INJECTION PUMP MODELD B2 82 9YL42 67

SUPERSEDES MODEL OB2B29YL4305

diesel systems
SPECIFICATIQN CUSTOMER PART NO. 14077179 I
SEW1 cE/rnLY CUSTOMER-S NAME I ADDRESS
EDITION NO. 8 DATED &+gO DETROIT DIESEL/ALLISON
ENGINE6.2 LiTER C,K.D FULL LOAD RPM 4000 MDRRAINE,OHIO
APWC*TION HEAVYDUTYTRUCK ISSI 1 OY G. DUPONT .-
NOTE: ALL SPEEDSARE IN ENGINE .P.M. UNLESSOTHERWISENOTED
TEST 11. ADVANCESfTTING PROCEDURE:
1. SAE31418/1SC~4093: 4. CONTROLFACE CAM-TO-THROTTLE SHAFTEND PLAY
DNG. DURINGAND AT THE COMPLETIONOF ALL SETTINGSTO
/IS0 7440: .DDb"-.006" MEASURED %ETUfENSPACER122900 6
OPENING?RESSURE HOUSING.
S SPECIFIED AT 1700 PSI OPENINGPRESSURE b. WITH THROTTLEIN A NOT POSITION, ROTATEFACE CAM
MUSTUSE SPRING P/N WSF2044 A 5X OR EOUIVALENT. TO ITS MAXIMUMLIFT POSITION IN CONTACTWITH THE
3. CALIBRATIONFlULD...SAE 5967/1SO 4113 (REF. S.B.201) CAMROLLER.
A. TEMPERATURE Al :NLET: 110"-115°F (4?“-4kQrl c. AT 2000 RPM, ADJUSTTRIMMERSCREW(No. 22642)
B. SUPPLYPRESSURE(5.8.334): 5.0i0.5 bSi"(ja.5 kPa) FOR 1.5O CA!! ADVANCE.(RANGE#.5=2.5O).
AT PUMPI.&LET. d. SET THROTTLEFOR 22.5 i 1 nri /STROKE AT 1500 RPM.
4. CAMMOVEMENT. READOLT DEVICE /23795. ROTATEFACE CAMTO OBTAIN 3.5.CAN ADVANCE-
5. ALL FUEL RFMINGS CRE1OOOSTROKES. ORANGE2.5*-9.5. 1.
PUMPOPERATING$‘EED._..‘lhLF.. .ENGINE SPEED __ e. AFTER SfTTING IS OBTAINED, SCREWND. 2239% IS
TORQUED;AND FACE CAMRETENTIONCHECKEDPER 5.6.361.
PUMPACCESSORIES: 12 SET TOTAL THROTTLETRAVEL:
1. ELECTRICSHUT-OFF (12V ETR) a. SET THROTTLEFOR 22.5 i 3 am3/STROKEAT 1500 RPM.
2. M/LL ADVANCE 5. HOUSINGPRESS. COLDADV. b. LOCKTHROTTLELEVER IN POSITION AND INSTALL THROTTLE
3. DELIVERYVALVE 6. TRAILING PORTROTOR LEVER PROTRACTOR NO. 22089 ONTOSHAFT.
4. MIN.-MAX. GOVERNOR II c. ALIGN 0' ON PROTRACTOR WITH CENTEROF RIB ON ROCKER
PUMPCALIBRATIONCHECKS:-ASRECEIVEDFOR SERVICE. LEVER 22721. UNLOCKTHROTTLELEVERAND ROTATE
(REF. s.~.222) TO :HOTPOSITION. ADJUSTM4X. TRAVELSCREWTO 56.5'
i. OPERATEPUMPAT 2000 RPM (HOT) FOR 10 MINUTESTO
i%;L;MTO OPERATINGTEMPERATUREAND CLEARAIR FROM d. CHECKTOTAL THROTTLETRAVEL: WITH THROTTLEIN LOWIDLC
POSITION, ALIGN Do ON PROTRACTOR WITH CENTEROF RI% ON
2. a. IF-FUEL IS NOT lD.5-1B.5mn3/STRDKE Q 600 RPM. ROCKERLEVER. MOVETHROTTLETO HOT, READINGSHOULDBE
RESETUSING LOWIDLE SCREW. BfThlfEN 73' AND 82'.
b. WITH HOUSINGPRESSURECOLDADVANCESOLENDID NOTE: ANY CHANGES AFTERTHIS POINT WILL REQUIRERETESTSNG OF
ENERGIZEDWITH 8.8 VOLTS. HOUSINGPRESSURE PUMP, STARTINGWITH STEP 11.
)ULD BE O-l PSI.
3. CHEC: :.S.O. FOR PULL-IN WITH 8.8 VOLTSMAX. WITH 13. CHECKPDINTS:
THROTl .f IN LOWIDLE POSITION AT 400 RPM. a. AT 1500 RPM (WgT, DE-ENERGIZEELECTRIC SHUT-OFF.FUEL
4. CHECK 'OINTS: SHOULDBE b IMR/STROKE, MAXIMIRk RE-ENERGIZEE.S.O.

THRTL. m3/ !z:* CAM MAX.

epM pas. STROKE VAR: MOVEMENT!$::;:E THRTL. ?4B3/ CYL. CAM. PRESSURE
RPM POS. YAR. MOVEMENT1. PUMP HSG,
150 WOT 26. ; lnr
600 L.I. 5: 1.5: MIN.
v_lT-m i .
600 12.5-16.6
600 z:;* ;:: O-l*+ MD-1
600 1-I.
1500 !&: 21.fki3.5 ; ;:::"-& 1500 ALiJ: B-12
21.5-23.5
2000 WOT 47.5-52.0 p 0.5'-2.5' 2000 MOT 47.5-51.5 8-12
3200 WOT "w :i2;~-7.:5" 3200 MOT 8-12
3200 8-12
4000
32Do :;I:* ;8;5;;N. * ' ' 4000 kk 40 MIN.
4400 WOT . . 4400 WOT 4.0 Hkx. 125 M4X.

'*H.P.C.A. ENERGIZED
AIR-TIME PUMPUSING &AGE123715 SET TOO.25 i 0.50'
*+H.P.C.A. ENERGIZED SPECIAL NOTES:
5. CHECKAIR TIMING USING GAUGE523715, SET a. TORDUEALL FASTENERSPER 5.8.106.
TO 0.25 t 1' (REF. S.6. 334) b. SECUREMAXIMUMTRAVELADJUSTINGSCREW,ADVANCETRIMMER
SCREWAND FACE CAMSCREWWITH RETAINING COMPOUND62191:5.
PUMPSETTINGS: (FOLLOWINGPUIP SERVICE c. OPENPETCOCKFOR PRESSURECHECKONLY.
1. ROLLERTO ROLLERDIMENSION 1.93 7"* .ooD5"' d. MAXIMUMCYLINDERVARIATION SHOULDBE f 6 rtn3 FROMTHE
AVERAGEFLOWOF ALL CYLINDERS.
l M4xIMUMECCfNfRICITY: .008" TIR SEAL PUMPFASTENERSPER S.B. 365.
2. WITH OVERSIZECAM RING * ROLLERTO ROLLER FURTHERINFORMATION SUPPLEMENTING THE ABOVEPROCEDURES,
DIMENSIONTO BE 1.983 i.0005 (REFER 5.6.338). SHOULDBE OBTAINED{ROM S.B. 375.
3. LINKAGEG4P .13D" TO .175" PER 5.8.95 6342,.
9. a. USE GAGE123716, SET THROTTLEWiTH LDw IDLE
SCREWAT 34' f 2' AS MEASURE0BETWEEN
VERTICAL CENTERLINEOF THROTTLESHAFT
BUSHINGBOREAND THROTTLECONNECTION STUD.
b. ADJUSTLOW IDLE SCREWUNTIL THROTTLE
CONNECTIONSTUD MAKESCONTACTWITH GAGE.
5. OPERATEPUMPAT 2000 RPM (HOT) FOR 10 MINUTES
TO BRING TO OPERATINGTEMPERATURE AND CLEAR
AIR FROMSYSTEM.
6. SET T. PUMPPRESSUREAT 2000 RPM (WOT) FOR
58-64 PSI (TEST STANDBOOSTSET AT 5 i 0.5 P.S.I.)
SET RETURN OIL 225-375cc/min. AT 2000 RPM (WOT)
i: a. CHECKHOUSINGPRESSURE AT 600 RPM (WITH
THROTTLEIN LOU IDLE POSITION) FOR 8-12 PSI.
b.: WITH HOUSINGPRESSURE COLDADVANCESOLENOID .
ENERGIZEDWITH 8.6 VOLTS, HOU5JNGPRESSURE
SHOULDBE O-1 PSI.
9. WITH GOVERNOR COVERREMDVED ANDTHROTTLESHAFT IN
LOWIDLE POSITION (STEP 4b). SET MJN.-MAX.
GOVERNOR ASSEMBLYFOR 14.5 9c 2 mn /STROKEAT 600 ,
RPM (FUEL READINGWITH COVERINSTALLED.)
10. -. CHECK
a. _. E.S.D.
_ FOR PULL-IN WITH 8.8 VOLTSMAX.
VITH THROTTLELEVER IN LOW IDLE POSITION AT
400 RPM.
b. CHECKFOR MINIMUMLIFT OF 18" HG AT 400 RPM.

DB2829YL4267
SCREW,cover hold-down
LOCKWASHER,cover screw
CONN. ASSY., return line
SEAL; return line connectcjr
GASKET, governor cover
SHAFT;drive assembly l *
or 24625 o/s
PIN, dowel
SPRING, thrust button
SEAL,.drive shaft (BLACK)
BUTTON, thrust
SEAL, drive shaft(RE0)
* APPLY A LIBERAL COATINGOF SYN-KUT BASE 1241’ COMPOUND
TO SEALS REFOREASSEMBLINGTO SHAFT AND
COVER, timing line
SCREW, timing line cover
SCREW, name Plate.
PLATE, name
ROLLER, cam
SHOE, cam roller
CAM RING or 27833
or 23120 (O'sire) O.E,M.
increase R-R by .006"
SEAL hydraulic head
SPRIl!G, leaf
SCREW, leaf spring adj.
OESCRIPTION
.SEAL. transfer pump
SPRING, trans. pump blade
ROLLPIN
PISTON, regulating
PLUG ASSY., end plate
SCREEN. inlet filter
SPRING, idling
GDV. ARM AND TEMPERATURE
COMPENSATOR-ASSEMBLY
SLEEVE, min-max. governor
ROD, min-max. gov. push
SLEEVE, thrust
WASHER, thrust sleeve
WEIGHT, governor
RING, gov. cage reatining
SPACER, throttle shaft
NUT, max. travel screw
SCREW, low idle
SPRING, low idle screw
SHAFT ASSEMBLY, throttle
SCREW, max. throttle
w
DfSCRlPTION
3
3
ASHER, cover screw
1
1 127607
27244 ABEL, pump identification.
: 26386 OVER, governor control
23100
10541 sCREWASSY., vent or 21661
10453 and 22733 or 22734 as reo'd.
22064 sCREW, head locking
12186Ot*~~@
.ING. shaft retaininq
23107
IOUSING ASSY. or 27075 0.5~
: 21194
or 23105.23106 O.S.
2 24419 'EARING. needle
1 10394
ASKET, timing line cover
HY0. HEAD 6 ROTORASSEMBLY l
PLUNGER,rotor (Basic)
us E 11057 THRU 11060 STD.)
2 0 R 11062 THRU 11065 I O'SIZE)
2 as indicated on rotor SB 60R
SCREW,hydraulic head plug
I1
only SCREW,hydraulic head plug
CONNECTOR,fuel line
27245
REW, locking plate
i ATE. locking
1 ::::;. AL, locking plate s
SE>
26071 VALVE. delivery SB143R
; 26070 or 23135 (O'size) as Req'd.
I SCREW, delivery valve
l
INDENTED ITEMS INCLUDED
ii- ZT
IL
II Il. TRANSFERPUMPGROUP !Lt
DESCRIPTION
I --I=
ETAINER, rotor
: INER. transfer oumo
1 4 LADE; transfer pump
r 20512 per 58304
ING, liner locating
2 i EGULATOR ASSY., trans. pump
1
I- -_ I 23915 1 PRING, regulating
1 LATE, trans. pump pressure
adj.
1 ,AP, transfer pump end
1
= =
1 GOVERNOR
GROUP
1 IASHER, max. speed spring
1 ,PRING, min.-max.
1 ILOCKASSEMBLY
;TUD, guide
IASHER guide stud
i IRM A&., metering valve
;PRING, metering valve arm
i /ALVE metering or 22256
1 IETAIltER ASSY., gov. weight
i '1201
2285
= =
1 1 WASHER,throttle shaft seal
SCREW,face cam
1 PIN. vacuum module drive
; FACE CAM
1 SEAL, throttle shaft
1 : HOOKASSY.. gov. 1 inkage
LINKAGEASSY., governor
1 243451-&&
: SCREW, gov. linkage hook
1 WASHER, gov. linkage hook
travel 1 1 HOOK, governor linkage
*** LUBRICATEPER 70027 1 SPRING. aov. linkaae hook
- or 50387. - -
 _ _._____ ..-._ _---- -

DB2829YL4267 -. 3 of 3 -.-
= -'- --
ZZ
2291j RUTOMATICAOVANCEGROUP JEi LUBRICATE PER 70027
or 5.8.387
22721 LEVER ASSY., rocker

22%
!
2
PIN, rocker lever pin
RING, retaining

2608; 1 SCREW, servo advance adj.

PLUNGER, servo advance 1 \

SPRING, mech. light load adv 23171

VALVE, servo advance
PISTON ASSY., servo adv.
; 22367 2269: 1 PLUG ASSY., sprinq side
1 47605 1 SEAL, piston hole plug
26382
27602 SEAL, head locating screw
- 26787 ! SCREW, head locating

PLUG, power side 1 23426

27609 27610 SEAL, adv. screw hole plug

<i, piston hole plug
PIN, cam advance _ ; 2392f &
‘ 23051 ; PLUG. adv. screw hole
= = =
- ELECTRIC SHUT-OFF GROUP
._
21618 [NSULATOR, terminal
14760 _OCKNUT, terminal contact
22985 f rERMINAL. elect.'shut-off
STRAP, terminal grounding LOCKWASHER.term. contact
LOCKWASHER.cover screw ; 18493
20951 :;z; f IASHER. terminal contact
NUT, terminal contact 2 :::;; 12500 dASHER, term. insulating
WASHER, terminal contact 2 ,249Ol : TERMINAL. cold advance
12049 LOCKWASHER,term. contact
14760 : LOCKNUT, terminal COdaCt
SOLENOID FRAME & ARM ASSY. 1 26214 NUT, terminal contact
23190 '1% : WASHER, terminal contact
- .TuBE, insulating 2
12500 1 WASHER, term. insulating
23861 1 SOLENOID ASSY., cold adv.

1 1
- .I

I
.--

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES

GASKET KIT r24370

ES0 mount t rd. Kit
THROTTLE SHA!& BUSHING
DRIVE SHAFT ASSY. (O/S) 124625
USE SHAFT NO. 24625 WITH PIN NO.23685 ONLY)
PILOT TUBE REPLACEMENT 127106
ADVANCEPISTON REPLACEMENT. (S.B.393)' 1127869

SUPERSESSION INFORMATION _. ___~~

M/N 4305 toMIN 4267 9-16-88 18949
Ghan esl)Housing (23105t027002 or lL11-89 19227 :
2310%to27015) 2)Seals-BunaN to Vitor 3Q?Zg 19509 7
I9227 (iss. 2) 8
Recalibration Required QYES ON0
ChangeRequlredl)Onlv
2)Only as part of other repairs
PubllcationsReferences:2)P'B' lo2
NOTES: