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793B Truck With VIMS Electrical System: 1HL195-UP
793B Truck With VIMS Electrical System: 1HL195-UP
793B Truck With VIMS Electrical System: 1HL195-UP
200 BK MAIN CHASSIS 714 YL SMSN LEVER CODE 4 Ground - Engine A-5 C Solenoid - Fan Brake B-10 19 24
6 51 22 Off Machine Switch Specification
201 BK OPR MON PANEL VMIS 715 GN XMSN LEVER CODE 5 J
Ground - Engine (Alternator) B-7 2 Solenoid - Fan Drive A-10 19 C 56 Part No. Function Actuate Deactuate Contact Position
202 BK XMSN CTRL 716 BU XMSN LEVER CODE 6 B 41
Ground - Frame A-16 7 Solenoid - Lockup C-14 31 45 kPa MAX 5 kPa MIN
203 BK CHASSIS DIAGNOSTIC 720 PU XMSN BRAKE SW A E 2M-9346 Brake Air Pressure (Stop Lamp) Normally Open
F (6.5 psi MAX) (0.5 psi MIN)
207 BK STARTER DIAGNOSTIC 721 BR XMSN GEAR CODE 1 Ground - Frame B-2 7 Solenoid - Lube D-16 E G
640 kPa 530 ± 40 kPa
212 BK AETA CODING PIN 16 722 WH XMSN GEAR CODE 2 Ground - Frame C-9 7 Solenoid - Proportional C-14 28 D 3E-2033 Secondary Brake Air Pressure (Trans) Normally Open
Electrical System
216 BK AETA CODING PIN 20 726 BU XMSN GEAR CODE 6 Ground - Fuse Box (240V AC Wiring) E-16 5 Solenoid - Upshift C-14 31 60 kPa Max 28 ± 15 kPa
3E-2035 Brake Retarder Normally Open
217 BK XMSN ID COOE 2 767 WH AETA PICKUP POWER
Heater - Engine Oil (240V AC Wiring) E-15 9 Suppressor - Arc B-9 29 (8.5 psi Max) (4.0 ± 2.0 psi)
218 BK XMSN ID CODE 1 768 OR AETA PICKUP XMSN
Heater - Engine Oil (240V AC Wiring) E-15 10 Switch - A/C Press A-9 29 11000 kPa MAX 9000 ± 350 kPa Pins B-C (N.C.)
219 BK XMSN ID CODE 0 769 BU WHEEL SPEED PICKUP LEFT 3E-6461 Steering Press (Steering Action)
(1600 psi MAX) (1300 ± 51 psi) Pins B-A (N.O.)
227 BK XMSN ID CODE 3 770 GN WHEEL SPEED PICKUP RIGHT Heater - Jacket Water (240V AC Wiring) E-15 11 Switch - A/C Refrigerant Press B-9 29 4 5
1900 kPa MAX 1400 ± 140 kPa Pins B-C (N.C.)
229 BK BAT (-) 772 BR AETA RETARDER SW Heater - Jacket Water (240V AC Wiring) E-15 12 Switch -~Backup Lamp E-10 C 6 20 1 3E-7809 Steering Press (Steering Action)
(275 psi MAX) (205 ± 20 psi) Pins B-A (N.O.)
230
280
BK
BK
XMSN SW
XMSN CTRL IDENT CODE 4
773
774
GY
YL
AETA SERVOVALVE
AETA SOL - LEFT
Heater - Jacket Water (240V AC Wiring) E-15 13 Switch - Blower E-5 A
14
3 2
1HL195-UP Fuel Filter Press (VIMS) 119 ± 14 kPa —
10 7N-4447 Normally Closed
A215 BK AUTO RETARDER CTRL HARNESS CODE 0 775 BR AETA SOL - RIGHT Heater - Jacket Water (240V AC Wiring) F-15 14 Switch - Body Raise (Trans) F-16 D 9
Torque Converter Inlet Filter (VIMS) (17.0 ± 2.0 psi) —
12 19 18
REAR COMPARTMENT 82.2 ± 2.8°C 74.0°C Mm
A216 BK AUTO RETARDER CTRL HARNESS CODE 1 777 PU BRAKE RELEASE MOTOR Lamp - Action G-13 B Switch - Brake Cooling Filter A-12 53 7N-7848 Aftercooler Temp (VIMS) Normally Open
REAR COMPARTMENT SIDE WALL (AREA J)
A217 BK AUTO RETARDER CTRL HARNESS CODE 2 801 PK AUTO LUBE SOL OR MOTOR Switch - Brake Master Cyl Overstroke (AREA E) REAR VIEW RIGHT SIDE VIEW
(180.0 ± 5.0°F) (1 65.0°F Mm)
Lamp - Payload Monitor (Red) C-3 57 A-13 38
A218 BK AUTO RETARDER CTRL HARNESS CODE 3 858 GY PAYLOAD MON RIGHT FRONT SENSOR Front Outside 21.1 ± 2.8°C 12.8°C MIN
Switch - Brake Master Cyl Overstroke 7X-5988 Engine Coolant Temp (Start Aid) Normally Closed
A251 BK VIMS 859 YL PAYLOAD MON LEFT FRONT SENSOR
Lamp - Payload Monitor (Green) C-3 57 A-12 38 (69.8 ± 5°F) (55°F MIN)
A252 BK VIMS 860 PK PAYLOAD MON RIGHT REAR SENSOR Front Inside
48.2 ± 13.8 kPa 24.1 kPa MIN
A254 BK ARC 861 PU PAYLOAD MON LEFT REAR SENSOR Switch - Brake Master Cyl Overstroke 9W-0263 Auto Retarder Press Normally Closed
Lamp - Payload Monitor (Red) I-7 56 A-13 39 (7.0 ± 2.0 psi) (3.5 psi MIN)
A255 BK AETA 875 BU VMIS RS 232 PORT TRANS Rear Inside G
Switch - Brake Master Cyl Overstroke 362 ± 29 mN (45.6 mm ID 303 mN MIN
Basic Machine Circuits 876 OR VMIS RS 232 PORT RECEIVE Lamp - Payload Monitor (Green) I-8 56 A-13 39 9X-3040 Engine Coolant Flow (VIMS) point) Normally Open
STARTER RLY COIL TO NEUT START SW OR KEY VMIS INTERFACE MODULE RIGHT (-) COMM
Rear Outside A (1.3 ± .1 oz, 1.8 in ID point) (1.1 oz MIN)
306 GN 882 PK
SW PORT Lamp - Retarder G-13 B Switch - Brake Retract F-9 C B Left Hoist Screen Bypass Press (VIMS) 210 ± 70 kPa —
H 9X-7781 Normally Open
KEY SW TO NEUT START SW OR VMIS VMIS INTERFACE MODULE RIGHT (+) COMM J
307 OR
INTERFACE MODULE
883 BY
PORT Lamp - VIMS Service G-3 43 Switch - Disconnect B-2 43 C
Right Hoist Screen Bypass Press (VIMS) (30 ± 10 psi) —
D
VMIS START MOD RIGHT (-) PORT/CAT Torque Converter Outlet Screen (EMS) 210 ± 79 kPa —
308 YL MAIN POWER RLY COIL 892 BR
DATA LINK (-)
Meter - Service F-11 C Switch - Dome Lamp G-4 G F 57 56 E
9X-7781 Normally Open
62 Transmission Supply (EMS) (30 ± 10 psi) —
VMIS START MOD RIGHT (+) PORT/CAT 3
310 PU START AID SW TO START AID SOL 893 GN Module - Gage Cluster H-14 B Switch - Dome Lamp H-6 A 13 6
DATA LINK (+) 26 24 30 ± 7 kPa 30 ± 7 kPa
311 WH START AID SOL TO TEMP. SW 894 BR TEHC STORE SW Module-Keypad G-14 B Switch - Engine Coolant Flow B-5 42 105-9152 Prelube Oil Pressure Normally Closed
32 (4.5 ± 1.0 psi) (4.5 ± 1.0 psi)
315 GN START AID BRKR TO START AID RLY 972 BU TRANS SOL 6 SW TO GND 7 19 37
Module - Message Center Cluster G-14 B Switch - Engine Flood Lamp H-2 43 45 44
17 53 275 to 1750 kPa ¹ —
2 42
317 YL START AID PLY TO START AID SOL 993 BR ANALOG SENSOR COMMON 36 59 15 114-5334 Refrigerant Pressure (A/C) Normally Open ²
Module - Speedometer/Tach Cluster G-14 B Switch - Engine Oil Level D-7 19 38 39 47 60 (40 to 255 psi) —
321 BR BCKP ALARM LAMP TRAVEL ALARM 994 BY OIL PRESSURE (FILTERED) 4 16
25
46 61 1
11 33 8 14 51 18 48 31 15 N.O. Normally Open
326 PU KEY START SW "C" TERM 995 BU COOLANT TEMPERATURE Module - Stop/Tail Lamp 6-15 15 Switch - Engine Shutdown B-5 43 50 58 25
23 12 30 28 8
327 PK STEERING BLEED SOL 997 OR ANALOG SENSOR POWER (+ 5V) Module - VIMS Interface #2 C-12 46 Switch - Fan Brake Coolant Temp B-10 2 21 13 11 N.C. Normally Closed
35 10 41 20 52 27
9 22
337 WH PRELUBE PUSHBUTTON SW TO PRELUBE TIMER 999 WH PRIMARY CAMSHFT SPEED/TIMING 29 21 ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
Module - VIMS Interface #1 D-5 38 Switch - Fog Lamp G-4 G
360 GN ENGINE SHUTDOWN SIGNAL C A701 BY INJECTOR #1 5 condition can be maintained down to 170 kPa (25psi).
Module - VIMS Main I-16 E Switch - Fuel Filter Press B-5 45 43
361 OR ENGINE SHUTDOWN SIGNAL D A702 PU INJECTOR #2 7
² Contact postion at the contacts of the harness connector.
Monitoring Circuits A703 BR INJECTOR #3 Motor - Brake Retract B-13 16 Switch - Headlight Dimmer I-3 A
403 GN ALTERNATOR (R) TERM. A704 GN INJECTOR #4
Motor - Prelube Pump B-7 9 Switch - Key E-11 C
405 GY OPR MON OIL PRESS. (LO SETTING) A705 BU INJECTOR #5
Motors - Blower D-4 A Switch - Ladder Lamp G-4 G
406 PU OPR MON COOLANT TEMP A706 BY INJECTOR #6
407 PK OPR MON CONVERTER/RETARDER OIL TEMP A707 PU INJECTOR #7 Pickup - Engine Speed (Tach/ARC) B-7 17 Switch - Ladder Lamp G-3 43 D19537
410 WH OPR MON FAULT ALARM A708 BR INJECTOR #8 Port - Serial H-16 E Switch - Left Hoist Screen Press A-11 46
411 PK OPR MON MASTER FAULT LAMP A709 OR INJECTOR #9
412 BU OPR MON COOL FLOW A710 GY INJECTOR #10
Port - Telemetry H-16 E Switch - On/Off (Auto Retarder) H-5 B © 1995 Caterpillar Printed in U.S.A.
Port - VIMS G-2 43 Switch - Panel Dimmer G-4 G All Rights Reserved
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
413 BR OPR MON FUEL PRESS. A711 PU INJECTOR #11
417 GY PRIMARY STER SW A712 BR INJECTOR #12 Relay - Backup G-12 E Switch - Prelube E-14 G
419 YL OPR MON PARKING BRAKE A713 GN INJECTOR #13
Relay - Either Aid A-8 23 Switch - Prelube Oil Press A-7 44
426 BR OPR MON POWER TRAIN OIL FILTER A714 BU INJECTOR #14
Relay - Fan Clutch B-9 29 Switch - Retarder Press (Auto Retarder) G-5 F
428 OR OPR MON XMSN OIL TEMP A715 GY INJECTOR #15
429 YL OPR MON BRAKE OIL TEMP A716 PU INJECTOR #16 Relay - Main G-12 E Switch - Retarder Press G-5 F
430 BU OPR MON AIR FILTER A729 YL INJECTOR COMMON #9 Resistor - Blower Speed D-5 A Switch - Right Hoist Screen Press A-11 46
437 BR OPR MON FUEL LEVEL TO FUEL FILTER JUMPER A730 OR INJECTOR COMMON #10
Resistor - Dimmer - G-3 G Switch - Running Lamp H-4 G
438 YL OPR MON COOLANT TEMP JUMPER A731 WH INJECTOR COMMON #11 Module Identifiers (MID) Component Identifiers (CID) For Component Identifier (CID) For
441 OR ENG COOLANT TEMP GAGE A732 YL INJECTOR COMMON #12 Resistor - Ether Aid A-9 23 Switch - Secondary Brake Press (Trans) D-16 E Component Identifier (CID) For
Harness Connector Location Chart (Continued) MID No. Module Engine Control
447 PK FUEL LEVEL GAGE A733 OR INJECTOR COMMON #13 Resistor - Ether Aid A-9 23 Switch - Service Clear (Auto Retarder) H-5 E VIMS VIMS (Continued)
27 Transmission Control (EPTCII only)
450 YL TACH SENDER (+) A734 P6 INJECTOR COMMON #14
Connector
Machine Harness And/Or Schematic
Connector
Machine Harness And/Or Schematic (Only For MID No. 36) (Only For MID No.'s 49, 57, 58, 59, 60, 65, 66, 67, 68) (Only For MID No.'s 49, 57, 58, 59, 60, 65, 66, 67, 68)
Sender - Transmission Input Speed D-7 20 Switch - Service Clear (Trans) I-8 D 36 Engine Control
451 BR TACH SENDER (-) A735 WH INJECTOR COMMON #15 Location Components Location Location Components Location CID No. Component CID No. Component CID No. Component
452 PU TORQUE CONVERTER A736 YL INJECTOR COMMON #16
Sender - Transmission Speed C-14 20 Switch - Service Set (Auto Retarder) H-5 E 49 VIMS Main Module 001 Cylinder 1 Injector Solenoid
A - 115-7505 A - 115-7505 0075 Steering Oil Tank Temperature Sensor
9 E E-6 18 E D-12
002 Cylinder 2 Injector Solenoid 0458 Tilt Cylinder Pressure Sensor
454 GN RETARDER INDICATOR LAMP A746 PK TURBO OUTLET PRESSURE Sender - Wheel Speed (Tractn) A-16 21 Switch - Service Set (Trans) I-8 D J - 117-1369 D - 115-7487 57 VIMS Interface Module #1
0096 Fuel Level Sensor
473 GY OVERSTROKE SW TO OVERSTROKE SW A747 GY ATMOSPHERIC PRESSURE 58 VIMS Interface Module #2 003 Cylinder 3 Injector Solenoid 0459 Impeller Clutch System Switch
Sender - Wheel Speed (Tractn) B-16 22 Switch - Service/Retarder Press (Tractn) D-16 E A - 115-7505 A -115-7505
474 WH OVERSTROKE SW TO OVERSTROKE SW A748 BY EUI TIMING WHEEL CAL
9 Contacts 10 E J - 117-1369
E-6 E Serial Port
H-16 004 Cylinder 4 Injector Solenoid 0098 Engine Oil Level Sensor
Sensor - Aftercooler Temp (Front) D-6 37 Switch - Service/Retarder Press (Trans) D-15 E 59 VIMS Interface Module #3 0533 Auto Retarder Control
481 GN CONVERTER TEMP SW TO BRAKE OIL TEMP SW A980 BY SERVICE METER B+ TO ENG OIL PRESS. SW 005 Cylinder 5 Injector Solenoid 0100 Engine Oil Pressure Sensor
A - 115-7505 A - 115-7505 60 VIMS Interface Module #4 0590 Engine Control
A430 OR EUI CONT FAULT OUTPUT A983 BU ENG THROTTLE CONT - SIGNAL Sensor - Aftercooler Temp (Rear) D-6 19 Switch - Shift Lever F-10 C B Service Tool Connector
I-9 E Telemetry Port
H-16 006 Cylinder 6 Injector Solenoid
0102 Boost Pressure Sensor
65 VIMS Interface Module #5 007 Cylinder 7 Injector Solenoid 0600 Implement Oil Tank Temperature Sensor
A447 PK PRELUBE PRESS. SW TO PRELUBE TIMER B771 BR FAN CONTROL SOLENOID RET Sensor - Ambient Temp G-1 A Switch - Start Aid F-13 C A - 115-7505 M - 115-7447 0110 Jacket Water Temperature Sensor
A491 WH
TRANS SUPPLY SW TO TORQUE CONV INLET
B926 BY START AID TIMER OUTPUT
13 L - 115-7467
I-3 E BB - 115-7449
H-4 66 VIMS Interface Module #6 008 Cylinder 8 Injector Solenoid 0627 Parking Brake Switch
FILTER SW Sensor - Atmospheric Pressure (Engine) F-8 E Switch - Start Aid Temp B-8 19 0168 Electrical System Voltage
5 Contacts 67 VIMS Interface Module #7 009 Cylinder 9 Injector Solenoid
A492 OR HOIST FILTER SW TO HOIST FILTER SW B948 BR ENG OVERSPEED CONT TO INDICATOR LAMP 0650 Harness Code
Sensor - Body Up B-13 60 Switch - Steering High Press A-12 33 A - 115-7505 Q - 115-7457 010 Cylinder 10 Injector Solenoid 0171 Ambient Air Temperature Sensor
8 Contacts F M - 115-7447
H-4 7 VIMS Serial Port
G-2
68 VIMS Interface Module #8
A493 YL HOIST FILTER SW TO T.C. SW C915 BY ENG CONTFOL DIAGNOSTIC CODES
011 Cylinder 11 Injector Solenoid 0672 Torque Converter Output Speed Sensor
Sensor - Brake Air Pressure E-14 E Switch - Steering Low Press A-12 50 0177 Transmission Oil Temperature Sensor
B406 GY AFTERCOOLEA TEMP GAGE C940 GN EUI THROTTLE BYPASS - LO C - 115-7502 R - 6T-4301 81 Transmission Control 0800 VIMS Main Module
11 B-16 H E-5 012 Cylinder 12 Injector Solenoid
B428 OR ENGINE OIL LEVEL SW C972 YL ELEVATED LOW IDLE ENABLE SW TO EUI Sensor - Brake Oil Cooler Temp A-10 18 Switch - Stop Lamp Press (Module) D-14 E HH - 115-7454 S - 6T-4300 0190 Engine RPM Sensor
83 AutomatIc Retarder Control 013 Cylinder 13 Injector Solenoid 0801 VIMS Interface Module #1
B433 PU BRAKE TEMP D740 BR HYDRAULIC LOAD SOL Sensor - Differential Oil Temp D-11 61 Switch - Thermostat (240V AC Wiring) E-15 10 A - 115-7505 NNN - 106-4688 014 Cylinder 14 Injector Solenoid 0248 CAT Data Link
STEERING (HIGH) PRESS SW TO LOW PRESS 12 E DD - 5T-9326
G-11 * Brake Oil Cooler Temp Sensor
A-10 0802 VIMS Interface Module #2
B447 PU D741 YL OIL COOLER DIVERTER SOL Sensor - Engine Coolant Temp (Engine) B-5 19 Switch - Thermostat (A/C) E-5 A 015 Cylinder 15 Injector Solenoid
(STEERING) 0262 5 Volt Sensor Power Supply
C413 YL VMIS DISPLAY DATA D963 BU VMIS INTERFACE MODULE #1 +8V SUPPLY A - 115-7505 NNN - 106-4688 016 Cylinder 16 Injector Solenoid 0803 VIMS Interface Module #3
Sensor - Engine Oil Pressure (Engine) B-5 44 Switch - Throttle Bypass (Eng) F-9 B 13 I-3 * A-10 0263 8 Volt Sensor Power Supply
C414 BU VMIS DISPLAY LOAD D964 BR VMIS INTERFACE MODULE #2 +8V SUPPLY L - 115-7467 Jacket Water Coolant Sensor 091 Throttle Position Sensor 0804 VIMS Interface Module #4
Sensor - Engine Speed (Engine) B-5 17 Switch - Torque Converter Inlet Filter A-13 53 0271 Action Alarm
C415 WH VMIS DISPLAY KEYDATA D966 GY VMIS AFTERCOOLER COOLANT LEVEL A - 115-7505 A - 115-7505 100 Engine Oil Pressure Sensor 0805 VIMS Interface Module #5
Sensor - Fuel Level C-7 41 Switch - Torque Converter Outlet Screen C-7 51 F M - 115-7447
G-4 H R - 6T-4301
E-4
0279 Aftercooler Coolant Temperature Sensor (Front)
C419 BU LOAD SHARE SELECT INPUT D967 OR VMIS JACKET WATER COOLANT LEVEL 110 Coolant Temperature Sensor
0806 VIMS Interface Module #6
C420 YL DIODE TO LAMP TEST RELAY D969 PU VMIS T/C OIL TEMP SENSOR Sensor - Jacket Water Coolant A-10 44 Switch - Traction Aid Test F-11 C A - 115-7505 B - 115-7504 168 Electrical System Voltage 0280 Gear Box Temperature Sensor
C429 GY DIFFERENTIAL OIL TEMP D970 WH VMIS SYSTEM AIR PRESS SENSOR * Steering Bleed Control
F-11 13 L - 115-7467
I-2
190 Engine RPM Sensor 0807 VIMS Interface Module #7
Sensor - Jacket Water Level D-3 62 Switch - Transmission B-14 52 7 Contacts 0291 Engine Cooling Fan Valve
C453 YL AMBIENT TEMP D971 YL VMIS XMSN LUBE FILTER SW
Sensor - Left Front Brake Oil Temp C-3 58 Switch - Transmission Charge Filter A-13 53
A - 115-7505 C - 115-7502 Failure Mode Identifiers (FMI) List 248 CAT Data Link
0292 Hydraulic System Cooling Fan Valve
0808 VIMS Interface Module #8
C466 YL LF BRAKE OIL TEMP D974 BY VMIS INTERFACE MOD#2 RIGHT(+) * Transmission Speed Distributor
G-11 * Fuel Level Sensor
C-6 253 Personality Module Mismatch 0809 Speedometer/Tachometer #1
FMI No. Failure Description 0295 Machine Control Module
C467 BU LR BRAKE OIL TEMP D975 OR VMIS INTERFACE MOD#2 RIGHT(-) Sensor - Left Front Strut Press (Payld) A-7 24 Switch - Transmission Lube Filter A-13 53 261 Timing Calibration
B - 115-7504 E - 117-9663 0 Data valid but above normal operational range. 0810 Speedometer/Tachometer #2
Accessory Circuits D976 P6 VMIS TURBO #1 EXHAUST TEMP 15 A-7
* C-14 262 Analog Sensor Power Supply 0296 Transmission Control
Sensor - Left Rear Brake Oil Temp B-11 48 Switch - Turn Signal I-7 A UU - 118-8486 4 Way Solenoid
513 OR A/C COMPRESSOR/REFRIGERANT PRESS. SW D977 PU VMIS TURBO #2 EXHAUST TEMP
1 Data valid but below normal operational range. 263 Digital Sensor Power Supply 0811 Gauge Cluster Module #1
Sensor - Left Rear Strut Press (Payld) A-14 25 Switch - VIMS Service Key G-3 43 C - 115-7502 F - 115-7506 0324 Action Lamp
515 GY BLOWER MOTOR (HI) D982 PK ElIl TIMING CALIB 15 C-6 20 E F-16 2 Data erratic, intermittent, or incorrect. 267 Shutdown Inputs Are Incorrect 0812 Gauge Cluster Module #2
RRR - 105-4319 Body Raise Switch
Sensor - Left Turbo Inlet Press (Eng) B-4 19 Tachograph I-12 D 3 Voltage above normal or shorted high. 0341 Hydraulic Control Valve Warm Up Solenoid #4
516 GN BLOWER MOTOR (MEDIUM) D942 BN VMIS RS232 PORT 2 TRANS 4 Contacts 268 Programmed Parameter Fault 0813 Gauge Cluster Module #3
C - 115-7502 K - 115-7500 0350 Lift Linkage Angle Sensor
517 BU BLOWER MOTOR (LO) D943 YL VMIS RS232 PORT 2 RECEIVE Sensor - Right Front Brake Oil Temp C-3 58 Timer - Prelube B-6 9 15 RRR - 105-4319
C-7 25 HH - 115-7454
A-13 4 Voltage below normal or shorted low. 272 Turbo Outlet Pressure Calibration
0814 Gauge Cluster Module #4
521 YL A/C SW TO REFRIGERANT SW D984 GN AUTO RETARD CONT RESUME SW 5 Current below normal or open circuit. 273 Turbo Outlet Pressure Calibration 0364 Lift Cylinder Head End Pressure Sensor
Sensor - Right Front Strut Press (Payld) A-7 26 A - 115-7505 K - 115-7500 0815 Message Center Module #1
522 WH A/C CLUTCH TO THERMOSTAT SW D985 BR AUTO RETARD ON SW 14 E F-12 25 C-11 6 Current above normal or grounded circuit. 274 Atmospheric Pressure Calibration
Sensor - Right Rear Brake Oil Temp A-11 47 F - 115-7506 VVV- 111-4610 0370 Boom Float Solenoid
537 GN TURN SIGNAL SW TO FLASHER D986 PK AUTO RETARD OFF SW 275 Turbo Inlet Calibration 0816 Message Center Module #2
7 Mechanical system not responding properly. 0371 Horn Solenoid
Machine locations are repeated for components located close together. A - 115-7505 HH - 115-7454 276 Turbo Inlet Calibration
539 BU TURN SIGNAL INDICATOR BASIC/RIGHT D988 WH AUTO RETARD AIR CONT VALVE
14 E F - 115-7506
G-8 * Stop/Tail Lamp Module
B-15 8 Abnormal frequency, pulse width, or period. 0817 ECM Internal Backup Battery
540 WH TURN SIGNAL INDICATOR LEFT D989 BU AUTO RETARD AIR SUPPLY VALVE 281 Engine Lamp 0372 Bottom Open Solenoid
A = Components in operators compartment. E = Components in rear compartment. 9 Abnormal update. 0819 Display Data Link
592 BU DC/DC CONVERTER POWER OUTPUT D991 OR AUTO RETARD PRESSURE SW A - 115-7505 QQ - 115-7445 282 Overspeed Lamp 0373 Bottom Close Solenoid
B = Components in dash. F = Components in front compartment. B T - 6G9462
H-7
* Keypad Lamp
G-15
10 Abnormal rate of change. 0820 Keypad Data Link
Lighting Circuits D992 PU AUTO RETARD MANUAL RETARDER SW 283 Filter Restrict Lamp
0374 Swing Brake Solenoid
601 GY DASH LAMP HI D994 BU AUTO RETARD SERVICE CLEAR C = Components in console. G = Components in overhead console. A - 115-7505 NNN - 106-4688 11 Failure mode not identifiable. 284 EMS Engine On 0821 Display Power Supply
19 E H-15 21 A-9 0376 Travel Alarm
602 WH DOME LAMP D996 PU XMSN CONT SERVICE SET D = Components behind seat.
QQ - 115-7445 PPP - 102-8644 12 Bad device or component. 285 EMS Coolant Lamp 0822 LCD Back Light Power Supply
604 OR STOP LAMP D997 YL XMSN CONT SERVICE CLEAR C - 115-7502 13 Out of calibration. 286 EMS Oil Lamp 0377 Travel Solenoid
25 C-4 0823 Service Lamp
605 YL TURN LAMP - LEFT E707 GN VMIS DISPLAY +V K - 115-7500 0378 Autolube Solenoid
606 GY TURN LAMP - RIGHT E708 PK VMIS DISPLAY CLOCK Harness Connector Location Chart 0824 TPMS Lamp #1 (green)
25
C - 115-7502
C-11 0379 Autolube Pressure Sensor
607 PK FLOOD LAMP - FRONT E709 WH VMIS SERVICE LAMP Machine Harness And/Or Schematic Machine Harness And/Or Schematic K - 115-7500 0825 TPMS Lamp #2 (red)
Connector Connector 6 Contacts 0423 Front Brake Accumulator Pressure Switch
Location Components Location Location Components Location
610 OR HEAD LAMP BASIC E710 BU VMIS LCD LAMP DRIVER
E - 117-9663 0826 Torque Converter Oil Temperature Sensor
611 PU HEAD LAMP HI E750 PU BODY POSITION SENSOR SIGNAL XX - 106-1772 D - 115-7487 8 A-15 0424 Rear Brake Accumulator Pressure Switch
70 Contacts * A-6 14 Contacts 5 E D-12 U - 115-7469
0827 Left Exhaust Temperature Sensor
Engine Control E - 117-9663
612 GY BACKUP LAMP E776 RN INTERFACE-MODULE #3 - CAT DATA LINK-RGT +
Q - 115-7457
0425 Front Brake Pressure Sensor
E777 YL INTERFACE MODULE #3 - CAT DATA LINK RGT - 21 I-2 0828 Right Exhaust Temperature Sensor
A - 115-7505 A - 115-7505 QQQ- 118-0821 0426 Rear Brake Pressure Sensor
2 J XX-106-1772
D-8 6 E H - 115-7040
H-9
0829 Rear Aftercooler Coolant Temperature Sensor
E791 YL LFT AETA RLY SOL TO VMIS
PP - 116-7154
B-6
0427 Front Axle Oil Temperature Sensor
E792 BR Rt AETA RLY SOL TO VMIS * 0830 Front Brake Oil Temperature Sensor
3 J
A - 115-7505
D-10 6 J
A - 115-7505
H-9
Prelube Timer
Component Identifiers (CID) For 0428 Rear Axle Oil Temperature Sensor
E972 BU SPI DATA LINK END
40 Contacts
C-115-7502 H - 115-7040
QQ - 115-7445 Transmission Control EPTC ll Component Identifiers (CID) For 0833 Rear Brake Oil Temperature Sensor
F975 OR VIMS - INTERFACE MOD 2 + 8V SUPPLY * H-14 0429 Steering Pressure Sensor
C - 115-7502 A - 115-7505 Gage Cluster Automatic Retarder Control 0835 Differential Oil Temperature Sensor
* VIMS Interface Module #1
D-5 B SSS - 115-7446
H-14 (Only For MID No. 27) 0430 Steering Pilot Pressure Sensor
QQ - 115-7445
G-14 CID No. Component
(Only For MID No. 83) 0838 Left Front Suspension Pressure Sensor
K - 115-7500 B - 115-7504 * Message Center Cluster 0431 Steering Oil Level Switch
C-12 7 D-7 168 Electrical System Voltage CID No. Component 0839 Right Front Suspension Pressure Sensor
* VIMS Interface Module #2 L - 115-7467
QQ - 115-7445
190 Engine RPM Sensor 091 Throttle Position Sensor 0432 Steering Filter By-Pass Switch
* H-14 0840 Left Rear Suspension Pressure Sensor
Speedometer/Tach Cluster
A - 115-7505 F - 115-7506 248 CAT Data Link 168 Electrical System Voltage 0433 Implement Filter Switch
Related Electrical Service Manuals * VIMS Main Module
I-16 * Shift Lever Switch
F-11
190 Engine RPM Sensor 0841 Right Rear Suspension Pressure Sensor
Machine locations are repeated for Connectors located ciose together. 269 Sensor Power Supply 0434 Implement Pilot Pressure Sensor
Title Form Number F - 115-7506 G - 107-0787 * = Connector is located at the component. E = Connectors in rear compartment. 627 Parking Brake Switch 248 CAT Data Link 0849 System Air Pressure Sensor
37 Contacts
* Transmission Control
I-11 10 Contacts 8 V - 7T-3418
B-14 0435 Implement Oil Level Switch
Alternator; 30-SI Series SENR7508 B = Connectors behind dash. F = Connectors in front compartment. 650 Harness Code 627 Parking Brake Switch 0851 Gear Box Pressure Sensor
672 Torque Converter Output Speed Sensor 650 Harness Code 0436 Torque Converter Output Pressure Sensor
Automatic Electronic Traction Aid SENR2986 M - 115-7447 L - 115-7467 C = Connector in console. G = Connectors behind air conditioning controls. 0852 Right Front Brake Temperature Sensor
* Auto Retarder Control
I-4 21 Q - 115-7457
F-3
700 Actual Gear Switch 0437 Power Train Filter Switch
D Connector behind seat. H = Connectors on rear compartment sidewall. 700 Actual Gear Switch
Automatic Retarder Control System SENR5683 702 Shift Lever Switch 0853 Left Front Brake Temperature Sensor
A - 115-7505 L - 115-7467 701 Tramsmission Output Speed Sensor 0438 Hydraulic Control Valve Warm Up Solenoid #1
Electronic Troubleshooting SENR5597
25 Contacts 1 J B -115-7504
D-9 21 Q - 115-7457
I-2
702 Shift Lever Switch 710 ARC Supply Solenoid 0854 Right Rear Brake Temperature Sensor
3512 And 3516 EUI Engine 711 ARC Control Solenoid 0439 Hydraulic Control Valve Warm Up Solenoid #2
704 Service Brake Pressure Switch 0855 Left Rear Brake Temperature Sensor
EPTC II For 1CM Transmissions SENR5666 A - 115-7505 M - 115-7447 0440 Hydraulic Control Valve Warm Up Solenoid #3
D I-12 * H-4 705 Body Raise Switch 712 Retarder Lamp
Diagnostic Connector Auto Retarder Control 0901 Transmission Pump Pressure Sensor
Starting And Charging Systems SENR2947 706 Body Up Switch 713 ARC On/Off Switch 0457 Brake Oil TemDerature Sensor
D - 115-7487 V - 7T-3418 714 Auto Retarder Pressure Switch 0920 Tilt Cylinder Pressure Sensor
Vital Information Management System SENR6059 20 Contacts D-14 * B-1 4 707 Up Solenoid
* Traction Aid Control Transmission Switch
708 Down Solenoid 715 Retarder Pressure Switch
F - 115-7506 F - 115-7506 709 Lockup Solenoid
4 J G - 107-0787
C-14 * Transmission Control
I-10
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L72 L72 A254-BK
L72 L73 LH PARK/
L73 L73 L72 200-BK HEAD LAMP
L99 L99 TURN
203-BK 203-BK 454-GN DIMMER SW Z LAMP
307-OR 307-OR 611-PU-14 2H-1855 A 540-WH 1 RD 3T-3967 LH PARK/
L99
L99 A L L Z
+BATTERY 1 170-YL-16 L99 L99 610-OR-14 611-PU-14 614-PU 2 BR TURN
ACTION ALARM 24 410-WH 410-WH DIAGNOSTIC CONNECTOR A 611-PU-14 1 614-PU 614-PU 1 614-PU 2 BR
L48 L48 LAMP
GROUND 2 A251-BK A251-BK A251-BK A 6 540-WH 540-WH 2 540-WH 1 RD 3T-3967
10
11
15
18
19
5
6
2
4
7
12
1
16
9
3
8
PAYLOAD PAYLOAD
START/BKUP RETURN
32 A251-BK-14 A251-BK-14 L46 L46 614-PU 614-PU 3 611-PU-14 Z
A MONITOR MONITOR
30 A251-BK A251-BK 631-GY-14 631-GY-14 2 619-GN-14
NEUTRAL (TPMC)
15 A251-BK A251-BK GREEN RED 632-WH-14 632-WH-14 4 631-GY-14 619-GN-14
311-WH
PART THROTTLE
109-OR
SERVICE CLEAR
307-OR
307-OR
307-OR
NEUTRAL (EMS)
207-BK
310-PU
105-BR
203-BK
TRANSMISSION
START SWITCH
33 A251-BK A251-BK LAMP (LH) LAMP (LH) 619-GN-14 619-GN-14 5 632-WH-14
XMSN SPEED
L74
START RELAY
L73
SERVICE SET
L74
BODY UP SW
CONTROL
GND VERIFY
FRONT GR 5
37 E972-BU A251-BK A251-BK 8T-9684 8T-9683 622-PU-14 7 539-BU
FRONT GR 3
FRONT GR 2
FRONT GR 1
FRONT GR 4
INSTRUMENT GROUND
TCO SPEED
RETARDER
DOWN SOL
BED RAISE
+ BATTERY
3E-5390
ID CODE 4
ID CODE 1
ID CODE 0
ID CODE 2
ID CODE 3
614-PU
RD
RD
36 A251-BK 601-GY 623-BU-14 539-BU 200-BK-14
LKUP SOL
BK
BK
GROUND
LEVER 5
L47
LEVER 4
LEVER 3
LEVER 2
LEVER 1
TACHOGRAPH A L QQQ LOW BEAM
GEAR 4
GEAR 3
GEAR 2
10 892-BR 607-PK-14 540-WH
UP SOL
GEAR 5
GEAR 1
BRAKE
7D-1513 HEAD LAMP
HOLD
11 892-BR 3 149-PU-14
E972-BU
E972-BU
E972-BU
E972-BU
+10V
EOS
L59 L47
QQQ 9X-7169
L77
2
1
2
1
L47
I
12
13 DD
893-GN
893-GN
A A
607-PK-14
623-BU-14
2
6
607-PK-14
622-PU-14 611-PU-14
I
1 A
L99
14 L78 601-GY 307-OR 202-BK F 893-GN 622-PU-14 5 623-BU-14
892-BR
892-BR
2
16
15
14
13
12
11
30
29
33
32
31
34
36
10
19
18
17
37
5
4
3
26
25
24
23
22
21
9
1
27
20
6
35
28
8
7
L99 2
307-OR
CAT DATA LINK RH - 7 892-BR L82 123-WH 202-BK 202-BK-18 105-BR A 4 203-BK
L82 3
1
2
3
4
5
6
7
8
9
10
CAT DATA LINK RH + 6 893-GN 202-BK 202-BK L69 A251-BK B F L74 L44 L44 1 200-BK-14 200-BK-14
A251-BK
A251-BK
F SERVICE 2 D997-YL
636-GN
27 C413-YL A254-BK 202-BK 202-BK 202-BK 200-BK-14 QQQ
635-BU
452-PU
7
714-YL-18
724-YL
712-WH-18
703-BU
707-PU
DATA
716-BU-18
711-BR-18
721-BR
C
726-BU
704-GY
715-GN-18
713-OR-18
720-PU
202-BK
723-OR
722-WH
280-BK
710-GN
219-BK
218-BK
227-BK
705-PK
725-GN
709-OR
450-YL
E750-PU
126-PK
L71 706-BR
217-BK
1
202-BK-18
28 C414-BU 454-GN 893-GN TOOL F SERVICE 200-BK-14 HIGH BEAM
893-GN
LOAD D 8
D996-PU
D997-YL
306-GN
307-OR
892-BR
321-BR
L72
L69
L72 CONNECTOR QQQ
202-BK
202-BK
KEYPAD DATA C415-WH 200-BK 202-BK 892-BR E L
202-BK
L
202-BK
3
2
1
6
4
5
25 611-PU-14 9D-3721 9X-7170
10
6
1
3
9
8
7
4
5
2
Q
SECONDARY BRAKE SW
1
2
3
4
CLOCK 26 E708-PK L76 L76 G T Q
893-GN
893-GN
892-BR
9
619-GN-14
200-BK-14
601-GY 601-GY L76
893-GN
892-BR
611-PU-14
892-BR
D963-BU
C453-YL
201-BK
LAMPS ON SENSE H
L76
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
200-BK-14
200-BK-14
AUTO RETARD LAMP
L77 L77 F 2
1 4
D996-PU
200-BK-14
620-WH-14
OIL PRESSURE SW
35
620-WH-14
601-GY
614-PU
539-BU
AUTO RETARD OFF
149-PU-14
623-BU-14
622-PU-14
607-PK-14
632-WH-14
631-GY-14
611-PU-14
620-WH-14
ACCELERATOR SW
203-BK
619-GN-14
L77 J 202-BK
L75
HARNESS CODE 0
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 3
1
AUTO RETARD ON
L67 L70 L67
L74
T
540-WH L99
L74
20 411-PK L67 202-BK SERVICE
SERVICE BRAKE
ACTION LAMP
CLEAR SWITCH
ENGINE SPEED
3 E710-BU L68
UNUSED PWM
UNUSED PWM
LCD LAMPS (-) L68 SET SW
L69 L69
611-PU-14
SET SWITCH
UNUSED SW
31 202-BK L70 L70 202-BK 9D-3721
E710-BU
A251-BK
+ BATTERY
L81
L70
454-GN
113-OR
34 200-BK 202-BK
601-GY
202-BK
539-BU
411-PK
200-BK
GROUND
RESUME
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
L81 L71 L83 L82 L101
5
6
2
3
4 E776-GN 720-PU L71 126-PK A251-BK
L56
CAT DATA LINK LH +
SPARE
L90 T T T T
A254-BK
L90 L76 L76 L60
601-GY
601-GY
L71
L40
CAT DATA LINK LH - 5 E777-YL 706-BR 710-GN 710-GN L60
RS-232 PORT 2 RECEIVE 18 D943-YL 200-BK 200-BK 200-BK FOG
L82 L82 L101 L101 LAMP
RS-232 PORT 2 TRANSMIT 19 D942-GN L82 L82 L101 TURN
L83 L83 T AUTO RETARDER 9X-7169
RS-232 PORT 1 TRANSMIT 16 875-BU L83 L83 SIGNAL SW
1
9
8
11
26
22
23
24
25
31
32
33
34
20
6
7
19
17
18
37
14
13
3
4
10
12
5
15
16
21
2
27
28
29
30
35
36
A
1
4
5
6
2
3
105-BR CONTROL
WH
RS-232 PORT 1 RECEIVE 17 876-OR 105-BR 9G-5589
GN
OR
RD
Q
BR
PU
BU
PK
BK
YL
A L60 A M
1
2
3
4
5
6
SERVICE LAMP 21 E709-WH QQ A 109-OR 109-OR 3E-3663 632-WH-14
L91 L91 L65 L65 L75 L75
10
3
7
9
5
2
1
4
H A
537-GN
604-OR
606-GY
605-YL
539-BU
540-WH
23
6
635-BU L65
D984-GN
D985-BR
D986-PK
176-OR
A215-BK
A217-BK
A216-BK
A218-BK
TPMS RED LAMP
450-YL
454-GN
D988-WH
D989-BU
D991-OR
D992-PU
2
A254-BK
SSS SSS A H SERVICE SET SW
E972-BU
C415-WH
C413-YL
C414-BU
E708-PK
E707-GN
TPMS GREEN LAMP 22 636-GN 592-BU-10 15A RADIO/LIGHTER 135-BU-14 135-BU-14 9
1
2
3
4
5
6
7
8
9
10
632-WH-14
+BATTERY (KEYSWITCH) 8 113-OR 112-PU-14 H 121-YL 1 9D-3721 M 200-BK-14
H Q
123-WH
601-GY
113-OR
A251-BK
E710-BU
539-BU
454-GN
411-PK
611-PU
540-WH
200-BK
A 112-PU-14 10A VIMS MODULES 113-OR L64 122-BU 2 M M
L47
VIMS MAIN L64 FOG
D994-BU
892-BR
893-GN
A A 123-WH 3 A254-BK D993-YL
MODULE 112-PU-12 CONVERTER 120-YL-12 126-PK 6 540-WH LAMP
L94
20A
OPERATOR STATION
6V-6702 L47 SERVICE CLEAR SW 9X-7169
L90
L75
L75 115-PK-14 5
L99 M 9D-3721 M Q
124-GN-14 4 A254-BK D994-BU 632-WH-14
QQ
619-GN-14
611-PU-14
5
1
3
2
4
L60 M
L45
H 150-OR-14 7
L99
GAGE FUSES: 15A 8M-8948 H L99 BB
E707-GN 1 +V DISPLAY 112-PU-14 10A BACKUP ALARM 121-YL 104-YL 10 PANEL
E972-BU 2 CLUSTER 20A 8M-0456 112-PU-14 LAMP 200-BK-14
A254-BK
A254-BK
A254-BK
GROUND H H
H 10A 3K-8782 L64
710-GN
H
202-BK
100-4984
126-PK
202-BK
E708-PK 3 112-PU-14 AIR DRYER 122-BU 7N-5876 Q
105-BR
10A
E707-GN
E707-GN
CLOCK FUSE HOLDER
A C413-YL 4 DATA LAMPS 112-PU-14 H H A 601-GY
7N-5876 4K-5122 H J
1 C414-BU 5 LOAD 112-PU-14 10A GAGES 123-WH L65 7 107-WH
L56
E972-BU 105-BR
L39
2 6 LEFT 4
592-BU-10
H
120-YL-12
170-YL-16
TELEMETRY H L56 L46 L46 PANEL
3 876-OR TURN 112-PU-14 10A XMSN CONTROL 126-PK 5 105-BR L62 L45
L49 L49 L45
202-BK
207-BK
PORT LAMP
632-WH-14
632-WH-14
4 875-BU SSS LAMP 112-PU-14 3 103-YL-14 103-YL-14 892-BR A M
L101
200-BK-14
200-BK-14
H L101 L100 L100 L55 7N-5876
D963-BU
5 540-WH 112-PU-14 TRACTION AID 113-OR-14 149-PU-14 893-GN 103-YL
C453-YL
107-1983 10A 6 6
L81
L75
L83
L48
L76
L67
L77
SSS H L100 L55
201-BK
SSS SSS
E972-BU
E972-BU
E972-BU
200-BK 200-BK 132-PK 132-PK 135-BU-14 A NOTE C 102-BU-14 601-GY
C414-BU
112-PU-12 8
E708-PK
SOCKET 176-OR 7
E708-PK
C413-YL
H
E707-GN
L50
E707-GN
E707-GN
A 200-BK SSS 112-PU-14 10A ARC 176-OR 10 176-OR 115-PK-14 L50 DOME D984-GN 5 176-OR J
107-1984 A 2 1 J
A 601-GY 112-PU-14 H 102-BU-14 VIMS BREAKER 2 102-BU-14 102-BU-14 307-OR LAMP SW A254-BK D985-BR 4 D984-GN 610-OR-14
J J 3 6 5
102-BU-14
SERIAL B E972-BU 601-GY HIGH 112-PU-14 10A SHUTTERS 104-YL 6N-8589 1 149-PU-14 9D-4068 D986-PK 3 D985-BR
J
A254-BK
PORT D943-YL QQ 9 150-OR-14 NOTE B A 2 D986-PK RUNNING
C BEAM H
103-YL
L78 GG J 9
602-WH
SPEED/ L78 121-YL AUTO RETARD LAMP SW
149-PU-14
D942-GN E707-GN 1 SSS 101-RD-10 170-YL-14 D988-WH 619-GN-14
103-YL
L41
601-GY
D +V DISPLAY LAMP A GG H 15A L63 L63 1 8 J
E972-BU 2 TACH 611-PU 315-GN-12 101-RD-10 101-RD-10 102-BU-14 121-YL OFF/ON SW 8 6T-3989 ENGINE FLOOD
E GROUND 107-1983 20A 15A J LAMP SW
E708-PK 3 CLOCK CLUSTER 200-BK SOCKET ETHER GG 115-PK-14 A 6T-3991 LADDER
HEAD LAMP
150-OR-14
4 6V-6457 SSS 124-GN-14 3 8D-2676
C413-YL C413-YL BREAKER FLOOD
150-OR-14
DATA 107-1984 (HIGH) BREAKER NOTE C 2 J
601-GY
601-GY
C414-BU C414-BU 5 LAMPS 3T-8728 LAMP
200-BK
LOAD
D942-GN
3T-2662
614-PU
Q
E972-BU
D943-YL
614-PU
6
306-GN
710-GN
307-OR
9X-1439
202-BK
VIMS
321-BR
126-PK
TACH SPEED GG A 12
BREAKER Q
C414-BU
ACTION
C413-YL
H L44 L44 11 Q
LAMP 107-WH 107-WH 101-RD-10 101-RD-10 115-PK-14 3T-8728 A251-BK VALVE 1 D988-WH
103-YL
SSS H 10A 15A 620-WH-14
411-PK A251-BK 3E-8691 A254-BK D988-WH PANEL
L73
SSS SSS SSS 107-1983 ENGINE GG A A A L73 2 L41 L41
113-OR A251-BK SHUTDOWN FRONT FLOOD 112-PU-10 139-OR-10 A251-BK 450-YL DIMMER SW
321-BR
SOCKET 6
E710-BU
L45
113-OR
6
4
1
2
5
3
E710-BU SSS BREAKER A251-BK D989-BU J 6T-3991
601-GY
601-GY
107-1984 F 7
607-PK-14
2 1
L65
200-BK 9G-9487 3T-2662 A251-BK-14 DOME 5 454-GN 614-PU 600-BR Q
L65
L91
A254-BK
A254-BK
GG GG H GG
QQ 105-BR 105-BR 101-RD-10 101-RD-10 149-PU-14 101-RD-10 3E-7294 200-BK-14 7X-6399 D989-BU D991-OR J 601-GY 623-BU-14
200-BK-14
VALVE 3
607-PK-14
INDICATOR 10A 15A 1
A 101-RD-10 GG GG
L62
E707-GN 1 MESSAGE A 103-YL-14 H 101-RD-10 101-RD-10 200-BK-14 200-BK J 3E-8691 2 A254-BK 1 D992-PU 601-GY 622-PU-14
L62
+V DISPLAY SSS LAMP LADDER LAMP A A
E972-BU 2 CENTER 454-GN 101-RD 109-OR WH-18
601-GY
200-BK 200-BK-14 2 A254-BK
600-BR
GROUND 107-1983 A 612-GY L66 KEY BREAKER 1 J 3 J Q
E708-PK 3 CLUSTER 123-WH 612-GY L66 101-RD-4 A 105A A 200-BK 200-BK-14 2 BK-18 602-WH 2 607-PK-14
CLOCK SOCKET BREAKER 6N-8589 A M
C413-YL 4 6V-6643 SSS A 9G-9487 109-OR-4 200-BK-8 200-BK-14 DOME Q Q
DATA 107-1984 LADDER
C414-BU 5 LAMPS 200-BK-10 200-BK-14 L44 A254-BK LAMP SW
200-BK
122-BU
113-OR
LOAD GG LAMP SW LADDER
200-BK
BACKUP J
E710-BU
H
607-PK-14
7N-5876 H 6T-3990
6 RIGHT 103-YL-14 101-RD-10 112-PU-14 124-GN-14 201-BK-14 A254-BK-14 A254-BK-14
121-YL
LAMP SW
121-YL
RELAY H 15A GG 15A ADEM BREAKER 6T-3991 J 1 2 J
2
1
602-WH
112-PU-10 202-BK-14
200-BK
101-RD-10 A253-BK-14 VIMS
103-YL
TURN
L68
AIR CONDITIONER 4D-1836
A254-BK
3T-0376 6N-8589 L95 L85 3
DOME, STOP & 202-BK A252-BK-14
112-PU
SERVICE
200-BK
SSS LAMP BREAKER
A254-BK
308-YL
308-YL
308-YL
A251-BK
592-BU-10
315-GN-12
L95
J
120-YL-12
170-YL-16
CAB
G 539-BU TURN LAMP LAMP
200-BK
107-1983 6N-8589
103-YL
A255-BK
A A A H H G
L88
A GROUND AUTO RETARD PRESS SW
307-OR
E710-BU 200-BK BREAKER 112-PU-10 150-OR-14 149-PU-14
207-BK
614-PU
202-BK
107-2282
308-YL
SOCKET
308-YL
15A 9W-0263
150-OR-14
E710-BU E710-BU SSS 107-1984 112-PU-12 6N-8589 150-OR-14
150-OR-14
L81
L83
L67
L75
L76
L48
L63
L77
113-OR 112-PU-10 149-PU-14 DIMMER
L54
VIMS
710-GN
2 J
105-BR
A AA A A
121-YL
113-OR 113-OR 107-WH A A J 3 RESISTOR SERIAL
113-OR 113-OR-14 A 105-BR A254-BK D991-OR 3T-3437 AMBIENT TEMP
L59
A H PORT
RD-18
L91
BK-18
L40
QQ 113-OR 112-PU-12 SENSOR
L107 L107 H 112-PU-10 L85 L85 11 QQQ P P 118-3909
E707-GN 1 +V DISPLAY 113-OR VIMS
H
C
D
B
E
A
E972-BU 113-OR 123-WH D963-BU OR-18
109-OR-4
2 109-OR-4 1 D963-BU A
E709-WH
L76
GROUND +V
D942-GN
SERVICE
E972-BU
L63
D943-YL
C OFF
L76 L63 12 Q B Q
636-GN
BK-18
S ON
B ST
C415-WH 113-OR MAIN L63 201-BK 2 201-BK
635-BU
D942-GN
308-YL
E972-BU
308-YL
D943-YL
RELAY 112-PU-10 C453-YL 3 C453-YL
1
2
1
2
3
4
4 Q 9G-7641 C WH-18 SIGNAL
1
2
3
L78 L78 J 9 L
R
KEYPAD 3T-0376 601-GY 6 601-GY 450-YL 450-YL TT
Q Q
L77
6V-6455
E709-WH
2 450-YL 450-YL A
A251-BK
C453-YL
201-BK
D963-BU
200-BK-14
614-PU
620-WH-14
539-BU
200-BK-14
620-WH-14
5
631-GY-14
LAMP 113-OR-14 XMSN A 3 202-BK RETARDER BK-18 D922-PU 115-PK-14
308-YL
1
170-YL-14
J 6
L55
7N-5876 132-PK SPEED GY-18 449-BU 4 200-BK PRESS SW BK-18 A254-BK J
203-BK
SPEEDOMETER 7 2
3E-2035
L63
L63 DISTRIBUTOR GROUND BK-18 2 202-BK 5 105-BR 105-BR FOG LAMP SW
311-WH
L89
A A
L41
310-PU
L39
200-BK 3T-5438 PK-18 5 123-WH 1 123-WH 123-WH
L67
200-BK-14
200-BK-14
450-YL
201-BK-14
6T-3989
200-BK-10
170-YL-14
200-BK-14
124-GN-14
200-BK-8
601-GY SPEED IN GN-18 6 710-GN 7 449-BU 115-PK-14
306-GN
537-GN
601-GY
601-GY L67 + BATTERY WH-18 1 123-WH 123-WH
L106
L81
E710-BU TRACTN AID OR-18 4 768-OR
L85
L95
L88
L50
L49
L90 L76
L94
L90 L76
L56
L46
L90 PYLD MNTR YL-18 3 710-GN
202-BK L55
L89 L89
L89
L75 A
707-PU
202-BK
L75 L76
632-WH-14
610-OR-14
619-GN-14
622-PU-14
149-PU-14
102-BU-14
623-BU-14
135-BU-14
200-BK-14
115-PK-14
631-GY-14
+ BATTERY RD-18 1 107-WH TO HYDRAULIC TO DIVERTER 135-BU-14 1 12V AUX
A
A251-BK
STEERING POWER
602-WH
410-WH
120-YL-12 BK-18 200-BK 200-BK-14 2
601-GY
2 SOLENOID
614-PU
+24V INPUT LOAD SOLENOID
200-BK
200-BK
103-YL
103-YL
F GROUND
A 120-YL-12 BLEED ENG SOL BU-18 3 327-PK J
F
1
2
3
4
5
6
+24V ING 120-YL-12 CONTROL 4 ATMOSPHERIC
A 9G-9287 PRESSURE
4
2
1
3
1
2
2
1
5 A A SENSOR
893-GN
892-BR
450-YL
452-PU
709-OR
A OFF (KEY) WH-18 6 326-PU
6V-1926
PU
PU
A
BU
BK
D740-BR
7
B771-BR
B771-BR
D741-YL
L68 L68 997-OR A OR-18 +V A251-BK 2 BK
L46
24/12 VOLT L67 L54 L54
200-BK-10
170-YL-16
CONVERTER L66 993-BR B YL-18 GROUND A
L67
L41
L66
310-PU
BRAKE A747-GY ACTION
207-BK
GN-18 SIGNAL
308-YL
2 3E-8646 C
1 RETRACT SW ALARM
L89
WIRES THAT HAVE BATTERY VOLTAGE
L83
L81
L90
F F
L48
3 4 9D-3721 THROTTLE 9G-9813
A2 L59 WHEN THE KEY SWITCH IS OFF.
306-GN
327-PK
3 POSITION
200-BK-14
200-BK-14
1 A TRACTION
712-WH-18
A 2 1 A 139-OR-10
713-OR-18
715-GN-18
711-BR-18
716-BU-18
202-BK-18
BODY SHIFT LEVER SENSOR
714-YL-18
768-OR 777-PU-10 200-BK-14
707-PU
L83 L102 L83 L92 L92 WIRES THAT HAVE BATTERY VOLTAGE
L66
RAISE SW 700-PK AID TEST SW SW A 3E-5400 200-BK-14
D741-YL
D740-BR
B771-BR
8C-5681 767-WH 4D-1836 9W-0681 A700-OR RD-18 +B 200-BK-14 WHEN THE KEY SWITCH IS ON.
A
310-PU 2 1 A 998-BR B BK-18 GROUND
310-PU 308-YL A983-BU C WH-18 SIGNAL 610-OR-14 L Q STARTING CIRCUIT.
A 3 SERVICE A F THROTTLE L59 622-PU-14
240VAC WIRING SYSTEM 307-OR
+ -
4 200-BK-14
10
612-GY
612-GY
A METER BYPASS SW
3
4
5
8
9
1
2
6
7
BK 2 200-BK 632-WH-14 5 200-BK-14 200-BK-14 GAUGE CIRCUIT.
C940-GN
A700-OR
A747-GY
A983-BU
101-RD-4
3T-8325 RD 403-GN 6T-6066 631-GY-14 200-BK-14
893-GN
893-GN
997-OR
START AID SW 1 6
892-BR
892-BR
998-BR
993-BR
306-GN
L46 L46
200-BK
450-YL
EEE
GND VERIFY
L58
8C-9812 614-PU 1 A251-BK VIMS CIRCUIT.
JACKET WATER A 1 2 A L56
NEUTRAL
1 RD-14 202-BK 998-BR C940-GN 619-GN-14 2 308-YL
GROUND
LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5
200-BK-14
200-BK-14
4-BK-14 HEATER 202-BK 202-BK-14 135-BU-14 607-PK-14 3 170-YL-14
L14 TRACTION AID CONTROL CIRCUIT.
200-BK-10
GN-14 9X-1292 202-BK 202-BK L95 (12V) 623-BU-14 D942-GN
7
310-PU
135-BU-14 A
200-BK-14
308-YL
CIGAR LIGHTER
L52
L57
202-BK 410-WH 8 D943-YL
L96
L52 HOUSING L48 L48 AUTOMATIC RETARDER CONTROL CIRCUIT.
L96 200-BK-14 A251-BK 9 E709-WH
L96 L57 A 116-4700 A J 10 E972-BU
KNOB AS.
L50
1 RD-14 JACKET WATER 102-BU-14 1 HEATER AND AIR CONDITIONER CIRCUIT.
HEATER 4K-1245 L50 115-PK-14
4-BK-14 306-GN L50 7
L102
GN-14 9X-1292 PRELUBE SW L97 L95 L95 135-BU-14 8 GROUND CIRCUIT.
3T-3947 L102 200-BK 200-BK-14 200-BK-14 C453-YL
L51 L51 2
RR RR KEY START SW 200-BK 623-BU-14 3 201-BK ENGINE CONTROL CIRCUIT.
FFF 9G-7641 BACKUP L58 L58 L58 200-BK 607-PK-14 L106 L106
337-WH 308-YL 308-YL L48 9 D963-BU
2 RD-14 JACKET WATER 308-YL A LAMP SW L48 L48 619-GN-14
L48 4 TURN SIGNAL CIRCUIT.
5-BK-14 HEATER 308-YL A R 6T-3991 L85 L85 L85 L85 200-BK 200-BK 200-BK 6 200-BK-14
9X-1292 RR A1 2 A L46
GN-14 308-YL 612-GY 202-BK 201-BK-14 601-GY 5 611-PU-14
337-WH
149-PU-14
L51
614-PU
FUSE 326-PU 121-YL 200-BK 619-GN-14
103-YL-14
5N-5536 1- RD-14 307-OR RR 608-GN A 200-BK L51 A J
15A 200-BK-14
KKK DDD A S ON START AID CIRCUIT.
315-GN-12
5N-5534 RD-10 15 1- RD-14 307-OR 200-BK 200-BK-10 200-BK-10 8
207-BK
311-WH
109-OR-4
L97
L102
L107
2- RD-14 2 RD-14 JACKET WATER 307-OR A B ST L102 170-YL-16 170-YL-14 170-YL-14
L68
614-PU
L89
539-BU
2
OPERATOR STATION
709-OR
132-PK
619-GN-14
611-PU-14
KKK
200-BK-14
RD-10 2- RD-14 5-BK-14 HEATER 105-BR A 200-BK-8 614-PU TRANSMISSION CONTROL CIRCUIT.
15 3
KKK GN-14 9X-1292 L88 L88 103-YL 149-PU-14 149-PU-14
L92
JJJ 9
124-GN-14
L89
2 RD-10 RD-10 3- RD-14 L86 L86 103-YL 103-YL 103-YL 103-YL
15 L56 7 TT
JJJ L56
L86
3 GGG L86 L56 622-PU-14 5 ALL DASHED LINES ARE ATTACHMENTS.
614-PU
GGG
1
2
E 1 BK-10 BK-10 15 4- BK-14
Y
103-YL 632-WH-14 6 Q N E
200-BK-14
G GN-10 BK-10 4- BK-14 A 631-GY-14 1
HHH THERMOSTAT A
1
2
3
MMM 15 5- BK-14 3 RD-14 537-GN 103-YL 201-BK-14 610-OR-14 4 X
BK-10 5- BK-14 7-RD-14 SWITCH BRAKE AIR 521-YL-14
T° FLASHER L53 L53
15 6- BK-14 GN-14 9W-3797 PRESSURE L53 522-WH-14
108-0358 L94
631-GY-14
BOX GROUND HHH 6- BK-14 SENSOR L94
TERMINAL BLOCK 100-4311 A 315-GN-12 614-PU A
315-GN-12
L97
AAA L97
4
1
3
2
4K-6498 VS OR-18 A D963-BU L97 L97 522-WH-14
7-RD-14 ENGINE OIL L93 L93 L96 R Q
7-RD-14 SIGNAL WH-18 C D970-WH L98 L93 L98 201-BK 537-GN 200-BK-14 BK-14 631-GY-14
HEATER L85 L85 BLOWER SW FOG
7-RD-14 6-BK-14 BK-18 201-BK L98 801-PK 200-BK-14
522-WH-14
124-GN-14
521-YL-14
200-BK-14
GROUND B S S THERMO SW
L88
GN-14 GN-14 9X-9753 122-BU 6P-3236 200-BK-14 LAMP
L88 3E-5465 9X-7169
GN-14 L81 200-BK MOTOR 631-GY-14 200-BK-14
GN-14 L81 109-OR-4 109-OR-4 S R R 631-GY-14 Q
JUMPERS GN-14 BBB L80 L017 113-OR-14 T° 522-WH-14 200-BK-14 1 631-GY-14 Q FOG
5 BLOWER
L94
9X-8194 GN-14 7-RD-14 ENGINE OIL L89 L89 L89 L107 200-BK-14 515-GY-14 2 WH/RD-14 LAMP
L80 L94 1S 2 9G-8693
GN-14 6-BK-14 HEATER BRAKE 9 772-BR 207-BK 124-GN-14 1 124-GN-14 9X-7169
9X-9753 2
GN-14 GN-14 + 12V 5 767-WH 311-WH 311-WH 521-YL-14 4 521-YL-14 BK-14 200-BK-14
GN-10 LLL LEFT SP 6 769-BU 537-GN
5
515-GY-14 515-GY-14 Q
3 X
PROPN SOL 10 773-GY L93 L93 4 515-GY-14 611-PU-14 HIGH BEAM
L89
607-PK-14
GN-10 LEFT SOL 12 774-YL L89 L89 516-GN-14 MOTOR HEAD LAMP
LLL L90 S
L53
MMM STRAP AS. 6Y-6584 RIGHT SOL 13 775-BR L90 L90 S
517-BU-14 R 9X-7170
3 S
L58
L57
STRAP AS. 8X-6645 STOP RIGHT SP 7 770-GN RESISTOR 200-BK-14 2 200-BK-14
L79 L79 L52 BLOWER
LAMP SW
201-BK-14
ID CODE 4 20 216-BK S 9G-1950 515-GY-14 1 WH/RD-14 9G-8697 X
2M-9346 TRACTION 619-GN-14 X LOW BEAM
522-WH-14
ID CODE 0 16 212-BK
201-BK
201-BK
201-BK
150-OR-14
150-OR-14
200-BK-14
521-YL-14
AID J HEAD LAMP
C940-GN
A700-OR
A747-GY
311-WH
D740-BR
ID CODE 1 17 213-BK
B771-BR
D741-YL
A983-BU
311-WH
614-PU
539-BU
311-WH
A A
893-GN
997-OR
403-GN
L56
892-BR
998-BR
993-BR
202-BK
CONTROL 9X-7169
201-BK
450-YL
2
1
ID CODE 2 18 214-BK L89
FRONT FRONT 3T-0529 ID CODE 3 19 215-BK D A 200-BK-14
ENGINE ENGINE L107 N N X
4 1 132-PK OPERATOR STATION PARK/TURN
636-GN
636-GN
FRAME
635-BU
635-BU
SUPPORT SUPPORT TEST 11 700-PK 2 A255-BK 201-BK RD 1 539-BU 539-BU 1 RD PARK/TURN ABBREV COLOR
L14 L14 LAMP
L85
GROUND BEAM MOUNTING GROUND 2 A255-BK RRR RRR BR 2 614-PU 614-PU 2 BR RD RED
3 768-OR 3T-3967 LAMP
+BATTERY
AFTERCOOLER TEMP (REAR) (PWM7)
GROUND
T/C OUTLET SCREEN SW (SW1)
ID CODE 0
ID CODE 1
ID CODE 2
T/C OIL TEMP SENSOR (PWM4)
240VAC WIRING SYSTEM XMSN SP 3 768-OR 5 700-PK +V A D963-BU 201-BK B GROUND 3T-3967
103-YL
L93
L90
EXHAUST TEMP TEMP SENSOR FLOOD OR ORANGE
L92
L81 L81 + BATTERY 1 132-PK 4 767-WH GROUND BK-18 B 201-BK D965-GN C WH-18 SIGNAL
L96
L94
LUBE
310-PU L97
15 3E-7826 SIGNAL YL-18 C D977-PU D963-BU A OR-18 +V (FRONT) LAMP YL YELLOW
L89
777-PU-10
SOLENOID
109-OR-4
100-3055 3T-4411 PK PINK
113-OR
14
201-BK
A253-BK-14
A252-BK-14
D740-BR
B771-BR
L80 L80
315-GN-12
D741-YL
201-BK
777-PU-10
5T-4434
201-BK-14
170-YL-14
BK BLACK
109-OR-4
202-BK
101-RD-4
E709-WH
8
D970-WH
200-BK-8
D942-GN
E972-BU
E776-GN
A251-BK
D D
D963-BU
D943-YL
E777-YL
311-WH
113-OR
636-GN
A GY GRAY
858-GY
858-GY
893-GN
635-BU
201-BK
200-BK
892-BR
709-OR
604-OR
306-GN
122-BU
113-OR
113-OR
113-OR
612-GY
104-YL
859-YL
308-YL
859-YL
452-PU
608-GN
604-OR
801-PK
202-BK
207-BK
327-PK
606-GY
614-PU
D
605-YL
L98 CAB RRR PU PURPLE
BK 1 801-PK RRR
BK 2 201-BK L98 GROUND TURBO #2 +V RD-18 D963-BU D963-BU A OR-18 AFTERCOOLER VIMS INTERFACE BR BROWN
A B B A +V MODULE #1
A EXHAUST TEMP GROUND BK-18 B 201-BK 201-BK B BK-18 GROUND TEMP SENSOR GN GREEN
A 6V-6649
3
1
24
26
31
32
14
40
16
21
6
7
13
39
10
8
20
29
37
12
22
35
25
38
18
34
33
23
15
17
11
2
19
4
30
5
9
36
28
27
OPERATOR STATION 3E-7826 SIGNAL YL-18 C D976-PK B406-GY C WH-18 SIGNAL (REAR) BU BLUE
2
11
22
18
19
9
17
5
6
13
1
23
25
21
3
12
20
7
24
14
4
15
16
8
10
SECONDARY/PARKING 100-3055
28
38
35
33
32
7
17
34
36
6
16
2
21
22
4
8
14
18
3
19
20
15
29
25
37
26
27
5
40
39
1
23
24
10
11
12
13
9
30
31
SERVICE/RETARDER C L9 XX C XX SYMBOL DESCRIPTION
BRAKE TEE B
109-OR-4
311-WH
201-BK
993-BR
997-OR
892-BR
893-GN
430-BU
407-PK
150-OR-14
150-OR-14
481-GN
521-YL-14
522-WH-14
200-BK-14
405-GY
413-BR
C972-YL
C940-GN
C915-GY
B948-BR
A747-GY
A983-BU
A700-OR
A430-OR
201-BK
201-BK
201-BK
412-BU
451-BR
450-YL
777-PU-10
406-PU
437-BR
403-GN
BRAKE TEE
441-OR
998-BR
201-BK
L68 ENGINE OIL BLADE, SPADE, RING,
LEVEL SW RRR RRR JACKET WATER OR SCREW TERMINAL
SECONDARY SERVICE/ SERVICE/ L68 3E-9342 T/C OIL LEVEL SENSOR
BK-18 1 B428-OR D963-BU A OR-18 +V
BRAKE SW RETARDER SW RETARDER SW L79 K K TEMP SENSOR K TTT TTT 111-3794 CIRCUIT CONNECTED
605-YL
709-OR BK-18
859-YL
858-GY
201-BK
636-GN
635-BU
310-PU
311-WH
308-YL
201-BK B
777-PU-10
200-BK-8
315-GN-12
170-YL-14
E709-WH
D942-GN
D943-YL
122-BU
101-RD-4
109-OR-4
858-GY
859-YL
E776-GN
D970-WH
B447-PU
113-OR
207-BK
327-PK
306-GN
104-YL
A251-BK
E972-BU
604-OR
608-GN
202-BK
709-OR
452-PU
113-OR
113-OR
417-GY
892-BR
893-GN
113-OR
E777-YL
A252-BK-14
A253-BK-14
201-BK-14
D963-BU
BK-18 2 201-BK GROUND
606-GY
612-GY
801-PK
614-PU
200-BK
3E-2033 3E-2034 3E-2035 OR-18 D969-PU C 100-3055 RD-18
E750-PU
723-OR
725-GN
704-GY
721-BR
726-BU
703-BU
126-PK
202-BK
280-BK
705-PK
219-BK
217-BK
218-BK
227-BK
202-BK
L16
ID CODE 3 40 A252-BK B 2 B GROUND
214-BK
GROUND
213-BK
212-BK
216-BK
215-BK
L80 L80
3
26
14
15
10
18
11
22
21
31
29
13
25
20
4
9
5
6
19
8
24
23
16
7
1
37
38
39
2
17
12
27
28
30
32
33
34
35
36
40
L18
L25
1 720-PU 1 706-BR 1 767-WH DIFF OIL TEMP SENSOR (PWM6) 14 C429-GY C429-GY C WH-18SIGNAL C D967-OR 3 D967-OR C GN-18 SIGNAL
L19
2 202-BK 2 202-BK 2 772-BR OPERATOR STATION 27 B L XMSN RRR ELECTRICAL CONNECTION
D963-BU
D963-BU
D963-BU
DIFFERENTIAL OIL L19 INPUT TO VEHICLE STRUCTURE
417-GY
893-GN
B428-OR
D970-WH
858-GY
859-YL
883-GY
B406-GY
D969-PU
D977-PU
C453-YL
D967-OR
D963-BU
E709-WH
D965-GN
892-BR
437-BR
D976-PK
B447-PU
A493-YL
412-BU
202-BK
801-PK
447-PK
882-PK
113-OR
201-BK
201-BK
201-BK
201-BK
28 1 B
D963-BU
D963-BU
4 WAY F D GROUND
RR TEMP SENSOR SPEED
L28
L17
30 D943-YL 2 C 452-PU
L26
L24
SOLENOID SIGNAL INTERNAL ELECTRICAL
L23
L13
1
2
3
4
5
6
9
7
8
11
18
20
16
19
10
15
14
13
17
12
8
12
13
10
6
7
9
4
3
2
1
5
14
11
L10
1
2
31 D942-GN 3 A 709-OR
L27
9G-9988 L24 L24 +V CONNECTION TO SURFACE
G PP E 32 170-YL-14 5 3E-6955 BRAKE OIL OF COMPONENT
L11
PROPORTIONAL (R) (L) L14 RRR C TEMP SENSOR
337-WH
307-OR
308-YL
774-YL
775-BR
33
A255-BK
769-BU
767-WH
6
770-GN
A255-BK
A255-BK
722-WH
767-WH
773-GY
CONNECTOR
709-OR
710-GN
723-OR
725-GN
704-GY
721-BR
726-BU
703-BU
L14 L14
231-BK
202-BK
705-PK
202-BK
202-BK
L81 L81 L
724-YL
9
3T-0062 35 A251-BK 7 437-BR 1 D969-PU 2 D976-PK C K F975-OR A OR-18 +V
L7 L15 L15 L8 L7 L6 ATCH WIRE, CABLE,
L10
36 C453-YL 10 412-BU 2 B406-GY 3 B406-GY D967-OR 5 A252-BK B BK-18 GROUND COMPONENT
L14
L14
37 201-BK 4 L17 452-PU 3 D965-GN 4 D965-GN 6 B433-PU C WH-18 SIGNAL 200-BK-14
L17 L103 L# CIRCUIT GROUPING
WH
WH
WH
L
L37
BK
BK
8 4 D963-BU 3 K
207-BK
+8V SENSOR SUPPLY DESIGNATION
OPERATOR STATION L31 17 A492-OR K C L6 202-BK D976-PK 6 B428-OR 201-BK F975-OR OR-18
620-WH-14
LH & RH HOIST SCREEN SW (SW4) L6 5 L5 4 A +V LH ENGINE
CAT DATA LINK LEFT - 22 882-PK 1 882-PK 6 B428-OR 7 D963-BU E776-GN 1 A252-BK B BK-18 GROUND FLOOD
A255-BK
883-GY D963-BU
3
2
1
200-BK-14
19 D971-YL 4 A252-BK-14 L11 L11 D963-BU LEFT FRONT HARNESS AS.
A255-BK
773-GY
774-YL
L5
L5
CAT DATA LINK RIGHT + 23 D974-GY 5 A253-BK-14 200-BK-10 C C B 200-BK-8 D963-BU 1 D963-BU L11 E776-GN E776-GN VVV K BRAKE OIL
TT
A 115-7505 01 D-8
200-BK NNN STRAP AS. 4M-7146 201-BK 201-BK TEMP SENSO R RH ENGINE B 115-7504 01 B-11
201-BK
201-BK
113-OR E777-YL E777-YL
201-BK
24 D975-OR 6
201-BK
1
201-BK
CAT DATA LINK RIGHT - 2
T/C INLET FILTER SW (SW3) 12 A491-WH 200-BK-12 B C453-YL 3 C453-YL 113-OR D974-GY 2 E776-GN 100-3055 FLOOD C 115-7502 01 D-10
L29
XMSN OIL TEMP SENSOR (PWM4) 10 428-OR L104 201-BK-14 201-BK-14 D975-OR 3 E777-YL
C 774-YL BRK OIL (RREAR) TEMP SENSOR (PWM3) 5 429-YL
L33 L33
113-OR 1 L17 GROUND L104 L14
L14 L14 UU 9X-1439 E 117-9663 00 B-13 C
A252-BK
A252-BK
L104
L6
L6
773-GY 7 D974-GY 3 L6 L6 L6 635-BU 2 BK MONITOR G 107-0787 01 B-14
L3 L3 RED LAMP (RH) H 115-7040 00 G-9
9 D975-OR 4 L13 L3 L3 L3
L3 635-BU L4 8T-9683 J 117-1369 00 E-6
XMSN CHARGE FILTER SW (SW2) 8 426-BR L3 L13 L16 L16
BRAKE OVERSTROKE SW (SW1) 6 419-YL 201-BK L13 636-GN D963-BU UU K 115-7500 00 C-4
A252-BK A251-BK A251-BK L105 L15 L15 L104 A251-BK PAYLOAD L 115-7467 00 I-3
UP SHIFT DOWN SHIFT LOCKUP GROUND 2 A251-BK 1 RD
XMSN ID CODE 1 38 A252-BK A251-BK A251-BK 201-BK 636-GN 2 BK MONITOR M 115-7447 00 H-3
SOLENOID SOLENOID SOLENOID SPEED L103 L103 GN LAMP (RH) N 8X-5868 01 E-2
LEFT REAR STRUT SENSOR (SPEED3) 13 861-PU L103 L103 L103
GROUND
BK
BK
BK
BK
101-RD-4
B
RETRACT BRK (RREAR) PRESS SENSOR (PWM8) 16 C419-GN T/C OUTLET LEVEL GROUND BK 2 201-BK 201-BK U 115-7469 00 A-15
G 8C-9514 SCREEN SW SENSOR L8 SOL 16 SOL 14 SOL 12 SOL 10 SOL 8 SOL 6 SOL 4 SOL 2 V 7T-3418 03 B-14
109-OR-4
1
2
1
2
1
2
F975-OR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
202-BK 3 E791-YL 113-OR ALT 102-9029
F975-OR
F975-OR
A252-BK
6V-1964 SS
B433-PU
A252-BK
C466-YL
703-BU 2 E792-BR 113-OR L22 403-GN R + PRELUBE TIMER 437-BR RRR 7N-4447 PRESSURE (LOW) HH 115-7454 00 B-16
777-PU-10
YY YY YY YY YY YY YY YY
777-PU-10
200-BK-10
200-BK-10
101-RD-4
U XX 116-7151 L15 412-BU 1 COOLANT SENSOR PP 116-7154 00 B-6 ATCH
122-BU
F975-OR
OR-18 +V ANALOG
OR-18 +V ANALOG
OR-18 +V ANALOG
OR-18 +V ANALOG
OR-18 +V ANALOG
OR-18 +V ANALOG
WHEEL FLOW SW 6V-1944 QQ 115-7445 01 H-15
1
2
2
LL KK
OR-18 +V ANALOG
SPEED
L28
GROUND B A255-BK 202-BK 202-BK 200-BK-2 RD-4 RD-2 + BATTERY 9X-3040 RR 117-1355 00 E-12 ATCH
K
L104
WH-18 SIGNAL
WH-18 SIGNAL
GN-18 SIGNAL
GN-18 SIGNAL
GN-18 SIGNAL
GN-18 SIGNAL
SENDER +V LL NN XX XX XX XX XX XX XX XX TT 118-5266 00 G-2
L27
L4
GN-18 SIGNAL
L9
3T-2470
A730-OR
A730-OR
PP
A704-GN
UU 118-8486 01 C-4
A706-GY
PP
A710-GY
A716-PU
A702-PU
A714-BU
A734-PK
A708-BR
A712-BR
A732-YL
A734-PK
201-BK
A736-YL
A736-YL
A732-YL
TO
B NNN BLOCK 200-BK
MOTOR 200-BK 4 GROUND 437-BR L4 XX 106-1772 00 A-5
L36
LH TURN HH GROUND 10 231- BK-18 G 231-BK 104-YL 1 113-OR L25 XX NN BK-2 A447-PK 3 PRESS SW YY 7E-5342 05 A-3
201-BK
LAMP 605-YL GND VERIFY 1 726- BU-18 H 726-BU 2 451-BR 2 WH-18 FF 337-WH 1 PRELUBE SW 201-BK JJ ZZ 8C-9677 02 B-9
BODY UP L36 FAN BRAKE XX XX NNN 106-4688 03 B-10 ATCH
6V-1119 200-BK 9 I 450-YL 1 BK-18 PRELUBE PUMP 307-OR 2 KEY SW NOTE F A716-PU
481-GN
HH GEAR 5 2 725- GN-18 F 725-GN SENSOR 200-BK-10 SOLENOID 113-OR 116-7153 5 A736-YL PPP 102-8644 01 B-10 ATCH
A447-PK
337-WH
STOP/TAIL 3E-0461 8Q-9408 ENGINE SPEED QQQ 118-0821 00 I-2
307-OR
113-OR 6 A714-BU
200-BK
GEAR 4 3 724- YL-18 E 724-YL FRAME
LAMP MODULE G MAG PICKUP RRR 105-4319 00 C-6
C
B
A
C
B
A
C
B
A
C
B
A
C
B
A
C
B
A
C 723-OR 777-PU-10 441-OR NOTE G A712-BR
BK-2
GEAR 3 6 723- OR-18 L31 L28 L28 XX XX XX XX XX XX GROUND
B HH 7X-1670 3E-7886 SSS 115-7446 00 H-14 B
C
B
A
LH STOP/ HH GEAR 2 7 722- WH-18 B 722-WH 126-PK 1 RD-18 + BATTERY BU A E729-GN XX RD-2 XX A734-PK
TRANSMISSION SW GEAR 1 L27 L27 TTT 115-7464 01 D-3
999-WH
639-WH WH 721-BR L31 E750-PU RD E728-PK 407-PK 437-BR A710-GY
996-GN
997-OR
997-OR
997-OR
997-OR
997-OR
BU-18 SOLENOID
A980-BU
TAIL 639-WH LEFT LAMP A 2 B
998-BR
994-GY
993-BR
3 8 721- BR-18
993-BR
993-BR
993-BR
993-BR
E734-GN
995-BU
D772-PU
6V-5828 L104 L104 A/C REFRIGERANT XX 441-OR VVV 111-4610 01 C-4
200-BK GN 202-BK BK-18 GROUND 200-BK A708-BR
997-OR
LAMP 640-GN RIGHT LAMP D 3 C
993-BR
4 5
A746-PK
201-BK
201-BK
C L9 L9 PRESS SW 412-BU 412-BU
108-1289 HH 614-PU 2 PU TAIL IN 4 J 122-BU NOTE E 1 A732-YL
604-OR 1 OR STOP IN T° SHUTTER 114-5334 201-BK 201-BK 201-BK 2 A706-GY WIRE AS.
V V G SOLENOID NOTE A 999-WH A704-GN GG 115-7107 00 G-11
AIR DRYER 9X-9482 L18 L18 XX XX XX XX XX RRR LL 4E-0718 01 B-8
L23 406-PU B446-BU 998-BR A730-OR
2G-2159 LEFT REAR 1 E728-PK XX L23 NOTE H NOTE J 996-GN Y 8X-7198 02 E-15 ATCH
BK L1 A702-PU
A510-OR
HH BRAKE OIL WH 2 E729-GN BK 521-YL-14 995-BU A701-GY AAA 8X-7196 03 E-15 ATCH
113-OR
L32 3 1 L20
L32 TEMP SENSOR 2 998-BR 994-GY BBB 8X-7212 02 E-15 ATCH
200-BK
200-BK
L20
L28 L28 NNN FAN L105
200-BK
LH BACK-UP K 100-3055 CCC 8X-7205 03 E-15 ATCH
L19
1 A980-BU A703-BR
101-RD-4
CLUTCH NOTE D
L104
LAMP HH C L29 L29 A252-BK BK-18 L105 L19 D772-PU DISCONNECT SW DDD 8X-7210 02 E-15 ATCH
B GROUND A705-BU
203-BK
9X-4381 200-BK 3 614-PU 767-WH C467-BU C WH-18 SIGNAL NNN RELAY L22 L22
113-OR XX W E734-GN A731-WH 7N-0718 EEE 8X-7200 02 F-15 ATCH
3E-5239
L28
998-BR
K K K K K K K K L32 +V 3 JJ
BACK-UP HH 4 604-OR 419-YL 474-WH A490-GN 473-GY A252-BK BRAKE OIL BU E728-PK 30 87A E729-GN ZZ 361-OR 993-BR A711-PU BK-2 JJJ 8X-7208 02 E-16 ATCH
SIGNAL B START AID GROUND LEVEL
ALARM 612-GY 5 612-GY A252-BK TEMP SENSOR BK 200-BK NNN T° W 997-OR A713-GN AA BK-2 KKK 8X-6635 00 E-16 ATCH
GROUND C TEMP SW SHUTDOWN SW
3T-1815 200-BK 6 BRAKE MASTER BRAKE MASTER BRAKE MASTER BRAKE MASTER 426-BR K 100-3055 A/C COMPRESSOR ARC SUPPRESSOR 993-BR A735-WH FF LLL 8X-6634 00 E-16 ATCH
L35 FAN BRAKE 7X-5988 L19 L21 4D-1836 L21
CYLINDER CYLINDER CYLINDER CYLINDER
101-RD-4
OR-18 CLUTCH SOLENOID 105-8827 MMM 8X-7209 02 E-16 ATCH
113-OR
113-OR
HH 200-BK A491-WH F975-OR A
201-BK
201-BK
997-OR
858-GY
2 +V A715-GY
859-YL
COOLANT
200-BK
200-BK
A735-WH
A731-WH
A731-WH
A735-WH
HH GROUND
A733-OR
A733-OR
A709-OR
A713-GN
L9
A715-GY
A701-GY
A711-PU
A707-PU
A703-BR
A705-BU
TEMP SW L105
A729-YL
A729-YL
RH BACK-UP 608-GN (REAR INSIDE) (REAR OUTDSIDE) (FRONT OUTSIDE) (FRONT INSIDE) A252-BK 429-YL C WH-18 200-BK-12 L1 CABLE AS.
BK-2
SIGNAL 8Q-9799 L20 L1
997-OR
L33
993-BR
LAMP 200-BK 7V-5647 7V-5647 7V-5647 7V-5647 428-OR 311-WH 317-YL BK-2 AA 117-7129 00 A-2
L26 L26 B UU B CC CC 117-5883 01 A-2 ATCH
9X-4381 LEFT REAR C428-GN A510-OR 310-PU 317-YL RD-2 RD-2
AA CC SS JJ 117-7128 00 B-2/A-13
7
2
1
3
4
5
6
1
2
3
1
2
3
200-BK 200-BK STRUT SENSOR NNN NNN RESISTOR 315-GN-12 317-YL-12 KK
1
2
HH HH K T° UU XX RECEPT AS. (16) XX XX XX XX XX XX XX XX EE 7X-6035 01 A-5
HH HH 101-9980 HH RIGHT 9X-9584 B NEG POS NEG POS
150-OR-14
150-OR-14
WH-18
WH-18
229-BK-14
229-BK-14
OR-18
OR-18
9X-0352
200-BK
200-BK
113-OR
BK-18
636-GN
A251-BK
A251-BK
BK-18
858-GY
RD
635-BU
317-YL
201-BK
A731-WH
A735-WH
113-OR
200-BK
200-BK
B447-PU
+V OR-18 1 113-OR 2
C940-GN
1
317-YL
TO
A700-OR
A430-OR
C915-GY
A704-GN
A709-OR
A713-GN
A730-OR
A733-OR
E734-GN
AFTERCOOLER
A748-GY
A747-GY
A701-GY
A706-GY
A710-GY
A715-GY
200-BK
D772-PU
D982-PK
B948-BR
A702-PU
A703-BR
A707-PU
A708-BR
A711-PU
A712-BR
A716-PU
E731-BR
B771-BR
1
A983-BU
A980-BU
A705-BU
A714-BU
E730-BU
E731-BR
A746-PK
A734-PK
2
317-YL
HOIST SCREEN SW
C972-YL
A729-YL
A732-YL
A736-YL
B770-YL
L29
999-WH
417-GY
201-BK
893-GN
996-GN
997-OR
360-GN
361-OR
113-OR
113-OR
405-GY
994-GY
892-BR
413-BR
998-BR
993-BR
430-BU
995-BU
A252-BK RD 310-PU
200-BK
438-YL
FRAME 2 L36 9X-7781 TEMP SW YY YY YY YY YY YY YY YY
L27 12V BATTERY 12V BATTERY MM 8X-5740 00 C-14
L35
L21
RH STOP/ SIGNAL WH-18 3 861-PU 3 861-PU K 7N-7848
HH L36 L35 B 3T-5760 3T-5760 NN 116-7159 00 B-7 ATCH
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
TAIL 4 860-PK A492-OR B427-BU L1
A255-BK
A255-BK
K RD B B L1 SS 118-5483 00 A-2
767-WH
767-WH
306-GN
200-BK 2 317-YL
770-GN
200-BK
327-PK
200-BK
769-BU
1
2
1
2
108-1289 640-GN RIGHT REAR L35 K RD 1 310-PU
GROUND
GROUND
K LEFT L4 INJECTOR GP (16)
20
6
5
57
70
51
10
18
3
25
19
33
4
63
35
50
52
12
46
32
11
49
34
38
9
37
24
7
8
64
65
23
22
36
21
53
39
69
58
55
44
41
30
27
16
68
59
54
45
40
31
26
17
56
43
42
29
28
15
14
1
1
47
48
60
61
62
66
67
2
13
C
D
C
D
A
B
A
B
STRUT SENSOR
C
A252-BK
B
A
B
A
HH
SIGNAL
SIGNAL
426-BR RESISTOR
RH TURN HH 101-9980 HH HOIST SCREEN SW NNN XX ENGINE 7E-8836
317-YL-12
310-PU
XMSN C C 9X-9584
ATMOSPHERIC PRESS
SHUTDOWN SIGNAL C
SHUTDOWN SIGNAL D
9X-7781 START AID GROUND
SOLENOID 10 POWER
SOLENOID 11 POWER
SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
TURBO OUTLET HIGH
A A
DIAGNOSTIC ENABLE
LAMP 200-BK +V OR-18 1 113-OR 521-YL 1
+V
+V
310-PU
SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER
CYLINDERCYLINDERCYLINDERCYLINDERCYLINDERCYLINDERCYLINDERCYLINDER
A252-BK
+V ANALOG SUPPLY
E CHARGE XMSN LUBE
BK
6V-1119 2
DIAGNOSTIC LAMP
606-GY A252-BK
OVERSPEED LAMP
THROTTLE SIGNAL
513-OR
OR
OR
GROUND BK-18 2
B770-YL
RD
BATTERY RD
SIG OUT(SHALLOW) BU
BK
GROUND BK
ENGINE ON (EMS)
FILTER SW FILTER SW K
ANALOG RETURN
DIGITAL RETURN
3
4
2
1
6
5
ENGINE SPEED
U 9X-7781
767-WH
HI PRESS LO PRESS
+V THROTTLE
GROUND
SIG OUT(SHALLOW)
TIMING CAL +
SIG OUT(DEEP)
K B
TIMING CAL -
D971-YL A252-BK 3E-6461 3E-7809 SOLENOID WH-18 3 B926-GY B926-GY 101-9980 101-9980
86 B 85
+ BATTERY
+ BATTERY
+V TIMING
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
-BATTERY
-BATTERY
+ BATTERY RD-18 2 310-PU
U A252-BK A252-BK OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
B B 87
C
B
A
+V A 767-WH 767-WH A252-BK A252-BK STEERING AIR NNN NNN PPP 315-GN-12 ETHER ETHER AND XMSN SHIFTER IN NEUTRAL
K K PPP 1B
GROUND B A255-BK A255-BK A491-WH A252-BK A252-BK A252-BK BLEED START 513-OR 1 BK/WH-14 30 B SOLENOID 1 SOLENOID 2 307-OR
XMSN OIL 9X-7137 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
WH
SIGNAL C SOLENOID
A255-BK 6T-8046 5T-4434 TEMP SENSOR 200-BK 3 YL-14 PPP 2B PP TO MOUNTING NOTE F: TAPE BACK AND ISOLATE CIRCUITS 437-BR NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
WHEEL SPEED JJ JJ T/C INLET BRAKE COOLING 100-3055 OR-14 ETHER AID ENGINE 9 GA AND 201-BK NOTE B: NORMALLY CLOSED WHEN DOOR OPEN
767-WH BK-2 A510-OR 4 1 A447-PK BOLT
SENDER FILTER SW FILTER SW PPP 3B RELAY 2 200-BK CONTROL EE EE TO FRONT NOTE G: TAPE BACK AND ISOLATE CIRCUIT 441-OR NOTE C: TAPE BACK AND ISOLATE CIRCUITS D984-GN AND 202-BK
K
3T-2470 ENGINE 7N-4447 7N-4447 A OR-18 +V BRAKE OIL A/C 3E-5239 RD-2 9X-9971 HOUSING NOTE H: TAPE BACK AND ISOLATE CIRCUITS 406-PU NOTE D: WITH VARIABLE SPEED FAN USE HARNESS AS.
FRAME K F975-OR JACKET WATER
GROUND GROUND A252-BK C428-GN A252-BK B BK-18 GROUND COOLANT COOLER TEMP FAN DRIVE PPP 4B PRESSURE SW PRELUBE OIL BK-2 L4
AND B446-BU NNN AND PPP
K 428-OR C WH-18 SIGNAL SENSOR SENSOR SOLENOID 101-0912 PRESS SW L4 NOTE J: TAPE BACK AND ISOLATE CIRCUITS 438-YL NOTE E: TAPE BACK AND ISOLATE CIRCUITS 407-PK
100-8099 100-8095 101-0329 105-9152 AND B446-BU AND 481-GN
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1