ARD Manual

Part ARD-022, 030
ARD System Ctrl. No. OST-PA-12-0

Page 1/55
FOD Part Application
Overseas Support Team Date Aug 2005
Index
1 System _______________________________________________________________________ 3
1.1 Generals _________________________________________________________________ 3
1.2 Configuration _____________________________________________________________ 3
1.3 The function and configuration of ARD controller _______________________________ 4
1.4 Main SPEC. and function ___________________________________________________ 5
1.5 Function of contactors ______________________________________________________ 5
2 PCB function and features _______________________________________________________ 6
2.1 PCB classification __________________________________________________________ 6
2.2 ARDM PCB ______________________________________________________________ 6
2.3 ARDP PCB ______________________________________________________________ 10
2.4 ALPK PCB ______________________________________________________________ 14
2.5 ARDQ PCB ______________________________________________________________ 17
3 System ______________________________________________________________________ 19
3.1 Operation part ___________________________________________________________ 19
3.2 Power circuit part _________________________________________________________ 21
3.3 UPS control part __________________________________________________________ 21
3.4 Recharge control part _____________________________________________________ 21
4 SERVICE TOOL ______________________________________________________________ 22
4.1 Function ________________________________________________________________ 22
4.2 Outlook of service tool _____________________________________________________ 22
4.3 Annunciator function for each mode _________________________________________ 23
4.4 Normal mode ____________________________________________________________ 23
4.5 Charge mode _____________________________________________________________ 24
4.6 UPS mode _______________________________________________________________ 24

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4.7 Service tool operation______________________________________________________ 25
4.8 Error mode ______________________________________________________________ 25
5 Trial run _____________________________________________________________________ 27
5.1 Preparation ______________________________________________________________ 27
5.2 Inspection _______________________________________________________________ 29
5.3 Inspection of electric circuit ________________________________________________ 32
5.4 Checking voltage _________________________________________________________ 33
5.5 Adjustment ______________________________________________________________ 33
5.6 Trial run ________________________________________________________________ 34
5.7 Inspection list of rescue operation ___________________________________________ 37
6 Regular Inspection ____________________________________________________________ 39
7 Part List _____________________________________________________________________ 39
7.1 ARD controller ___________________________________________________________ 39
7.2 Battery ASY _____________________________________________________________ 41
8. TCD configuration of ARD operation _____________________________________________ 42

Part ARD-022, 030
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1 System
1.1 Generals
1) Word definition of ARD
ARD: Automatic Rescue Device
2) System definition of ARD

The function is rescuing the trapped passengers safely through the elevator rescue
operation if elevator stops at out of level zone because of power failure.
1.2 Configuration
1[kOhm],100W
MCCB
3상 1 12
R1
FILTER
1[kOhm],100W
NOISE
S1
유도
C
Motor
U
12
V
W
T1
1[kOhm],100W 모터
12
DOC-100 DPP-100
PCB (주마이콤)
) PCB (IGBT (IGBT
Driving)
구동)
DPC-100
제어반
PCB
DOR-100
E/L
PCB (I/O) (인버터 제어,직렬 통신)
(INV control, Serial Comm.)
VD-1
VD-2
VD-4
VD-5
제어반
ARD
APC-1
APC-2
APC-3
APC-4
APC-5
APC-6
BATTERY ASY ARDM ARDQ ARDP

PCB PCB PCB
(I/O) (IPM구동) (I/O) ALPK
PCB
(IPM Driving) (I/O)
IPM
P
TR1 C9X C9A TR2
U U R
1 R U
R
S V V S
T S V
W W T
T W TR2
N
N
FAN SW2(MCCB)
C C C
B+ B- E U V W R S T
SW1(NFB)
< ARD control system >

Part ARD-022, 030
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1.3 The function and configuration of ARD controller

1) Configuration of ARD controller
ARD
function
E/L CP ARD CP
Serial Comm.
(RS-422)
DOC-PCB DPC- ARD
Operation Speed
MCU
control control
(8bit)
ARD operation & speed PROG.
E/L speed control PROG.
UPS voltage control PROG.
Battery charge control PROG.
ARD operation control PROG.

E/L operation control PROG.
ARD operation control PROG.
Parallel Comm.
(DPRAM)
2) Main function of ARD controller

Processor Processor Operational
Main function
Name ability frequency
ARD ATmega64 8 bit 8 MHz UPS control
Battery charge control, ARD operation
ARD ATmega16 8 bit 8 MHz
control, Serial communication to elevator CP
Part ARD-022, 030
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1.4 Main SPEC. and function

1) SPEC.
Items SPECIFICATION Remark
Application E / L ~ 150 m/min
Operational unit E/L (CP) 1unit
Max. Load 1,600 kg ARD-030 application
(24 passengers)
Max. Travel 40 m Without recharge
Speed 10 m/min
Times (Continuously) 2 times Without recharge
2) Function
n ARD controller (Impossible: , Possible: g)

Under Under
Battery low Power E/L, ARD
Operation recharging rescue
voltage failure FFB off
operation operation
Recharge
operation g g
Rescue
operation g g
1.5 Function of contactors
1) Activity according to operation mode

ARD C9A C9X
Recharge
operation n
Rescue
operation n
2) Function
Name Explanation Use voltage
Protects the commercial standard power
C9A input while the rescue operation is AC 110V
proceeding
Supply the battery power for the rescue
C9X DC 24 V
operation
Part ARD-022, 030
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2 PCB function and features
2.1 PCB classification

PCB application standard
Use 60 ~ 105 m/min
ARD MAIN CPU PCB ARDM
ARD I/O operation PCB ARDP
ARD IGBT operation PCB ARDQ
ANN PCB, external I/O board ALPK
2.2 ARDM PCB

1) Outlook of ARDM PCB
Part ARD-022, 030
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2) Function of ARDM PCB

* Control board (Sequence control, UPS control, Recharge control, Communication control)
Pin Connector Function
1 CN1 Connector (27P) Connected to ARDQ PCB (UPS power board)
2 CN2 Connector (10P) Downloading connector of ATmega64 (UPS control)
program
3 CN3 Connector (26P) Connected to ARDP PCB (I/O board)
4 CN5 Connector (10P) Downloading connector of ATmega16 (sequence
control) program
5 CN4 Connector (2P) Connected to the temperature sensor of ARDQ PCB
(UPS power board)
6 COM Connector (6P) Connected to J3 of ALPK PCB (external I/O board) for
comm.
3) LED display information of ARDM PCB

Name Use Color LED status
Under operation: toggle (ON-OFF)
LED1 UPS LIVE signal Red
Out of operation: light off (OFF)
Under operation: toggle (ON-OFF)
LED2 Sequence control Green
Out of operation: light off (OFF)
Part ARD-022, 030
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4) Signal definition of ARDM PCB Connector
¾ CN1 connector: It is connected to ARDQ PCB

PIN no. Signals Function
1 Vupc U phase - Ground of Gate power
2 Vup1 U phase - Gate power
4 Up U phase - Gate signal
5 Vvpc V phase - Ground of Gate power
6 Vvp1 V phase - Gate power
8 Vp V phase - Gate signal
9 Vwpc W phase - Ground of Gate power
10 Vwp1 W phase - Gate power
12 Wp W phase - Gate signal
13 Vnc N phase - Ground of Gate power
14 Vn1 N phase - Gate power
16 Un Un phase - Gate signal
18 Vn Vn phase - Gate signal
20 Wn Wn phase gate signal
21 Ib- Battery current signal (-)
22 Ib+ Battery current signal (+)
23 Iu+ U phase current signal (+)
24 AVCC Current sensor power
25 AGND Ground of Current sensor power
26 xFUSE+ FUSE cut signal (+)
27 xFUSE- FUSE cut signal (-)
Part ARD-022, 030
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¾ CN3 connector: It is connected to ARDP PCB

PIN Signal Function PIN Signal Function
1 VCC 12V power input 14 CK_LCD CK of LCD
2 VCC 12V GROUND 15 Rx_LCD Rx of LCD
3 P5 5V power output 16 XNFB NFB contact input
4 P5 5V power output 17 XCTT C9X contact input
5 UPS UPS operation 18 XOV Over voltage signal
signal input
6 ERROR Breakdown signal 19 G5 5V Ground
7 Tx_LCD Tx of LCD 20 G5 5V Ground
8 CTL Power control 21 Vref Standard voltage signal
command input
9 HCC Quick recharge 22 Vin Commercial voltage
command signal input
10 CV Voltage Recharge 23 Vb Battery voltage signal
command input
11 CHG Recharge 24 AGND 12V Ground
command
12 X97 Power failure signal 25 AVCC 12V power input
input
13 NC No Connection 26 AGND 12V Ground
¾ CN4 connector: Temperature sensor (NTC) input of ARDQ PCB
¾ CN2 connector: Program downloading of UPS MICOM
¾ CN5 connector: Program uploading connector to sequence MICOM
¾ COM connector: Communication to J3 of ALPK PCB
PIN Signal Function

1 RX+ +RECEIVE
2 RX- -RECEIVE
3 GND
4 TX+ +TRANSMIT
5 TX- -TRANSMIT
6 GND
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2.3 ARDP PCB

1) Outlook of ARDP PCB
2) Function of ARDP PCB

* Internal I/O board (Sequence control and interface for recharge control)
1 J1 Connector (26P) Connection to ARDM PCB (control PCB)
2 J2 Connector (4P) C9A sub contact input (detection of power failure)
3 J3 Connector (6P) Connection to ALPK PCB (Service TOOL interface)
4 J4 Connector (8P) C9X sub contact & NFB sub contact input
5 J5 Connector (2P) C9X driving power output
6 J6 Connector (7P) C9A driving power input/output
7 J7 Connector (5P) Power input terminal for battery recharge
8 J8 Connector (6P) Resistor connection terminal for battery recharge
9 J9 Connector (3P) Battery recharge terminal
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3) LED display information on ARDP PCB

LED Use Color LED status
HCC Quick recharge Green Under quick recharge operation: Light
on
Out of quick recharge operation: Light
off
CHG Recharge Green Under recharge operation: Light on
Out of recharge operation : Light off
/ERR Breakdown Green Normal : Light on
breakdown : Light off
UPS UPS operation Green Under operation : Light on
Out of operation : Light off
CTL ARD control Red Under operation : Light on
power operation Out of operation : Light off
CC Current charge Red Under current charge operation : Light on
Under voltage charge operation: Light off
/OV Battery over Red Normal : Light on
voltage Over voltage : Light off
4) Signal definition of ARDP PCB Connector

¾ J1 Connector: Connect to ARDM PCB(Control PCB)
1 VCC 12V power input 14 CK_LCD CK of LCD
2 VCC 12V GROUND 15 Rx_LCD Rx of LCD
3 P5 5V power output 16 XNFB NFB contact input
4 P5 5V power output 17 XCTT C9X contact input
5 UPS UPS operation 18 XOV Over voltage signal
signal input
6 ERROR Breakdown signal 19 G5 5V GROUND
7 Tx_LCD Tx of LCD 20 G5 5V GROUND
8 CTL Power control 21 Vref Standard voltage signal
command input
9 HCC Quick recharge 22 Vin Commercial voltage
command signal input
10 CV Voltage Recharge 23 Vb Battery voltage signal
command input
11 CHG Recharge 24 AGND 12V GROUND
command
12 X97 Power failure signal 25 AVCC 12V power input
input
13 NC No Connection 26 AGND 12V GROUND
Part ARD-022, 030
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¾ J2 Connector: For sub contactor of C9A to detect power failure
PIN Signal Use

1 C9A-43 Sub contact
2 NC No Connection
3 C9A-44 Sub contact
4 NC No Connection
¾ J3 Connector: Connection to ALPK PCB(SERVICE TOOL interface)
PIN Signal Function

1 Rx_LCD Rx of LCD
2 NC No Connection
3 P24 24V power output
4 CK_LCD CK of LCD
5 Tx_LCD Tx of LCD
6 G24 24V GROUND
¾ J4 Connector: Sub contact of C9X and NFB input

PIN Signal Function
1 C9X-41 Sub contact
2 NC No Connection
3 NC No Connection
4 NC No Connection
5 SW2-1 NFB contact
7 NC No Connection
8 NC No Connection
¾ J5 Connector: Output of C9X driving power
PIN Signal Function

1 A1 V+
2 A2 V-
Part ARD-022, 030
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¾ J6 Connector: input/output of C9A driving power
PIN Signal Function

1 A110 AC110V
2 NC No Connection
3 B110 AC110V
4 NC No Connection
5 A1 V+
6 NC No Connection
7 A2 V-
¾ J7 Connector: Input / Output of C9A driving power
PIN Signal Function

1 A190 AC190V
2 NC No Connection
3 B190 AC190V
4 NC No Connection
5 E Earth
¾ J8 Connector: Resistor connection terminal for recharge
PIN Signal Function

1 R2-1 Resistor R2
2 NC No Connection
3 R2-2 Resistor R2
4 R1-1 Resistor R1
5 NC No Connection
6 R1-2 Resistor R1
¾ J9 Connector: battery connection terminal
PIN Signal Function

1 B+ Battery voltage
2 NC No Connection
3 B- Battery voltage
Part ARD-022, 030
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2.4 ALPK PCB

1) Outlook of ALPK PCB
2) Function of ALPK PCB
* External I/O Board (Service tool, communication input, external contact interface)
1 APE Connector (16P) Connection to service tool
2 APK Connector (4P) Connect to sub contact of NFB
3 APC Connector (6P) Connect to communication line of elevator control panel
4 J1 Connector (6P) Connection to J3 connector of ARDP PCB
5 J2 Connector (2P) Connection to SW2
6 J3 Connector (5P) Connection to COM connector of ARDM PCB
7 J4 Connector (6P) Downloading connector of ATmaga162(LCD control)
program
8 PWR (switch) Power switch of ALPK PCB, whenever the service tool is
connected, this switch should be turned off.
Part ARD-022, 030
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3) LED display information of ALPK PCB
LED name Use Color LED status

Normal : Light On
LED 5V power Red
ERROR : Light Off
4) Definition of ALPK PCB Connector
¾ APE Connector: Connection to service tool

1 LD0 DATA 0 9 SCAN_KE KEY-PAD output signal
Y
2 LD1 DATA 1 10 RS RESET output signal
3 LD2 DATA 2 11 574_CLK CLK output signal
4 LD3 DATA 3 12 LCD_E LCD Chip selector
signal
5 LD4 DATA 4 13 P5 +5V
6 LD5 DATA 5 14 P5 +5V
7 LD6 DATA 6 15 GND Ground
8 LD7 DATA 7 16 GND Ground
¾ APK Connector: Connection to sub contact of NFB in elevator CP
PIN Signal Function

1 SW2-3 Sub contact
2 NC No Connection
4 NC No Connection
¾ APC Connector: Connection to communication line of elevator CP
PIN Signal Function

1 RX+ +RECEIVE
2 RX- -RECEIVE
3 GND
4 TX+ +TRANSMIT
5 TX- -TRANSMIT
6 GND
Part ARD-022, 030
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¾ J1 Connector: Connection to J3 connector of ARDP PCB
PIN Signal Function

1 P24 P24V power input
2 Rx_LCD Rx of LCD
3 NC No Connection
4 CK_LCD CK of LCD
5 Tx_LCD Tx of LCD
6 G24 24V GROUND
¾ J2 Connector: Connection to SW2
PIN Signal Function

1 SW2-3 Sub contact
¾ J3 Connector: Connection to COM connector of ARDM PCB
PIN Signal Function

1 RX+ +RECEIVE
2 RX- -RECEIVE
3 GND
4 TX+ +TRANSMIT
5 TX- -TRANSMIT
6 GND
¾ J4 Connector: Downloading of ATmaga162 (LCD control) program

Part ARD-022, 030
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2.5 ARDQ PCB

1) Outlook of ARDQ PCB
2) ARDQ PCB function

`* Power board (UPS power UNIT, current detection)
Pin
1 J1 Connector (27P) Connection to ARDM PCB(control board)
2 P (Terminal) Connection to B+( + terminal Battery)
3 N (Terminal) Connection to B-( - terminal Battery)
4 U,V,W (Terminal) Connection to TR1(output of transformer)
Part ARD-022, 030
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3) Definition of ARDQ PCB Connector

○ J1 Connector : Connection to ARDM PCB
PIN no. Signals Function

2 Vup1 U phase - Gate power
4 Up U phase - Gate signal
6 Vvp1 V phase - Gate power
8 Vp V phase - Gate signal
10 Vwp1 W phase - Gate power
12 Wp W phase - Gate signal
14 Vn1 N phase - Gate power
16 Un Un phase - Gate signal
18 Vn Vn phase - Gate signal
20 Wn Wn phase gate signal
21 Ib- Battery current signal (-)
22 Ib+ Battery current signal (+)
23 Iu+ U phase current signal (+)
24 AVCC Current sensor power
25 AGND Ground of Current sensor power
26 xFUSE+ FUSE cut signal (+)
27 xFUSE- FUSE cut signal (-)
Part ARD-022, 030
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3 System
The ARD controller is consist of operation part, UPS control part, electric charge part and
electric power circuit part.
3.1 Operation part

The ATMEGA16 processor is in charge of ARD control part with operation control software and,
ATMEGA64 processor of ARDM PCB is in charge of UPS control part.
The flow chart of rescue operation as below.
Power failure E/L Control panel
ARD Controller
Detection of P.F
Detection time: NO
3 secondsÇ?
Finish of Rescue
YES operation
ARD system start by UPS
Stop UPS of ARD
E/L Control panel system start
Display of rescue operation finish

Check Safety circuit
Main power NO
YES is refreshed?
Level zone?
YES
NO
Door open Rescue operation Return to normal

operation
Part ARD-022, 030
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In case the power failure has happened under normal operation, the micro process of ARDM
PCB will detect the condition. If the power failure condition is maintained at least 3 seconds,
The ARD system will start to proceed rescue operation. The micro process of ARDM PCB
generates standard voltage and frequency to supply current power to elevator control panel.
The revived elevator controller by ARD checks the elevator that is under safe condition. If
the car position is level zone, the door is opened only to rescue passengers. Else if the
position is out of level zone, it compares the car and CWT weight. In case the car is heavier
than CWT, the car direction is downward. But if the CWT is heavier than car, the car
direction is upward. As the rescue operation is finished, the elevator control panel transmits
the signal to ARD controller. When the ARD controller receives the signal, it stops UPS
operation. And it displays the status of ARD controller and process of rescue operation until
main normal power is refreshed. As soon as the main normal power is refreshed, the
elevator control is returned to normal operation status.
NO
Power failure?
YES
NO NO
Charge operation Detection time:
possible? 3 secondsÇ?
YES
YES
UPS operation
Displays Charge operation
error
YES
Rescue operation finish?
Charging
NO
operation finish
NO
5 minutes passed?
YES
ARD operation stop
< Operation flow chart ARD controller >

Part ARD-022, 030
Page 21/55
The above flowchart shows about operation of ARD controller. When the main power is
supplied to elevator system again, the ARD controller will start charge operation for battery.
If the power failure happens again, the recharge operation is stopped and mode is change to
rescue operation. As soon as the main normal power is refreshed, the elevator control is
returned to normal operation status.
3.2 Power circuit part

It is consist of emergency power battery, Inverter device that changes DC of battery to AC,
filter and transformer that changes the PWM voltage of inverter to the shaped pulse voltage.
3.3 UPS control part

In case power failure happens, UPS controller operates the ARD control system.
The DC192 voltage of battery is changed to PWM voltage by inverter device to supply power
to main transformer (TR1). Then, its output voltage AC380Vrms is shaped as commercial
standard voltage by filter and the voltage used for the elevator control panel.
The features of UPS are followings.
a. It controls voltage and frequency that are supplied to control panel.

b. It generates constant voltage and frequency with inverter switching of high speed PWM.
Its output voltage is shaped as commercial standard voltage to prevent an error.
3.4 Recharge control part

While the elevator is operating normally, the ARD controller controls the battery voltage
that is maintained designated level.
Battery Voltage Battery Charge mode

DC216 È Quick constant current mode.
DC216~219 Slow constant current mode.
DC220 Ç Constant voltage mode
If battery voltage is under DC192V, the low voltage error is detected, Else if battery voltage is
over DC225V, the high voltage error is detected.
Part ARD-022, 030
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4 SERVICE TOOL
4.1 Function
-. Display of ARD status
-. Error log trace
4.2 Outlook of service tool

Part ARD-022, 030
Page 23/55
4.3 Annunciator function for each mode
¾ Operation mode & DATA READ

Cancellation of
MAIN MODE
Display
Class
MODE name KEY input I/O type
ANN UPS finish C08E DIGI FFFF
¾ ERROR check mode

Cancellation of
Class MODE name KEY input
Display
TCD display A
ERROR mode
TCD re-display FFFF FFFF
Error clear DDDD
4.4 Normal mode

1) Screen of normal mode
C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16

R1 – R E S T M O D E –
R2 E R R – N O :
R3 M O D – N O :
R4 V A L U E :
2) Initial screen description under normal mode

-. R1: Displays the normal operation mode.
-. R2: Displays error if an error has occurs.
-. R3: Displays inputted key data though the KEY-PAD (C10 ~ C13).
-. R4: Displays the signal of each item according to operation of KEY-PAD.
Part ARD-022, 030
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4.5 Charge mode

1) Initial screen of charge mode
C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16

R1 – C H A R G E M O D E -
R2 E R R – N O :
R3 M O D – N O :
R4 V A L U E : 2 0 4 V b < H C C
2) Description
-. R1: Displays charge operation mode.
-. R2: Displays the error that has just occurred.
-. R3: For the other signals, key in "FFFF".
Previous mode will be reset by "FFFF".
-. R4: Displays voltage of batteries and charging condition.
(HCC; High Constant-current Charge, LCC; Low Constant-current Charge,
CV; Constant-voltage Charge)
4.6 UPS mode

¾ Initial screen of UPS mode
-. R1 of normal operation mode is switched into following figure.
R1 – U P S M O D E –
-. R4 of normal operation mode is switched into following figure.

R4 V A L U E : 1 9 3 V / 0 0 . 0 A
-. R4: Displays voltage & current of battery.

-. R2, R3: Displays initial screen of normal mode.
Part ARD-022, 030
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4.7 Service tool operation

1) Finishing service tool UPS operation
¾ Screen of UPS operation mode
R3 M O D – N O : C 0 8 E
-. Input 'C08E' on UPS mode.
-. Operation mode is switched into operation mode by 'C08E', then UPS operation will
be finished.
4.8 Error mode

1) TCD display mode
¾ Initial screen of TCD display mode
R2 E R R – N O :
-. If no error, there is no display on 2nd low.
¾ Screen of TCD display mode

R2 E R R – N O : E R R O R
-. If an error occur, 'ERROR' message will be displayed on 10 column ~ 14th column
th
of 2nd row.
¾ Screen of searching TCD

R2 E R R – N O : E R R 1 0
R3 M O D – N O : A
-. In case of input 'A' on 10th column of 3rd row, latest TCD number will be shown on 2nd
row.
-. In case of input 'A' again, next TCD number will be shown. (Max. 7 TCD).
¾ Exit of TCD display mode

R2 E R R – N O : E R R 6 0
R3 M O D – N O : A A A A
-. In case both column (10th, 11th) of 3rd row shows A ('AA'), it means the last TCD
number is currently displayed.
-. To exit TCD display mode, input A 4 times (AAAA) on 10th column ~ 13th column of 3rd
row.
Part ARD-022, 030
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¾ Re-showing TCD display mode

3R M O D – N O : F F F F
-. To show up TCD display mode again, input 'FFFF' on 3rd row.
¾ Clear of TCD code

3R M O D – N O D D D D
:
• To Erase TCD code, input 'D' 4 times (AAAA) on 10th column ~ 13th column of 3rd row.
Part ARD-022, 030
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5 Trial run
5.1 Preparation
1) To be prepared
-. Perform trial run of ARD system after normally finishing installation of the elevator.
(ARD system may unnecessarily operate, because switching power is frequently
required while installing the elevator.)
-. Pay attention to electric shock.
-. Speed of rescue operation is 10 m/min.
-. ARD system will be activated in case of power failure. Therefore, follow the below
procedure when switching off power.
Power off on control panel Æ power off on builder's switchboard

Power off on SW1 (NFB) of ARD controller Æ power off on builder's switchboard
MCCB
E/L
Commercial
Power
EMI
Motor
power Stack
E/L CP
ARD CP
Battery
C9X Power
Stack
C9A
Part ARD-022, 030
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After connections of ARD, switching off MCCB in control panel in case that the work is
required on the control panel (elevator side).
If switch on builder's switchboard were turned off, the elevator would be operated by the
power of ARD system (3Φ 380V).
Electric hazard would be exposed around control panel & electric equipment even if main
switch were turned off.
[Special Note]
¾ Switching off MCCB of elevator makes switching off ARD system.
¾ High volts would be still exposed on terminal (R, S, T, U, V, W, B+, B-) even if SW1
(NFB) of ARD controller were turned off.
¾ If any service is required on ARD controller side, do not switch off SW1 (NFB) of ARD
The elevator, which is connected with ARD controller, may have emergency stop.
Switch off MCCB of elevator in order to perform the service of ARD controller.
¾ The trouble on ARD controller has no relation with elevator operation.
¾ If term of rescue operation exceeds 5 minutes, ARD controller stops UPS.
¾ ARD controller stops UPS after finishing rescue operation then ARD system will be at
the rest mode.
* If commercial standard power is not established within 1 minute after stoppage of UPS,
the power of ARD system will be off.
2) Tools & instruments

(1) Tools
* Wrench set
* Screw driver set
* Priers, cutter, Crimping pliers (For 2~14SQ, 22~38SQ)
Before using, all tools should be inspected.
(2) Instruments
* Multi meter (impedance: 1MΩ, Min. volt: 10mV)
* Hook meter (For current)
* Megger tester
* Speed meter
* Analog tester
# All instruments must be certified by the quality engineering authority.
Part ARD-022, 030
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5.2 Inspection
1) Elevator
* Inspect if all landing doors is closed and locked.
* Inspect if the elevator touches with any equipment in hoistway during operation.
* Inspect if safety line is normal.
* Inspect if the elevator is normally operated.
2) Control panel
* Inspect if control panel is cleanly arranged.
* Inspect if the connection between ARD controller & control panel is correct.
3) Battery
* Inspect if there is any abnormal issue on batteries.
* Follow the notice of battery manufacturer.
* Inspect the capacity of battery.
MODEL BATTERY TYPE REMARK

12V-4AH 12V-7AH AEG10C518
(ES TPE) (ES TYPE)
ARD-022 16 EA
ARD-030 16 EA
-. Type of battery: Inspect if battery is sealed type.

-. Pay attention to the shortage between '-' terminal of battery and earth of frame.
(Both are different lines between each other)
4) Inspection of connection (Control panel & ARD controller)

-. Use shield cable for communication line.
(Refer to electric diagram for each model)
Part ARD-022, 030
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-. Connection diagram for the machine room elevator
EL Control Panel ARD Control Panel
MCCB
Sub
contact
Shield cable
Serial
Commun
ication
Part ARD-022, 030
Page 31/55
-. Connection diagram for the machine room less elevator
Control Panel ARD Panel E&I Panel

Part ARD-022, 030
Page 32/55
5.3 Inspection of electric circuit

1) Prevention of electric shock
* DC192V is energized on the end of battery and AC190V is energized on ARDP-100
PCB.
* To disconnect power of ARD, turn off main switch of elevator (MCCB), SW1 (NFB) &
SW2 (MCCB) of ARD and turn off battery switch of ARD.
* Check '0' energy before handling.
2) Preparation before megger test

* Place the elevator at intermediate floor of hoistway and keep all doors, landing & car,
being closed.
* All switches should be off position. (Main switch of builder, MCCB & lighting switch of
elevator, SW1 & SW2 of ARD, battery switch of ARD)
* Disconnect cables between ARD and control panel.
* Disconnect all connectors from PCB.
* Remove all fuses on ARDP PCB.
* Bridge the end of terminal B+ & B- each other by using clip.
* Bridge terminal R, S, T & U, V, W each other by using clip.
3) Measurement
Perform megger test and inspect if measured value is within the standard
Measured point Standard

EP1(E/L FRAME) ↔ EAP1(ARD FRAME)
1MΩ or
Terminal (U,V,W) ↔ EAP1
more
Terminal (R,S,T) ↔ EAP1
@ Below items must be checked before power on.

-. Remove all bridges.
-. Return all connectors & fuses removed before.
4) Fuses
Inspect if the capacity of fuses on ARDP PCB is correct.
(F1, F2: 250V 1A, F3: 250V 3A)
Part ARD-022, 030
Page 33/55
5.4 Checking voltage

1) Preparation before power on
Switch off SW1 (NFB) & SW2 (MCCB) of ARD.
2) Checking input voltage of control panel

Check if the voltage of primary side of C9A CTT. is identical with the voltage of
secondary side MCCB and the voltage at primary side of TR1 & TR2 before power on.
* Turn on SW1 (NFB).
* Check if C9A CTT. is activated.
* Turn SW2 (MCCB).
3) Inspection of C9A CTT.

* Check if C9A CTT. is activated as SW1 (NFB) is turned on.
* It must be operated regardless of SW2 (MCCB) condition.
* Never turn off the SW1(NFB) of ARD controller when the elevator is under normal
operation. If it is turned off under normal operation, the C9A contactor is turned off. The
elevator will stop suddenly because the power of elevator is cut.
5.5 Adjustment
1) Adjustment for detecting battery voltage
Adjust VR1 resistor on ARDP PCB so that the voltage of batteries becomes the value
on annunciator. (Allowance: ±2V)
2) Setting value for detecting fault
No Item Setting value Check Point

1 Over current on 13A (ARD-022) PCB
battery 18A (ARD-030)
(Voltage: In 192V)
2 Over voltage on 225V PCB
battery
3 Under voltage on 192V Program
battery
4 Excess time for 5 minutes Program
rescue operation
5 Under voltage AC380V-20% Program
(Commercial
standard power)
Part ARD-022, 030
Page 34/55
5.6 Trial run

1) Procedures of trial run
Power on - Builder
MCCB on - CP
SW1 (NFB) on - ARD
C9A CTT. on? NO Checking wiring of CTT.
SW2 (MCCB) on? - ARD
LED2 (Green) flickering? NO Checking connectors of ARDM PCB

- ARDM PCB
LED (ERR, OV) on? ERR off: fault

NO
- ARDP PCB OV off: Over voltage on battery
---CHARGE MODE---
The initial screen display?
ERRO-NO:
on service tool
MOD-NO:
VALUE: 207Vb <HCC
Part ARD-022, 030
Page 35/55
2) Rescue operation procedures with door zone
Place the elevator & ARD into normal condition
Place the elevator at door zone
Off main switch at builder's control board
Check if C9A is OFF and C9X is ON.

Check if fan is operated.
Check if ARD power is supplied to control panel after 3 sec.
See if TCD136 is appeared. TCD136: Communication error

between ARD & INV
Check if hall & car call is cancelled.
Check if door is opened fully.
Check if UPS is off after 15 sec.
Fan, C9A, & C9X is off.

Part ARD-022, 030
Page 36/55
3) Rescue operation procedures without door zone
Let the elevator operate. No passenger in the elevator

allowed.
Off the power at builder's board as the

elevator is at out of door zone
Check if the ARD power is supplied to

controller after 3 sec.
See if TCD136 is appeared. TCD136: Communication error

between ARD & INV
Check if the hall & car call is cancelled.
The elevator operates upward? Check if the speed of rescue

operation is 10m/min
The elevator stops at door zone?
Check if door is opened fully.
Check if UPS is off after 15 sec.
Fan, C9A, & C9X is off.

Part ARD-022, 030
Page 37/55
5.7 Inspection list of rescue operation
Commercial
Power failure
standard power ARD power
Power condition
of E/L controller
Normal operation
E/L speed
Rescue operation
Power failure more than 3 seconds
1) Control function (When the E/L controller goes under rescue operation mode)
No Inspection list Judgment Judgment

standards
1 Cancellation of registered car call Yes
2 Cut of car call registration Yes
3 Cancellation of registered hall call Yes
4 Cut of hall call registration Yes
5 Lighting off of direction lamp at hall (Up, Down) Yes
6 Lighting on of direction lamp in car Yes
Part ARD-022, 030
Page 38/55
2) Operation function

standards
1 When the commercial standard power is supplied, Yes
Are the ARD controller under REST mode and E/L
controller under normal condition?
2 As power failure has occurs and 3 seconds has Yes
passes, does the ARD controller supply power to
E/L controller through UPS operation?
3 Is the E/L controller normal condition by UPS? Yes
4 Is the E/L operation mode ‘ACD=01’? Yes
5 Does the ARD controller stay REST mode in case Yes
the power failure is not over 3 seconds?
6 Does the ARD controller keep the UPS operation in Yes
case the power failure has occurs under floor height
measurement?
7 Does the rescue operation maintain continuously in Yes
case the normal power is refreshed under rescue
operation?
8 In case the commercial standard power is refreshed Yes
and the rescue operation is finished, Does the
system goes under normal condition by the
commercial standard power after 3 seconds?
9 In case the commercial standard power is not Yes
refreshed in 1 minute after rescue operation, Does
the ARD controller make UPS stop and all power is
tuned off?
10 In case the rescue operation is finished and the Yes
commercial standard power is refreshed, Does the
ARD system start the charge operation after 10
seconds?
11 If there is an error on safety line, Does the rescue Yes
operation not work?
12 Does the rescue operation not work under ‘On Car Yes
operation’ Mode?
13 When the power failure has occurs, if car position is Yes
level zone, the door is opened? And does the UPS
power turn off after 15 seconds?
14 When the power failure has occurs, if car position is Yes
not level zone, the rescue direction is heavy side as
comparing Car and CWT weight?
15 If car and CWT weight are same, the rescue Yes
direction is downward?
16 In case the car stops at level zone and door is Yes
opened normally, Does the UPS power turn off after
15 seconds?
Part ARD-022, 030
Page 39/55
6 Regular Inspection

standards
1 Is the charged voltage of battery normal? DC192V↑
2 Is the power normal that is supplied to control Commercial
panel during rescue operation? standard
power±10%
3 Sequence of Rescue operation. 5.7.2 & 5.7.3
4 The life span of battery is 3~5 years. Replace
them with proper time cycle
7 Part List
7.1 ARD controller
1) Picture
Part ARD-022, 030
Page 40/55
b. ARD E/L control panel part list

NO. n ITEM DWG.NO DESCRIPTION REMARK
1 ARD ASY AEG09C570*A ARD CONTROLLER 2.2KVA 380VAC
AEG09C570*B ARD CONTROLLER 2.2KVA 400VAC
AEG09C570*C ARD CONTROLLER 2.2KVA 440VAC
AEG09C570*D ARD CONTROLLER 3KVA 380VAC
AEG09C570*E ARD CONTROLLER 3KVA 400VAC
AEG09C570*F ARD CONTROLLER 3KVA 440VAC
2 FAN AEG10C505*A FAN 220V / 240V SF23092A
3 ARDP PCB ASY AEG10C508*A BATTERY CTT PCB
4 ARDM PCB ASY AEG19C507*A MAIN PCB
5 ARDQ PCB ASY AEG10C506*A INVERTER PCB
6 TRANS FORMER AEG10C500*A 250VA 380V
AEG10C500*B 250VA 400V
AEG10C500*C 250VA 440V
7 CONDENSOR ASY AEG10C499*A Condenser ASY 0MS 4030T
8 CONTACTOR ASY AEG10C497*A CONTACTOR DMC-40 (110VAC)
AEG10C497*B DMC-60 (110VAC)
9 CONTACTOR ASY AEG10C498*A CONTACTOR GMD-12 (24VDC)
10 10-1 T.BLOCK ASY AEG10C501*A 600V / 6P KH-6160(22mm)
10-2 AEG10C501*B 600V / 3P KH-6130(5.5mm)
11 ALPK PCB ASY AEG10C509*A
12 SWITCH ASY AEG10C502*A 6A 250VAC RL3-4P 125/55
13 MAIN TRANS ASY AEG10C496*A 2.2KVA 380VAC
AEG10C496*B 2.2KVA 400VAC
AEG10C496*C 2.2KVA 440VAC
AEG10C496*D 3KVA 380VAC
AEG10C496*E 3KVA 400VAC
AEG10C496*F 3KVA 440VAC
Part ARD-022, 030
Page 41/55
7.2 Battery ASY

1) Picture
2) Battery ASY part list

NO. n ITEM DWG.NO DESCRIPTION REMARK
1 ARD BATTERY ASY AEG09C571 ARD BATTERY
AEG09C571*A 12V-4AH(ES TYPE) ES4-12(12V 4.0AH)
2 BATTERY
AEG09C571*B 12V-7AH(ES TYPE) ES7-12(12V 7.0AH)
3 SWITCH AC 220V 50/60 Hz DCP32PSH
4 Rubber bush R/S BUSH 3/4
Part ARD-022, 030
Page 42/55
8. TCD configuration of ARD operation
* The trouble code in this document can apply to ARD of DI Elevator (60~150m/min) in
common
* The TCD number is classified from 10~70.
* In case a TCD has occurs, the operating condition of ARD is controlled and managed as
followings.
TCD = 25, 50 : Unable to operate UPS & charge
TCD = 10, 16, 21,23, 30,34,40,45,70 : Unable to operate UPS
TCD = 51, 60 : Unable to operate charge
TCD10 (C9A CTT breakdown)

TCD16 (C9X CTT breakdown)
TCD45 (Controller breakdown) ----------- APK contact breakdown
TCD40 (The UPS is not operational)
TCD21 (HCT breakdown)
TCD30 (IGBT breakdown)
TCD34 (Over current of battery)
TCD25 (Low voltage of battery)
TCD50 (The charge device is not operational)
TCD51 (Voltage power control error on charge device)
TCD60 (Low voltage detection of the commercial standard power-Building side)
TCD70 (SPEC error)
TCD23 (Serial communication error)
************ Refer to trouble shooting instruction for detail contents ************

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Part ARD-022, 030

ARD System Ctrl. No. OST-PA-12-0

1.1 Generals _________________________________________________________________ 3

1.2 Configuration _____________________________________________________________ 3

1.3 The function and configuration of ARD controller _______________________________ 4

1.4 Main SPEC. and function ___________________________________________________ 5

1.5 Function of contactors ______________________________________________________ 5

2 PCB function and features _______________________________________________________ 6

2.1 PCB classification __________________________________________________________ 6

2.2 ARDM PCB ______________________________________________________________ 6

2.3 ARDP PCB ______________________________________________________________ 10

2.4 ALPK PCB ______________________________________________________________ 14

2.5 ARDQ PCB ______________________________________________________________ 17

3.1 Operation part ___________________________________________________________ 19

3.2 Power circuit part _________________________________________________________ 21

3.3 UPS control part __________________________________________________________ 21

3.4 Recharge control part _____________________________________________________ 21

4 SERVICE TOOL ______________________________________________________________ 22

4.1 Function ________________________________________________________________ 22

4.2 Outlook of service tool _____________________________________________________ 22

4.3 Annunciator function for each mode _________________________________________ 23

4.4 Normal mode ____________________________________________________________ 23

4.5 Charge mode _____________________________________________________________ 24

4.6 UPS mode _______________________________________________________________ 24

4.7 Service tool operation______________________________________________________ 25

4.8 Error mode ______________________________________________________________ 25

5 Trial run _____________________________________________________________________ 27

5.1 Preparation ______________________________________________________________ 27

5.2 Inspection _______________________________________________________________ 29

5.3 Inspection of electric circuit ________________________________________________ 32

5.4 Checking voltage _________________________________________________________ 33

5.5 Adjustment ______________________________________________________________ 33

5.6 Trial run ________________________________________________________________ 34

5.7 Inspection list of rescue operation ___________________________________________ 37

6 Regular Inspection ____________________________________________________________ 39

7 Part List _____________________________________________________________________ 39

7.1 ARD controller ___________________________________________________________ 39

7.2 Battery ASY _____________________________________________________________ 41

8. TCD configuration of ARD operation _____________________________________________ 42

2) System definition of ARD

BATTERY ASY ARDM ARDQ ARDP

< ARD control system >

1.3 The function and configuration of ARD controller

UPS voltage control PROG.

Battery charge control PROG.

ARD operation control PROG.

ARD operation control PROG.

2) Main function of ARD controller

1.4 Main SPEC. and function

n ARD controller (Impossible: , Possible: g)

1.5 Function of contactors

1) Activity according to operation mode

2 PCB function and features

2.1 PCB classification

2.2 ARDM PCB

2) Function of ARDM PCB

3) LED display information of ARDM PCB

4) Signal definition of ARDM PCB Connector

¾ CN1 connector: It is connected to ARDQ PCB

¾ CN3 connector: It is connected to ARDP PCB

¾ CN4 connector: Temperature sensor (NTC) input of ARDQ PCB

¾ CN2 connector: Program downloading of UPS MICOM

¾ CN5 connector: Program uploading connector to sequence MICOM