PMC: Project: Owner:

Fully Refined Wax Project

Doc. Title:
ITP For Carbon Steel Pipe

NDEC Doc. No.: 13-98-ITP-PI-416

Contract No.: Owner Doc. No.: Rev.:D03 Page: 1 of 9

ITP FOR CARBON STEEL PIPE

D03 09.APR.2020 Final Issue H.Mokhtari M.Sharif M.Karimi

D02 29.MAR.2020 Issued for Approval S.P. M.Sharif M.Karimi

D01 06.MAR.2020 Issued for Approval S.P. M.Sharif M.Karimi

D00 31.JAN.2020 Issued for Review S.P. M.Sharif M.Karimi

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

PMC: Project: Owner:
Fully Refined Wax Project
Doc. Title:
ITP For Carbon Steel Pipe

NDEC Doc. No.: 13-98-ITP-PI-416

Contract No.: Owner Doc. No.: Rev.:D03 Page: 2 of 9

REVISION INDEX

REV. REV. REV. REV.

0 1 2 3 4 0 1 2 3 4 5 6 7 8 9 5 6 7 8 9
PAGE PAGE PAGE PAGE
1    
2    
3 
4  
5 
6 
7 
8   
9  
PMC: Project: Owner:
Fully Refined Wax Project
Doc. Title:
ITP For Carbon Steel Pipe

NDEC Doc. No.: 13-98-ITP-PI-416

Contract No.: Owner Doc. No.: Rev.:D03 Page: 3 of 9

LIST OF CONTENTS
1 GENERAL ................................................................................................................................. 4
Introduction ............................................................................................................................ 4
Purpose ................................................................................................................................. 4
Definitions.............................................................................................................................. 4
Applicable Code and Standard .............................................................................................. 5
Conflicting Requirement ........................................................................................................ 6
2 INSPECTION REQUIREMENTS................................................................................................ 6
General.................................................................................................................................. 6
3 SUPPLIER’S QUALITY CONTROL PLAN (SQCP) ................................................................... 6
4 INSPECTION AND TEST PALN ................................................................................................ 7
PMC: Project: Owner:
Fully Refined Wax Project
Doc. Title:
ITP For Carbon Steel Pipe

NDEC Doc. No.: 13-98-ITP-PI-416

Contract No.: Owner Doc. No.: Rev.:D03 Page: 4 of 9

1 GENERAL

Introduction
Sepahan Oil Company SOC is a leading supplier and one of the most dynamic and
well-known base oil and finished lubricant manufacturers in the Middle East. SOC wants to
execute a project in integrated of present process plant, in order to produce Fully Refined Wax.
SOC wants to produce fully refined wax by revamp or extend the existing facilities. The target
of this project is to produce qualified Fully Refined Wax while reducing the pour point of the
Base Oil and also the throughput capacity of the MEK De-waxing Unit remain unchanged

Purpose
Quality Control procedure And Inspection Test Plan defines the acceptable criteria, quality and
inspection activity (stage of inspection), referenced applicable procedure, Responsibility and
Inspection for parties (vendor, client and third party) for manufacturing of pipe.

Definitions
PROJECT Fully Refined Wax Project- Esfahan

OWNER Sepahan Oil Company (SOC)

PMC Project Managing Contractor, NDEC

OWNER Design Team The Team which responsible for designing part of engineering
scope

ENTITY Each of Entity which involved in PROJECT such as

Consultants, Construction Contractor …

W Full Witness of Inspection/Test (The Supplier Must Notify

Contractor by Fax, or Mail of Inspection Activity Involved at
Least Three (3) Days in Advance.).

H (Hold Point) Is operational point of inspection that requires witnessing or

releasing and where any subsequent work is not to proceed
without approval/clearance. Advanced notification will be given
formally (The Supplier Must Notify Contractor by Fax, or Mail
of Inspection Activity Involved at Least Five (5) Days in
Advance.).

SW Witness Inspection/Test at initial stage and other times on

Spot/Random Basis
PMC: Project: Owner:
Fully Refined Wax Project
Doc. Title:
ITP For Carbon Steel Pipe

NDEC Doc. No.: 13-98-ITP-PI-416

Contract No.: Owner Doc. No.: Rev.:D03 Page: 5 of 9

R Verify by review the Manufacturer's. Inspection/Test Reports

and Certificates

R/A Review and approval

ITP Inspection and Test Plan

MR Material Requisition

P.O. Purchase Order

PIM Pre-Inspection Meeting

IRN Inspection Release Note

SRN Shipping Release Note

MCC Manufacturer compliance Certificate

MOM Minutes of Meeting

Applicable Code and Standard

The main applicable codes and standards as indicated below and/or stated on the equipment
data sheet. Other applicable codes and standards specified in client engineering document(s)
and related technical specification. Following standards shall be referred in below table for
inspection and test of subjected equipment.

Standard Description
ASME Section II Ferrous & Nonferrous Material Specifications
ASME Section V Non-destructive Examination
ASME Section IX Welding & Brazing Qualifications
ASME B31.3 Piping-Process and Piping
BS EN 10204 Metallic Products-Types of inspection documents
Standard Specification for Seamless Carbon Steel Pipe for
ASTM A106
High-Temperature Service
Standard Marking System for Valves, Fittings, Flanges and
MSS-SP-25
Unions
ASME B16.25 Buttwelding Ends
13-98-REQ-PI-416 MR For Carbon Steel Pipe
13-98-ESS-PI-181 Specification for painting
13-98-ESS-PI-109 Specification for Piping Pressure Test
13-98-ESS-PI-110 Specification for Welding
PMC: Project: Owner:
Fully Refined Wax Project
Doc. Title:
ITP For Carbon Steel Pipe

NDEC Doc. No.: 13-98-ITP-PI-416

Contract No.: Owner Doc. No.: Rev.:D03 Page: 6 of 9

Conflicting Requirement
In case of any conflict, the priority shall be as following:
 Purchase order Clarification
 Material Requisition
 Data sheet/Drawing
 Project Specification
 IPS standard
 International codes and standard
The "COMPANY" shall be consulted in writing in every case of conflict.
2 INSPECTION REQUIREMENTS

General
 All items and their materials shall be inspected according to PURCHASER’s
requirements. However, the acceptance of any work and/or release of the
material/equipment by the PURCHASER shall in no way relieve the supplier of any
responsibility for carrying out all the provisions of the applicable codes, standards and
the specifications.
 Inspectors or representatives shall have free access to all shops of the supplier or
sub-supplier.
 For minimum inspection points, see following table of this Inspection and Test Plan.
 Certification, Records and any other Inspection Document shall be in accordance with
the requirements of EN 10204:2004; “Metallic Products - Types of Inspection
Documents”.
3 SUPPLIER’S QUALITY CONTROL PLAN (SQCP)
The Supplier’s Quality Control Plan is a document, which defines in a chronological manner the
list of the operations, controls and tests in accordance with his own “know-how” and with the
requirements specified in PURCHASER requisition.
Following information shall be clearly specified against each operation:
 Reference documents (drawings, procedures, etc…)
 Acceptance criteria (code, etc…)
 Recording documents for control and tests.
 Involvement of the Quality Control department of the Supplier and/or his sub supplier.
The SQCP will have to include all PURCHASER/COMPANY inspection activities defined in
PURCHASER Inspection Procedure Manual as minimum.
 PMC: Project: Owner:
Fully Refined Wax Project
Doc. Title:
ITP For Carbon Steel Pipe

NDEC Doc. No.: 13-98-ITP-PI-416

Contract No.: Owner Doc. No.: Rev.:D03 Page: 7 of 9

4 INSPECTION AND TEST PALN

Reference Acceptance Verification Test
Item Activity Note
Document Criteria Document M/V TPI Owner/PMC
Pre‐Inspection
1 Spec. Spec. M.O.M H H H
Meeting (PIM)
2-Review of Documents
Order Documents & P.O. Relevant
2.1 H R R
Project Specifications Requirement Standards

WPS ,PQR
WPS ,PQR ASME H R RA
2.2 ASME Welding
(Welding Book) Sec.IX
Book
ASTM A106/
2.3 NDT Procedures ASME V Procedure H R RA
A106M
Welders Operator’s ASME H R R
2.4 ASME Certificate
Qualification Sec.IX
NDE Personnel ASME Sec. H R R
2.5 ASME Certificate
Certificates V
Hydrostatic Test ASME Sec.
2.6 ASME Procedure H R R/A If Applicable
Procedure VIII
2.7 Painting Procedure SSPC SSPC Procedure H R R/A
Packing and
2.8 Spec. Spec. Procedure H R R/A
Marking Procedure
2.9 PWHT Procedure ASME ASME Procedure H R R/A If Applicable
Fabrication Relevant Relevant
2.10 Procedure H R R/A If Applicable
Procedure STD. STD.
2.11 Relevant Relevant
Repair Procedure Procedure H R R/A If Applicable
STD. STD.
3-Materials and Consumable Purchased

Raw Material
Inspection
3.1 (Chemical, ASTM A106 ASTM A106 Certificates H R R
mechanical &
metallurgical tests
should be carried out)
Material Certificate ASME II/ ASME II/
3.2 Certificates H W R
of Billet ASTM A106 ASTM A106
4-During Fabrication
If
Required
Post Weld Heat PWHT
4.1 ASTM A106 ASTM A106 H R R based on
Treatment (PWHT) Record
ASME
B31.3
Hardness Test after
4.2 Spec. ASME II Report H W R If Applicable
PWHT
RT:
Mandatory
NDT Vendor RA/S
4.3 ASME V Report H RA UT &
(UT, MT, PT, RT) Procedure W
Lamination
Test :SW
 PMC: Project: Owner:
Fully Refined Wax Project
Doc. Title:
ITP For Carbon Steel Pipe

NDEC Doc. No.: 13-98-ITP-PI-416

Contract No.: Owner Doc. No.: Rev.:D03 Page: 8 of 9

Reference Acceptance Verification Test

Item Activity Note
Document Criteria Document M/V TPI Owner/PMC
5-Final Inspection
5.1 Hydrostatic Testing ASTM A106 ASTM A106 Report H W W

Material re-test
(Chemical,
5.2 mechanical &
ASTM A106 ASTM A106 Report H W W
metallurgical tests)

Identification P.O
5.3 MSS-SP-25 Report H H W
Marking Requirement

 Diameter
Out-of-
roundness
 Wall
Thickness
 Length
 Pipe end
Dimension
 Radial
Offset
 Undercut
 Dent
Visual & ASME
P.O  Hard Spot
Dimensional B19.9- ASME Report H H H
5.4 Requirement  Are Burns
Inspection B16.25
 Weld
Dimension
 Surface
Quality
 Pipes with
Bracing
 Pipes with
Metal Caps
 PMI Test
(if
applicable
for alloy
steel)
Surface Preparation
5.5 Procedure SSPC Report H W R
and Painting
P.O P.O
Requirement Requirement Project
5.6 Packing & Marking H H H
/Proj. /Proj. Specification
Documents Documents
5.7 Final Vendor Data -
Spec. Spec. H R A
Book
Pre-shipment
Inspection IRN/SRN/
5.8 Spec. Spec. H H R
(Quantity Control Packing List
& Packing)
 PMC: Project: Owner:
Fully Refined Wax Project
Doc. Title:
ITP For Carbon Steel Pipe

NDEC Doc. No.: 13-98-ITP-PI-416

Contract No.: Owner Doc. No.: Rev.:D03 Page: 9 of 9

Reference Acceptance Verification Test

Item Activity Note
Document Criteria Document M/V TPI Owner/PMC
5.9 Release Note for Packing
Spec. Report H H RA
shipment List
R= Document Review M= Parts, Material Supplier

RA = Review & Approval V=Vendor

LEGEND SW = Spot Witness TPI= 3rd party Inspector

H=Hold

W= Witness

Notes:

1. This is just an indicative plan and the detailed test plan and QCP to be submitted to Client For
approval after order placement