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J Inorg Organomet Polym (2011) 21:937–940

DOI 10.1007/s10904-011-9565-8

COMMUNICATION

Carbon Nanotube/Carbon Fiber Multiscale Composite:


Influence of Interfacial Strength on Mechanical Properties
Jiaqi Nie • Yuxi Jia • Peng Qu • Qiurong Shi

Received: 15 April 2011 / Accepted: 1 August 2011 / Published online: 13 September 2011
Ó Springer Science+Business Media, LLC 2011

Abstract A promising study to gain the multiscale 1 Introduction


composite by the growth of carbon nanotubes on the fibers
for intralaminar and interlaminar reinforcement was carried Carbon nanotubes (CNT) have recently attracted extensive
out. The mathematical modeling and the numerical simu- attention of scientific community owing to their excellent
lation of the mechanical response are helpful for the opti- mechanical, electrical and thermal properties. Considering
mum design of the multiscale composite. In this paper, a its very high elastic modulus and strength, CNT was
multiscale modeling approach using a commercial package introduced into the polymer matrix as an ideal reinforce-
ANSYS was used to simulate the mechanical response of ment to obtain nanocomposites for structural applications
the complicated material systems. The behavior of two [1–6]. However, experimental results have not achieved the
types of interfaces (carbon nanotube/epoxy resin, carbon desired effects because of the poor dispersion, irregular
fiber/equivalent matrix) was described using a cohesive alignment and low interfacial strength of CNTs in the
zone model, and the mechanical properties of the multi- nanocomposite [7–10]. In recent years, some researchers
scale composite were predicted accurately. The mechanism have grown CNTs radially on the surfaces of fibers to gain
of intralaminar reinforcement was then analyzed numeri- the multiscale composite for intralaminar and interlaminar
cally. The results reveal that the matrix-dominated prop- reinforcement. Thostenson et al. [11, 12] first used chem-
erties of the multiscale composite, such as the transverse ical vapor deposition to grow well-distributed CNTs
elastic modulus, increase with the increase of the carbon directly on the pitch-based carbon fibers in order to
nanotube/epoxy resin interfacial strength. improve the interfacial load transfer between the fibers and
the polymer matrix. Previous reports confirmed that the
Keywords Carbon nanotube  Multiscale simulation  fiber/polymer interfacial shear strength, the interlaminar
Interfacial strength  Mechanical property shear strength and the bearing stiffness of hierarchical
composite laminates with aligned CNTs had a remarkable
Presented in part at the 1st International Congress on Advanced
increase [13–20]. Wicks et al. [14] pointed out that the
Materials held in Jinan, PRC, from May 12–17, 2011. modeling of the mechanical response for this multiscale
system is a significant research, which will be helpful for
J. Nie  Y. Jia (&)  P. Qu  Q. Shi the optimum design of the multiscale composite.
Key Laboratory for Liquid–Solid Structural Evolution and
Processing of Materials (Ministry of Education), Shandong
University, Jinan 250061, China
e-mail: jia_yuxi@sdu.edu.cn 2 Multiscale Modeling Approach
J. Nie
e-mail: niejiaqi87@gmail.com In this paper, CNT/carbon fiber multiscale composite is
P. Qu formed by micro-diameter carbon fibers, aligned nano-
e-mail: qproc@163.com diameter CNTs oriented along the radial directions of fibers
Q. Shi and epoxy resin. Therefore, a multiscale modeling
e-mail: qiurongshi@163.com approach involving two steps was used to simulate the

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938 J Inorg Organomet Polym (2011) 21:937–940

composite mechanical response. The first step requires the fibers are the same [23]. Considering the regular packing of
mathematical modeling of the nanocomposite formed by a fibers in the matrix, each unidirectional layer could be rep-
single CNT surrounded by the epoxy resin and the resented by a square or hexagonal periodic RVE with a single
numerical prediction of the nanocomposite mechanical fiber having the same fiber volume fraction as the ply. In this
properties. Then the nanocomposite is considered as the work, in order to apply the periodic boundary condition
equivalent matrix in the second step. The second step conveniently, a revised hexagonal periodic RVE [24] for
requires the mathematical modeling of the overall com- modeling the elastic response of the carbon fiber/equivalent
posite formed by the carbon fibers surrounded by the matrix composite was used (Fig. 2). The carbon fiber is
equivalent matrix and the numerical prediction of the considered as a homogeneous and transversely isotropic
mechanical properties of the overall composite. In these material with the elastic modulus and Poisson’s ratio of
models, the geometrical description of the material system Ez = 228 GPa, Ex = Ey = 16.54 Gpa, Gxz = 24.82 Gpa,
is in accordance with the scanning electron microscope txy = 0.25, and tzx = 0.2 [25]. Moreover, the CNT volume
micrographs of CNT/carbon fiber multiscale composites fraction is 6% in the overall composite.
[12, 21]. The periodic boundary condition must be applied to the
periodic RVE in consideration of the displacement and
stress continuity on boundary surfaces between adjacent
2.1 Representative Volume Element (RVE) for CNT/
unit cells [23]. For the revised hexagonal periodic RVE, the
Epoxy Nanocomposite
unified periodic boundary condition is given in Eq. 1 [23]:
There are mainly three kinds of nanoscale RVEs for the study ujþ j
i ðx; y; zÞ  ui ðx; y; zÞ ¼ ci
j
ði; j ¼ 1; 2; 3Þ; ð1Þ
of CNT-based composites: cylindrical RVE, square RVE
where ujþ
i and uj
i denote the displacements on a pair of
and hexagonal RVE. It was found that the cylindrical RVE
opposite boundary surfaces (with their normals along the Xj
leads to inaccuracies due to the ignoring the materials not
axis); ‘‘j?’’ means along the positive Xj direction, and ‘‘j-’’
covered by the cylindrical cell; the square RVE might be the
preferred model [22]. In this paper, the square RVE (Fig. 1) means along the negative Xj direction. The constant cij
was chosen for modeling the elastic response of the CNT/ represents the deformation due to the traction component.
epoxy nanocomposite. The CNT and the epoxy resin are
considered as homogeneous and isotropic materials with the
elastic modulus and Poisson’s ratio being ECNT = 1TPa, 2.3 Cohesive Zone Model for the Interface
tCNT = 0.3, Eepoxy = 3 GPa, and tepoxy = 0.3 [21]; and, the
CNT volume fraction is 10% in the nanocomposite. The nature of interfacial bond plays a key role in the load
transfer between the fiber and the matrix, which affects the
mechanical properties of the composite [12, 26]. In reality,
2.2 Periodic RVE for Carbon Fiber/Equivalent Matrix the interfacial bond is always imperfect and, hence, com-
Composite plete load transfer does not take place between the fiber and
the matrix. To accurately predict the mechanical properties,
It is assumed that the distribution of fibers is uniform in the the behavior of two types of interfaces (CNT/epoxy and
unidirectional fiber reinforced composite and the radii of carbon fiber/equivalent matrix) was described using a

Y
Y
Epoxy resin Carbon fiber

Z
CNT
Equivalent matrix
Z X
Fig. 1 A square RVE for CNT/epoxy nanocomposite shown in a cut- Fig. 2 A revised hexagonal periodic RVE for carbon fiber/equivalent
through view matrix composite

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J Inorg Organomet Polym (2011) 21:937–940 939

cohesive zone model (CZM). The interfacial constitutive 3 Simulation Results and Discussion
relation defined by the CZM is such that, with an increase
the interfacial separation, the traction across the interface An important task in this study was to examine the influ-
reaches a maximum, then decreases and eventually van- ence of the CNT/epoxy interfacial strength on the com-
ishes [27]. It is generally believed that the cohesive posite mechanical properties. When the multiscale
strength (the maximum stress) and the work of separation composite is stretched, the tensile force is transferred from
(the area under the traction–separation curve) are important the epoxy resin to the CNTs and the carbon fibers.
in setting a CZM. Moreover, a specific shape of CZM Therefore, a high CNT/epoxy interfacial strength is bene-
(bilinear, parabolic, sinusoidal, or exponential) can signif- ficial to the load transfer between the CNT and the epoxy
icantly affect the fracture analysis results [28]. In this resin, and makes the CNT play an important role in the
paper, an exponential CZM was chosen because it presents load carrying capacity.
a smooth separation law.
The CZM considers the existence of an interfacial 3.1 Effect of CNT/Epoxy Interfacial Strength
potential, /, which can be expressed as (Eq. 2) [27] on Nanocomposite Mechanical Properties
o/
T¼ ; ð2Þ As shown in Fig. 3, when the CNT/epoxy interfacial
oD
strength is relatively low, the nanocomposite longitudinal
where T = T(Tn, Tt) denotes the traction vector on the elastic modulus gets a distinct improvement with the
cohesive surface, D = D(Dn, Dt) denotes the displacement increase of the CNT/epoxy interfacial strength. However,
jump across the interface and / ¼ /ð/n ; /t Þ denotes the when the CNT/epoxy interfacial strength reaches a certain
work of separation; n denotes along the normal direction of value, the variation of the nanocomposite longitudinal
the interface and t denotes along the tangential direction of elastic modulus along with the CNT/epoxy interfacial
the interface. When / reaches a critical fracture energy strength is not distinct. The simulation results are in
introduced by the CZM, the interfacial surfaces are agreement with the values in the previous study [21] and
required to break apart. indicate an obvious reduction of effective mechanical
properties compared with the case of the perfect interface
[29]. Liu and Chen [29] predicted that the nanocomposite
2.4 Evaluation Method of Effective Material Properties longitudinal elastic modulus Ez was 53.46 Gpa in the case
of the perfect bonding between the CNT and the matrix. In
The mean stress component, mean strain component and their simulation, the material parameters and volume
elastic stress–strain relationship in the RVE are defined as fraction were ECNT = 1 TPa, tCNT = 0.3, Ematrix =
follows (Eqs. 3–5) [23]: 5 Gpa, tmatrix = 0.3; and, the CNT volume fraction was
Z Pm k k
1 k¼1 rj V 4.871%.
j ¼
r V rj dV ¼ ; ð3Þ
V V
Z Pm k k
1 k¼1 ei V
ei ¼ V ei dV ¼ ; ð4Þ
V V
ei ¼ Sij r
j ði; j ¼ 1; 2;   ; 6Þ; ð5Þ
where rkj , eki and Vk denote the stress component, the strain
component and the volume of the k-th element, respec-
tively. V is the total volume of the RVE, m is the number of
elements in the RVE, and Sij is the compliance coefficient.
The equivalent matrix and the overall composite are
considered as homogeneous and transversely isotropic.
Five independent elastic properties (Ez, Ex, Gxz, txy, and
tzx) are required to determine the constitutive relation of
the transversely isotropic material. To calculate the five
elastic properties of the equivalent matrix, five equations
are obtained from the numerical analysis for the RVE of
the equivalent matrix under three types of load conditions.
The same method can be used to determine the elastic Fig. 3 Curve of nanocomposite longitudinal elastic modulus versus
properties of the overall composite. CNT/epoxy interfacial strength

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940 J Inorg Organomet Polym (2011) 21:937–940

this multiscale composite, the matrix-dominated properties


are enhanced significantly, and increase with an increase of
the CNT/epoxy interfacial strength. However, the fiber-
dominated properties change slightly with the CNT/epoxy
interfacial strength.

Acknowledgments This work was supported by the Natural Sci-


ence Foundation of China (50973056) and Shandong Province
(JQ201016), the National Basic Research Program of China
(2010CB631102), and the Independent Innovation Foundation of
Shandong University (2009JQ013).

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