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Notes On Railway Signaling-1
Notes On Railway Signaling-1
S Inc
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EFFTRONICS SYSTEMS PVT. LTD.
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Railway Signaling Training Manual
Contents
CHAPTER 1 5
A Why railways are important transport option
B Indian Railways organization – departments
C Indian Railways – Divisions – Zones – Railway Board
D Role of Signaling in Railway operations
2. Signals - Why signals – signal aspects & meaning – Reception & Dispatch signals –
Reception Signals aspects - Dispatch Signals aspects – 2 Road station on single line diagram
with signals – Route, shunt & calling-on signals – 2nd Distant signal – signal location
3. Train Detection System (Track Vacancy Proving) - DC Track Circuits & Axle Counters
CHAPTER 3 24
A Operation of Signals and Points
Area of Control – Types of Panels – Operations – Type of Interlocking – End Panels &
Central Panel – RRI – Route Relay Interlocking
CHAPTER 5 30
A Interlocking Principles
B Documents of Signaling Design
C Stages of Interlocking
CHAPTER 6 32
A Signaling System at a station – Block Diagram
B Integrated Power Supply System
C Implementation of Interlocking through Relays – Sequence of relays operation
i. Signaling Relay
ii. Circuit for point normal detection relay
iii. Circuit for repeating track relay status from field to relay room
iv. Relay Nomenclature
v. Relay Names and their purpose for British Practice for Signal, Point, Route, Crank Handle,
LC gate and cancellation
D Classification of Relays based on their Role in Relay Interlocking
E Understanding the function of different sub-systems in Electronic Interlocking
F Function of few relays – when they pick up and drop
G Sequence of Relay Operations for trains movements and signal operations
CHAPTER 7 40
A Some Safety features on Signaling
i. One Signal – One Train
ii. Cascading of Signal aspects
iii. Red Lamp protection
iv. Overlap release
v. Sectional Route Release
vi. Emergency Operation of Point when point track fails
B Route Cancellation – Types
i. Route Cancellation
ii. Normal Route Cancellation
iii. Emergency Route Cancellation
iv. Super Emergency Route Cancellation
C Semi-Automatic Signals
D Interlocking of LC Gate – in mid-section and station section
E Intermediate Block Signal
F SSDAC (Single Section Digital Axle Counter)
G Multi-section Digital Axle Counter (MSDAC)
H Analogue Axle Counter
I Combination Signals
J Interlocking between starter & advanced starter
CHAPTER 9 50
A Function of Data logger
Indian railways at present uses button / VDU operated panels with Electronic Interlocking.
However, for ease of understanding the principles, switch type panel with relay interlocking is
taken as example.
CHAPTER 1
A. Why railways are important transportation option
i. More fuel efficient compared to Road transportation – steel wheel travels over steel
rail – less friction – less fuel
ii. More environmental friendly
iii. Suitable for bulk transport of material like coal, iron ore etc.
iv. Suitable for mass transport – meets urban transport requirements
B. Indian railways organization – various departments:
To run the railway system civil, mechanical, electrical, communication engineers are
required.
Indian Railways has many departments to do various activities for train running
1. Operating department – to operate signals and run trains
2. Signal and Telecom department - to install and maintain signaling
3. Mechanical department – to maintain coaches and diesel locos
4. Electrical department –to maintain electrical engines, electrical traction
5. Commercial department – to sell tickets and passenger services
6. Engineering department – to construct and maintain track and bridges
7. Medical department – Health of employees. Treat Passengers in emergency
8. Stores department – for material procurement
9. Personal department – to take care of staff matters
10. Accounts department – deals with financial matters
First 6 departments are directly involved in train running
Products of EFFTRONICS are mainly used by signal and telecom, operating and
commercial departments.
Railways are divided as divisions. Divisions are headed by DRM [Divisional Railway
Manager]. Under him each department has one officer as in-charge for maintenance of
their equipment. He is assisted by engineers and staff. Non-technical works are done by
managers [Operations, Commercial, Finance]
3 to 6 divisions are combined as one railway zone [Central railway, Western railway etc.].
Each zone has one GM [General Manager]. He is assisted by chief operations manager
and Chief Engineers in each department.
Railway Board at Delhi guides the GMs in running railways. There are 6 members
representing various departments. S&T department has additional member. He reports
to CRB – Chairman Railway Board.
Zone HQ Divi
1 NR Delhi 5 Delhi, Ambala, Ferozpur, Moradabad, Lucknow
2 NCR Allahabad 3 Allahabad, Agra, Jhansi
3 NER Gorakhpur 3 Lucknow, Varanasi, Izzatnagar
4 ECR Hazipur 5 Sonpur, Samastipur, Dhanbad, Danapur & Mugalsarai
5 ER Kolkata 4 Howra, Sealda, Asansol, Malda
6 NFR Malegaon 5 Katihar, Alipurdwar, Rangia, Malegaon, Tinsukia
7 SER Kolkata 4 Kharagpur, Adra, Chakradarpur, Ranchi
8 ECOR Bhubaneswar 3 Khurda, Waltair, Sambalpur
9 SECR Bilaspur 3 Bilaspur, Raipur, Nagpur
10 SCR Secunderabad 6 Secunderabad, Hyderabad, Vijayawada, Guntur, Guntakal, Nanded
11 SR Chennai 6 Chennai, Madurai, Trichy, Selam, Palghat, Trivendrum
12 SWR Hubli 3 Hubli, Bangalore, Mysore
13 CR Mumbai 5 Mumbai, Sholapur, Pune, Busaval, Nagpur
14 WCR Jabalpur 3 Jabalpur, Kota, Bhopal
15 WR Mumbai 6 Mumbai, Vadodara, Ahmadabad, Rajkot, Ratlam, Bhavnagar
16 NWR Jaipur 4 Jaipur, Ajmeer, Bikaneer, jodhpur
68
In Division
SRDSTE – Senior Divisional Signal and Telecom Engineer – in-charge of a division
DSTE – Divisional Signal and Telecom Engineer – assists SRDSTE
ASTE – Assistant Signal and Telecom Engineer – assists SRDSTE
2. Supervisors:
SSE [Signal] – Senior Section Engineer [signals] – section in charge consisting of 10 to
20 stations
JE or SE [Signal] – Junior or Section Engineer [signals] – responsible for section
consisting of 5 to 10 stations – works under SSE
Signaling and telecommunication equipment are maintained by different Supervisors.
However, normally at officer level, one officer looks after both signaling and telecom
equipment.
3. Technician:
Technician [Signal] – hands-on maintenance of signal equipment at one or more stations
Signals at each station are operated by station master [SM] to receive & dispatch trains.
Who decides which train should be sent first, when two trains are ready at the same
time? When two trains are following one another – if faster train is following, it is given
precedence by stopping first train. When two trains are travelling in opposite direction
on single line section – crossing is arranged by stopping one train.
Operations of a group of station masters [15 to 20] are controlled by a person called
controller sitting in divisional control office. For this purpose, each station is provided
with a phone called control phone and connected by speaker phone to controller.
All stations phones are connected in parallel in one circuit only. Controller can call each
SM by giving ring. Station master can call the controller by voice calling as the controller
is provided with speaker. Controller decides the crossings and precedence of trains and
informs the SM by control phone.
Controller records train arrival and departure timings in a chart called control chart by
taking the timings on control phone from SM.
CHAPTER 2
A. Introduction to Railway Signaling – signaling elements
Railway signaling helps in running trains safely and efficiently
Railway stations are of two types – where signals are provided; where signals are not
provided but trains stop for passengers
Signaling related equipment at a station consists of - Point, Signal, Track Circuit / Axle
counter, Block instruments and station master operating panel, VDU
B. Station & block sections – Track is divided into two sections for controlling trains
1. Station section – Movements are done within the station – SM can independently operate signals
2. Block section – Movement is between two stations – SM of the station has to take permission
from the next station SM to send a train. He gives permission for a train to be sent from next station.
Signals are provided at entry of station & block sections to ensure safe movements. [the following
diagram shows signals for one direction only for easy understanding]
1. Point
Point is required to divert train from one track to other. Point is operated by SM from his
room through panel / VDU
Point has two switch rails which are movable. They can be moved to NORMAL & REVERSE.
Point has two stock rails and one crossing which are fixed.
Point with switch rails and crossing
i. Position: Normal and reverse
In the above diagram red marked part is called switch or tongue rail. A point has a pair
of switch rails – one open and the other closed. A closed switch diverts train from one
line to other. The above point is said to be set to normal – i.e. train can move between
A and B.
When point is set to reverse [left switch in the above diagram closes and right switch
opens] – train can move between A and C.
Rod operated point is operated with a lever from cabin – operating range is limited to
200 meters
Motor operated trap point – operating range is few Kilometers – less time and effort
to operate the point compared to rod operation – on Indian Railways all points are
operated by motors. Above point is a special point, which is used to isolate one track
from the other.
Types of points
Crossover point:
A crossover point consists of two single end points. Both points together give normal or
reverse status. One end of a crossover can be a trap point. Crossover point is operated
by one button/ switch with one operation.
Trap point:
A trap point has only one switch rail, it is provided normally after a signal. Trap has two
positions, open and closed. If a train travels over a trap in open it derails. Trap is used
to derail a train when driver passes a signal at danger. Trap is not provided on main line.
The following yard on a single line section has 5 Roads – 3 roads for passenger trains
and two roads for goods trains
2. Signals
i. Why signals are required?
To indicate to the driver his place of stopping
To protect one train from collision with another train
To protect the points (to protect the train at points)
To protect road users at level crossing gates
To improve the efficiency of train running
A train stops after travelling about 1 Km after brake is applied. This is because the friction between
wheel and rail is less. This is called braking distance. A driver has to be advised at least 1 Km before
his stopping location – otherwise he may cause accident. This is done by signals.
Reception signals are called Distant & Home signals. Dispatch signals are called
starter & advanced starter signals
Station with Reception and dispatch signals - shown for one direction only
a. Reception signals:
Home is provided outside all points. Since braking distance of a train is 1 km – if the
reception signal [Home] is at danger, driver shall be able to see it at 1 km – to enable
him to stop at the signal if it is red. Since it is not possible to see the reception signal at
1 km always – its aspect is repeated by a permissive signal called distant signal provided
at 1 km from Home signal.
This signal is called distant signal.
Lamps:
Home has three lamps red, yellow and green. It also has route lamps to indicate the line
to which signal is cleared.
Distant has three lamps two yellow lamps and one green. No red lamp for distant signal.
On Indian Railways, LED lit signals are used.
b. Dispatch signals:
Starter: One dispatch signal is provided for each road of the station. It is called starter signal. If
the road is of bi-direction, two starter signals on either end are provided.
Advanced starter: A common dispatch signal is provided outside the station at the entry of block
section called advanced starter
Lamps:
Main line starter has 3 lamps – red, yellow and green
All other starters have two lamps – red and yellow
At junction station route lamps also are provided on starter signal to indicate direction of dispatch
Advanced starter has 2 lamps – red and green
Relation between starter and advanced starter signals aspects:
Normally they are independent – but for main line starter, green lamp is controlled by advanced
starter green lamp
Signals are provided with route lamps if they are reading to more than one line or direction. They
are provided above the main lamps on the same post. Three types of route lamps are provided.
Junction type – row of 5 lights in the direction of movement [left or right]
Multi lamp type – displays digit of the number of line
Stencil type – a letter is stenciled on a glass with back ground light
Multi lamp and Stencil route indicators are being replaced by LED multi lamp route
indicators
Shunt signal are located below starter signals on the same post or on the ground where stop signal is not
available – they are called independent shunt signals. Shunt signals are used for movements within the station.
d. Calling-on signal:
It is located below home signal and starter signals. Small yellow lamp is lit when cleared – otherwise not lit.
It is used to receive trains on occupied lines or when stop signal fails [mainly due to track circuit failure]
To avoid collision while receiving train on occupied line by calling-on signal, calling-on signal is cleared only
after train coming to a stop at calling-on signal. This is ensured by proving occupancy of a short length [50m]
track circuit in the approach of the calling-on signal by the train before clearing the signal.
6A 6B
Diagram 6A: A stop signal with junction type route lamps and a shunt signal below it
Diagram 6B: A stop signal with junction type route lamps and multi lamp route lamp
f. Locating signals
1. Train detection systems [Track vacancy proving] – DC track circuit & Axle counter
a. DC track circuit
b. Audio frequency track circuit – AFTC [presently not used]
c. Axle counter – analogue [old installations only – presently not used]
d. Axle counter single section – digital
e. Axle counter multi section – digital
All train detection systems have a relay to prove the vacancy of the section. The relay is
used in interlocking system.
i. DC Track circuit
Principle of working: When a train enters the track section its axle shorts both the rails
and prevents power reaching the track relay. When train vacates track section, energy
is restored back to track relay. Power supply voltage is about 10 V DC. Relay requires
about 1.5 V. Track circuit fails in case of rain as both rails are shorted by water. Even
though the track is vacant it shows occupied to station master. This causes signal failure.
1. Two track circuits for each crossover point and one track circuit for single end point
2. Track circuit starts immediately after all signals except distant signal
3. Approach track circuit to home signal.
4. Name the track circuits after signals and points. Berthing tracks are given the Roads
name (UMT, ULT, DMT, DLT etc.)
Left photo: Two Transmitters [outside the rail] and two receivers [inside the rail] fixed to
rails – voltage feeding to transmitters and processing of voltages received from receivers done by
yellow box Right photo: High Availability SSDAC installed in a location box – two SSDACs
provided in parallel is called HASSDAC. Observe two pairs of relays – in the pair one is used for
reset and other section clear proving.
a. Principle of working
Magnetic wheel sensors fixed to rails sense passage of wheel over the sensors. Sensors
are provided on both ends of section to be monitored. Based on direction of train
movement the wheel counts are accounted as in or out. The difference of in and out
counts is evaluated on real time basis. When both are equal section clear relay picks
up. When axle counter fails, reset is applied first by SM to restore it. Failure continues
even after reset, technician attends the failure.
Track section length is not a limitation in case of axle counter like in track circuit. Track
need not be insulated as power is not fed to the track. Hence do not fail during rain.
Analogue axle counter Obsolete. Few axle counters are in use to monitor loop line
vacancy
SSDAC[Single Section Mainly used for monitoring block section. Its proving relay is available at
Digital Axle Counter] both end stations as Evaluators are available at both stations
MSDAC [Multi Section Mainly used to monitor station section. It is also used in Automatic
Digital Axle Counter] block section monitoring.
d. Two Road station on single line with signals, points & track circuits with distances
This prevents accident when a train parting takes place in the block section. However if
block is normalized without checking last vehicle; another line clear can be granted.
It may lead to accidents if a block is closed with part train in the section. To prevent
such accidents block vacancy is proved by axle counter. It is proved in line clear and
also normalizing block from train on line. This system of working is called BPAC [Block
Proving by Axle Counter].
CHAPTER 3
A. Operation of signals and points
1. AREA of control:
Central panel – all points and signals of the station operated from one place
End panels – station is divided into parts, each part is operated by one panel
2. Type of panel
Route setting type panel – by operating two buttons one at the entry of the section and
other at the destination, route setting and signal clearance takes place one after other
Non-route setting type panel – first each point in the route is operated to required
position – then the signal is operated
3. Operations
By Buttons – points and signals operated by two buttons each [called SIEMENS practice]
By Switch – points and signals operated by one button each [called BRITISH practice]
Electronic Interlocking [EI] – Operation from VDU or conventional panel – route setting type
Station Master’s operating and indication panels of RRI [Route Relay Interlocking]
Pass through train – non-stopping train – line clear is not available from next station
1. Operate home to mainline – changes from red to yellow- distant changes to green.
2. Line clear obtained – operates mainline starter & advanced starter – both become green
3. If train has not passed home signal, it changes from yellow to green
1. Takes line clear and sets points for loop line dispatch
2. Operates advanced starter – changes from red to green
3. Operates starter – changes from red to yellow
Route of a signal:
1. Route of a signal starts from signal and ends at the end of overlap.
2. A signal may have more than one route. Ex: home signal at a 2 road station has two
routes- one to main line, second to loop line.
3. Total routes for typical 2 road station:
SN Signal Routes
1 UP home 2
2 Up loop starter 1
3 Up main starter 1
4 Up advanced starter 1
5 Up calling on 2
6 Up shunt signal 2
Total routes for Up 9
Total UP & DN routes 18
1. Station master ensures that the route is not occupied by any other train and no
conflicting movement is taking place
2. SM also ensures all points are in required position by seeing himself and clamping the
point and locking it with pad lock
3. A written authority is given to the driver permitting him to pass the signal at danger
4. It takes about 30 minutes at a small station to follow this procedure. At bigger stations
more time is taken. In big RRIs trains are dealt on signals after attending the failure.
5. In case of advanced starter failure SM talks to next station SM and then only gives the
authority. No need to clamp points. Train is started on starter signal
CHAPTER 4
Accidents and their prevention
Type of accidents
Commissioner of railway safety [CRS] conducts enquiry on the major railway accidents. He
fixes persons responsible for accident and recommends prevention of such accidents. Data
logger data is considered as evidence for the accident.
CHAPTER 5
A. Interlocking Principles:
2. Conditions to be met after clearing the signal until train reaches destination to avoid accident.
i. Route Locking: It shall not be possible to change points or open gates and set opposite
routes after clearing signal
ii. Route Holding: After train passing signal it shall not be possible to change points or open
gates and set opposite signals until the train reaches last track and clears previous track
iii. Approach locking: After Brakes application, train stops at 1 km. If signal is operated from
green to red when the train is within 1 km from signal, driver cannot stop his train before
the signal. If point is disturbed [operated] by the SM in the meanwhile, accident may
occur. To avoid this approach locking is provided.
i. Signaling and Interlocking Plan (SIP) – signals, track circuits, points etc. are marked
ii. Table of Control (TOC) /Route Control Chart (RCC) – prepared based on SIP – conditions
of interlocking are provided
iii. Route Section Plan (RSP) for Siemens Type Design – prepared based on SIP&RCC –
division of routes into sub routes
iv. Front Plate Diagram of Panel /Operating Diagram of EI - prepared based on SIP, all
switches and indications are marked
v. Signaling Relay Circuit design – based on SIP& TOC/RCC&RSP – circuit for
implementation of interlocking conditions mentioned in TOC/RCC
vi. Interface Circuits to EI – input relay contacts are wired as inputs and relay coils of output
relays are wired to output cards – the wiring circuit is called interface circuit
vii. Relay Contact Analysis – each relay contact used in the circuit design is given for each
relay at one place for easy appreciation of each relay usage
C. Stages of interlocking
Route release by Route release takes place after checking sequential dropping & picking up
6
train movement of track circuits and changing signal switch to normal
If dead approach locking is provided – first signal switch to be normalized
– then route cancellation to be applied – after 2 minutes’ route is released.
If approach locking is provided and the train has not yet occupied
Route cancellation approach track – after normalization of signal switch, route also is
7 before train released without time delay.
movement
If approach locking is provided and train has occupied approach track
– after normalization of signal switch, route cancellation is to be applied –
after 2 minutes’ delay route is released
After complete passage of train – if all track circuits are clear – signal
switch is normalized and then cancellation applied – after 2 minutes’ route
is released.
Route cancellation
8 after train
After complete passage of train - if route is not released & a track circuit
movement
is down due to failure – route is released by applying super emergency
cancellation - some railways do not have this facility – maintainer releases
route
CHAPTER 6
A. Signaling system at a station – block diagram
1. Commands for operation are given by switches/buttons on the panel located in SM room
2. Relays in relay room processes for the command – if it is safe – command is delivered to
the field equipment like signal, point, LC gate, slot etc.
3. Signaling system is powered by IPS – Integrated Power Supply system [AT – Auxiliary
transformer which reduces 25 KV of traction to 230 V AC - it is reliable supply]
FEATURES of IPS
• 230 V AC is provided from multiple sources [state supply, diesel generators, AT supply]
• Battery bank of 55 lead acid cells [110 V DC] provides uninterrupted power and feeds
point machines
• DC-DC converters of 24 V DC are used to power relays, Electronic Interlocking, Axle
counter, Block instrument etc.
• Inverters 1&2 provide power to signals
• 230 V to 110 V AC transformers used to power signal lamps with 110 V AC
• DC track circuits have battery at site so 110 V battery backup of station is not extended
• IPS failure indicating miniature relays’ contacts are wired to data logger
i. Signaling relay:
Status of points, signals, track circuits, LC gates etc. is represented by a relay. Relay is also
used to control signals, points, LC gates etc. after ensuring safety.
iii. Circuit for repeating track relay status from field to relay room
Code
1 Red /Relay/Reverse R
2 Lamp G, E
3 yellow H
4 Double yellow HH
5 Green D
6 Red Lamp RG
7 Checking / Control C
8 Route U
9 Route Checking Relay UCR
10 Red Lamp Checking Relay RECR
11 Point W
12 Indication / Detection K
13 Point Normal Detection Relay NWKR
14 Repeater / Proving P
v. Relays’ Names and their purpose for British practice – switch type panel
a. Signal:
Name Code Purpose
Switch Relay RR Switch Reverse
HR Yellow Lamp Controlling
HHR Second Yellow Lamp Controlling
Lamp Control Relay
DR Green Lamp Controlling
UGR/UHR Route Lamp Controlling
RECR Red Lamp status relay
HECR Yellow lamp status relay
Lamp status Proving
HHECR Second Yellow lamp status relay
Relay
DECR Green lamp status relay
UECR Route Lamp is status relay
b. Point:
c. Route:
d. Crank handle
e. LC Gate
Name Code
LC closed proving relay LXPR
LC control switch relay LXRR
LC free LXFR
LC gate open permission relay [ at station ] LXYR
f. Cancellation
Name Code
Cancel button pressed CAR
Timer initiated JSLR
Timer period completed NJPR
1. When signal operation is done by reversing a switch on the panel, a relay called switch
relay operates in the relay room. [input relay]
2. It initiates other relays to check safety conditions to be fulfilled before clearing a signal.
[interlocking relay]
3. An output relay picks up when all conditions are satisfied. [output relay]
4. Signal changes its aspect - supply is removed to red lamp and given to green lamp. This
results in lamp monitoring relay status change which is used to indicate on the panel.
[input relay]
Input relays – from the field and panel - NWKR, RWKR, RR, HECR, TPR etc.
Output relays – to the field - NWR, RWR, HR, DR, LXYR, CHYR etc.
Interlocking relays – UCR, ASR, UYR, JSLR etc.
Two types of relays are used for interlocking system – SIEMENS type which are metal to metal
contacts and BRITISH type with metal to corban contacts.
In electronic interlocking, only input and output relays are available. Internal relays
functions are done by software and hardware.
Input relay contacts are wired to the input cards of EI, output cards of EI drives the output
relays by providing supply to their coils – after satisfying that all the safety conditions are met.
UCR (one for each signal – for all the routes of the signal)
• Normally down
• Up when signal operation is initiated (RR UP) and all points are detected (NWKR/RWKR
UP) and conflicting signals are not cleared (their ASRs Up)
• Down when signal knob is normalized
CHAPTER 7
A. Some safety features of signaling
i. One signal one train – signal is cleared by operating a switch or two buttons from panel.
When train passes the signal, it goes back to red automatically. After the complete train
clearing the route, signal shall not be cleared if the switch is not normalised. For clearing
the signal for the second train switch has to be normalised and also reversed again. This
is achieved through a relay called TSR
ii. Cascading of signal aspects – when home signal is displaying green if the green lamp
fuses the signal becomes blank. A driver may miss a blank signal during night which is
not desirable. To avoid it when green lamp fuses, automatically next restrictive aspect of
signal i. e. yellow lamp is lit. If yellow lamp also fuses, red lamp is lit.
iii. Red lamp protection – when red lamp of a signal fuses, it becomes blank. A driver may
miss a blank signal during night which is not desirable. To avoid it, the signal in rear of
the blank signal is kept in red to ensure that the driver stops one signal behind blank
signal.
iv. Overlap release – takes place 1 or 2 minutes after the train clearing the last point in the
route. The delay is to ensure that the train has come to a stop.
v. Sectional route release – Part of the route is released as soon as the train clears that
part – to avoid delay in setting next route
vi. Emergency operation of Point when point track fails – SM can operate without S&T
officials cooperation
B. Route cancellations – types:
Route cancellation – Route is cancelled [unlocked] in two occasions – when the movement
plan is changed after signal is cleared and route is not released by the movement of the train.
i. Normal route cancellation – route gets cancelled i.e. unlocked as soon as signal
control is normalised when the train is not on the approach track
ii. Emergency route cancellation – done by operating cancellation button since route
is approach locked. Route is released after 2 minutes. Every such cancellation is
counted by a counter on the panel.
iii. Super emergency route cancellation – done by operating cancellation button when
track circuit fails after clearing the signal or after train clearing the route. Every such
cancellation is counted by a counter on the panel.
i. Automatic signals are provided in the block section to reduce signal operating time.
Since these trains are to be received in the station section also, unless station signals
are converted to automatic full benefit will not be there.
ii. All the mainline signals i.e. home, mainline starter and advanced Starter are
converted to Automatic. Since auto signals can be passed at danger, to have control
over train movement into and out of the station these signals shall also be able to be
converted as manual signals. Manual Signals which can be converted to automatic
and back to manual are called semi-automatic signals
iii. Signals are converted to automatic by operating a selection switch on the panel. If the
points are set to main line all signals are converted to automatic. On the signal post
a miniature white light of letter ‘A’ is lit when it is automatic. When it is manual, ‘A’
lamp is extinguished
iv. Route release and route locking takes place automatically after passage of a train in
that sequence without operating the signal switch or button
i. LC Gate in block section – is provided with a gate signal at 180 m from the gate. It
displays green when gate is closed and red when gate is open. Behind gate signal gate
distant is provided. It displays yellow when gate is open and green when it is closed.
After closing the gate, gateman operates the gate signal. [Without closing the gate it is
not possible to operate the gate signal- after operating the signal it will not be possible
to open the gate]
ii. LC Gate in station section – is interlocked with distant, home, starter or advanced starter depending
on its position. After closing the gate, gateman electrically transmits gate control to Station Master. Gate
closed status is used in the required signal by interlocking. Unless the station master gives back the
control electrically, gateman cannot open the gate.
In absolute block working system if a train has to be dispatched, previous train shall reach the next
station. If the running time is more trains get delayed. To reduce train detention and increase line
capacity on double line block section is split into two parts. The intermediate signal provided in the
midsection is called intermediate block signal [IBS]. It is controlled by double line block instrument.
Advanced starter is controlled by axle counter provided between advanced starter and IBS. If BPAC is
provided second section is also controlled by axle counter apart from double line block instrument.
SSDAC is used mainly for proving block section vacancy. Its final relay called VPR [Vital
Proving Relay] is used in BPAC circuit [Block Proving by Axle Counter]. When block section
is clear VPR relay picks up at both stations. It is used for line clear granting and clearing of
advanced starter. VPR is also used for block section closure after arrival of the train at
receiving station.
Resetting of SSDAC – in case of SSDAC failure, restoration is tried first by resetting by both
end station masters. If SSDAC equipment is ok, a relay called PPR [Preparatory Reset Relay]
picks up. First train after this has to pass on paper line clear. If the equipment works all right
after clearance of the train, VPR picks up at both stations.
One Multi-section digital axle counter monitors multiple track section vacancy. Track
transducers are located at the borders of track sections. One transducer is used for in
count of one section and out count of other section.
i. Analog axle counter is used to monitor one section - normally Loop Line at a station. It
has two relays ACPR [Axle Counter Proving Relay] - picks up when section is vacant.
SUPR [Supervisory Relay] – drops when axle counter equipment is faulty.
ii. Analog axle counter reset is two types – hard reset – i.e. after reset by two agencies –
immediately ACPR picks up if equipment is ok. Preparatory reset – after application of
reset one train has to pass over the section and clear it successfully.
I. Combination signals:
i. If distance between two adjacent signals is less, both the signals are combined as one signal.
Aspects of the new signal are combination of the aspects of both the signals.
ii. If the distance between advanced starter and the distant signal of a midsection LC Gate is
less than 500m; advanced starter is treated as distant signal of gate also.
Advanced starter has two aspects – red means stop and green means go with full speed.
Gate distant has two aspects – yellow means gate opened so apply breaks; green means
gate closed – go at full speed
The combined signal can have 3 aspects with the following meanings:
iii. If there is an interlocked gate between home and distant signal of a station – no separate
gate signal is provided. Distant signal is made as 4 aspect signal and acts as station
distant cum gate stop signal. The following is the meaning of the aspects:
Red - gate is open – stop the train
Yellow – gate is closed but home is not cleared
Double yellow – gate is closed and home is cleared for loop line
Green – gate is closed and home is cleared for main line
SGE, DAIDO block instruments are electromechanical type. They require periodical
maintenance and overhauling. They are now being replaced by Deltron and Efftronics type block
instruments.
Deltron type block instrument has more than 30 relays – failure of relay / wiring causes failure.
Efftronics type block instrument is fully electronic type and the latest – it uses few interface relays
CHAPTER 8
Challenges faced by S&T department in maintaining signaling system
S&T department has to ensure maximum availability of signaling system at least cost
A. Challenges
i. Rectification of failure at least time – reduced Mean Time To Repair [MTTR]
ii. Reduction of failures – increasing time between two failure – MTBF [Mean Time Between Failures]
iii. Reducing the effort of maintenance – increase time between two visits, least time of maintenance,
maintenance by least skilled person
C. Typical Signaling system Failures - common failure states of some signaling equipment
and how it is found out from sequence of operation of relays are given below.
1. Signal
Lamp fused [HECR down when HR is UP]
Signal not cleared when tried,
Signal bobbing,
Signal cleared without route locking,
Signal passed at danger [Signal first controlling track down when RECR UP]
2. Point
Failed to set to normal or reverse [NWKR Down and RWKR Down]
Bobbing,
Point burst
3. Track Circuit
Failed [shows occupied when no train];
Bobbing,
Shows clear when occupied by a train
Failure Logic
1 Point failure Both NWKR and RWKR are down for more than 30 sec.
Point detection fails (NWKR or RWKR down) when train is
2 Point loose packing
moving on the point (TPR down).
NWKR or RWKR Down and Up – More number of times within
3 Point Bobbing
a short time.
4 Signal Green lamp fused DECR down when DR is up
5 Signal Yellow lamp fused HECR down when HR is up and DR is down
RECR down when HR is down (2 aspects)
6 Signal Red lamp fused
RECR down when HR & DR are down (3 aspects)
7 Signal bobbing ECR down and up – more number of times within a short time
8 Signal cleared without route locking HR/DR Up with ASR up
F. Typical monitoring system for a signaling and point & signal monitoring system
G. Data analytics helps in finding solutions for the challenges faced by railways
CHAPTER 9
A. Function of Data logger
1. Data logger records the status of signals, points, track circuits, axle counters, LC Gates etc. by
monitoring the condition of their Relays. One contact of the relay [front or back] is wired to data
logger. For example;
2. Data logger also monitors various DC and AC analog voltages of signaling system
3. Digital input of data logger is monitored by detecting the current passed through the contact when
24 V DC supply is applied to it by data logger [see the diagram below]
4. A digital data packet consisting of the following information is generated whenever a relay changes
its status from up to down or down to up:
Data logger ID - Input number - Status of contact - Time stamp in date, hour, minute and milli
second - Sequence number
An analog packet is generated when the value of the voltage changes by 5% of its nominal value.
Analog packet has the following information:
Data logger ID - Input number – input value - Time stamp in date, hour, minute and milli
second - Sequence number
5. By monitoring the sequence of operation of relays, it is possible to find out the reason for accident
by replaying the data recorded
6. It is possible to find out the reason for the failure of the signal
7. It is also possible to find out the wrong operations done by station master
8. Data loggers are networked. Their data is brought to divisional HQ and various alarms are
generated to help the operating and signaling staff to take action to prevent some failures and to
reduce the down time of failures.
9. Train movements can be seen in VDUs on real time basis by simulation diagrams
10. Data logger data can be seen by different railway officials from different places simultaneously by
Wide Area Network
E. Networked data logger system: All data loggers are connected in series to FEP [Front End Processor]
& CMU in control office. FEP feeds all data to CMU. CMU generates alarms to act by maintenance staff.
CHAPTER 10
Modern signaling systems
Modern signaling system ensures accidents are prevented due to human agency i.e. station
master and train driver failures
i. Signal aspect is picked up by train engine through balise provided between rails
ii. Computer available in the engine processes the aspect and applies brakes when required.
Balise fixed between rails and to engine Typical driver cabin fitted with modern train
protection system
Review questions
CHAPTER 1
1 Give two advantages of rail transportation
2 Which departments at present use Efftronics Products
3 How many Zones and Divisions are there in Indian Railways
4 Who is in charge of S&T Department at Zonal Level
5 Who is in charge of S&T Department at Divisional Level
6 Who does hands-on maintenance of Signaling equipment
7 What are the implications of less friction between train wheel and rail
8 Who is over all in charge of a Division
9 Who is over all in charge of a Railway Zone
10 What is the meaning of ‘Controlling of Trains’
11 What is control chart
12 How does a Controller speak to a Station Master
CHAPTER 2
1 Give any four Signaling elements names
2 What is the purpose of point?
3 Give the name of Signaling element which detects presence of train
4 How does a Station Master operate signals & points
5 Who controls movement of trains into a block section
6 What is Route setting
7 How is permission given /taken for movements into a block section
8 What are the positions of point
9 What are the advantages of motor operation of point over rod operation
10 What happens when a train moves over a trap point when it is in normal
11 What is the speed permitted on a POINT when it is in reverse
12 What is bursting of point
13 Why signals are required – give two reasons
14 What is braking distance
15 What is the meaning if a signal is displaying caution (yellow)
16 What is the meaning if a signal is displaying attention (double yellow)
17 What are the names of reception and dispatch signals
18 Where are Home and Distant signals located
19 Where are Starter and Advanced Starter signals located
20 What is the purpose of advanced starter
21 What is the meaning of distant displaying caution (Yellow)
22 What is the meaning of distant displaying attention (Double Yellow)
23 Can Distant display green when a train is received on Main Line (stopping)
24 Why main line starter has green while other starters do not have green
25 When is route lamp provided on a Starter signal
26 What is the normal aspect of a shunt signal provided below a stop signal
27 What are the aspects of ‘calling-on’ signal
28 What is the distance between ‘outer distant’ and ’home’
29 How many lamps and aspects are there for outer distant signal
30 Where is ‘advanced starter’ located
31 What are the other names of ‘Home’ and ‘Advanced Starter’ signal
32 What are the first and last signals of a station seen by a Driver
33 What are the main parts of DC Track Circuit
34 Why DC track circuit fails when it rains.
35 What is the Voltage required for track relay operation
36 Does DC Track Circuit fail when supply to Track Feed charger fails
37 What is the purpose of Route Lamp
38 How many Track Circuits are provided for one Crossover Point
39 Give two advantages of Axle Counters over DC Track Circuit
ANSWERS
CHAPTER 1
1 Environmental friendly – suitable for mass and transport
2 S&T, Operations and Commercial
3 I6 Zones and 68 Divisions
4 CSTE
5 SrDSTE
6 Technician
7 Better fuel efficiency – more braking distance
8 DRM
9 GM
10 Deciding crossing and precedence of trains – done by controller
11 Graphical representation of train travel timings – Time on X axis - station on Y axis
12 By control phone at the station and calling equipment in controller room
CHAPTER 2
1 Signal, DC track circuit, Point, Axle counter
2 Point diverts train from one line to other
3 DC Track circuit or Axle counter
4 With switches/ buttons from SM operating panel
5 Controller
6 Setting the points in the required position suitable to the train travel
7 Through a pair of block instruments provided at the stations on either end of the block section
8 Normal and Reverse
9 Easy and fast operation – saves effort and time
10 The train derails because the trap is open
11 30 Kmph
12 When a train moves on a point in trailing direction & point is not favorably set to train – point burst occurs
13 To prevent collisions and to improve efficiency
14 Distance travelled by a train after application of brake before stopping – when running at full speed
15 Next signal is red – go slow and prepare to stop
16 Next signal is yellow – reduce the speed to pass the next signal at restricted speed
17 Distant and Home are reception signals – Starter and Advanced starter are dispatch signals
18 Home is located outside all points at 180 m from outermost point in double line and 180 m from opposite advanced starter
signal. Distant is located at 1 km from home
19 Starter is located at the end of berthing track – advanced starter is provided at 120 m from top point
20 It controls movement into block section – it is located at the end of station section and beginning of block section
21 Home is at red – prepare to stop
22 Home is cleared for entry into station – not known whether to loop line or main line
23 No
24 Trains can pass at full speed on main line and less speed [30 kmph] on loop line
25 At junction station or at station multiple lines are there between two stations
26 No lamps are lit
27 No light when not operated – miniature tallow when operated
28 2 km
29 3 lamps and 2 aspects – double yellow means inner distant is yellow, green means home is cleared for reception into the
station
30 advanced starter is provided at 120 m from top point – boarder of station and block sections
31 Home – First Stop Signal and Advanced Starter – Last Stop Signal
32 Distant is the first signal – Advanced Starter is the last signal
33 Track feed charger with battery and track relay – insulation joints
34 Because the leakage between rails increases
35 1.5 V is minimum – Maximum permitted is 4.5 V
36 No. Battery supplies power to the Track relay
37 It indicates the line on which the train is going to be received
38 Two
39 No limit on length of track to be monitored – performance do not depend on track or weather
40 Reset is applied to axle counter when it fails. Station master applies reset
41 Home signal to advanced starter is station section
42 On single line – between two advanced starters of the stations. On double line between advanced starter of one station
to Home of next station
43 Two. Absolute and Automatic systems of block working
44 Ensures at any time only one train is there in the block section
45 Takes time to operate block instruments to close and open the block sections. It affects line capacity. Trains are detained.
46 Clearance of block section by a train is monitored by axle counter
47 Human agency mistakes in block working are eliminated
48 Auto signals are provided between two stations at about 1 to 2 km apart. Each section is monitored for occupancy.
Depending on status of section ahead, aspect of the signal changes.
CHAPTER 3
1 At station provided with end panels two agencies have to coordinate to receive a train. In central panel one agency is
sufficient
2 Less number of persons to deal a train and less delay
3 In route setting type panel, signal is cleared with one operation. In non-route setting type panel route has to be set first
and then signal is cleared.
4 RRI – Route Relay Interlocking. It is a route setting type panel with interlocking achieved by relays
5 Home, Main line starter and Advanced starter
6 Loop line starter and Advanced starter
7 Track from one stop signal to the next stop signal is route. Route consists of points, track circuits/ axle counters and LC
gates
8 Locking of points and LC gates in the route electrically
9 Unlocking of points and LC gates in the route after passage of the train over them
10 Unlocking of points and LC gates in the route without passage of the train over them by an action of cancellation by SM
11 Route is ensured by SM manually by clamping and locking the points and a paper authority is given to the driver to pass
the signal at danger
CHAPTER 4
1 Receiving a train on already occupied line
2 Passing the signal at danger
CHAPTER 5
1 Route setting, route locking and route clear of any other train, conflicting signals are not cleared
2 Route locking, Approach locking and route holding
3 Locking of the route by an approaching train when signal is normalized by SM when the train is on the approach track –
up to 1 Km from the signal
4 Ensuring the locking of route even after train passing the signal – until the train reaches last track of the route
5 Locking of the route by signal
6 TOC/RCC
7 Document where nomination of each contact of the relay is provided for achieving interlocking
CHAPTER 6
1 What are the stages in the cycle of signal operation and train movement?
2 What is IPS?
3 What are the operating voltages of point machine, signal lamp, Q-style neutral relay, axle counter?
4 UP or DOWN
5 OPEN or CLOSED
6 When relay is UP
7 When relay is DOWN
8 Codes for the relays
Point normal detection - NWKR
Route Checking - UCR
Route Locking – ASR
Route Release – UYR
Signal Green Lamp Control – DR
Signal Yellow lamp checking – HECR
15 Track Circuit Repeater – 15 TPR
Point Switch Normal – NCR
Signal Switch Reverse – RR
Crank Handle Release – CHYR
Point Lock – WLR
16 RECR, TPR, RWKR
17 WLR, ASR, UYR
18 HR, NWR, CHYR
19 In relay interlocking, interlocking is provided by physical wiring of relay contacts – in EI, interlocking is achieved through
software and hardware combination
20 Interface relays are same in both relay and EI
21 RR Up, UCR Up, ASR Down, HR Up, HECR Up and RECR Down
22 First controlling track TPR down, HR Down, HECR down, RECR Up
23 RECR Up, UYRs Up, RR Down, UCR Down, ASR Up, UYRs Down
CHAPTER 7
1 One train for one signal movement
2 Cascading is implemented in a signal. When green lamp fuses yellow lamp is lit. If yellow also fuses red lamp is lit.
Cascading ensures signal is lit even when its off aspect lamps fuse.
3 When red lamp of a signal fuses, the signal behind it cannot be taken off. By this driver never encounters a blank
signal.
4 Releasing of route in parts based on train movement. It saves time for taking off of conflicting signals after the
movement of the train
5 In normal route cancellation route is cancelled without time delay [because the train is not on approach track]. In
emergency route cancellation route is released after a time delay of 2 minutes because the driver is on approach track.
6 A manual signal which can be converted as automatic signal by operation of a switch by SM is called semi-automatic
signal
7 Home, Mainline starter and Advanced starter signals
8 Gate Signal – RED & GREEN and Gate Distant Signals – YELLOW & GREEN
9 Gate signal and distant signals are provided on both the directions for drivers. Signals are operated by gateman after
closing the gate.
10 LC gate in station section is interlocked with the nearest signal of the station
11 To increase line capacity by allowing two trains into the same block section by splitting it into two sections
12 NO
13 IB Signal
14 Axle counter is provided between advanced starter and IB signal. Axle counter relay controls the advanced starter.
CHAPTER 8
1 Signal lamp failure, bobbing and not cleared even after operation
2 Point failure, bobbing
3 Track circuit failure and bobbing
4 Both NWKR and RWKR are down for more than 30 sec
5 Point detection fails (NWKR or RWKR down) when train is moving on the point (TPR down)
6 DECR down when DR is up
7 MTTR – mean time to repair – its value shall be less for better system
8 MTBF – mean time between failures – its value shall be more for better system
9 To ensure maximum availability of signalling system at least cost which enables safety and efficiency of operations
CHAPTER 9
1 Monitoring of signalling system by monitoring relays and power supply
2 Digital packet: Data logger ID - Input number - Status of contact - Time stamp in date, hour, minute and milli second -
Sequence number
Analogue packet: Data logger ID - Input number – input value - Time stamp in date, hour, minute and milli second -
Sequence number
3 Route cancellation by SM, Signal lamp failure, Driver passed signal at danger
4 To monitor the signalling system from a central place – to guide the maintenance staff in quick restoration of failure
5 Data logger applies voltage to the potential free contact wired to it as input and detects the current in the circuit. Based
on the current the contact open/ closed state is detected by data logger
6 CMU – Central Monitoring Unit
AUTO SIGNALS
1 Inter signal distance is between 1 and 2 Km. A minimum distance of 1 Km is recommended as it is Braking Distance
2 If a driver passes signal with yellow aspect at full speed – he will not be able to stop at signal displaying red aspect. In
such cases yellow aspect is repeated until 1 Km distance is achieved between signals displaying red and first yellow
seen by driver
3 LC gate closed condition is proved in the yellow aspect control of the nearest auto signal. Another lamp displaying letter
‘A’ is provided below the main signal lamp on the same signal post. When gate is open ‘A’ lamp is lit, driver can pass the
signal at danger but stop at gate before passing it to ensure safety. When gate is closed the signal works like any other
auto signal
4 Semi auto signal has option to work as manual signal or auto signal. Home, Mainline starter and Advanced starter signals
at a station work as semi-auto signals. This option is exercised by SM by operating a switch
5 Route setting, locking and releasing takes place automatically for auto signals based on train movement
6 When auto section and its overlap [up to 120 m beyond next auto signal] are clear and next signal red lamp is lit
7 Next auto signal changes from red to yellow and the distance between two auto signals is 1 Km or more
8 Next auto signal changes from yellow to double yellow and the distance between two auto signals is 1 Km or more
BLOCK INSTRUMENTS
1 Daido token less type & Push button token less Type, UFSBI mux
2 SGE Type, SSBPAC D, UFSBI mux
3 SSBPAC D – fully electronic block instrument
ELECTRONIC INTERLOCKING
1 Interface relays are two types – input and output. Contacts of input relays are wired to EI input cards as input. Output
relays coils are driven by the EI output cards
2 MICROLOK of ANSALDO, WESTRACE of SIEMENS, KYOSON, METHA
3 Hot standby and warm standby is provided. In hot standby, two EIs are connected in parallel – when one fails, second
one continues to work without causing interruption.
In warm standby, both EIs are connected in parallel, but one EI output only is connected to the output relay. When main
EI fails, after action by SM standby EI comes into working mode. This causes temporary interruption of about 2 minutes
to signalling system
ANNEXURES
A. Auto signals – Aspects & meaning
1 Station section Home signal to Advanced starter is station section. Station master can make
any movement he wants without the permission of other station master
2 Block section Advanced starter of one station to home signal of next station is block section.
To make any movements on the block section, both station masters are to talk
to each other.
3 Types of block Absolute block working system – one train only is permitted in the block
signaling section at a time.
system -
absolute block Permissions for sending a train into the section is ensured through Block
working system instrument
Axle counter is used to ensure that the block section is clear and the last
train has arrived completely into the station - before sending a train. This is
called BPAC [Block Proving by Axle Counter]
4 Types of block In absolute block working system if one train occupies the block section,
signaling second train has to wait.
system - Automatic signaling system is the solution for it.
automatic block In auto signaling system – the block section is divided into sections of 1 to 2
working system km length. At the entry of each section one signal is provided. Each section is
monitored by axle counter or track circuit. Based on the section status the
signal protecting that section changes from red to yellow automatically. Based
on the status of next sections signal, it changes to double yellow and green.
v. Signal
vi. Relay
1 Point Switch type panel – by switch Button type panel – by two buttons
2 Signal Switch type panel – by switch Button type panel – by two buttons
3 Route setting type Two buttons one at the signal [called entry] other at the exit i.e. berthing track are
panel pressed at a time
Points in the route are set automatically – after detection of points and proving other
safety conditions, signal is cleared
4 Non-route setting First all points are set individually by operating them by station master. Later signal is
type panel operated.
5 RRI Route Relay Interlocking – is a route setting type panel with relay interlocking
6 End panels Yard is divided into two or more parts – each part is operated by one panel
One signal may control a route spread over more than one panel – in such case,
before signal is cleared by one panel – permission in the form of SLOT is obtained
from other panel
ix. Route
1 Main signal OR Stop Starts at one Stop signal and ends at about 120 m after the next stop signal –
signal route 120 m is called overlap
2 Calling on signal route Starts at the calling on signal and ends at the next stop signal – no overlap
3 Shunt signal route Starts at shunt signal and ends at the next signal [next signal may be a stop
signal or a shunt signal] – no overlap
4 Route button Provided on the berthing track portion of panel –
if two overlaps are there, two buttons are provided
5 Route locking relay ASR or ASLR [one relay for all routes of one signal]
6 Route release relays UYR1, UYR2, etc. – same set of relays picks up for opposite routes also
Ex: starter and opposite home have same UYRs
7 Approach locking of the Route is locked by the train in the approach track even after signal is
route normalized
8 Route holding Route is locked by the train after passing the signal until it reaches the last track
9 Route release Three types
1. Route released by passage of train [detected by UYRs]
2. Route released by cancellation done by SM by normalization of signal
switch before train passing the signal
3. Emergency route release [with time delay] – route released by
cancellation when the train is in the approach track OR route not
released after train passage
10 Sectional route release Route is divided in to sections. Route release of each section happens as soon
as the train clears that route section. All big yards are provided with this feature
to allow movement as soon as each section is released.
x. Electronic Interlocking
1 What is EI? It is processor based interlocked system. Station interlocking conditions are
converted to software and loaded in the processor card
2 What is the hardware of EI? It’s hardware consists of processor, input and output cards & a PC.
Where is it located? It is located in the relay room.
3 How interlocking conditions Through software loaded in the processor
implemented in EI
4 How interlocking conditions Through relays. Some of them are – UCR, ASR, UYR, WLR
implemented in relay
interlocking
5 How are the operations done Two options are there. Conventional panel like in relay interlocking OR
by Station Master in EI through a PC [called VDU operation]
6 Will there be no relays at NO. Some relays are required. They are called input and output relays.
stations provided with EI
Input relays are – TPR, NWKR, RWKR, RECR etc.
Output relays are – HR, DR, NWR, RWR etc.
7 How is data logged by Through a port [normally, serial port or Ethernet port] – in soft form as data.
datalogger in EI stations First data is taken by protocol converter – it converts the EI data protocol to
Data logger protocol and time stamps each event. Then the data is given to
data logger through a serial port.
Input and output relays status is logged by wiring their contacts as digital
inputs to the input cards
8 What is distributed In case of big stations EI hardware is located in the main relay room at the
interlocking station and also in different locations in the yard - controlling an area.
They room where the hardware is located is called goomty. All goomties
hardwares are connected by OFC to main EI.
When 110 v supply to signals has not failed and all ECRs are
8 Signal Blanking M C (120 sec)
down (i.e. analog voltage value is used in fault logic)
When RECR is up continuously for more than 2 seconds - in
Signal Flying back that condition if UCR/ LR/ U(R)S is up and HR/GR2 is down C
9 M
to danger and signal replacement track (TPR) is up and EGGNR down, (120 Sec)
then it is Signal Flying back to danger.
11 Button stuck up Button relay is up for more than specified time 20 sec C
Signal bobbing with If HR\DR is up, HECR\DECR changes its status from Up to
design problem (i.e. DN to Up is in between 500 msec. to 2 Secs and HECR/DECR
14 M
signal control relay is operated along with HR/DR then it is Signal Bobbing with
dropped) design problem. ECR is triggering signal
Signal not lowered
15 even operation is same as Logic no.19 C
valid
Power supply
16 Use analogue voltage monitoring where LVR is not provided M C (120 S)
failure alarm
Additional hardware to be used to detect Fuse Failure
17 Fuse blown off C
(additional hardware to be used to detect fuse failure)
Signal assuming
At the time of DR/DECR is picked up, RWKR in the
6 green with points in C
corresponding Route are picked up then it is Fault.
the route reverse
Home/Main line
starter signal
When DR/DECR of Home/Main Line Starter Signal is up and if
7 assuming green C
the Advance Starter RECR is up the it is Fault
with adv starter
danger
Advance starter off
8 HR/DR UP and concerned Line clear relay DN C
without Line Clear
After complete arrival of the train, if the point is not set against
the line on which the train is received within a predetermined
time. On Double line rear end points and on single line both
Failure to set point front and rear end points are to be considered
10 against occupied Note C
line 1.Implementation of this logic on big yards is not possible as
the options are too many
2. There can be a case where it is not possible to set the point
as all lines are occupied
Relay room If Relay Room Door Relay is down, then it is Relay room
11 C
opening opened
Emergency route
12 Operation of required buttons/switches C
cancellation
Point emergency
operation when
13 Operation of required buttons/switches C
point controlling
track(s) fails
Axle counter
14 Operation of required buttons/switches C
resetting
Approach track drop,1st controlling track drop,2nd controlling
Train passing blank
15 track pick up & RECR, HECR, DECR, CO ECR, SH ECR drop C
signal
for specific time
Analog Alarms
Analog Alarms shall be made into 3 levels based on the value of the voltage being monitored
This is not an alarm- if the value is within selected limits; the symbol of power on the front screen
Level1
displays green
The power symbol turns to yellow-if the value is within tolerable limits- i.e. it does not lead to signal
Level2
failure
Level3 The power symbol turns to red-if the value is less than the value set -- it leads to signal failure
Point is in reverse – i.e. point switch in reverse - detection relay RWKR is up & NWKR
down
1. In Single line to increase line capacity new crossing station to be built to split exiting
block section
2. In double line section block section is split by providing Intermediate Block Signal
3. Next step in double line is changing Block working system from absolute to automatic
Wheel of train is bent on inner-side of wheel. This bend is called Flange of the wheel. Wheel
flange prevents derailment of wheel by holding to the rail. Wheel is guided by the flange at
points and crossings.
Track relay 1TR is connected to track. It is provided in a Location box at less than 100 meters
from relay end block joint. It works on 1.5 V DC.
To repeat 1TR states to relay room, 24 V DC is extended from track relay location box to relay
room by proving its front contact. Track repeater relay contact is used to indicate track status
to SM and also used in signal clearance circuit and interlocking.
Point is detected through potential free contacts provided in point machine. If point is in Normal
a set of contacts are closed. If point is in Reverse another set of contacts are closed.
24 V DC supply is extended to relay room through cable by proving required contacts (Normal
or Reverse detection). Two relays one for normal other for Reverse detection are used. One
contact of these relays is used to indicate point status to SM. Other contacts are used for
interlocking.
1. When switch S1 is operated to reverse 1RR picks up. 24 V DC supply is extended through
1RR front contact to UCR front contact.
2. Then UCR picks up with front contact of 1RR, points detection relay front contacts and
opposite routes ASR front contacts.
3. 24V DC is extended to 1 ASR from 1 UCR front contact. UCR back contact opens, 1 ASR
drops
4. 24 V DC is extended from back contact of 1 ASR to front contacts of TPR - then to 1 HR
5. 1 HR front contact is used to lit yellow lamp and back contact to unlit red lamp
1. Electronic Interlocking has input cards, Processor card and output cards.
2. Inputs are the potential free contacts of input relays (TPR, NWKPR, DECPR etc.) and
switches / buttons of panel (Where conventional panel is used).
3. Input card reads contacts and sends status of inputs as data to processor card. Process
card processes inputs and generates output if all conditions are safe. Output card drives
output relays. (HR, NWR etc.). Input & output relays are also called interface relays
4. Output relay is used to drive signaling element (Point – NWR, RWR; Signal – HR, DR etc.)
5. Protocol converter is used to get data from Electronic Interlocking in data form. Data flows
from protocol converter to data logger. If interface relays are wired to data logger, status
of signaling element is seen by two bits – one from EI other from potential free contact of
interface relay.
6. Bits are 3 types:
Internal bits – like ASR, UCR, UYR etc. used for interlocking
• Big yards are divided into zones – for small station entire yard is treated as one zone
• Each zone has number of signal routes
• Yard is divided into sub-routes [i.e. each signal route consists of number of sub-routes]
• Each sub-route has one / two / three route sections
• A route section may have one or more points. Some route sections may not have points
[Ex: route section between home and advanced starter]
• Each sub-route boarders are decided based on condition that simultaneous movements are
not possible on route sections of a sub-route
The above design is shown in – Route Section Plan [RSP], which is prepared based on – Signal
& Interlocking Plan [SIP]
Track plan, SIP & RSPs of a 3 Road station are shown below –
• Route section starts from a signal or a point at the border of track circuit and ends at the other
end of the same or some other track circuit
• Overlap starts from the signal where train is expected to come to stop and ends at the limit
given in SIP. It is named after the signal number. If more than one overlap exists, it is suffixed
by number. Overlap is marked in broken line.
Based on RSP, Control & Interlocking table is designed – where conditions for clearing a signal
are given in a tabular form
Based on SIP, RSP and Control & Interlocking table, signalling relay circuits are designed. Wiring
is done based on signalling circuits.
Relay
Point operation:
i. Point control initiation
ii. Point operation control
iii. Point detection
R to N R to N
Signal operation
Relay Purpose
One for each route section A U[N/R]S & B U[N/R]S
1 U[N/R]S Route locking in the group, for additional route sections – mini
group relays are used
One per sub-route
A route section is set and all rack circuits in the set
Sub-route clear
2 UDKR route section are clear
indication relay
Used for signal clearance & route release by train
movement
Route section clear
3 UDCR One for each route section A UDCR, B UDCR
checking relay
One per sub-route
Sub-route locking
4 U[R/N]LR U[R]S + DUCR + Route section clear + buttons
relay
released = U[R]LR up
One pair for each sub-group
UYR1 & Route release
5 Combination of UYR1&2 and UDKR is used for
UYR2 relays
sectional route release
1 First TPR & second TPR sequential operation Train moved sequentially on sub-route
2 UYR1 up, UYR2 up track
Relay
Z1WR Point group initiating relay
1 Z1WR1 Point group control initiating relay
2 W[R/N]R Point operation / detection circuit switching relay
Z1NWR / Switches on normal / reverse point control relay
3
Z1RWR [N/R]WLR
Point detection relay 1 – continuously proves
4 WKR1
correspondence of point and point group
Point detection relay 2 – proves out of correspondence
5 WKR2
and cross protection
Point detection relay 3 – proves point correspondence at
6 WKR3
the end of operation
Point time element relay – controls point contactor relay -
7 WJR drops in not less than 10 sec, in case of point failure
Also operates when point operation is initiated from R to N
8 WR Relay with heavy duty contacts
9 WLR Point locking relay – does track locking
10 [N/R]WLR Controls point operation circuit
11 W[R/N]LR Point group locking / unlocking relay
R to N R to N
A U[R]S or B U[R]S or
1 Point setting control relay
Z2U[R]R Z2U[R]R
U[N]S up, U[N]S up,
Conditions proved – Point free relays up
OVZ2U[N]R up OVZ2U[N]R up
2 Point operation common initiation relay 1 up Z1WR Z1WR
Point track locking proved WLR up WLR up
Point operation common initiation relay 2 up Z1WR1 Z1WR1
Signal operation
1 101A U[R]S
Any one relay’s contact to
Interlocked relay One relay for Each route section
be wired as input
2 101A U[N]S
3 101B U[R]S
Any one relay’s contact to
Interlocked relay One relay for Each route section
be wired as input
4 101B U[N]S
5 101A DUCR Neutral relay One relay for Each route section Required
6 101B DUCR Neutral relay One relay for Each route section Required
7 101 U[R]LR
Any one relay’s contact to
Interlocked relay Common for sub-route
be wired as input
8 101 U[N]LR
Points are operated individually before Points setting and signal operation done by single
1
signal & route are operated operation by pressing GN & UN buttons
Multiple locking
Only two types of locking ZU[R]R – direction determination
3 i. U[R]S locks points i. ZDUCR – Route permissibility checking
ii. U[R]LR locks full route ii. U[R]LR – sub-route locking
iii. G[R]LR – signal lock
U[R]S & OVZ2U[R]R locks points in U[R]S & OVZ2U[R]R operates points in route &
5
route & overlap overlap
U[R]S requires points in the route in U[R]S changes the points to the required position.
6 normal or reverse. NWKR / RWKR Does not allow points to be unlocked unless route is
required for A U[R]S or B U[R]S released
PTJ Pushbutton
Daido Block Instrument Block Instrument Problem Solving Capability
Imaginaon
Helps in finding
soluon-beer
imaginaon gives
beer soluon i.e.
more Value
Atude
‘Urge’ to find ‘Soluon’
Knowledge
‘Tool’ to ‘Solve’ problem
Logical Capability
‘Effecve’ usage of knowledge
Visualisaon
How beer the
‘Problem’
Could be ‘Seen’
RDSO recommended Data Logger Network
Networking of Data Loggers - Division Test Room Arrangement with Standby FEP, CMU, LAN Switch & Server
Second Vendor
SERVER / CMU
Reports PC Signal Monitor
L3 - LAN Switch
Fire Wall
E1 E1 E1 E1