Professional Documents
Culture Documents
Current Monitoring Handbook (2000)
Current Monitoring Handbook (2000)
1
Selection Guide
Input 5 thru 200 5 thru 400 5 thru 600 90-150 Vac .01-to 100 Aac 0.350 Aac
Range Aac Aac Aac 360-600 Vac
Dry Contacts
Output 5/10 Volts DC 4-20 mA 4-20 mA 4-20 mA Transistor Solid State
Triac
Accuracy 0.5 thru 1.0% F.S. 0.5% F.S. 0.5% F.S. 0.5% F.S. — —
120 Vac
Power Source Self-Powered Loop-Powered 120 Vac Loop-Powered 240 Vac Self Powered
24 Vdc
Agency UL UL UL UL — —
Approval
Page Number 6 8 10 12 14 16
2
Selection Guide
CURRENT TRANSFORMERS
Current Transformers
Up to Up to — Up to Up to Up to Up to
60 Aac 100 Aac 60 Aac 4,000 Aac 10,000 Aac 3,000 Aac
.29 & .55 .272 to .772 .232 to .610 .250 See Catalog See Catalog See Catalog
(7.4 & 14.0) (6.9 to 19.6) (5.8 & 15.5 (6.4)
— — — — — — —
— — — — UL/CSA UL/CSA UL
Request Request
18 20 22 23 24 Catalog Sec 5 Catalog Sec 13
CR Magnetics, Inc. 544 Axminister Dr. Fenton MO USA 63026 V: 636.343.8518 F: 636.343.5119
Web: http://www.crmagnetics.com Email: sales@crmagnetics.com
3
Selection Guide
CURRENT INDICATORS
AND VOLTAGE TRANSFORMERS
Indicators Voltage Transformers
Dimensions 1.04x.95x.46 See Page 32 See Page 34 See Catalog See Catalog
(H)x(W)x(D) (26.4x24.1x11.7)
Request Request
30 32 34 Catalog Catalog
Page Number Sec 11 Sec 15
4
Current Transformer Ratios
The actual current ratio may be changed from the nameplate ratio by wrapping
the primary and/or secondary leads through the window opening.
Examples
This illustration shows how a current transformer with a nameplate turns ratio of 125:5 can
be rescaled to operate as a non-standard 55:5 ratio transformer.
WHERE:
Nameplate ratio = 125 (125/5)
Number of secondary turns through window = - 3
Use -3 because the secondary wire is routed from
the X1 terminal first through the H1 side.
Use + if the wire was routed first through the side
opposite the H1 side.
Number of primary turns through window = 2
125
— 3
5
= 11
2
SECONDARY
(5 AAC) TURNS RATIO = 11:1
CURRENT RATIO = 55:5
PRIMARY
(55 AAC)
X2
Black X1 This illustration shows the internal construction of a
White current transformer. The outside face of the trans-
former is identified as H1. The opposite face is iden-
H1 tified as H2. The secondary leads are identified as
X1 and X2.
Current flowing out of terminal X1 will have the same
polarity as current flowing into terminal H1.
CR Magnetics, Inc. 544 Axminister Dr. Fenton MO USA 63026 V: 636.343.8518 F: 636.343.5119
Web: http://www.crmagnetics.com Email: sales@crmagnetics.com
5
Precision, AC Current to
Voltage Transducer
Features
• Permanently calibrated
• Output overload protected
• Fully isolated
® Part Numbers
• 10 different ranges
• Self-powered, requires no external E154235
power source CR431❑ - ❑ ❑ ❑ CURRENT TO VOLTAGE TRANSDUCER
2.69 (68.3)
35
1.69 (42.9) .50 (12.7)
30
Output Volts, DC
25 CR4311
20 CR4310
2.36 (59.9)
15
2.00 (50.8) 10
5
0
.25 (6.4) 0 50 100 150 200 250 300 350 400
#10-32 Percentage Full Scale (FS)
SCREWS
.93 (23.6) DIA.
CONTROL VOLTAGE OUT vs FULL-SCALE INPUT CURRENT
2.75 (69.9)
OUTLINE DRAWING - +
INTERCONNECT
INSTRUMENTATION
RESISTANCE
RESISTANCE
I INPUT
TYPICAL CONNECTIONS
in (mm)
Typical Applications
CR Magnetics, Inc. 544 Axminister Dr. Fenton MO USA 63026 V: 636.343.8518 F: 636.343.5119
Web: http://www.crmagnetics.com Email: sales@crmagnetics.com
7
2-Wire Current Transmitter,
4-20 mA Output
Features
• Permanently calibrated
• Loop-powered
• Fully isolated
®
• 12 different ranges E154235
• 2 case styles, .93” (23.6 mm) and 1.25” (31.8 mm) Case Style 2
• window opening
• Output overload protected
Case Style 1
Specifications
Part Numbers
Accuracy:
±0.5% Full-Scale (FS)
Repeatability: CR4320 - ❑ ❑ ❑ 4-20 MA CURRENT TRANSMITTER
Less than 0.1%
Ripple & Noise: Full-Scale (FS) Case
1% Max., peak to peak Range in AC Amps Style
Calibrated Signal Out:
4-20 mA DC 5 0-5 1
Response Time: 10 0-10 1
200 ms max., 10-90% FS 15 0-15 1
Max. Signal Out:
30 mA DC
20 0-20 1
Temperature Coefficient: 30 0-30 1
± 0.04%/°C 50 0-50 1
Supply Voltage: 75 0-75 1
24 Vdc ±10%
Frequency:
100 0-100 1
50/60 Hz 150 0-150 1
Continuous Thermal Current Rating Factor: 200 0-200 1
1.33 @ 30°C 300 0-300 2
Short Time Thermal Current
Rating Factor (For 30 Seconds): 400 0-400 2
6.0 x Full Scale for AC ranges up to 200 Amp.
4.0 x Full Scale for ranges 300 and 400 Amp.
Output Load:
0 to 600 ohms
Insulation Class: Internet Resources http://www.crmagnetics.com/
600 V, BIL 10 kV Full Wave
Reverse Polarity Protection: • Transducer Selection Guide: transducer.html
Yes • Application Sheet: pdf/ancr4320-1.pdf
Operating Temperature Range: • Pricing: pricing/4320.html
-30°C to +60°C • Motor Loads: mot_ld_a.pdf
Storage Temperature Range:
-55°C to +85°C
Approximate Weight:
1.5 pounds (.68 kg)
8
2-Wire Current Transmitter
4-20 mA Output
Application Notes
Loop Current DC MA
20
16
4
.44 (11.20) TYP. .25 (6.4)
#8-32 1.25 (31.8)
# 10-32 25 50 75 100
(Use M4 terminal) DIA. (Use M4 terminals)
.93 (23.6) DIA. Percentage Full Scale (FS)
LOOP CURRENT OUT
VS
4.88 (124.0) FULL-SCALE INPUT CURRENT
2.75 (69.9)
.15 (3.8)
1.5 (38)
Case Style 2 Case Style 1
0 to 600 ohms
I LOOP + -
INTERCONNECT INSTRUMENTATION
RESISTANCE RESISTANCE
I INPUT
I CONTROL
I PRIMARY 24 Vdc
I LOOP X 16 + 4
FS
in (mm) FS = FULL-SCALE CURRENT IN AMPS RMS
I PRIMARY = MONITORED CURRENT IN AMPS RMS
I LOOP= LOOP CURRENT IN mA dc
Typical Applications
Aac
0-15
Cr4
320
-30
An external current transformer may be used with the transmitter by The scaling factor may be changed by threading the primary current-
routing the secondary leads through the window opening. Use the carrying wire several times through the window opening. The "actual"
CR4320-5 current transmitter when using a 5 Amp secondary measurement range will be the name plate range divided by the number
instrument grade current transformer. For additional details on current of wire passes. For example, the CR4320-30 has the name plate range
transformers, see page 25. of 0-30 Aac. Two passes of the wire through the window opening will
then provide an effective range of 0-15 Aac (30÷2).
CR Magnetics, Inc. 544 Axminister Dr. Fenton MO USA 63026 V: 636.343.8518 F: 636.343.5119
Web: http://www.crmagnetics.com Email: sales@crmagnetics.com
9
4-Wire Current Transmitter
4-20 mA Output
Features
• Permanently calibrated
• Fully isolated
• Output overload protected
• 13 different ranges - 6 field selectable Case Style 2
Case Style 1
• Internal current generator
• 2 case styles, .94” (23.9) and 2.13” (54.1)
window opening
Part Numbers
• Monitors over long distances
4.50 28
2.68
3.50 .50
1.70
24
.23 12
#6-32 TERMINALS RANGE SWITCH
.44 TYP. 4 PLACES 8
#8-32 TERMINALS
4 PLACES 2.13
DIA.
AC AC + - 4
AC AC
25 50 75 100
4.88 4.50 PERCENTAGE FULL-SCALE (FS)
Typical Applications
An external current transformer may be used with the transmitter by The scaling factor may be changed by threading the primary current-
routing the secondary leads through the window opening. Use the carrying wire several times through the window opening. The "actual"
CR4340-5 current transmitter when using 5-Amp secondary instrument measurement range will be the name plate range divided by the number
grade current transformer. For additional details on current transformers, of wire passes. For example, the CR4340-30 has the name plate range
see page 22. of 0-30 ACA. Two passes of the wire through the window opening will
then provide an effective range of 0-15 ACA (30÷2).
CR Magnetics, Inc. 544 Axminister Dr. Fenton MO USA 63026 V: 636.343.8518 F: 636.343.5119
Web: http://www.crmagnetics.com Email: sales@crmagnetics.com
11
3-Phase Voltage Transmitter
4-20 mA Output
Specifications
12
3-Phase Voltage Transmitter
4-20 mA Output
Outline Drawings
(4) OPEN SLOTS
0.16 (4.1) X 0.31 (7.9) 4.19 (106.4) 3.63 (92.2)
2.13 (54.1) 3.19 (89.1)
3.44 (87.4)
10
11
12
7
8
9
3.94 (100)
1
2
3
4
5
6
4.38 (111.3)
#6-32
(Use M3.5 terminals)
in (mm)
NEUTRAL
TOTAL LOAD RESISTANCE
0-600 OHMS, EACH PHASE
1 7
L1 L1 - N OUTPUT I LOOP
2 8
L2 - N OUTPUT I LOOP
3 9
L2 L3 - N OUTPUT I LOOP
4 10
5 11
L3 + -
6 12 24 Vdc
CR Magnetics, Inc. 544 Axminister Dr. Fenton MO USA 63026 V: 636.343.8518 F: 636.343.5119
Web: http://www.crmagnetics.com Email: sales@crmagnetics.com
13
Current Sensing Relay
Applications
Calibrated Dial
• Monitor electrical heater elements Option Shown
• Sense motor over/under loads
• Detect lamp burn-out Output Options
• Indicate phase loss
The Relay is available with three different output
Features configurations, electromechanical relay, optoisolated
NPN transistor or optoisolated triac. Specify desired
• Variable trip point and time delay selection in part number.
• Monitors currents from 10 mA to 100 AC Amps
• Electrical isolation between circuits Relay
• Output relay rated up to 20 Amps Arrangement: 1 Form C (SPDT)
• LED trip status indicator Contact Material: Silver-cadmium oxide
• Dead band prevents relay chatter Terminals: 3 - 1/4” Male Q C
• Calibrated dial option available Mechanical Life: 10 million operations, typ.@ rated load
• External current transformers available Electrical Life: 100,000 operations, typ. @ rated load
Initial Contact resistance:
50 milliohms max. @ 500 mA, 12 Vdc
Specifications * Contact Rating: UL508/873 & CSA
14
Current Sensing Relay
30
MIN
(74.6)
20
TRIP POINT
15
3
10
Part Numbers
OUTPUT OPTIONS
SUPPLY VOLTAGE TIME ON ELR - Electromechanical Relay
AC DELAY NPN - Optoisolated NPN Transistor
120 - 120 Vac A - .5 to 6 Sec. TRC - Optoisolated Triac., zero
240 - 240 Vac B - 2 to 25 Sec. crossing
X - none
DC NC NO COM _
24D - 24 Vdc Time-on delay is
the time from when
the relay trips to +
All supply voltage toler- when the output
ances are ± 10 % energizes. The
ranges are guaran-
teed minimum, - ELR - NPN
actual range may
be slightly greater.
TRIP STATUS
EH - Energized on High, trips when sense current
is above trip point and returns to non-trip status TRIP RANGE
- TRC
when sense current is below the trip point. .01.1 -.01 to 0.1 AAC
EL - Energized on Low, trips when sense current .11 - 0.1 to 1.0 AAC
is below trip point and returns to non-trip status 110 - 1.0 to 10 AAC
330 - 3.0 to 30 AAC TRIP POINT DIAL
when sense current is above trip point.
660 - 6.0 to 60 AAC NC - Non-calibrated Dial
LH - Latch on High, trips when sense current is
101 - 10 to 100 AAC CD - Calibrated Dial
above trip point and remains tripped until supply
FP - Fixed Trip Point (Specify value of
power is removed. fixed trip point with order)
LL - Latch on Low, trips when sense current is The trip ranges shown are
for one wire pass through
CURRENT TRIP
25
CURRENT TRIP
No adjustment
below trip point and remains tripped until supply
30
option
3
10
CR Magnetics, Inc. 544 Axminister Dr. Fenton MO USA 63026 V: 636.343.8518 F: 636.343.5119
Web: http://www.crmagnetics.com Email: sales@crmagnetics.com
15
Low Cost Current Switch
16
Relay Applications
CRCR
CRCR
30
30
25
20 25
20
15
15
3
3
10
10
5
5
MM
CONNECTIONTO
CONNECTION TOINDICATOR
INDICATORLAMP LAMP
Thecurrent
The currentswitch
switchmay
maybe beused
usedtotodrive
drivedirectly
directlyananindicating
indicatinglamp.
lamp.
MOTOROVER
MOTOR OVER/ /UNDER
UNDERMONITOR
MONITOR Whenusing
When usingthe
theAC
ACoutput
outputversion,
version,either
eitherofofthe
thetwo
twoblack
blackleads
leadsmay
maybe be
Therelay
The relaymaymaybe beused
usedtotomonitor
monitorthe
theoperational
operationalloadloadofofaamotor.
motor.OneOne attachedtotothe
attached thepower
powersource.
source. AAsnubber
snubbernetwork
networkisisrequired
requiredwhen
when
legofofthe
leg themotor
motorwiring
wiringisisrouted
routedthrough
throughthe thewindow
windowopening.
opening.WithWiththe
the connectingtotoan
connecting anindictive
indictivedevice
devicesuch
suchasasan
anelectromechanical
electromechanicalrelay.
relay.
"EH"(Energized
"EH" (Energizedon onHigh)
High)option,
option,when
whenthethemotor
motorcurrent
currentdraw
drawexceeds
exceeds
thetrip
the trippoint,
point,the
therelay
relaywill
willenergize
energizeand
andopen
openthethemotor
motorstarter.
starter.The
Thetime
time
delaywould
delay wouldbe beset
setlong
longenough
enoughtotoinhibit
inhibittripping
trippingduring
duringhigh
highinrush
inrush
startingcurrent.
starting current.Note
Notethat
thatananelectrical
electricalfuse
fuseandandother
otheroverload
overloaddevices
devices
willstill
will stillbeberequired
requiredforforcomplete
completemotor
motorprotection.
protection.
30
30
25
20 25
20
15
15
3
3
10
10
5
5
CONNECTIONTO
CONNECTION TOPLC
PLC
Thecurrent
The currentswitch
switchmay
maybe beconnected
connecteddirectly
directlytotoaaPLC.
PLC. Supply
Supplypower
power
maybe
may beprovided
providedfrom
fromthe
thePLC,
PLC,asasshown,
shown,ororfrom
froman
anexternal
externalpower
power
source. When
source. Whenusing
usingaatransistor
transistoroutput,
output,the
thenegative
negativeororblack
blacklead
leadfrom
from
EXTERNALCURRENT
EXTERNAL CURRENTTRANSFORMERS
TRANSFORMERS theswitch
the switchisisattached
attachedtotothe
thenegative
negativeside
sideofofthe
thesupply.
supply.
Therelay
The relaymay
maybe beused
usedwith
withananexternal
externalsplit
splitororsolid-core
solid-corecurrent
current
transformer.The
transformer. Theexternal
externaltransformer
transformercan canbe beused
usedtotoaccess
accessremoteremote
loadsororwhere
loads wherethethecurrent-carrying
current-carryingwirewireisistoo
toolarge
largetotofitfitthrough
throughthethe
windowopening
window openingininthetherelay.
relay.AAstandard,
standard,55Amp Ampsecondary,
secondary,commercial
commercial
gradecurrent
grade currenttransformer
transformer(see(seepage
page25)25)would
wouldbe beattached
attachedwith withthe
the
secondaryleads
secondary leadsthreaded
threadedtwice
twicethrough
throughthe thewindow
windowopening,
opening,as as
illustrated.The
illustrated. Thetrip
triprange
rangeoption
option"110"
"110"(1.0
(1.0toto1010ACA)
ACA)would
wouldthenthen
providefull-scale
provide full-scaleadjustment
adjustmentfor forthe
thetransformer.
transformer.
"A""A"
30
30
25
20 25
20
"B""B"
15
15
3
3
10
10
5
5
OPENHEATER
OPEN HEATER/ /LAMPLAMPDETECTOR
DETECTOR
Therelay
The relaymay
maybe beused
usedtotoprovide
providean analarm
alarmsignal
signaltotoindicate
indicatean anopen
open
heaterelement.
heater element.The Thecurrent-carrying
current-carryingwirewireisisrouted
routedthrough
throughthe thewindow
window
ONE-WIREPASS
ONE-WIRE PASS THREE-WIREPASS
THREE-WIRE PASS opening.With
opening. Withthe"EL"
the"EL"(Energized
(Energizedon onLow
Lowcurrent)
current)option,
option,when
whenthe the
heaterelement
heater elementdraws
drawscurrent
currentabove
abovethethetrip
trippoint,
point,the
therelay
relayremains
remainsde- de-
Thetrip
The tripranges
rangesshown
shownon onpage
page15 15represent
representoneonewire
wirepass
passthrough
throughthethe energized.IfIfthe
energized. theelement
elementbecomes
becomesopen,
open,the thecurrent
currentlevel
levelwill
willbe
be
windowopening.
window opening.The
Thetrip
triprange
rangemaymaybe bechanged
changedby bythreading
threadingthe
the reduced,causing
reduced, causingthe therelay
relaytotobecome
becomeenergized.
energized.Supply
Supplypowerpowerisis
current-carryingwire
current-carrying wirethrough
throughthe thewindow
windowopening
openingseveral
severaltimes,
times,asas constantlysupplied
constantly suppliedtotothe therelay
relaywith
withthe
the"A"
"A"connection
connectionand andthe
therelay
relaywill
will
shownabove.
shown above.The
The"actual"
"actual"trip
triprange
rangewould
wouldbe
bethe
therelay
relayname
nameplate
plate cycleevery
cycle everytime
timethethetemperature
temperaturecontroller
controllercycles.
cycles.Using
Usingthethealternate
alternate
rangedivided
range dividedby
bythe
thenumber
numberofofwirewirepasses
passesthrough
throughthetheopening.
opening.ForFor connectionwith
connection withline
line"B",
"B",power
powerisisprovided
providedtotothetherelay
relayonlyonlywhen
whenthe the
example,aaname
example, nameplate
platerange
rangeofof6.0
6.0toto60
60ACA
ACAwith
withthree
threewire
wirepasses
passes temperaturecontroller
temperature controllerisiscycled
cycledon.
on.With
Withthis
thisconnection,
connection,the therelay
relaywill
will
wouldprovide
would providean
anactual
actualrange
rangeofof2.0
2.0toto20
20ACA
ACA(6÷3=2.0
(6÷3=2.0&&60÷3=20).
60÷3=20). energizeonly
energize onlywhen
whenthe theelement
elementisisopen.
open.
CR Magnetics, Inc. 544 Axminister Dr. Fenton MO USA 63026 V: 636.343.8518 F: 636.343.5119
Web: http://www.crmagnetics.com Email: sales@crmagnetics.com
17
Wire Lead
Current Transformers
Applications
Model 19
Features
• Low cost
• Non-contact, isolated current measurement
• Surface mounting bracket available for Model 17
and Model 18
• 2 case sizes, 3 different standard ratios
Specifications
Frequency: 50-60 Hz
Working Class: 600 Vac
Case Material: Black thermoplastic
Part Numbers
Model 17-2000 Current Transformer with wire
leads, .55 dia. opening, 2000 turns
Model 17-1000 Current Transformer with wire
leads, .55 dia. opening, 1000 turns
Model 18-600 Current Transformer with wire Model 17 & 18
leads, .55 dia. opening, 600 turns Shown with optional mounting bracket MB-18
MB-18 Surface Mounting Bracket for
Model 17 or Model 18
Model 19 Current Transformer with .29 dia. Internet Resources http://www.crmagnetics.com/
opening, 230 turns
• Transformer Selection Guide: pcb.html
18
Wire Lead
Current Transformers
Outline Drawings
#22 AWG UL
UL STYLE 1213
2
47 W 20 W
OUTPUT IN VOLTS, RMS
1.5
. .95
10 W
1
.29 DIA.
0.5
1.0 W
12
0
1.04
0 5 10 15 20 25 30
NTS
Model 19 - 230 Turns
.46
7
OUTPUT IN VOLTS, RMS
5
200 W 100 W Model 19: Current Sensing Transformer
4
3 47 W
2
20 W .55 DIA.
1
10 W
0
0 5 10 15 20 25 30 35 40
10 .79
9
1000 W 510 W
200 W
OUTPUT IN VOLTS, RMS
6
100 W
5
4
47 W
3
2
20 W
.95 .19 24
1
10 W .50
0
0 5 10 15 20 25 30 35 40 45 50 55 60
1.33 NTS
20
19
.105 max.
18 1000 W
17
16
(2.7)
15
510 W
OUTPUT IN VOLTS, RMS
14
13
12
11
10
9
8
7
6
200 W
.875 .25 .25 .750
5
4 100 W 1.37 1.25
3
2 47 W
1
0
20 W #6 SCREW #4-40 FLAT HEAD
10 W
0 5 10 15 20 25 30 35 40 45 50 55 60
NOT FURNISHED SCREW FURNISHED
Model 17 - 2,000 Turns
SENSED CURRENT IN AMPS, RMS
MB-18: Surface Mounting Bracket
for Model 17 & Model 18
CR Magnetics, Inc. 544 Axminister Dr. Fenton MO USA 63026 V: 636.343.8518 F: 636.343.5119
Web: http://www.crmagnetics.com Email: sales@crmagnetics.com
19
Vertical Mounting, PCB Current
Transformers - Series 8300
Features
• Low cost
• 4 standard sizes
• Non-symmetrical mounting pattern
• Silicon Steel & Nickel Alloy cores available
Applications CR8351
Outline Dimensions
PART A B C D E F G H I J K L M Fig.
± .04
NUMBERS min. max. max. (±1.0) max.
.272 .925 .433 .118 .984 .040 .075 .60 .75 .374 1
CR8348-xxxx
(6.9) (23.5) (11) (3) (25) (1.0) (1.905) (15.24) (19.05) (9.5)
.354 1.024 .669 .118 1.102 .040 .075 .60 .75 .60 1
CR8349-xxxx
(9) (26) (17) (3) (28) (1.0) (1.905) (15.24) (19.05) (15.24)
.504 1.476 .551 .118 1.535 .040 .15 1.00 1.30 .50 1
CR8350-xxxx
(12.8) (37.5) (14) (3) (39) (1.0) (3.81) (25.4) (33.02) (12.7)
.772 1.969 .748 .137 2.204 .059 .591 1.181 2.362 .394 .059 3.15 .040 2
CR8351-xxxx
(19.6) (50) (19) (3.5) (56) (1.5) (15) (30) (60) (10) (1.5) (80) (1.0)
Features
• Low cost
• 5 standard sizes
• Non-contact, isolated measurement
Applications
• Over/under current sensing CR8459 CR8460
• Ground Faults
• Current measurements
• Power monitoring
Specifications
PART A B C D E Fig.
NOTES
NUMBERS min. max. max.
±.12
max.
(±3.0)
CR8410-xxxx .350 .984 .355 2.87 .866 3 SILICON STEEL CORE FOR GENERAL PURPOSE
(8.9) (25.0) (9.0) (73.0) (22.0) CURRENT MONITORING
CR8420-xxxx .610 1.299 .355 2.75 1.181 3 NICKEL ALLOY CORE WITH MAGNETIC SHIELDS
(15.5) (33.0) (9.0) (70.0) (30.0) FOR GROUND FAULT APPLICATIONS
CR8459-xxxx-N .760 1.862 748 4 NICKEL ALLOY CORE FOR POWER MONITORING
(19.3) (47.3) (19) APPLICATIONS
CR8460-xxxx-N 1.181 2.401 .826 3.464 5 NICKEL ALLOY CORE FOR POWER MONITORING
(30) (61) (21) (88) APPLICATIONS
CR ❑ ❑ ❑ ❑ - ❑ ❑ ❑ ❑
• Transformer Selection Guide: pcb.html
Number of • Pricing: pricing/8400.html
Secondary Turns
E E
H1 H1
D F (Typ. 4 Places) M M
D
F (Typ.4 Places)
Front View Side View
Front View Side View
Figure 1 Figure 2
A DIA. B
Figure 3 Figure 4
D
B C
A DIA.
H1
Figure 5
22
Horizontal Mounting, PCB
Current Transformer
Specifications
Part Numbers
Frequency: 60-400 Hz
Insulation Level: 600 V CR8750-❑❑❑❑ PCB CURRENT TRANSFORMER
Internet Resources http://www.crmagnetics.com/
0230 TURNS
• Transformer Selection Guide: pcb.html 1000 TURNS
• Pricing: pricing/8750.html
Application Notes
1.125
MIN.
.850
0.280" .425
.90 MAX. H1 X1
.250 X2
MIN. .140 .040 DIA.
.47 MAX. TYP.
Typical Response
1000 W 510 W
200 W
6
OUTPUT IN VOLTS, RMS
5
100 W
3
47 W
20 W
1
10 W
0
0 5 10 15 20 25 30 35 40 45 50
CR8750-1000
23
Commercial & Metering
Class Current Transformers
Applications
• Ammeters
• Energy Management ®
• Watt/VAR/Watthour Transducers, SFL SHT
• Current Sensing Relays, see pages 14 & 16
Part Numbers
SHL RT
❑❑❑❑-❑❑❑-❑❑❑
MOUNTING STYLES
RL Round with leads
SFT Square with feet & terminals
SFL Square with feet & leads
SHT Square without feet & with terminals
SHL Square without feet & with leads
RT Round with terminals
RBT Round with bracket & terminals
RBL Round with bracket & leads
RBT RBL
WINDOW
SERIES DIAMETER
CR1A 0.64 (16.2)
CR2 1.13 (28.7) Specifications
CR2DA 1.00 (35.4)
CR5 1.56 (39.6)
XXX Frequency: 50-400 Hz
CR5A 1.56 (39.6) Insulation: .6 kV, BIL 10 kV Full Wave
CR6A 2.06 (52.3)
CR7 2.50 (63.5) x10
MULTIPLIER
CR7A 2.50 (63.5)
CR8 3.25 (72.5) Specials
FIRST TWO
CR56 2.06 (52.3)
NUMBERS OF
CR76 3.00 (76.2) PRIMARY CURRENT
• Ultra low frequency to 20 Hz
CR170 4.25 (107.9) RATING • Water Proof
• High volume, low cost styles
*Example: 50 AMP primary current rating would read 500,
300 AMP would read 301 and 4000 AMP would read 402. • 1.0, 0.2 & 0.1 AAC secondary ratios available
CR Magnetics, Inc. 544 Axminister Dr. Fenton MO USA 63026 V: 636.343.8518 F: 636.343.5119
Web: http://www.crmagnetics.com Email: sales@crmagnetics.com
24
Commercial & ANSI Metering Class
Current Transformers
Outline Drawings
A C C C
RL RBL
D G
F
#8-32 (Use M4 terminal) MOUNTING
E HOLE PATTERN
#8-32
(Use M4 terminal)
A
B B
A
C C
RT SFT
D G
F
G D MOUNTING MOUNTING
F HOLE PATTERN E HOLE PATTERN
#8-32 (Use M4 terminal) UL1015 #16AWG
A 24" (610) LONG
A
B B
E C C
RBT SFL
UL1015 #16AWG 24" (610) LONG #8-32 (Use M4 terminal)
A A
B B
C C
SHL SHT
CR Magnetics, Inc. 544 Axminister Dr. Fenton MO USA 63026 V: 636.343.8518 F: 636.343.5119
Web: http://www.crmagnetics.com Email: sales@crmagnetics.com
25
Commercial Class Current Transformers
WINDOW BURDEN
DIMENSIONS ACCURACY
OPENING SERIES MOUNTING CURRENT VA
DIMENSION STYLE RATIO AT 60 Hz
AT 60 Hz
A B C D E F G
50:5 ±3% 2.0
60:5 ±2% 2.0
2.46 1.05 1.05 1.05 1.05 1.05 75:5 ±2% 2.0
RL (62.5) (26.7) (26.7) (26.7) (26.7) (26.7)
80:5 ±2% 2.0
2.68 2.00 1.75 1.60 .27 .31
SFT (68.1) (50.8) (44.5) (40.6) (6.9) (7.9) 100:5 ±1% 2.0
1.13 CR2 2.68 2.00 1.75 1.60 .27 .31
(28.7) SFL (68.1) (50.8) (44.5) (40.6) (6.9) (7.9)
120:5 ±1% 2.5
2.71 0.95 0.95 0.95 0.95 0.95 125:5 ±1% 2.5
SHT (68.8) (24.1) (24.1) (24.1) (24.1) (24.1) 150:5 ±1% 4.0
2.71 0.95 0.95 0.95 0.95 0.95
SHL (68.8) (24.1) (24.1) (24.1 (24.1 (24.1 200:5 ±1% 4.0
250:5 ±1% 6.0
300:5 ±1% 8.0
26
ANSI Metering Class Current Transformers
CURRENT
WINDOW
DIMENSIONS ANSI METERING CLASS @ 60 Hz
RATIO
OPENING SERIES MOUNTING
DIMENSION STYLE
A B C D E F G B0.1 B0.2 B0.5 B0.9 B1.8
50:5 2.4 - - - -
60:5 2.4 - - - -
75:5 2.4 2.4 - - -
80:5 1.2 2.4 - - -
100:5 1.2 1.2 - - -
1.0 CR2DA RL 2.47 1.75
(25.4) (62.7) (44.5) 120:5 1.2 1.2 - - -
125:5 0.6 1.2 - - -
150:5 0.6 1.2 2.4 - -
200:5 0.3 0.6 1.2 - -
250:5 0.3 0.6 1.2 - -
300:5 0.3 0.3 0.6 1.2 -
100:5 1.2 - - - -
3.56 1.10 150:5 1.2 1.2 - - -
(90.4) (27.9) 200:5 0.6 0.6 - - -
RL 3.77 2.15 250:5 0.6 0.6 1.2 - -
SFT (95.8) (54.6) 300:5 0.3 0.3 1.2 - -
1.56 CR5A SFL
(39.6) 3.77 2.15 2.75 1.77 .21 .31 400:5 0.3 0.3 0.6 1.2 -
SHT (95.4) (54.6) (69.9) (45.0) (5.3) (7.9) 500:5 0.3 0.3 0.6 1.2 -
SHL 3.70 1.10 2.75 1.77 .21 .31 600:5 0.3 0.3 0.6 0.6 1.2
(94.0) (27.9) (69.9) (45.0) (5.3) (7.9)
750:5 0.3 0.3 0.6 0.6 -
3.70 1.10 800:5 0.3 0.3 0.6 0.6 -
(94.0) (27.9)
1000:5 0.3 0.3 0.3 0.6 -
1200:5 0.3 0.3 0.3 0.3 0.6
100:5 2.4 - - - -
1.10
150:5 1.2 1.2 - - -
4.08
(103.6) (27.9) 200:5 0.6 1.2 - - -
250:5 0.3 0.6 2.4 - -
RL 4.21 2.12 3.34 1.75 .25 .31
(106.9) (53.8) (84.8) (44.5) (6.4) (7.9) 300:5 0.3 0.6 1.2 2.4 -
SFT
2.06 CR6A 400:5 0.3 0.3 0.6 1.2 -
(52.3) SFL 4.21 2.12 3.34 1.75 .25 .31
(106.9) (53.8) (84.8) (44.5) (6.4) (7.9)
500:5 0.3 0.3 0.6 1.2 -
SHT
600:5 0.3 0.3 0.6 0.6 1.2
SHL 4.22 1.10
(107.2) (27.9)
750:5 0.3 0.3 0.6 0.6 -
800:5 0.3 0.3 0.6 0.6 -
4.22 1.10
1000:5 0.3 0.3 0.3 0.6 -
(107.2) (27.9)
1200:5 0.3 0.3 0.3 0.3 0.6
1500:5 0.3 0.3 0.3 0.3 0.6
100:5 2.4 - - - -
4.70 1.10 150:5 1.2 2.4 - - -
(119.4) (27.9) 200:5 0.6 1.2 - - -
4.85 2.13 3.78 1.75 .25 .31 250:5 0.6 1.2 1.2 - -
RL (123.2) (54.1) (96.0) (44.5) (6.4) (7.9) 300:5 0.6 0.6 1.2 2.4 -
SFT 400:5 0.3 0.3 0.6 1.2 -
2.50 CR7A 4.85 2.13 3.78 1.75 .25 .31
(63.5) SFL 500:5 0.3 0.3 0.6 1.2 -
(123.2) (54.1) (96.0) (44.5) (6.4) (7.9)
SHT 600:5 0.3 0.3 0.6 0.6 1.2
SHL 4.70 1.10 750:5 0.3 0.3 0.6 0.6 1.2
(119.4) (27.9)
800:5 0.3 0.3 0.6 0.6 1.2
4.70 1.10 1000:5 0.3 0.3 0.3 0.6 1.2
(119.4) (27.9) 1200:5 0.3 0.3 0.3 0.3 0.6
1500:5 0.3 0.3 0.3 0.3 0.6
1600:5 0.3 0.3 0.3 0.3 0.6
CR Magnetics, Inc. 544 Axminister Dr. Fenton MO USA 63026 V: 636.343.8518 F: 636.343.5119
Web: http://www.crmagnetics.com Email: sales@crmagnetics.com
27
ANSI Metering Class Current Transformers
WINDOW
CURRENT
DIMENSIONS ANSI METERING CLASS @ 60 Hz
RATIO
OPENING SERIES MOUNTING
DIMENSION STYLE
A B C D E F G B0.1 B0.2 B0.5 B0.9 B1.8
200:5 1.2 1.2 - - -
250:5 0.6 1.2 2.4 - -
300:5 0.6 0.6 1.2 2.4 -
400:5 0.3 0.6 1.2 1.2 -
500:5 0.3 0.3 0.6 1.2 2.4
600:5 0.3 0.3 0.6 1.2 1.2
5.73 1.15 750:5 0.3 0.3 0.3 0.6 1.2
RL
3.25 (145.5) (29.2)
(82.6) CR8 SHT 800:5 0.3 0.3 0.3 0.6 1.2
SHL 5.73 1.15
(145.5) (29.2)
1000:5 0.3 0.3 0.3 0.6 0.6
5.73 1.15
1200:5 0.3 0.3 0.3 0.6 0.6
(145.5) (29.2) 1500:5 0.3 0.3 0.3 0.6 0.6
1600:5 0.3 0.3 0.3 0.6 0.6
2000:5 0.3 0.3 0.3 0.3 0.3
2500:5 0.3 0.3 0.3 0.3 -
3000:5 0.3 0.3 0.3 0.3 -
3200:5 0.3 0.3 0.3 0.3 -
4000:5 0.3 0.3 0.3 0.3 -
200:5 1.2 1.2 - - -
250:5 1.2 1.2 - - -
300:5 0.6 0.6 1.2 2.4 -
400:5 0.6 0.6 1.2 1.2 2.4
500:5 0.3 0.3 0.6 1.2 2.4
600:5 0.3 0.3 0.6 0.6 1.2
6.73 1.25
(170.9) (31.8) 750:5 0.3 0.3 0.3 0.3 0.6
RL 800:5 0.3 0.3 0.3 0.3 0.6
4.25 6.73 1.28
CR170 SHT (170.9) (32.5)
(108) 1000:5 0.3 0.3 0.3 0.3 0.6
SHL
6.73 1.28 1200:5 0.3 0.3 0.3 0.3 0.6
(170.9) (32.5)
1500:5 0.3 0.3 0.3 0.6 0.6
1600:5 0.3 0.3 0.3 0.6 0.6
2000:5 0.3 0.3 0.3 0.3 0.3
2500:5 0.3 0.3 0.3 0.3 0.3
3000:5 0.3 0.3 0.3 0.3 0.3
3500:5 0.3 0.3 0.3 0.3 0.3
4000:5 0.3 0.3 0.3 0.3 0.3
28
3-Phase Balanced &
UnBalanced Networks
IP
E L-L
IL
Z Z E L-L A B
E L-L E L-N
IL Z Z E L-N
C Z E L-L
B
E L-L
IL E L-L
Z E L-N
2
P=1.73 EL-L IP cos 0 = 3(EL-L)
IL
C
Z
Z= 1.73 EL-L
P = 3 EL-N IL cos 0 = 1.73 EL-L IL cos 0
IL
IP = IL IL= EL-N = EL-L
1.73 Z 1.73 Z
E Z = EL-L
• The current in each element is equal to the line current I L divided by 3. EL-N = L-L 1.73 IP
• The voltage across each element is equal to the line voltage EL-L.
1.73
• The impedance of each element is equal to 3 times the voltage across • The current in each element is equal to the line current I .
each element divided by the line current. • The voltage across each element E L-N is equal to the line voltage EL-L divided
• The voltage across the elements are 120° out of phase. by 3
• The currents in the elements are 120° out of phase. • The impedance of each element is equal to line voltage EL-L divided by 3
• The power is equal to 3 times voltage across each element times the times the line current.
current I L times COS O. • The voltages across the elements are 120° out of phase.
• The currents in the elements are 120° out of phase.
• The power is equal to 3 times line voltage E L-N times line current
P = power in watts times COS O.
O = phase angle in degrees • For a balanced load the current in the neutral is equal
to zero.
2
P= 2(EL-L)
Z C
I L= 0
EL-L
IA-C = IC-B = IA = IB =
Z P= EL-L IL COS 0
IC = 1.73 IA = 1.73 IB
EL-L
• The current in each non-open element is equal. IL= 2 Z
• The current in the connecting leg of the non-open elements is 3 times the
• The current in each non-open element is equal to the line current.
current in any other leg.
• The voltage across each non-open element is equal to the line voltage
divided by 2.
• The power is equal to the line voltage times the line current
times COS O.
CR Magnetics, Inc. 544 Axminister Dr. Fenton MO USA 63026 V: 636.343.8518 F: 636.343.5119
Web: http://www.crmagnetics.com Email: sales@crmagnetics.com
29
Wire-Mounted
Current Indicator
Applications
• Monitor status of heater elements
CR-45 Current Indicators
• Observe remote loads
(Shown Approx. Full Size)
• Indicate phase loss
• Monitor motor operation
Features
• Self powered
• Red or green indicator
• Easy to install
• Supplied with plastic tie
• Bright yellow case for easy identification
• Panel mounting bracket available
MB-45 Panel Mounting Bracket
(Shown Approx. Full Size)
Specifications
Min. Turn-on Point Case Material:
2 Amps for CR-45-R Thermoplastic WIRE TURN-ON MAX. WIRE
PASSES POINT DIAMETER
2.5 Amps for CR-45-G Case Color:
Indicating Range: Bright Safety Yellow RED GREEN
2 to 100 Amps (for CR-45-R) Weight: 1 2 2.5 .29
2.5 to 100 Amps (for CR-45-G) .5 oz. (14.2 g) 2 1 1.25 .14
Max. Continuous Current: Frequency: 3 .66 .83 .13
100 Amps 50-60 Hz 4 .5 .62 .12
LED Type: Mounting Bracket Material:
N 2÷N 2.5÷N
T 13/4 Diffused Non-Magnetic Aluminum
LED Color:
Red or Green
Part Numbers
Internet Resources http://www.crmagnetics.com/
CR45 - ❑ Current Indicator with (Red or Green) LED
• Indicator Selection Guide: ind.html
R-Red Indicator
• Application Sheet: pdf/ancr450-1.pdf G-Green Indicator
• Pricing: pricing/cr45.html MB-45 Panel Mounting Bracket for CR-45
30
Wire-Mounted Current Indicator
Typical Installation
Outline Drawings
.25 (6.4)
.781 DIA. ± .005
(19.8 DIA)
1.04 (26.4)
1.562 DIA. ± .005
(39.7 DIA.)
.203 DIA. ± .005
(5.2 DIA.)
RUBBER
.95 (24.1) .46 (11.7) WASHER
FURNISHED
Recommended
CR-45 MB-45 Mounting Hole Pattern
Typical Application
CR Magnetics, Inc. 544 Axminister Dr. Fenton MO USA 63026 V: 636.343.8518 F: 636.343.5119
Web: http://www.crmagnetics.com Email: sales@crmagnetics.com
31
Remote Current Indicators
PH-25 Press-In LED Panel Indicator PH-31 Splash-Proof LED Panel Indicator
(Supplied with rubber sealing washer)
(Supplied with two types of mounting hardware)
LED type: T-13/4, Bi-Polar, Red or Green
LED type: T-13/4,
Bi-Polar, Red or Green
Housing Material: Chrome Plated Brass
Mounting Hole: .250 (6.4) ± .002” Dia.
Mounting Hole: .312 ± .005” (7.9) Dia.
Mounting Hardware: Use either one-piece press-in
red lens or two-piece mounting clip
32
Remote Current Indicators
Outline Drawings
Typical Applications
12 (304.8)
1.04 (26.4)
NTS
.95 (24.1) .19 (4.8) .25 (6.4)
1.33 (33.8) 24 (609.6)
.46 (11.7) .50 (12.7)
NTS
#4-40 INSERT-.17 DEEP
Model 19: Remote Current Transformer Model 18: Remote Current Transformer
#6 (M3.5) SCREW
NOT FURNISHED
PH-25: Press-In LED Panel Indicator PH-31: Splash-Proof LED Panel Indicator
Part Numbers
Internet Resources http://www.crmagnetics.com/ Model 19 Current Transformer with .29 dia. opening
Model 18-600 Current Transformer with .55 dia. opening
• Indicator Selection Guide: ind.html MB-18 Surface Mounting Bracket for Model 18
• Application Sheet: pdf/ancr2550-1.pdf PH-25-R Press-In Panel Indicator with red LED
• Pricing: pricing/remote.html PH-25-G Press-In Panel Indicator with green LED
PH-31-R Splash Proof Panel Indicator with red LED
PH-31-G Splash-Proof Panel Indicator with green LED
CR Magnetics, Inc. 544 Axminister Dr. Fenton MO USA 63026 V: 636.343.8518 F: 636.343.5119
Web: http://www.crmagnetics.com Email: sales@crmagnetics.com
33
Low Cost Remote Current Indicator
Features
• Low cost for high volume OEM installations Applications
• Low fixed trip point
Fully isolated • Indicate open heater element
•
Easy to install • Observe remote loads
•
Self-powered • Indicate phase loss
•
• Monitor motor operation
Specifications
Turn-on point: 0.75 Aac RMS for Red LED
Part Numbers
1.5 Aac RMS for Green LED
Maximum Continuous Rating: CR2550-11-.75 R CURRENT INDICATOR WITH
20 Aac RMS RED LED
Frequency: CR2550-11-1.5 G CURRENT INDICATOR WITH
50 to 400 HZ GREEN LED
Operating Temperature:
-30 °C to +60 °C
Storage Temperature: Installation
-55 °C to +85 °C
LED Indicator type:
T-13/4, Bipolar, Red/Red or Green/Green Diffused,
Indicator is supplied with LED attached to current
sensing transformer
LED Mounting Hardware:
Supplied with both one-piece press-in lens and two-
piece mounting clip
Outline Drawing
.125 (3.2)
MAX.
34
AC Motor Loads & U.S.
Standard Voltages
A C Motor Loads *
HP 115 V 230 V 115 V 200 V 230 V 460 V 575 V 2300 V 4160 V 200 V 220/230 V 440/460 V 550/575 V 2300 V 4160 V
1/2 9.8 4.9 4 2.3 2 1 .8 23 20 10 8
3/4 13.8 6.9 5.6 3.2 2.8 1.4 1.1 29 25 12.5 10
1 16 8 7.2 4.15 3.6 1.8 1.4 34.5 30 15 12
11/2 20 10 10.4 6 5.2 2.6 2.1 46 40 20 16
2 24 12 13.6 7.8 6.8 3.4 2.7 57.5 50 25 20
3 34 17 11 9.6 4.8 3.9 73.5 64 32 25
5 56 28 17.5 15.2 7.6 6.1 106 92 46 37
71/2 80 40 25 22 11 9 146 127 63 51
10 100 50 32 28 14 11 186 162 81 65
15 48 42 21 17 267 232 116 93
20 62 54 27 22 334 290 145 116
25 78 68 34 27 420 365 182 146 35 19
30 92 80 40 32 500 435 217 174 41 23
40 120 104 52 41 667 580 290 232 55 30
50 150 130 65 52 834 725 362 290 69 38
60 177 154 77 62 16 8.9 1000 870 435 348 83 46
75 221 192 96 77 20 11 1250 1085 592 435 104 57
100 285 248 124 99 26 14.4 1670 1450 725 580 139 76
125 358 312 156 125 31 17 2085 1815 907 726 173 96
150 415 360 180 144 37 20.5 2500 2170 1085 870 208 115
200 550 480 240 192 49 27 3340 2900 1450 1160 278 153
OVER
200HP
APPROX.
AMPS/HP 2.75 2.40 1.20 .96 .24 .133
*This information provided as reference only. Consult motor manufacturer and related standards for additional information.
SINGLE-PHASE POLYPHASE
A
A
LINE
A 240 (480) 208 (416)
120 (240) 120 (240) [480] C N B
N GROUND 240 (480) C B 120 (240) [480] 120 (240)
120 (240) 240 (480)
B LINE
120 (240) [480]
120 (240)
120/240 V, 3 W (240/480 V, 3 W)
THREE-WIRE 120 V, 3 W (240 V, 3 W) [480 V, 3 W] 240/120 V, 4 W (480/240 V, 4 W)
THREE-PHASE, THREE-WIRE THREE-PHASE, FOUR-WIRE DELTA
208 (480)
LINE 120 (277)
A B
CR Magnetics, Inc. 544 Axminister Dr. Fenton MO USA 63026 V: 636.343.8518 F: 636.343.5119
Web: http://www.crmagnetics.com Email: sales@crmagnetics.com
35
Manufacturers & Designers Of Electrical Current Monitoring Products
For Industrial Market Applications Throughout The World
CR MAGNETICS, INC.
544 Axminister Drive
Fenton, MO 63026 USA
PHONE: 636-343-8518
FAX: 636-343-5119
E-MAIL: sales@crmagnetics.com
WEB SITE: www.crmagnetics.com
Code M2000A