Professional Documents
Culture Documents
CTP History
CTP History
CTP History
Michael Mittelhaus
Prepress Consultant
My business
IT Background
Prepress business
Consultancy 1994
CtP and Prepress Workflow
JDF Integration
Consultancy, Seminars, Trade press
CtP 2009 Part I
Quality control
Problems today
Latest developments
Last automations
Thermal
Violet
UV-CtP
Inkjet CtP
CtP history
The DI-Story
Thermal
Violet
UV-CtP
Inkjet CtP
Why Thermal ?
Thermal
Violet
UV-CtP
Inkjet CtP
UV CTP
Why UV CtP I
Why UV CtP I
Agfa-Fuji-Kodak: Conventional
plates are old, out of date, no
further development, less quality
2009-Agfa: New conventional plates
Optimized for UV CtP
Characteristics up to finest CtP plates
Why UV CtP II
Run length!
Agfa Aluva N: 400-500.000 without
baking (practice GGP Media)
Aluva N: With UV inks 60.000
even more then 100.000
Run length tested at large shops
Why UV CtP III
High Quality:
Germany: Violet/Thermal:
7-9 € /sqm, large accounts less.
UV-Plates: 4-6 € /sqm,
large accounts less
Price difference: Not really changed
for last five years
Thermal developments
Thermal
Violet
UV-CtP
Inkjet CtP
CtP 2009 Part II
Quality control
Problems today
Thermal Violet UV
Daylight processing Yes Yellow safelight Yellow safelight
Run lenght (with postbake) 1 Mio 1 Mio (Polymer) 1 Mio (nur positiv)
Automation / Punch / no of
cassettes, size of cassettes
Variable cassettes/all sizes automatic
Manual load with automation
Cost of laser replacement
Lifetime of laser
Laser lifetime
Laser lifetime
Lifetime hours
System A 5000
System B 4000
Laser lifetime
Laser lifetime
Lifetime hours Imaging time plates/hr
min/plate
System A 5000 5 12
System B 4000 3 20
Laser lifetime
Lifetime hours plates/hr Plates in lifetime
System A 5000 12 60.000 plates
Measure instrument
Daily controls
Buying contract
Measure instrument
Daily controls
Closed loop control
PQCSnet
Special control wedge
Upto 3 CD-Camera /24 fields per cam
Some Interfaces to imager (Lüscher),
processor, punch bender; Continue?
Data base /remote control (Web browser)
PQCS.net
Control wedge
Tonal values, resolution, sharpness,
density
Measure, compare, show, alarm
Price: 22.000 Euros
ww.pqcs.net
PQCS.net
CCD Cams
CCD Cams
CtP Problems today
Swiss forum
http://www.hilfdirselbst.ch
Magical: Processless?
Promise: Imprinta 1997
Long history of trial and error
17 announced / never made it!
Higlight of Drupa 2004 / IPEX 2006
Realized since 5 years
Agfa, FUJI, Kodak, Presstek + Chinese!
Processfree plates ?
Bakeable No
Plate Scope
Laser IR LD 830nm „Spectroplate
All Vision“ (IR)
Agfa Azura/Amigo
Klassisch
Chemical
processing
No Pre-Wash,
Kein Pre Wash, keine Entwicklungs- oder no
Spülungssektion development- nor
rinse-section
Preheat/Washing/Gumming
Azura V: 2-98% 178 lpi = 68 l/cm
N92-VCF: 2-98% 110 lpi = 43 l/cm
AV:Up to 100.000/N92-VCF up to 200.000
No UV inks, no baking
Slightly slower than N92 (50 μJ,depends)
Azura V/N92-VCF: Fine contrast!
Fuji Pro-V: Fine contrast
Violet „Low-Chem“: FUJI
Brillia HD PPRO-V plates Preheat
Brillia HD PRO-V*
Technology Polymerisation Wash&gum
Development Gumming
Type
Image contrast
Negative working
Good
50-75 μJ
Resolution 1-99%, 200lpi
Laser
Yes
UV inks !
Pro „low-chem“ plates
No chemical development,
less chemistry (none?)
No processor
No Process variations
Possible error source eliminated
Less maintenance
Pro „Low-Chem“ plates II
Simplyfied logistics
Less waste of energy, chemistry, water
Vito study:80% total savings incl.
production of plates
Less room requirements (footprint)
Made the plate process simpler!
„Low-Chem“: Disadvantages
Latest developments
Last automations
Last automations
China ahead!
CtP Interface
Bidirectional Interface
Feedback from system to workflow:
Which plate/separation running
Used time/ System status, laser status
Amount of plates in cassettes
hours of operation, service info
XML or JDF Feedback (MIS input)
XML/JDF Interface
XML/JDF Interface
Production planning
MIS
CtP: Last automations
3530 1300
3487
Limit stop bar and
300
A us l auf höhe ca. 910mm
Lift system
1220 1850
Platten-Exit
1060 x 795
Kodak Magnus 800
Straight Conveyor
Kodak Magnus
Höhe 1460mm
Techno-Grafica
Loading Area
1252
2110
2490
2-sided Stacker 1300x1300 2-sided Stacker 1300x1300 2-sided Stacker 1300x1300 2-sided Stacker 1300x1300 2-sided Stacker 1300x1300
exposing unit
1400
1300 1300 1300 1300 1300
1500
1300
1050 x 795 1050 x 795
Höhe 1106mm
1600
10
60
1050 x 795 1060 x 795 Beil slip sheeter
x
79
1600
5
1060 x 795 1060 x 795
1200
Klappe
1000
Service Area Service Area
1045 x 785 1510
900 1500 1300 wird als Default ein weiteres
2540
Stacker definiert Ionisierungsmodul
Höhe: 1041 - 1131 mm
- incl. Stops
processor 1430 - incl. BarCode & Plate Track Light System
1300
Service Area
Einlaufhöhe Auslaufhöhe
Deloader 855 - 945mm 855 - 945mm
1050 x 795
1300
Limit stop bar and
700 Lift system
Klappe aerA ecivreS aerA ecivreS
1050 x 795
300
mm 1311 - 1401 :ehöH
rossecorp
1300
acifarG-onhceT
aerA ecivreS
mm ? :etalp fo thgieh teltuO
1060 x 795 058 PPT
niM/mc 002 - 04 :deeps rossecorP
2500
redaolnettelaP
.w SHP 032 esoPX
ehöhfua l su A ehöhfua ln i E
1050 x 795
mm 0562 :thgieH
mm549 - 558 mm549 - 558 redaoleD
aerA ecivreS
1300 1000 007
1400
Service Area
Service Area
007
processor
Service Area
CTP 1
Barcode
reader
(plate
identified)
CTP 2
CTP 3
Chinese are coming!
Report on
Chinese plate
manufacturers
See www.
mittelhaus.com
Chinese are coming!
Internet:
http://www.mittelhaus.com
Cron