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938G Series II Wheel Loader Electrical System IT38G Series II Integrated Toolcarrier
938G Series II Wheel Loader Electrical System IT38G Series II Integrated Toolcarrier
ion - Vol 1 &2 RENR6082-04 Harness And Wire Electrical Schematic Symbols
ModuleIdentifier(MID²) Wire Wire
Description
Wire Wire
Description April2013
Traction Control System Number Color Number Color Symbols
(MID No. 028) Power Circuits Control Circuits (Cont'd)
101 RD Bat (+) 9 00 PU Ta
r nm si si on S hi ft S ol N o. 4 - 2 nd G ea r
CID Component
016 8 Elec t ir c al S y st e m Vo lat ge 10
2 RD R un n
i ng La mp Sw
Sw ti ch 9 01 WH Ta
r nm si si on S hi ft S ol N o. 6 - 1 st G ea r
T
0 24 8 D at a L i nk 1 04 YL M SS /P o
r du ct L ni k Sw ti ch ed B us s 944 O R C A
TD a
t aLi n
k+
0263 DigitalSensorPowerSupp l y(8V)
ly(8V) 105 RD Key Switch 945 BR C A
TD a
t aLi n
k- Pressure Temperature Level Flow CircuitBreaker
0 27 0 H ar ne ss C od e 108 BU Seat Breaker 951 PK MSS LED Re
Return Vol 1 - Cab - Component Location Symbol Symbol Symbol Symbol Symbol
029 6 T r an s m i s si on C o nt r ol 10
9 RD A tl Ou
Ou p
t u
t ( +) Te
Te m
r . 9 61 BR E el ct ro m
- ag T li t Po si ti on er Schematic Machine Schematic Machine
060 5 L ef t F r o
n t S pe e d S eno sr 110 RD Engine ECM 9 62 OR V ar ai bl e Sh fi t Co nt ro l Sw ti ch - P os 1
Component
Location Location
Component
Location Location Symbols and Definitions
060 6 R i gh t F or nt S p ee d S e nsor AirSeat E-8 18 Relay -Front Flood C-6 C
112 PU Sw ti h
ce dBus s 96
4 BU F or kP
kP os tioi nS
nS el e
ct
060 7 L ef t R e a r S p ee d Se n o sr AudibleAlarm I-4,H-7 A R es si o
t r - CA N Da a
t il nk T er m 2 F -2 A Fuse: Acomponent in an electrical circuit that willopen the circuit if too much current flows
113 RD Gage Cluster 973 BR Aut o/ M
an u
al SW
SW 2 through it.
060 8 R i gh t R ea r S pe ed S e n sor B ac kl gi h
t - Bl
Bl o
w er Sw
Sw ti ch (2
(2 ) C8
- D Resistor - HVAC F-13 68
114 R D H o
rn (F o
r war d
) 9 75 WH Ta
r nm si si on S hi ft S ol N o. 4 - 2 nd G ea r
060
9 L ef t F r o
ntBa r keS ole n odi
11
5 PK C on e
v tr er Sw
Sw ti ch In
In 97
6 OR R di eC
eC on tS
tS ol e
n oi d1
d1 B a ck lgi h t- Fr o nt Wi p e
r Sw i ct h( 2 ) F-5 D S en so r-
r- Th
Th or t el Po
Po si it on E 6- 46
061
0 R i gh t F o
r nt B r ak e S o len oid Switch (Normally Open): Aswitch that willclose at a s pecified point (temp, press, etc.). The
11
8 GY Ga
g eC
eC ul st er S wi ct he d 977 YL Aut o/ M
an u
al SW
SW 1 Backlight - Rear Wiper Switch E-5 D Sensor -L
-LH Brake Pedal G-4, F-7 46 circle indicatesthat the component hasscrew terminalsand a wire can be disconnected from it.
061 L etfR e ar B r ak e S ol e n o di
061
2 R i gh t R ea r B a
r ke S oel no i d 119 RD MSS Power 98
7 WH 4 ht Fu
Fu n
c it on Sw ti ch B a
c lkgiht - Ru nin gLam p1 G 7- A Socket - 12V AUX E-8 D
061
3 F r on t B ar k e
s P iol t S ol e noid 120 RD Stop Lamps 99
5 BU C oo al n
tTe
m pe ar u
t er B a
c lkgiht - Ru nin gLam p2 H 4- A S o
le n
oid - Pil o
t Sh
Shut of f B- 9 D Switch (Normally Closed): Aswitch that willopen at a specified point (temp, press, etc.).
No circle indicatesthat the wire cannot be disconnected from the component.
0615 Vehi cleArti culationAngleSensor 12 RD C on ve tr er Me
Me m
o yr A223 BK CtrlHarnessCode0 Beacon - LH I-13 11 S wit ch - A
/ CC
CC o
mpr e
s o
s r F 9- D
061 6 T e st / En a b
l e S wi t ch 123 W H Ax el Oil Co
Cool e
r s A224 BK CtrlHarnessCode1 Beacon - RH I-13 6 S wit ch - A
ut o/
o/ Manu a
l H 4- , G-
G- 7 B
065 3 T r ac toi n C on t or l E CM Ground(Wired): Thisindicates that the component is connected to a grounded wire. The
12
4 GN AC
/ B ol we rS
rS wi ct he d A225 BK CtrlHarnessCode2 Beacon - Switch I-15 A Switch -B
-Beacon H-7, I-4 B grounded wire isfastened to the machine.
0 68 7 O pt oi ns C od e Co de
126 PK Xmsn Ctrl A226 BK CtrlHarnessCode3 Breaker - Air Seat B-6 C Switch - A
C Blower G -8 D
EngineControl 1 27 OR S ec on da y
r Se
t r Sw ti ch ed A274 BK ProductLink Breaker - HVAC B-6 C S wi ct h-
h- Bu
Bu ck et / Fo
Fo kr Se
Se el ct C 9- D Ground (Case): Thisindicates that the component doesnot have a wire connected to ground.
(MID No. 036) 130 R D St o
p Lamp Sw ti h
c A279 BK CtrlHarnessCode4 Cluster -Instrument G-2 A Switch - Dimmer E-2 A It isgrounded bybeing fastened to the machine.
CID Component 1 31 BR K ey S wi tc h n
I pu t o
t F al sh er A280 BK CtrlHarnessCode5 7 B
C on rt ol - Tr an sm si si o
n EC
EC M B 1- 1 Switch -D
-Downshift G-10
0001 I nej ct o r Cy lni de r # 1 13 OR T ur nS
nS gi n
a lF al sh e
r A281 BK CtrlHarnessCode6 Reed Switch: Aswitch whose contactsare controlled bya magnet. Amagnet closesthe
C on tr ol - P a
y ol ad C on tr ol S ys te m E1
- 12 Switch -F
-Front Wiper G -5 A
0002 InjectorCylinder#2 contactsof a normallyopen reed switch; it opensthe contacts of a normallyclosed reed switch.
134 YL R e
ar Fl
Floo dR e
la y A282 BK Switch/Senso
rGround
rGround Contr
ol-MachineSecuritySy
u ritySy
s tem(ATCH)
stem(A F-13 7 S wtic h- F or nt I nt Wi p e
r / Wa sh e r F-5 D
0003 InjectorCylinder#3
0004
0005
InjectorCylinder#4
InjectorCylinder#5
135
136
BU
GN
C gia rLi g
Rear Flood
ht er A300
A301
GN
WH
HoodLower
HoodRaise
Converter - 12VDC
XMSN Shif ter
B-6
H-2
34
B
Switch - Rear Int Wiper/Washer (ATCH)
Switch - Fwd Horn
E-5
F-2 B
D
938G Series II Wheel Loader Sender: Acomponent that isused with a temperature or pressur e gauge. The sender
measuresthe temperature or pressure. Its resistance changesto give an indication to
1 38 GN Ta
r ct o
i n Co nt o
r l Sy st em ( TC S) A513 RD ConverterMemoryOutput T
081 7 E C Mn I te
rnal B a ck u p B
a te
t y
r 32 GY Wa
r ni ng Ho
Ho nr (F
(F or wa dr ) E 92 9 GY A tr ci ul at oi n An gl e Se ns or
0 82 0 K ey pa d Da a
t L ni k 32
6 RD F ue P
l ir m
i ng Pu
Pu m
p Mo
Mo ot r E9
30 BU T CS Te st Sw ti ch LE D
PowertrainControlSystem 397 O R H od Rai e
s Mot o
r E 93 2 PK Fo
r nt L ef t Wh ee l Sp ee d Se ns or
2
0590 Electron
t ronicEngi neContr olModu le
le 450 YL T a
ch Send e
r (+ ) G 45 4 PK A xl e Oi l Co ol er T em pe a
r tu er
0672 TorqueConverte e rterOutputSpeedSe n sor
nsor 4 53 PK S ec on da y
r Se
t r Pr es su e
r S wi tc h G 4
76 W H Ac io
t nLam p 11
f )
0673 TransmissionOu
s ionOu t putSpe
tputSpe e dSensor2
edSen 4 84 YL P ir ma yr S te r Pr es su e
r S wi tc h G 48 5 BU Fo
r nt A xl e Oi l Te mp er at ur e
0674 TransmissionIn
s ionIntermedia
t eSpeedSensor1
teSpee o r1 A307 GY ThrottlePosition G 74 6 WH L H Br ak e Pe da l Se ns or 34
0675 TransmissionIn
s ionIntermedia
t eSpee
teSpee d Senso
dSenso r2
r2 AccessoryCircuits G 75 0 BU Ta
r ns C o nt ro l F WD S wi ct h o
t G ND 51 49
Resistor, Senderand Solenoid Specifications
o s e
0793 PrimarySteeringOilPressureSw
s ureSwitch 50 BR W pi e
r -F or nt (P ar k) G 75 5 GY Ta
r ns C o nt ro l R EV S wi tc h o
t G ND 66
0794 SecondarySteer ingOilPressu
e ssureSwitch Part No. Component Description Resistance (Ohms)¹
501 G N Wi p
er - Fr o
nt (L
(L o
w ) G 76 0 WH Ta
r ns C o nt o
r l S pe ed 2 S wi tc h o
t G ND
0795 Seco n darySteer
ndar y SteeringInt
i ngInterme d iateRelay
diat 3E-8575 Solenoid: Quick Coupler 24.9 ± 0.4
502 O R Wi p
er - Fr o
nt (H
(H )I G 76 1 YL Ta
r ns C o nt ro l S p
e ed 3 S wi tc h o
t G ND A B
1327 LeftBra k ePeda
kePeda l PositionSen
lPosit s or
sor 17 13
18 A/CBlowerMotor Overall2.0±0.1
1 h
50
3 BR W pi e
r -R ea r( Pa kr ) G 76 2 BR Ta
r ns C on tr ol S p e d 2 S
w ti ch t o GN D 9G-1950 Resistor:
140
1 T r an s m
i s si on S oel no i d 1 65 23 HeaterBlowerMotor Tap1.0± 0.05
504 YL Wi p
er - Rear (L o
w ) G 76 3 PU Ta
r ns C o nt ro l N eu rt al S wi ct h o
t G ND 54
140
2 T r an s m
i s si on S oel no i d 2
140
3 T r an s m
i s si on S oel no i d 3 505 BU Wi p
er - Rear (H
(H )I G76
4 PK Tra
n s C o nt r ol P a r k Br a e
k L e ve r S wi t ch t o G N D 46 109-7194 Sensor: Speed Timing 110 - 200
c
n
67 52
109-7195 Sensor: Speed Timing 1000 - 1200
140
4 T r an s mi s si on S oel no i d 4 506 PU Was h
e r- F or nt G 76 6 GN R di e Co nt ro l Sw ti ch ( Au o
t )
68 C D Connector Location - Vol 1 i
L 2
140
5 T r an s mi s si on S oel no i d 5 507 W H Was h
e r- R ear G 76 7 WH R di e Co nt ro l Sw ti ch ( On ) 12 122-5053 Solenoid: Injection Actuation Pressure 10.1
140
6 T r an s mi s si on S oel no i d 6 50
8 PU R ad oi Sp ea e
k r-
r- Le
Le tf G 76 8 GN Ta
r ns C o nt o
r l S pe ed 1 S wi tc h o
t G ND 7
29
ConnectorNumber
Schematic
Location
AuxiliaryValve 8
1521 VariableShiftControlSelectorSwitch 5 09 WH R ad oi S pe ak er - L ef t (C om mo m) G 78 7 GN Ta
r ns C o nt ro l R em ot e FW D Sw ti ch t o GN D FloatValve
6 122-6344 Solenoid: 85.3±5
1716 Raise/Lo
e /LowerDetentElectrom t romagnet C ON N1
N1 ( Mat et oC
oC o
nn on Vol .2
.2) D 1-3 LiftPositionerValve
x
O
51 BR R ad oi Sp ea ke r-
r- Ri
Ri gh t G 78 8 YL Ta
r ns C o nt ro l R em ot e RE V Sw ti ch t o GN D
1721 Rackb a ck/DumpDetentEle
ack/ c trom
ctromagne
t C ON N2
N2 ( Mat et oC
oC o
nn on Vol .2
.2) E- 1
3 TiltPositionerValve
Machine Security System
5 12 GN R ad oi S pe ak er - R gi ht ( Co mm on ) G 82 6 BR O li Pr
Pr es su er Se ns or
TCSLeftFront Proportion
alValve
alValve s
e
513 OR A/C Clutch Sol G 82 7 BU O li P e
r s ur e Se ns or C om mo n C ON N3
N3 ( Mat et oC
oC o
nn on Vol .2
.2) E- 1
3
TCSRightFrontProportionalValve
(MID No. 124)
V i 9 c n
h
515 GY Blo wer Mot o
r (H )I G82
8 WH I nej cito n Ac t u
a toi n P er s u
s r e Se ns o r CONN 4 I-13 124-3052 Solenoid: 7.75±1
TCSLeftRear ProportionalValve
alValve
CID Component 51
6 GN B ol we rM
rM o
t or ( M
edi um ) G82
9 GN I nej cito n Ac t u
a toi n P er s u
s r e Se ns o r Co mm o n C ON N5
N5 ( Mat et oC
oC o
nn on Vol .2
.2) H 1-2 TCSRightRearProportionalValve
016 8 Elec t ir c al S y st e m Vo lat ge 51
7 BU B ol we rM ot or (L
(L ow ) G 83 3 PK E ng ni e Oi l Te mp er at ur e Co mm on CONN 6 G-12 152-8346 Solenoid: 4th Function 32.6 ± 1.6
0 24 8 D at a L i nk CONN 7 F-12
51
8 OR H az ar dF
dF al sh e
r T oS W G 8
36 W H MSS LE DD
DD ir e
v r
4 3 : s
081 7 E C Mn I te rna l B a ck u p Ba te t y
r 152-8351 Solenoid: 4th Function 32.6 ± 1.6
521 YL A/ CC
CC ompr e
s o
sr G94
8 BR Imp
lem
e n t De t e
n t O ve rird e Sw ict h CONN 8 H -11
139 1 M S S Ou t p u t D ir v er N o . 1 152-8385 Solenoid: On/Off Pilot 32.6 ± 1.6
5 22 WH AC
/ Cu
l ct h To T he m
r os a
t t SW G84
9 BR I nej cot r A ct u at i o
n P r es s u
r e S en s o
r S i gn al C ON N9
N9 ( Mat et oC
oC o
nn on Vol .2
.2) G 1- 0
139
2 M S S Ou t p
u t D ir v er N o . 2
0
156-2829 Solenoid: Variable Speed Fan 8.3
5 37 GN T ur nS gi na lS WT oF a
l sh er G 85 0 BU I nl et A ri H ea e
t r+
( 24 V) C ON N 1
0 - Se vr ci eT
eT oo lC on n
e ct or F 1- 0
¹TheCID isadiagnosticcodethatindicateswhichcomponentisfaulty.
163-0872 Solenoid: A/C Clutch 17.6 ± 0.6
- i o
53
8 BR H az ar dI nd ci at or G 85 3 OR E ng ni e n
I a
t ke M a
n fi ol d Ai r Te mp CONN 11 B-6, F-9
²TheMID isadiagnosticcodethatindicateswhichelectroniccontrolmodule
diagnose
dthefault.
dthefault.
5 39 BU T unr S i gn al I n di c a
t o r Ba sci / Ri gh t G 85 4 PK I nj ec o
t r Ac u
t at oi n So l CONN 12 G-6, F-9
174-3016 Resistor: C AN
CA 120 ± 12 n
5 40 WH T ur n Si gn al I nd ci at or L ef t G85 PU I nej cot r A ct u at i o
n P r es s u
r e S ol 183-8597 Sensor: Speed Timing 1000 - 1200
2 e n
65 CONN 13 G-6, I-14
66 17 52
s
567 W H A/ CB
CB olw er Sw ti ch G856 WH TDC Probe + 49 CSTForwardHigh
CONN 14 I-9
Lighting Circuits G857 YL TDC Probe - 29 CSTReverse
67 C ON N1
N15 ( M at et oC
oC o
nn on Vol .2
.2) C 3-
8 i (
CSTForwardLow
60
3 PK R ot ar yB
yB ea co nS wi ct h G87
8 GY Tra
c toi n C on t or l S ys t em ( T CS ) C al i b
r aet 186-1526 Solenoid: 31±3
C ON N1
N16 ( M at et oC
oC o
nn on Vol .2
.2) C 3- CST Speed 1
12
m
604 O R St o
p Lamp Sw ti h
c G 87 9 OR En
g ni eE CM + 5V Ou
Ou p
t u
t CST Speed 2
C ON N1
N17 ( M at et oC
oC o
nn on Vol .2
.2) D 3-
0 D
605 YL Tu nr Lamp - Lef t H 73 0 BR Au
t o/ Ma n
u al Sw
Sw ti ch CST Speed 3
C ON N 1
8 - Cu
Cu ts om e
rDa
t aC
aC on n
e ct or D 2-
Event Codes 606 GY Tu nr Lamp - Right H 74 6 YL V ar ai bl e Sp ee d Fa n So l
B A CONN 19 E-2 1598@-40°C(-40°F)
,
608 G N Fl od Lamp - Rea r H 74 7 BR V ar ai bl e Sp ee d Fa n So l Re tu nr 1 91 6- 58 7 Se
n de :r En
g ni eO li Te
Te m
p er at ur e
6 g
MachineControl CONN 20 F-2, G-2 44.2@50°C(122°F)
610 O R H e
ad Lamp Bas ci H 76 6 YL I mp el m
e nt D et en t S
ol
e
Event Code Condition
D
611 PU Head Lamp Hi H 79 5 PK O pe a
r o
t r Mo de S el ec t Sw ti ch 51 Theconnectorsshowninthischartarefor harnesstoharnessconnector
s. 196-1185 Sensor: Speed Timing 1000 - 1200
E015 HighEngineCo
o lan
olant Temperatur
tTempe eDerate 34 Connectorsthatjoinaharnesstoacomponentaregenerallylocatedator
612 GY Backup Alarm J 84 3 PU O pe a
r to r Se el ct S wi tc h Empty:240-250
R
C 18
a
E017 HighEn
g ineCoolan
gineCo t TemperatureWarning
tTempe 68 13 nearthecomponent.SeetheComponentLocationChart. 204-3403 Sender: Fuel Level
61
4 PU Pa
r k/ Ta l iD
/ as h/ La mp K 90 0 YL I ns tr um en t Cl us te r - CA N Hi Full:28-33
E025 HighInl
etAirTemp
e ratureDerate
erat a te 46
P
6 15 YL L H Fr on t Fl oo dC ab F ol od L a
m p/ Ro ps K9
77 PK T ar ns Oi
Oi lT em pS
pS e
n so r 7 206-5203 Solenoid: M SS Antenna 1
E027 HighInletAirTem
pera
t ureWarning
tureWa 61
7 BR R un n
i ng La mp Sw
Sw ti ch K9 0 GN C AN D at aL
aL ni kR
kR es si e
t r 54
N
215-3014 Solenoid: Axle Oil Cooler Clutch 9.4 ± 5.0
E039 LowEngineOilPr
essureDerate 619 G N Dm
i m
er Sw ti ch L9
83 WH I nj ec ot rC
rC om mo n1
n1 & 2
11 23 ¹ Atroomtemperatureunlessotherwisenoted.
0
3
E 05 3 L ow F u el P r es s ur e W a
r nni g 63 BU A tt ac hL gi ht ni gC
gC kt L9
84 OR I nj ec ot rC
rC om mo n3
n3 & 4
6 46 OR L gi ht S W To F o
r nt F o
l od R el ay L9
85 YL I nj ec ot rC
rC om mo n5 & 6 6
E
E 09 6 H i gh F u el P r es s u
re
6 47 GN L gi ht S WT oR ea rF ol od R e
l ay L 99 0 OR A ri I nl et H ea e
t r Re al y Co li
E100 LowEng
i neOilPressu
ineOilPre ssu
r eWarning
reWarn
6 91 GY K ey S wi tc h n
I pu t o
t F al sh er N 93 9 GN R di e Co nt ro l So el no di 2
E190 EngineOverspeedWarn
i ng
ing
A541 RD FlashertoIndicatorLights N 96 0 OR R S- 23 2 P
o tr 1 D XD ( Pr od uc t Li nk )
R
E272 InletAirRestrictio
i ctio
n Warni
nWarning
Control Circuits N 97 0 YL R S- 23 2 P
o tr 1 D TR ( Pr od uc t Li nk )
70 PK D et en t E
nab el Sw
Sw ti ch N 97 3 BR R S- 23 2 Po tr 1 D CD ( Pr od uc t Li nk )
70
9 OR Se
n so rP
rP ow er Su
Su p yl N 97 5 PK R S- 23 2 Po tr 1 T XD ( Pr od uc t Li nk )
7 20 PU N eu rt al zi er O ve r d
i eS
w ti ch N 97 9 GN R S- 23 2 Po tr 1 G ND ( Pr od uc t Li nk )
7 27 GN S ec on da y
r Se
t r Mo o
t r Re al y P91
0 BR Seo
c nd ayr S t ee rni g T e
stSWIn
put
728 BU Supp S
l et r Co
Cont SW
SW P 91 6 OR T ar ns N e
u rt al Sw
Sw ti ch
7 51 GN Ta
r nm si si on S hi ft S ol N o. 3 - R EV P 97 6 BR Q ui ck C ou pl er S W o
t Lo
w P re s ur e So l
7 52
7 54
YL
BU
T r an mi s si on Sh itf S o
Tra
l No
. 1- F WD Lo
n msi soi nS hfit S o lN o . 2 -F W DH i
R 74 6
R 74 7
PK
GY
T ur bo O ut e
l t Pr es s Se ns or
A tm os ph er ci P e
r ss S en so r
Machine Harness Connector And Component Locations
7 55 OR Ta
r nm si si on S hi ft S ol N o. 5 - 3 d
r G ea r T 90 1 YL M SS Ex ci et rC
rC oi lI n
76
1 GY L fi tK ci ko u
t So lS W T 90 2 PK M SS Ex
Ex ci et rC
rC oi lO u
t
76
2 YL Bu
c ke tP
tP os tioi ne rS
rS o
l SW
SW X 91 8 PU G nd L e
v el S hu td ow n N
( /O )
77
9 WH C ou p
l er En
En g
a ge So
So l X 91 9 WH G nd L e
v el S hu td ow n N
( /C )
Off-MachineSwitch Specification
Failure Mode Identifiers (FMI)¹ 79 WH Se
n so rP
rP ow er (1
(1 0V ) X97
2 GN V aira b
l e S hi f t Co nrt o l Sw ict h - P os 2
Part No. Funct ion Act ua te D eact ua te Conta ct Position
F MI No
No . F ail ur eDescr p
i it on 81
8 BR Se
r ai lD at a(
a( Tr an sm ti ) X97
3 BU V aira b
l e S hi f t Co nrt o l Sw ict h - P os 3
-1.1± 0.8°C 2.2± 0.8°C
0 Datavalidbutaboveno
r malop
rmalope rati
erati
onalra
n ge.
nge 81
9 GY Se
r ai lD at a R
( ec e
i ve ) X97
4 BR V aira b
leSh
iftCo
n t or l S wi t ch - P o s 4 3 E 5- 46 4 A/CTh
erm
o sat t NormallyClosed
( 30 0
. 2 ±1 4. 4 F
° ) ( 36 ±1 . 44 ° F)
1 Datavalidbutbelownormalop
e rationa
erat l range
lrange.
Related Electrical Service Manuals 3E-6450
PrimarySteeringPressur
eSecondarySteering 1200kPaMAX 700± 100kPa A-B NormallyOpen
2 Dataerratic
r atic
, interm
,intermitten
t ,orincorrect
t,orincorr ect.
Title Form Number Pressure (174.0psiMAX) (101.5± 14.5psi) A-C NormallyClosed
3 Voltageabovenormalorshortedhigh.
Alternator: 9W-3043 SENR3862 275kpa¹ 170± 55kPa
4 Voltagebelownor
malorsho
r tedlow.
rtedlo Low
Atch: 185-5294 SENR4757 (40psi) (25± 8psi) 1-3NormallyOpen
5 Currentbel
e ntbelownorm
aloropencircuit. 114-5333 A/C(High/Low)Pressure
ElectricStartingMotor: 111-4275 2800± 140kPa 1750± 200kPa 2-3NormallyClosed
High
6 Currentabo
e ntabo
v enorm
venormalorgrou
n dedci
ndedcircuit. Consist: 207-1517 SENR3581 (406± 20.3psi) (254± 29psi)
7 Mech
a nicalsystemnotre
ani t emnotrespon
d ingprope
dingp r ly.
rly. (Japan)Consist: 168-8125106-8559 SENR3828 138± 28kPa¹ 89± 20kPa
117-7773 TransmissionFi
s ionFilterBypass
p ass NormallyClosed
8 Abnormalfrequency,puls
y ,pulsewidth,orpe
e width,orpe
r iod
riod. PayloadControl: 165 4- 0
47 SEN R6 6
14 (20± 4psi) (13± 3psi)
9 A bn om
r a l up da t e
. Ta
r ct o
i n Co nt o
r :l 1 72 9
- 39 1 S EN R6 71 9 65±3ºC 58ºC MIN
155-8998 AxleOilCoole
r Temperature
rTempe NormallyOpen
10 A bn om
r a l ar t e of c h an ge . PowertrainControl: 172-9389 (149± 5.4ºF) (136ºFMIN)
RENR6066
11 Failuremodenotide
n tifi
ntifi
able
. 10,700kPaMAX 8960± 537kPa A-B NormallyOpen
MachineSecur
itySystem 175-3244 BrakeOil
e Oil Pressure
s ure
12 B ad d e vi c e o
r c o mp on e n
t. 158 6- 1
55 R EN R2462 (1552psiMAX) (1300± 78psi) A-CNormallyClosed
Control:
13 O u t of c ailb ar toi n . ¹Withincreasingpressuretheclosedconditioncanbemaintainedupto2800kPa(405psi),with decreasin
gpressuretheclosedconditioncanbemaintained
gpressuretheclosedconditioncanbemaintained
14 P ar a me t e
r f aliu er s . downto170kPa (25psi).
15 P ar a me t e
r f aliu er s . ²Contactpositionatthe contactsoftheharnessconnector.
16 Para
m eternotavailabl
mete e.
17 Modulenotrespondin
g.
g.
18 S en s o
r s u pp yl f a ul t .
19 Con
d iito n n
o t m et .
20 P ar a me t e
r f aliu er s .
¹TheFMIisa diagnosticcodethatindicate
swhattypeof failurehasoccurred.
swhattypeof
ComponentIdentifiers(CID¹) Wire Description - Vol 1 &2
Vol 2 - Engine / Chassis - Component Location
RENR6082-04 Harness And Wire Electrical Schematic Symbols
ModuleIdentifier(MID²) Wire Wire Wire Wire April2013
TractionControlSystem Number Color
Description
Number Color
Description Component
Schematic
Location
Machine
Location
Component
Schematic
Location
Machine
Location
Symbols
(MID No. 028) Power Circuits Control Circuits (Cont'd) Alarm-Backup G-14 3 Sensor -Fuel Pressure B-12 44
CID Component 101 RD Bat (+) 9 00 PU T ra nm si si on S hitf S ol N o. 4 - 2 nd G ea r Alarm-Backup(Japan) G-13 3 Sensor -Hyd Oil Temp D-9 37
0 16 8 E el crt i ca l S ys t em V otla g
e 1 02 RD R un n
i ng La mp Sw ti ch 9 01 WH T ra nm si si on S hitf S ol N o. 6 - 1 st G ea r Alternator F-11 4 S en so r - n
I ej ct oi n Ac tu at o
i nP
r es su e
r D -1 2 44 T
1 04 YL M SS /P o
r du ct L ni k Sw ti ch ed B us s 94 4 O R C AT D a
t aLin k+ CircuitBreaker
02 48 D at aL ni k Antenna-GPS(ATCH) C-4 17 S en so r - n
I a
t ke M an fi ol d Pr es su e
r D -1 2 20 Pressure Temperature Level Flow
0263 DigitalSen s orPowerSupp l y(8V) 105 RD Key Switch 94 5 BR C AT D a
t aLink - Symbol
Antenna-VHF(ATCH) C-5 17 Sen
s o r -n
I t ak e M a
n iof dl T e mp er aut r e D - 12 20 Symbol Symbol Symbol Symbol
0 27 0 H ar ne s C od e 108 BU Seat Breaker 951 PK MSS LED Return ArcSupp-A/C E-13 68 Sen
s o r - LH W h ee l S p
e e dT
( C S Fr o n
t) H-1 24
0 29 6 Tra nsm i s sio n Co nt r ol
0 60 5 L ef t F r on t S pe ed S e n sor
1 09 RD A tl O u
t pu t( +) T e
r m. 9 61 BR E el ct ro m
- ag T li t Po si it on er ArcSupp-MainRelay B-7 C Sen
s o r - Lif t C ylH e ad E n d P
r e s ( P C S) H-2 21 Symbols and Definitions
110 RD Engine ECM 9 62 OR V ar ai bl e Sh fi t C o
n rt ol S wi tc h - Po s 1 ArcSupp-Quick Coupler(2) F-2 33 S e
ns o
r - Lif tP o
s tion
i ( P
C S) H 2- 22
0 60 6 Rig htFo r nt S p ee d S e nso
r
11 2 P U S wit ched Bus s 9 64 BU F or k P
o si it o
n Se el ct ArcSupp-Ride Control G-1 21 Sensor -Oil Pressure F-12 60 Fuse: Acomponent in an electrical circuit that willopen the circuit if too much current flows
0 60 7 L ef t R ea r S pe ed S e n sor through it.
113 RD Gage Cluster 97 3 BR A u
t o
/ Manua S
l W2 ArcSuppressor-SecondarySteering C-7 19 S en so r - To q
r ue C on ve tr er T em pe a
r u
t e
r E9
- 60
0 60 8 Rig h t R ea r S p e e d Se ns o r
11 4 R D H o
r n( For ward ) 9 75 WH T ra nm si si on S hitf S ol N o. 4 - 2 nd G ea r 5 62
0 60 9 L ef t F r o
n t B ar k e So el n o
id Battery - 1 & 2 I-13 S en so r- To pC am Sp d
/ Ti mn g A 1- 2
Switch (Normally Open): Aswitch that willclose at a s pecified point (temp, press, etc.). The
0 61 0 Rig htFo r n t Br a ke S oel n oid 1 15 PK C on ve tr er Sw ti ch I n 9 76 OR R di eC on tS ol e
n oi d1 4 26
Breaker -Alternator B-7 Sen
s o r - RH W h ee l S p
e ed ( T CS F r on t ) G-1 circle indicatesthat the component hasscrew terminalsand a wire can be disconnected from it.
0 61 1 L ef t R e ar B r ak e S olen oid 1 18 GY G ag eC ul st er Sw ti ch ed 97 7 YL A u
t o
/ Manua S
l W1
Breaker -Engine Control B-7 C Sensor -Rear Axle Speed (TCS) I-9 25
0 61 2 Righ t R ea r B ar k e So el n o id 119 RD MSS Power 9 87 WH 4h
t Fu n
c it o
n Sw ti ch
Breaker -Running Lamp A-7 C S e
nso r- XM S
N Inp u
t Spe e
d F 8- E Switch (Normally Closed): Aswitch that willopen at a specified point (temp, press, etc.).
0 61 3 FrontBa r ke s P iol t S ole n
o di 120 RD Stop Lamps 9 95 BU C oo al nt T e
mpe ar ut er No circle indicatesthat the wire cannot be disconnected from the component.
Breaker - Main B-7 C S en o
s r- X M
S NO li T e
mpe ar u
t er F 8- E
0615 VehicleArticul ationAngleSensor 1 22 RD C on ve tr er Me mo yr A223 BK CtrlHarnessCode0
Breaker -Unswitched Buss A-7 C S en o
s r- X M
S NO ut pu tS p
e ed Tr aiil n
g E 7- E
0 61 6 T e ts/ En ab l e Sw ict h 12 3 W H A lx eO l i Cool e
rs A224 BK CtrlHarnessCode1 Ground(Wired): Thisindicates that the component is connected to a grounded wire. The
0 65 3 Trac toi n C on t or l E CM Control - E
ngine E
CM A-8 40 Sen
s o r - XM SN O u p
t u t Sp e e
d L ea dni g E-7 E
1 24 GN AC
/ Bl ow er Sw ti ch e
d A225 BK CtrlHarnessCode2 grounded wire isfastened to the machine.
0 68 7 O pt o
i ns C od e Co de C o
n ro
t -l Tra tcon
i Con ro
t l H 8- 9 Sens
o r-XMSNIntermed
i ateSpdTrailin
g E-7 E
126 PK Xmsn Ctrl A226 BK C tr l Ha n
r es s Co de 3
Engine Control 1 27 OR S ec on da y
r Se
t r Sw ti ch ed A274 BK ProductLink
C o
n ro
t -l Pr o
du tc Link & Radio B 4- , H- 9 9 S en so r - XM SN I nt er me di at e S pd L e
a di ng E7
- E Ground (Case): Thisindicates that the component doesnot have a wire connected to ground.
Control-HoodRaise/Lower B-6 8 Solenoid -A/C Clutch D-13 28 It isgrounded bybeing fastened to the machine.
(MID No. 036) 13 0 R D S op
t Lamp Sw ti ch A279 BK CtrlHarnessCode4
CID Component Diode-Alternator E-11 69 S ol en oi d - Ax el O li C oo el r Cl ut ch C -1 1 43
1 31 BR K ey S wi ct h n
I pu t o
t F al sh er A280 BK CtrlHarnessCode5
InjectorCylinder#1 Ground - Engine ECM A-8 40 S o
len o
id - Br a
ke Char g
in g E- 9 7 Reed Switch: Aswitch whose contactsare controlled bya magnet. Amagnet closesthe
0001 1 33 OR T ur nS gi na F
l al h
s er A281 BK CtrlHarnessCode6
InjectorCylinder#2 Ground -Engine E
nd Frame F-7 32 Solenoid -Clutch 1(Fwd Low) F-8 E contactsof a normallyopen reed switch; it opensthe contacts of a normallyclosed reed switch.
0002
13 4 YL R ear Fl od Relay A282 BK Switch/SensorGroun
d
0003
0 00 4
0 00 5
InjectorCylinder#3
I nej cot r C yli n
d e r #4
I nej cot r C yli n
d e r #5
13 5
136
BU
GN
C gar
i Li g
ht e
Rear Flood
r A300
A301
GN
WH
HoodLower
HoodRaise
Ground - LH Frame
Ground - L
H Starter
G-11
F-12
15
14
S ol e
n oi d- C ul ct h2 (F wd H gi h
S ol e
)
n oi d- C ul ct h3 (R ev er se )
F 8-
F 8-
E
E 938G Series II Wheel Loader Sender: Acomponent that isused with a temperature or pressur e gauge. The sender
measuresthe temperature or pressure. Its resistance changesto give an indication to
Ground -LH Frame Starter E-10 14 Solenoid -Clutch 4(2nd Gear) F-8 E T
0 81 7 E C Mn I t er n a
lBakc u p Ba tet r y 3 22 GY W ar ni ng Ho nr (F or wa dr ) E 92 9 GY A tr ci ul at o
i n An gl e Se ns or
S en d
e r- En gi n
e Oi lT em pe ar ut er D 1- 2 10 S wi ct h - Ri de C on rt ol T li t Pr es su e
r (T
I 28 ) G4
- 64
0 82 0 K ey pa d Da ta Lni k 3 26 RD F ue lP ir mi ng Pu mp Mo o
t r E 93 0 BU T CS Te ts Sw ti ch LE D
S e
ns o
r - Ar ic
t u
lat on
i Angl e I 6- 54 S wit ch - S
ec o
nda yr St e
r Pres sure C 6- E
PowertrainControlSystem 39 7 O R H o dR a
i e
s Mot o
r E 93 2 PK F ro nt L ef t Wh ee l Sp ee d Se ns or
S en so r - At mo sp he ir c Pr es su e
r D1
- 2 44 S wi ct h - V- Li nk R di e Co nt ro l Pr es su e
r 92
4 H -5 64
39 8 B U H ood Rai e
s Mot o
r E 93 3 YL F ro nt R g
i ht W he el S pe ed S e
n so r ©2013 Caterpillar, All Rights Reserved Printed in U.S.A.
(MID No. 081) S e
ns o
r - Bot Cr a
n kS p
d/ Ti m
in g A- 1
2 6 1 S wi ct h - XM SN O li F li e
t r By pa ss ( T
I 28 G) E3
- E
CID Component Monitoring Circuits E 93 4 OR R ea r Le tf W he el S pe ed S en so r
S en so r - Co ol an t Te mp er at ur e B1
- 2 35 S wi ct h- XM SN O l i Fi tl er B p
y a
s s 9( 28 G
) G 3- E
0041 ECM(Electro nicControlModule)8VoltDCSup
p ly 4 03 GN A tl er na ot r( R) Te m
r . E93
5 GN E T AC R ea r Righ t Wh e e
l Sp
e e dS e n
sor
S en so r - Fr on t Ax el S pe ed ( TC S) I -9 26
0 07 0 P ar kni g B ar k e S w i ct h 410 WH Action Alarm E 93 6 WH T CS T e
stS
w ti ch LE D
0 14 9 Rid e C o ntr ol3 - Wa y S olen odi 4 16 OR S ec on da y
r Se
t r Pr es su e
r S wi tc h E 95 5 OR K ey pa dD at a P
( CS ) Machinelocation
sarerepeatedforcomponentslocatedclosetogether.
0 16 8 E el crt i ca l S ys t em V otla ge 4 17 GY P ir ma yr St er S wict h E 96 3 BK E ng ni e Sp ee d/ Ti mi ng A - C
( ra nk ) A= Locatedonornearthedashpanel.
0177 Transmis s ionOilTempe r atur
eSenso
r 4 19 YL P ar kB a
r e
k Sw ti ch - Of f E96
4 WH Eng
i n e Sp ee dT/ i m
i n g A+ ( C a
r nk ) B= Locatedonornearthesteeringcolumn.
0 19 0 E ng i n
eSpedSe nso r 4 26 BR T ra ns mi ss oi n Fitl er B yp as s Sw ti ch E96
5 BU Eng
i n eS p e dT/ i m
i n gB - ( C am ) C= Locatedinorneartherelay/ fusepanel.
0 24 8 C AT D at a Li nk 43 2 PK B ar ke Pr e
s u
sr e E96 YL Eng
i n eS p e dT/ i m
i n gB + ( C am ) D= Locatedonorneartherightconsole.
0 36 3 Rid e C o ntr olS oel n oidVa lve E= Locatedonoraroundtransmissio
n.
4 33 BU L ow Br ak eP er s ur e F 41 1 GN E ng ni e Oi l Te mp er at ur e
0 36 7 R i de C o ntr olR o ck e r Sw ict h
4 42 GY H yd Sy st em Te m
p Ga ge F 76 6 WH T li t Po si it on S wi ct h +2 4 V
0368 Transmis s ionAuto/Manua l Switch
4 43 YL P ow er T ar ni Te mp Ga g
e F 7
81 BR D ow n
s h
if tSW ( N. O. )
0 44 4 Sta r t R el a y Ma g n
e tci S w ti c h
2
0585 Transmis s ionOutputSpeedSen s or1 44 7 PK F u
e L
l ev e
l Send e
r F 84 6 PU L ED D ir ve r1 (M SS )
0590 Elec
t ronicEngineControlMod u le 45 0 YL T a
c hS e
nder (+) G 45 4 PK A xl e Oi l Co ol er T em pe a
r u
t e
r
0672 TorqueConverte r OutputSpeedSensor 4 53 PK S ec on da y
r Se
t r Pr es su e
r S wi tc h G 4
76 W H A tcon
i Lamp
f )
0673 Transmis s ionOutputSpeedSen s or2 4 84 YL P ri ma y
r Se
t r Pr es su er S wi tc h G 48 5 BU F ro nt A xl e Oi l Te mp er at ur e
0674 Transmis s ionIntermed iateSpeedSenso r1 A307 GY ThrottlePosition G 74 6 WH L H Br ak e Pe da l Se ns or
0675 Tran
s miss ionIntermedia t eSpeedSenso r2
AccessoryCircuits G 75 0 BU T ra ns C o nt o
r l F WD S wi tc h o
t G ND
o s e
0793 PrimaryStee r ingOilPressu reSwitch
5 00 BR W pi er -F or nt (P a
r k) G 75 5 GY T ra ns C o nt o
r l R EV S wi ct h o
t G ND
0794 Secon dar ySteeri ngOilPressure Switch Resistor, Senderand Solenoid Specifications
50 1 G N W pi e
r - Fr o
nt (Low ) G 76 0 WH T ra ns C o nt ro l S pe ed 2 S wi tc h ot G ND 11 Connector Location - Vol. 2
0795 SecondarySteeringIntermedia t eRelay Part No. Component Description Resistance (Ohms)¹
50 2 O R W pi e
r - Fr o
nt (H )I G 76 1 YL T ra ns C o nt ro l S pe ed 3 S wi tc h ot G ND 5 Machine
1327 LeftBra kePed a lPositionSe
n sor
2 h
G 76 2 BR T ra ns C on rt ol S p ee d 2S wi tc h ot G ND 25 15 24 C on ne ct or N um be r S ch em at c
i L oc at o
i n 3E-8575 Solenoid: Quick Coupler 24.9 ± 0.4
1 40 1 Transm i s sio n Sole n odi 1 5 03 BR W pi er -R ea r( Pa kr ) Location
49 33 A/CBlowerMotor Overall2.0±0.1
c
1 40 2 Tra
nsmi s sio n Sole
n odi 2 50 4 YL W pi e
r - Re a
r (Lo w) G 76 3 PU T ra ns C o nt ro l N eu tr al S wi tc h o
t G ND 35 59 16 CONN 1 ( Mate to Conn on Vol. 1) E-5 7 9G-1950 Resistor:
4 14 HeaterBlowerMotor Tap1.0±0.05
n
1 40 3 Tra
nsmi s sio n Sole
n odi 3 50 5 BU W pi e
r - Re a
r (H )I G76
4 PK T r an s C o nt r olP a r k Br a e
k Lee
v r S wi t ch t o G N D CONN 2 ( Mate to Conn on Vol. 1) E-5 7
i
20 69 10 30 21 109-7194 Sensor: Speed Timing 110 - 200
1 40 4 Tra
nsmi s sio n Sole
n odi 4 50 6 PU W a
s h
er - F or n
t G 76 6 GN Rd
i e Co nt ro l Sw ti ch ( Au to )
L 2
62 CONN 3 ( Mate to Conn on Vol. 1) F-5 7
109-7195 Sensor: Speed Timing 1000 - 1200
8
1 40 5 Tra
nsmi s sio n Sole
n odi 5 50 7 W H W a
s h
er - R e
ar G 76 7 WH Rd
i e Co nt o
r l Sw ti ch ( On ) 37 A B
36 17 60 CONN 5 ( Mate to Conn on Vol. 1) B-5 7
1 40 6 Tra
nsmi s sio n Sole
n odi 6 E 122-5053 Solenoid: Injection Actuation Pressure 10.1
5 08 PU R ad oi Sp e
a ke r- Le tf G 76 8 GN T ra ns C o nt ro l S pe ed 1 S wi tc h o
t G ND 3 61 43
1521 Vari
ableSh i ftControlSelectorSwitch CONN 9 ( Mate to Conn on Vol. 1) G-5 7
5 09 WH R ad oi S pe ak er - L ef t (C om mo m) G 78 7 GN T ra ns C o nt o
r l R em ot e FW D Sw ti ch t o GN D 44 54 AuxiliaryValve
41
x
O
1716 Raise /Lo
w erDetentElectromagne
t 48 CONN 15 ( Mate to Conn on Vol. 1) E-4 7
FloatValve
5 11 BR R ad oi Sp e
a ke r- R gi h
t G 78 8 YL T ra ns C o nt o
r l R em ot e RE V Sw ti ch t o GN D 40 122-6344 Solenoid: 85.3±5
1 64 56
s
1721 Rackb ack/DumpDetentElectro magn et 28 6 55 CONN 16 ( Mate to Conn on Vol. 1) E-4 7 LiftPositionerValve
5 12 GN R ad oi S pe ak er - R gi ht ( Co mm on ) G 82 6 BR O li Pr es su er Se n
s or 42
Machine Security System 513 OR A/C Clutch Sol G 82 7 BU O li P er ss ur e Se ns or C om mo n 8 C D CONN 17 ( Mate to Conn on Vol. 1) F-4 7 TiltPositionerValve
e
V i 9 c n
CID
(MID No. 124)
Component
51 5 G Y B ow
l e
r Mot or (H )I G82
8 WH I nej cito n A
c t ua toi n Per s su r e S
eno
sr
27
9
19
7
29 22 26 CONN 21
CONN 22
B-12
G-10
28
60 124-3052 Solenoid:
TCSLeftFrontProportionalValve
TCSRightFrontProportionalValve
7.75±1
h
5 16 GN B ol we rM ot or (M ed ui m
) G82
9 GN I nej cito n A
c t ua toi n Per s su r e S
eno
s r C om mo n 6 TCSLeftRearProportionalValve
0 16 8 E el crt i ca l S ys t em V otla g
e CONN 23 D-1`0 10
5 17 BU B ol we rM o
t or (L o
w) G 83 3 PK E ng ni e Oi l Te mp er at ur e Co mm on TCSRightRearProportionalValve
02 48 D at aL ni k
4 3 : s
5 18 OR H az a
r dF al h
s er To SW G 8
36 W H M S
S LED Dr ver
i CONN 24 C-10 44
152-8346 Solenoid: 4th Function 32.6 ± 1.6
0 81 7 E C MnI t er n alBak c u p Ba tet r y CONN 25 I-8 59
52 1 YL AC
/ Com p
re s o
r G94
8 BR I m ple m
e nt D e t e
n t O ve r i de S wtic h 152-8351 Solenoid: 4th Function 32.6 ± 1.6
1 39 1 M SS O u p t ut D r vi e r No . 1
5 22 WH A /C C u
l ct h To T he m
r os ta t SW G84
9 BR I nej cot r A ctu a
t i on P r es s u
r e S en so r Sgi n a
l CONN 26 D-8 48
0
1 39 2 M SS O u p t ut D r vi e r No . 2 152-8385 Solenoid: On/Off Pilot 32.6 ± 1.6
5 37 GN T ur nS gi na lS WT oF a
l sh er G 85 0 BU I nl et A ri H ea te r +
( 24 V) CONN 27 G-6 7
¹TheCID isadiagnosticcodethatindicateswhichcomponentisfaulty.
- i o
156-2829 Solenoid: Variable Speed Fan 8.3
²TheMID isadiagnosticcodethatindicateswhichelectroniccontrolmodul
diagnose
dthefault.
e
5 38
539
BR
BU
H az a
r dI nd ci at or
T u nr S i g
n a lnI dci aot r B as i /cR gi ht
G 85 3
G 85 4
OR
PK
E ng ni e nI ta ke M an fi ol d Ai r Te mp
I nj ec to r Ac tu at o
i n So l
CONN 28 -TCS Calibration Plug Connector
CONN 29
G-6
C-6
7
7
163-0872 Solenoid: A/C Clutch 17.6 ± 0.6 n
174-3016 Resistor: CAN 120 ± 12
2 e n
5 40 WH T ur n Si gn al I nd ci at or L ef t G85 PU I nej cot r A ctu a
t i on P r es s u
r e S ol CONN 30 G-5 7
56 7 W H AC
/ Bl o
w e
r Sw ti ch G856 WH TDC Probe + CONN 31 H-3, E-2, C-3, B-2 55 183-8597 Sensor: Speed Timing 1000 - 1200 s
Lighting Circuits G857 YL TDC Probe - CSTForwardHigh
8 i (
CONN 32 H-3, E-2, C-3, B-2 55
6 03 PK R ot ar yB ea o
c nS wi ct h G87
8 GY T r ac toi n C on t or l S ys t e
m ( T CS ) C al i b
r aet CSTReverse
CONN 33 H-3, E-2, C-3, B-2 55
m
CSTForwardLow
60 4 O R S op
t Lamp Sw ti ch G 87 9 OR E ng ni eE CM + 5V Ou pt ut CONN 34 I-3, F-2, D-3, B-2 55 186-1526 Solenoid: 31±3
CST Speed 1
0 D
60 5 YL T u
r nL a
mp - L
ef t H 73 0 BR A ut o/ Ma n
ual Sw ti ch CST Speed 2
60 49 CONN 35 I-3, F-2, D-3, B-2 55
60 6 G Y T u
r nL a
mp - Ri g
ht H 74 6 YL V ar ai bl e Sp ee d Fa n So l CST Speed 3
17 CONN 36 I-3, F-2, D-3, B-2 55
,
29
6 g
Event Codes 60 8 G N F ood
l La m
p - Rear H 74 7 BR V ar ai bl e Sp ee d Fa n So l Re u
t n
r
CONN 37 H-3 56 1598@-40°C(-40°F)
e
61 0 O R H ead Lam pBa is c H 76 6 YL I mp el me n
t D et en t S
ol 19
1 6- 5
87 S en d
e :r E ng ni eO li T e
mpe ar ut er
MachineControl CONN 38 H-3 41 44.2@50°C(122°F)
611 PU Head Lamp Hi H 79 5 PK O pe a
r o
t r Mo de S el ec t Sw ti ch
Event Code Condition CONN 39 G-3 56
R
612 GY Backup Alarm J 84 3 PU O pe a
r o
t r Se el ct S wi ct h 196-1185 Sensor: Speed Timing 1000 - 1200
E015 HighEn
g ineCoolantTemperatureDera
te
6 14 PU P ar k/ Ta li D
/ as h/ La mp K 90 0 YL I ns rt um en t Cl us e
t r - CA N Hi B A
CONN 40 G-3 55
Empty:240-250 a
P
E017 HighEn
g ineCoolan
t TemperatureWarning CONN 41 G-3 7 204-3403 Sender: Fuel Level
6 15 YL L H Fr on t Fl oo dC ab F ol od L am p/ Ro ps K 97 7 PK Ta
r n
s Ol iT e
m pS en so r Full:28-33
37 6
N
E025 HighInletAirTempera ture Derate 6 17 BR R un n
i ng La mp Sw ti ch K 99 0 GN C AN D a
taL
i nk Re si st er D 16 Theconnectorsshowninthischartarefor harnesstoharnessconnecto
rs. Connectorsthatjoina
0
206-5203 Solenoid: M SS Antenna 1
E027 HighInletAirTem
pera
t ureWarning 61 9 G N D mm
i e
r Sw ti h
c L 98 3 WH I nj e
cot rC om mo n1 & 2 35 33 harnesstoacomponentaregenerallylocatedatornearthecomponent.Seethe ComponentLocati on
215-3014 Solenoid: Axle Oil Cooler Clutch 9.4 ± 5.0
3
20 44 10 48 Chart.
E039 LowEng
i neOilPr
essureDerate 6 33 BU A t ac hL gi h
t ni gC kt L 98 4 OR I nj e
cot rC om mo n3 & 4 C 22
62 ¹ Atroomtemperatureunlessotherwisenoted
.
E
6 46 OR L gi ht S W To F or nt F ol od R el ay L 98 5 YL I nj e
cot rC om mo n5 & 6 4
E 05 3 L ow F u elP r es s ur e W a
r nni g
6 47 GN L gi ht SW T oR ea rF o
l od R e
l ay L 99 0 OR A ri I nl et H ea e
t r Re al y Co li 3 7
E 09 6 Hig
h F u elP r es s u
re 28 9 15
6 91 GY K ey S wi ct h n
I pu t o
t F al sh er N 93 9 GN Rd
i e Co nt ro l So el no di 2 54 21 55
E100 LowEng
i neOilPre ssureWarn
i ng 42 19 30
61 69 40 59
R
A541 RD FlashertoIndicatorLights N 96 0 OR R S- 23 2 Po tr 1 D XD ( Pr od uc t Li nk ) 14 60
E190 Engi
neOvers pee
d Warni
ng 11
Control Circuits N 97 0 YL R S- 23 2 Po tr 1 D TR ( Pr od uc t Li nk ) 1
E272 InletAirRestrictio
n Warning 6
7 00 PK D et en tE na b
l eS wi ct h N 97 3 BR R S- 23 2 Po tr 1 D CD ( Pr od uc t Li nk ) 56
8 25 43 24 26
7 09 OR S en so rP o
w er Su p yl N 97 5 PK R S- 23 2 Po tr 1 T XD ( Pr od uc t Li nk ) 36 27 E
5 41
7 20 PU N eu rt alzi er O ve r di e Sw ti ch N 97 9 GN R S- 23 2 Po tr 1 G ND ( Pr od uc t Li nk )
7 27 GN S ec on da y
r Se
t r Mo o
t r Re al y P 91 0 BR S ec o n
d ar y S e
t eirn g Te s t SW I n pu t
64
72 8 BU S u
ppl St er Co n
t SW P9
16 OR T ar ns Ne ut ar lS wi ct h
7 51 GN T ra nm si si on S hi ft S ol N o. 3 - R EV P 97 6 BR Q uci k C ou pel r S W o
t L o w Pr e s u er S ol
752 YL T r an msi soi nS hfit S
o lN o .1 -F W DL o R 74 6 PK T ur bo O utel t Pr es s Se ns or
754 BU T r an msi soi nS hi f tS o N
l o . 2- FW D H i R 74 7 GY Am
t os ph er ci P e
r ss S en so r
7 55 OR T ra nm si si on S hitf S ol N o. 5 - 3 dr G ea r T 90 1 YL MS
S Ex ci e
t rC oi lI n
7 61 GY L fi tK ci ko u
t So S
l W T 90 2 PK MS
S Ex ci e
t rC oi lO ut
7 62
7 79
YL
WH
B uc ke t P
C ou p
o siit on er So lS W
l er En g
a ge So l
X 91 8
X 91 9
PU
WH
G nd L e
v el S hu d
G nd L e
t ow n N
v el S hu d
( /O )
t ow n N
( /C )
Machine Harness Connector And Component Locations
Failure Mode Identifiers (FMI)¹
7 99 WH S en so rP o
w er ( 1
0 V) X 97 2 GN V ar i ab el S hfit C on t or l S wit ch - P o s 2
FM
I No . F ai ul re Des cr pi ito n
8 18 BR S er ai lD at a T( a
r n
s mi )t X 97 3 BU V ar i ab el S hfit C on t or l S wit ch - P o s 3
0 Datavalidbutab
o venor
malope
r ationalra
n ge.
8 19 GY S er ai lD at a( Re ce vi e
) X 97 4 BR V ar i ab el S hfit C on t or l S wit ch - P o s 4
1 Datavalidbutbe
l ownorm alope
r ationalra
n ge.
2 Dataerr
atic,in
t ermi
ttent,orincorrect.
3 Voltageabovenor
malorsho
r tedhigh.
Off-MachineSwitch Specification
4 Voltagebelownorm alorshortedlow. Part No. Function Actuate Deactuate Contact Position
5 Curre
n tbelo
w normaloropencircuit. Related Electrical Service Manuals 3 E 5- 46 4 A/CTh
erm
o sat t
-1.1± 0.8°C 2.2± 0.8°C
NormallyClosed
Title ( 30 0
. 2 ± 1. 44 ° F) ( 36 ± 1 . 4 ° F)
6 Curre
n tabov
e norma
l orgroun
d edcir
cuit. Form Number
7 Mech
a nic
a lsyste
m notresp
o ndingpro
p erl
y. Alternator: 9W-3043 SENR3862 PrimarySteeringPressur
eSecondarySteering 1200kPaMAX 700± 100kPa A-B NormallyOpen
3E-6450
8 Abno
r malfre que
n cy,pulsewidth,orperiod. Atch: 185-5294 SENR4757 Pressure (174.0psiMAX) (101.5± 14.5psi) A-CNormallyClosed
9 Abn
orm
alup
d aet . ElectricStartingMotor: 111-4275 275kpa¹ 170± 55kPa
Low
Consist: 207-1517 SENR3581 (40psi) (25± 8psi) 1-3NormallyOpen
10 Abn
orm
a l r ate o f ch an g e
. (Japan)Consist: 168-8125106-8559 SENR3828 114-5333 A/C(High/Low)Pressure
2800± 140kPa 1750± 200kPa 2-3NormallyClosed
11 Failuremod
e notidentifiable
. High
PayloadControl: 16 5
-4 0
47 SEN R6614 (406± 20.3psi) (254± 29psi)
12 Badd
e vci e o r co mp o n
e nt .
Ta
r ct o
i n Co nt ro :l 1 72 9
- 39 1 S EN R 6
7 19 138± 28kPa¹ 89± 20kPa
13 O u t ofc a il br aito n
. 117-
7773 Transmiss ionFilterByp ass NormallyClosed
PowertrainControl: (20± 4psi) (13± 3psi)
172-9389 RENR6066
14 P aar m e
t e ra
f iul r e
s.
MachineSecur
itySystem 65± 3ºC 58ºC MIN
15 P aar m e
t e ra
f iul r e
s. 15 8
-6 1
55 R EN R2462 155-
8998 AxleOilCoolerTempe
r atur
e NormallyOpen
Control: (149± 5.4ºF) (136ºFMIN)
16 Paramete
r notavailabl
e.
10,700kPaMAX 8960± 537kPa A-B NormallyOpen
17 Modu
l enotres
p ond
i ng. 175-
3244 Brake Oil Press ure
(1552psiMAX) (1300± 78psi) A-CNormallyClosed
18 Sen
s o r su pp l yaf utl. ¹Withincreasingpressuretheclosedconditioncanbemaintainedupto2800kPa(405psi), withdecreasingpressu
retheclosedconditioncanbemaintained
19 Con
d iito n n
o t m et. downto170kPa (25psi).
20 P aar m e
t e ra
f iul r e
s. ²Contactpositionatthe contactsoftheharnessconnector.
¹TheFMIisa diagnos
ticcodethatindicateswhattypeof failurehasoccurred.