Maintenance Prevention Information

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Lavadora Tacome

1. Purpose :
1. To ensure that the Washing Machine is manufactured fulfilling design
specification at manufacturer's site.
2. To check the basic performance of the machine at manufacturer's site.
2. Scope and References:
1. This protocol is applicable to the Washing Machine manufactured by Talleres
TACOME S.A
3. Procedure:
1. Take out photocopy of the approved protocol for the FACTORY ACCEPTANCE
TEST to be carried at the manufacturer's site.
2. Carry out the below tests mentioned in Table Number 1 at manufacturer's site&
mention the observation in ACTUAL column of the protocol photocopy.
3. In case of any additional information or mode of checking mention in the
REMARKS column.
4. Check the basic operation of the machine.
5. In case any deviation observes during FAT, document it in Observed deviation
section.
6. Ensure that corrective action taken is meeting the user requirement
specification.
7. If deviation is acceptable, document in Observed Deviation section and provide
proper justification.
8. If deviation does not acceptable, inform to manufacturer for necessary action.
9. If deviation is acceptable, provide final conclusion.
10. Ensure that following listed documents are provided.
1. Operational and Maintenance manual
2. Electrical / mechanical schematics diagram
3. Process and utility diagram
4. Critical Spare part list
4. Documentation
All documentation work shall be completed concurrently during execution of theFAT.
However the protocol does not define the sequence of the test/ documentation to be
carried out.
1. Use indelible black / blue ink for the recording.
2. Fill out complete information in the format provided.
3. Do not leave any blank space.
4. Correct the wrong entry by drawing single line through incorrect data,
recording the correct data and then signing and dating the change.
5. Enter “NA” in space that is not applicable.
6. During execution of the protocol any deviation must be implemented as per
defined procedure.
7. During protocol execution, report shall be prepared with following details.
1. Discussion of all study in observation column.
2. FAT is successfully completed or not
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3. Conclusion
4. Recommendation, if any
5. Acceptance criteria:

1. The Equipments shall fulfill the selection criteria & its purpose of application.
1. The Equipments shall be as per purchase order.
2. Accessories received shall be as per purchase order.
3. The Equipments shall meet Pre-selected design parameters.
6. Verification Sheet:
Sr. Item/ Expectation Actual Remarks
No. Parameter
1 Make Talleres TACOME S.A
2 Model Lavadora 4 barcas
3 Capacity
4 Design Should have basic four parts,
 Inlet; uncoiler & J-box
 Steamer
 Washing chamber x4
 Steam tower
 Washing Bridge
5 Inlet  Safety System
 Uncoiler motor;
 Pneumatic cylinders
 Guide
 J-box material & assemble
 Machine sizing
6 Steamer  Safety System
 Inlet valves
 Lines and piping
 Temperature control
 Pressure control & measure
 Piping
 Washing bridge
 Machine sizing
7 Washing Station  Safety System
1  Inlet valves
 Foulard Rollers
 Pneumatic Cylinders
 Motors
 Level sensors
 Drain
 Temperature Control
 Machine assemble; materials &
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framing
 Machine sizing

8 Washing Station  Safety System

2  Inlet valves
 Foulard Rollers
 Pneumatic Cylinders
 Motors
 Level sensors
 Drain
 Temperature Control
 Machine assemble; materials &
framing
 Rust free inspection
 Machine sizing
9 Washing Station  Safety System
3  Inlet valves
 Foulard Rollers
 Pneumatic Cylinders
 Motors
 Level sensors
 Drain
 Temperature Control
 Machine assemble; materials &
framing
 Rust free inspection
 Machine sizing
10 Washing Station  Safety System
4  Inlet valves
 Foulard Rollers
 Pneumatic Cylinders
 Motors
 Level sensors
 Drain
 Temperature Control
 Machine assemble; materials &
framing
 Rust free inspection
 Machine sizing
11 Steam Tower  Safety System
 Inlet valves
 Lines and piping
 Temperature control
 Pressure control & measure
 Piping
 Machine assemble; materials &
framing
 Rust free inspection
 Machine sizing
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12 Out Coiler  Secuity System

 Traction Motor
 Machine synchronization
 Cardan
15 Control Panel  Qty. 1 No.
 Operation : Through Auto/
ManualMode
 Emergency Stop
 Manual ON/ OFF switch
16 PLC  Make : Siemens
 Model : S7
 Qty. 1 No

17 HMI  Make : Siemens

 Model : SIMATIC
 Qty. 1 No

18 Temperature  Type : RTD

Sensors  Make : Trister
 Model : PT - 100
 Qty. 5 Nos.

24 Safety Should be suitably covered

Features underreplaceable guards or
 All moving box
parts Should be appropriately numbered
 All electrical andidentified and covered with
connections suitable guard.
25 Documents Should be available
 Machine
Manual

 MOC Should be available

Certificates

 Calibration Should be available

Certificates

 Test and Should be available for Blower, motors

Guarantee &Filters
Certificates
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7. Observed Deviation
Details of Deviation/ s :

Investigation:

Corrective action:

Acceptable: Yes / No

Deviation Approved by / Date:

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8. Conclusion:

FAT CARRIED OUT BY: IN PRESENCE OF MANUFACTURER:

Date: Date:

Sign : Sign :

Name:___________________________ Name:___________________________

Date:
Sign : Site address :

Name: ___________________________

9. Approval
Name & Designation Department Signature Date
Prepared By
Checked By
Approved By