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The Challenge of Orthopaedic Materials
The Challenge of Orthopaedic Materials
L.L. Hench
7
8 Current Orthopaedics
Fig. 4 Alternative means of repairing orthopaedic defects: Past, Present and Future.
The challenge of orthopaedic materials 9
Table 1 Composition, bioactivity and mechanical properties of bioactive ceramics used clinically†
Sintered
hydroxyapatite Sintered
Bioglass Glass-ceramic Glass-ceramic Glass-ceramic Glass- ceramic Ca10(PO4)6(OH)2 β-3CaO.P2O5
Property 45S5 S45PZ Ceravital Cerabone A/W Ilmaplant L1 Bioverit (>99.2%) (>99.7%)
Composition (wt%)
Na2O 24.5 24 5–10 0 4.6 3–8
K2O 0 0.5–3.0 0 0.2 3–8
MgO 0 2.5–5.0 4.6 2.8 2–21
CaO 24.5 22 30–35 44.7 31.9 10–34
Al2O3 0 0 0 0 8–15
SiO2 45.0 45 40–50 34.0 44.3 19–54
P2O5 6.0 7 10–50 16.2 11.2 2–10
CaF2 0 0.5 5.0 3–23
B2O3 0 2
Index of
Bioactivity*
IB 12.5 12 5.6 6.0 NA NA 3.1 NA
Class of A A B B NA NA B NA
Bioactivity
Bone Bonding Yes Yes Yes Yes NA NA Yes NA
Soft Tissue
Bonding Yes Yes No No NA NA No NA
Density (g/cm3) 2.6572 3.07 2.8 3.16 3.07
Vickers hardness (HV) 458 ± 9.4 680 500 600
Compressive 500 1080 500 500–1000 460–687
strength (MPa)
Bending 42§ 215 160 100–160 115–200 140–154
strength (MPa)
Young’s 35 100–150 218 70–88 80–110 33–90
modulus (GPa)
Fracture toughness, 2.0 2.5 0.5–1.0 1.0
KIC (MPa.m1/2)
Slow crack growth, n 33 12–27
(unitless)
‡Apatite is Ca10(PO4)6(O,F), β-wollastonite is CaO.SiO2, phlogopite is (Na,K)Mg3, (AlSiO10)F2, and whitlockite is β-3CaO.P2O5. §Tensile.
*Index of bioactivity of implant materials (IB = 100/t0.5, where t 0.5 is the time for 50% of the interface to be bonded to bone)
their structure and properties in response to environ- An important advantage of bioactive fixation is
mental factors such as mechanical load. that a bioactive bond to bone has strength equal to or
The consequences of the above-cited limitations greater than bone after 3–6 months. The high strength
are profound. All implants have limited lifetimes3, as of both hard and soft tissue bonding to bioactive
illustrated in Figure 3. Many years of research and implants is due to in vivo growth of a dense layer of
development have led to only marginal improvements nanometer-scale hydroxy-carbonate apatite (HCA)
in the survivability of orthopaedic implants at more crystal agglomerates, which bind to collagen fibrils.
than 15 years. For example, efforts to improve life- The physical chemical mechanisms involved in form-
times of orthopaedic prostheses through morphologi- ing a bioactive bond to tissues are now well estab-
cal fixation (large surface areas or fenestrations) or by lished (reaction stages 1–5 in Fig. 5).7 Knowledge of
biological fixation (porous ingrowth) have not the sequence of cellular events associated with form-
improved survivability over cement fixation of ing a bioactive bond to bone are also documented
prostheses. (reaction stages 6–11 in Fig. 5). Details at a molecular
biological and genetic level are currently being estab-
lished. Comparative studies of various compositions
THE BIOACTIVE ALTERNATIVE of bioactive glasses, ceramics and glass-ceramics show
that there is a considerable range of levels of bioactiv-
During the last decade considerable attention has ity, as measured by rates of bone bonding to bulk
been directed towards use of bioactive fixation of implants or rate of bone proliferation in the presence
implants, where bioactive fixation is defined as inter- of bioactive particulates. A very limited range of
facial bonding of an implant to tissue by means of bioactive glass compositions, containing SiO2-Na2-
formation of a biologically active hydroxyapatite layer CaO-P2O5, that have less than 55% SiO2 exhibit a high
on the implant surface,1,4,7 bioactivity index (Table 1) and bond to both bone and
10 Current Orthopaedics
Fig. 6 Strength and elastic modulus of composites compared with bone. (Reproduced from Thompson & Hench 1998 with permission)
Another option is to use a resorbable polymer matrix • restoration of metabolic and biochemical
for a biocomposite that will be replaced with mineralis- behaviour at the defect site, which leads to:
ing bone as the load on the device is increased.8,9 Work • restoration of biomechanical performance, by
in this area is in progress but it is difficult to maintain means of:
structural integrity as resorption occurs. The tissue engi- • restoration of structure, which leads to our
neering alternative is based upon this concept. objective:
• restoration of physiological function.
Table 2 Composition and BET data of stabilized bioactive gel-glasses vs 45S5 melt-derived glass
Sample SiO2 P2O5 CaO Na2O Surface area Pore volume Average pore size
(mol%) (mol%) (mol%) (mol%) (m2/g) (cm3/g) (nm)
mechanical quality of the regenerated bone appears with freeze-dried allograft as a bone graft extender
to be equivalent to that of the control sites.22 Thus, the and applied via impaction grafting. Clinical and
criteria of a regenerative allograft cited above appear radiographic results were compared to controls
to have been met. Our challenge for the future is to that did not receive Bioglass®. No differences in
extend these findings to studies in compromised healing were observed between the test and control
bones, with osteopenia and osteoporosis, to apply the groups. Using standard clinical rating systems, all
concept to humans with ageing bones and degenera- hips and knees were rated as either good or
tive joint disease and to use the results to design the excellent, with no infections being noted.
3-D architectures required for engineering of tissues. Radiographic analysis of the grafted sites
appeared normal, with no osteolysis or periosteal
reactions detected.
ORTHOPAEDIC CLINICAL USE OF B. Bioglass® particulate also has been mixed with
REGENERATIVE BIOACTIVE MATERIALS autogenous bone for impaction grafting during
primary hip and knee arthroplasty. A review of
Clinical application of the use of a regenerative bio- 14 patients from one surgeon indicated use around
material in orthopaedics is beginning. In 1993, partic- total knee components, and around both the
ulate bioactive glass, 45S5 Bioglass was cleared in the femoral and acetabular components for hip
USA for clinical use as a bone graft material for the arthroplasty.
repair of periodontal osseous defects. Since that time,
numerous oral and maxillofacial clinical studies have
been conducted to expand the material indication. Case report
More than 400 000 reconstructive surgeries in the jaw
A 72-year-old female presented with severe degenera-
have been performed with the material.
tive arthritis of the left hip, the right hip having a pre-
The same material has been used by several
vious total hip replacement. After preparation of the
orthopaedic surgeons to fill a variety of osseous
hip, the acetabular component was coated with a layer
defects. The use of 45S5 bioactive glass particles in
of autogenous bone mixed with Bioglass® and was
four such orthopaedic applications is summarized
impacted into position. The same autograft-Bioglass
below:23
mixture was impacted into the reamed femoral cavity.
A. In 1994, the short-term experience with Bioglass® The femoral component was seated and the surgical
in ten patients during hip and knee arthroplasty site was reduced and closed. At six weeks, the patient
was reported. Bioglass® particulate was mixed was without pain and had a full range of motion. At
14 Current Orthopaedics
8- and 15-month follow up visits, the patient was still Bioglass® as a graft material. This is in keeping with
pain-free and had a full range of motion. the lack of complications seen in oral and maxillofa-
cial applications of these materials. Further clinical
C. In addition to arthroplasty, bioactive glass
studies are in development for use in additional
particulate (45S5 Bioglass) has been used in
orthopaedic indications.
support of spinal fusion procedures. In a pilot
study involving two patients, clinicians conducted
spinal fusion procedures using autogenous bone
CONCLUSIONS
on one side of the spine and a 75:25 mixture on
Bioglass® and autograft on the other. The patients
During the last century, a revolution in orthopaedics
were evaluated radiographically and clinical
occurred which has led to a remarkably improved
parameters were collected via standardized
quality of life for millions of aged patients. Specially
functional questionnaires. These case studies are
developed biomaterials were a critical component of
summarized below:
this revolution. However, high rates of survivability of
1. A 73-year-old male complaining of low back and
prostheses appear to be limited to approximately 20
bilateral leg pain presented with degenerative
years. Thus, it is concluded that a shift in emphasis
spondylolisthesis with stenosis at L4–L5. The
from replacement of tissues to a new concept of
patient as operated on and fusion was achieved
regeneration of tissues should be the challenge for
using the appropriate graft materials augmented
orthopaedic materials in the new millennium. The
by pedicle screws. At 2 weeks, the patient reported
emphasis should be on use of materials to activate the
a reduction in pain and by three months, there was
body’s own repair mechanisms, i.e. regenerative allo-
relief from the low back pain with some residual
grafts. This concept will combine the understanding
pain in the left leg. At one year, the back was
of osteogenesis and chondrogenesis at a molecular
significantly improved although there was still
biological level with the molecular design of a new
some residual left leg pain. Radiographs of the
generation of bioactive materials that stimulate prolif-
spine indicated that the fusion was stable with the
eration and differentiation of osteoprogenitor cells
fixation being intact.
and enhance rapid formation of extracellular matrix.
2. A 62-year-old male presented with severe spinal
stenosis from L3 to L5 with a history of low back
pain and osteoarthritis. A lifting injury sustained REFERENCES
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