges, spectacles blinds, blinds) Material certificate Project Procedures W/R S/R
4.4 Functional test of miscellaneous items (e.g. valves) Correct functionality Project procedures A-Test Report
W/R S/R
4.5 Preservation re-instatement or application Visual Project Procedures A-Preservation report
Manufacturer procedure W/R S/R
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually
signed off and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: ENI- E&P engineering standards, Project Standards and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not
attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
DE-SUPER HEATER Form No.:
Rev. No.:
Page: Page 1 of 1
Equipment Desc.:
Manufacturer: РО №:
3 Inspect and confirm installation is complete and damage free, as per manufactures
specifications.
5 Confirm water control valve is free from damage and adequately supported.
6 Check preservation measures are intact and effective. Ensure unit is free of contaminants
and debris.
7 Punch list.
Remarks:
Name :
Date :
Signature :
Form No.:
FLAME ARRESTOR Rev. No.:
Page: Page 1 of 1
Equip Tag No.: Area/Unit: System/Sub System:
Equipment Desc.:
Manufacturer: РО №:
Remarks
Name :
Date :
Signature :
Form No.:
HEAT EXCHANGER Rev. No.:
Page: Page 1 of 1
Equip Tag No.: Area/Unit: System/Sub System:
Equipment Desc.:
Manufacturer: РО №:
Name :
Date :
Signature :
Form No.:
HYDROCYCLONE / INERTIAL SEPARATOR Rev. No.:
Doc. No.:
Page: Page 1 of 1
Equip Tag No.: Area/Unit: System/Sub System:
Equipment Desc.:
Manufacturer: РО №:
14 Punch list.
Remarks
Name :
Date :
Signature :
Form No.:
FIRED HEATER / INCINERATOR Rev. No.:
Page: Page 1 of 1
Equip Tag No.: Area/Unit: System/Sub System:
Equipment Desc.:
Manufacturer: РО №:
2 Check manufactures data / drawings are available and all relevant certification is available.
3 Confirm installation including any auxiliary equipment (control panels, vessels …etc) are
free from damage (external and internal). Confirm relevant check sheets are completed.
7 Confirm correct installation of combustion air / pulse air fan's as per manufacture
specifications. Ensure appropriate checklists (MCL-026A) have been completed.
8 Confirm convection section of heater is installed as per manufactures specifications and all
appropriate testing certification is available.
9 Confirm radiant section of heater is installed as per manufactures specifications and all
appropriate testing certification is available.
10 Confirm exhaust is installed as per manufactures specifications and is free from damage.
Confirm back pressure paddle is installed correctly and is free to move.
11 Confirm all instrumentation is installed as per vendor drawings and is free form damage.
12 Confirm all piping is installed as per vendor drawings and as per project specification.
Confirm operation of all manual valves.
13 Confirm fuel gas piping skid is secured as per project specifications and is free from
damage.
14 Confirm C02 snuffing system is installed as per vendors specifications and is free from
damage.
15 Confirm C02 cylinders are fully charged and release solenoids are installed.
16 Confirm C02 spray nozzles are installed and of the correct orientation.
17 Confirm ignition transformers are installed as per vendors specifications and are free from
damage.
18 Check preservation measures are intact and effective. Ensure equipment is free of
contaminates and debris.
Name :
Date :
Signature :
PACKAGED EQUIPMENT Form No.:
Rev. No.:
INSTALLATION Page: Page 1 of 1
Equipment Desc.:
Manufacturer: РО №:
1 Unit installed according to vendor instructions, undamaged with skid location and
orientation correct, holding down arrangement complete and secure.
2 Check nameplate details are correct & securely attached, readable not obscured &
nameplate data conforms to the information given on this ITR.
Name :
Date :
Signature :
Form No.:
VESSEL CHECKLIST Rev. No.:
Page: Page 1 of 1
Equip Tag No.: Area/Unit: System/Sub System:
Equipment Desc.:
Manufacturer: РО №:
13 Check all vents and drains complete with blanks fitted to all drain valves.
15 Confirm all bolting is torqued up to specification and properly lubricated and preserved.
QCP-714-118 as applicable.
19 Ensure whether design of vessel and foundations allow vessel to be filled with water.
27 Punch list.
Remarks
Name :
Date :
Signature :
Form No.:
TANK CHECKLIST Rev. No.:
Page: Page 1 of 1
Equip Tag No.: Area/Unit: System/Sub System:
Equipment Desc.:
Manufacturer: РО №¹:
3 Check tank and base are level. Check foundation /Plinth/Grouting are correct. Check
holding down bolts are correct and tight.
5 Confirm that all tank trims are fitted and according to drawings.
6 Inspect and confirm that tank is damage free and clean. (Including internal/external
coatings).
8 If product is hazardous check that overflow lines are connected to closed drains systems or
overflow tanks.
9 Check all joints between dissimilar metals for galvanic corrosion potential.
21 Punch list.
Name :
Date :
Signature :
Form No. ENI-IТР-MEA-003
INSPECTION AND TEST PLAN Rev. No.
Page
01
1 of 4
1.2 Ensure technical passport with equipment. Document Review Equipment Technical Passport W S A- Installation Check List
2 Equipment Installation
2.1 Check base plate leveling and equipment installed. Visual Check / Survey Report Vendor Manual H W A- Installation Report
Check name plate for correctness and secure attached. Project Standards (see Note 3) A- Installation Check List
Equipment Regulatory Standard
2.2 Foundation bolts tight Visual or torquing dinamometer (as Vendor Manual H S A- Installation Check List or
applicable) Project Standards (see Note 3) A- Torquing Report (if applicable)
Equipment Regulatory Standard
2.3 Preliminary alignment complete and release for grouting Visual and dimensional Vendor Manual H S A- Installation Report
Project Standards (see Note 3) A- Allignment Report
2.4 Preservation reinstatement or application Visual Document Review Vendor Manual W S A- Preservation Record
Preservation Procedure
2.5 Grouting completed (remove jack screws after grout is cured) Visual and minimum time elapsed Project Procedure H S A- Installation Check List
2.6 Grounding check Visual or grounding resistivity measure (as Project Procedure H/R R A- Installation Check List
applicable)
2.7. Auxiliary piping installed correctly. Visual Vendor Manual W W A- Installation Check List
Check base plate drains properly installed Drawings A- Red Line mark up
2.8 Verify cleanliness of suction and discharge piping. Visual Vendor Manual H W A- Installation Check List
Suction strainer installed.
2.9 Lube oil system flushed clean and filled with correct lubricants as Visual/Test Vendor Manual W W A- Installation Check List
specified. Check quality of flushing medium Technical Data Sheet
2.10 Mechanical seal or packing correctly installed. Visual/Test Vendor manual W W A- Installation Check List
Check seal oil system Project Standards (see Note 3)
2.11 Checking gear box casing cleanliness and filled with correct Visual/Test Vendor Manual H/R W A- Installation Check List
lubricants
2.12 Connection of pipework to equipment nozzles. Visual/Test Vendor manual H S A- Installation Check List
Check flanges faces
2.13 Machinery piping installation flange alignment Visual/Test Vendor Manual H S A-Dimensional Report
2.14 Paint work touch-up/trace heating complete. Visual Vendor Manual & Drawings H H A- Installation Check List
Release for insulation (where applicable) Project Procedure
3 Precommissioning
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-MEA-003
INSPECTION AND TEST PLAN Rev. No.
Page
01
2 of 4
3.2 Check Vibration systems installed and functional Visual/Test Vendor Manual H W A- Precommissioning Check List
Data Sheet
Project Standards (see Note 3)
3.3 Test Run driver (no load run), check vibration, temp., RPM, Visual/Test Vendor Manual H W A-Pre-Commissioning Report
starting/service current Project Standards (see Note 3)
3.4 Coupling and guards installed. Visual/Test Visual S S A-Pre-Commissioning Report
Check belt tensions and pulley alignment on belt driven machines. Project Standards (see Note 3)
3.5 Final alignment pipework loose tight Visual/Test Vendor Manual H W A-Pre-Commissioning Report
A- Precommissioning Check List
3,6 Final Visual inspection Visual H H A- Precommissioning Check List
4 Specific Equipment
(below listing is indicative only)
4.1 Submersible Pump Visual and Project Drawings Mechanical Construction Checklist H H A- Mechanical Construction Check List
Project Standards (see Note 3) (specific for the equipment)
4.2 Air Compressors Visual and Project Drawings Mechanical Construction Checklist H H A- Mechanical Construction Check List
Project Standards (see Note 3) (specific for the equipment)
4.3 Centrifugal Compressors Visual and Project Drawings Mechanical Construction Checklist H H A- Mechanical Construction Check List
Project Standards (see Note 3) (specific for the equipment)
4.4 Centrifugal Pumps Visual and Project Drawings Mechanical Construction Checklist H H A- Mechanical Construction Check List
Project Standards (see Note 3) (specific for the equipment)
4.5 Gear Box Visual and Project Drawings Mechanical Construction Checklist H H A- Mechanical Construction Check List
Project Standards (see Note 3) (specific for the equipment)
4.6 Positive Displacement Pump Visual and Project Drawings Mechanical Construction Checklist H H A- Mechanical Construction Check List
Project Standards (see Note 3) (specific for the equipment)
4.7 Diesel Engine Visual and Project Drawings Project Standards (see Note 3) H H A- Mechanical Construction Check List
(specific for the equipment)
4.8 Gas Turbine Visual and Project Drawings Project Standards (see Note 3) H H A- Mechanical Construction Check List
(specific for the equipment)
4.9 Fan and Air Cooler Visual and Project Drawings Vendor Manuals and Drawings H H A- Mechanical Construction Check List
(specific for the equipment)
4.10 Overhead Travelling Crane (Lifting Equipment) Visual and Project Drawings Project Standards (see Note 3) H H A- Mechanical Construction Check List
(specific for the equipment)
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-MEA-003
INSPECTION AND TEST PLAN Rev. No.
Page
01
3 of 4
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually
signed off and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: ENI- E&P engineering standards, Project Standards (see Note 3)s and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No.:
AIR COOLER Rev. No.:
Doc. No.:
Contract Nr.______Contractor____________________
Page: Page 1 of 1
Equip Tag No.: Area/Unit: System/Sub System:
Equipment Desc.:
Manufacturer:
4 Check foundation/plinth/grouting are correct, holding down bolts correct and tight.
15 Check all spectacle blinds and spades are fitted and are in the correct orientation.
17 Punch list.
Equipment Desc.:
Manufacturer:
10 Check lube oil system is complete to design and all relevant checklist complete.
15 Shims are correct specification and holding down bolts are correct and tight.
19 Punch list.
1.6 Transfer of markings (if applicable) Correct Markings Project Procedure S/R S
1.7 Cutting and beveling (as applicable) Correct cutting, cleaning and testing Project Procedure S
procedure
2 Welding
2.1 Welding procedures appropriately qualified Review of the applicable WPS/PQR's Welding Book H W B-WPSs/PQRs
Project Procedure
2.2 Check welder is qualified Review of the Welders Qualification Welders Qualification List and H R B-WQTR (welder qualification)
and validity Welders’ Certifications B-Welders List
Project Procedure
2.3 Electrode control, for holding and storage temperature, Check storage and treatment Project Procedure W S C-Consumbale control log
and storage conditions conditions and log book B-Consumable Certificate
2.4 Check joint fit up for cleanliness, geometry and Visual and dimensional check as per Project Procedure W S A-Isometric Control Sheet - Weld
alignment. Internal gas purge as applicable applicable WPS. Applicable WPS Register
2.5 Preheat (if required) Visual as per applicable WPS. Project Procedure W R A-Isometric Control Sheet - Weld
Applicable WPS Register
2.6 Check production welding for environmental conditions, Visual Project Procedure W S
correct consumables, interpass temperatures, welding Applicable WPS
parameters.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-PIP-001
INSPECTION AND TEST PLAN Rev. No.
Page
01
2 of 4
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-PIP-001
INSPECTION AND TEST PLAN Rev. No.
Page
01
3 of 4
4.3 Final release for painting, store and erection, as Visual Project Procedures H/R S/R A-Inspection Release Note (IRN)
applicable. Spool tag No. correct and flanges / open ends
protection.
5 Painting
5.1 Spool painting is controlled by a separate ITP. B-Inspection Release Note and ITRs
See ENI-ITP-MEC-007-Painting. from Painting
6 Storing and transportation
6.1 Spool temporary storing and transportation are controlled
if applicable by a separate ITP to be preared by project
organization.
7 Spool Erection
7.1 Check isometric is controlled copy and latest revision Isometric index H/R S/R A-Isometric Control Sheet - Weld
Project Procedures Register
7.2 Check spool release identification and painting condition. Visual. As per installation drawings. Drawings. Fabrication report W S
7.3 Check spool for internal cleanliness. Check flange facings Visual Project Procedures W S
(where applicable) Project Procedures
7 Welding in Spool Erection
7.1 Repeat from point 2.1 to 2.11 Review of the applicable WPS PQR's Project Procedures A-Form-001
B-WPSs/PQRs
B-WQTR (welder qualifications)
B-Welders List
8 Non Destructive Testing
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-PIP-001
INSPECTION AND TEST PLAN Rev. No.
Page
01
4 of 4
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-PIP-001
INSPECTION AND TEST PLAN Rev. No.
Page
01
5 of 4
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: ENI- E&P engineering standards, Project Standards (see Note 3)s and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
ISOMETRIC CONTROL SHEET Form No
Doc.No
Page 1 OF 1
Rel-for painting
LINE SPEC. SERVICE: NO OF JOINTS *(2)DP% *(4)UT%: *(6)PWHT:
Release Note
PWHT REP No
No APWHT №
bevel/root/hot
VISUAL (Y/N)
WELDER No
RT REPORT
RT REPORT
WELD TYPE
MP/DPI REP
UT REP.NO.
HT REP.NO.
RT RESULT
RT RESULT
No BPWHT
WELDING
SCH(mm)
Weld NO
RT DATE
DATE OF
HEAT No
No&Date
DWR No
REP No
&DATE
MPI on
rep No
PART
MTRL
DIAM
WPS
WELD TYPE LEGEND: 1st char. S: Shop 2nd char.B-Butt Weld L-Sleeve Weld F:Fillet Weld 3rd char.-W-Contr's Original Scope *(1)MP:Magnetic Particle *(4)UT:Ultrasonic Test
F:Field O:Olet Weld S-Socket Weld C:Butt Brunch Connection C-Contarctor's Cut Out *(2)DP:Dye Penetr. *(5)HT:Hardness Test
P:Pipe Support R:Fillet Branch Connection *(3)RT:Radiographic test *(6)PWHT:Post Weld Heat Tereatment
Name :
Date :
Signature :
Form No. :
POST-TEST Rev. No.:
RE-INSTATEMENT Owner:
Hand Class:
Page. :
Reinstate Instruments
Remarks:
We hereby certify that the above mentioned activity have been carried out and completed in accordance with the
relevant drawings and vendor recommendation.
Name :
Date :
Signature :
Form No. ENI-IТР-PIP-006
INSPECTION AND TEST PLAN Rev. No.
Page
01
1 of 4
2 Test preparation
2.1 All valves in the section of the line are in the correct Visual inspection Pressure Test Procedure W S C-Check List
(open/close) position. (Part or fully opened dependent of Pressure Test Scheme
valve type).
2.2 Pre-test removal of components Visual Inspection Pressure Test Procedure W S A-Pre-test Components Removal
Pressure Test Scheme
2.3 Piping Line filling complete. Control rate and air content Visual Inspection Pressure Test Procedure W S C-Check list
check. Pressure Test Scheme
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic
Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-PIP-006
INSPECTION AND TEST PLAN Rev. No.
Page
01
2 of 4
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed
off and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: ENI- E&P engineering standards, Project Standards (see Note 3)s and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic
Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No.
Rev. No
TEST PACKAGE RELEASE RECORD Owner
Page:
Remarks:
NAME
SIGNATURE
+
19 Confirm bolt tensioning/torquing of bolts on flange connections completed as per requirement Const.
Record Acceptance
CONSTRUCTION CONTRACTOR – QC INSPECTOR
Name
Signature
Date
Form No:
Rev. No. :
PRE-TEST COMPONENT
Owner:
REMOVAL Page. :
Instruments Removed/Blocked
Ball valves shall be opened during filling and half open during testing
All in-line valves to be fully open (exept ball valves and valves fitted with
back seats)
Check all sprinkler-heads, rosettes and nozzles are removed and
pipework plugged for
Contractor Inspector
Name
Signature
Date
Form No:
Rev. No
PRESSURE TEST RECORD Owner
Page:
PRESSURE GAUGE(S) SERIAL NUMBERS TEMPERATURE GAUGE(S) SERIAL NUMBERS: DATE TESTED.:
Name
Signature
Date
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 27 of 48
General checks;
Grounding system tests;
Insulation resistance tests;
Protective relay system tests;
Load tests;
Noise tests;
Temperature tests;
Vibration tests (where appropriate);
Illumination level tests;
DC system tests;
Navigation Aids Tests.
Generators
a. Ensure that the equipment meets the area classification and specification requirements.
b. Note the nameplate ratings of the generators and compare with those given on the approved
drawings.
c. Ensure that the enclosure IP rating meets specification requirements.
d. Ensure the mechanical integrity of all components.
e. Ensure that any shaft blocking or transit packing has been removed.
f. With the coupling removed ensure that the generator rotates freely and that the end play of
the rotor is within tolerances.
g. Without dismantling, inspect as far as possible oil rings, oil levels, grease packing and
bearings. Inspect for leakage.
h. Inspect the paint finish for damage. Any damaged areas shall be repainted.
i. Inspect the earthing stud and the connection to the general earthing system, including those
in the terminal box.
j. Ensure that all terminal boxes are clean, dry and in good condition. Check that all spare
entries are plugged.
k. Check that cables are properly terminated, connected and supported, that the terminated
box layout is satisfactory and that any current transformers are securely installed.
l. Check that terminal boxes are properly phase segregated, where applicable.
m. Ensure that anti-condensation heaters are correctly installed and terminated.
n. Ensure that all vibration and temperature monitoring equipment is properly installed (if fitted).
o. Ensure that internal are free from dust, debris, etc.
p. Ensure that the installation and fixing of equipment is correct (level, alignment, etc)
q. Ensure that gaskets and seals are correctly installed and are in good condition.
r. Ensure that the conductors are correctly connected to terminals (also in order to the direction
of rotation) and that the insulation distance to earth is appropriate.
s. Ensure that drains are correctly installed and effective
t. Ensure that there are not obvious damages to mounted instruments.
u. Ensure that the air filters are correctly installed and clean.
v. Ensure that the brushes, when existing, are transversally staggered on the surface of the
rings without, however, being in contact with ring corners so that they do not splinter. The
distance between brushes and ring surface is that anticipated by the manufacturer and the
inclination, if any, is correct, i.e. opposite to the direction of rotation. Brushes move freely,
there is even contact with rings and the brush spring pressure is that specified by the
manufacturer. Braided brush leads do not touch the brush gear
w. Check that all mounting and holding down bolts are secure.
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 28 of 48
Power Transformers
a. Ensure that the equipment meets the area classification and specification requirements.
b. Note the nameplate ratings of the generators and compare with those given on the approved
drawings.
c. Ensure that the enclosure IP rating meets specification requirements.
d. Ensure the mechanical integrity of all components.
e. Inspect the paint finish for damage. Any damaged areas shall be repainted.
f. Ensure that the transformer is complete with all accessories and instruments.
g. Ensure that there are not obvious damages to transformers, accessories and instruments.
h. Ensure that the oil level (or other dielectric liquid) in the conservator corresponds to the level
prescribed with regard to the oil temperature read on the dial thermometer. If the level is too
low add new oil; if the conservator is fitted with a water collecting trap, drain it using the drain
valve – Only for oil transformer.
i. Ensure that air bubbles have been evacuated by opening and closing appropriate breather
plugs in the tank, radiators and insulators – Only for oil transformer.
j. Ensure that the thermometer bulb tube is full of oil – Only for oil transformer.
k. Ensure that the oil level in the air dryer sump corresponds to that marked – Only for oil
transformer.
l. Ensure that silica gel (silicon oxide) of the air dryer is dry (if blue: dry; if purple: 20-30%
humidity; if pink: damp-saturated). It can be regenerated by removing the dryer with the air
intake pipe blocked: the silica gel must then be spread on to a metal sheet and heated to
180-200°C until it turns blue. Before turning down the dryer to remove the silica gel, the oil
sump at the bottom of the container must be unscrewed – Only for oil transformer.
m. Inspect tap change mechanism.
n. Ensure that the pressure valve or bursting disk are not blocked in the "closed" position and
can operate freely – Only for oil transformer.
o. Ensure that the level of the compound or oil in the cable terminal box corresponds to that
prescribed – Only for oil transformer.
p. Ensure that insulators are clean.
q. Inspect the earthing stud and the connection to the general earthing system, including those
in the terminal box.
r. Check that cables or bus-bars are properly terminated, connected and supported;
s. Ensure that all terminal boxes are clean, dry and in good condition. Check that all spare
entries are plugged.
t. Ensure that internal are free from dust, debris, etc.
u. Ensure that bus-bar or cable terminal protection boxes are well closed.
v. Ensure that there are not loose or missing screws or nuts. Accessories are well fixed.
w. Ensure that rollers on rails are chocked.
x. Ensure that gaskets and seals are correctly installed and are in good condition.
y. Ensure that neutral connections are secure.
z. Ensure that the padlocking facilities are satisfactory.
aa. Ensure that enclosures suitable for protection against adverse weather conditions and sun
are securely installed.
bb. Ensure that warning labels (high voltage, high temperature, etc) are properly installed.
cc. Inspect the transformer and auxiliary equipment for alignment and tightness of foundation
bolts and fixings in general.
a. Ensure that the equipment meets the area classification and specification requirements.
b. Note the nameplate ratings of the neutral earth resistors (NER's) and compare with the
approved drawings.
c. Ensure removal of any temporary weatherproofing and any drying agents (e.g. silica-gel).
d. Inspect the neutral earthing resistors for alignment, tightness of foundation, bolts and fixings.
e. Inspect the connections to the neutral earthing resistor.
f. Inspect the frame earthing arrangement.
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 29 of 48
MV & LV Motors
a. Ensure that the equipment meets the area classification and specification requirements.
b. Note the nameplate ratings of the motors and compare with those given on the approved
drawings.
c. Ensure that the enclosure IP rating meets specification requirements.
d. Ensure the mechanical integrity of all components.
e. Ensure that any shaft blocking or transit packing has been removed.
f. With the coupling removed ensure that the motor rotates freely and that the end play of the
rotor is within tolerances.
g. Without dismantling, inspect as far as possible oil rings, oil levels, grease packing and
bearings. Inspect for leakage.
h. Inspect the paint finish for damage. Any damaged areas shall be repainted.
i. Inspect the earthing stud and the connection to the general earthing system, including those
in the terminal box.
j. Ensure that all terminal boxes are clean, dry and in good condition. Check that all spare
entries are plugged. In addition, for MV motors check that terminations are satisfactory.
k. Check that cables are properly terminated, connected and supported.
l. Ensure that anti-condensation heaters are correctly installed and terminated.
m. Ensure that all vibration and temperature monitoring equipment is properly installed (if fitted).
n. Ensure that internal are free from dust, debris, etc.
o. Ensure that the installation and fixing of equipment is correct (level, alignment, etc).
p. Ensure that gaskets and seals are correctly installed and are in good condition.
q. Ensure that the conductors are correctly connected to terminals (also in order to the direction
of rotation)
r. Check that all mounting and holding down bolts are secure.
Moreover, as precommissioning testing activities, CONTRACTOR shall carry out the following:
a. Prior to securely fitting the bus-bar covers, check the tightness of bus-bar joint bolts,
measure the insulation resistance of the bus-bar. Ensure that cable and/or bus ducts are
certified.
b. Test the switchboard earth system for electrical and mechanical continuity. measure the
earth path resistance at the earth bar to the general earth system.
c. Measure the insulation resistance of the bus-bar and control wiring after ensuring any
sensitive equipment has been disconnected and also ensuring control wiring is not subjected
to bus-bar test voltages. This test should be carried out prior to and immediately after the
pressure test and before energizing the switchboard. The minimum acceptable resistance,
together with the relevant test voltage, is given in the table below.
d. A DC high voltage test (pressure test) on both the main and auxiliary circuits shall be carried
out between phases and phase-to-earth. The following conditions must be adhered to for the
tests:
All current transformers secondaries will be short-circuited for the test.
All voltage transformers shall be disconnected by removal of primary and secondary
fuses for the duration of the test.
One pole of the testing supply shall be connected to earth and to frame of the
assembly for the phase to earth test.
DC TEST VOLTAGE
MAX SYSTEM VOLTAGE
(FOR 1 MINUTE)
(kV)
(kV)
- Up to 1 1,5
- 3.6 10 (*)
- 7.2 20 (*)
- 12 28 (*)
- 17.5 38 (*)
- 24 50 (*)
- 36 70 (*)
(*): or as recommended by
Manufacturer
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 31 of 48
e. Upon completion of testing, reconnect all cables and function test the circuit to ensure all
links and fuses are replaced.
MV Power Cables
Precommissioning Testing:
a. Before any cables are tested, all cleaning, supports, etc. shall be completed.
b. Intermediate insulation resistance tests will be carried out before cleaning. Before making
any measurements, the Inspector shall ensure that both ends of the cable have been
disconnected and are clean of any metal and that core continuity of jointed cables is correct.
c. Measure the insulation resistance of the cable and record on the relevant test certificate. The
table below gives the test voltages and minimum acceptance values of insulation resistance.
Where necessary, measure the conductivity of the earth conductor.
d. For all multicore cables, insulation resistance should be measured core-to-core, core-to-earth
and screen-to-armour. Record only the lowest figure obtained.
INSULATION
CABLE OPERATING
TEST VOLTAGE RESISTANCE
VOLTAGE
(V) (MΩ)
(V)
(MINIMUM)
200
(*) For cable length above 1 km =
Cable lenght (Km)
BETWEEN
CABLE OPERATING BETWEEN
CONDUCTORS TIME
VOLTAGE CONDUCTORS
AND EARTH (min)
(V) (V)
(V)
U0 /U 4 U0 4 U0 15
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 32 of 48
c. As an alternative, and by agreement between the contractor and purchaser, an a.c. voltage
test at power frequency, in accordance with the following points b1 and b2, can be used:
1. Test for 5 min with the phase-to-phase voltage of the system applied
between the conductor and the metallic screen;
2. Test for 24 hours with the normal operating voltage of the system;
Note: that the tests above mentioned are for new installations only; electrical tests on
repaired installations are subject to installation requirements.
Precommissioning Testing
a. Before any cables are tested, all cleaning, supports, etc. shall be completed. Intermediate
insulation resistance tests will be carried out before cleaning. Before making any
measurements, the Inspectors should ensure that both ends of the cable have been
disconnected and are clear of any metal and that core continuity of jointed cables is correct.
b. Measure the insulation resistance of the cable and record on the relevant test certificate. The
table below gives the test voltages and minimum acceptance values of insulation resistance.
Where necessary, measure the conductivity of the earth conductor.
c. For all multicore cables, insulation resistance shall be measured core-to-core, core-to-earth
and screen-to-armour. Record only the lowest figure obtained.
INSULATION
CABLE OPERATING
TEST VOLTAGE RESISTANCE
VOLTAGE
(V) (MΩ)
(V)
(MINIMUM)
500 500 1
600 / 1000 1000 10
f. Note the type, size and rating of all fuses and protective devices and compare with the
values stated on the approved drawings.
g. Inspect all batteries for cracks, damage, tightness and cleanliness of terminals and
connections.
h. Remove any transit bungs and store for possible future use.
i. Inspect all bolted connections between individual cells in a bank of batteries. Ensure that all
battery terminals have been coated with vaseline or equivalent.
j. Inspect battery circuit breakers.
k. Where batteries and battery chargers are housed in the same cubicle or suite of cubicles,
check the integrity of the gas tight seal between the compartments.
l. Ensure that there is not leakage of the electrolyte.
m. Ensure that connections between cells and blocks are such as to prevent any short circuit.
n. Ensure that connections from batteries to switchboards are well installed and suitably
marked.
o. Ensure that warning labels, fitted by the manufacturer for special indications, are intact.
Precommissioning Testing
a. Ensure that all cables have been certified.
b. Measure the earth path resistance at the main earthing terminal. Note that special care must
be taken when making tests on electronic equipment due to its susceptibility to damage by
over voltage.
Precommissioning Testing
a. Confirm that all cable certification is complete, including supply cable to distribution boards.
b. Measure insulation resistance of distribution board phases to ground.
c. Measure each distribution board and sub-circuit insulation resistance to earth.
d. Check the earth continuity of each outgoing circuit.
e. Check the operation of MCCB, ESD and RCD isolation, where applicable, on each circuit.
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 34 of 48
Navigation Aids
a. Check that the equipment certification meets the Area Classification and Specification
requirements.
b. Note the nameplate rating of the supplied equipment and compare this rating with that on the
approved drawings.
c. Inspect the installation of equipment for alignment, level and tightness of foundation bolts
and fixings.
d. Ensure that the insides of any control panels, etc, have been cleaned out.
e. Inspect the earthing arrangements, including earthing connections, inside the connection
boxes.
f. Inspect the paint finish, paying particular attention to externally located equipment. Any
damaged areas shall be made good.
g. Inspect the weatherproofing and bolting of the connection boxes. Weatherproofing should
not be dependent upon the application of paint, tape or plastic compounds.
h. Ensure that the appropriate requirements of the procedure for the apparatus for use in
Hazardous areas are carried out, if applicable.
i. Note the size, type and rating of all fuses and protective devices. Compare with the values
stated on the approved drawings.
Earthing
Precommissioning Testing
a. Measurement of grounding grid resistance (RE): the measurements shall be carried out
before the start-up of the plant and subsequently with a periodicity dictated by regulations.
Measurement of step and touch voltages (US and UT): the measurement of step and touch
voltages is not necessary if the ground potential rise (UE: maximum electrical potential that a
grounding grid may attain relative to a distant grounding point assumed to be at the potential
or remote earth. This voltage (GPR) is equal to the maximum grid current (IE) times the
grounding grid resistance (RE)), measured and/or calculated, does not exceed the maximum
allowable values of step and touch voltages;
b. Measurement of earth fault loop impedance (ZS): the measurement of earth fault loop
impedance shall be taken into account in TN systems. The measurements aim to establish if
the protection device against indirect contacts (carried out by means of automatic breaking of
the circuit), operates correctly. The relationship to be met is the following: ZS(m) ≤ 2/3*U0/Ia,
where:
ZS(m): measured impedance of fault loop (Ω);
U0: rated voltage between the system phase and earth (V);
Ia: verified and recorded current causing the tripping of the protection device within
the times indicated in the applicable standards (A);
The situations that can occur are the following:
The protection device is a residual current relay: the relationship is always respected;
The protection device are fuses, circuit-breaker or other overcurrent protection
devices: the relationship should be verified;
When the above mentioned relationship is not verified, it is necessary to proceed by:
increasing the cross section of phase conductor and protective conductor (PE);
replacing, if possible, the protection device (circuit-breaker, overcurrent release of
circuit-breaker, fuses, etc);
inserting a residual current protection device;
Electrical Heaters
Precommissioning Testing
a. Confirm all cable certification is complete.
b. Measure insulation resistance of heater.
c. Check the earth continuity of the heater.
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 36 of 48
Electrical Equipment and Device (Local Panel – Push Button – Power Socket)
a. Ensure that the equipment meets the area classification and specification requirements.
b. Note the nameplate of the devices and compare with those given on the approved drawings.
c. Ensure that the enclosure IP rating meets specification requirements.
d. Inspect for correct alignment, level, tightness of foundation bolts and fixing in general.
e. Ensure that the equipment is free from damage and that the paintwork is correct.
f. Ensure that cables are supported correctly, glands are installed correctly, spare entries are
plugged, flanges are undamaged and seals and gaskets are correctly fitted.
g. Ensure that all panel doors and gland plates are bonded to the panel structure.
h. Inspect the earthing for mechanical and electrical continuity. Refer to earth procedure.
i. Ensure that all terminal shrouds are correctly fitted.
j. Ensure that all ferrules and crimps are correct and that all internal wiring is neatly fitted.
k. Inspect the inside of the panel for cleanliness.
l. Ensure that door locking arrangements are correct.
m. Ensure that access is satisfactory.
n. All equipment in hazardous areas should be inspected in accordance with the requirements
of the relevant procedure.
o. Ensure that all equipment is securely fixed to the ground (if applicable).
p. Ensure that the base-plate is correctly executed (if applicable).
q. Ensure that the position is as specified in the design.
r. Ensure that covers have been installed as indicated in the drawings.
s. Ensure that there are not obvious damages to switches and they operate correctly.
t. Ensure that instrument glasses and warning lamp covers are not broken.
u. Ensure that warning lamp covers are of the correct colour.
v. Ensure that boxes are complete with all bolts and are securely closed.
w. Ensure that plugs fit properly and mechanical interlocks operate correctly
a. Ensure that doors and hatches close properly, are provided with keys and, from the inside,
can be opened using the handle or crash-bar only as anticipated in the design.
b. Ensure that fencing and boundary limits for keeping persons away from equipment installed
outdoors (e.g. transformers) are correctly installed.
c. Ensure that glass panels are not broken.
d. Ensure that ventilation openings are not blocked off and are fitted with gratings and insect
nets.
e. Ensure that the artificial ventilation system in the panel room and/or battery room operates
correctly.
f. Ensure that the layout of panels and equipment meets requirements as regards working and
safety space, as anticipated in the design.
g. Ensure that all parts of civil works are complete and comply with the design. The floor slope
is correct and the drain pit is clean.
h. Ensure that the floor and walls of the battery room are coated and/or painted with acid-
resistant paint (where necessary). The floor slope is correct and the drain pit is clean. The
floor is fitted with insulating footboards.
i. Ensure that the lighting system and socket outlets are correctly executed.
j. Ensure that the earthing system is complete.
k. Ensure that the floor is fitted with insulating footboards, where necessary.
l. Ensure that canopies are installed on transformers if anticipated in the design.
m. Ensure that fencing and boundary limits for keeping unauthorized persons away are correctly
installed and connected to the earthing system (where necessary).
n. Ensure that protection against corrosion is provided and is complete or made good where
necessary.
o. Ensure that rooms are clean.
p. Ensure that warning labels are fixed to access doors, fencing of transformer bays, battery
room door, etc.
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 37 of 48
q. Ensure that a set of electrical diagrams is available for whoever must operate the electrical
plant. The one line diagram is correctly displayed and updated.
r. Ensure that first-aid equipment and fire-extinguishers are suitably positioned and available
for whoever must operate and maintain the plant. Selectors with automatic extinction
prearrangement and relevant signalling are correctly installed and operative.
s. Ensure that energy tripping pushbutton, if any, is operative and clearly identified.
a. Ensure that the equipment meets the area classification and specification requirements,
where applicable.
b. Ensure the mechanical integrity of all components.
c. Inspect the paint finish for damage. Any damaged areas shall be repainted.
d. Inspect the equipment assembly for alignment, level, etc.
e. Inspect the earthing for mechanical and electrical continuity.
a. Ensure that the apparatus is appropriate to the area classification, the surface temperature
class is correct, the apparatus group is correct and that any special conditions on the
certificate have been followed.
b. Ensure that there are no unauthorised modifications and that it carries correct circuit
identification.
c. Ensure that all bolts, glands and stoppers are tight and that the condition of the enclosure
gaskets is satisfactory.
d. Inspect the interior of the equipment for dust or dirt accumulation and ensure that all
electrical connections are tight. A check should also be made that the electrical protection is
adequate for the drive rating where applicable.
e. Inspect the equipment earthing for security and tightness.
f. Ensure that there is not damage to any cables and that the equipment is adequately
protected against corrosion, weather, vibration and other adverse factors.
g. Ensure that the lamp rating and type are correct.
h. Where guards are used, ensure that they are correctly located and that motor fans and
couplings are not rubbing.
i. The following additional checks are required on special equipment as listed (where
applicable):
(iii) Ex'n': Any unused cable entries shall be closed with plugs that maintain
the degree of protection of the enclosure.
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 38 of 48
(vi) General
The particular earthing requirements of any of the above equipment
must be clarified with reference to the specific Code of Practice for the
equipment. It is also recommended that where there is any ambiguity in
the interpretation of the requirements, reference should be made to the
relevant Code of Practice.
Form No. ENI-IТР-ELE-001
INSPECTION AND TEST PLAN Rev. No.
Page
01
1 of 1
Installation of Generators
Unit № Contract №: Work Pack №: Contractor SYSTEM №
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable. Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Eni S.p.A.
COMPANY JOB Revision
COUNTRY 0
PLANT Doc. n°
Exploration & PROJECT _____ / _____________________
Production Division
Sheet / of Compiled Date
DEPT /
16 BEARING AND SEALS IN GOOD IN GOOD CONDITIONS AND FREE FROM LEAKS.
F
G Test Inspection
Contractor Company
. date Authority
0
1 NAME (print): NAME (print): NAME (print): NAME (print):
/ SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:
0
1 DATE: DATE: DATE: DATE:
INTERNAL NORMALIZATION This document is Company property. The Company lawfully reserves all rights.
Form No. ENI-IТР-ELE-002
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
5 Inside of the equipment checked for cleanliness and any Visual Note 3 S S A-Batteries ,Battery charger & Ups
damage Inspection
6 All connections, cable marking, glanding and Vendor Data Sheet Note 3 W S A-Batteries ,Battery charger & Ups
identifications checked Inspection
7 Batteries polarity checked Test Note 3 W S A-Batteries Inspection
9 Door gaskets and seals checked Visual Specifications and drawings S S A-Batteries & Ups Inspection
Doors openings are not obstructed
10 Battery stands installation checked Visual Vendor documents recommendation W W A-Batteries Inspection
11 Battery links fitted, grease applied and electrolyte level is Visual Vendor document and W W A-Batteries Inspection
correct specifications
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
COMPANY JOB Revision
COUNTRY 0
PLANT Doc. n°
PROJECT _____ / ___________________
Sheet / of Compiled Date
Supply voltage:
CHECKS YES NO N/A NOTE
1 EQUIPMENT SUITABLE FOR AREA CLASSIFICATION.
M
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F
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0 Contractor Company
date Authority
1
/ NAME (print): NAME (print): NAME (print): NAME (print):
0 SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:
1
DATE: DATE: DATE: DATE:
INTERNAL NORMALIZATION This document is Company property. The Company lawfully reserves all rights.
COMPANY JOB Revision
COUNTRY 0
PLANT Doc. n°
PROJECT _____ / ___________________
Sheet / of Compiled Date
N° of cells:
Capacity:
CHECKS YES NO N/A NOTE
1 EQUIPMENT SUITABLE FOR AREA CLASSIFICATION.
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0 Contractor Company
date Authority
1
/ NAME (print): NAME (print): NAME (print): NAME (print):
0 SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:
1
DATE: DATE: DATE: DATE:
INTERNAL NORMALIZATION This document is Company property. The Company lawfully reserves all rights.
Form No. ENI-IТР-ELE-003
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
1 Insulation resistance Test on Drums Megger and Contuinity Tests Cable Shedule W S/R A-Cable drum inspection protocol for
Note 3 measurement of power cables over
and up to 1000V insulation resistance
on the drum.
A-Cable drum inspection protocol for
measurement control cables
insulation resistance on the drum.
2 Check Trench depth and correct bedding for Cable Visual Inspection Note 3 W S A-Cable trench inspection
Installation
3 Check Cable and Cutting Schedules to latest Revision Visual Inspection Note 3 S S B-Cable Schedule to last Revision
prior Installation
4 Check Cable Dressing, Marking, Segregation and Visual Inspection Standard Installation Details W W/S A-Cable inspection before covering
Spacing as per Project Procedures/Specs
5 Contuinity and Meggering Test for Cables prior to Megger and Contuinity Tests Note 3 S S
Backfilling
6 Perform Continuity, Meggering Test after Glanding and Megger and Contuinity Tests Note 3 W W/R A-HV power cables (above 1000V)
check final Installation A-LV power and control cables.
Protocol for measurements of power
cables up to 1000Vand control cables
A-Insulation resistance after
glanding.
7 High Voltage Injection test only for HV Cables High –Pot Test Note 3 W W/R A-HV test record
after Glanding
8 Final Inspection for Closed Trench including Cable Visual Inspection Note 3 S S
Markers, and warning signs
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
COMPANY JOB Revision
Eni S.p.A. COUNTRY 0
PLANT Doc. n°
Exploration & _____ / ___________________
PROJECT
Production Division
Sheet / of Compiled Date
DEPT /
Manufacturer :
CHECKS
Remarks
Cables Marking
Bending radius
Crimping Lugs
Segregation
Termination
Type & Size
Gland Type
Clamping
Support
Route
Core x
Cable N° Type U0/U
Size
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date Authority
1
/ NAME (print): NAME (print): NAME (print): NAME (print):
0 SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:
2
DATE: DATE: DATE: DATE:
INTERNAL NORMALIZATION This document is Company property. The Company lawfully reserves all rights.
FM NO:
Contract nr__________________ Contractor_____________________
REV. NO.
LV POWER AND CONTROL CABLES - CABLE SCHEDULE
PAGE NO: 1 of 2
SR NO.
1 2 3 4 5 6 7 8 9 10 11 12
Name
Signature
Date
FM NO:
Contract nr__________________ Contractor_____________________
REV. NO.
LV POWER AND CONTROL CABLES - CABLE SCHEDULE
PAGE NO: 2 of 2
1 2 3 4 5 6 7 8 9 10 11 12
Name
Signature
Date
Form No. ENI-IТР-ELE-004
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
2 Equipment rating and specification checked Visual Layout drawing and zone S S A-Lighting circuit
classification
3 Equipment installation, orientation and alignment Visual Standard details W/S S A-Lighting circuit
checked against design drawings
4 Check Final Installations for all lighting devices Visual Note 3 W W A-Lighting circuit
5 Cable and wire connections checked at JB’s and fixtures Visual Note 3 W W A-Lighting circuit
A-Control station/Junction
6 Cables tested and laying checked per circuit Visual Note 3 W W/S A-Lighting circuit
7 Check lighting distribution panel termination and Visual Note 3 W/S S A-Lighting and distribution board
installation are completed
8 Earthing completed and tested Testing Note 3 W W/R
9 Circuit list and labels installed Visual Standard details and specifications S S A-Lighting circuit
10 Verify equipment installation in accordance with Ex Visual /physical installation checks Standard details and specifications W W/R A-Hazardous area equipment, ex type
requirements (Example: Switches, lights, fittings, Note 3 enclosures-
junction boxes, etc.). Where applicable.
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
COMPANY JOB Revision
COUNTRY 0
PLANT Doc. n°
PROJECT _____ / _____________________
Sheet / of Compiled Date
1 Earth Cable and pits located correctly as per drawings and Visual Design drawings W W A-Equipment earth cables inspection
to specified depth. A-Earth network inspection and
resistance mesurement
A-Earthing pit inspection
A-Test record of earthing system
2 Earth conductor size is correct Visual Design drawings S S A-Test record of earthing system
3 Cad weld and connections checked, joints greased Visual Note 3 W S A-Test record of earthing system
4 Check Earth Bar installed correctly as location and Visual Details Drawings S S A-Test record of earthing system
service where required A-Equipment earth inspection
5 Underground work Inspection completed Inspection Project Specifications W W/S A-Circuit inspection between
earthing conductors and earthing
elements
6 Pit inspection completed Inspection Project Specifications W W/S A-Earth pit inspection prior to
backfilling
7 Earthing conductor and earthing element completed Inspection Project Specifications S S A-Circuit inspection between
earthing conductors and earthing
elements
A-Test record of earthing system
8 Earth rod and network earth resistance checked. Test Note 3 H W/R A-Test record of earthing system
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
COMPANY JOB Revision
Eni S.p.A. COUNTRY 0
PLANT Doc. n°
Exploration & PROJECT _____ / _____________________
Production Division
Sheet / of Compiled Date
DEPT /
M
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/
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S
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0
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INTERNAL NORMALIZATION This document is Company property. The Company lawfully reserves all rights.
COMPANY
Eni S.p.A.
JOB Revision
COUNTRY 0 1
PLANT Doc. n°
Exploration & PROJECT _____ / _____________________
Production Division
Sheet / of Compiled Date
DEPT /
M Column 2: Tag of electric load subjected to check and of the power supply switchboard (refer to Electric Load List)
O
Column 3: Length and cross section of power cables relevant to electric load subjected to check (refer to Electrical Cables List)
D
. Column 4: Cross section of protective conductor PE (only for PE conductors integral to power cables: refer to Electrical Cables List)
E
Column 5: Type and characteristics of protection device against indirect contacts and earth faults
L
E Column 6: Value of the trip current in the times required by IEC 60364-4-41 Table 41.1 or by the applicable reference Standards
.
Column 7: Calculated maximum admissible value of earth fault loop impedance
F
T Column 8: Measured value of earth fault loop impedance
C
.
0
1 NOTES: X Indicates: Considered Condition or Checks has been carried out - Test result: P positive - N negative
6
TEST INSTRUMENTS:
/
7
S
H Test Inspection
. Contractor Company
date Authority
0
1 NAME (print): NAME (print): NAME (print): NAME (print):
/ SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:
0
1 DATE: DATE: DATE: DATE:
INTERNAL NORMALIZATION This document is Company property. The Company lawfully reserves all rights.
Form No. ENI-IТР-ELE-006
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
1 Check materials for any damages Visual Inspection Details Note 3 H S NCR
2 Provide released Report from civil QC for Compaction Test/Inspection Reports from Civil Data Sheets H H
and all civil Activities as completed (prior Electrical Field
Test)
3 Provide Released Report from Mechanical QC for Test/Inspection Reports from Data Sheets H H
Completion of Structure Work, including Torque on Mechanical
Towers (not reports shall be given prior Electrical Field
Test. Mechanical Report shall include Verticaly checks of
the tower, bolt tightness test, etc.)
4 Check all components are furnished as per the installation Visual Data sheets and installation details W S
details
5 Check equipment fixing and mounting are secure Visual Note 3 W S
6 Check structural poles are marked in accordance with Visual Layout and poles profile drawing W S
profile routing Design specifications
7 Check structural earthing as per installation drawing Measure earth resistance Note 3 H S A-Equipment earth inspection
A-Equipment earth testing
8 Check Connectors / Joints and Insulators are secure and Test Vendor Data Sheets and H W
torque Verification Test Tables
9 Check Sagging in accordance with sagging schedule Test Note 3 H S A-Overhead power lines inspection
10 Check Anchors installed at each specified locations Visual as per drawings Note 3 H S A-Overhead power lines inspection
11 Check Insulation resistance between lines and the ground Test Note 3 H W A-Equipment earth inspection
A-Equipment earth testing
12 Check Cables for correct phasing and connection / Continuity test Installation drawings H W
torquing as applicable
13 Check Installation conformance with the approved details Data Sheets and Specifications Data Sheet Specifications H W
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-ELE-007
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
1 Name plate, equipment classification and IP rating Visual Data Sheet S S A-Inspection and Test Record for
checked Data sheets Note 3 Electric Motor
2 Equipment checked for any damages and carries correct Visual Note 3 W S A-Inspection and Test Record for
circuit identification Electric Motor
3 Equipment fixing and mounting are secure Visual Note 3 W S A-Inspection and Test Record for
Electric Motor
4 Earthing completed and checked against design Visual / Design specifications Note 3QCP-714-309 W S A-Equipment earth inspection
requirements
5 All connections including RTD or thermistors checked Visual Note 3 W W A-Inspection and Test Record for
Electric Motor
6 Fan is free to rotate and motor shaft rotated by hand Test Note 3 W W A-Inspection and Test Record for
Electric Motor
7 Terminal box gaskets and seals are present and not Visual Note 3 W W A-Inspection and Test Record for
damaged Electric Motor
8 Glanding completed, spare entries plugged and bolts are Visual Note 3 W W A-Inspection and Test Record for
correct Electric Motor
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Eni S.p.A.
COMPANY JOB Revision
COUNTRY 0
PLANT Doc. n°
Exploration & PROJECT _____ / _____________________
Production Division
Sheet / of Compiled Date
DEPT /
Lubrification type:
M
O
17 CONDUCTORS CORRECTLY CONNECTED TO TERMINALS (also in order to direction of rotation)
D
. 18 INTERNAL FREE FROM DUST, DEBRIS, ETC.
E
L INSULATION RESISTANCE
E
TEST VOLTAGE: VOLT TEST DURATION: min
.
F
T
BETWEEN L1-L2 L1-L3 L2-L3 L1-L2-L3-E
C
. IR (MΩ)
0
0 INSTRUMENT MODEL: TEST CERTIFICATE :
4
/
COMMENTS:
1
F
G Test Inspection
Contractor Company
. date Authority
0
1 NAME (print): NAME (print): NAME (print): NAME (print):
/ SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:
0
1 DATE: DATE: DATE: DATE:
INTERNAL NORMALIZATION This document is Company property. The Company lawfully reserves all rights.
Form No. ENI-IТР-ELE-008
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
1 Transformer specification & name plate checked against Visual Inspection Data Sheet and specification S S A-Inspection and Test Record for
data sheets Data Sheet Power Transformer
2 Transformers checked for any damage Visual Inspection Note 3 S S A-Inspection and Test Record for
Power Transformer
3 Correct orientation, alignment and installation Layout and standard details Vendor Vendor Drawings S S A-Inspection and Test Record for
Drawing Power Transformer
4 Manual operation of tap changer in all positions correct Vendor drawings Vendor drawings W W/S A-Inspection and Test Record for
Note 3 Power Transformer
5 Primary, Secondary and wiring connection correct Visual Inspection Visual Inspection W W/S A-Inspection and Test Record for
Nopte 3 Power Transformer
6 Equipment earthing completed Visual Inspection Testing W W/S A-Equipment earth inspection
Note 3
7 Check auxiliary wiring if connection correctly completed Vendor’s Drawings Visual Inspection W S A-Inspection and Test Record for
prior commissioning Visual Inspection Note 3 Power Transformer
8 Check and Verify the color of silica gel prior Visual Inspection Visual Inspection S S A-Inspection and Test Record for
commissioning Data Sheet Power Transformer
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed of f
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
COMPANY JOB Revision
COUNTRY 0
PLANT Doc. n°
PROJECT _____ / _____________________
Vector Group:
CHECKS YES NO N/A NOTE
1 EQUIPMENT SUITABLE FOR AREA CLASSIFICATION.
22 OIL LEVEL IN THE AIR DRYER SUMP CORRECT (only for oil transformers).
23 SILICA GEL OF THE AIR DRYER IS DRY (only for oil transformers).
PRESSURE VALVE OR BURSTING DISK NOT BLOCKED IN "CLOSED" POSITION AND OPERATE
24 CORRECTLY (only for oil transformers).
25 OIL LEVEL (OR COMPOUND) IN THE CABLES TERMINAL BOX CORRECT (only for oil transformers).
26 INSULATORS CLEANED.
M
27 BUS-BARS AND/OR CABLES TERMINAL PROTECTION BOXES WELL CLOSED.
O
D 28 ACCESSORIES WELL FIXED. SREWS AND NUT NOT MISSED.
.
E 30 ROLLES ON RAILS CHOCKED.
L
E 31 ENCLOSURES SUITABLE AGAINST ADVERSE WEATHER CONDITIONS AND SUN CORRECTLY INSTALLED
.
F INSULATION RESISTANCE
T TEST VOLTAGE: VOLT TEST DURATION: min
C HV - E LV - E
. BETWEEN
0 L1-E L2-E L3-E L1-N L2-N L3-N L1-L2-L3-E N-E
0 IR (MΩ)
3
/
INSTRUMENT MODEL: TEST CERTIFICATE:
1 COMMENTS:
F
G
Test Inspection
. Contractor Company
0
date Authority
1 NAME (print): NAME (print): NAME (print): NAME (print):
/ SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:
0
1 DATE: DATE: DATE: DATE:
INTERNAL NORMALIZATION This document is Company property. The Company lawfully reserves all rights.
Form No. ENI-IТР-ELE-009
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
1 Check equipment is suitable for area classification and IP Visual Inspection Specification/Data sheet S S/R A-Inspection and Test Record for
rating switchgear
A-Inspection and Test Record for
motor control
2 Name plate checked against data sheets Visual Inspection Data sheet W S A-Inspection and Test Record for
switchgear
A-Inspection and Test Record for
motor control
3 Orientation, alignment and fixation correct Visual Inspection Installation details W S A-Inspection and Test Record for
switchgear
A-Inspection and Test Record for
motor control
4 Equipment checked for internal damage and cleanliness Visual Inspectionа Note 3 W S A-Inspection and Test Record for
switchgear
A-Inspection and Test Record for
motor control
5 Equipment earthing completed and tested Visual Inspection Note 3 W W/R A-Equipment earth inspection
6 Identification and labeling correct Visual Inspection Installation Layout Drawings S S A-Inspection and Test Record for
switchgear
A-Inspection and Test Record for
motor control
7 Bus Duct correctly installed and Ductor test completed Testing Note 3 H/W W/R A-Inspection and Test Record for
on bus bar joints switchgear
A-Inspection and Test Record for
motor control
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
COMPANY JOB Revision
COUNTRY 0
PLANT Doc. n°
PROJECT _____ / _____________________
Sheet / of Compiled Date
9 INTERNAL FREE FROM DUST, DEBRIS, ETC (INCLUDING ALL CUBICLE AND BUSBAR CHAMBERS)
DEPT /
Drawing n° :
Manufacturer :
M
O
D
.
E
L
E
.
F
T
C
.
0
1
7
/
COMMENTS:
1
F
G Test Inspection
. Contractor Company
date Authority
0
1 NAME (print): NAME (print): NAME (print): NAME (print):
/ SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:
0
1 DATE: DATE: DATE: DATE:
INTERNAL NORMALIZATION This document is Company property. The Company lawfully reserves all rights.
Form No. ENI-IТР-ELE-010
INSPECTION AND TEST PLAN Rev. No.
Page
01
1 of 1
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
COMPANY JOB Revision
COUNTRY 0
PLANT Doc. n°
PROJECT _____ / ___________________
Sheet / of Compiled Date
M
O
D
.
E
L
E
.
F INSULATION RESISTANCE
T
C
TEST VOLTAGE : VOLT TEST DURATION : min
.
0 BETWEEN PHASE/E IR (MΩ):
1
1 INSTRUMENT MODEL: TEST CERTIFICATE :
/
1
COMMENTS:
F
G
. Test Inspection
Contractor Company
0 date Authority
1
/ NAME (print): NAME (print): NAME (print): NAME (print):
0 SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:
1
DATE: DATE: DATE: DATE:
INTERNAL NORMALIZATION This document is Company property. The Company lawfully reserves all rights.
COMPANY JOB Revision
COUNTRY 0
PLANT Doc. n°
PROJECT _____ / ___________________
Sheet / of Compiled Date
11 FLANGES UNDAMAGED
M
O
D
.
E
L
E
.
F INSULATION RESISTANCE
T
C
TEST VOLTAGE : VOLT TEST DURATION : min
.
0 BETWEEN PHASE/E: IR (MΩ):
1
3 INSTRUMENT MODEL: TEST CERTIFICATE :
/
1
COMMENTS:
F
G
. Test Inspection
Contractor Company
0 date Authority
1
/ NAME (print): NAME (print): NAME (print): NAME (print):
0 SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:
1
DATE: DATE: DATE: DATE:
INTERNAL NORMALIZATION This document is Company property. The Company lawfully reserves all rights.
COMPANY JOB Revision
COUNTRY 0
PLANT Doc. n°
PROJECT _____ / ___________________
Sheet / of Compiled Date
15 ACCESS SATISFACTORY.
F
G
. Test Inspection
Contractor Company
0 date Authority
1
/ NAME (print): NAME (print): NAME (print): NAME (print):
0 SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:
1
DATE: DATE: DATE: DATE:
INTERNAL NORMALIZATION This document is Company property. The Company lawfully reserves all rights.
FM NO./
Contract Nr._______Contractor_____________________
REV. NO.
SR NO.
Equipment Description :
Duty
Name
Signature
Date
FM NO./
Contract Nr._______Contractor_____________________
REV. NO.
Name
Signature
Date
Form No. ENI-IТР-ELE-012
INSPECTION AND TEST PLAN Rev. No.
Page
01
1 of 1
1 Support Installed As required As per construction drawings and Standard Details A-Cable ladder&tray/dressing/
S S
project specifications transits
2 Cable trays/racks, clamps, fittings, connectors, hanger As per standard drawings Standard Details A-Cable ladder&tray/dressing/
S S
clamps, expansion guides are installed as specified. Note 3 transits
3 Check if cable trays/racks installation correctly completed Project Specifications and tray layout Note 3 A-Cable ladder&tray/dressing/
W S
and can be released for cable pulling. transits
4 Cable Tray/Rack Release for installation of covers Check cables are installed as per Note 3
W W/S A-Cable inspection before covering
specifications and drawings
5 Cable tray/rack covers installed as per requirement Drawings and Specification Standard details A-Cable ladder&tray/dressing/
R S/R
transits
6 Cable tray/rack system bonding to the main earthing Check continuity with the main Note 3
S S
system earthing system
7 Conduit support structure secure. Installation Drawings Note 3 A-Cable ladder&tray/dressing/
S S
transits
8 Conduit Routing clear from heat sources Installation Drawings Note 3 A-Cable ladder&tray/dressing/
S S
transits
9 Conduit Junction Boxes/Pull Boxes installed where Installation Drawings Note 3 A-Cable ladder&tray/dressing/
S S
required transits
10 Conduit ends are free from sharp edges Visual Inspection Note 3 A-Cable ladder&tray/dressing/
S S
transits
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
COMPANY JOB Revision
Eni S.p.A. COUNTRY 0
PLANT Doc. n°
Exploration & _____ / ___________________
PROJECT
Production Division
Sheet / of Compiled Date
DEPT /
Drawing n° :
Manufacturer :
M
O
D
.
E
L
E
.
F
T
C
.
0
1
9
/
COMMENTS:
1
F
G Test Inspection
. Contractor Company
date Authority
0
1 NAME (print): NAME (print): NAME (print): NAME (print):
/ SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:
0
1 DATE: DATE: DATE: DATE:
INTERNAL NORMALIZATION This document is Company property. The Company lawfully reserves all rights.
Form No. ENI-IТР-ELE-013
INSPECTION AND TEST PLAN Rev. No.
Page
01
1 of 1
1 Check if material type, size comply with certification Visual Inspection Note 3 W S A-Material list
7 Check Cables and Termination Wiring – Tags, Labels, Visual Inspection Note 3 W S A-HV power cables (Above 1000V)
Ferruls A-LV power and control cables
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
COMPANY JOB Revision
COUNTRY 0
PLANT Doc. n°
PROJECT _____ / ___________________
Sheet / of Compiled Date
L1 / L2 - L3 MΩ
L1 / L3 - L2 MΩ
L3 / L2 - L1 MΩ
L1 / L2 / L3 - E MΩ
PRESSURE TEST
TEST Voltage kV TEST Duration min
L1 /L2 / E - L3 Leakage mA
L1 /L3 / E - L2 Leakage mA
L3 /L2 / E - L1 Leakage mA
L1 / L2 - L3 MΩ
M
O L1 / L3 - L2 MΩ
D
. L3 / L2 - L1 MΩ
E
L L1 / L2 / L3 - E MΩ
E
.
F
T
C
.
0 INSULATION RESISTANCE INSTRUMENT MODEL Test Certificate N°:
0
6 PRESSURE TEST INSTRUMENT MODEL Test Certificate N°:
/
1
COMMENTS:
F
G
. Test Inspection
Contractor Company
0 date Authority
1
/ NAME (print): NAME (print): NAME (print): NAME (print):
0 SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:
1
DATE: DATE: DATE: DATE:
INTERNAL NORMALIZATION This document is Company property. The Company lawfully reserves all rights.
Contract Nr._________ Contractor_____________________ FM NO: :
PAGE NO: 1 of 2
SR NO.
Cable Tag No: Area/Unit: System/Sub System:
END A
Check there is no damage to cores, termination chamber
12
layout is satisfactory and that phase identification is correct. END B
End A
14 Confirm correct connections at each end.
End B
Name
Signature
Date
Contract Nr._________ Contractor_____________________ FM NO: :
PAGE NO: 2 of 2
Ensure termination is correct to specifications (ie correct lug / bolt etc). End A
15
End B
Confirm protective measures (ie kick plates) are fitted correctly.
16
Test/record insulation resistance above 1000V before Final Termination
Project Specification covers above 1000 Volts cables to be tested
17 * 6kV cable / Test Voltage (d.c) 5000 Volts / 100 Mega Ohms - minimum
* 35kV cable / Test Voltage (d.c) 5000Volts / 500Mega Ohms - minimum
Note: See Section 3.4.2.3 Table I. Spec. 23858-00L-3PS-E000-00002 Rev.4 Page 39 of 58
18 Replace covers and check all bolts are correct and none missing.
Remarks For Termination inspection, work this form with form ECL 002
Name
Signature
Date
Form No. ENI-IТР-ELE-014
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
1 Name plate, equipment classification and IP rating Visual QCP-714-321 W S A-Equipment installation check list
checked Data sheets Data Sheet
2 Equipment checked for any damages and carries correct Visual PP-714-409 W S A-Equipment installation check list
circuit identification
3 Equipment fixing and mounting are secure Visual By Mechanical Group W S A-Equipment installation check list
4 Earthing completed and checked against design Visual / Design specifications QCP-714-309 W S
requirements
5 Check all connections are correct including cable Testing Visual QCP-714-312 W S
and marking
6 Check and verify if all installations conform to data sheet Data Sheets and Specifications Data Sheet/Specifications W W A-Equipment installation check list
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed of f
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-ELE-015
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
1 Equipment classification, IP rating and name plate Visual Data Sheet Data Sheet and Specifications S S A-Equipment earth inspection
checked against data sheets
2 Equipment inspection for external damage Visual Note 3 S S A-Equipment earth inspection
3 Fixing, orientation and mounting are secure Visual Layout Drawings and vendor details W W/S A-Equipment earth inspection
4 All connections checked and correct labels installed Visual / Drawings Vendor Details W S A-Equipment earth inspection
5 Earthing checked against design requirements Visual Note 3 W W A-Equipment earth inspection
6 Gasket and seals are not damaged, bolts are correct Visual Note 3 W S A-Equipment earth inspection
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Eni S.p.A.
COMPANY JOB Revision
COUNTRY 0
PLANT Doc. n°
Exploration & PROJECT _____ / _____________________
Production Division
Sheet / of Compiled Date
DEPT /
Rated Resistance: Ω
Rated Current: A
CHECKS YES NO N/A NOTE
1 EQUIPMENT SUITABLE FOR AREA CLASSIFICATION.
2 IDENTIFICATION / NAME PLATE CORRECT AS PER PROJECT DOCUMENTATION.
3 ENCLOSURE - "IP RATING" - CORRECT AS PER SPECIFICATION.
4 PAINTING AND MECHANICAL INTEGRITY OF THE COMPONENTS.
5 PROPER INSTALLATION AND FIXING (level, alignment, etc).
6 ALL EARTHING PROPERLY CONNECTED.
7 ALL CABLES PROPERLY TERMINATED, CONNECTED AND SUPPORTED.
8 TERMINAL BOXES IN GOOD CONDITION (clean, dry, etc).
9 SPARE CABLE ENTRY CORRECTLY PLUGGED.
10 INTERNAL FREE FROM DUST, DEBRIS, ETC.
11 COPPER GREASE APPLIED TO FLANGE (EEx-d enclosure).
12 GASKET AND SEALS CORRECTLY INSTALLED AND IN GOOD CONDITION.
REMOVAL OF ANY TEMPORARY WEATHERPROOFING AND ANY DRYING AGENTS (e.g.
13
SILICA-GEL).
14 PADLOCKING FACILITIES SATISFACTORY.
M
O
D
.
E
L
E
.
F INSULATION RESISTANCE
T TEST VOLTAGE: VOLT TEST DURATION: min
C
. BETWEEN N-E
0
3 IR (MΩ)
0
/
INSTRUMENT MODEL: TEST CERTIFICATE:
1 COMMENTS:
F
G
Test Inspection
. Contractor Company
0
date Authority
1 NAME (print): NAME (print): NAME (print): NAME (print):
/ SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:
0
1 DATE: DATE: DATE: DATE:
INTERNAL NORMALIZATION This document is Company property. The Company lawfully reserves all rights.
Form No. ENI-IТР-ELE-016
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
2 Heating elements insulation resistance checked on drum Test Note 3 W S A-Trace heating tape / circuit
A-Electric heater
3 Heating element installation is correct. Visual Note 3 W W/S A-Trace heating tape / circuit
Vendor details A-Electric heater
4 Insulation resistance of heating elements checked after Test Note 3 W W/R A-Trace heating tape / circuit
installation before cladding.
5 Check heating element identification tags installation Visual Note 3 W S A-Trace heating tape / circuit
6 Insulation entry kits and end seals installation checked. Visual Note 3 W S A-Trace heating tape / circuit
7 Insulation resistance of heating elements checked after Test Note 3 W/R W/R A-Trace heating tape / circuit
cladding.
8 Check the installation of caution signs along the line. Visual Note 3 W S A-Trace heating tape / circuit
Check the installation of labels on cladding for low
profile components
9 Check termination of heating elements to correct circuit Visual Note 3 W W/S A-Trace heating tape / circuit
and proper fuse rating. Wiring diagram A-Control station / junction box
10 Check Labeling of Junction Boxes Visual Note 3 W S A-Control station./ junction box
Detailed drawings
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-ELE-017
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
1 Material Inspected for damage and according to Visual Inspection QCP- 714-409 S S -
Specification
2 Attachments for Pin Brazing Check BPS is approved Appropriate WPS H H
1. Brazing Procedure Specification to be approved Check Brazer ID Card / Certificate ID Card / Certificate H H
2. Pin Brazer to be qualified Check Pin size & type is correct As BPS S S
3. Pin to be correct size & type Check Preheating is correct As BPS S S
4. Preheating to be as per BPS Проверить, что специфи
3 Distance of Pins from weld and between Pins is correct Visual Inspection Note C W W A-Pin brazing record inspection
4 Pipe Coating at connection removed properly and Visual Inspection Note C S S A-Pin brazing record inspection
exposed area cleaned
5 Brazed Pin checked for fastness and quality of joint Test Note C W W A-Pin brazing record inspection
6 Perform holiday test on repair portion of pipe line and Test Note C W W A-Pin brazing record inspection
stud checked (if applicable)
7 Coating reinstatement carried out properly Visual Inspection Note C W W A-Pin brazing record inspection
8 Holiday Test carried out Test Note C W W A-Pin brazing record inspection
9 Check Insulation Resistance Test / Continuity test/ for Test Note C W W/S A-Protocol of measurements of power
power supply cables to transformer rectifier cables up to 1000V Insulation
resistance after laying.
A-Protocol of measurements of power
cables up to 1000V Insulation
resistance after glanding.
(Use forms as applicable)
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 38 of 48
Calibration
Instruments shall be checked and pre-calibrated before field installation. In exceptional cases
calibration can be done on field, using the same accuracy and completeness standards as in
calibration laboratory. Calibration of panel instruments shall be done within control room.
On each instrument, a nameplate shall be installed with the following information:
Calibration date and executors
Calibration limits
Any other useful information
Pressure instruments:
1. Local and receiver pressure instruments shall be calibrated and tested at 5 values within
calibration limits (0-25-50-75-100%), both raising and decreasing, using a hydraulic press.
2. To calibrate pressure switches, operator shall apply a raising/decreasing pressure until
switch intervention. Intervention point shall be regulated according to relevant technical
specification.
3. For pressure transmitters and local controllers, the following shall be checked: precision,
linearity and resulting actions of output signal at 0-25-50-75-100% of calibration limits, both
raising and decreasing, using a convenient input value.
4. For local indicators, correspondence between output signal and local indication shall be
verified.
Flow-rate Instruments:
1. Differential pressure transmitters and indicators shall be calibrated using an adequate
pressure on the high pressure connection of the instruments. Those shall be checked at 0-
25-50-75-100% of maximum measurable value. For local indicators, correspondence
between output signal and local indication shall be verified.
2. Flow-rate switches will be checked applying a false process signal. This signal shall activate
the switch. The intervention value shall be regulated according to set-point value of the
instrument’s datasheet.
Level Instruments:
1. Displacement level transmitters and local controllers shall be calibrated filling the chamber
with water. Output signal, linearity, precision and correspondence action shall be checked at
0-25-50-75-100% of maximum measurable value, both raising and decreasing. Output
compensation due to actual specific weight shall be defined according to vendor’s
instructions. For local indicators the correspondence between output signal and local
indication shall be checked.
2. Level switches shall be checked by filling instrument body with liquid. Correct intervention at
fixed level shall be checked.
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 39 of 48
Temperature Instruments:
1. Temperature transmitters and bulb local controllers shall be checked at 0-25-50-75-100% of
maximum measurable value, both raising and decreasing, by dipping the sensor in a
thermostatic bath.
2. Thermo-resistance and thermocouples shall be checked by dipping the sensor in a
thermostatic bath at minimum 3 (three) points of the temperature curve. Output signals shall
be read by millivoltmeter or ohmmeter.
3. Bi-metallic and bulb thermometer shall be calibrated and checked at 0-25-50-75-100% of
maximum measurable value, both raising and decreasing, by dipping the sensor in a
thermostatic bath. Thermometer switches (bi-metallic and bulb) shall be checked with
adequate increasing/decreasing temperature, in compliance with the relevant technical
specification. This test will be done by dipping the sensor in a thermostatic bath.
Control Valves - Control valves and positioners shall be checked after installation, at 0-50-100% of
stroke (applying an adequate signal to the valve or to the positioner).
In addition, the following checks shall be done:
Action of the positioner in case of power failure
Position and contact of proximity switch
Correct functioning of position indicator
Manual operation
Lubrication and relative devices
Miscellaneuos Instruments
1. Transducers shall be checked at 0-25-50-75-100% of maximum measurable value, both
raising and decreasing, applying an adequate input signal.
2. For amplifiers and converters, the correspondence between the electric input signal and
output calibration curve shall be tested.
Pre-Installation Inspections
Visual Checks
Visual checks shall be carried out to verify bulk materials, tagged items and packages conditions
after transportation and/or to check correct application of preservation procedures during storage.
Such verifications shall include:
Damage checks
Verification of storage environment compliance as per Vendor specifications
Matching between instruments and relative technical documentation (type of instrument,
rating, identification)
Presence of all items declared in vendor documention
After installation, but before individual check of each instrument, equipment and fittings, the following
generic inspection activities shall be carried out:
Compliance with general COMPANY and/or Vendor prescription for instrument installation
Adoption of correct preservation procedure for material and equipment (paint, greasy, lube,
etc)
Stability of instrument supports
Stability of instrument’s clamps
Accessibility to the instrument in order to allow correct reading and easy maintenance
Physical integrity of all items and connections
Absence of debris, dust, chemical agents that may damage the instrument
a. Pressure Indicators
Installation of all requested fittings (siphons, diaphragms, vibration dampers, etc)
Oil/glycerine level check (if requested)
Protection devices against overpressure (pressure dampers)
b. Flow-rate Instruments
Compliance with vendor prescriptions and relevant regulations
Check of flow direction
Verification of maintenance and dismantling space around the machinery
Correct installation of discharge valves, degassers, condensers, plugs, vents, drains
c. Level Instruments
Process connections (valves, fittings, etc)
Easy removal and access of components for maintenance (floats, contacts)
Operability of interception valves and drains
Easy reading and lighting of glass level indicators
Check of correct removal of transportation clamps
e. Safety Valves
Easy dismantling of the valve;
Correct operation of the lever (if installed).
f. Solenoid Valves
Adequacy to area classification
Easy access to the item
Easy removal of the bobbin
c. Signal Connections:
For control and safety systems: terminations of field cables shall be verified
For UPS systems and distribution systems: control/automation cables to be checked
Switchboards: interconnections between cabinets shall be checked; identification of
cable
Precommissioning
At the end of installation activities and prior to Mechanical Completion, precommissioning shall
include at minimum the following activities:
b. Pneumatic/Hydraulic supply grid testing. After hydraulic test, the main header shall be
cleaned and dried by blowing clean and dry air. The test shall be done as follows:
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 42 of 48
Primary distribution circuits shall be blown, and a leak test of the circuit shall be
performed.
Secondary distribution circuits shall be blown, and a leak test of the circuit shall be
performed.
Instrument installation complete, conformant and proper Visual note 3 W W/S A-instrument installation checklist
8 label installed
Verify Equipment Installation in accordance with Ex Visual / Physical Installation Checks. note 3 W W/R A-hazardous area equipment , ex
requirements (Example:- Pressure Switches, Junction Standard detailed and specification type enclosures
9
Boxes and Other field devices / Instruments) Where
applicable.
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
FM NO: :
Contract Nr.______ Contractor____________
REV. NO.
INSTRUMENT INSTALLATION CHECKLIST
PAGE NO: 1 of 1
SR NO:
Equipment Description :
INFORMATION
INSPECTION
Impulse lines inst'd and supported Vent lines to safe location as per hook up
Inline equip. supported correctly Test gas tubes inst'd & supported
Name
Signature
Date
Form No. ENI-IТР-INSTR-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
1 of 1
2 Cable insulation resistance and continuity checked on Test note 3 W/R S/R A-cable insulation and continuity test
drum before laying. report
3 Trench and soft sand bedding inspected. Visual note 3 S S A-cable trench inspection
Detailed standards
4 Cable dressing, marking, segregation and installation is Visual note 3 W W/S
correct.
5 Check cable insulation resistance and continuity after Test note 3 W/R S/R A-cable insulation and continuity test
laying. (only in trench application) report
6 Soft sand and tile backfilling checked before final Visual note 3 W W/S A-cable inspection before covering
backfilling and cable route marker tape installed. Perform Activities only when
applicable
7 Glanding and termination checked. Visual note 3 W W/S A- LV power and control cables
8 Confirm earth tag and IP washer are installed, where Visual note 3 W W/S A- LV power and control cables
applicable
9 Confirm spare cores and screens are earthed. Visual Detailed Drawings W W A-LV power and control cables
10 Check termination is correct and conformant. Visual note 3 W W A-LV power and control cables
11 Final I/R Test then Reconnect Cables. Test note 3 W/R W/R A-cable insulation and continuity test
report
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
FM NO:
Contract Nr._________Contractor_________________
REV. NO.
SR NO.
Cable Tag No: Area/Unit: System/Sub System:
Connect all cores and confirm all connections are correct as per connection diagram. END A
11
END B
Confirm torque setting used for terminating cores as per manufacturers details(where applicable)
12 Nm.
Confirm spare cores and screens are earthed and conform to design drawings and specifications.
13
Test/record insulation resistance before Final Termination
Record minimum reading, 500 Volts / 1 Mega Ohm and 1000 Volts / 10 Mega Ohms.
14 .
Test voltage = 500 / 1000 V for LV and Control cables.
See Protocols on the form for measurement of control cable insulation resistance after glanding.
Confirm resistance between gland body, cable armour and earth is less than 0.05 Ohm.
15
Check all enclosure covers have been replaced and no bolts are missing.
16
Name
Signature
Date
FM NO:
Contract Nr._________Contractor_________________
REV. NO.
Remarks: For termination inspection, use in conjunction with ITR/ITP-LV and HV power and control cables
Name
Signature
Date
Form No. ENI-IТР-INSTR-003
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
1 Pre-installation equipment check of console and system Visual Checks for damage Layout drawing and specs S S A-Control of relay panel / cubicle
cabinets Check for correct tag no. note 3 control station / junction box
Check for area classification
Check for conformance with
specification
2 Control panel / Racks/ Junction box installed correctly As per specifications note 3 W S A- Control of relay panel / cubicle
and fully complied to Project Specifications As per installation details Vendor Drawings control station / junction box
Holding down clamp tightened. hazardous area equipment , Ex
Air conditioning operational Type Enclosures
3 Check all electrical connection to grounding system As per vendor instructions Layout drawing W S A-Equipment earth inspection
correctly installed and clean earth is bounded to the As per installation details note 3
specified network.
4 Check cable glands / termination and Tagging is correct As per specification Termination Detail W W/S A-Control of relay panel / cubicle
Wiring details control station / junction box
5 Check Pneumatic / Hydraulic lines are installed correctly As per vendor information Vendor details S S
as applicable Applicable Specifications
6 Check final installations for acceptance. Release for pre-commissioning Layout drawing H W/S A-Control of relay panel / cubicle
Vendor data sheet control station / junction box
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-INSTR-004
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
1 Control room inspected prior to installation. Visual note 3 S S A-cabinet & panels inpection
2 Pre-installation equipment checked for any damages. Visual note 3 S S A-cabinet & panels inpection
3 Check all electrical connection to grounding system. Visual note 3 W S A-equipment earth inspection
4 Interconnecting wiring completed. Visual Wiring Diagram W S A-cabinet & panels inpection
5 Check fuses, protection devices, switches and indicating Visual note 3 W S A-cabinet & panels inpection
lamps.
6 Check installation is rigid and secure. Visual note 3 W W/S A-cabinet & panels inpection
7 Check orientation and alignment of equipment Visual note 3 H/W W A-cabinet & panels inpection
Detailed drawings
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-INSTR-005
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
3 Trench , depth, layout and soft sand bedding inspected Visual NOTE 3 W S
prior to cable pulling Detail drawing
4 Cable laying correct, marking installed, segregation Visual NOTE 3 W S
correct.
5 OTDR test of the cable after laying carried out. Test NOTE 3 H W/R B-Reflectographs
Vendor document
6 First layer backfill and cable tiles/warning tape placed. Visual NOTE 3 W S
10 Confirm transits and cable tray/ladder installation is Visual NOTE 3 W S A-cable installation inspection
correct. Vendor documents
11 Confirm that pulling tension is as per specification. Visual NOTE 3 W S
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-INSTR-006
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
5 Check that OTDR test carried out and loss is within Visual note 3 W/R W/R B-Reflectographs
acceptable range
6 Confirm that joint location and EMS marking installed. Visual note 3 W S
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-INSTR-007
INSPECTION AND TEST PLAN Rev. No.
Page
01
1 of 1
2 Support fabrication and Installation correct Visual note 3 S S A-cabinet & panels inpection
3 Detectors / Manual Call Points Tag No. and type checked Visual Data Sheets W W/S A-cabinet & panels inpection
against area classification and IP rating note 3 hazardous area equipment ,
Vendor Documents A- Ex Type Enclosures
4 Confirm all equipment installations if they are correct Visual note 3 W W/S A-hazardous area equipment ,
and complied with Project Specifications Ex Type Enclosures
cabinet & panels inpection
5 Visual and audible alarm installation correct Visual note 3 W W/S cabinet & panels inpection
A- hazardous area equipment ,
Ex Type Enclosures
6 Sunshade installed where applicable Visual note 3 S S A-cabinet & panels inpection
7 Check cable glanding and termination Visual note 3 W W/S A-LV power and control cables
9 Check cable shields, drain wire and spare cores connected Visual note 3 W W
to earth
10 Confirm earthing of equipment is correct Visual / Testing note 3 W W/S A-equipment earth inspection
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-INSTR-008
INSPECTION AND TEST PLAN Rev. No.
Page
01
1 of 1
Calibration of Instruments
Unit № Contract №: Work Pack №: Contractor SYSTEM №
2 Check instrument certification and tag number. Visual Data Sheets W S B-inspection & calibration
P&ID B-valve & ancillaries
B-orifice plate inspection
B-intruments calibration report
3 Check calibration of instrument, operation and range Test note 4 W S/R H/R B-inspection & calibration
setting according to process data. Data Sheets B-valve & ancillaries
B-orifice plate inspection
B-intruments calibration report
4 Check calibration test certificate and labelling Visual Test Certificates (Note 3) R S/R
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3:
When the Instrument is a “Measuring Instrument” (i.e Pressure Gauge, Level transmitter, Orifice plate, for example) the full Calibration Procedure needs to be witnessed by an inspector approved by the rel evant Regulatory
bodies
Note 4 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
FM NO: :
Contract Nr._____ Contractor______________
REV. NO.
ITEM CALIBRATION 1 of 2
PAGE NO:
SR NO :
Item Tag No: Area/Unit: System/Sub System:
Item Description :
CALIBRATION CHECK
Rising
Input
Falling
Rising
Output
Falling
Alarm/Trip settings
ALARM TRIP
(delete as req) Rising Falling Rising Falling
Switch differential
Name
Signature
Date
Form No. ENI-IТР-INSTR-009
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
1 Loop components installation completion check Test note 3 W/R W/S A-Inspection & test report for loop
note 3 checks
2 Termination and core identification correct note 3 W W/R A-Inspection & test report for loop
Visual checks
3 Instrument Loop Continuity check Test note 3 W W/R A-Inspection & test report for loop
checks
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 43 of 48
Pipelines Installation
ROW & Top Soil Stripping, Trench Excavation, Material Acceptance, Stringing, Welding, NDT, Joint
Coating, Lowering, Holiday Testing, Pressure Testing, Mechanical Completion, Reinstatement &
Recultivation
Unit № Contract №: Work Pack №: Contractor SYSTEM №
1.5 Cutting and re-beveling (as applicable) Correct cutting, cleaning and testing Project Procedure S C-Check List
procedure
1.6 Long radious bend – Cold bending C-Check List
See ENI-ITP-PIL-006
1.7 Offloading and handling utilizing correct lifting gears Visual Project Procedure S
1.8 Storing as per storing plan.. Visual Project Procedure S C-Check List Closed Out
Number of maximum rows.
Sawdust bags or wood timber
2 ROW and Trenching
2.1 ROW and Trench bench marked by Surveyor Review of Survey Report Latest revision of applicable R S B-Survey report
Review of Surveyed route as staked Drawings
2.1 Top soil stripping to the specified depth and ROW width Visual for depth and absence of Applicable Drawings W R C-Check List
and level. mineral soil Local Regulations
Review of survey
2.2 Top soil and excavated material stored in designated Visual for absence of mineral soil Applicable Drawings S C-Check List
areas, as applicable. Local Regulations
2.3 Excavated trench is to the required dimensions / shape Visual inspection Applicable Drawings (Typical H W C-Check List
and trench bottom free from debris. Rocks to be Review of survey drawings for R.O.W. and trench)
excavated. SABKA area to be properly arranged.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-PIL-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
2 of 7
Pipelines Installation
ROW & Top Soil Stripping, Trench Excavation, Material Acceptance, Stringing, Welding, NDT, Joint
Coating, Lowering, Holiday Testing, Pressure Testing, Mechanical Completion, Reinstatement &
Recultivation
Unit № Contract №: Work Pack №: Contractor SYSTEM №
2.4 Bedding material suitable and placed as per requirements Visual Inspection Latest revision of applicable S S C-Check List
Bedding material free from sharp Drawings
objects, debris, etc… Project Standards (see Note 3)
2.5 Trench released for installation of pipelines Visual Latest revision of applicable H H C-Check List Closed Out
Drawings
Project Standards (see Note 3)
3 Stringing
3.1 Stringing of pipeline pipes and bends as per approved Visual Project Standards (see Note 3) S C-Check List
stringing plan Correct pipe handling and protection Project Procedures
Positioning pipes and bends at correct level from ground from debris. Stringing Plan
(sawdust bags or wood timber) and distance from trench No rolling, dropping, dragging of
border. pipes.
Longitudinal weld position (if applicable)
3.2 Inspection of stringed pipes and bends. Visual for correct dimension Stringing Plan S C-Check List
(diameter/thickness) and end
protection.
Marking of material
3.3 Any additional requirements for crossings (road, river,
railways, OH lines, pipelines, others). See dedicated ITPs.
4 Preparatory works
4.1 Re-bevel, when necessary - beveling machine. Visual Project Standards (see Note 3) S S
Project Procedures
4.2 Check bevel visually Visual Project Standards (see Note 3) S S
Project Procedures
4.3 Visual, MPI, check of bevel Visual Project Standards (see Note 3) S/R S/R A-Inspection Report
Project Procedures
4.4 Lamination check if pipe end cut (dimensions to be UT testing Project Standards (see Note 3) S/R A-Inspection Report
specified) Project Procedures
4.5 Cleaning (swabbing) Visual Project Standards (see Note 3) W S C-Check list
Project Procedures
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-PIL-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
3 of 7
Pipelines Installation
ROW & Top Soil Stripping, Trench Excavation, Material Acceptance, Stringing, Welding, NDT, Joint
Coating, Lowering, Holiday Testing, Pressure Testing, Mechanical Completion, Reinstatement &
Recultivation
Unit № Contract №: Work Pack №: Contractor SYSTEM №
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-PIL-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
4 of 7
Pipelines Installation
ROW & Top Soil Stripping, Trench Excavation, Material Acceptance, Stringing, Welding, NDT, Joint
Coating, Lowering, Holiday Testing, Pressure Testing, Mechanical Completion, Reinstatement &
Recultivation
Unit № Contract №: Work Pack №: Contractor SYSTEM №
6.4 Visual Inspection Inspection and reporting NDT Project Procedure H S/R A-Inspection report
A-Pipe Book
6.3 R.T/U.T/P.T/M.T, as applicable and results acceptable Witness NDT execution (done by NDT Project Procedures W/R W/R A-NDT Test Reports
NDT company) and/or Review of
NDT reports for weld acceptance
6.4 Weld repairs completed in a satisfactory manner. See S A-Pipe Book
point 5
6.5 R.T/U.T/P.T/M.T, after weld repair as applicable and Witness NDT execution (done by NDT Project Procedures H/R W/R A-NDT Test Reports
results acceptable NDT company) and/or Review of
NDT reports for weld acceptance
6.6 In case of project specific requirements or non Project Standards (see Note 3)
conventional NDT method/technicque a separate ITP
shall be prepared and referred to.
e.g. : UT phased array, TOFD, automated system, digital
radiography, defect sizing for ECA and others.
7 Joint Coating
7.1 Blast-cleaning or other approved cleaning method (e.g. Anchor Pattern Project Standards (see Note 3) S/R S/R C-Check List
wire brush) Free from dust and oil Project Procedures
Manufacturer datasheet
7.2 Field Joint (coat and sleeve or wrap) application Visual Project Procedures S S A-Field Joint Coating Report
Manufacturer datasheet A-Joint Coating Log
7.3 Field Joint Coating thickness and overlap check Thickness on weld bead and on pipe Project Standards (see Note 3) W W
wall. Project Procedures A-Field Joint Coating Report
Overlap on pipe coating. Manufacturer datasheet A-Joint Coating Log
7.4 Holiday Detection on on sleeves No holidays and all holidays repaired Project Procedures W/R W/R A-Holiday Test Report
and retested. Manufacturer datasheet
8 Release for lowering
8.1 Holiday Detection on Pipeline Coating No holidays and all holidays repaired Project Procedures W/R W/R
Coating Repairs if applicable and retested. Coat Repair Manufacturer A-Inspection Report
instructions
8.2 Pipeline section released for lowering-in Review of interim pipe book and Project Standards (see Note 3) H/R H/R A-Check List – Closed out
inspection reports for completeness Project Procedures A-Pipe Book
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-PIL-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
5 of 7
Pipelines Installation
ROW & Top Soil Stripping, Trench Excavation, Material Acceptance, Stringing, Welding, NDT, Joint
Coating, Lowering, Holiday Testing, Pressure Testing, Mechanical Completion, Reinstatement &
Recultivation
Unit № Contract №: Work Pack №: Contractor SYSTEM №
9 Lowering
9.1 Lowering equipments (side-boom and lifting loose gears – Correct type, size, positioning, Method Statement S S C-Check List
roll cradle-canavas belt) number
9.2 Holiday Detection during lowering-in (pipe bottom No holidays and all holidays repaired Project Procedures W/R W/R A-Holiday Test Report
section) and retested. Coat Repair Manufacturer
instructions
9.3 Trench and Bedding as completed and released. See 2.5. Visual Inspection Project Standards (see Note 3) S S C-Check List
No deterioration occurred (e.g. debris, rocks, stanes,
water, collapse)
9.3 Lowering execution in accordance with approved method Visual Method statement and scheme S S C-Check List
statement and scheme: Applicable Drawings
- Lowered section lenghth
- Distance between side booms
- Control of S-curve and maximum sagging
- Correct positioning at trench bottom
- Distance from trench edges
- Radiuos of curvature at long radious bend
9.4 Lowering and laying at crossings (road, river, railways,
OH lines, pipelines, others). See dedicated ITPs.
9.5 Release for lowering complete Project Standards (see Note 3) A-Check List – Closed Out
Project Procedure A-Survey Report
Applicable Drawings A-Pipe Book Released
A-Test Pack
10 Backfilling
10.1 Confirm pipeline has been released for backfill and Check ITP phases up to 17.6 are Mechanical Completion Procedure
compaction. closed, signed off and Mechanical R R
Completion Dossier released
10.2 Bedding material available and suitable. Visual Project Procedure C-Check List
Placed with correct layer thickness. Documents review
10.3 Backfilling material suitable (mineral soil and top soil Visual inspection Imported fill materials for C-Check list
from ROW excavation). Document review underground services, W S B-Material Certificate
Any additional material is approved.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-PIL-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
6 of 7
Pipelines Installation
ROW & Top Soil Stripping, Trench Excavation, Material Acceptance, Stringing, Welding, NDT, Joint
Coating, Lowering, Holiday Testing, Pressure Testing, Mechanical Completion, Reinstatement &
Recultivation
Unit № Contract №: Work Pack №: Contractor SYSTEM №
10.4 Backfill material placed and compacted as per Fill layers thickness Imported Fill materials for A-Compaction Reports
requirement, above initial backfill for pipeline and for any Compaction rate Underground Services,
W S/R
cables, conduit etc. Specification No. CE01-00001
Verify compaction test results are conformant
10.5 Warning tapes etc. to be available and placed Visual and dimensional Project Standards (see Note 3)
10.6 Backfilling and compaction operations complete and Visual Project Standards (see Note 3) A-Backfilling report and release
H H/R
conformant Project Procedure
11 Flushing, Pressure Testing, Dewatering
11.1 See dedicated ITPs. A-Test Pack completed
12 Installation of valves, fittings, cathodic
protection, signalization systems and other
parts or utilities.
12.1 See dedicated ITPs.
13 Mechanical Completion
13.1 Mechanical completion dossier completion and approval. Documents completeness Project Procedures H H/R Mechanical Completion Dossier
See Mechanical Completion Procedure.
14 Reinstatement and Recultivation
14.1 Reinstatement of ROW and any affected areas Visual and dimensional Project Standards (see Note 3) A-Reinstatement Report
S S
Review of documents Applicable Drawings A-Survey
14.2 Recultivation Visual and dimensional Project Standards (see Note 3) A-Recultivation Report
W/R W/R
Review of documents Local Regulations
15 Final Mechanical Completion
15.1 Mechanical Completion Dossier Review of documents Mechanical Completion Procedure H H/R Mechanical Completion Dossier
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually
signed
off and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: ENI- E&P engineering standards, Project Standards (see Note 3)s and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
FIELD JOINT COATING OF INSULATED FM NO.:
PIPELINES REV. NO. :
PAGE NO.: 1 of 1
Contract Nr._______ CONTRACTOR_________________
Anchor Pattern:
5. Check dryness of primer (touch dry) for subsequent foam and heat
shrink sleeve application.
7. Field joint pipe number and weld number marked and recorded on sleeve.
Name :
Date :
Signature :
HOLIDAY DETECTION ON PIPE AND FIELD Report Nr. __________
JOINT COATING OF INSULATED PIPELINES
Date: __________
Notes________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
Name
Signature
Date
Form No.:
JOINT COATING REPORT / LOG Rev. No.:
Page: 1 of 1
Contract Nr._________Contractor_______________
Date of TEST Report No
LINE N0.:
ISOMETRIC N0.:
( DWG to be attached to this Report)
Joint Reference R.H. Surface Cleaning Surface Profile Holiday Detection Q C Signature Remarks
%
Name :
Date :
Signature :
Form No. ENI-IТР-PIL-009
INSPECTION AND TEST PLAN Rev. No.
Page
01
1 of 7
CLEANING, GAUGING, HYDROTESTING, DEWATERING,
DRYING & PURGING OF PIPELINE
Unit № Contract №: Work Pack №: Contractor SYSTEM №
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Report Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Report not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-PIL-009
INSPECTION AND TEST PLAN Rev. No.
Page
01
2 of 7
CLEANING, GAUGING, HYDROTESTING, DEWATERING,
DRYING & PURGING OF PIPELINE
Unit № Contract №: Work Pack №: Contractor SYSTEM №
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed
off and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: ENI- E&P engineering standards, Project Standards (see Note 3)s and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Report Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Report not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No
PIPELINE AIR DRYING LOG Rev. No
Doc. No
Contract Nr.____ Contractor_______________ Page
PIPELINE:: LOCATION
Name
Signature
Date
Form No
AIR DRYING ACCEPTANCE Rev. No
Doc. No
Contract Nr.___________ Contractor________________
Page
PIPELINE
LOCATION
OPERATION
REMARKS
THE SYSTEM AND OPERATION DESCRIBED ABOVE HAS BEEN COMPLETED IN CONFORMITY WITH THE
APPROVED PROCEDURE
Name
Signature
Date
Form No
PIPELINE PIGGING LOG Rev. No
Doc. No
Contract Nr._______ Contractor___________________
Page
PIPELINE/ EQUIPMENT LOCATION
MEDIUM: PIPELINE O.D:
PRESSURE TRAVELLING
TIME / HRS. PIG NO. REMARKS
BAR TIME / HRS.
Name
Signature
Date
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 44 of 48
a. Ensure that control panels are clean and there are no foreign bodies or dust in them.
b. Ensure that there is no obvious damage to mounted instruments and equipment.
c. Ensure that protection devices are set in accordance with the design value.
d. Ensure that doors close properly and are supplied with keys.
e. Ensure that cables and conductors are correctly installed. Conductors of the protection circuit
are correctly connected.
f. Ensure that holes which are not used but which are anticipated for future equipment and
cable inlets are plugged.
g. Ensure that measuring points are correctly positioned in accordance with design and
properly installed.
h. Ensure that measuring points are correctly numbered.
i. Ensure that characteristics of the anodes and reference electrodes for the measurements are
as anticipated in the design.
j. Ensure that the number and location, both plan and depth-wise, of the anodes and reference
electrode are as indicated in the design.
k. Ensure that characteristics of the anodic bed (material surrounding the anodes) are as laid
down in the design.
l. Ensure that the ground of the anode has been compacted and is not subject to future
settlement.
m. Ensure that passive protections against corrosion are provided; these are in
n. complete execution and do not present faults when restored, if required (painting,
thermoplastic sheaths).
o. Ensure that dielectric joints are correctly positioned and are adequate for the utilization
(operating temperature, isolating and conducting fluids etc.)
p. Ensure that the field connections are properly executed, the connections through bolts and
brazing are protected against corrosion (stainless steel bolts, bituminous or thermoplastic
insulations for buried joints).
q. Ensure that the current absorbed by the protection system is compatible with that of project
design in relation to the adopted protection system: CV constant potential supply – constant
current CC – CV constant potential with base current Ib.
r. Ensure that protective overloads dischargers of insulation joints and those towards earth are
correctly positioned and adequate to the installation site.
s. Ensure that cathodic protection system does not present interferences with other protected
structures and earthing system.
Form No. ENI-IТР-CIV-011
INSPECTION AND TEST PLAN Rev. No. Draft
Page 1 of 4
Fire Proofing
Unit № Contract №: Work Pack №: Contractor SYSTEM №
Inspection and Acceptance Responsibility
No. (Note 2) ITR - Report or Document:
Activity Description Test/Inspection Requirements Reference Document
Contractor ENI QC or TPA (Note 1)
QC PMC
1. Element paint touch up released for fire proofing. As per specification Project Specifications (note 3) W S (A) Check-List
Form work, reinforcement mesh, and pins (all where
2. As per specification Project Specifications (note 3) W H (A) Check-List
applicable) fixed and preparation work is acceptable
Fire proof materials comply with project specification and
3. As per specification Project Specifications (note 3) W S (A) Check-List
manufacturer’s data sheet
Fire proofing applied and completed as per project specs (A) Check-List
4. As per specification Project Specifications (note 3) W S
and manufacturer’s instructions (A) Inspection Report
5. Fireproofing surface inspected and repaired (if necessary As per specification Project Specifications (note 3) W W (A) Check-List
(A) Check-List
7. Visual final inspection and release As per specification Project Specifications (note 3) H H/R
(A) Release Report
Note 2:
Case A - ITP is assigned to one item or group of item. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and
dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3:
eni e&p engineering standards, Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and
(B) are included in Mechanical Completion.
Form No. ENI-IТР-MEC-007
INSPECTION AND TEST PLAN Rev. No.
Page
0
1 of 4
1 Pre-activity checks
1.1 Paint, components and thinner type, brand name, lot Review of material certificate Project Standards (see Note 3) H/R H/R B-Material Certificates
number and material certificate as per approved paint Review of paint labels Project Procedures
cycle Vendor Data Sheet/Recommendation
1.2 Blasting material (sand, grit, slag) and/or wire brushing Review of material certificate Project Standards (see Note 3) H/R H/R B-Material Certificates
tools as per approved paint cycle and specifications. Review of material labels Project Procedures
Vendor Data Sheet/Recommendation
1.3 Storing conditions of paint and blasting material Visual check Project Standards (see Note 3) W S
Review ambient conditioning Project Procedures
records Vendor Data Sheet/Recommendation
1.4 Paint shelf life and expiring date / First in-First out Visual check Project Standards (see Note 3) R S/R B-Material Certificates
Review of storing records, material Project Procedures
certificate and labels Vendor Data Sheet/Recommendation
1.5 Measuring equipment availability, compliance with Visual check for availability and Project Standards (see Note 3) H/R W/R B-Measuring Equipment List
specification and calibration validity (thermometer, status Project Procedures B-Calibration Certificates
humidity gauge, dew point gauge, thickness tester, Review of equipment datasheet and
rugosimeter, press-o-test, surface salt tester, adhesion calibration certificates/labels/ID
tester and any other as applicable)
2 Surface preparation
2.1 Surfaces clear of oil, grease, contaminates, sand, dust, Visual Inspection Project Standards (see Note 3)
cleaned with solvent, brush or air, if necessary Salt tests Project Procedures S S
Vendor Data Sheet/Recommendation
2.2 Ambient conditions Ambient conditions (temperature, Project Standards (see Note 3) A-Surface Preparation Report
humidity) within specified ranges Project Procedures R S/R
Steel surface T > 00 above dew
point
2.3 Blasted/wire brushed surface meets profile requirements One profile measurement per batch Project Standards (see Note 3) A-Surface Preparation Report
and surface preparation level (e.g. SA 3) Surface preparation level for each Project Procedures Н W/R A-Press-o-test strip (if applicable)
surface/area Vendor Data Sheet/Recommendation
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C)
Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-MEC-007
INSPECTION AND TEST PLAN Rev. No.
Page
0
2 of 4
3.1 Primer /Paint mixed, agitated, used within specified pot Visual inspection Project Standards (see Note 3) A-Painting Application Report
life, correct paint and thinner, etc. Project Procedures W S
Vendor Data Sheet/Recommendation
3.2 For primer - Surface preparation to correct level and time Visual / Pictorial comparator Project Standards (see Note 3) A-Painting Application Report
after blasting not exceeded. Check of time from blast finish Project Procedures
Vendor Data Sheet/Recommendation
2.3 Ambient conditions Ambient conditions (temperature, Project Standards (see Note 3) A-Painting Application Report
humidity) within specified ranges Project Procedures R S/R
Steel surface T > 00 above dew
point
3.4 For paint - Surface status (clean from dust and salt) and Visual / Salt Test Project Standards (see Note 3) R S/R A-Painting Application Report
correct time (min/max) elapsed after previous layer Curing time Project Procedures
application. Vendor Data Sheet/Recommendation
3.5 Primer/paint applied as per specification WFT within min/max Project Standards (see Note 3) A-Painting Application Report
DFT within min/max Project Procedures
Adhesion test Vendor Data Sheet/Recommendation Н W
3,8 Curing time, ambient conditions and protection Visual A-Painting Application Report
3.7 Final paint acceptable. Release for erection, insulation, Total DFT within min/max of Project Standards (see Note 3) A-Painting Application Report
testing, as applicable specified value Project Procedures
. Adhesion test Vendor Data Sheet/Recommendation Н W/R
Area cleaned properly and
protected/covered up as required
4 Test Panel (if applicable)
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C)
Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-MEC-007
INSPECTION AND TEST PLAN Rev. No.
Page
0
3 of 4
4.1 Test panel preparation and painting as per points from 2.1 Visual Project Standards (see Note 3) A-Test Panel Report
to 3.7. H W/R
5 Interim Mechanical Completion
5.1 Final Acceptance paint document package. Signature of documents Project Standards (see Note 3) H H/R A-Paint Package
Project Procedures
5.2 Test Package to be included in the Mechanical Documents completeness Project Procedures H H/R A-Paint Package
Completion package of the relevant line or system. See
Mechanical Completion Procedure.
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed
off and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: ENI- E&P engineering standards, Project Standards (see Note 3)s and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C)
Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-ELE-011
INSPECTION AND TEST PLAN Rev. No.
Page
Draft
1 of 1
1 Equipment checked for damages and name plate verified Visual Inspection Note 3 S S A-Cathodic Protection Inspection and
against data sheets. test record
2 Equipment IP rating and hazardous area classification Visual Inspection Note 3 W S A-Cathodic Protection Inspection and
checked. Data Sheets test record
3 Equipment earthing completed to rectifier. Visual Inspection Note 3 QCP-714-309 W W/S
4 Anode vertical well bed installed properly and correct Visual Inspection Note 3 H W/R A-Cathodic Protection Inspection and
depth and coke breeze backfilled properly. Detail Drawing test record
5 Sacrificial buried anode installed to correct depth and Visual Inspection Note 3 W W/S A-Cathodic Protection Inspection and
distance from structure. Detail Drawing test record
6 Anode cable routing, bonding and depth checked. Visual Inspection Note 3 W W/S A-Cathodic Protection Inspection and
Detail Drawing test record
7 Sacrificial immersed anodes fixing points checked. Visual Inspection Note 3 W W/S A-Cathodic Protection Inspection and
Detail Drawing test record
8 Reference electrode installation, cable routing and depth Visual Inspection Note 3 W W/S A-Cathodic Protection Inspection and
are correct. Detail Drawing test record
9 Junction boxes and test posts installation, cable routing Visual Inspection Note 3 W S A-Cathodic Protection Inspection and
and connection checked. Connection Diagram Drawings test record
10 Isolating joints installed properly and insulation Visual Inspection Note 3 W W/S A-Cathodic Protection Inspection and
efficiency checked. Detail Drawing test record
11 Check and verify Cathodic Protection Installation Vendor Check List Vendor Detail Drawings W S/R
completion and conformance to Vendor Documents and
Project Procedures / Specifications
12 Check Cable Installations for Underground Work and/or Visual Inspection Note 3 W W/S A-Underground work inspection
Tray Applications. Confirm Installation Requirements. A-Cable trench inspection
A-Cable inspection befor covering
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3 : Eni e&p engineering standards, Project Specifications and/or International Codes as applicable.Hierarchy of documents in accordance with project design basis”.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
COMPANY JOB Revision
Eni S.p.A. COUNTRY 0
PLANT Doc. n°
Exploration & _____ / ___________________
PROJECT
Production Division
Sheet / of Compiled Date
DEPT /
Type :
Drawing n° :
Manufacturer :
F
G
. Test Inspection
0 Contractor Company
date Authority
1
/ NAME (print): NAME (print): NAME (print): NAME (print):
0 SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:
1
DATE: DATE: DATE: DATE:
INTERNAL NORMALIZATION This document is Company property. The Company lawfully reserves all rights.
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 45 of 48
14.5.7 ITP & ITR – OFFSHORE (STRUCTURES FABRICATION & INSTALLATION WORKS)
Form No. ENI-IТР-OFFS-STR-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
1 of 6
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-OFFS-STR-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
2 of 6
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-OFFS-STR-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
3 of 6
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-OFFS-STR-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
4 of 6
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-OFFS-STR-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
5 of 6
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-OFFS-STR-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
6 of 6
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-OFFS-MAR-001
INSPECTION AND TEST PLAN Rev. No.
Page
01
1 of 5
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-OFFS-MAR-001
INSPECTION AND TEST PLAN Rev. No.
Page
01
2 of 5
2.2 Load out execution, movement on quay Continous check of supporting points, in H/R W/R
order to avoid unexpected weight
distribution due to soil irregularities
2.3 Load out execution, bridging phase and movement on Continous barge trim check Ballast calculation H S
barge Load out speed adjustment to comply with
ballasting speed
2.4 Load out completion check list Verification of all points completed “Load Out Procedure” S A-Load Out check List
2.5 MWS inspection for correct load out execution and Documental and visual survey MWS statement S A-MWS statement
absence of damages
3 Sea fastening
3.1 Verification and acceptance of MTC material test Review of material certificates for content, 08832.STR.MME.SPC H/R W/R B-Validated MTCs
certificates for steel structural material and rigging material type and type of certificate EN 10204
material including lashing wires and loose gears
3.2 Materials are marked in accordance with certificates Verification MTCs H/R W/R B-Mechanical Completion Dosssier
3.3 Materials are assigned to use in accordance with Material traceability Construction drawings H/R W/R A-Red Line Mark Up – Material list
seafastening approved drawings and material lists.
3.4 Sea fastening design and calculation Documents completed and approved Grillage and Sea Fastening H S H
drawings and design report
3.5 Sea fastening fabrication in accordance with sea Visual and Dimensional inspections of S/R S H A-As Built Dossier
fastening approved drawings structural elements and lashing
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-OFFS-MAR-001
INSPECTION AND TEST PLAN Rev. No.
Page
01
3 of 5
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-OFFS-MAR-001
INSPECTION AND TEST PLAN Rev. No.
Page
01
4 of 5
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-IТР-OFFS-MAR-001
INSPECTION AND TEST PLAN Rev. No.
Page
01
5 of 5
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off
and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration
Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFS-MAR-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
1 of 6
1 DOCUMENTATION REQUIREMENTS
- GA Drawings
- Assembly Drawings and A-Check List
Verify completeness and availability of relevant
1.1 Review documentation BOMs H/R H/R
equipment documentation.
- Data sheets
- FAT / SIT reports
- MRBs
- DVRs A-Check List
Confirm all approvals by the
1.2 Verify all necessary certifications. - FAT / SIT reports H/R H/R
certifying authority are available
- Connector to line welding
procedures
Confirm that installation contractor Government authorities A-Check List
1.3 Verify authorizations by installation contractor. H/R H/R
has all necessary authorizations licenses, approvals, permits
Verify availability and completeness of equipment - Manufacturer OMMs A-Check List
1.4 Review documentation H/R H/R
OMMs. - Installation procedures
- Installation dossier A-Check List
1.5 Verify availability of installation dossier and schedule Review documentation H/R H/R
- Company procedures
3 PERSONNEL PREPARATION
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFS-MAR-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
3 of 6
- Dedicated installation
Ensure that the team dedicated to
procedures
3.1 Verify awareness of workers this activity is fully and duly aware H S A-Check List
- Contractor interface
of the task
responsibility matrix
Verify availability of qualified welders for spare Ensure that welders are available
3.2 N/A S S C-Daily Report
connectors to line weldment on call within a short time
Ensure a proper Job Safety
Analisys is performed and the
3.3 Verify availability of relevant JSA Dedicated JSA H S A-Check List
relevant document issued to all
the involved parties
- Company HSE policy
Ensure that the relevant HSE document
policy and procedure are - Dedicated installation
3.4 Verify HSE responsibilities are assigned H H A-Check List
available, known and met, identify procedures
Safety Delegate - Contractor interface
responsibility matrix
4 PRE-INSTALLATION ACTIVITIES
- Ensure that all personnel
involved are aware of the pre-
4.1 Review of subsea A-Survey Report installation condition Subsea Survey Report S/R S/R A-Check List
- Confirm that no obstacles or
debris are present
- Overall field layout
- Local layouts between
Ensure that all personnel involved
Review of installation drawings / installation stations
4.2 are aware of the scope of the S/R S/R A-Check List
sequence - Individual flowline routing /
installation
elevations
- Company procedures
- Overall field layout
Verify that PLETs are positioned
- Local layouts between
4.3 Inspection of PLETs as documented and free of S S A-Check List
stations
obstacles or debris.
- GA drawings
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFS-MAR-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
4 of 6
Ensure that all personnel involved - Metocean report for the area
4.4 Review of limit seastates are aware of the limit metocean - Equipment installation W/R W/R C-Rig Master Log Book
conditions for each work phase procedures
4.5 Punch items closure Close all punch items FAT / SIT reports H W/R A-Check List
Carry out applicable tests in
- Manufacturer procedures
4.6 Equipment pre-deployment tests, as applicable accordance with approved H W/R A-ITR
- Company procedures
procedures
- Overall field layout
- Local layouts between
Verify that all transponders have
stations
4.7 Installation of transponders array been deployed at the correct H S A-Check List
- Manufacturer OMMs
location and are fully functional
- Installation dossier
5 SPARING
Verify availability of contingency installation
5.1 Review documentation Company procedures H H A-Check List
procedures, if any
Verify availability of installation and start-up spare
parts. - Spare parts list by the
- Spare flexible lengths Review spare parts list / confirm manufacturers A-Check List
5.2 H H
- Set of spare flanges/hubs for welding to flexible availability - Company flowline and spool
length ends specifications
- Spare gas relief valves for end fittings
Verify availability of remedial and replacement A-Check List
5.3 Review documentation Procedures for tie-in damage H H
procedures
6 INSTALLATION
Verify that all obstacles and debris
6.1 Removal of obstacles and debris Subsea A-Survey Report S S A-Check List
have been removed
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFS-MAR-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
5 of 6
Flowline installation
- Installation of thermal insulation
- Installation dossier
- Installation of sacrificial anodes
Verify that each step is carried out - Company procedures
- Installation of bend restrictors
6.2 in accordance with the approved - Manufacturer OMMs S S A-Check List
- Installation of gas relief valves
documentation and procedures - Contractor interface
- First end landing on parking stand
responsibility matrix
- Second end landing on parking stand
- Lifting from parking stands to final position
- Installation dossier
Verify that each step is carried out - Company procedures
Deployment of tie-in system
6.3 in accordance with the approved - Manufacturer OMMs S S A-Check List
Connectors tie-in
documentation and procedures - Contractor interface
responsibility matrix
Flexible Spool installation
- Installation dossier
- Installation of thermal insulation
Verify that each step is carried out - Company procedures
- Installation of sacrificial anodes
6.4 in accordance with the approved - Manufacturer OMMs S S A-Check List
- Spool deployment
documentation and procedures - Contractor interface
- First end connection
responsibility matrix
- Second end connection
7 INSTALLATION SURVEYS
To be carried out at:
- First end deployment / landing on parking stand
- GA drawings
- Second end deployment / landing on parking Confirm no problems or anomalies
7.1 - Individual flowline and spool S/R S/R A-Survey Report
stand occur
routing
- Move from parking stand to final position
- Tie-ins
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFS-MAR-002
INSPECTION AND TEST PLAN Rev. No.
Page
01
6 of 6
9 PRE-COMMISSIONING
Visually inspect flowline / spool A-Check List
9.1 Visual inspection GA drawings S S
and connections A-Survey Report
- Pressure test - P&IDs B-Calibration Certificates
9.2 Pressure test - Leak test - OMMs H W A-Pressure test records and
- Back seal test - Company procedures charts
10 HANDOVER
- Chemical treatment of test
Verification that the line has been water
10.1 Filling the line with specified fluid S S A-Check List
filled as required - Chemical cleaning procedure
- OMMs
Verification of the status of each
10.2 Set system valves at the specified status Company procedures S H A-Check List
valve
- Verification that all installation,
testing, and ancillary equipment - Installation procedures
has been removed - Company procedures A-Check List
10.3 Clear the installation site S S
- Verification that subsea - SURF handling and
transponders have been installation MTO
removed
11 REPORTING
Availability of the following documentation: Verify the availability and
11.1 - Post installation A-Survey Report completeness of the Company procedures R R A-Installation As-Built Dossier
- Pre-commissioning dossier documentation
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually
signed
off and dated here below for completion.
Case B – The ITP is considered a generic A-Check List (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFFS-MAR-003
INSPECTION AND TEST PLAN Rev. No.
Page
01
1 of 6
1 DOCUMENTATION REQUIREMENTS
- GA Drawings
- Assembly Drawings and A-Check List
Verify completeness and availability of relevant
1.1 Review documentation BOMs H/R H/R
equipment documentation.
- Data sheets
- FAT / SIT reports
- MRBs
- DVRs A-Check List
Confirm all approvals by the
1.2 Verify all necessary certifications. - FAT / SIT reports H/R H/R
certifying authority are available
- Connector to riser welding
procedures
Confirm that installation contractor Government authorities A-Check List
1.3 Verify authorizations by installation contractor. H/R H/R
has all necessary authorizations licenses, approvals, permits
Verify availability and completeness of equipment - Manufacturer OMMs A-Check List
1.4 Review documentation H/R H/R
OMMs. - Installation procedures
- Installation dossier A-Check List
1.5 Verify availability of installation dossier and schedule Review documentation H/R H/R
- Company procedures
3 PERSONNEL PREPARATION
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFFS-MAR-003
INSPECTION AND TEST PLAN Rev. No.
Page
01
3 of 6
- Dedicated installation
Ensure that the team dedicated to
procedures
3.1 Verify awareness of workers this activity is fully and duly aware H S A-Check List
- Contractor interface
of the task
responsibility matrix
Verify availability of qualified welders for spare Ensure that welders are available
3.2 N/A S S C-Daily Report
connectors to riser weldment on call within a short time
Ensure a proper Job Safety
Analysis is performed and the
3.3 Verify availability of relevant JSA Dedicated JSA H S A-Check List
relevant document issued to all
the involved parties
- Company HSE policy
Ensure that the relevant HSE document
policy and procedure are - Dedicated installation
3.4 Verify HSE responsibilities are assigned H H A-Check List
available, known and met, identify procedures
Safety Delegate - Contractor interface
responsibility matrix
4 PRE-INSTALLATION ACTIVITIES
- Ensure that all personnel
involved are aware of the pre-
4.1 Review of subsea survey report installation condition Subsea Survey report S/R S/R A-Check List
- Confirm that no obstacles or
debris are present
- Overall field layout
- Local layouts between
Ensure that all personnel involved
Review of installation drawings / installation stations
4.2 are aware of the scope of the S/R S/R A-Check List
sequence - Individual riser routing /
installation
elevations
- Company procedures
Verify that subsea end - Overall field layout
terminations are positioned as - Local layouts between
4.3 Inspection of subsea end terminations S S A-Check List
documented and free of obstacles stations
or debris. - GA drawings
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFFS-MAR-003
INSPECTION AND TEST PLAN Rev. No.
Page
01
4 of 6
Ensure that all personnel involved - Metocean report for the area
4.4 Review of limit seastates are aware of the limit metocean - Equipment installation W/R W/R C-Rig Master Log Book
conditions for each work phase procedures
4.5 Punch items closure Close all punch items FAT / SIT reports H W/R A-Check list
Carry out applicable tests in
- Manufacturer procedures
4.6 Equipment pre-deployment tests, as applicable accordance with approved H W/R A-ITR
- Company procedures
procedures
- Overall field layout
- Local layouts between
Verify that all transponders have
stations
4.7 Installation of transponders array been deployed at the correct H S A-Check list
- Manufacturer OMMs
location and are fully functional
- Installation dossier
5 SPARING
Verify availability of contingency installation
5.1 Review documentation Company procedures H H A-Check List
procedures, if any
- Verify availability of installation and start-up spare
parts.
- Spare parts list by the A-Check List
- Spare riser length Review spare parts list / confirm
5.2 manufacturers H H
- Set of spare flanges/hubs for welding to spare availability
- Company riser specifications
length ends
- Spare gas relief valves for end fittings
Verify availability of remedial and replacement A-Check List
5.3 Review documentation Procedures for tie-in damage H H
procedures
6 INSTALLATION
Verify that all obstacles and debris
6.1 Removal of obstacles and debris Subsea survey report S S A-Check List
have been removed
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFFS-MAR-003
INSPECTION AND TEST PLAN Rev. No.
Page
01
5 of 6
Riser installation
- Installation of thermal insulation
- Installation of sacrificial anodes
- Installation dossier
- Installation of bend restrictors
Verify that each step is carried out - Company procedures
- Installation of gas relief valves
6.2 in accordance with the approved - Manufacturer OMMs S S A-Check List
- Installation of buoyancy modules
documentation and procedures - Contractor interface
- Preparation of hang-off system
responsibility matrix
- Installation of tether anchoring points and clump
weights
- Installation of clamps / swivel clamps
- Installation dossier
- Deployment of subsea tie-in system Verify that each step is carried out - Company procedures
6.3 - Subsea connectors tie-in in accordance with the approved - Manufacturer OMMs S S A-Check List
- Surface connector pull-in documentation and procedures - Contractor interface
responsibility matrix
- Installation dossier
Verify that each step is carried out - Company procedures
6.4 Installation of protective structures at hang-off points in accordance with the approved - Manufacturer OMMs S S A-Check List
documentation and procedures - Contractor interface
responsibility matrix
7 INSTALLATION SURVEYS
To be carried out at:
- Subsea end deployment - GA drawings
Confirm no problems or anomalies
7.1 - Buoyancy installation deployment - Individual riser routing / S/R S/R A-Survey Report
occur
- TDP and tethered clamp connection elevations
- Subsea tie-ins
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFFS-MAR-003
INSPECTION AND TEST PLAN Rev. No.
Page
01
6 of 6
9 PRE-COMMISSIONING
Visually inspect riser and A-Check List
9.1 Visual inspection GA drawings S S
connections A-Survey Report
- Pressure test - P&IDs B-Calibration Certificates
9.2 Hydraulic - Leak test - OMMs H W A-Pressure test records and
- Back seal test - Company procedures charts
10 HANDOVER
- Chemical treatment of test
Verification that the riser has been water
10.1 Filling the riser with specified fluid S S A-Check List
filled as required - Chemical cleaning procedure
- OMMs
Verification of the status of each
10.2 Set system valves at the specified status Company procedures S H A-Check List
valve
- Verification that all installation,
testing, and ancillary equipment - Installation procedures
has been removed - Company procedures A-Check List
10.3 Clear the installation site S S
- Verification that subsea - SURF handling and
transponders have been installation MTO
removed
11 REPORTING
Availability of the following documentation: Verify the availability and
11.1 - Post installation survey report completeness of the Company procedures R R A-Installation As-Built Dossier
- Pre-commissioning dossier documentation
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually
signed
off and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFFS-MAR-004
INSPECTION AND TEST PLAN Rev. No.
Page
01
1 of 7
1 DOCUMENTATION REQUIREMENTS
- GA Drawings
- Assembly Drawings and A-Check List
Verify completeness and availability of relevant
1.1 Review documentation BOMs H/R H/R
equipment documentation.
- Data sheets
- FAT / SIT reports
- MRBs A-Check List
Confirm all approvals by the
1.2 Verify all necessary certifications. - DVRs H/R H/R
certifying authority are available
- FAT / SIT reports
Confirm that installation contractor Government authorities A-Check List
1.3 Verify authorizations by installation contractor. H/R H/R
has all necessary authorizations licenses, approvals, permits
Verify availability and completeness of equipment - Manufacturer OMMs A-Check List
1.4 Review documentation H/R H/R
OMMs. - Installation procedures
- Installation dossier A-Check List
1.5 Verify availability of installation dossier and schedule Review documentation H/R H/R
- Company procedures
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFFS-MAR-004
INSPECTION AND TEST PLAN Rev. No.
Page
01
2 of 7
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFFS-MAR-004
INSPECTION AND TEST PLAN Rev. No.
Page
01
3 of 7
3 PERSONNEL PREPARATION
- Dedicated installation
Ensure that the team dedicated to
procedures
3.1 Verify awareness of workers this activity is fully and duly aware H S A-Check List
- Contractor interface
of the task
responsibility matrix
Ensure a proper Job Safety
Analisys is performed and the
3.2 Verify availability of relevant JSA Dedicated JSA H S A-Check List
relevant document issued to all
the involved parties
- Company HSE policy
Ensure that the relevant HSE document
policy and procedure are - Dedicated installation
3.3 Verify HSE responsibilities are assigned H H A-Check List
available, known and met, identify procedures
Safety Delegate - Contractor interface
responsibility matrix
4 PRE-INSTALLATION ACTIVITIES
- Ensure that all personnel
involved are aware of the pre-
4.1 Review of subsea survey report installation condition Subsea Survey report S/R S/R A-Check List
- Confirm that no obstacles or
debris are present
- Overall field layout
- Local layouts between
Ensure that all personnel involved
Review of installation drawings / installation stations
4.2 are aware of the scope of the S/R S/R A-Check List
sequence - Individual umbilical and cable
installation
routing / elevations
- Company procedures
Ensure that all personnel involved - Metocean report for the area
4.3 Review of limit seastates are aware of the limit metocean - Equipment installation W/R W/R C-Rig Master Log Book
conditions for each work phase procedures
4.4 Punch items closure Close all punch items FAT / SIT reports H W/R A-Check list
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFFS-MAR-004
INSPECTION AND TEST PLAN Rev. No.
Page
01
4 of 7
5 SPARING
Verify availability of contingency installation
5.1 Review documentation Company procedures H H A-Check List
procedures, if any
Verify availability of installation and start-up spare - Spare parts list by the A-Check List
parts. Review spare parts list / confirm manufacturers
5.2 H H
- Spare umbilical availability - Company umbilical and cable
- Spare bend stiffener and clamps specs
Verify availability of remedial and replacement Procedures for tie-in damage, A-Check List
5.3 Review documentation H H
procedures hang-off damage
6 INSTALLATION
Verify that all obstacles and debris
6.1 Removal of obstacles and debris Subsea survey report S S A-Check List
have been removed
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFFS-MAR-004
INSPECTION AND TEST PLAN Rev. No.
Page
01
5 of 7
7 INSTALLATION SURVEYS
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFFS-MAR-004
INSPECTION AND TEST PLAN Rev. No.
Page
01
6 of 7
9 PRE-COMMISSIONING
Visually inspect umbilical and A-Check List
9.1 Visual inspection GA drawings S S
cable connections A-Survey Report
- DC conductor resistance
- Electrical / comm schematics
- Insulation resistance A-Check List
9.2 Electrical - OMMs H W
- TDR B-Calibration Certificates
- Company procedures
- High voltage AC/DC
- Electrical / comm schematics
9.3 Fiber optics (if applicable) OTDR - OMMs H W A-Check List
- Company procedures
B-Calibration Certificates
- Pressure test each line - P&IDs
A-Pressure test records and
9.4 Hydraulic - Leak test each line - OMMs H W
charts
- Flushing and cleaning each line - Company procedures
A-Fluid cleanliness test records
10 HANDOVER
- Chemical treatment of test
Verification that the lines have
10.1 Filling the hydraulic lines with specified fluid water S S A-Check List
been filled as required
- OMMs
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Form No. ENI-ITP-OFFS-MAR-004
INSPECTION AND TEST PLAN Rev. No.
Page
01
7 of 7
11 REPORTING
Availability of the following documentation: Verify the availability and
11.1 - Post installation survey report completeness of the Company procedures R R A-Installation As-Built Dossier
- Pre-commissioning dossier documentation
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually
signed
off and dated here below for completion.
Case B – The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Legend : S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
Note 1 : (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) /
(C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
eni spa 27951.ICO.AVV.SDS
Rev. 0 - November 2011
exploration & production division
Page 46 of 48
LINE IN OUT
BLIND NUMBER SIZE/RATING
NUMBER DATE SIGN DATE SIGN
Master Punch List
Item Type
Item Number System SubSystem Tag No Description Discipline Item Status Created Date Created By Cleared Date Cleared By Materials Remarks
(A,B,C)
NAME
DATE
MC C-01
SUB-SYSTEM
MECHANICAL COMPLETION
CERTIFICATE
COMPANY/PROJECT: SHEET /
SUB-SYSTEM: COMPILED BY
DESCRIPTION DATE.
NOTES