Ow360 30

Foundation Fieldbus User Guide for Ovation 3.6.
0
OW360_30
Version 1
May 2016
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Contents
1 Introduction to Ovation Foundation Fieldbus 1

1.1 What is Foundation Fieldbus?............................................................................................. 1
1.2 Understanding Foundation Fieldbus interoperability........................................................... 3
1.3 Fieldbus terminology ........................................................................................................... 4
1.4 Foundation Fieldbus second generation solutions.............................................................. 6
1.5 Hardware, Software and Ovation system requirements ..................................................... 6
1.6 What are the Foundation Fieldbus and Ovation components? ........................................... 7
1.6.1 Bus modules .......................................................................................................... 9
1.6.2 Ports ....................................................................................................................... 9
1.6.3 Power supply .......................................................................................................... 9
1.6.4 Power conditioners ................................................................................................. 9
1.6.5 Foundation Fieldbus devices ................................................................................. 9
1.6.6 Function blocks .................................................................................................... 10
1.6.7 Understanding PlantWeb alert capability ............................................................. 10
2 Understanding Foundation Fieldbus communications 13

2.1 What is the Foundation Fieldbus communications model? .............................................. 13
2.1.1 Physical layer ....................................................................................................... 14
2.1.2 Data link and application layers ........................................................................... 14
2.1.3 User layer ............................................................................................................. 14
2.2 What are scheduled communications? ............................................................................. 15
2.2.1 Publisher and subscriber VCRs ........................................................................... 16
2.3 What are unscheduled communications? ......................................................................... 16
2.3.1 Live list maintenance ............................................................................................ 16
2.4 Understanding the function block application process ...................................................... 17
2.4.1 Resource blocks ................................................................................................... 17
2.4.2 Transducer blocks ................................................................................................ 17
2.4.3 Function blocks .................................................................................................... 18
2.4.4 Device descriptions .............................................................................................. 18
3 Planning segment and wiring layouts 19

3.1 How can I understand segmentation? .............................................................................. 19
3.1.1 Tree and branch topologies ................................................................................. 20
3.1.2 Spurs and splices ................................................................................................. 21
3.1.3 Repeaters ............................................................................................................. 21
3.1.4 Terminators, connectors, and junction boxes ...................................................... 22
3.1.5 Wire types and segment lengths .......................................................................... 22
3.1.6 Voltage drop and segment lengths ...................................................................... 23
3.1.7 Retrofit projects .................................................................................................... 24
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3.2 What is good Foundation Fieldbus segmentation design? ............................................... 24

3.2.1 Planning the Foundation Fieldbus topology ......................................................... 25
3.2.2 Deciding what should be Foundation Fieldbus .................................................... 28
3.2.3 Partitioning instruments and applications ............................................................ 29
3.2.4 Laying out the segments ...................................................................................... 32
3.2.5 What are the recommended installation practices for Foundation Fieldbus? ...... 33
3.2.6 Navigating to the Fieldbus Port ............................................................................ 34
4 Understanding Foundation Fieldbus hardware module

information 37
4.1 Foundation Fieldbus module ............................................................................................. 37
4.1.1 Electronics module (Emod) - Foundation Fieldbus .............................................. 37
4.1.2 Personality module (Pmod) - Foundation Fieldbus .............................................. 37
4.1.3 Valid module combinations - Foundation Fieldbus .............................................. 38
4.1.4 Module block diagram - Foundation Fieldbus ...................................................... 38
4.1.5 Terminal block pin assignments - Foundation Fieldbus ....................................... 39
4.1.6 Diagnostic LEDs - Foundation Fieldbus ............................................................... 40
4.1.7 Specifications - Foundation Fieldbus ................................................................... 41
4.2 Ovation I/O module environmental specifications ............................................................. 42
4.3 Foundation Fieldbus module (2 channels) ........................................................................ 43
5 Using Foundation Fieldbus in your control strategy 45

5.1 How do I use Foundation Fieldbus technology in my control strategy?............................ 45
5.1.1 Using only the available number of links .............................................................. 45
5.1.2 Understanding macrocycles ................................................................................. 46
5.1.3 Using valid channel assignments ......................................................................... 46
5.2 Where should I implement the PID control function? ........................................................ 46
5.2.1 Advantages of control in the field ......................................................................... 46
5.2.2 Advantages of control in the Controller ................................................................ 47
5.2.3 Recommendations for control of fast loops or loops with high gain .................... 47
5.2.4 Viewing Foundation Fieldbus function blocks in the Developer Studio ............... 48
5.3 What are Ovation Fieldbus algorithms? ............................................................................ 72
6 AMS Device Manager software 73

6.1 AMS Device Manager ....................................................................................................... 73
7 Using the Ovation Developer Studio for configuration 75

7.1 What is the Ovation Developer Studio? ............................................................................ 75
7.2 Accessing the Ovation Developer Studio .......................................................................... 75
7.3 Developer Studio components .......................................................................................... 76
8 Adding a new Foundation Fieldbus module to an Ovation system 79

8.1 Overview of adding a new Foundation Fieldbus module to an
Ovation system.................................................................................................................. 79
8.2 Prerequisites before adding a new Foundation Fieldbus module to an
Ovation system.................................................................................................................. 80
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8.3 Adding and configuring a Foundation Fieldbus module .................................................... 80

8.3.1 To add an I/O device number for a Fieldbus module to the Controller ................ 80
8.3.2 To insert a Foundation Fieldbus module into the Developer Studio
system tree ........................................................................................................... 82
8.3.3 To add a point name for the Foundation Fieldbus module .................................. 84
8.3.4 To assign a node record to each port of the Foundation Fieldbus module ......... 85
8.3.5 To load the Controller (for a Foundation Fieldbus module) ................................. 86
8.3.6 To download firmware to the Foundation Fieldbus I/O module ........................... 87
8.4 Checklist for adding a new Foundation Fieldbus module to an Ovation system .............. 89
9 Adding and configuring a new Foundation Fieldbus device

on a segment 91
9.1 Overview of adding and configuring a new Foundation Fieldbus device
on a segment..................................................................................................................... 91
9.2 Prerequisites before installing a new Foundation Fieldbus device ................................... 92
9.3 Adding a Foundation Fieldbus device to the Ovation system ........................................... 92
9.3.1 To add a Foundation Fieldbus device to the Ovation system .............................. 93
9.3.2 To configure a Foundation Fieldbus device for PlantWeb Alerts ......................... 97
9.4 Adding a Foundation Fieldbus control strategy to your control process ........................... 99
9.4.1 To edit a Foundation Fieldbus function block name .......................................... 100
9.4.2 To add a Foundation Fieldbus algorithm to a control sheet ............................... 101
9.4.3 To load the Controller (for a Foundation Fieldbus device) ................................. 104
9.4.4 To download changes to the appropriate drop(s) .............................................. 104
9.5 Understanding segment lockout in Developer Studio ..................................................... 106
9.5.1 To check if a segment is locked by another user ............................................... 107
10 Using the Developer Studio to configure the device 109

10.1 Configuring the device .................................................................................................... 109
10.2 To navigate to the Fieldbus port...................................................................................... 110
10.3 To check the requested macrocycle ............................................................................... 112
10.4 To edit the requested macrocycle ................................................................................... 113
10.5 To download a Foundation Fieldbus module port ........................................................... 115
10.6 Foundation Fieldbus device states ................................................................................. 118
10.7 Commissioning a Foundation Fieldbus device ............................................................... 119
10.7.1 To navigate to the Fieldbus port ........................................................................ 120
10.7.2 To determine the device state ............................................................................ 122
10.7.3 To transition decommissioned device to a commissionable state (standby) ..... 123
10.7.4 To commission a Foundation Fieldbus device ................................................... 130
10.7.5 To commission new Fieldbus device that has never been commissioned ........ 132
10.8 To configure and verify Foundation Fieldbus function block parameters (Tuning) ......... 135
10.8.1 To upload function block parameters ................................................................. 138
10.8.2 To download function block parameters ............................................................ 141
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11 Using the AMS Device Manager to engineer the Foundation Fieldbus

device 145
11.1 Engineering the device .................................................................................................... 145
11.2 What is the AMS Device Manager and how does it relate to Foundation Fieldbus? ...... 145
11.3 To access the AMS Device Manager (Tag Search view) ............................................... 146
11.4 To configure the device ................................................................................................... 148
11.5 To calibrate the device .................................................................................................... 151
12 Verifying that your device is communicating

(using Signal Diagrams) 153
12.1 Verifying device communication using Signal Diagrams ................................................ 153
12.2 To use Signal Diagrams to verify that your Foundation Fieldbus device
is communicating ............................................................................................................ 153
13 Verifying that your device is communicating (using Trends) 155

13.1 Verifying device communication using Trends ................................................................ 155
13.2 To use Trends to verify that your Foundation Fieldbus device
is communicating ............................................................................................................ 155
14 Using the View Live Devices feature 159

14.1 Understanding View Live Devices features .................................................................... 159
14.2 To access and use the View Live Devices window......................................................... 159
14.3 Additional Operation - Decommission 'physical' device from the
View Live Devices window .............................................................................................. 162
14.4 Checklist for configuring a new Foundation Fieldbus device on a segment ................... 164
15 Replacing a Foundation Fieldbus device on an existing

segment 167
15.1 Overview of replacing a Foundation Fieldbus device on an existing segment ............... 167
15.2 Prerequisites before installing a spare Foundation Fieldbus device............................... 168
15.3 Decommissioning Foundation Fieldbus devices ............................................................. 168
15.3.2 To upload function block parameters ................................................................. 170
15.3.3 To decommission a Foundation Fieldbus device ............................................... 173
15.4 Physically connecting the new Foundation Fieldbus device to the segment
using appropriate wiring .................................................................................................. 174
15.5 Commissioning a Foundation Fieldbus device ............................................................... 175
15.5.2 To determine the device state ............................................................................ 178
15.5.3 To transition a decommissioned device to a commissionable state
(standby) ............................................................................................................ 179
15.5.4 To commission a Foundation Fieldbus device ................................................... 186
15.5.5 To commission a new device that has never been commissioned before ........ 188
15.5.6 To download function block parameters for the Foundation Fieldbus
device ................................................................................................................. 190
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15.6 To commission or decommission multiple devices ......................................................... 191

15.7 Verifying that your device is communicating (using Signal Diagrams) ........................... 193
15.7.1 To use Signal Diagrams to verify that your Foundation Fieldbus device
is communicating ............................................................................................... 193
15.8 Verifying that your device is communicating (using Trends) .......................................... 193
15.8.1 To use Trends to verify that your Foundation Fieldbus device
is communicating ............................................................................................... 193
15.9 Checklist for replacing a Foundation Fieldbus device on an existing segment .............. 194
16 Replacing a failed Foundation Fieldbus module 195

16.1 Prerequisites ................................................................................................................... 195
16.2 To replace a failed Foundation Fieldbus module ............................................................ 195
16.3 To download changes to the appropriate drop(s) ........................................................... 196
16.4 To load the Controller ...................................................................................................... 197
16.5 To download firmware to the Foundation Fieldbus I/O modules .................................... 198
16.6 To clear Foundation Fieldbus module port ..................................................................... 200
16.7 To download a Foundation Fieldbus module port ........................................................... 203
17 Adding Redundant Foundation Fieldbus modules to an

Ovation system 207
17.1 What are the Redundant Foundation Fieldbus modules? .............................................. 207
17.2 Redundant module hardware placement ........................................................................ 208
17.3 Redundant Fieldbus module operation ........................................................................... 209
17.3.1 Redundant module states .................................................................................. 209
17.3.2 Failover and Recovery ....................................................................................... 210
17.3.3 Module record point ........................................................................................... 210
17.3.4 Port Node record point ....................................................................................... 211
17.4 Overview of adding redundant Foundation Fieldbus modules to an
Ovation system................................................................................................................ 212
17.5 Prerequisites adding redundant Foundation Fieldbus modules to an
Ovation system................................................................................................................ 212
17.6 Adding and configuring redundant Foundation Fieldbus modules.................................. 213
17.6.1 To add the I/O device number to the Controller ................................................. 213
17.6.2 To insert the Primary Foundation Fieldbus module into the
Developer Studio system tree ............................................................................ 216
17.6.3 To insert the Secondary Foundation Fieldbus module into the
Developer Studio system tree ............................................................................ 219
17.6.4 To link the Primary and Secondary modules ..................................................... 219
17.6.5 To add a point name to the Primary and Secondary Foundation
Fieldbus modules ............................................................................................... 223
17.6.6 To assign a node record to each port of the Primary and Secondary
Foundation Fieldbus modules ............................................................................ 224
17.6.7 To load the Controller (for redundant Foundation Fieldbus modules) ............... 225
17.6.8 To download firmware to the redundant Foundation Fieldbus I/O modules ...... 226
17.7 Checklist for adding redundant Foundation Fieldbus modules to an Ovation system .... 229
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18 Using the Ovation Fieldbus algorithms 231

18.1 Ovation Fieldbus algorithms and function blocks ............................................................ 231
18.1.1 STAT bits used with function blocks .................................................................. 232
18.2 Ovation Fieldbus algorithm descriptions ......................................................................... 233
18.3 FFAI ................................................................................................................................. 233
18.4 FFAO ............................................................................................................................... 236
18.5 FFDI ................................................................................................................................ 239
18.6 FFDO ............................................................................................................................... 242
18.7 FFISEL/FFISELX ............................................................................................................ 245
18.8 FFMAI .............................................................................................................................. 253
18.9 FFMAO ............................................................................................................................ 257
18.10 FFMDI ............................................................................................................................. 260
18.11 FFMDO ............................................................................................................................ 264
18.12 FFPID .............................................................................................................................. 268
19 Troubleshooting and diagnostics 273

19.1 How do I perform a Fieldbus system checkout? ............................................................. 273
19.1.1 To perform a Foundation Fieldbus wiring check ................................................ 273
19.1.2 To perform a Foundation Fieldbus voltage check .............................................. 274
19.1.3 How do I diagnose Foundation Fieldbus device errors? .................................... 275
19.1.4 Using signal waveforms ..................................................................................... 287
19.1.5 Perform a Foundation Fieldbus signal check ..................................................... 288
19.1.6 Troubleshooting the bus using the LEDs ........................................................... 289
19.2 Troubleshooting using the Foundation Fieldbus module and node records ................... 289
19.2.1 Foundation Fieldbus module record information................................................ 290
19.2.2 Foundation Fieldbus node record information ................................................... 291
19.3 Test equipment recommendations .................................................................................. 293
19.4 Best practices for using Foundation Fieldbus ................................................................. 293
19.4.1 Installation and commissioning tips ................................................................... 293
19.4.2 Common errors found in the field ....................................................................... 295
19.5 Fieldbus troubleshooting scenarios ................................................................................ 295
19.5.1 Fieldbus Scenario 1 ........................................................................................... 295
19.5.10 Fieldbus Scenario 10 ......................................................................................... 298
19.5.11 Fieldbus Scenario 11 ......................................................................................... 298
Index 299
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S E C T I O N 1
1 Introduction to Ovation Foundation Fieldbus
IN THIS SECTION
What is Foundation Fieldbus?............................................................................................. 1

Understanding Foundation Fieldbus interoperability ........................................................... 3
Fieldbus terminology ........................................................................................................... 3
Foundation Fieldbus second generation solutions .............................................................. 6
Hardware, Software and Ovation system requirements ..................................................... 6
What are the Foundation Fieldbus and Ovation components? ........................................... 7
1.1 What is Foundation Fieldbus?
Foundation Fieldbus is an all-digital, two-way, multi-drop communication protocol that

interconnects intelligent devices such as actuators, sensors, discrete devices, and Controllers in
the field. At the lowest level in the hierarchy of plant networks, it is a Local Area Network (LAN) for
instruments that enables basic control and I/O to be moved from the Distributed Control System
(DCS) to the field devices.
The demand for Fieldbus technology is driven by the following benefits:

 Better noise immunity through a digital mechanism.
 Reduced wiring throughout the plant.
 Ability to have multiple variables per device.
 Ability to collect field-level diagnostics.
 Possibility for redundancy.
Users want a technology that provides true device interoperability, enhanced field-level control
and reduced installation costs. Foundation Fieldbus meets these needs and much more. Fieldbus
offers reduced installation and material cost by replacing the traditional one-to-one wiring scheme
with a networking or multi-drop configuration. Conventional analog and discrete field instruments
use point-to-point wiring; that is, one wire pair per device. If your plant had 1000 field devices, that
would mean 1000 wire pairs. In addition, conventional instruments are limited to carrying only one
piece of information over those wires (usually a process variable or control output).
Foundation Fieldbus supports up to 16 devices on a single pair of wires - called a segment. For
Ovation applications, however, considerations such as power, process modularity, and loop
execution speed make six to eight devices per segment a typical average. Based on the above
example of a plant with 1000 devices, you would only need to have 125 to 170 homerun wire
pairs in a Fieldbus application.
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1.1 What is Foundation Fieldbus?
A “homerun” is the wire that goes all the way from the equipment room to the device. This wiring
can be new or you can take advantage of your existing plant wiring. Either way, this translates
into a potential for significant savings in wiring and wiring installation.
Figure 1: Conventional wiring vs. Fieldbus wiring
Additionally, with Foundation Fieldbus, your field instruments become intelligent data transmitters.
For example, one temperature transmitter might communicate inputs from as many as eight
sensors - still only using one wire pair. In addition, information flow can now be two-way. A valve
Controller can accept a control output from a host system or other source and send back the
actual valve position for more precise control.
Fieldbus allows reporting of self-diagnostics, calibration, and environmental conditions of field

instruments without disturbing the plant control. Foundation Fieldbus also offers the option of
executing some or all control algorithms in field devices rather than in a central host system (such
as Ovation).
Unlike proprietary network protocols, Foundation Fieldbus is neither owned by any individual
company nor regulated by a single nation. (The International Electric Commission, or IEC, is
considered the governing standards body.) The technology is supported by the Fieldbus
Foundation, a not-for-profit organization consisting of more than 150 of the world’s leading
controls and instrumentation suppliers and end users. The objective of the Fieldbus Foundation is
to develop a single, open, interoperable, international Fieldbus, giving users a wide range of
“Fieldbus-compatible” equipment from a large selection of vendors.
For more information about the Fieldbus Foundation, visit their Web site at
http://www.fieldbus.org.
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1.2 Understanding Foundation Fieldbus interoperability
1.2 Understanding Foundation Fieldbus interoperability

The Fieldbus Foundation defines interoperability as “the ability to operate multiple devices,
independent of manufacturer, in the same system, without loss of functionality.”
Interoperability between field devices means that field devices from different manufacturers can
work together, sending and receiving information related to their specific function in the process.
The Fieldbus Foundation has established guidelines for interoperability between field devices on
a Fieldbus segment. These guidelines address such aspects as physical characteristics,
communication, and software functionality.
To be truly interoperable, devices must:

 Be physically and electrically compatible with the Fieldbus segment (as defined by the ISA
50.02-2 Physical Layer Specification).
 Include a communication stack that passes the Fieldbus Foundation’s Stack Conformance
Test.
 Correctly implement the Function Block Application Process Model defined in the Foundation
Fieldbus specification. This means a device’s function blocks must interconnect and
interoperate with the function blocks of other devices on the network.
Instruments can earn “registered” status (and the right to carry a Foundation Fieldbus check mark
logo) by passing rigorous tests to demonstrate they meet the requirements for interoperability.
The Foundation does not allow devices to bear the Foundation Fieldbus interoperability check
mark until at least two products of the same type, from different manufacturers, have passed its
tests.
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1.3 Fieldbus terminology
The following table contains a list of terms used in conjunction with Foundation Fieldbus.
Fieldbus terminology
TERM DEFINITION
AMS Device Manager Asset Management System Device Manager. A comprehensive

and integrated family of applications from Emerson developed for
predictive maintenance, performance monitoring, and economic
optimization.
Branch Single "limb" or spur off the main trunk of a Fieldbus segment.
Commissioned State of a Fieldbus device when the device is assigned an
address on the segment, and is associated to the device tag name
defined in Ovation. The physical device is made operational and
available to the Ovation system.
Decommissioned State of a Fieldbus device where the association between the
Fieldbus Engineering software and the physical device is
removed.
Device Descriptions Software file that provides the information a host system needs to
understand both the meaning of the data and the capabilities of
the device.
Devices Field instruments, such as transmitters and valves, with
processors that monitor device performance and state.
Fieldbus Algorithms Algorithms are mathematical formulas that define a specific
control strategy. While function blocks reside in a device, the
Ovation control system uses algorithms on control sheets that
mimic the function blocks. Fieldbus devices can be controlled by
Ovation Fieldbus algorithms and can be part of an Ovation control
scheme.
Function Blocks Self-contained software modules that reside in the Fieldbus
devices and enable the I/O to be moved from the Ovation
Controller to the field devices.
Interoperability Ability for field devices from different manufacturers to work
together, sending and receiving information related to their
specific function in the process.
Link Active Scheduler Determines which Fieldbus device communicates at what time
(LAS) and in what order.
Macrocycle Period of time on a segment between repetitions of all the
functions on the segment.
PlantWeb Alerts Special type of alarm generated by Foundation Fieldbus devices
for the purpose of providing self-checking, fault diagnostics, and
user support.
Publisher/Subscriber Method of scheduled communications where data is sent on the
communications bus or "published" once, and all devices that need the data listen
to or "subscribe" to the same transmission.
Publisher VCR Output from a function block, and it distributes the output to one or
more function blocks.
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TERM DEFINITION
Repeaters Optional components used either to extend the length of a

Fieldbus segment or to increase the number of devices on a
segment.
Resource Blocks Self-contained software modules that reside in the Fieldbus
devices that deal with the overall device. Blocks contain
information such as manufacturer, device type, and serial number.
Second Generation Ovation system that connects to the Fieldbus segment through a
Fieldbus bus module (also called an H1 card).
Segment Cable, connected devices, and supporting components.
Splice Connections that have a distance of less than one meter from the
main trunk.
Spurs Connections in which the distance from the main trunk to the
instrument is 1 to 120 meters.
Stale Link Count Limit Specifies the number of communications that can be missed
before the parameter status is set to BAD.
Subscriber VCR Input to a function block, and it receives output from another
function block.
Transducer blocks Self-contained software modules that reside in the Fieldbus
devices. These modules deal with the wetted parts of a device
(parts of the device with voltage). They provide local input/output
functions needed to read sensors and to command actuators,
displays, or other output hardware.
Tree A layout topology that has a number of branches or spurs that
connects to the main trunk in one location.
Trunk Bussed segment wire that runs from the equipment room to
junction boxes.
VCR A Virtual Communication Relationship (VCR) is the connection
between a Fieldbus parameter in one device on the segment and
a Fieldbus parameter in another device on the same segment or
to the Ovation Controller.
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1.4 Foundation Fieldbus second generation solutions
1.4 Foundation Fieldbus second generation solutions
Ovation 3.5 and later releases support the second generation solution (I/O module) for the
application to interface with Foundation Fieldbus.
Note: Ovation 3.5 and later releases do not support the first generation Fieldbus. It will only
interface with the Fieldbus I/O module.
The following table describes the first and second generation of Foundation Fieldbus solutions.
First and second generation of Foundation Fieldbus solutions
FIELDBUS DESCRIPTION
SOLUTIONS
Second generation The second generation Ovation implementation of Foundation Fieldbus uses
native (integral to Ovation) I/O modules and interfaces to these modules
through the Ovation I/O bus. In the second generation Fieldbus solution, the
Ovation system connects to the Fieldbus segment through a bus module
(also called an H1 card). It streamlines the amount of hardware that you
need by eliminating the use of Ethernet network switches and gateways.
These modules require external power conditioners, where the power is
supplied to the external power conditioners from the standard Ovation power
supplies.
First generation The first generation Ovation implementation of Foundation Fieldbus uses
hardware and software components to integrate Fieldbus devices with
Ovation technology through a gateway module. The gateway may reside in
an Ovation Controller cabinet or it may be located up to 100 meters from the
Controller.
Note: To upgrade FET database to the new Ovation 3.5 Fieldbus system, refer to FET Migration
in the Ovation Software Installation Manual.
1.5 Hardw are, Softw are and Ovation s ystem requirements

Refer to the Ovation Developer Studio User Guide for more information.
Note: To upgrade FET database to the new Ovation 3.5 Fieldbus system, refer to FET Migration
in the Ovation Software Installation Manual.
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1.6 What are the Foundation Fieldbus and Ovation components?
The second generation Ovation implementation of Foundation Fieldbus uses native (integral to
Ovation) I/O modules and interfaces to these modules through the Ovation I/O bus. As the
drawing illustrates, the second generation Ovation solution streamlines the amount of hardware
that you need by eliminating the use of Ethernet network switches and gateways.
Figure 2: Architecture overview
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The features of the second generation implementation include:

 Up to 18 pluggable bus modules (also called H1 cards). Each bus module supports two
Fieldbus segments. The bus modules include an I/O terminal block that provides compression
terminations for connecting Fieldbus segments. The I/O terminations connect to the screw
modules on the base.
 Power supplies and conditioners for bus power must be supplied externally.
 Each Foundation Fieldbus interface module contains two independent Fieldbus channels.
Each channel provides galvanic isolation between the Fieldbus field power conditioner and
the main 24VDC power supply. Each Fieldbus channel uses a micro-controller to control the
Fieldbus data communications.
 Foundation Fieldbus interface modules use a Foundation Fieldbus approved H1 host
controller stack in compliance with IEC standard 61158.
Unlike conventional analog installations that have a dedicated pair of wires connecting each field
device to a host system, Foundation Fieldbus segments use a single twisted-pair cable (also
called a bus or a trunk) to connect to multiple devices. The segment is the cable, connected
devices, and supporting components. Typical installations require multiple segments to connect
the devices. The segment can be designed (see page 19) as either a branch or tree layout
topology.
On each segment are various Fieldbus devices. Fieldbus devices are intelligent field instruments,
such as transmitters and valves, with processors that monitor device performance and state.
Each segment supports up to 16 Fieldbus devices. However, Emerson typically recommends no
more than 10 to 12 devices per segment.
Field devices are configured and engineered using tools integrated into the Ovation Developer
Studio.
In addition to the Fieldbus and Ovation components mentioned above, you must use the AMS
Device Manager software package. AMS Device Manager analyzes information received through
the control system from intelligent Fieldbus devices to provide operators and maintenance
personnel with the detailed information necessary to calibrate, configure, and diagnose plant
equipment more efficiently. For more information about AMS Device Manager, refer to the AMS
Device Manager documentation online.
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1.6.1 Bus modules
In the second generation Fieldbus solution, the Ovation system connects to the Fieldbus segment
through a bus module (also called an H1 card). Each bus module has two ports and each port can
connect to one Fieldbus segment. Up to 16 devices are supported for each segment. For Ovation,
Emerson recommends a design limit of 10-12 devices per segment. The bus module and the
ports associated with the module manage the Fieldbus device behaviors. Each port requires
12mA of power.
Each port functions as the Link Active Scheduler (LAS) (see page 15) and manages the
transmission of messages across a Fieldbus segment. LEDs on the module display power, errors,
and status for each port.
In the Ovation Developer Studio, the bus modules are displayed under the I/O subsystem for the
Controller associated with the Fieldbus device.
Foundation Fieldbus interface modules use a Foundation Fieldbus-approved H1 host controller

stack in compliance with IEC standard 61158.
1.6.2 Ports
There are two ports on each bus module: P01 and P02. Each port can connect to one Fieldbus
segment. You can view the ports and their properties in the Developer Studio by using the system
tree to navigate down from the Controller drop that contains your Fieldbus devices.
The ports support configuration parameters for download, these attributes are visible and
editable. For more information on downloading, see To download a Foundation Fieldbus module
port. (see page 115)
1.6.3 Power supply
As with any I/O module, power for the second generation Foundation Fieldbus modules is
supplied through the Controller.
1.6.4 Power conditioners
Second generation Foundation Fieldbus modules require external power conditioners. Power is
supplied to the external power conditioners from the standard Ovation power supplies.
1.6.5 Foundation Fieldbus devices
Fieldbus devices are field instruments, such as transmitters and valves, with processors that
monitor device performance and state. Fieldbus devices use a digital, rather than analog,
connection to the Ovation system. These devices notify the control system of standard operating
parameters and are capable of reporting device problems, such as instruments out of calibration.
Using Fieldbus devices that are pre-configured can save valuable time because the physical and
software capabilities are already configured. You only have to install, verify, and upload the
devices. However, you must plan your control strategy to access the field device at a specific tag.
The devices have attributes that hold the commissioning information. These attributes are visible
but not editable.
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1.6.6 Function blocks
Function blocks are self-contained software modules that reside in the Fieldbus devices. These
modules enable the I/O to be moved from the Ovation Controller to the field device. Function
blocks perform analog-to-digital conversions with built-in scaling and characterization in the field
device and send the digital signal back to Ovation. Essentially, you use function blocks to provide
your process control information so that you can run your plant as efficiently as possible.
The following function blocks are supported: FFAI, FFAO, FFDI, FFDO, FFISEL, FFMAI, FFMAO,
FFMDI, FFMDO, and FFPID. You can use the Developer Studio to view the function blocks
associated with your Fieldbus devices.
The function blocks support configuration, and these attributes are visible and editable in the
tuning dialog box. See To configure and verify Foundation Fieldbus function block parameters
(Tuning). (see page 135)
1.6.7 Understanding PlantWeb alert capability
PlantWeb Alerts are a special type of alarm generated by Fieldbus devices for the purpose of
providing self-checking, fault diagnostics, and user support. Note that PlantWeb Alerts are
separate and distinct from process alarms.
The Ovation PlantWeb Alert capability requires three necessary components:

 Intelligent field devices capable of generating alerts.
 Ovation Alarm system for displaying the alerts.
 AMS Device Manager software obtaining additional information about the alert.
To display PlantWeb Alerts in the Ovation system, an alarm type called DEVALRT has been
created in the Alarm system. For DEVALRT alarms, the Value field contains the applicable
PlantWeb Alarm types that are currently active.
10 OW360_30
PlantWeb Alerts are categorized into four alert types: advisory, maintenance, failure, and
communication.
 Advisory Alerts allow maintenance personnel to address a problem before it impacts
operations. The alerts are presented to maintenance personnel as an aid to maintenance
planning. For example, an intelligent digital valve Controller may generate an advisory alert
when a valve has cycled a certain number of times. Maintenance personnel could then use
this alert to schedule further diagnostics or check the valve for wear.
 Maintenance Alerts indicate a malfunction has occurred (or is about to occur), and what the
effects might be. For example, an intelligent pressure transmitter could generate a
maintenance alert, indicating that a valid process variable is no longer available.
Maintenance can use the alert, together with diagnostic and repair data from the AMS Device
Manager to determine corrective actions. Plant operators use this alert to determine the
possible effect on plant process measurement and safety. The operator can assess the
urgency of the repair and allocate priority for maintenance attention. With this information,
maintenance knows the priority requested, the location of the problem equipment, and what
tools or parts are needed. This speeds maintenance response and reduces the cost of repair.
 Failure Alerts indicate a failure has occurred that renders the device inoperative.
Maintenance personnel use the AMS Device Manager information screens to show the parts
and procedures required for repairing the failure. Operators use the information to keep the
plant in a safe operating condition.
 Communication Alerts indicate that the Ovation system is unable to communicate with the
device.
At the time of configuration, priorities are assigned to each type of PlantWeb Alert. See To
configure a Fieldbus device for PlantWeb Alerts (see page 97).
Other types of intelligent field devices that are not part of the PlantWeb family may also generate
alerts. The Ovation system has the ability to recognize these alarms in the Alarm system as
non-PlantWeb alerts. Non-PlantWeb alerts are categorized into two types: Abnormal alerts and
Communication alerts.
Note: For more information on PlantWeb Alerts, refer to the Ovation PlantWeb Alert User
Guide.
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S E C T I O N 2
2 Understanding Foundation Fieldbus

communications
IN THIS SECTION
What is the Foundation Fieldbus communications model?............................................... 13

What are scheduled communications? ............................................................................. 15
What are unscheduled communications? ......................................................................... 16
Understanding the function block application process ...................................................... 17
2.1 What is the Foundation Fieldbus communications model?
The Foundation Fieldbus H1 technology is modeled on the Open Systems Interconnect (OSI)
Seven-Layer model and consists of three parts:
 Physical Layer
 Communication Stack
 User Layer
The Foundation Fieldbus communications stack is a single software implementation that performs
functions similar to layers 2 through 7 of the OSI module. The user layer (also called the function
block application process) is unique to Foundation Fieldbus and is not part of the OSI model.
Figure 3: Comparison of the OSI model and the Fieldbus stack
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2.1 What is the Foundation Fieldbus communications model?
2.1.1 Physical layer
The first function layer of the Foundation Fieldbus communications model is the physical layer.
The physical layer translates messages into physical signals on the wire.
The physical layer also provides the common electrical interface for all Foundation Fieldbus
devices. Foundation Fieldbus H1 segments require 9 - 32 volts DC power and approximately
15-20 mA of current per device.
The Foundation Fieldbus physical layer is defined by approved standards (IEC 61158-2 and
ANSI/ISA 50.02, part 2). It can run on existing field wiring over long distances, supports two-wire
devices, and the standard makes provisions for intrinsically safe wiring practices as defined by the
applicable governing bodies.
2.1.2 Data link and application layers
The second part of the communications model combines several technologies that together
control transmission of data on the Fieldbus. These layers combined together are referred to as
the communications stack.
The data link and applications layers provide a standard way of “packaging” the data, as well as
managing the schedule for communication and function block execution.
2.1.3 User layer
The user layer sits on top of the communications stack, where it enables you to interact with other
layers and with other applications.
The user layer contains resource blocks, transducer blocks, and function blocks that describe and
execute device capabilities such as control and diagnostics.
This release of Ovation software supports the following function block types: FFAI, FFAO, FFDI,
FFDO, FFISEL, FFMAI, FFMAO, FFMDI, FFMDO, and FFPID. Within this group of supported
function block types, Ovation uses device descriptions to configure function blocks and enable the
display of parameters without custom programming.
Device Descriptions (see page 18) enable the Ovation system to interact with and understand
these blocks without custom programming.
14 OW360_30
2.2 What are scheduled communications?
2.2 What are scheduled communications?
All devices and function blocks on a Foundation Fieldbus segment execute and communicate
process control information on a regular, repeating cycle. You typically use scheduled
communications for the regular, repeating exchange of control loop data between devices on the
Fieldbus segment.
Timing for this type of communication is determined by a master schedule in a Link Active
Scheduler (LAS). The LAS determines which device communicates at what time and in what
order. The H1 card functions as the LAS.
Note: The Ovation System supports one backup Link Master, located in a field device, on each
Fieldbus segment. The terms “Link Master” and “Link Active Scheduler” are used
synonymously.
The LAS function maintains the central, deterministic schedule for communication between
devices on a segment. It improves overall communication reliability by “compelling” each device
to transmit data only when it is scheduled to do so.
The LAS maintains a register, called the Compel Data schedule, which is a list of transmit times
for all the data buffers that need to be transmitted. It is a schedule of which devices are going to
communicate at what time.
Scheduled communications apply a method called publisher/subscriber, meaning that data is

sent on the bus or “published” once, and all devices that need the data listen to or “subscribe” to
the same transmission. When it is time for a Fieldbus device to transmit data, the LAS issues a
command, called a Compel Data token. When the Fieldbus device receives the token, it
broadcasts or publishes the data to all the devices that are configured to receive it. The devices
that are configured to receive the data are called subscribers. Think of it as a television station
broadcasting or “publishing” a signal. When you turn on your television to that station, you
“subscribe” to that signal.
With the publisher/subscriber communications method, you can use a specific parameter with as
many different devices or functions as you want, without increasing traffic on the bus or affecting
your control.
Scheduled communications are deterministic, meaning that they always occur on a

pre-determined schedule so information is broadcasted and received at the time set by the
configuration software. The configuration software installs the scheduler in the LAS, and it also
installs a schedule into each device (each device only receives its own schedule- not a schedule
for every device). This results in regular and precise execution of communication and control,
which helps reduce process variability.
Essentially, a scheduled communication is used when a Fieldbus algorithm is tied to another

algorithm on a control sheet.
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2.3 What are unscheduled communications?
2.2.1 Publisher and subscriber VCRs
A link, or Virtual Communication Relationship (VCR), is defined as a connection between a

Fieldbus parameter in one device on the segment and a Fieldbus parameter in another device on
the same segment or to the Ovation Controller. Publisher and subscriber VCRs are available.
 A subscriber VCR is an input to a function block, and it receives output from another function
block.
 A publisher VCR is an output from a function block, and it distributes the output to one or
more function blocks.
Every link requires a publisher VCR and a subscriber VCR. The H1 card supports as many as 16
publisher VCRs and 60 subscriber VCRs per port.
2.3 What are unscheduled communications?
Unscheduled communications are typically used for user-initiated changes, such as set-point
changes, tuning changes, downloads, and uploads. Other types of unscheduled information
include:
 Configuration information.
 Alarm, event, and trend data.
 Diagnostic and status information.
Even though this type of information is important, typically, it is not time-critical like loop control
information. If it is transmitted a few seconds early or late, there is no impact on the process
control or plant operation.
Fieldbus gives this information a lower priority on the segment than scheduled
control-loop-related communications. However, a certain amount of time in the communications
cycle is reserved for these unscheduled communications to ensure that the segment is not too
loaded to carry the information.
The LAS gives all devices on the Fieldbus a chance to send unscheduled messages between
transmissions of scheduled messages. The LAS grants a device permission to use the Fieldbus
for unscheduled messages by issuing a Pass Token (PT) message to the device. When the
device receives the token from the LAS, it sends unscheduled messages until it finishes or until
the maximum token hold time expires, whichever is shorter. The device can send unscheduled
messages to a single device or it can multicast the message to multiple destinations. The LAS
maintains a Live List of the devices that are properly responding to the PT message.
Essentially, unscheduled communications are used for engineering functions and process data
that are not referenced on a control sheet.
2.3.1 Live list maintenance
New devices can be added to the Fieldbus at any time. Between the times it sends out Compel
Data messages, the LAS sends out Probe Node (PN) messages to the addresses not in the Live
List. If a new device is present in that address, it receives the PN and answers with a Probe
Response (PR) message. When the LAS receives the PR message from the device, it adds the
device to the Live List. Whenever a device is added or removed from the Live List, the LAS
broadcasts the change to all devices.
16 OW360_30
2.4 Understanding the function block application process
Blocks can be thought of as self-contained algorithms that have defined sets of inputs and/or
outputs for a specific function or type of information.
The function block application process uses three types of blocks:

 Resource blocks
 Transducer blocks
 Function blocks
2.4.1 Resource blocks
The resource block deals with the overall device. It contains information, such as manufacturer,
device type, and serial number. Each device has one resource block.
The resource block often provides information about the health or status of the device as a whole.
Access to this additional information may be one of the most important features of Fieldbus
because it enables you to detect device problems before they affect the process.
During project execution, the resource block identifies a device, tags it, and commissions it.
During ongoing operations, maintenance technicians use it to obtain device configuration and
status information and to run some types of device-specific diagnostics.
2.4.2 Transducer blocks
The transducer block deals with the wetted parts of a device (parts of the device that deal with
voltage). It provides local input/output functions needed to read sensors and to command
actuators, displays, or other output hardware. It is the link between the physical world of sensors
and actuators and the data world of process control.
The transducer block contains information such as calibration data, sensor type, materials of
construction, and in many cases, the operating status of actuators and sensors.
For devices that are not configured, the transducer block in the device must be configured using
the AMS Device Manager software package. For more information on AMS Device Manager,
refer to the AMS Device Manager Online Documentation.
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2.4.3 Function blocks
Function blocks provide control-system behavior within the Fieldbus environment. You can link
analog and discrete input and output blocks and a wide variety of control algorithms, such as PID,
across the Fieldbus to perform process control.
Each device has a predetermined number of function blocks depending on the type of function it
performs. A simple device may only have a single input or output function block. More complex
devices may have several input and output blocks, as well as blocks for monitoring and control.
During project execution, control engineers use function blocks to implement the control strategy.
During ongoing operations, the function blocks provide the process control information and
functions that the operators use to run the plant.
The Fieldbus Foundation has defined standard sets of basic and advanced function blocks.
Manufacturers decide which of these standard blocks, as well as other, non-standard blocks, are
supported in each Fieldbus device. If a device conforms to the Foundation Fieldbus specification
for a function block, that function block is interoperable. This means the inputs and outputs enable
the block to work together with other blocks according to the Foundation Fieldbus specification
regardless of device or host manufacturer.
In this release of the Ovation software, the following function blocks are supported: FFAI, FFAO,
FFDI, FFDO, FFISEL, FFMAI, FFMAO, FFMDI, FFMDO, and FFPID.
2.4.4 Device descriptions
Standard Fieldbus blocks provide the basis for interoperability (see page 3). However, if a
manufacturer extends the capabilities of a standard block, existing control systems need a way to
recognize the new data provided by these blocks without reprogramming or upgrading the
system.
Device description technology answers this problem. A device description is a software file that
provides the information; a host system needs to understand both the meaning of the data and
the capabilities of the device. It serves as a “driver” for a device, much as a printer driver tells your
PC how to access the capabilities of your printer. For Fieldbus devices, the device description
includes the calibration procedures, parameter descriptions, and other information required by the
control system to communicate with the Fieldbus device.
Ovation contains a collection of the device descriptions from all of the Foundation Fieldbus
registered devices. This means that you can use any device on the approved device list without
needing supplemental device description software from the manufacturer.
Device descriptions are written in the Device Description Language (DDL) and the Ovation
system uses software functions, called Device Description Services, to read the device
descriptions and to execute the procedures contained in them.
18 OW360_30
S E C T I O N 3
3 Planning segment and wiring layouts
IN THIS SECTION
How can I understand segmentation?............................................................................... 19

What is good Foundation Fieldbus segmentation design? ............................................... 24
3.1 How can I understand segmentation?
With Foundation Fieldbus, you have a broad range of options for building a network that meets
your needs. The choices you make depend on the location of each device, the amount of existing
wiring you want to use in the new network, and the wiring practices that are best suited for your
plant or project.
Conventional analog installations have a dedicated pair of wires connecting each field device to a
host system. Foundation Fieldbus installations use a single twisted-pair cable, also called a bus or
a trunk, to connect to multiple devices. The cable, connected devices, and supporting
components are called a segment, and a segment can be designed in various ways.
The following segment topics are discussed:

 Tree and Branch Topologies (see page 20).
 Spurs and Splices (see page 20).
 Repeaters (see page 21).
 Terminators, Connectors, and Junction Boxes (see page 22).
 Wire Types and Segment Lengths (see page 22).
 Voltage Drop (see page 23).
 Retrofit Projects (see page 24).
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3.1.1 Tree and branch topologies
A Fieldbus network should be designed with the location of the field devices in mind. That is
especially true in an existing plant with wiring, conduit, junction boxes, field devices, and related
equipment already installed.
Some devices are located by themselves, others in groups. Foundation Fieldbus accommodates
both situations through branch and tree network layouts, also called topologies.
 A branch is a single “limb” or spur off the main trunk of a Fieldbus segment. A branch layout
makes sense when the devices on a segment are geographically separated from each other.
 A tree layout has a number of branches or spurs that connect to the main trunk in one
location. This layout works well when several devices are located near each other.
Figure 4: Branch and tree layout example
Either of these network layouts can be used with or without wire in conduit, with a combination of
conduit and armored cable, and with existing wiring and junction boxes.
A single segment can have both branches and trees, as long as you meet the following criteria:
 Allow up to 16 devices per segment. Emerson recommends up to 10 to 12 devices per
segment depending on functionality.
 Ensure typical values for current draw are 15 to 25 mA power consumption for a device, and
350 mA is the typical segment limit.
 Ensure voltage range is 9 to 32 VDC per device, with a typical value of 24 VDC. Emerson
recommends to design no lower than 11 VDC to accommodate possible temporary drop when
a new device is added.
20 OW360_30
3.1.2 Spurs and splices
Fieldbus allows for splices or spurs.

 Splices are connections that have a distance of less than 1 meter from the main trunk.
 The maximum length of a spur depends on the total number of devices on the spur, and
the total number of devices on the segment.
 Note that a spur can have up to three devices.
 Spurs are connections in which the distance of the instrument is 1 to 120 meters from the
main trunk.
Refer to the following table for the maximum length of spurs per number of devices.
Maximum length of spurs per number of devices
TOTALDEVICES ON DEVICES PER SPUR

SEGMENT
1 2 3
1 - 12 120 m 90 m 60 m
(394 ft) (295 ft) (197 ft)
13 - 14 90 m 60 m 30 m
(295 ft) (197 ft) (98 ft)
15 - 18 60 m 30 m 1m
(197 ft) (98 ft) (3 ft)
19 - 24 30 m 1m 1m
(98 ft) (3 ft) (3 ft)
25 - 32 1m 1m 1m
(3 ft) (3 ft) (3 ft)
3.1.3 Repeaters
Repeaters are optional components used either to extend the length of a Fieldbus segment or to
increase the number of devices on a segment. They provide power and a clean communication
signal for the extended part of the segment.
A segment can have as many as four repeaters dividing the segment into five pieces. Electrically,
each piece acts as a separate segment - but devices can communicate, even if there are up to
two repeaters between the devices.
Repeaters are typically used for Intrinsically Safe applications to create multiple physical
segments connecting to a single H1 port, so that they appear and function as a single segment.
Typically, Fieldbus segment lengths are long enough that repeaters are not required. If you use
repeaters, you need an additional power source.
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3.1.4 Terminators, connectors, and junction boxes
Terminators help provide a high quality communication signal, and prevent signal reflection on the
bus. They are installed in pairs, with one terminator as close as practical to each end of a
Fieldbus segment.
Power conditioners frequently include a terminator, eliminating the need for a separate external
terminator on that end of the segment. However, terminators are usually NOT built into or
installed in field devices.
Terminators can be attached to the segment inside a junction box or at a multi-port junction
(known as a “brick” or passive field hub).
Note: Place a terminator in the junction box that is closest to the far end of a segment. Even if
there are individual devices farther out, the junction box is usually close enough to the end of
the segment for the terminator to reduce reflections on the segment.
3.1.5 Wire types and segment lengths
The total length of a Fieldbus segment depends on the type of wire you are using.
For example, the maximum wire length is 1900 meters (6,232 feet) if you use typical instrument
grade wire (Type A individually shielded twisted pairs). This length extends to 9500 meters if you
use repeaters. This maximum length decreases to 200 meters (656 feet) if you use just two wires
that have no shield and are not twisted.
The following table provides examples of wire types and allowable segment lengths.
Wire types with allowable segment lengths
TYPE DESCRIPTION SIZE MAXIMUM LENGTH
A Individually shielded twisted- pair #18 AWG 1900 meters

(0.8 mm2) (6,232 ft.)
B Multiple twisted-pair with overall #22 AWG 1200 meters
shield
(0.32 mm2) (3,963 ft.)
C Multiple twisted-pair without #26 AWG 400 meters
shield
(0.13 mm2) (1,312 ft.)
D Two wires with no shield and not #16 AWG 200 meters
twisted
(1.25 mm2) (656 ft.)
The total segment length is the sum of the lengths of all the spurs, plus the length of the main
cables, or trunks. The total segment length must be within the maximum allowed for the wire
type(s) used.
22 OW360_30
3.1.6 Voltage drop and segment lengths
Segment lengths should also be determined by allowable voltage drop across the segment. The
following table shows the maximum segment distances in feet depending on the number of
devices and topology for two typical power conditioners: 19 V dc and 25 V dc.
In the following table:

 “All at End” topology is one where all the devices are connected at a junction at the very end
of a segment.
 Conversely, “Spread Out” topology means that there are many junction boxes with devices
connected together at varying distances from the power conditioner.
Voltage drop and segment lengths
NUMBER OF 19 V dc Power Conditioner 25 V dc Power Conditioner

DEVICES
SPREAD OUT ALL AT END SPREAD OUT ALL AT END
TOPOLOGY TOPOLOGY TOPOLOGY TOPOLOGY
1 6200 ft.* 6200 ft.* 6200 ft.* 6200 ft.*
2 6200 ft.* 6200 ft.* 6200 ft.* 6200 ft.*
3 6200 ft.* 6200 ft.* 6200 ft.* 6200 ft.*
4 6200 ft.* 6200 ft.* 6200 ft.* 6200 ft.*
5 6200 ft.* 5800 ft. 6200 ft.* 6200 ft.*
6 6200 ft.* 4800 ft. 6200 ft.* 6200 ft.*
7 6200 ft.* 4000 ft. 6200 ft.* 6200 ft.*
8 6200 ft.* 3500 ft. 6200 ft.* 6200 ft.*
9 6200 ft.* 3000 ft. 6200 ft.* 6100 ft.
10 6200 ft.* 2700 ft. 6200 ft.* 5400 ft.
11 4800 ft. 2400 ft. 6200 ft.* 4900 ft.
12 4000 ft. 2200 ft. 6200 ft.* 4500 ft.
13 3300 ft. 2000 ft. 6200 ft.* 4200 ft.
14 2900 ft. 1800 ft. 6200 ft.* 3900 ft.
15 2500 ft. 1700 ft. 5700 ft. 3600 ft.
16 2200 ft. 1500 ft. 5100 ft. 3400 ft.
* Distances in the table are from power conditioner to end of trunk (does not include spur
lengths) and represent the limits due to voltage drop. However, the maximum distance due to
communications limits is 6200 feet, and it is calculated by adding all the wiring, including spurs.
OW360_30 23
3.2 What is good Foundation Fieldbus segmentation design?
3.1.7 Retrofit projects
For retrofit projects (projects where a plant is running 4-20mA equipment and wants to install
Fieldbus), you can use different wire types on the same Fieldbus segment.
For example, you could re-use all of the wiring between junction boxes and field devices and only
replace cable for longer runs between the junction box and the control room.
Designing a Fieldbus segment that is both reliable and easy to maintain depends to a large
degree on segmentation.
In conventional, non-Fieldbus point-to-point wiring, an individual pair of wires must be run

between every single field instrument and the I/O modules in the equipment room. These I/O
modules are either located near the Ovation Controller or in a remote I/O cabinet. Usually this is
done by running multi-pair cables to various junction boxes located throughout the plant. Then
individual cables are run from each junction box to field instruments located in its vicinity.
Compared to Ovation’s conventional wiring, the major topological change introduced by Ovation’s
Foundation Fieldbus solution is that Fieldbus segments replace the multi-pair cables — it is not
necessary to change the wiring from the Ovation Controller to the junction boxes. But once the
segments are brought to a junction box, a different type of distribution must be implemented,
either by using a bussed terminal strip or a multi-port junction, known as a “brick” or passive field
hub. Then, just like conventional wiring, individual cables are run to each field instrument. These
individual wire pairs are called spurs and the bussed segment wire running from equipment room
to junction boxes is called a trunk.
Figure 5: Trunk and spurs
There is no rule that requires only one segment trunk be run to a particular junction box;
sometimes it may be necessary to pass a segment through multiple junction boxes.
Wiring is most economical when you can minimize the number of segments that run through a
junction box and put as many devices as possible onto each segment (within design
recommendations). However, there are other considerations beyond economical wiring that you
should factor into the design of your Fieldbus segment.
24 OW360_30
3.2.1 Planning the Foundation Fieldbus topology
The topology Emerson recommends for Ovation Foundation Fieldbus segments is designed to
provide the greatest degree of flexibility of segment design, ongoing design changes, and future
incremental retrofits. The design tools already exist for wiring conventional I/O, and the
conventional approach is compatible with Ovation Foundation Fieldbus segment design.
First, Emerson recommend that the placement and location of field junction boxes and the
individual wiring from field instruments to the junction boxes be planned in the conventional way
as shown in the following figure:
Figure 6: Conventional layout
OW360_30 25
Then, Emerson recommends that running three or more Fieldbus segments through a chain of
junction boxes so that each box has multiple segments to choose from and each segment can
traverse a significant area of the plant. See the following figure:
Figure 7: Fieldbus segments through junction boxes
26 OW360_30
With this layout in place, design work specific to Ovation Foundation Fieldbus is reduced to
assigning instruments already brought to a junction box to specific segments in the junction box,
or creating the spurs:
Figure 8: Segment assignments
With this design, it is relatively easy to put redundant transmitters onto separate segments even if
they are in physical proximity to one another and are routed to the same junction box. It is easy to
assign fast loops onto fast segments and slow loops onto slow segments. Then, even if
instruments in the same control loop are separated by some physical distance, there is a greater
probability of being able to assign them to the same segment. By assigning same loop
instruments to same segments, the segment designer still has the ability to implement
control-in-field if desired.
It is important to understand what devices should be Fieldbus and how to segment these devices
before assigning them to specific segments. The following sections attempt to clarify how to
partition for Ovation Foundation Fieldbus.
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3.2.2 Deciding what should be Foundation Fieldbus
The first step should be to decide which instruments and applications should be implemented with
Ovation Foundation Fieldbus. A modern plant implementation will typically have a mix of
conventional local and remote I/O, Foundation Fieldbus I/O, and I/O that is implemented on other
busses.
Temperature measurements
Temperature measurements that employ thermocouples or RTDs are usually a slow process
variable. Typically, it is most economical for Ovation local or remote I/O to acquire these
measurements wherever there are many measurements to be made.
The exceptions that favor the use of Fieldbus include wherever there are very few measurements
in a specific area or wherever a multi-variable Fieldbus device can conveniently provide the
measurement. For example, a pressure transmitter or valve with embedded temperature
measurement could use Fieldbus.
Pressure, level and flow
Pressure, level, and flow measurements typically require a pressure transmitter and is best done
with Fieldbus. Also, intelligent transmitters can provide useful diagnostic data in pressure
measurement applications.
Modulating valves
For modulating valves, if the required control loop response is 0.5 second or slower, use
Foundation Fieldbus.
If the required response is faster than 0.5 second, Emerson recommends that you use Ovation
local or remote I/O.
Discrete I/O
Applications that require fast sensing and reaction should use Ovation local or remote I/O. If the
number of I/O points is densely located, it is economical to connect to these points using Ovation
remote I/O.
In instances where the discrete point is embedded in an intelligent instrument or there are only a
few discrete points located near a Fieldbus segment, use Foundation Fieldbus.
Motor control centers and variable frequency drives
You can purchase equipment with bussed communications built in. For motor control centers and
variable frequency drives, use whichever Ovation bus interface is required for communicating to
the equipment – DeviceNet, Profibus DP, or Modbus TCP.
28 OW360_30
Non-Foundation Fieldbus instruments
Though you have an option to either use an analog-to-Fieldbus converter or connect non-Fieldbus
instruments directly to Ovation local or remote I/O, Emerson recommends that you design a
system with the knowledge that Fieldbus versions may be offered in the future. This means that
you should either use an analog-to-Fieldbus converter now and eliminate it later, or design the
wiring so it is more easily retrofitted to Fieldbus in the future.
3.2.3 Partitioning instruments and applications
After you decide which devices will use Ovation Foundation Fieldbus, determine how to most
effectively and economically group them on a segment. Use the following criteria to help you
determine the best segmentation schemes:
 Relatedness of the Loop - As much as possible, group common processes together. This
consideration is paramount when grouping your devices.
 Importance of the Loop - Avoid mixing critically important loops and devices onto the same
segment. It is fine to mix a critical device with less critical loops and devices.
 Speed of Response - Avoid mixing loops with different response times on the same
segment. Keep fast-function blocks grouped with fast-function blocks and slow-function
blocks grouped with slow-function blocks.
 Proximity of the Devices - After the first three criteria are met, segment devices and loops
that are close to each other on the same segment to save wiring costs.
Good segment design ensures optimized cost savings, and also lowers the complexity of
maintenance and installation. To a large extent, the ease of your experience with Fieldbus
technology depends on the insight of your segmentation design.
Relatedness of the loop
It is important to categorize all processes at a plant and identify associated devices in order to
design segments that can be placed out of service for routine maintenance or device repair
without affecting multiple processes. Do not mix independent applications onto the same segment
if you want to avoid multi-process interference.
For example, one plant process may be water de-mineralization. For this process, you should
create a list of all devices that function in that process. Using the list, segment loops to include
only the devices for the water de-mineralization process. If you need to place the water
de-mineralization segment out of service, other plant processes remain operational.
By categorizing the devices in this format, you can see which devices should be segmented
together. Besides providing structure for the design task, this approach offers both maintenance
and performance benefits.
 Using separate segments for unrelated equipment or process areas does not affect the
operation of other areas during a shutdown for maintenance.
 Using separate segments for parallel process streams allows you to shut down one stream
while parallel streams remain online.
Note: You should attempt to place all devices for the same loop on the same segment, including
closely integrated or cascaded loops. Although multi-segment loops work, they increase
maintenance complexity and the number of components required to close a loop. In addition,
timing of control execution and communications becomes a bit less precise, and for fast and
time-critical loops, this can degrade performance.
OW360_30 29
Importance of the loop
One of the most important criteria for segmentation is determining how much impact a loop failure
would have on a process or on the entire plant. There are three categories of loop importance:
 Critical Loops - The loss of a critical loop results in the loss of automatic control that requires
a tremendous effort from operators and plant technicians to sustain operations.
 Important Loops - The loss of an important loop results in the loss of automatic control or
operator visibility, which could be tolerated while repairing the problem.
 Balance of Plant - The loss of this loop results in the loss of automatic control or an
operator’s ability to view a loop, but it has no detrimental affect on the plant. This includes
view-only and data acquisition.
Be careful not to group critical loops and important loops on the same segment. By partitioning
devices and loops based on importance, you greatly reduce the probability of failures introduced
by inadvertent wiring errors caused by ongoing plant maintenance.
Also, wherever you would plan for redundant instruments with separate wiring in a conventional
system, you should extend the practice of reducing the possibility of single-point failures to
Fieldbus applications.
Note: Do not use redundant terminators on the same segment. If loops also include redundant
field devices and process piping, put these redundant components and loops on separate
segments and bring the two segments into separate H1 modules.
Speed of response
The loop response speed determines how many function blocks can be used on a segment.
Therefore, in order to design an efficient and reliable segment, you must group loops with fast
response times (0.5 seconds) together and loops with slow response times (1.0 second or
greater) together.
To get a fast response (smaller macrocycle period) on a Fieldbus segment, limit the number of
devices on the segment. The way to estimate the required macrocycle before making
assignments is to build a picture of function block execution.
Note: A sample segment is shown. Actual execution times may vary from application to
application.
Figure 9: Sample half second segment
30 OW360_30
Any sequential execution of blocks takes time equal to the sum of executions plus 25 milliseconds
for each communications link. Independent loops can execute in parallel, but they must alternate
communication. Therefore, to estimate the required macrocycle, use the longest sequential
execution and add 25 milliseconds for each additional loop on the segment, then multiply that
by 2.
In general, loops which require a fast response should be separated from loops which do not
require a fast response. Then the number of instruments which can be placed on a fast or slow
segment depends on the execution times of the function blocks implemented.
Follow this set of guidelines:

 When designing a 0.5 second critical or important segment, use no more than four function
blocks per segment. If you are using control in the Controller only, then it is possible to fit six
function blocks in a 0.5 second macrocycle.
 When designing a 1.0 second critical or important segment, use no more than eight function
blocks per segment. If you are using control in the Controller only, then it is possible to fit 12
function blocks in a 1.0 second macrocycle.
 For the balance of plant devices that generally do not require fast response times, it is
possible to use 16 field devices per segment within hardware limitations (a combination of 25
publishers and subscribers).
Notes:
 Some intelligent devices have many function blocks that are not required for desired
functionality. To reduce the total execution time, only use the function blocks needed.
 Ovation has a PID control function available in the Controller; therefore, moving PID to the
Controller might be one way to reduce a segment’s macrocycle time and increase the
number of function blocks per segment.
 You may decide to add more devices to a loop in the future. In that case, the extra capacity
you build now helps you keep all devices for the loop on the same segment.
Proximity of the devices
After determining which devices should be grouped together based on relatedness, speed, and
importance, group those that are physically close to each other to reduce wiring costs.
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3.2.4 Laying out the segments
When assigning devices based on relatedness, importance, and speed, you may want to develop
a segment assignment table:
Sample segment assignment table
PROCESS: WATER DE-MINERALIZATION
DEVICE CRITICAL IMPORTANT BALANCE OF

PLANT
FAS T SLOW FAS T SLOW SLOW SEGMENT

(0.5 SEC) (1 SEC) (0.5 SEC) (1 SEC) (1SEC) ASSIGNMENT
Valve A x
Valve B x
Transmitter A x
Transmitter B x
Gauge A x
Gauge B x
Valve C x
Valve D x
Transmitter C x
Transmitter D x
Gauge C x
Gauge D x
Valve E x
Valve F x
Transmitter E x
Transmitter F x
Gauge E x
Gauge F x
Valve G x
Valve H x
Transmitter G x
Transmitter H x
Gauge G x
Gauge H x
Notice the name of the process at the top of the table: Water De-Mineralization.
32 OW360_30
All of the devices involved in Water De-mineralization are listed in the left column, and they are
categorized in the right columns based upon importance and speed. At this point, you must make
assignments based on the appropriate number of devices for the segments response time and
proximity of the devices to each other.
Also keep in mind that different devices require different levels of power. Make sure the total
current draw for all devices on the segment is well within the capacity of the segment power
conditioner — typically about 350 mA.
3.2.5 What are the recommended installation practices for Foundation Fieldbus?
Fieldbus installation differs from a standard installation. Consider the following recommended
practices:
 Optimize your wiring. To reduce cost and labor, wire the segment to field junction boxes
closer to your field devices. Then, connect the devices using either of the following methods:
 Continue running individual wire pairs (using conduit) from the trunk to the individual
devices using terminal blocks.
 Run quick-connect, pre-molded cables from the junction box to the individual devices.
Quick-connect, pre-molded cables cost more than twisted pair, but they install faster,
produce fewer wiring errors, and provide some short circuit protection.
When you connect your devices, take time to investigate the features of the terminal blocks
and make them part of your installation plan. They alleviate concerns like identifying trunk
cabling, having extra spurs for future devices, providing segment terminators, and having
built-in short circuit protection.
 Select time-saving devices. Devices with quick-disconnect wire connectors are faster and
easier to connect and can reduce wiring errors. Although quick-connect, pre-molded cables
cost more than twisted pair, they install faster and produce fewer wiring errors, which can
justify the added cost.
 Observe device polarity. Because most Fieldbus devices are polarity sensitive, inverting the
positive and the negative anywhere on a segment may cause individual devices or parts of
the segment to malfunction. Although this does not happen with polarity-insensitive devices,
observing the polarity of all devices reduces electrical installation problems.
All Fieldbus devices from Emerson are polarity insensitive. They function regardless of the
polarity of the wiring. This reduces design and installation time, commissioning, and
troubleshooting by eliminating polarity considerations.
 Anticipate device and segment changes. Define standard methods of attaching and
removing individual devices, without shorting out the segment. Standard wiring practices can
also help technicians avoid mistakes in connecting (or disconnecting) devices and cables.
When using terminal blocks, add spare spurs to use as connector ports for future devices.
 Check voltage requirements. Fieldbus devices require between 9 and 32 volts for operation.
Heavily loaded segments with long runs can result in low voltage at devices. From a design
standpoint, make sure the voltage at the farthest point of the segments is no lower than 11
VDC to accommodate a possible temporary drop when a new device is added.
 Document everything. To ensure consistent installation and streamline future maintenance,
immediately update your standards and project records to reflect any changes made during
engineering and installation. Instrumentation Data Sheets enhanced with bus requirements
can provide useful documentation. Also, Emerson recommends that multiple drawings be
replaced with a single drawing of each segment. Avoid adding information to the P&ID except
as necessary for logic or control purposes.
OW360_30 33
3.2.6 Navigating to the Fieldbus Port
In order to navigate to the Fieldbus port:
1. Access the Ovation Developer Studio (see page 75).

2. Use the system tree to navigate to the appropriate Fieldbus port:
System
Network
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Branch
Slot
Fieldbus module
Fieldbus port (P01 or P02)
34 OW360_30
Figure 10: Studio hierarchy tree
Notes:
 The system tree displays the Controllers, modules, and devices that are currently
configured.
 Each module contains two ports (P01 (segment 1) and P02 (segment 2)). Under each port
are the Fieldbus devices that you specified.
 You can click on items in this tree to view details associated with that item. These details
appear in the right side of the window.
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S E C T I O N 4
4 Understanding Foundation Fieldbus hardware

module information
IN THIS SECTION
Foundation Fieldbus module ............................................................................................. 37

Ovation I/O module environmental specifications ............................................................. 41
Foundation Fieldbus module (2 channels) ........................................................................ 42
4.1 Foundation Fieldbus module
The Ovation Foundation Fieldbus module provides a means to interface the Ovation system to
industry standard Foundation Fieldbus devices. The interface to the module is through the
Ovation I/O bus; therefore, this module is native to Ovation as opposed to an add-on or linking
approach.
The Ovation Foundation Fieldbus module interfaces with one or two networks.
4.1.1 Electronics module (Emod) - Foundation Fieldbus
There is one Electronics module group for the Foundation Fieldbus module:
 5X00301G01
4.1.2 Personality module (Pmod) - Foundation Fieldbus
The following Personality modules are used for redundant and non-redundant applications:
 5X00327 (Personality Module Assembly - Redundant Applications).
 1X00458H01 (Personality Module Cavity Insert - Non-redundant Applications).
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4.1.3 Valid module combinations - Foundation Fieldbus
The following table contains the valid Emod and Pmod combination for Foundation Fieldbus.
Valid module combinations
MODULE CHANNELS ELECTRONICS PERSONALITY MODULE

MODULE
Foundation 2 5X00301G01  1X00458H01 (Personality Module Cavity

Fieldbus Insert - Non-redundant Applications).
 5X00327 (Personality Module Assembly -

Redundant Applications)
Note: Redundant Foundation Fieldbus modules must be physically connected using two NULL
modem serial communication cables (5X00551H01). See Redundant module hardware
placement (see page 208).
4.1.4 Module block diagram - Foundation Fieldbus
The following figure illustrates the architecture of module block for Foundation Fieldbus.
Figure 11: Module block diagram
38 OW360_30
4.1.5 Terminal block pin assignments - Foundation Fieldbus
The terminal block is a 53-position compression-style terminal block arranged in 3 rows.

 Row "A" is highest relative to the base, has 18 positions.
 Row "B" or center row has 17 positions.
 Row "C" is nearest to the base and has 18 positions.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshalling Base Unit for more information.
 Maximum working voltage is 150 V peak dc or RMS ac.

 Current rating is 5 A.
 Maximum wire size: 12 AWG single wire or two 14 AWG wires terminal.
The base unit termination block assignments are shown in the following table.
Base unit termination block assignments
ROW C SIGNAL NAME ROW B SIGNAL NAME ROW A PIN SIGNAL

PIN NO. PIN NO. NO. NAME
1-2 RSV 1-2 RSV 1-2 RSV

3 Fieldbus #1+ 3 Fieldbus #1- 3 RSV
4 Cross Connect TX 4 Cross Connect RX 4 RSV
5 RSV 5 Cross Connect GND 5 RSV
6-9 RSV 6-9 RSV 6-9 RSV
10 Fieldbus #2+ 10 Fieldbus #2- 10 RSV
11 - 16 RSV 11 - 16 RSV 11 - 16 RSV
17 Earth Ground 17 PS+ 17 PS+
18 Earth Ground 18 PS-
Note: PS+ and PS- are not used. The cross connect redundancy signals are the same that are
accessed with the RS232 redundancy connector on the PMOD. No connections are permitted to
terminals marked RSV.
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4.1.6 Diagnostic LEDs - Foundation Fieldbus
The meaning of diagnostic LEDs is shown in the following table.
Diagnostic LED's
LED DESCRIPTION
P (green) Power OK LED. Lit when the logic board's +5 V and +3.3 V digital supply voltage
level is OK.
C (green) Communication OK LED. Lit when Ovation Controller is communicating with
module.
E, I, 1 - 5 These LED locations are not used for this module.
6 ACT (green) Ethernet activity.
7 FDX (yellow) Full duplex Ethernet communication.
8 - 12 S4 - S1 (red) General purpose red LEDs. Lit under firmware control of the ARM9 processor.
13 through 16 These LED locations are not used for this module.
40 OW360_30
4.1.7 Specifications - Foundation Fieldbus
The specifications for configuring the Foundation Fieldbus are shown in the following table.
Foundation Fieldbus Specifications
DESCRIPTION VALUE
Voltage Minimum Nominal Maximum

Main Primary 21.0 V 24.0 V 25.0 V
Voltage
Main Secondary 21.0 V 24.0 V 25.0 V
Voltage
Ovation I/O Bus Current (+24V Main) 76 mA typical, 90 mA maximum
Ovation I/O Bus Power (+24V Main) 1.82 W typical, 2.16 W maximum
Input Undervoltage Lockout 17 to 18.5 volts
Input Overvoltage Crowbar 29 to 35 volts
Current and Power Draw from the Fieldbus 17.2 ma/channel typical 0.4128W/channel typical
Number of segments per module 2
Interface characteristics Current Modulation (± 10 ma): 31.25 kbaud
Ethernet 10/100 mbaud, Auto-negotiation supported
(for diagnostics) MDIX not supported, Standard RJ45 connection on the
EMOD, Access only with cap removed
ARM9 Diagnostic Port RS232, 57.6 kbaud maximum
5 pin header on the logic card, Access only with cap
removed
ARM7 Diagnostic Port RS 232 , 57.6 kbaud maximum
using PMOD 5X00327601 9 pin D connector (female) on the Foundation Fieldbus
PMOD
Dielectric Isolation ± 1,000 V dc or peak ac for one minute, channel to
channel or channel to logic
International Electromagnetic Compatibility Specification
EN55011
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
Operating temperature range 0 to 60°C (32°F to 140°F)
Storage temperature range Per Ovation standard

Humidity (non-condensing) range 0% to 95%
Vibration 0.15mm displacement from 10 to 57 Hz and 2Gs from 57

to 500 Hz
Shock 15Gs for 11 milliseconds and 1/2 sine wave.
OW360_30 41
4.2 Ovation I/O module environmental specifications
4.2 Ovation I/O module environmental specifications
All Ovation I/O modules have the same environmental specifications.

 Electronics modules
 Weight = 0.34 kg (0.75 lb)
 Dimensions (HxWxD) = 155 mm x 127 mm x 54.6 mm (6 in x 5 in x 2.15 in)
 Operating Temperature = 0ºC to 60ºC (32ºF to 140º F)
 Storage Temperature = -40ºC to 85ºC (-40ºF to 185ºF)
 Operating Humidity = 0% to 90%
 Personality modules
 Weight = 0.113 kg (0.25 lb)
 Dimensions (HxWxD) = 87.6 mm x 119.4 mm x 28 mm (3.45 in x 4.7 in x 1.1 in)
 Operating Temperature = 0ºC to 60ºC (32ºF to 140ºF)
 Storage Temperature = -40ºC to 85ºC (-40ºF to 185ºF)
 Operating Humidity = 0% to 90%
 Relay Panels
 Weight = 1 kg (2.3 lb) G2R; 1.6 kg (3.6 lb) Form C; 1.7 kg (3.8 lb) Form X
 Dimensions (HxWxD) = 114 mm x 422 mm x 125 mm (4.5 in x 16.6 in x 4.9 in)
 Operating Temperature
 G2R/KUEP Form X = 0ºC to 60ºC (32ºF to 140ºF)
 KUEP Form C = 0ºC to 45ºC (32ºF to 113ºF)
 Operating Humidity
 G2R = 35% to 85%
 KUEP Form X and Form C = Not applicable
 Cavity Inserts are inserts that fit into the Personality module position and provide a wiring
schematic for the module. An insert is only a space holder and not an actual module.
Note: For more information on Ovation I/O modules, see Planning I/O modules for your Ovation
system.
42 OW360_30
4.3 Foundation Fieldbus module (2 channels)
4.3 Foundation Fieldbus module (2 channels)

 The module uses 5X00301G01 (E) and 5X00327G01 (P):
 Main +24 Power (W) and VA (Typical) that module draws:
 Draws from AC/DC Power Mains = 2.4 W/VA
 Draws from AC/DC Power Supply = 1.82 W
 AUX Power (W) and VA (Typical) that module draws:
 Draws from AC/DC Power Mains =0.55 W/VA per channel (24V)
 Draws from AC/DC Power Supply = 0.41 W per channel (24V)
 Main heat dissipation = 8.16 BTUs per hour
 Aux heat dissipation = 1.88 BTUs per hour per channel.
OW360_30 43
S E C T I O N 5
5 Using Foundation Fieldbus in your control strategy
IN THIS SECTION
How do I use Foundation Fieldbus technology in my control strategy? ............................ 45

Where should I implement the PID control function? ........................................................ 46
What are Ovation Fieldbus algorithms? ............................................................................ 72
5.1 How do I use Foundation Fieldbus technology in my control

strategy?
Foundation Fieldbus allows you to execute control algorithms in the Controller, in the devices, or
both. However, the key is making a choice that best supports your plant’s needs.
The following sections provide guidelines for using Fieldbus function blocks in Ovation control
applications.
 Using only the available number of links (see page 45).
 Understanding macrocycles (see page 46).
 Using valid channel assignments (see page 46).
5.1.1 Using only the available number of links
Fieldbus devices allow a limited number of links between their function block parameters and
parameters in other Fieldbus devices. A subscriber VCR is an input to a function block, and it
receives output from another function block. A publisher VCR is an output from a function block
and it distributes the output to one or more function blocks. Every link requires a publisher VCR
and a subscriber VCR (see page 16).
For example, suppose a device allowed only four links as inputs to their function blocks and only
four links as outputs from their function blocks. This limit is quickly reached if Feed Forward,
Cascade, and Track control methods are used because these types of control require more inputs
and outputs. During application configuration, the Ovation system notifies you if the subscriber or
publisher limit for a device has been reached.
OW360_30 45
5.2 Where should I implement the PID control function?
5.1.2 Understanding macrocycles
The macrocycle is the period of time on a segment between repetitions of all the functions on the
segment. Ovation calculates the minimum macrocycle required to execute all of the configured
function blocks, transmit information on the Fieldbus segment, and still leave approximately 50 -
60 percent of the macrocycle available for transmission of unscheduled (non-periodic)
communications. This is called the required macrocycle; you cannot configure the required
macrocycle.
However, you can configure the scheduled macrocycle time on your port. Emerson recommends
that you select a scheduled macrocycle that is greater than your required macrocycle.
5.1.3 Using valid channel assignments
Fieldbus Analog Input (AI) and Analog Output (AO) function blocks must have valid channel
numbers for device signals. When you configure Fieldbus AI and AO blocks, you must set the
channel parameter to a valid number or the blocks remain in Out of Service (OOS) mode.
Note: The function block must be in the execution order or it will not be possible to set the
channel assignment.
The Ovation Foundation Fieldbus solution provides the option of implementing the PID control
function either in the Ovation Controller or in the field device. Observe the following guidelines to
help you decide what is the best approach for your control strategy.
 Advantages of control in the field (see page 46).
 Advantages of control in the Controller (see page 47).
 Recommendations for control of fast loops or loops with high gain (see page 47).
5.2.1 Advantages of control in the field
For simple control loops where all the input and output devices can be located on the same
segment, control in the field can provide tighter regulation for processes which must be held at a
steady set-point and for which the loop gain is very high and the dynamics are fast acting. This is
because the deterministic sampling of process data is tightly synchronized with the execution of
the control algorithm and the output of control command positions to the final control element (for
example, a valve). All the devices on the segment are synchronized to the same application clock
and use peer-to-peer communication to exchange data with one another.
The Ovation control system can still monitor all this data and is capable of sending loop tuning
parameters (such as gain, rate, and reset) to the PID algorithm in the field device, as well as
changing the algorithm from automatic to manual modes, if desired. The programming is done in
the same way conventional control in the Controller is programmed, so it is transparent to the
user as to whether control is being executed in the field device or in the Controller.
A good application for control in the field is an application such as level control of a remote tank,
where the level transmitter and the control valve are both located in close proximity to one
another and the control loop is easily isolated from the rest of the plant.
46 OW360_30
5.2.2 Advantages of control in the Controller
An application in which it is difficult or inconvenient to locate all of the instruments on the same
Fieldbus segment cannot effectively use control in the field. Many control applications are
reasonably complex and have a degree of dependence between control loops or are implemented
with complex interlock logic. Many control loops have inputs which are physically distant from the
outputs and cannot be located on the same segment. Control strategies which require redundant
transmitters must place each of those transmitters on different segments. These instances are not
suitable for control in the field.
Utilizing control in the Controller allows great flexibility in segment design (where to run the
segment and what to attach to it), because there is no requirement to place all the instruments in
a control loop onto the same segment. Also, the same familiar control algorithm interfaces,
manual/auto stations, and interlock logic used in conventional control can also be used in
Fieldbus applications when control in the Controller is used.
Another advantage of control in the Controller is that removing the PID control algorithm from the
field device can potentially reduce the time of the segment macrocycle or at least give it more free
time for unscheduled communications. Moving the control algorithm to the Controller has very
little or no impact on the speed of the Controller execution or the amount of memory it consumes.
The number of VCRs consumed on the segment is roughly equivalent in either case because
even if control in the field were used, the PID output data has to be transmitted to the Ovation
Controller for display at the Operator Station.
5.2.3 Recommendations for control of fast loops or loops with high gain
Even if a control loop is fast or has high gain, it can still be controlled in the Controller. The key to
tighter control is to minimize the latency between when information is transferred into and out of
the Controller and to hold that latency constant. Latency is defined as the period of time between
when the process variable is measured and a correction is presented to the process.
To minimize the latency, put the fast, high gain loops onto the same segment with a small number
of devices and with as few function blocks as possible being used on those segments. This
enables the configuration software to reduce the length of time required for the segment
macrocycle (the period of time between successive samples of the same process variable on a
segment). Then set the port macrocycle time to the next higher nominal time period (such as 0.5
second or one second). When this is coupled with a control sheet update rate of 0.5 second or
one second, it establishes that the latency is always constant and is never greater than the period
of the port macrocycle.
For example, if a segment is set to a port macrocycle of 0.5 second and the control sheet update
rate is 1 second, then the latency between a transmitter on that segment and the control algorithm
cannot exceed 0.5 second and will always be constant. Thus, reasonably good regulation can be
established and all the other conveniences of control in the Controller can be preserved.
OW360_30 47
5.2.4 Viewing Foundation Fieldbus function blocks in the Developer Studio
Each device has a predetermined number of function blocks depending on the type of function it
is to perform. The following function block types are supported:
 FFAI (see page 233) - Foundation Fieldbus Analog Input.
 FFAO (see page 236) - Foundation Fieldbus Analog Output.
 FFDI (see page 239) - Foundation Fieldbus Discrete Input.
 FFDO (see page 242) - Foundation Fieldbus Discrete Output.
 FFISEL (see page 245) - Foundation Fieldbus Input Selector.
 FFMAI (see page 253) - Foundation Fieldbus Multiple Analog Input.
 FFMAO (see page 257) - Foundation Fieldbus Multiple Analog Output.
 FFMDI (see page 260) - Foundation Fieldbus Multiple Digital Input.
 FFMDO (see page 264) - Foundation Fieldbus Multiple Digital Output.
 FFPID (see page 268) - Foundation Fieldbus Proportional, Integral, Derivative.
To view function block details in the Developer Studio, right-click a function block and select
Open. In addition to viewing details, you can rename any function block that is not already being
used in control.
To view function blocks in the Studio

2. Use the system tree to navigate to the Function Blocks item:
System
Network
Unit
Drops
I/O Devices
I/O Interfaces
Branch
Slot
Fieldbus Module
P01 or P02
Fieldbus Devices
Function Blocks item
3. Select the Function Blocks item and observe the functions blocks listed in the WorkPad
window.
4. Right-click a function block and select Open. A dialog box for the selected function block
appears. You can edit the Function Block Name and Execution Order fields; the other fields
are for informational purposes only.
48 OW360_30
5. If the system-generated, default function block name is not satisfactory, enter a name for the
function block in the Function Block Name entry field. This field will be grayed out if the
function block is used in control. This name must be unique in your entire database, so every
function block name for every device is different regardless of where it is located in your plant.
Note: You cannot change the name of a function block after it is used in control.
6. Click OK or Apply. The new name for the function block appears in the WorkPad area of the
Developer Studio.
For examples and descriptions of the function block dialogs, refer to the following topics:
 FFAI function block dialog description (see page 50).
 FFAO function block dialog description (see page 52).
 FFDI function block dialog description (see page 54).
 FFDO function block dialog description (see page 56).
 FFISEL function block dialog description (see page 58).
 FFMAI function block dialog description (see page 61).
 FFMAO function block dialog description (see page 63).
 FFMDI function block dialog description (see page 65).
 FFMDO function block dialog description (see page 67).
 FFPID Function block dialog description (see page 70).
Note: As a general rule, you should not edit or change any field that is assigned by the Ovation
Control Builder.
OW360_30 49
FFAI function block dialog box description
If you open an FFAI function block from the Workpad window on the Developer Studio, the
following dialog box appears. Notice that there are two tabs on the window: Config and
Input/Output Parameters.
Figure 12: FFAI function block dialog box -- Config tab
From this dialog box, you can modify the function block name only if it is not being used in
control. Once it is used in control, this field grays out. You can modify the remaining parameters
on this dialog box through the Control Builder. For more information, refer to Ovation Control
Builder User Guide.
50 OW360_30
The following tables describe the fields on the Config tab and the Input/Output Parameters tab.
The Function Block Parameters and Function Block Outputs fields are discussed in greater detail
in the FFAI algorithm description.
FFAI function block dialog box -- Config tab fields
SECTION FIELD VALUE
Identification Function Block Name Name of the function block (for example,
FFAI1)
Function Block Type Type of function block (FFAI)
Function Block Index Unique numerical identifier for the function
block. This is obtained from the device
manufacturer.
Execution Time (ms) Defines how many milliseconds it takes to
run this function block. This is obtained from
the device manufacturer.
Ovation Algorithm Ovation algorithm that has been assigned to
Name the function block. This is assigned by the
Ovation Control Builder.
Execution Order Beginning of If this field has a value of 1, then this
Sequence function block is the first to execute in a
particular control strategy. This is assigned
by the Ovation Control Builder and should
not be modified in this window by the user.
Next Block in If this field contains a value, it indicates the
Sequence next function block that will execute after this
one. This is assigned by the Ovation Control
Builder and should not be modified in this
window by the user.
Function Block MODE.Normal Normal mode for function block. The choices
Parameters are: MANUAL and AUTO. This is assigned
by the Ovation Control Builder.
MODE.Permitted Permitted mode for the function block. The
choices are: MANUAL, AUTO, and OUT OF
SERVICE. This is assigned by the Ovation
Control Builder.
FFAI function block dialog box -- Input/Output Parameters tab fields
SECTION FIELD VALUE
Function Block Outputs OUT Required analog output point. This is

assigned by the Ovation Control Builder.
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FFAO function block dialog box description
If you open an FFAO function block from the Workpad window on the Developer Studio, the
Figure 13: FFAO function block dialog box -- Config tab
on this dialog box through the Control Builder. For more information, refer to the Ovation Control
Builder User Guide.
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The Function Block Parameters, Function Block Inputs, and Function Block Outputs fields are
discussed in greater detail in the FFAO algorithm description.
FFAO function block dialog box -- Config tab fields
SECTION FIELD VALUE
FFAO1).
Function Block Type Type of function block (FFAO).
manufacturer.
Execution Time Defines how many milliseconds it takes to
(msec) run this function block. This is obtained from
Name the function block. This is the assigned by
the Ovation Control Builder.
window by the user.
Parameters are: MANUAL, AUTO, and CASCADE. This
is the assigned by the Ovation Control
Builder.
choices are: MANUAL, AUTO, CASCADE.
and OUT OF SERVICE. This is the assigned
FFAO function block dialog box -- Input/Output Parameters tab fields
SECTION FIELD VALUE
Function Block Inputs CAS_IN Required analog input point or function block
parameter reference. This is assigned by the
Function Block Outputs BKCAL_OUT Required mode and tracking signals. This is
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FFDI function block dialog box description
If you open an FFDI function block from the Workpad window on the Developer Studio, the
Figure 14: FFDI function block dialog box -- Config tab
on this dialog box through the Control Builder. For more information, refer to Ovation Control
Builder User Guide.
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in the FFDI algorithm description.
FFDI function block dialog box -- Config tab fields
SECTION FIELD VALUE
FFDI1)
Function Block Type Type of function block (FFDI)
manufacturer.
window by the user.
Parameters are: MANUAL, and AUTO. This is assigned
Control Builder.
FFDI function block dialog box -- Input/Output Parameters tab fields
SECTION FIELD VALUE
Function Block Outputs OUT_D Optional digital output point. This is assigned
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FFDO function block dialog box description
If you open an FFDO function block from the Workpad window on the Developer Studio, the
Figure 15: FFDO function block dialog box -- Config tab
on this dialog box through the Control Builder. (Refer to the Ovation Control Builder User Guide.)
56 OW360_30
discussed in greater detail in the FFDO algorithm description.
FFDO function block dialog box -- Config tab fields
SECTION FIELD VALUE
FFDO1)
Function Block Type Type of function block (FFDO)
manufacturer.
Ovation Algorithm Ovation algorithm name that has been
Name assigned to the function block. This is
window by the user.
is assigned by the Ovation Control Builder.
Control Builder.
FFDO function block dialog box -- Input/Output Parameters tab fields
SECTION FIELD VALUE
Function Block Inputs CAS_IN_D Optional digital input point or function block
Function Block Outputs BKCAL_OUT_D Required digital track out value. This is
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FFISEL function block dialog description
If you open an FFISEL function block from the Workpad window on the Developer Studio, the
following dialog appears. Notice that there are two tabs on the window: Config and Input/Output
Parameters.
Figure 16: FFISEL function block dialog -- Config tab
From this dialog, you can modify the function block name only if it is not being used in control.
Once it is used in control, this field grays out. You can modify the remaining parameters on this
dialog through the Control Builder. (Refer to Ovation Control Builder User Guide.)
in the FFISEL (see page 245) algorithm description.
FFISEL function block dialog -- Config tab fields
SECTION FIELD VALUE
FFISEL1)
Function Block Type Type of function block (FFISEL)
manufacturer.
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SECTION FIELD VALUE

window by the user.
Control Builder.
FFISEL function block dialog -- Input/Output Parameters tab fields
SECTION FIELD VALUE
Function Block Inputs IN_1 Optional analog input point. This is assigned by
IN_2 Optional analog input point. This is assigned by
IN_5 Optional analog input point. Used with FFISELX.
This is assigned by the Ovation Control Builder.
DIS1 Optional digital input point disables
corresponding input:
 0 = Use
 1 = Disable
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SECTION FIELD VALUE

 0 = Use
 1 = Disable
 0 = Use
 1 = Disable
 0 = Use
 1 = Disable
 0 = Use
 1 = Disable
Used with FFISELX. This is assigned by the
 0 = Use
 1 = Disable
 0 = Use
 1 = Disable
 0 = Use
 1 = Disable
OPSEL Operator Select -- optional input used to force
selection of a given input.
 0 = Not forced
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SECTION FIELD VALUE
Function Block Outputs OUT Required analog output point. This is assigned by
SEL Optional analog output indicates which input is
selected. This is assigned by the Ovation Control
Builder.
OUT_D Optional packed output point indicates alarm
condition. This is assigned by the Ovation Control
Builder.
FFMAI function block dialog box description
If you open an FFMAI function block from the Workpad window on the Developer Studio, the
Figure 17: FFMAI function block dialog box -- Config tab
Builder User Guide.
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in the FFMAI algorithm description.
FFMAI function block dialog box -- Config tab fields
SECTION FIELD VALUE
FFMAI1).
Function Block Type Type of function block (FFMAI)
manufacturer.
window by the user.
Control Builder.
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FFMAI function block dialog box -- Input/Output Parameters tab fields
SECTION FIELD VALUE
Function Block Outputs OUT_1 Optional analog output point. This is

OUT_2 Optional analog output point. This is
FFMAO function block dialog description
If you open an FFMAO function block from the Workpad window on the Developer Studio, the
Parameters.
Figure 18: FFMAO function block dialog -- Config tab
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in the FFMAO (see page 257) algorithm description.
FFMAO function block dialog -- Config tab fields
SECTION FIELD VALUE
FFMAO1).
Function Block Type Type of function block (FFMAO)
manufacturer.
window by the user.
Control Builder.
64 OW360_30
FFMAO function block dialog -- Input/Output Parameters tab fields
SECTION FIELD VALUE
Function Block Outputs IN_1 Optional analog input point. This is assigned
IN_2 Optional analog input point. This is assigned
FFMDI function block dialog description
If you open an FFMDI function block from the Workpad window on the Developer Studio, the
Parameters.
Figure 19: FFMDI function block dialog -- Config tab
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in the FFMDI (see page 260) algorithm description.
FFMDI function block dialog -- Config tab fields
SECTION FIELD VALUE
FFMDI1)
Function Block Type Type of function block (FFMDI)
manufacturer.
window by the user.
is assigned by the Ovation Control Builder.
Control Builder.
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FFMDI function block dialog -- Input/Output Parameters tab fields
SECTION FIELD VALUE
Function Block Outputs OUT_D1 Optional digital output point. This is assigned
OUT_D2 Optional digital output point. This is assigned
FFMDO function block dialog description
If you open an FFMDO function block from the Workpad window on the Developer Studio, the
Parameters.
Figure 20: FFMDO function block dialog -- Config tab
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discussed in greater detail in the FFMDO (see page 264) algorithm description.
FFMDO function block dialog -- Config tab fields
SECTION FIELD VALUE
FFMDO1)
Function Block Type Type of function block (FFMDO)
manufacturer.
Ovation Algorithm Ovation algorithm name that has been
Name assigned to the function block. This is
window by the user.
Control Builder.
68 OW360_30
FFMDO function block dialog -- Input/Output Parameters tab fields
SECTION FIELD VALUE
Function Block Inputs IN_D1 Optional digital input point. This is assigned
IN_D2 Optional digital input point. This is assigned
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FFPID function block dialog box description
If you open an FFPID function block from the Workpad window on the Developer Studio, the
Figure 21: FFPID function block dialog box -- Config tab
Builder User Guide.
70 OW360_30
discussed in greater detail in the FFPID algorithm description.
FFPID function block dialog box -- Config tab
SECTION FIELD VALUE
Identification Function Block Name Name of the function block (for example, FFPID1)
Function Block Type Type of function block (FFPID)
Function Block Index Unique numerical identifier for the function block.
This is obtained from the device manufacturer.
Execution Time Defines how many milliseconds it takes to run this
(msec) function block. This is obtained from the device
manufacturer.
Ovation Algorithm Ovation algorithm that has been assigned to the
Name function block. This is assigned by the Ovation
Control Builder.
Execution Order Beginning of If this field has a value of 1, then this function block
Sequence is the first to execute in a particular control strategy.
This is assigned by the Ovation Control Builder and
should not be modified in this window by the user.
Next Block in If this field contains a value, it indicates the next
Sequence function block that will execute after this one. This
is assigned by the Ovation Control Builder and
should not be modified in this window by the user.
Function Block MODE.Normal Normal mode for function block. The choices are:
Parameters MANUAL, AUTO, and CASCADE. This is assigned
MODE.Permitted Permitted mode for the function block. The choices
are: MANUAL, AUTO, CASCADE, and OUT OF
SERVICE. This is assigned by the Ovation Control
Builder.
FF_GAIN Required feed forward gain. This is assigned by the
GAIN Required device gain. This is assigned by the
RATE Required derivative action. This is assigned by the
RESET Required derivative time (seconds). This is
OUT_HI_LIM Required maximum output value. This is assigned
OUT_LO_LIM Required minimum output value. This is assigned
SP_HI_LIM Required maximum setpoint value. This is assigned
SP_LO_LIM Required minimum setpoint value. This is assigned
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5.3 What are Ovation Fieldbus algorithms?
FFPID function block dialog box -- Input/Output Parameters tab fields
SECTION FIELD VALUE
Function Block Inputs CAS_IN Optional analog input or function block

IN Required analog input or function block
FF_VAL Optional analog input or function block
parameter reference for feed forward value.
This is assigned by the Ovation Control
Builder.
BKCAL_IN Optional analog input point or function block
parameter reference. This is the track input
point. This is assigned by the Ovation
Control Builder.
Function Block Outputs OUT Required analog input. This is assigned by
BKCAL_OUT Required mode and tracking signals. This is
5.3 What are Ovation Fieldbus algorithms?
Fieldbus devices are digital field instruments containing processors that monitor the performance
and state of the device. Self-contained software modules known as function blocks (see page 10)
reside in the Fieldbus devices.
While function blocks reside in a device, the Ovation control system uses algorithms on control
sheets that mimic the function blocks. Therefore, Fieldbus devices can be controlled by Ovation
Fieldbus algorithms and can be part of an Ovation control scheme.
Algorithms are mathematical formulas that define a specific control strategy. The Ovation Control
Builder allows you to add algorithms to a control sheet. Multiple algorithms and even multiple
control sheets can be combined through the Control Builder to create an entire control strategy for
a system process. For more information, refer to the Ovation Control Builder User Guide.
When you add an algorithm to a control sheet, Ovation automatically creates an output point
containing an LC (algorithm) point record. This LC record stores tuning or data configuration for
the algorithm. Information is different for each algorithm type. For more information, refer to the
Ovation Record Types Reference Manual.
The output point that is created is automatically added to the system database and its name is
based on the algorithm name (typically, a default name is used).
The Ovation Fieldbus algorithms mirror the functions blocks that are available in this release of
the Ovation software. The Fieldbus algorithms are: FFAI, FFAO, FFDI, FFDO, FFISEL, FFMAI,
FFMAO, FFMDI, FFMDO, and FFPID.
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S E C T I O N 6
6 AMS Device Manager software
IN THIS SECTION
AMS Device Manager ....................................................................................................... 73
6.1 AMS Device Manager

For information on how to install and configure AMS Device Manager software, refer to the AMS
Device Manager documentation online.
You can add device definition kit(s) for Foundation Fieldbus devices that are not supported by the
currently installed Ovation version and/or the currently installed AMS Device Manager version
using the AMS Device Manager's Add Device Type application. For more information, refer to the
AMS Device Manager documentation online.
Note: If you wish to install the Ovation Network in the AMS Device Manager Network
Configuration Utility on an Ovation Drop that is not the Ovation Database Server, then you will
have to run the InstallHSEServer.bat file found in Ovation\OvationBase... and correct syntax is
InstallHSEServer.bat –i.
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S E C T I O N 7
7 Using the Ovation Developer Studio for

configuration
IN THIS SECTION
What is the Ovation Developer Studio? ............................................................................ 75

Accessing the Ovation Developer Studio .......................................................................... 75
Developer Studio components .......................................................................................... 76
7.1 What is the Ovation Developer Studio?
The Ovation Developer Studio is a comprehensive software application that manages the
configuration of the entire Ovation system. As a fully integrated advanced software program, the
Developer Studio creates and maintains Ovation drop types, control strategies, process graphics,
point records, and system-wide configurations, including security. Within the Developer Studio,
you can configure all of the Operator Station functions.
Using the Developer Studio, you are able to view and establish parameters and settings at the
System, Network, Unit, Drop, and Point level. Ovation configuration settings made at the system
level default down through the System Tree, but many settings can be adjusted at each
subsequent level. All configurations defined at the lower levels override what has been defined at
the higher levels. Ovation configuration information is specified at appropriate levels of the
system hierarchy. Refer to the Ovation Developer Studio User Guide.
7.2 Accessing the Ovation Developer Studio
When your Ovation system is loaded, the Developer Studio icon appears on your desktop.
Double-click the icon and the Developer Studio window appears. Refer to the Ovation Developer
Studio User Guide.
You can also access the Developer Studio from the context menu of the Operator Station
applications, such as Point Information. For more information, refer to the Ovation Operator
Station User Guide.
Note: Much of the setup and configuration of the Developer Studio contents and hierarchy is
performed by an Emerson representative before the system is installed in your plant.
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7.3 Developer Studio components
The Developer Studio main window consists of a base frame with a pull-down menu panel,
various view bars and toolbars, subwindows, workspace, horizontal and vertical scrollbars, and a
footer for displaying messages.
The following figure shows an example of the Ovation Developer Studio with various window
components labeled.
Figure 22: Example Ovation Developer Studio window components
76 OW360_30
A brief description of the Developer Studio’s interface is as follows:

 View bars - The three function bars provide views of different aspects of the database.
 Hardware view bar accesses the system tree. The system tree is expandable to expose
additional folders and files.
 Defaults view bar shows a tree structure of the default point types and I/O devices.
 TrashCan view bar is similar to the Windows Recycle Bin.
 Overview window - Displays the Hardware, Defaults, or TrashCan views of the Developer
Studio tree.
 Menu bar - Provides access to Developer Studio functions.
 Toolbars - Provides specific Developer Studio functions such as Save, Open and Create.
The toolbars are Standard, Operation, Browse, and Windows.
 Status bar - Displays information about the current Developer Studio session. The Status bar
displays menu information, identification of the drop where the database resides, the drop that
is servicing the current database connection, and whether certain keyboard functions such as
Caps Lock and Num Lock are operational.
 Workspace - Displays functional and document dialog boxes.
 Dialog box - Functional windows where operations are performed. Files are stored in folders.
Opening a file generally spawns a function or document dialog box in the Workspace window.
 Tab - Allows a dialog box to contain multiple dialog windows for setting up the many aspects
of an item.
 System bar - Displays the Ovation system that it is currently displayed.
 WorkPad window - Displays selectable items, programs or files.
 View buttons - Changes the appearance of items in the WorkPad window.
For more information about the Developer Studio components, refer to the Ovation Developer
Studio User Guide.
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S E C T I O N 8
8 Adding a new Foundation Fieldbus module to an

Ovation system
IN THIS SECTION
Overview of adding a new Foundation Fieldbus module to an Ovation system ............... 79

Prerequisites before adding a new Foundation Fieldbus module
to an Ovation system ........................................................................................................ 80
Adding and configuring a Foundation Fieldbus module .................................................... 80
Checklist for adding a new Foundation Fieldbus module to an Ovation system .............. 88
8.1 Overview of adding a new Foundation Fieldbus module to an

Ovation s ystem
The following steps provide an overview of adding a new Fieldbus module to an Ovation system.
Refer to the specific topics for detailed instructions.
Note: For information on adding redundant Foundation Fieldbus modules, see Using Redundant
Foundation Fieldbus modules (see page 207).
1. Ensure that you meet the prerequisites (see page 80).

2. Add the I/O device number to the Controller (if applicable) (see page 80).
 Use the Developer Studio (Device Number) to select a device number and a Driver type.
 Use the Developer Studio (I/O Devices) to select a device number and a Driver type.
3. Insert the Fieldbus I/O module into the Developer Studio system tree (see page 82).
4. Add a point name for the Fieldbus module (see page 84).
 Use the Developer Studio to insert a point name and a scanning frequency for the
module.
 Use the Developer Studio to locate the Fieldbus I/O module (Hardware tab).
5. Assign a node record to each port of the Fieldbus module (see page 85).
 Use the Developer Studio to open a port dialog box.
 Assign an Ovation Point Name to the port.
6. Load the Controller (see page 86).
7. Download firmware to the Fieldbus I/O module (see page 87).
 Access the Controller Diagnostics utility.
 Select the desired firmware and download it to the Fieldbus module.
 Reboot the module, if necessary.
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8.2 Prerequisites before adding a new Foundation Fieldbus module to an Ovation system
8.2 Prerequisites before adding a new Foundation Fieldbus module

to an Ovation s ystem
Ensure that the following prerequisites are met before you add a new Fieldbus module:
 Make sure you have the appropriate engineering privileges that are needed to add a Fieldbus
module to the Ovation system.
 You should be familiar with point naming conventions for module records and node records.
Refer to Ovation Developer Studio User Guide for more information.
 You should know how to use the Controller Diagnostics tool to download firmware to the
Fieldbus module. Refer to the applicable Ovation Controller User Guide.
8.3 Adding and configuring a Foundation Fieldbus module
The Ovation system contains a mixture of various types of Input/Output (I/O) modules that
communicate over the Ovation network from the I/O devices to the Ovation Controller. One of
these types of I/O modules is an Ovation Fieldbus module. This module provides an interface
between the Ovation Controller and Fieldbus devices in the field.
Before you can add and use a Fieldbus device in an Ovation system, you must first add an
Ovation Fieldbus module and configure it so Ovation recognizes the Fieldbus module and the
Fieldbus device.
8.3.1 To add an I/O device number for a Fieldbus module to the Controller
Note: Only perform this if the Controller has not been previously configured for Fieldbus.

2. Use the system tree to navigate to the Device Number item:
Systems
Networks
Units
Drops
Configuration
Controller
Devices
Device Number
3. Right-click on the Device Number.
4. Select Insert New. The Insert New Device Numbers wizard appears.
Note: If you add, change, or delete device drivers, perform a clear/load function on the
Controller. Refer to Ovation Developer Studio User Guide for more information.
5. From the Device Number drop-down menu, select an unused number (for example, you
might start with 2, and continue numbering successive devices sequentially).
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6. Click Finish. The New Device Numbers window appears.
Figure 23: Insert New Device Numbers Wizard
7. Select FIELDBUS MODULE from the I/O Driver Type drop-down menu.
8. Click OK.
Figure 24: New Device Numbers window
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9. Use the Developer Studio system tree to navigate to I/O Devices:

Systems
Networks
Units
Drops
I/O Devices
10. Right-click on the I/O Devices and select Insert New. The Insert New I/O Devices wizard
appears.
11. From the I/O Device Number drop-down menu, select an unused number greater than 1
(for example, you might start with 2 and continue numbering sequentially). Note that these
numbers must be consecutive; you cannot skip a number.
12. Select FOUNDATION FIELDBUS from the I/O Device Type drop-down menu.
13. Click Finish. The New I/O Device window appears.
14. Click OK.
Note: You only have to perform this task once for each Controller that utilizes Foundation
Fieldbus.
8.3.2 To insert a Foundation Fieldbus module into the Developer Studio system
tree
2. Use the system tree to navigate to an empty slot under your Ovation IOIC branch:
Networks
Units
Drops
I/O Devices
IO Interfaces
Branch
Slot
3. Select the Ovation module in that empty slot.
Figure 25: Ovation Module in tree
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4. Right-click on the Ovation Module and select Insert New. The Insert New Ovation Module
wizard appears.
5. Select Foundation Fieldbus BusModule from the Module Type drop-down menu.
6. Click Finish. The New Ovation Module window appears.
Figure 26: Insert New Ovation Module wizard
7. Enter the desired module record point name in the Module Record Point Name field. (Refer
to point naming guidelines in Ovation Developer Studio User Guide.)
8. Click OK. Two ports (P01 (segment 1) and P02 (segment 2)) are automatically created in the
slot.
Note: You must perform this task for each Foundation Fieldbus I/O module that you add.
Figure 27: New Ovation Module window
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8.3.3 To add a point name for the Foundation Fieldbus module

2. Use the system tree to navigate to Module Points:
System
Networks
Units
Drops
Points
Module Points
3. Right-click the Module Points to select Insert New. The Insert New Module Points wizard
appears.
4. Enter a point name in the Point Name field, refer to point naming guidelines in Ovation
Developer Studio User Guide. This should be the same point name that you entered in the
New Ovation Module window (see page 82).
5. Select a frequency from the Frequency drop-down.
 S = Slow (1 second)
 F = Fast (0.1 second)
 A = As needed
6. Click Finish. The New Module Points window appears.
Figure 28: Insert New Module Points Wizard
7. Navigate to the Hardware tab.

8. Select the I/O module from the location where you added the Fieldbus module from the I/O
module drop-down.
84 OW360_30
9. Click OK. If you navigate to your card and Open/Refresh, you will see the fully qualified
module record point name (for example, TEST.UNIT@FB).
Figure 29: New Module Points window
8.3.4 To assign a node record to each port of the Foundation Fieldbus module
Note: For each port that you want to use on the Fieldbus module, you must open the port and
assign it a node record.

2. Use the system tree to navigate to a port:
System
Networks
Units
Drops
I/O Devices
I/O Interfaces
Branch
Slot
Port
3. Right-click the port that you want to update (for example, P01 (segment 1) or P02 (segment
2)) and select Open. A port configuration window appears.
4. Enter an Ovation Point Name in the Ovation Point Name field.
CAUTION! Do not use a fully-qualified point name (for example, type "TESTNAME", not
"TESTNAME.UNIT@FB"). If this name currently does not exist in your system, it will be added
when you click OK. For more information, Refer to point naming guidelines in Ovation
Developer Studio User Guide.)
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5. Click OK.
Figure 30: Port configuration window
8.3.5 To load the Controller (for a Foundation Fieldbus module)
After you have added and configured a new Fieldbus module, you must load the changes to the
appropriate Controller.
Note: The Load function is necessary any time a Fieldbus module is added.

2. Use the system tree to navigate to the Drops item:
Systems
Networks
Units
Drops
3. Right-click on the appropriate Controller that you want to load.
4. Select Load from the pop-up menu.
5. For redundant Controller drop configurations, the "Select a drop to load" dialog box
appears.
6. Select the Controller drop that you want to load. Typically, load the Secondary (Backup)
Controller first and click Finish.
Note: Since it is not in control, if there are any problems when you load the Secondary
Controller, no system disruption will occur.
7. Repeat the Load procedure for the Primary drop, if you are using a redundant Controller.
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8.3.6 To download firmware to the Foundation Fieldbus I/O module
After you have added the Fieldbus I/O module, you must download the firmware to the module
before communication on the bus can begin.
1. Access an Ovation workstation.

2. At the workstation, select Start -> Ovation -> Ovation Utilities -> Diagnostics. The
Controller Diagnostics window appears.
3. Select the Controller drop where the module was added.
4. Select the I/O Information tab.
5. Navigate to the appropriate Fieldbus module location and select the module you want to
download.
6. Click Download Available Firmware. The Module Firmware Download window appears.
Figure 31: Controller Diagnostics window
7. Compare the firmware in the Controller Version field to the firmware in the Module Version
field, to determine if you have the latest firmware on your Fieldbus I/O module. If you do not
have the latest firmware on the module, you can download the latest firmware to the module,
if desired.
8. Check the files you want to download (typically all the files).
 Select Download Available Firmware to load the latest firmware onto your Fieldbus I/O
module. After you have successfully downloaded firmware to the Fieldbus module, you
typically need to reboot the Fieldbus module.
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9. Click Reboot Module on the Module Firmware Download window to remotely reboot the
Fieldbus module. If you receive a fault message, you may need to manually remove and
re-install the module to reboot it.
Figure 32: Module Firmware Download window
10. After you have successfully added the Fieldbus I/O module to your system, you can now
engineer your Fieldbus segments, as required.
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8.4 Checklist for adding a new Foundation Fieldbus module to an Ovation system
8.4 Checklist for adding a new Foundation Fieldbus module to an

Ovation s ystem
TASK T ASK LOCATION
Prerequisites
Ensure that you have appropriate engineering privileges. Task (see page 80)
Be aware of point naming conventions for module records and node records. Task (see page 80)
Be familiar with the Controller Diagnostics tool in order to download firmware Task (see page 80)
to the Fieldbus module.
Use the Studio to add the I/O device number to the Controller
Navigate to the Device Number to select a device number and a driver type. Task (see page 80)
Navigate to the I/O Devices to select a device number and a driver type. Task (see page 80)
Use the Studio to insert a Fieldbus module.
Navigate to an empty Slot item under the Ovation IOIC branch to insert a Task (see page 82)
new module. Enter the desired module record point name.
Use the Studio to add a point name for the Fieldbus module.
Navigate to the Module Points item to insert a point name and scanning Task (see page 84)
frequency for the module.
Use the Studio to assign a node record to each Fieldbus module port.
Navigate to the Port item, open it and enter a point name (not a Task (see page 85)
fully-qualified point name) for the port.
Use the Studio to load the Controller. Task (see page 86)
Navigate to the Drop item, select the Controller that you want to load and Task (see page 85)
select Load.
Download firmware to the Fieldbus I/O module.
Access the Controller Diagnostics utility. Task (see page 87)
Select the desired firmware and download it. Task (see page 87)
Reboot the module if necessary. Task (see page 87)
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S E C T I O N 9
9 Adding and configuring a new Foundation Fieldbus

device on a segment
IN THIS SECTION
Overview of adding and configuring a new Foundation Fieldbus device on a segment ... 91
Prerequisites before installing a new Foundation Fieldbus device ................................... 92
Adding a Foundation Fieldbus device to the Ovation system ........................................... 92
Adding a Foundation Fieldbus control strategy to your control process ........................... 99
Understanding segment lockout in Developer Studio ..................................................... 106
9.1 Overview of adding and configuring a new Foundation Fieldbus

device on a segment
The following steps provide an overview of adding and configuring a new Fieldbus device on a
segment. Refer to the specific topics for detailed instructions.
1. Ensure that you meet the prerequisites before you begin installation. (see page 92)
2. Add the Fieldbus device to the Ovation system. (see page 92)
 Add the device to Ovation.
 Configure a Fieldbus device for PlantWeb Alerts (where applicable).
3. Add the Fieldbus control strategy (see page 99).
 Edit the function block name.
 Add the function block to a control sheet.
 Load the Controller.
 Download changes to appropriate the appropriate drop(s).
4. Use the Developer Studio Tuning window to configure the Foundation Fieldbus device.
(see page 109)
 Access Developer Studio.
 Navigate to the Fieldbus port.
 Edit the requested macrocycle time for each port.
 Download ports.
 Commission the new Fieldbus device.
 Configure function block parameters (Tuning).
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9.2 Prerequisites before installing a new Foundation Fieldbus device
5. Use the AMS Device Manager to engineer the Foundation Fieldbus device.
(see page 145)
 Access the AMS Device Manager.
 Configure the new Fieldbus device.
 Calibrate new Fieldbus device.
6. Verify that the new Fieldbus device is communicating. (see page 153)
9.2 Prerequisites before installing a new Foundation Fieldbus

device
Ensure that the following prerequisites are met before you begin to install a Fieldbus device:
 Identify the device that you are adding, by verifying the following:
 Model number.
 Manufacturer.
 Revision number.
 Identify the segment where you want to add the device.
 Make sure you have the appropriate engineering privileges that are needed for configuring
the Ovation system.
 Make sure AMS Client is installed on the Ovation Database Server.
9.3 Adding a Foundation Fieldbus device to the Ovation system
Before you can configure the Fieldbus device for use on the segment, it must first be added to the
Ovation system. This is a two-step process which involves the following:
1. Use the Developer Studio to add the Fieldbus device to the Ovation system.
2. Use the Developer Studio to configure the device for PlantWeb Alerts (where applicable).
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9.3.1 To add a Foundation Fieldbus device to the Ovation system

2. Use the system tree to navigate to the appropriate Fieldbus Device.
System
Networks
Units
Drops
I/O Devices
I/O Interfaces
Branch
Slot
Fieldbus Module
P01 (segment 1) or P02 (segment 2)
Fieldbus Devices
Note: If you do not see your device in the drop-down list, you will need to gather the Device
Install Kit from the Device Install Kit search page
(http://www2.emersonprocess.com/en-US/documentation/deviceinstallkits/Pages/deviceinstallkit
search.aspx) or the www.fieldbus.org website. You will then need to perform an AMS Device
Manager -> Add Device Type operation to make this device visible to Ovation 3.5 or later
releases, even if the device is already supported by your installed version of AMS Device
Manager.
Figure 33: Fieldbus device in Studio tree
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3. Right-click Fieldbus Devices and select Insert New. The Insert New Fieldbus Devices
wizard appears.
Figure 34: Insert New Fieldbus Devices wizard
4. Enter a unique device name that is not used anywhere else in your system in the Device
Name field. For more information, refer to the Ovation Developer Studio User Guide for point
naming rules, such as, do not use spaces in the device name.
Note: Make sure you use an appropriate name for the new device since you cannot change the
name of a device after it has been added to the system.
5. Use the drop-down menus to identify the manufacturer, type, and revision of your device.
The manufacturer, device type, and device revision information is typically listed on a tag that
is attached to the device, or the information is provided by the manufacturer.
 If you cannot find your device in the drop-down menu, check to ensure that your version
of Ovation supports the device. The only way to add Foundation Fieldbus device definition
kits to the Ovation system is through the AMS Device Manager's Add Device Type
application. For more information, refer to AMS Device Manager documentation online.
6. Click Finish.
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7. The New Fieldbus Devices window appears. Enter the Diagnostics/Status point name (this
is used for device alarms) in the Ovation Point Name field.
Note: Do not use a fully-qualified point name (for example, enter "TEST", not
"TEST.UNIT@FB"). If this name currently does not exist in your system, it will be added as a
node record point when you click OK.
Figure 35: New Fieldbus Devices window (Config tab)
8. If you are using a device that does not support PlantWeb Alerts, you must navigate to the
PlantWeb Alerts tab.
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9. Clear the Enable PlantWeb Alerts check box and click OK. You have now added a Fieldbus
device to the Ovation system that does not support PlantWeb Alerts to the Ovation system.
Figure 36: New Fieldbus Devices window (Plant Web Alerts tab with no PlantWeb Alerts)
Note: If you are using a device that does support PlantWeb alerts, the system will by default
select the Device Supports Alarms check box. Proceed to the task To configure a Foundation
Fieldbus device for PlantWeb Alerts (see page 97) and continue the configuration for PlantWeb
Alerts.
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9.3.2 To configure a Foundation Fieldbus device for PlantWeb Alerts
If you are using a Fieldbus device that supports PlantWeb Alerts, and you want to use the
PlantWeb Alerts in your system, follow this procedure to configure the alerts for this Fieldbus
device:
1. After you have added your Fieldbus device to the Ovation system (as a placeholder), select
the PlantWeb Alerts tab on the New Fieldbus Devices window.
If you are starting this task without having just added the device to the Ovation system, you
will need to access the Developer Studio and then navigate to your Foundation Fieldbus
device (found under I/O Devices IOIC).
2. The information for PlantWeb Alerts displays for the Fieldbus device. Note that the window
displays the name of the device at the top of the window after the information has been saved
once.
Figure 37: Configuration information for PlantWeb Alerts
Note: You may notice that some entry fields are grayed out. This indicates that the information
for that field cannot be modified by the user.
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3. Device Supports Alarms field: The state of the check-box indicates if the device you are
configuring, supports alarm functionality. This field applies to both PlantWeb Alerts and
non-PlantWeb Alerts.
 If it is checked, it supports alarms.
 If it is not checked, it does not support alarms.
4. Enable PlantWeb Alerts field: Select this check-box if you want your Ovation system to
recognize the PlantWeb alerts from the device. Note that this does not affect the device's
ability to generate PlantWeb alerts.
Note: Under each alarm section, if the first check-box is not checked, the Enable check-box and
the priority choices will not appear.
5. Under the Advisory Alarms section, notice the following fields:

 Device Support Advisory Alarms: This check-box will be checked if the device you are
configuring supports Advisory alarms. The system obtains this information from the
device.
 Enable: Select the second check-box (Enable) if you want the Ovation system to
recognize Advisory alarms for this device.
 Ovation Alarm Priority: If the Ovation system accepts these alarms, assign a priority for
this type of alarm.
 A priority of 1 is the highest priority while a priority of 8 is the lowest priority.
 This priority is then set in the P3 field of the node point that you defined for this device
in the Config tab.
6. Under the Maintenance Alarms section, notice the following fields:
 Device Support Maintenance Alarms: This check-box will be checked if the device you
are configuring supports Maintenance alarms. The system obtains this information from
the device.
recognize Maintenance alarms for this device.
this type of alarm.
in the Config tab.
7. Under the Communication Alarms section, notice the following fields:
 Device Support Maintenance Alarms: This check-box will be checked if the device you
are configuring supports Communication alarms. The system obtains this information from
the device.
recognize Communications alarm for this device.
this type of alarm.
in the Config tab.
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9.4 Adding a Foundation Fieldbus control strategy to your control process
8. Under the Failed Alarms section, notice the following fields:

 Device Support Failed Alarms: The first check-box will be checked if the device you are
configuring supports Failed alarms. The system obtains this information from the device.
recognize Failed alarms for this device.
Note that for Failed alarms, there is no section to configure a priority. This is because the
priority is taken from the AP field of the node point you assigned to the device in the Config
tab. When the node point was created, it would have been assigned a priority for the AP field.
(Refer to Ovation Developer Studio User Guide and Ovation Record Types Reference
Manual.)
9. Under the Abnormal Alarms section, notice the following fields:
 Device Support Abnormal Alarms: This check-box will be checked if the device you are
configuring supports Abnormal alarms. The system obtains this information from the
device.
 Enable: Select the second check-box if you want the Ovation System to recognize
abnormal alarms for this device.
Note that for Abnormal alarms, there is no section to configure a priority. This is because the
priority is taken from the AP field of the node point you assigned to the device in the Config
tab. When the node point was created, it would have been assigned a priority for the AP field.
(Refer to Ovation Developer Studio User Guide and Ovation Record Types Reference
Manual.)
10. Click OK or Apply after the PlantWeb Alerts configuration is complete.
9.4 Adding a Foundation Fieldbus control strategy to your control

process
At this point in the configuration process, it is important that you understand how to add your
Fieldbus control strategy using the Control Builder. You will need to use the Control Builder to add
function blocks to your control sheet to reference your Fieldbus implementation. Function blocks
are self-contained software modules that reside in the Fieldbus devices. These blocks enable the
I/O information to move from the Controller to the field devices. For more information, refer to the
Ovation Control Builder User Guide and Using the Fieldbus algorithms (see page 231).
The process for adding your Fieldbus control strategy is outlined below:
1. Use the Developer Studio to edit the function block name (see page 99).
2. Use the Control Builder to add the function block to your control sheet (see page 101).
3. Use the Developer Studio to load the Controller (see page 103).
4. Use the Developer Studio to perform a download function (see page 104).
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9.4.1 To edit a Foundation Fieldbus function block name
CAUTION! You cannot change the name of a function block after it is used in control. So, it is
important that you name your function block correctly before using it in control.

2. Use the system tree to navigate to the Function Blocks item:
System
Network
Unit
Drops
I/O Devices
I/O Interfaces
Branch
Slot
Fieldbus Module
P01 (segment 1) or P02 (segment 2)
Fieldbus Devices
Function Blocks item
3. Select the Function Blocks item and observe the functions blocks listed in the WorkPad
window.
4. Right-click the desired function block and select Open. A dialog box for the selected function
block appears. For more information, see Viewing Foundation Fieldbus function blocks in the
Developer Studio (see page 48).
Figure 38: Function block dialog box (Config tab)
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5. If the default Function Block Name that appears is not satisfactory, you can enter a new
name if the function block is not used in control. If the function block is used in control, this
field will be grayed out and you cannot change the function block name. This name must be
unique in your entire database, so every function block name for every device is different
regardless of where it is located in your plant.
6. It is not necessary to edit the Execution Order fields since these fields are automatically filled
in by the Control Builder when a function block is placed on a control sheet.
7. Click OK or Apply to save your changes and close the window. The new name for the
function block appears in the WorkPad area of the Developer Studio.
Notes:
 As a general rule, you should not edit or change any fields that are assigned by the Ovation
Control Builder.
 The function block name that you assigned in this task will be used throughout the system,
and will also be downloaded to the device.
9.4.2 To add a Foundation Fieldbus algorithm to a control sheet

System
Network
Unit
Drops
3. Select the Controller drop where the Control Sheets are located.
4. Select the desired Control Task.
5. Select the Control Sheets. The existing Control Sheets appear in the bottom Work Pad
window.
6. Right-click on the desired Control Sheet and select Open from the pop-up menu, or
double-click on a Control Sheet. The selected sheet opens in the Control Builder window.
7. From the main Control Builder window, pull down the Draw menu, and select Add Algorithm.
You can also select the Add Control Algorithm icon on the toolbar. The Add Algorithm
window appears.
Note: You can also add algorithms to a control sheet using the Symbol Browser and the
Favorites Folder.
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8. Select the desired Fieldbus algorithm from the list. The algorithm symbols that are currently
in the library display on the right side of the dialog box.
Figure 39: Add Algorithm window -- showing Fieldbus algorithms
9. Select the symbol that best fits your needs (symbols may vary depending on the number of
pins needed).
10. Click OK on the Add Algorithm dialog box.
11. Move the cursor, which has changed to an arrow, to the drawing canvas. Move the algorithm
to the desired location and left-click to position the algorithm on the canvas. Notice that a
full-screen cross-hair icon appears that aligns items on the screen. While moving the
algorithm across the canvas, you can toggle the full-screen cross-hair cursor by pressing the
<Shift> key on the keyboard. This is useful for aligning items on the canvas.
Note: When adding an algorithm, notice the algorithm anchor, shown in yellow. Once the
algorithm is added to the canvas, the anchor can be used to align and space the algorithm on
the sheet. If you hover the mouse over the anchor, the icon changes to a hand. If you left-click
the mouse button, the hand "closes" as though it is gripping the anchor. You can then move the
algorithm to the desired location.
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12. After adding the algorithm using the Add Algorithm window, the algorithm appears in the
Algorithms container in the Control Builder Object Browser window. The algorithm also
appears in the Control Builder Property Editor where you can edit the algorithm parameters.
Typically, you should make the following edits to the algorithm in the Property Editor:
 Set the Normal Mode of the Device to the desired mode.
 Assign tag names as required for the function block properties.
 Select the appropriate value for the Foundation Fieldbus Device field from the
drop-down menu.
Figure 40: Control Builder Property Editor
13. For more information on editing function blocks and control sheets, refer to the Ovation
Control Builder User Guide.
14. Save your changes to the Control Sheet.
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9.4.3 To load the Controller (for a Foundation Fieldbus device)
After you have added and configured a new Fieldbus device and edited the Control Sheet, you
must load the changes to the appropriate Controller.
Note: The Load function is necessary any time changes have been made relating to points or
control.

Systems
Networks
Units
Drops
3. Right-click the appropriate Controller that you want to load.
5. For redundant Controller drop configurations, the "Select a drop to load" dialog box appears.
Note: Since the Secondary Controller is not in control, loading it first ensures that no system
disruptions will occur if there are problems with the load..
7. Repeat the Load procedure for the Primary drop if you are using a redundant Controller.
9.4.4 To download changes to the appropriate drop(s)
When changes are made to configuration diagrams, audio files, bitmap files, and/or Controller
software, you must download these changes to the applicable drop(s) using the Download
function.

2. Use the system tree to navigate to the Drops folder:
Systems
Networks
Units
Drops
3. Right-click the drop where you wish to view the changes. (The right-click menu only displays
objects that are applicable for that drop.)
4. Select Download.
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5. The Download Preview window appears. The Download Preview window lists all items that
may have been altered during configuration. You can select the files you would like to include
in the download process by selecting the check box next to the file.
Figure 41: Download Preview window
Download preview window options
ITEM DESCRIPTION
Select All/ Load All Use the check box to the left of Query Results to select all or load all.
Download When checked, the download action downloads all of the selected previewed
files after clicking Ok.
Reboot When checked, the reboot action shuts down the drop and then restarts it
after clicking Ok.
Abort Aborts the download process and returns to the Ovation Developer Studio
without executing any commands.
Ok Executes the settings and closes the window.
Skip to Next Drop Advances to the next drop for file preview. (The current drop is not
downloaded.)
6. If the information in the Download Preview dialog box is acceptable, select the Download
check box.
7. Click OK to download the changes.
Note: If you select both Download and Reboot, the drop downloads the changes and the
machine restarts.
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9.5 Understanding segment lockout in Developer Studio
The Developer Studio supports multiple users; however, the window only allows one user to
configure a particular segment at a time. This allows other segments to be configured
simultaneously while preventing multiple users from overwriting each other.
For concurrency control, it is important to limit only one engineering operation to a segment at a
time to a segment. As a result, the port will only be locked when specific operations are being
performed on the segment. The following operations will lock the port and will lock out each other
on a segment:
 Downloading the port.
 Commissioning the device.
 Decommissioning the device.
 Commit tuning changes.
The new Fieldbus Engineering port lockout has a chance to occur as each Fieldbus Operation will
lock the port only when needed, and when completed it will free the lock. There is a timer involved
such that after 20 seconds, if the subsequent Fieldbus Operation was not granted the port lock,
then and only then will they receive this port lock alert message.
Figure 42: Segment lockout message
Note that there is no indication on the Developer Studio tree that a segment is locked. However,
you can check whether a segment is locked by another user. For more information, see To check
if a segment is locked by another user (see page 106).
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9.5.1 To check if a segment is locked by another user
To check whether a segment is locked by another user, perform the following steps:
1. Right-click the appropriate port and select Open.

2. Check under Identification -> Object locked by to verify if the segment is locked by another
user.
Figure 43: Segment lockout
Note: The segment does not unlock until the user, who has the segment open for engineering,
closes the window. Note that there is no indication on the Developer Studio tree that a segment
is locked.
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S E C T I O N 10
10 Using the Developer Studio to configure the device
IN THIS SECTION
Configuring the device .................................................................................................... 109

To navigate to the Fieldbus port ...................................................................................... 110
To check the requested macrocycle ............................................................................... 112
To edit the requested macrocycle ................................................................................... 113
To download a Foundation Fieldbus module port ........................................................... 115
Foundation Fieldbus device states.................................................................................. 117
Commissioning a Foundation Fieldbus device ............................................................... 119
To configure and verify Foundation Fieldbus function block parameters (Tuning) ......... 135
10.1 Configuring the device
After you have added the Fieldbus device to the Ovation system, you need to configure the
device using the Developer Studio. Prior to configuring the device, make sure that the actual
device has been physically connected to the segment.
For concurrency control, it is important to limit only one engineering operation at a time to a
segment. As a result the port will only be locked when specific operations are being performed on
the segment. The following operations will lock the port and will lock out each other on a segment:
 Downloading the port.
 Commissioning the device.
 Decommissioning the device.
 Commit tuning changes.
 Live List Viewer (click refresh button or auto refresh).
 Uploading Function Block parameters.
 Downloading Function Block parameters.
The following steps provide an overview of configuring the Fieldbus device. Refer to the specific
topic for detailed instructions.
1. Navigate to the appropriate Fieldbus port. (see page 110)

2. Use the Developer Studio to check the requested macrocycle. (see page 112)
3. If the requested macrocycle must be edited, then use the Developer Studio at port level to
edit the requested macrocycle. (see page 113)
4. If the requested macrocycle does not need to be edited, use the Developer Studio, port
download window to download a port. (see page 115)
5. Use the Developer Studio at the device level to commission the device. (see page 119)
6. Use the Tuning window to configure function block parameters. (see page 135)
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10.2 To navigate to the Fieldbus port

2. Use the system tree to navigate to the appropriate Fieldbus port.
System
Network
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Branch
Slot
Fieldbus module
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Notes:
configured.
are the Fieldbus devices that you have specified.
 You can click on items in this tree to view details associated with that item. The details
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10.3 To check the requested macrocycle
10.3 To check the requested macroc ycle
Macrocycles determine how often the Fieldbus function blocks on the segment execute. The
requested macrocycle is the execution time that you specify for all the Fieldbus function blocks on
the segment. For more information, see Understanding macrocycles (see page 46).
As you increase the number of devices or function blocks on a segment, you may want to change
the requested macrocycle time. To avoid system disruptions, your Requested Macrocycle time
should be greater than your Required Macrocycle time.
To see whether a time change is required, compare the required time to the requested time:

2. Use the system tree to navigate to the appropriate Port placeholder:
Drop
Card
Port
3. Right-click the port where you want to edit the schedule macrocycle and select Open.
4. The macrocycle information is displayed on the right pane of the window under Macrocycle
Information.
Figure 45: Macrocycle information
5. Ensure that your Requested Macrocycle time is greater than your Required Macrocycle
time. If this is not the case, you should edit the Requested Macrocycle.
 If you want to change the Requested Macrocycle, see To edit the requested macrocycle.
(see page 113)
 If you do not want to change the Requested Macrocycle, see To download a Foundation
Fieldbus module port. (see page 115)
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10.4 To edit the requested macrocycle
10.4 To edit the requested macroc ycle

Use the system tree to navigate to the appropriate Fieldbus Port.
Drop
Card
Port
2. Select the port where you want to edit the schedule macrocycle, right-click and select Open.
3. The macrocycle information is displayed in the right side of the window under Macrocycle
Information.
 Requested Macrocycle
 Required Macrocycle
 Actual Macrocycle
Figure 46: Macrocycle information
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10.4 To edit the requested macrocycle
4. Click on Requested Macrocycle drop-down and select the desired macrocycle time from the
drop-down list. The choices are:
 250msec
 500msec
 1 sec
 2 sec
 5 sec
The Required Macrocycle field displays the minimum time that is required based on the
number of links required on the segment.
CAUTION! Select a Requested Macrocycle time that is greater than your Required
Macrocycle time to avoid system disruptions. If the requested macrocycle is smaller than the
required macrocycle time, the software will default to using the required macrocycle time.
5. Scroll down to the Advanced Port Properties section. Note that by default, the Port
Enabled check box is checked when there is a device connected to that port. If there are no
devices on a particular port, disable this port by clearing this box to avoid status errors on the
port node records.
Figure 47: Port Enabled check box
6. Click OK to save the changes. You are now ready to download the configuration changes to
the port.
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10.5 To download a Foundation Fieldbus module port
10.5 To dow nload a Foundati on Fieldbus module port
A port download updates the Link Active Scheduler (see page 15) with the new configuration. The
Link Active Scheduler (LAS, and sometimes called the 'link master') determines which device
communicates at what time and in what order. The Ovation module functions as the LAS.
When a port is downloaded, all the scripts for the port and all the devices under it will be
generated. Any script that is different from the last one sent to the port of the device will be
downloaded.
 Apart from the Clear operation, the you cannot control which scripts are sent.
 Downloading the port will download and modify the port and devices as necessary.
The port download stops and restarts the communications on the segment.

System
Network
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Branch
Slot
Fieldbus module
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Notes:
configured.
 You can click items in this tree to view details associated with that item. These details
appear on the right side of the window.
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3. Right-click the port and select Download.
Figure 49: Download port
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10.6 Foundation Fieldbus device states
10.6 Foundation Fieldbus device states
When a device is commissioned, its serial number is communicated to itself and to Ovation.
Commissioning a Fieldbus device assigns it an address on the segment, associates it to the
device tag name defined in Ovation, and makes the device available to the Ovation system.
Before you commission devices, it is important to understand the possible Fieldbus device states:
1. Commissioned - State of a Fieldbus device when it is at its assigned address (uses

addresses 20 - 35). To move a commissioned device to the offline or spare state, you must
first decommission the device.
CAUTION! If you intend to keep a Fieldbus device in the offline or spare states for any length
of time, you should remove the device from the segment. A decommissioned Fieldbus device
is given a temporary address, and failure to remove it from the segment could prevent normal
commissioning on the segment.
2. Offline - State of a Fieldbus device when you want to disconnect it for maintenance and then
return it to the segment at the same address. For example, you would take a device offline to
recalibrate it. If you reconnect an offline device, it automatically uses a standby address (uses
addresses 248 - 251). You must commission the standby device by right-clicking on the
device and selecting Commission from the pop-up menu. After the device is commissioned,
download the device in order to make it function as it did prior to being decommissioned.
3. Spare - State of a Fieldbus device when you want to disconnect it and no longer use it in your
Ovation system. Each device has a device tag that designates the role the device performs in
the Ovation system. If you decide that you no longer want to use the device, you should clear
its tag. To clear the tag, make the device spare (uses addresses 248 - 251). A spare device is
part of your inventory of spare devices, not an instrument with a specific purpose. If, at some
time, you decide to put a spare device back into service, move it to standby when you attach
the device to the segment.
4. Standby - This state is a safety feature for Fieldbus devices. The device is moved to a
standby address until it is commissioned (uses addresses 232 - 244). A device goes to
standby from the offline and spare states.
5. Unrecognized - The Fieldbus device was commissioned on another segment and then
connected to an Ovation system. When the H1 card finds a device in the assigned address
range that has not been commissioned for this particular segment, it designates it as an
unrecognized device. If you want to commission it, right-click the desired device placeholder
and select Commission from the pop-up menu. The Ovation system allows the device to
remain where it is unless you choose to move it.
6. Device Class Mismatch - The attached field device is not the same class for which the
device was commissioned.
7. Schedule Download Failed - The LAS Schedule could not be downloaded to this field
device.
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10.7 Commissioning a Foundation Fieldbus device
Fieldbus devices can also go through transitional states, such as com initializing, meaning that
the H1 card is establishing communications with the field device. Typically, a device is in a
transitional state for only a few seconds. If a device remains in a transitional state or if a device
goes into the com fail state, it indicates a problem.
If a device remains in the com initializing state, cycle the device power. If a device is in the
unrecognized state, it either has not been commissioned or has been attached to the wrong
segment. If a device is in the schedule download failed state, then the segment currently does not
have a functional backup LAS. If a device shows a device class mismatch, there is something
wrong with the device.
Each Fieldbus device must have a unique physical device tag and a corresponding network
address. The device tag is assigned to the device when it is commissioned and (for most device
states) the device retains the tag in its memory when it is disconnected. The device does not
retain the tag when the device is made spare. When the device is made spare, the tag information
is lost. The network address is the current address that the Fieldbus is using for the device.
Commissioning of a device performs two distinct tasks, first, a logical device is associated with a
physical device and second, the physical device is made operational.
When a device is commissioned, its serial number is communicated to itself and to Ovation, as a
type of introduction. Commissioning a Fieldbus device assigns it an address on the segment,
associates it to the device tag name defined in Ovation, and makes the device available to the
Ovation system.
For each port, devices that have not been previously commissioned should appear under View
Live Devices window. When you first connect a device to a segment, it may take some time for
the device to appear in the list. The device is going through its initialization period during this time.
Several factors contribute to the time it takes to commission the device. Among these are the
number of function blocks and devices and the time it takes for devices to move through the
various device states.
You may wish to commission one device at a time, and configure its function block parameters.
Alternatively, you may wish to commission more than one Fieldbus device and then go to each
device and configure its function block parameters.
The following topics discuss the procedures for commissioning:

 To navigate to the Fieldbus port. (see page 175)
 To determine the device state. (see page 178)
 To commission a Foundation Fieldbus device. (see page 129)
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10.7.1 To navigate to the Fieldbus port

2. Use the system tree to navigate to a Fieldbus port:
System
Network
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Branch
Slot
Fieldbus module
120 OW360_30
Notes:
 The system tree displays the Controllers, modules, and devices currently configured.
 You can click on items in this tree to view details associated with that item. These display in
the right side of the window.
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10.7.2 To determine the device state
A device must be in the standby state to be commissioned. To determine if a device is in the

Standby state, perform the following steps:
1. Right-click on the device and select Open.

2. The node addresses under commission information is used to denote the operational state
of a device:
 20 - 36: Device commissioned and operational.
 230 - 245: Device in standby and ready for commission (not visible from Ovation).
 252 - 255: Device in spare (not visible from Ovation).
3. This window also details the following details of the device:
 Identification:
 Device Name
 Fieldbus device:
 Manufacturer
 Device Type
 Device Revision
 Device Class
 Diagnostics/Status:
 Ovation Point Name
 Commission Information:
 Physical Device Id
 Assigned Node Address
 Backup Link Master Enabled
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10.7.3 To transition decommissioned device to a commissi onable state (standby)
Note: A device must be in the standby state to be commissioned.
1. Navigate to the Fieldbus port (see page 168).

2. Right-click on the decommissioned device and select Commission.
Figure 51: Commission device
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3. Click OK.
Figure 52: Consider acclimating non-commissioned device
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4. Click Acclimate Non-Commissioned Devices on the commission device window that

appears.
Figure 53: To acclimate non-commissioned devices
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5. Click Yes to continue.
Note: Clicking No will not close out the Commission Device dialog box but you will still not be
able to select a device to commission, so click Yes.
Figure 54: Acclimate Non-commissioned devices action
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6. Wait for Ovation to prepare decommissioned device(s).
Figure 55: Ovation prepares decommissioned devices
7. After the processing completes, the window will re-populate with any physical devices found
on the Fieldbus segment that are attached to the port that meet the configuration in Studio
and now are in a Standby state.
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8. Select the device to be commissioned and click OK.
Figure 56: Select device
128 OW360_30
9. Wait for the device to transition to the commissioned state.
Figure 57: Waiting for the device to transition to desired state
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10.7.4 To commission a Foundation Fieldbus device

1. Navigate to the Fieldbus port. (see page 175)
2. Right-click the Fieldbus device to be commissioned and select Commission.
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3. Based on the device history, one of the following windows will appear when you click
commission:
WINDOW DESCRIPTION PERFORM THE FOLLOWING STEPS
Previous device available, If the device was previously commissioned but now in standby
recommission device?
a window appears.
 Click Yes to re-establish previous relationship.
OR
 Click No to establish a new relationship.
Note:
 The device state transition window will automatically close once the
commissioning processes completes.
 Optionally, you may click Don't Wait to close the device state
transition window.
Previous device is not in a If the device is not in a commissionable state, a window appears,
commissionable state, perform the following step to acclimate the non-commissioned
consider preparing the device(s).
segment.
1. Click OK.
2. Click Acclimate Non-Commissioned Devices.
3. Click Yes.
Note: Clicking No will not close out the Commission Device

dialog-box but you will still not be able to select a device to
commission, so click Yes.
4. After the processing completes, the window will re-populate with

any physical devices found that are attached to the port that meet the
configuration in Studio and are now in a Standby state.
Updating database with Click OK.
device info.
Device is already If you try to commission a device that is already commissioned, a
commissioned. window appears, click OK.
If the device is new and has See New Fieldbus device that has never been commissioned (see
never been commissioned page 131) for information on the steps to perform.
before.
Note: After you replace a Fieldbus device in the plant, it is added automatically to the AMS
Device Manager. For more information, refer to the AMS Device Manager documentation online.
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10.7.5 To commission new Fieldbus device that has never been commissioned
If the device is new and has never been commissioned before, perform the following steps:
Note: Simply clicking OK without selecting the device to be commissioned, will result in an error
message.
Figure 59: Select the device to be commissioned
Note: The backup link master window will only appear if a device has not yet been defined as a
backup link master and this current device has the capability to be a backup link master.
132 OW360_30
2. Click the appropriate option:

 Click Yes, to define this device as a backup link master.
 Click No, if you do not want this device to be a backup link master.
Figure 60: Backup link master
3. The device takes a few minutes to transit into different states.
Notes:
 A Device Status window appears showing the transition from the decommissioned to
commissioned state. While the device is going through the commissioning process, you will
see changes in the window.
 You also have the option of selecting Don't Wait, which continues the commissioning
process but allows you to do other tasks while the device cycles.
Figure 61: Device state is being transitioned
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4. The device has been commissioned.
Note: You may need to refresh the screen by clicking on Refresh.
Figure 62: Commission complete
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10.8 To configure and verify Foundation Fieldbus function block parameters (Tuning)
10.8 To configure and verify Foundation Fieldbus function block

parameters (Tuning)
If you are using devices that are not pre-configured, you must use the following procedures to
define function block parameters. You may wish to modify function block parameters even if you
are using pre-configured devices.
Note: Emerson recommends using pre-configured devices when available. Devices that are not
configured also require configuration of the resource and transducer blocks using the AMS
Device Manager. You should upload pre-configured devices before you continue with any
engineering tasks.
From the Tuning window, you can adjust the value of tunable function block parameter in the
Fieldbus device. Any writable parameter can be changed, but some parameters require that the
target mode be Out of Service (OOS) in order for the for the update in the device to be
successful.

2. Use the system tree to navigate to the appropriate Fieldbus port: (see page 110)
System
Network
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Branch
Slot
Fieldbus module
3. Access the desired device and click function blocks.
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4. Right-click on the function block that you want to configure and click Tuning from the menu
that appears.
Figure 63: Function block tuning
5. A table appears in the right pane showing the parameters and their actual and configured
values. An example of this type of table is shown in the following figure.
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6. The Tuning window has the following three check-boxes on the bottom left corner. You can
show/hide columns as desired, and if the check-box is checked, the desired column is shown
and when un-checked the column is hidden.
a) Parameter
b) Database Value
c) Device Value
Figure 64: Function block parameters
7. Before changing any parameters, you must put the function block out of service:
a) Click on the drop-down menu in the Tune Device column for the MODE_BLK_Target
parameter and select Out of Service option.
b) Click Commit to save your changes
8. To change a parameter, click inside the configurable parameter value under the Tune
Device column.
9. Make the desired changes and click Commit to save all your changes.
10. Click Refresh to update all column values.
11. After making your changes, put the block back in service by returning the function block to the
desired target mode.
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10.8.1 To upload function block parameters
Perform the following steps to upload function block values into the database:

2. Navigate to the appropriate Function block that you want to upload for the selected device:
Fieldbus device
Function block
3. In the example given below, note that the LOW CUT value of the device under the Database
Value column is 0 before upload.
Figure 65: Function block before upload
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4. Right-click on the function block and select Upload.
Figure 66: Upload function block
5. The system takes a few minutes to process the request. Click Refresh within the tuning
window, to see the changes.
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6. After the upload is complete, notice in the example given below, the LOW CUT value of the
device under the Database Value column after upload corresponds with the current device
value.
Figure 67: Function block after upload
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10.8.2 To download function block parameters

1. Perform the following steps to download function block values from the database into the
device.
3. Navigate to the appropriate Function block that you want to download for the selected
device:
Fieldbus device
Function block
4. In the example given below, the LOW CUT value of the device under the Device Value
column before download is 50.
Figure 68: Function block parameters before download
5. Right-click on the function block and select Download.
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Figure 69: Function block download
142 OW360_30
7. After the download is complete, notice in the example given below, that the LOW CUT value
of the device under the Device Value column after download corresponds with the database
value.
Figure 70: Function block after download is complete
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S E C T I O N 11
11 Using the AMS Device Manager to engineer the

Foundation Fieldbus device
IN THIS SECTION
Engineering the device .................................................................................................... 145

What is the AMS Device Manager and how does it relate to Foundation Fieldbus? ...... 145
To access the AMS Device Manager (Tag Search view) ............................................... 145
To configure the device ................................................................................................... 147
To calibrate the device .................................................................................................... 150
11.1 Engineering the device
Once you have added the device to the Ovation system, configured and commissioned it using
the Developer Studio window, it is ready to be engineered in the AMS Device Manager system.
The following steps provide an overview of using the Device Manager to configure the resource
and transducer blocks.
1. Access the Asset Management System (AMS) Device Manager (see page 145).
2. Use the AMS Device Manager to configure the new device (see page 147).
3. Use the AMS Device Manager to calibrate the device (see page 150).
11.2 What is the AMS Device Manager and how does it relate to
Foundation Fieldbus?
The AMS (Asset Management System) Device Manager is a comprehensive and integrated
family of applications from Emerson, developed for predictive maintenance, performance
monitoring, and economic optimization. AMS Device Manager applications are industry-leading
applications that optimize economic performance and enable predictive and proactive
maintenance of a plant’s production assets.
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11.3 To access the AMS Device Manager (Tag Search view)
11.3 To access the AMS Device Manager (Tag Search view )

2. Use the system tree to navigate to the appropriate Fieldbus device:
System
Network
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Branch
Slot
Fieldbus module
Fieldbus device
3. Right-click on the Fieldbus device and select Device Manager -> Open with AMS Device
Manager.
Figure 71: Access Device Manager
146 OW360_30
11.3 To access the AMS Device Manager (Tag Search view)
4. The AMS Device Manager window appears.
Figure 72: AMS Device Manager window (Tag Search view)
Note: Refer to the AMS Device Manager documentation for information on using this window.
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11.4 To configure the device

System
Network
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Branch
Slot
Fieldbus module
Fieldbus device
3. Right-click on the Fieldbus device that you want to configure and select Device Manager ->
Configure/Setup.
Notes:
 This window appears differently for different devices and manufacturers. Refer to your
specific device's manufacturer information for the meanings of parameters.
 Fields in this window are grayed out if you cannot write to those parameters.
Figure 73: Configure device
148 OW360_30
4. Select Resource in the hierarchy tree on the left side of the window to configure parameters
for the device's resource block. The resource block deals with the overall device. It contains
information such as manufacturer, device type, and serial number. Each device has only one
resource block.
Figure 74: AMS Device Manager_Configure/Setup window (Resource block)
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5. Click Transducer in the hierarchy tree on the left side of the window to configure parameters
for the device's transducer block(s). The transducer block deals with the wetted parts of a
device (parts of the device with voltage). It provides local input/output functions needed to
read sensors and to command actuators, displays, or other output hardware. It is the link
between the sensors and actuators and the process control system.
Figure 75: AMS Device Manager Configure/Setup window (Transducer block)
Note: When you modify a device parameter, a yellow highlight appears to indicate that a
change has been made but has not been applied. The yellow highlights disappear after you
confirm the changes. This indicates that the system sent the information to the device.
6. If desired, make any further required changes to your device. Your changes may include
sensor types, sensor limits, or conversions. This information differs based on a device's
manufacturer and revision. For further information, refer to the device manufacturer.
7. Select Apply to save the changes or select OK to save the changes and close the window.
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11.5 To calibrate the device
11.5 To calibrate the device
A device calibration can be beneficial but is not required. Calibration configuration settings differ
based on manufacturer and revision. For further information on device calibration, refer to the
device manufacturer.

System
Network
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Branch
Slot
Fieldbus module
Fieldbus device
3. Right-click on the Fieldbus device that you want to calibrate and select Device Manager ->
Methods ->Calibration ->Calibrate.
The following example shows how the calibration window can be accessed.
Figure 76: Calibration window
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S E C T I O N 12
12 Verifying that your device is communicating (using

Signal Diagrams)
IN THIS SECTION
Verifying device communication using Signal Diagrams ................................................ 153

To use Signal Diagrams to verify that your Foundation Fieldbus device
is communicating............................................................................................................. 153
12.1 Verifying device communication using Signal Diagrams
After completing configuration in Ovation and AMS Device Manager, the final step is to verify
accurate communication to the device.
To verify that your device is communicating:

 You must compare the values being reported by that device in the Tuning window (accessed
through the Ovation Developer Studio) to the values being reported by Ovation.
 You can use Signal Diagrams to verify the point values.
12.2 To use Signal Diagrams to verify that your Foundation Fieldbus

device is communicating
Note: The following procedure describes how to verify values using the Tuning window and an
Ovation Signal Diagram. You can also verify by retrieving values using a handheld or physical
display.

2. Use the system tree to navigate to the appropriate Fieldbus function block:
System
Network
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Branch
Slot
Fieldbus module
Fieldbus device
Fieldbus function block
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12.2 To use Signal Diagrams to verify that your Foundation Fieldbus device is communicating
3. Right-click on the function block and click Tuning. A table appears in the right pane showing
the parameters and their actual and configured values.
Note: Be sure to note the current value of the OUT parameter for the selected function block.
This value should approximate the value in the corresponding Ovation Signal Diagram.
4. From your Windows Start menu, select Ovation->Ovation Applications->Signal Diagram.

Typically, the Open Document window appears. Refer to Ovation Control Builder User Guide
for more information.
5. Navigate through the Open Document window hierarchy to find the desired Fieldbus sheet.
6. Click on the Fieldbus sheet, and then click OK. The sheet appears on the Signal Diagram
display canvas.
7. Check that the value of the OUT parameter approximately matches the value in the Signal
Diagram.
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S E C T I O N 13
13 Verifying that your device is communicating (using

Trends)
IN THIS SECTION
Verifying device communication using Trends ................................................................ 155

To use Trends to verify that your Foundation Fieldbus device is communicating .......... 155
13.1 Verifying device communication using Trends
A trend displays data samples collected for live points on the Ovation Network in graphical or
tabular trends. The trend continuously updates with live information at a pre-determined rate. You
specify trend data such as point names, scale limits, and collection intervals.
After completing Fieldbus configuration in Ovation and AMS Device Manager, if desired, you can
display current Fieldbus function block values in a trend. This provides a convenient method to
display and compare function block values
13.2 To use Trends to verify that your Foundation Fieldbus device is

communicating
Note: The following procedure describes how to verify values using the Developer Studio
Tuning window and an Ovation Trend. You can also verify by retrieving values using a handheld
or physical display.

2. Use the system tree to navigate to the appropriate Fieldbus function block:
System
Network
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Branch
Slot
Fieldbus module
Fieldbus device
Fieldbus function block
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13.2 To use Trends to verify that your Foundation Fieldbus device is communicating
3. Right-click on the function block and click Tuning. A table appears in the right pane showing
the parameters and their actual and configured values.
Note: Be sure to note the current value of the OUT parameter for the selected function block.
This value should approximate the value in the corresponding Ovation Signal Diagram.
4. From your Windows Start menu, select Ovation->Ovation Applications->Trend. Typically,

the Open Document window appears. Refer to: Ovation Control Builder User Guide for more
information.
5. Navigate through the Open Document window hierarchy to find the desired Fieldbus sheet.
156 OW360_30
6. Click on the Fieldbus sheet, and then click OK. The sheet appears on the Signal Diagram
display canvas.
Figure 79: Function Blocks in Signal Diagram
7. Click on a Fieldbus algorithm on the display canvas. Access the Algorithm Summary
window and notice the information that displays for the algorithm.
Note: The status bar contains data, and when you hover over the algorithm, it decodes the
value of the status for the block.
8. Right-click on the field in the Value column and select Point Info from the menu.
 The Point Information menu appears for that point value.
 If you select Trend from the menu, the point appears in a trend.
9. If desired, repeat previous steps for other values that are displayed and the multiple points will
also appear in the trend. This provides a convenient method to display and compare function
block values.
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The following figure shows an example trend.
Figure 80: Example of function block values in a trend
158 OW360_30
S E C T I O N 14
14 Using the View Live Devices feature
IN THIS SECTION
Understanding View Live Devices features .................................................................... 159

To access and use the View Live Devices window ......................................................... 159
Additional Operation - Decommission 'physical' device from the
View Live Devices window .............................................................................................. 162
Checklist for configuring a new Foundation Fieldbus device on a segment ................... 163
14.1 Understanding View Live Devices featu res
The View Live Devices window provides information about the device such as the Node address,
Device tag, Device Id, Device state, Manufacturer, Device type and so forth. The View Live
Devices window has the following three options:
 Refresh
 Auto Refresh (15 seconds)
 Close
14.2 To access and use the View Live Devices w indow

System
Network
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Branch
Slot
Fieldbus module
OW360_30 159
14.2 To access and use the View Live Devices window
3. Right-click the port and select View Live Devices.
Figure 81: Access View Live Devices list
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14.2 To access and use the View Live Devices window
4. The View Live Devices window appears, it displays the following information about the device:
 Node address
 Device tag
 Device Id
 Device state
 Manufacturer
 Device type
 Device revision
 Backup link master
 devDDRev
 devRevInfoValid
 devDetRevNum
5. The View Live Devices window has the following three features:
 Refresh: When you click on Refresh, the view live devices window talks to the port and
updates the window with anything that has changed at the device level from the last time
the window was refreshed.
 Auto Refresh (15 seconds): When you select the Auto Refresh check box, the window
automatically talks to the port and updates with anything that has changed every 15
seconds.
 Close: When you click Close, the View Live Devices window closes.
Figure 82: View Live Devices window
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14.3 Additional Operation - Decommission 'physical' device from the View Live Devices window
14.3 Additional Operation - Decommission 'physical' device from the

View Live Devices w indow
CAUTION!! Emerson does not recommend the decommission of a physical device directly
from the View Live Devices window. Decommission using this window by-passes the database
update and directly communicates to the port to decommission the physical device. However,
if it is necessary, perform the following steps with extreme caution.
1. Right-click the device you want to decommission and click Decommission Physical Device.
Figure 83: Decommission device from the View Live Devices window
2. Click No to cancel the decommissioning of the physical device.
162 OW360_30
14.3 Additional Operation - Decommission 'physical' device from the View Live Devices window
3. Click Yes to communicate directly with the physical device and issue a decommission
command to it. Remember that you should not configure the device in the Ovation Developer
Studio because when the device is configured in developer studio, the physical device may
reflect commissioned without having a logical association for the given port and the view live
devices window would display that the device is Commissioned.
CAUTION ! Clicking YES will bypass all database processes and should be used as a last
resort to get the device ready to be commissioned when using the Hardware Hierarchy in the
Developer Studio.
Figure 84: Decommission device caution
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14.4 Checklist for configuring a new Foundation Fieldbus device on a segment
14.4 Checklist for configuring a new Foundation Fieldbus device on a

segment
TASK TASK LOCATION
Prerequisites
Gather information about the Fieldbus device that you want to add and the Task (see page 92)
segment you want to use.
Verify that any required points for the device exist. Task (see page 92)
Physically connect the device to the segment. Task (see page 92)
Use the Studio to add a Fieldbus device to Ovation
Navigate to the Fieldbus Devices item and insert a new Fieldbus device. Task (see page 92)
Configure the device to use PlantWeb Alerts (where applicable). Task (see page 97)
Add Fieldbus control strategy
Use the Studio to navigate to the Function Blocks item and edit the Task (see page 99)
Function Block name.
Use the Control Builder to add the function block to a control sheet. Task (see page 101)
Use the Studio to load the Fieldbus control strategy to the Controller. Task (see page 103)
Download the Fieldbus changes to the appropriate drop(s). Task (see page 104)
Use Developer Studio to configure the device in Ovation
Use the Studio to navigate to the Fieldbus port Task (see page 110)
Confirm that the macrocycle time is appropriate. Task (see page 112)
Download the Fieldbus configuration to the ports. Task (see page 115)
Commission the new Fieldbus device. Task (see page 119)
Configure Fieldbus function block parameters (Tuning). Task (see page 135)
Upload the function block parameters to the database. Task (see page 138)
Download the function block parameters from the database into the Task (see page 140)
Fieldbus device.
Use the AMS Device Manager to engineer the device.
Access the AMS Device Manager. Task (see page 145)
Configure the Fieldbus device. Task (see page 147)
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14.4 Checklist for configuring a new Foundation Fieldbus device on a segment
TASK TASK LOCATION
Calibrate the Fieldbus device. Task (see page 150)

Verify that the new Fieldbus device is communicating Task (see page 153)
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S E C T I O N 15
15 Replacing a Foundation Fieldbus device on an

existing segment
IN THIS SECTION
Overview of replacing a Foundation Fieldbus device on an existing segment ............... 167

Prerequisites before installing a spare Foundation Fieldbus device ............................... 168
Decommissioning Foundation Fieldbus devices ............................................................. 168
Physically connecting the new Foundation Fieldbus device to the segment
using appropriate wiring .................................................................................................. 174
Commissioning a Foundation Fieldbus device ............................................................... 175
To commission or decommission multiple devices ......................................................... 190
Verifying that your device is communicating (using Signal Diagrams) ........................... 193
Verifying that your device is communicating (using Trends) .......................................... 193
Checklist for replacing a Foundation Fieldbus device on an existing segment .............. 193
15.1 Overview of replacing a Foundation Fieldbus device on an

existing segment
After you have identified a segment that contains a Fieldbus device that needs to be replaced (by
verifying the field wiring), you will need to install a spare Fieldbus device. Emerson recommends
that you keep a few spare devices in your inventory so that you can install a spare in the event
that a device fails, or that a device is sent out for routine maintenance.
The following steps provide an overview of replacing a Fieldbus device. Refer to the specific
topics for detailed instructions.
1. Ensure that you meet the prerequisites before you begin installation. (see page 168)
2. Decommission the device you are replacing. (see page 168)
 Access the Developer Studio window.
 Perform an upload of all active function blocks prior to decommissioning the device that
will be replaced.
 Decommission the Fieldbus device.
3. Physically connect the new device to the segment. (see page 174)
4. Use the Developer Studio window to set up the replacement device. (see page 175)
 Commission the device.
 Download the device and parameters.
5. Commission or Decommission multiple devices. (see page 190)
6. Verify that the new Fieldbus device is communicating. (see page 193)
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15.2 Prerequisites before installing a spare Foundation Fieldbus device
15.2 Prerequisites before installing a spare Foundation Fieldbus

device
Ensure that the following prerequisites are met before you begin to install a spare Fieldbus
device:
 Gather the information for the spare device, including its:
 Model number
 Manufacturer
 Revision number
 Identify the segment that you want to add the device to.
 Make sure you have the appropriate engineering privileges that are needed for configuring
the Ovation system.
15.3 Decommissioning Foundation Fieldbus devices
Decommissioning of a device moves the physical device to a non-commissioned, non-standby

state and removes the node address from the logical and physical device. This involves changing
the assigned Fieldbus address from its previously assigned address of 20-35 to the offline device
state with an address range of 248-251. When a device is decommissioned, it can no longer
communicate its process data to the Ovation system.
The following topics discuss the procedures for decommissioning:
1. To navigate to the Fieldbus port. (see page 168)

2. To decommission a Foundation Fieldbus device (see page 172).

System
Network
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Branch
Slot
Fieldbus module
168 OW360_30
Notes:
 Each module contains two ports, P01 (segment 1) and P02 (segment 2). Under each port
 You can click on items in this tree to view details associated with that item. These items
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15.3.2 To upload function block parameters
Perform the following steps to upload function block values into the database.
1. Use the system tree to navigate to the Fieldbus port.

2. Navigate to the appropriate Function block that you want to upload for the selected device:
Fieldbus device
Function block
3. In the example given below, the Low Cut value of the device under database value column
before upload is 0.
Figure 86: Function block before upload
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4. Right-click the function block and select Upload.
Figure 87: Upload function block
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6. After the upload is complete, notice in the example given below, the Low Cut value of the
device under database value column after download corresponds with the current device
value.
Figure 88: Function block after upload
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15.3.3 To decommission a Foundation Fieldbus device

1. Use the system tree to navigate to the Fieldbus port (see page 168).
2. Right-click the Fieldbus device to be decommissioned and select Decommission.
Figure 89: Decommission device
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15.4 Physically connecting the new Foundation Fieldbus device to the segment using appropriate wiring
3. If the device is being used in Control, a confirmation window appears asking you to confirm
the decommissioning. Click Yes.
Figure 90: Decommission confirmation window
4. Note that after a device is decommissioned, it automatically goes to the Offline state.
15.4 Physicall y connecting the new Foundation Fieldbus device to

the segment using appropriate w iring
The next step is to wire your new device. For more information on planning your segments and
wiring layouts, see Planning segment and wiring layouts (see page 19) and the device's
installation manual.
Note: Once the device has been connected, allow a few minutes for it to power up, and
initialize. Use the Developer Studio window to view the state of the device in the
decommissioned devices list under the Drop/Module/Port where you connected the device.
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15.5 Commissioning a Foundation Fie ldbus device
Commissioning of a device requires two distinct tasks:

 First, associate a logical device with a physical device.
 Second, make the physical device operational.
When you commission a device, its serial number is communicated to itself and to Ovation, as a
type of introduction. Commissioning a Fieldbus device assigns it an address on the segment,
associates it to the device tag name defined in Ovation, and makes the device available to the
Ovation system.
For each Fieldbus port in the Ovation System, devices that have not been previously
commissioned should appear under View Live Devices window. When you first connect a device
to a segment, it may take some time for the device to appear in the list. The device is going
through its initialization period during this time.
Several factors contribute to the time it takes to commission the device. Among these are the
number of function blocks and devices and the time it takes for devices to move through the
various device states.
You may wish to commission one device at a time, and configure its function block parameters.
Alternatively, you may wish to commission more than one Fieldbus device and then go back to
each device and configure its function block parameters.
The following topics discuss the procedures for commissioning:
1. To navigate to the Fieldbus port. (see page 175)

2. To determine the device state. (see page 178)
3. To commission a Foundation Fieldbus device.
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2. Use the system tree to navigate to a Fieldbus port:
System
Network
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Branch
Slot
Fieldbus module
176 OW360_30
Notes:
 You can click on items in this tree to view details associated with that item. These details
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15.5.2 To determine the device state
A device must be in the standby state to be commissioned. To determine if a device is in the

Standby state, perform the following steps:
1. Right-click on the device and select Open.

2. The node addresses under commission information is used to denote the operational state
of a device:
 20 - 36: Device commissioned and operational.
 230 - 245: Device in standby and ready for commission (visible in the View Live Devices
window).
 252 - 255: Device in spare (visible in the View Live Devices window).
3. This window provides the following details about the device:
 Identification:
 Device Name
 Fieldbus device:
 Manufacturer
 Device Type
 Device Revision
 Device Class
 Diagnostics/Status:
 Ovation Point Name
 Commission Information:
 Physical Device Id
 Assigned Node Address
 Backup Link Master Enabled
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15.5.3 To transition a decommissioned device to a commissionable state

(standby)
Note: A device must be in the standby state to be commissioned.
1. Navigate to the Fieldbus port (see page 168).

2. Right-click the appropriate decommissioned device and select Commission.
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3. Click OK.
Figure 93: Consider acclimating non-commissioned device
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4. Click Acclimate Non-Commissioned Devices on the commission device window that

appears.
Figure 94: To acclimate non-commissioned devices
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5. Click Yes to continue.
Note: Clicking No will not close out the Commission Device dialog box but you will still not be
able to select a device to commission, so click Yes.
Figure 95: Acclimate Non-commissioned devices action
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6. Wait for Ovation to prepare the decommissioned device(s).
Figure 96: Ovation prepares decommissioned devices
7. After the processing completes, the window will display any physical devices found on the
Fieldbus segment that are attached to the port and that meets the configuration criteria in the
Studio and now are in a Standby state.
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Figure 97: Select device
184 OW360_30
9. Wait for the device to transition to the commissioned state.
Figure 98: Waiting for the device to transition to desired state
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15.5.4 To commission a Foundation Fieldbus device

1. Navigate to the Fieldbus port. (see page 175)
2. Right-click the Fieldbus device to be commissioned and select Commission.
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3. Based on the device history, one of the following windows will appear when you click
commission:
WINDOW DESCRIPTION PERFORM THE FOLLOWING STEPS
Previous device available, If the device was previously commissioned but is now
recommission device?
in standby, a window appears.
 Click Yes to re-establish the previous relationship. OR
 Click No to establish a new relationship.
Notes:
 The device state transition window will automatically close

once the commissioning processes completes.
 Optionally, you may click Don't Wait to close the device
state transition window.
Previous device is not in a If the device is not in a commissionable state, a window
commissionable state, consider appears, perform the following step to acclimate the
preparing the segment. non-commissioned device(s).
1. Click OK.
2. Click Acclimate Non-Commissioned Devices.
3. Click Yes.
Note: Clicking No will not close out the Commission Device

dialog box but you will still not be able to select a device to
commission, so click Yes.
4. After the processing completes, the window will display

any physical devices found that are attached to the port and
that meets the configuration criteria in the Studio and are
now in a Standby state.
Updating database with device info. Click OK.
Device is already commissioned. If you try to commission a device that is already
commissioned, a window appears, click OK.
Device is new and has never been If the device is new and has never been commissioned
commissioned before. before, see To commission a new device that has never
been commissioned before (see page 187).
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15.5.5 To commission a new device that has never been commissio ned before
If the device is new and has never been commissioned before, perform the following steps:
Note: Simply clicking OK without selecting the device to be commissioned, will result in an error
message.
Figure 100: Select the device to be commissioned
Note: The backup link master window will only appear if a device has not yet been defined as a
backup link master and this current device has the capability to be a backup link master.
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2. Click the appropriate option:

 Click Yes, to define this device as a backup link master.
 Click No, if you do not want this device to be a backup link master.
Figure 101: Backup link master
3. The device takes a few minutes to transit into different states.
Notes:
 A Device Status window appears showing the transition from the decommissioned to the
commissioned state. While the device is going through the commissioning process, you will
see changes in the window.
 You also have the option of selecting Don't Wait, which continues the commissioning
process but allows you to do other tasks while the device cycles.
Figure 102: Device state is being transitioned
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4. The device has now been commissioned.
Note: You may need to refresh the screen by clicking on Refresh.
Figure 103: Commission complete
n
15.5.6 To download function block parameters for the Foundation Fieldbus device
Note: This download procedure assumes that you have uploaded parameters from the old
device and you want to retain these same parameters in the new device.
For information on how to download function block parameters for the Foundation Fieldbus
device, see To download function block parameters (see page 140).
190 OW360_30
15.6 To commission or decommission multiple devices
You can also commission or decommission multiples devices at the same time. Perform the
following steps:

2. Use the system tree to navigate to the appropriate Fieldbus devices:
System
Network
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Branch
Slot
Fieldbus module
Fieldbus devices
3. Select all the devices that you want to commission or decommission from the bottom pane of
the developer studio.
4. Right-click and select the appropriate action:
 Commission
 Decommission
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Figure 104: To commission or decommission multiple devices
192 OW360_30
15.7 Verifying that your device is communicating (using Signal Diagrams)
15.7 Verifying that your device is c ommunicating (using Signal

Diagrams)
After completing configuration in Ovation and AMS Device Manager, the final step is to verify
accurate communication to the device.
To verify that your device is communicating, you must compare the values being reported by that
device in the Tuning window (accessed through the Ovation Developer Studio) to the values
being reported by Ovation. You can use Signal Diagrams to verify the point values.
15.7.1 To use Signal Diagrams to verify that your Foundation Fieldbus device is
communicating
See To use Signal Diagrams to verify that your Foundation Fieldbus device is communicating.
(see page 153)
15.8 Verifying that your device is communicating (using Trends)
A trend displays data samples collected for live points on the Ovation Network in graphical or
tabular trends. The trend continuously updates with live information at a pre-determined rate. You
specify trend data such as point names, scale limits, and collection intervals.
After completing Fieldbus configuration in Ovation and AMS Device Manager, if desired, you can
display current Fieldbus function block values in a trend. This provides a convenient method to
display and compare function block values.
15.8.1 To use Trends to verify that your Foundation Fieldbus device is

communicating
See To use Trends to verify that your Foundation Fieldbus device is communicating. (see page
155)
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15.9 Checklist for replacing a Foundation Fieldbus device on an existing segment
15.9 Checklist for replacing a Foundation Fieldbu s device on an

existing segment
TASK TASK LOCATION
Prerequisites
Gather information about the spare device you want to add and the Task (see page 168)
segment you want to use.
Use the Developer Studio window to decommission the Fieldbus

device you are replacing
Decommission the Fieldbus device. Task (see page 172)
Physically connect the spare Fieldbus device to the segment Task (see page 174)
Use the Developer Studio window to set up the spare Fieldbus device
in Ovation
Commission the device. Task (see page 175)
Download Fieldbus device and parameters. Task (see page 190)
Verify that the new Fieldbus device is communicating Task (see page 193)
194 OW360_30
S E C T I O N 16
16 Replacing a failed Foundation Fieldbus module
IN THIS SECTION
Prerequisites ................................................................................................................... 195

To replace a failed Foundation Fieldbus module ............................................................ 195
To download changes to the appropriate drop(s) ........................................................... 196
To load the Controller ...................................................................................................... 197
To download firmware to the Foundation Fieldbus I/O modules .................................... 198
To clear Foundation Fieldbus module port ..................................................................... 200
To download a Foundation Fieldbus module port ........................................................... 203
16.1 Prerequisites
Ensure that the following prerequisites are met before you add a replace a failed Fieldbus
module:
 You should have a functional/new Foundation Fieldbus module to replace the failed module.
 Make sure you have the appropriate engineering privileges that are needed to replace a
Fieldbus module on the Ovation system.
 You should know how to use the Controller Diagnostics tool to download firmware to the
Fieldbus module. For more information, refer to the applicable Ovation Controller User Guide.
16.2 To replace a failed Foundation Fieldbus module
A failed Foundation Fieldbus module does not allow communication between the Ovation
Controller and Fieldbus devices in the field. Perform the following steps to replace the failed
Foundation Fieldbus module:
1. Physically remove the failed Foundation Fieldbus module from the appropriate branch->slot.
2. Add the functional/new module to the slot.
3. Download the change. See To download changes to the appropriate drop(s) (see page 104).
4. Load the Controller. See To load the Controller (see page 197).
5. Download firmware and reboot the replacement Foundation Fieldbus I/O module using the
Control Diagnostic utility. See To download firmware to the redundant Foundation Fieldbus
I/O modules (see page 226).
6. Clear the associated ports for the replacement module in the Developer Studio. See To clear
Foundation Fieldbus module port (see page 200).
7. Download each port for the Foundation Fieldbus I/O module. See To download a Foundation
Fieldbus module port (see page 115).
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16.3 To download changes to the appropriate drop(s)
16.3 To dow nload changes to the appropriate drop(s)
When changes are made to configuration diagrams, audio files, bitmap files, and/or Controller
software, you must download these changes to the applicable drop(s) using the Download
function.

2. Use the system tree to navigate to the Drops folder:
Systems
Networks
Units
Drops
3. Right-click the drop where you wish to view the changes. (The right-click menu only displays
objects that are applicable for that drop.)
4. Select Download.
5. The Download Preview window appears. The Download Preview window lists all items that
may have been altered during configuration. You can select the files you would like to include
in the download process by selecting the check box next to the file.
Figure 105: Download Preview window
196 OW360_30
16.4 To load the Controller
Download preview window options
ITEM DESCRIPTION
Select All/ Load All Use the check box to the left of Query Results to select all or load all.
Download When checked, the download action downloads all of the selected previewed
files after clicking Ok.
Reboot When checked, the reboot action shuts down the drop and then restarts it
after clicking Ok.
Abort Aborts the download process and returns to the Ovation Developer Studio
without executing any commands.
Ok Executes the settings and closes the window.
Skip to Next Drop Advances to the next drop for file preview. (The current drop is not
downloaded.)
6. If the information in the Download Preview dialog box is acceptable, select the Download
check box.
7. Click OK to download the changes.
Note: If you select both Download and Reboot, the drop downloads the changes and the
machine restarts.
16.4 To load the Controller
After you have replaced the failed Fieldbus module with the functional/new Fieldbus module, you
must load the changes to the appropriate Controller.
Note: The Load function is necessary any time changes have been made relating to points or
control.

Systems
Networks
Units
Drops
Note: Since the Secondary Controller is not in control, loading it first ensures that no system
disruptions will occur if there are problems with the load.
7. Repeat the Load procedure for the Primary drop if you are using a redundant Controller.
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16.5 To download firmware to the Foundation Fieldbus I/O modules
16.5 To dow nload firmware to the Foundation Field bus I/O modules
After you have added the Fieldbus I/O module, you must download the firmware to the Primary
and Secondary modules before communication on the bus can begin.
Notes:
 For redundant modules, ensure that the firmware is downloaded to each half of the
redundant pair.
 The firmware for a Fieldbus module cannot be updated unless power is applied to both of
the module's Fieldbus segments.
2. From the workstation, use the system tree to navigate to the Diagnostics:
Start
Ovation
Ovation Utilities
Diagnostics
3. The Controller Diagnostics window appears. Select the Controller drop where the Primary
module was added.
5. Navigate to the appropriate Primary Fieldbus module location and select the Primary module
you want to download.
6. Click Download Available Firmware.
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16.5 To download firmware to the Foundation Fieldbus I/O modules
7. The Module Firmware Download window appears. Compare the firmware in the Controller
Version field to the firmware in the Module Version field to determine if you have the latest
firmware on your Primary Fieldbus I/O module.
Note: If you do not have the latest firmware on the module, you can download the latest
firmware to the module, if desired using the Download Available Firmware button.
8. Check the files you want to download (2all the files).

 Click Download to load the latest firmware onto your Primary Fieldbus I/O module. After
you have successfully downloaded firmware to the Primary Fieldbus module, reboot the
Fieldbus module.
 Click Reboot Module on the Module Firmware Download window to remotely reboot the
Primary Fieldbus module. If you receive a fault message, you may need to manually
remove and re-install the module to reboot it.
9. Repeat Steps 5 through 8 for the Secondary Fieldbus module.

10. After you have successfully added the Primary and Secondary Fieldbus I/O modules to your
system, you can now engineer your Fieldbus segments, as required.
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16.6 To clear Foundation Fieldbus module port
You must perform a port clear operation on the associated ports for the replacement module in
the Developer Studio, prior to performing a port download (see page 115).
CAUTION! Failing to clear a port may prevent communications between Ovation and the
Foundation Fieldbus devices.
The port clear operation ensures that on the next port download operation, all necessary Fieldbus
scripts are sent to the Fieldbus I/O module. This allows communication to continue between the
Ovation Controller and Fieldbus devices as it did prior to the Foundation Fieldbus module failing.
It does not affect the communication between he devices on the segment.

System
Network
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Branch
Slot
Fieldbus module
200 OW360_30
Notes:
configured.
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3. Right-click the port and select Clear.
Figure 109: Clear port
202 OW360_30
16.7 To dow nload a Foundation Fieldbus module port
A port download updates the Link Active Scheduler (see page 15) with the new configuration. The
Link Active Scheduler (LAS, and sometimes called the 'link master') determines which device
communicates at what time and in what order. The Ovation module functions as the LAS.
When a port is downloaded, all the scripts for the port and all the devices under it will be
generated. Any script that is different from the last one sent to the port of the device will be
downloaded.
 Apart from the Clear operation, the you cannot control which scripts are sent.
 Downloading the port will download and modify the port and devices as necessary.
The port download stops and restarts the communications on the segment.

System
Network
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Branch
Slot
Fieldbus module
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Notes:
configured.
204 OW360_30
3. Right-click the port and select Download.
Figure 111: Download port
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S E C T I O N 17
17 Adding Redundant Foundation Fieldbus modules to

an Ovation system
IN THIS SECTION
What are the Redundant Foundation Fieldbus modules? .............................................. 207

Redundant module hardware placement ........................................................................ 208
Redundant Fieldbus module operation ........................................................................... 209
Overview of adding redundant Foundation Fieldbus modules to an Ovation system..... 212
Prerequisites adding redundant Foundation Fieldbus modules to an Ovation system ... 212
Adding and configuring redundant Foundation Fieldbus modules .................................. 213
Checklist for adding redundant Foundation Fieldbus modules to an Ovation system .... 228
17.1 What are the Redundant Foundation Fieldbus modules?
Redundant Fieldbus modules allow the Ovation system to continue to communicate with the
Foundation Fieldbus H1 segments in the event that one of the I/O modules fails. These two
redundant I/O modules are referred to as the primary module and the secondary module.
The module that is currently exchanging process point information between the Fieldbus devices
and the Ovation Controller is referred to as the active module. The module that is waiting to take
control is the standby module. Note that the active module is not always the primary module,
see Redundancy example.
Each Foundation Fieldbus module supports two H1 segments. Both H1 ports on the active
module are the Link Active Scheduler (LAS) (see page 15) and manage communication on the
segment. The H1 ports on the standby module are alive on the segment but are not used to
exchange link data.
The Ovation Controller acts as a linking device between the Ovation Developer Studio window
and the Fieldbus devices on the H1 segment. As a linking device, the Controller routes the HSE
communication to the Foundation Fieldbus module across the I/O bus.
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17.2 Redundant module hardware placement
17.2 Redundant module hardw are placement
Redundant Foundation Fieldbus modules must be physically located on adjacent branches. The
primary module must be located on an odd branch with the lower hardware address. The
corresponding secondary module is located on the next higher even branch. The modules will
always use Foundation Fieldbus mode addresses 16 and 17. The redundant modules can be
located in any slot on the adjacent branches, but are normally located directly across from each
other. Since Fieldbus modules are not supported on remote I/O, redundant modules can be
located only on local I/O branches.
Figure 112: Example of redundant module placement in branches
Redundant Foundation Fieldbus modules must be physically connected using two NULL modem
serial communication cables. These are used by the modules to exchange redundancy status
information. Each redundant module has an associated Foundation Fieldbus Interface personality
module (5X00327). The NULL modem cable (5X00551H01) has a male 9-pin D connector on
each end. The Diag Port 1 of the primary module is connected to the Diag Port 1 of the secondary
module, and Diag Port 2 of the primary module is attached to Diag Port 2 of the secondary.
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17.3 Redundant Fieldbus module operation
The procedures for adding and configuring redundant Fieldbus modules are similar to adding and
configuring single Fieldbus modules, with a few differences. For more information, see Adding
and configuring redundant Foundation Fieldbus modules (see page 213).
A Foundation Fieldbus module will stay off the H1 segment until it has received its network
configuration and it is instructed to go to the active or standby state by the Ovation Controller.
A module performs self-diagnostics to determine if it is able to go to the active state. The status is
reported to the Controller. The Controller then commands the module to become active or
standby after it has given it a network configuration and checked the status.
A Foundation Fieldbus module monitors its health and reports its status to the Controller. The
status information includes its state and the state of its H1 ports and also the perceived health of
its partner's ports. The serial communication status between the modules is also reported. This
status information is used by the Ovation Controller to determine when to trigger a failover.
17.3.1 Redundant module states
The Foundation Fieldbus module operates in one of three states:

 Active: module is exchanging process point information between the Fieldbus devices and
the Ovation Controller. Both of the H1 ports on the active module are the Link Active
Scheduler (LAS) on their segment.
 Standby: module is alive on the H1 segment and will receive subscriber data, but this data is
not used by the Controller. The standby module monitors the health of the active module via
the serial communication link. The standby module will become the LAS if it detects that the
active module port has fallen off the Live List.
 Uninitialized: modules does not communicate in this state.
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17.3.2 Failover and Recovery
The Ovation Controller monitors the status of the active and standby Foundation Fieldbus
modules to determine when to trigger a failover. A failover is triggered if the active module fails
and the standby module is able to take control. The following conditions will cause a module to
fail:
 Loss of communication on a segment.
 Module hardware failure.
 Rebooting the module.
You can manually trigger a failover by pulling the active module from the backplane or by
rebooting the module using the Reboot Module button in the Controller Diagnostic Tool. Refer to
the applicable Ovation Controller User Guide for more information on the Controller Diagnostic
Tool.
The Ovation Controller triggers a failover by commanding the active module to go to standby
mode, and then commanding the standby module to go to active mode. The standby module will
remain in standby mode until the fault condition is cleared and it is commanded to go active. The
primary module does not automatically re-assume the active mode. In some cases, it may be
necessary to reboot the module to clear the fault condition.
Note: If a device on a segment fails, it will not cause a failover of the Fieldbus module.
17.3.3 Module record point
The redundancy configuration information is contained in the WP field of the module record point.
 Bit 3 is set for a redundant module.
 Bits 0, 1, and 2 contain the slot number of the redundant partner module on the adjacent
branch.
 Bit 5 is set if the card is on the partner side.
 Bit 15 is set if it is a new card it is capable of redundancy.
The bit definitions for the A2 field of the module record are shown in the following table:
A2 record field bit definitions for Foundation Fieldbus Module record
BIT DEFINITION ACTION
Bit 0 Controller configured set CONFIG reset UNCFG

Bit 1 Forced Error set YES reset NO
Bit 2 Reserved Not applicable
Bit 3 Reserved Not applicable
Bit 4 Downloading set DOWNLD reset NO
Bit 8 Software operational set YES reset NO
Bit 9 Module status fault set FAULT reset OK
Bit 10 Is Active set ACTIVE reset NO
Bit 11 Is Standby set STNDBY reset NO
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Bit 12 Is Redundant set REDUND reset SIMPLX

Bit 13 Redundant Serial Link Down. set FAULT reset OK
(serial cable is disconnected)
Bit 14 Module configured set CONFIG reset UNCFG
 Alarm group mask = 0x6301

 Alarm group bit sense = 0x2200
17.3.4 Port Node record point
The status of each H1 port on the Foundation Fieldbus module is maintained in a node record
point. The bit definitions of the A2 field are shown in the following table:
A2 record field bit definitions for Node records
Bit 0 Value Present set YES reset NO

Bit 1 Values not updated for 60 seconds set STALE reset VALID
Bit 2 Port is suspect set YES reset NO
Bit 3 Loss of redundancy serial set NOCOMM reset COMM
communication
Bit 4 No communication on segment set SILENT reset COMM
Bit 5 Problem detected on the Foundation set ERROR reset OK
Fieldbus device
Bit 6 Port is Bad set BAD reset GOOD
Bit 7 Unidentified error on segment set ERROR reset OK
Bit 8 Port is Good set GOOD reset BAD
Bit 9 Time published set YES reset NO
Bit 10 Duplicate Foundation Fieldbus device set DUPADD reset OK
address
Bit 11 Segment initialization failed set FAILED reset OK
Bit 12 Segment is initialized set YES reset NO
Bit 13 Download in progress set YES reset NO
Bit 14 Download Failed set FAILED reset LOADED
Bit 15 Reserved Not applicable.
 Alarm group mask = 0xDCFA

 Alarm group bit sense = 0xCCFA
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17.4 Overview of adding redundant Foundation Fieldbus modules to an Ovation system
17.4 Overview of adding redundant Foundation Fieldbus modules to

an Ovation s ystem
The following steps provide an overview of adding redundant Foundation Fieldbus modules to an
Ovation system. Refer to the specific topics for detailed instructions.
1. Ensure that you meet the prerequisites (see page 212).

2. Add the I/O device number to the Controller (if applicable) (see page 213).
 Use the Developer Studio (Device Number) to select a device number and a Driver type.
 Use the Developer Studio (I/O Devices to select a device number and a Driver type.
3. Insert the Primary Foundation Fieldbus I/O module into the Developer Studio system
tree (see page 215).
4. Insert the Secondary Foundation Fieldbus I/O module into the Developer Studio
system tree (see page 219).
5. Link the Primary and Secondary Foundation Fieldbus I/O modules (see page 219).
6. Add a point name for both the Primary and Secondary Fieldbus modules (see page
222).
 Use the Developer Studio to insert a point name and a scanning frequency for the
module.
 Use the Developer Studio to locate the Fieldbus I/O module (Hardware tab).
7. Assign a node record to each port of the Primary and Secondary Fieldbus modules
(see page 224).
 Use the Developer Studio to open a port dialog box.
 Assign an Ovation point name to the port.
8. Load the Controller (see page 225).
9. Download firmware to the Primary and Secondary Fieldbus modules (see page 226).
17.5 Prerequisites adding redundant Foundation Fieldbus modules to

an Ovation s ystem
Ensure that the following prerequisites are met before you add redundant Fieldbus modules:
 Make sure you have the appropriate engineering privileges that are needed to add Fieldbus
modules to the Ovation system.
 Make sure the redundant modules are located in the correct slots in the correct branches (see
page 208).
 You should be familiar with point naming conventions for module records and node records.
Refer to Ovation Developer Studio User Guide for more information.
 You should know how to use the Controller Diagnostic Tool to download firmware to the
Fieldbus modules. Refer to the applicable Ovation Controller User Guide.
CAUTION! The Ovation Controller has a limit of 32 for the number of bus modules that may be
used. If more than 32 bus modules are used, the Controller will fail. Bus modules include
Fieldbus, Profibus, DeviceNet, and Ethernet Link Controller modules. Therefore, if only
redundant Fieldbus modules are used in a Controller, a maximum of 16 pairs can be used.
212 OW360_30
17.6 Adding and configuring redundant Foundation Fieldbus modules
The Ovation Developer Studio is used to insert and configure the Foundation Fieldbus modules
into the Ovation system.
17.6.1 To add the I/O device number to the Controller
Note: Only perform this if the Controller has not been previously configured for Fieldbus. You
only have to perform this task once for each Controller that utilizes Foundation Fieldbus.

2. Use the system tree to navigate to the Device Number item:
Systems
Networks
Units
Drops
Configuration
Controller
Devices
Device Number
3. Right-click the Device Number.
4. Select Insert New. The Insert New Device Numbers wizard appears.
Note: If you add, change, or delete device drivers, perform a clear/load function on the
Controller. For more information, refer to the Ovation Developer Studio User Guide.
5. From the Device Number drop-down menu, select an unused number (for example, you
might start with 2, and continue numbering successive devices sequentially).
OW360_30 213
6. Click Finish.
Figure 113: Insert New Device Numbers Wizard
7. The New Device Numbers window appears. Select FIELDBUS MODULE from the I/O Driver
Type drop-down menu.
8. Click OK.
Figure 114: New Device Numbers window
214 OW360_30
9. Use the system tree to navigate to the I/O Device item:

Systems
Networks
Units
Drops
<Controller Drop number>
I/O Devices
10. Right-click the I/O Device and select Insert New.
11. The Insert New [I/O Devices] Wizard appears. Select an unused number greater than 1 (for
example, you might start with 2 and continue numbering sequentially) from the I/O Device
Number drop-down menu.
12. Select Foundation Fieldbus Module from the I/O Device Type drop-down menu.
13. Click Finish.
Figure 115: Insert New [I/O Devices] Wizard
14. The New [I/O Devices] window appears showing the selection that you made. Click OK.
OW360_30 215
17.6.2 To insert the Primary Foundation Fieldbus module into the Developer
Studio system tree
Note: Make sure that the Primary module is located on an odd branch with the lower hardware
address. The corresponding secondary module must be located on the next higher even branch.

2. Use the system tree to navigate to an empty slot under your Ovation IOIC branch:
Systems
Networks
Units
Drops
I/O Devices
I/O Device 0 IOIC
IO Interfaces
Branch 1 (for Primary module)
Slot
3. Right-click the Ovation Module in the empty slot.
216 OW360_30
4. Select Insert New.
Figure 116: Inserting a new Primary module
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5. The Insert New Ovation Module Wizard appears. Select Foundation Fieldbus BusModule
(Redundant) from the Module Type pull-down menu.
Figure 117: Insert New Ovation Module Wizard
6. Select Finish.
7. The New Ovation Module window appears. Select the Redundant radio button as the
Redundancy attribute and click OK.
Figure 118: New Ovation Module window
8. Once you have configured the Primary module, you must configure the secondary module
(see page 219).
218 OW360_30
17.6.3 To insert the Secondary Foundation Fieldbus module into the Developer
Studio system tree
Note: Make sure that the Primary module is located on an odd branch with the lower hardware
address. The corresponding secondary module must be located on the next higher even branch.

2. Use the system tree to navigate to an empty slot in the next higher even branch under your
Ovation IOIC branch:
Systems
Networks
Units
Drops
I/O Devices
I/O Device 0 IOIC
IO Interfaces
Branch 2 (for Secondary module)
Slot
3. Right-click the Ovation Module and select Insert New.
4. The Insert New Ovation Module Wizard appears. Select Foundation Fieldbus BusModule
(Redundant) from the Module Type pull-down menu.
5. Select Finish.
6. The New Ovation Module window appears.Select the Redundant radio button as the
Redundancy attribute and click OK.
7. Once you have configured the Secondary module, you must link the primary and secondary
modules (see page 219).
17.6.4 To link the Primary and Secondary modules

2. Use the system tree to navigate to the Primary redundant Foundation Fieldbus module:
Systems
Networks
Units
Drops
I/O Devices
I/O Device 0 IOIC
IO Interfaces
Slot
Foundation Fieldbus module
OW360_30 219
3. Right-click the Foundation Fieldbus module, and select Open.
Figure 119: Open Primary Fieldbus module to link to Secondary module
4. The Foundation Fieldbus Module (Redundant) window appears, select the Module tab.
5. Click on Redundant Partner drop-down menu, and select the module that you configured as
the Secondary module in Branch 2. This list will only show the Foundation Fieldbus modules
in the next higher even branch that are configured to be redundant.
220 OW360_30
6. Click OK.
Figure 120: Foundation Fieldbus BusModule (Redundant) window
OW360_30 221
7. You can verify that the Secondary module is linked to the Primary module. To do this:
a) Use the system tree to navigate to the Secondary redundant Foundation Fieldbus
module:
Systems
Networks
Units
Drops
I/O Devices
I/O Device 0 IOIC
IO Interfaces
Branch 2 (for Secondary module)
Slot
Foundation Fieldbus module
b) Right-click the Foundation Fieldbus module, and select Open.
c) The Foundation Fieldbus BusModule (Redundant) window appears.Select the Module
tab.
d) Notice that the Redundant Partner menu is grayed out and lists the Primary Foundation
Fieldbus module.
Figure 121: Foundation Fieldbus BusModule (Redundant) window showing linked modules
222 OW360_30
17.6.5 To add a point name to the Primary and Secondary Foundation Fieldbus
modules
Note: These procedures must be performed for both the Primary and Secondary Fieldbus
modules.

2. Use the system tree to navigate to Module Points:
System
Networks
Units
Drops
Points
Module Points
3. Right-click the Module Points to select Insert New.
4. The Insert New Module Points wizard appears.
5. Enter a point name in the Point Name field. Refer to point naming guidelines in the Ovation
Developer Studio User Guide. This should be the same point name that you entered in the
New Ovation Module window (see page 82).
6. Select a frequency from the Frequency drop-down.
 S = Slow (1 second)
 F = Fast (0.1 second)
 A = As needed
7. Click Finish.
Figure 122: Insert New Module Points Wizard
OW360_30 223
8. The New Module Points window appears. Navigate to the Hardware tab.
9. Choose the I/O module from the I/O module drop-down.
10. Click OK.
Note: If you navigate to your card and Open/Refresh, you will see the fully qualified module
record point name (for example, TEST.UNIT@FB).
Figure 123: New Module Points window
11. Repeat the steps for the Secondary Fieldbus module.
17.6.6 To assign a node record to each port of the Primary and Secondary
Foundation Fieldbus modules
Note: For each port that you want to use on the Fieldbus module, you must open the port and
assign it a node record. These procedures must be performed for both the Primary and
Secondary Fieldbus modules.

2. Use the system tree to navigate to a port:
System
Networks
Units
Drops
I/O Devices
I/O Device 0 IOIC
I/O Interfaces
Slot
Port
3. Right-click the port that you want to update (for example, P01 (segment 1) or P02 (segment
2)) and select Open.
224 OW360_30
4. A port configuration window appears. Enter an Ovation point name in the Ovation Point
Name field.
CAUTION! Do not use a fully-qualified point name (for example, type "TESTNAME", not
"TESTNAME.UNIT@FB"). If this name currently does not exist in your system, it will be added
when you click OK. Refer to point naming guidelines in the Ovation Developer Studio User
Guide.
5. Click OK.
Figure 124: Port configuration window
6. Repeat the steps for the Secondary Fieldbus module (found on the next higher even branch).
17.6.7 To load the Controller (for redundant Foundation F ieldbus modules)
After you have added and configured the Primary and Secondary Fieldbus modules, you must
load the changes to the appropriate Controller.
Note: The Load function is necessary any time a Fieldbus module is added.

Systems
Networks
Units
Drops
Select the Controller drop that you want to load. Typically, load the Secondary (Backup)
Controller first.
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6. Click Finish.
Note: Since it is not in control, if there are any problems when you load the Secondary
Controller, no system disruption will occur.
7. Repeat the Load procedure for the Primary Controller drop, if you are using a redundant
Controller.
17.6.8 To download firmware to the redundant Foundation Fieldbus I/O modules
After you have added the Fieldbus I/O module, you must download the firmware to the Primary
and Secondary modules before communication on the bus can begin. For redundant modules,
ensure that the firmware is downloaded to each half of the redundant pair.
Note: The firmware for a Fieldbus module cannot be updated unless power is applied to both of
the module's Fieldbus segments.

2. From the workstation, use the system tree to navigate to the Diagnostics:
Start
Ovation
Ovation Utilities
Diagnostics
3. The Controller Diagnostics window appears. Select the Controller drop where the Primary
module was added.
5. Navigate to the appropriate Primary Fieldbus module location and select the Primary module
you want to download.
226 OW360_30
6. Click Download Available Firmware.
7. The Module Firmware Download window appears. Compare the firmware in the Controller
Version field to the firmware in the Module Version field to determine if you have the latest
firmware on your Primary Fieldbus I/O module.
Note: If you do not have the latest firmware on the module, you can download the latest
firmware to the module, if desired using the Download Available Firmware button.
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8. Check the files you want to download (typically all the files).
 Click Download to load the latest firmware onto your Primary Fieldbus I/O module. After
you have successfully downloaded firmware to the Primary Fieldbus module, reboot the
Fieldbus module.
 Click Reboot Module on the Module Firmware Download window to remotely reboot the
Primary Fieldbus module. If you receive a fault message, you may need to manually
remove and re-install the module to reboot it.
9. Repeat steps 5 through 8 for the Secondary Fieldbus module.

10. After you have successfully added the Primary and Secondary Fieldbus I/O modules to your
system, you can now engineer your Fieldbus segments, as required.
228 OW360_30
17.7 Checklist for adding redundant Foundation Fieldbus modules to an Ovation system
17.7 Checklist for adding redundant Foundation Fieldbus modules to

an Ovation s ystem
TASK T ASK LOCATION
Prerequisites
Make sure the redundant modules are located in the correct slots in the Task (see page 212)
correct branches.
Be aware of point naming conventions for module records and node records. Task (see page 212)
Be familiar with the Controller Diagnostics tool in order to download firmware Task (see page 212)
to the Fieldbus module.
Use the Studio to add the I/O device number to the Controller
Navigate to the Device Number to select a device number and a driver type. Task (see page 213)
Navigate to the I/O Devices to select a device number and a driver type. Task (see page 213)
Use the Studio to insert the Primary Fieldbus module.
Navigate to an empty odd-numbered slot item to insert the Primary module. Task (see page 215)
Use the Studio to insert the Secondary Fieldbus module.
Navigate to next higher even-numbered branch to insert the Secondary Task (see page 219)
module.
Use the Studio to link the Primary and Secondary Fieldbus modules.
Navigate to the Primary redundant Foundation Fieldbus module and link it to Task (see page 219)
the Secondary module.
Use the Studio to add a point name for the Primary and Secondary
Fieldbus modules.
Navigate to the Module Points item to insert a point name and scanning Task (see page 222)
frequency. Do this for both the Primary and Secondary modules.
Use the Studio to assign a node record to each port of the Primary and
Secondary modules.
Navigate to the Port item, open it and enter a point name for the port. Do this Task (see page 224)
for both the Primary and Secondary module
Use the Studio to load the Controller. Task (see page 225)
Download firmware. Do this for both the Primary and Secondary

modules.
Access the Controller Diagnostics utility. Task (see page 226)
Select the desired firmware and download it. Task (see page 226)
Reboot the module if necessary. Task (see page 226)
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S E C T I O N 18
18 Using the Ovation Fieldbus algorithms
IN THIS SECTION
Ovation Fieldbus algorithms and function blocks ............................................................ 231

Ovation Fieldbus algorithm descriptions ......................................................................... 233
FFAI ................................................................................................................................. 233
FFAO ............................................................................................................................... 236
FFDI ................................................................................................................................ 239
FFDO ............................................................................................................................... 242
FFISEL/FFISELX............................................................................................................. 245
FFMAI .............................................................................................................................. 253
FFMAO ............................................................................................................................ 257
FFMDI ............................................................................................................................. 260
FFMDO ............................................................................................................................ 264
FFPID .............................................................................................................................. 268
18.1 Ovation Fieldbus algorithms and function blocks
Fieldbus devices are digital field instruments containing processors that monitor the performance
and state of the device. Self-contained software modules known as function blocks, reside in the
Fieldbus devices.
While function blocks reside in a device, the Ovation control system uses algorithms on control
sheets that mimic the function blocks. Therefore, Fieldbus devices can be controlled by Ovation
Fieldbus algorithms and can be part of an Ovation control scheme.
Foundation Fieldbus allows you to execute control algorithms in the Controller, in the Fieldbus
devices, or in both. However, the key to successful control is making an algorithm choice that best
supports your plant’s needs.
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18.1 Ovation Fieldbus algorithms and function blocks
Examples
The Ovation Controller can handle Fieldbus function block to Fieldbus function block or Ovation
Algorithm to Fieldbus function block control schemes. For example:
Scenario 1
Scenario 2
18.1.1 STAT bits used with function blocks
The STAT point can be used to indicate problems with a function block.
BITS DESCRIPTION
0-3 Fieldbus communication errors:

 3 - Invalid device name.
 4 - Gateway not configured.
 6 - No Fieldbus map file.
 7 - Communication time out.
 8 - Loss of communication with the Gateway.
 9 - Cannot write link data.
 11 - Invalid function block.
 12 - Invalid function block parameter.
4-7 Indicate Mode/Tuning Information:
 1 - Mode change requested.
 2 - Tune change requested.
8 - 11 Tuning/Mode Errors:
 1 - Error changing modes.
 2 - Error tuning parameter.
 3 - Algorithm tuning parameter is mismatched with the function block.
 4 - Invalid mode.
12 - 15 Mode Requested:
 1 - Request Auto mode.
 2 - Request Manual mode.
 3 - Request Cascade mode.
232 OW360_30
18.2 Ovation Fieldbus algorithm descriptions
18.2 Ovation Fieldbus algorithm descriptions
The following is the list of the Ovation Fieldbus algorithms:

 FFAI (see page 233)
 FFAO (see page 236)
 FFDI (see page 239)
 FFDO (see page 242)
 FFISEL (see page 245)
 FFMAI (see page 253)
 FFMAO (see page 257)
 FFMDI (see page 260)
 FFMDO (see page 264)
 FFPID (see page 268)
18.3 FFAI
Description
The FFAI algorithm is used to interface to a Fieldbus Analog Input function block. The FFAI
algorithm shadows a single measurement value and status from a Fieldbus device to an Ovation
point (Out).
The STAT point indicates status and error information of the function block. See the STAT bits
table (see page 232) for bit definitions.
The PV point displays the Process Variable value and status from the function block. The TOUT
point displays the algorithm’s mode and tracking signals.
The FFAI algorithm supports Manual and Auto modes. These modes are tunable from both the
Ovation tuning graphic as well as the Fieldbus Module Engineering window in the Developer
Studio.
Fieldbus algorithm quality
All Fieldbus algorithms shadow the actual Fieldbus function block quality unless a communication
error occurs. In the case of a communication error, the output quality will be defined by the FERR
parameter. If the actual Fieldbus function block output quality is BAD or the FERR parameter is
set to BAD and a communication error occurs, the output quality will be marked as BAD and the
output value will latch at the last known GOOD quality value. The AMODE parameter will display
an unknown mode or no mode in this scenario.
Functional Symbol
OW360_30 233
18.3 FFAI
Tracking Signals
The high and low limits flags and tracking signals from the algorithm are output to TOUT, and are
to be used for display and by an upstream algorithm. All Fieldbus function blocks support different
modes, which is also reflected in the TOUT point. The following information is TOUT’s output
associated with the algorithm.
BIT DESCRIPTION TOUT SIGNAL
16 Track TRUE when mode is Auto/Manual/Local.
17 Track if lower Not used.

18 Track if higher Not used.
19 Lower inhibit Not used.
20 Raise inhibit Not used.
21 Conditional Track Not used.
22 Not used Not used.
23 Deviation Alarm Not used.
24 Local Manual mode Local mode.
25 Manual mode Manual mode.
26 Auto mode Auto mode.
27 Supervisory mode Not used.
28 Cascade mode Not used.
29 DDC mode Not used.
30 Low limit reached Low limit reached.
31 High limit reached High limit reached.
Algorithm Record Type = LC
234 OW360_30
18.3 FFAI
Algorithm Definitions
OVATION FIELDBUS TYPE REQUIRED/ DEFAULT DESCRIPTION MIN.

PARAM PARAM OPTIONAL VALUE POINT
REC.
DIAG — LU - Byte Required 130 Tuning diagram number. —
NORM MODE. X3 - Byte Required Manual Normal mode for FFAI. —

NORMAL The choices are:
MANUAL and AUTO.
QUAL — X4 - Byte Required Bad If Fieldbus quality is —

uncertain, set the output
points to one of the
following qualities: BAD,
GOOD, FAIR, or POOR.
FERR — X5 - Byte Required Bad If an error occurs —

between reading/writing
to the Fieldbus device,
then set the output
point’s quality to: BAD,
GOOD, FAIR, or POOR.
OUT OUT — Required — Required analog output LA
point.
TOUT — — Required — Mode and tracking LA

signals
PV PV — Optional — Optional analog output LA
point for process
variable.
STAT — — Required — Required output point. LP
This point contains status
(see page 232) of the
Fieldbus algorithm.
AMODE BLOCK_MODE Y0 - Optional -- Actual mode of the LA
_ACTUAL Variable function block. The
modes display in decimal
format:
 0 = Invalid or No mode
 1 = Remote Output
(Rout)
 2 = Remote Cascade
(Rcas)
 3 = Cascade (Cas)
 4 = Automatic (Auto)
 5 = Manual (Man)
 6 = Local Override (LO)
 7 = Initialization Manual
(IMan)
 8 = Out of Service
(O/S)
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18.4 FFAO
18.4 FFAO
Description
The FFAO algorithm is used to interface to a Fieldbus Analog Output function block. The FFAO
algorithm shadows a single measurement value and status from a Fieldbus device to the Ovation
point (Out).
The FFAO algorithm supports Manual, Auto and Cascade modes. These modes are tunable from
both the Ovation tuning graphic as well as the Fieldbus Module Engineering window in the
Developer Studio.
Functional Symbol
236 OW360_30
18.4 FFAO
Tracking Signals
to be used for display and by an upstream algorithm.

19 Lower inhibit TRUE when output value is at the low limit.
20 Raise inhibit TRUE when output value is at the high limit.
28 Cascade mode Cascade mode.

REC.
DIAG — LU - Byte Required 131 Tuning diagram —

number.
NORM MODE. X3 - Byte Required Manual Normal mode for —
NORMAL FFAO. The choices
are: MANUAL,
AUTO, CASCADE.

uncertain, set the
output points to one
of the following
qualities: Bad, Good,
Fair, or Poor.
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18.4 FFAO

REC.

between
reading/writing to the
Fieldbus device,
then set the output
point’s quality to:
Bad, Good, Fair, or
Poor.
IN1 CAS_IN — Required Bad Required analog LA
input point.
TOUT BKCAL_OUT — Required — Mode and tracking LA

signals.
OUT OUT — Optional — Optional analog LA
output point.
PV PV — Optional — Optional analog LA

output point for
process variable.
STAT — — Required — Required output LP
point. This point
contains status (see
page 232) of the
Fieldbus algorithm.
AMODE BLOCK_MODE_ Y0 - Optional -- Actual mode of the LA
ACTUAL Variable function block. The
modes display in
decimal format:
 0 = Invalid or No
mode
(Rout)
 2 = Remote
Cascade (Rcas)
 4 = Automatic
(Auto)
 6 = Local Override
(LO)
 7 = Initialization
Manual (IMan)
(O/S)
238 OW360_30
18.5 FFDI
18.5 FFDI
Description
The FFDI algorithm is used to interface to a Fieldbus Discrete Input function block. The FFDI
algorithm shadows a single discrete input and status from a two-state field to an Ovation point
(OUT).
The PV point displays the Process Variable value and status from the function block. The TOUT
point displays the algorithms mode and tracking signals.
The FFDI algorithm supports Manual and Auto modes. These modes are tunable from both the
Studio.
Some Fieldbus device manufacturers put additional information in bits 1 through 7 of the
value/status register. To access these bits, select "octet" in the Type parameter field (see the
Algorithm Definitions table).
Functional Symbol
Tracking Signals

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18.5 FFDI


REC.

number.
NORMAL FFDI. The choices
are: MANUAL and
AUTO.
uncertain, set the
output points to one of
the following qualities:
BAD, GOOD, FAIR,
or POOR.
FERR — X5 - Byte Required Bad A field in the algorithm —
record. If an error
occurs between
Fieldbus device, then
set the output point’s
quality to: BAD,
GOOD, FAIR, or
POOR.
TYPE — X9 - Byte Required Bit Read output value as —
a bit or octet. The
choices are:
 Bit
 Octet
240 OW360_30
18.5 FFDI

REC.
OUT OUT_D — Optional — Optional digital output LD

point.
signals.
PV PV_D — Optional — Optional digital output LD
point for process
variable.
This point contains
status (see page 232)
of the Fieldbus
algorithm.
POUT — — Optional — Optional packed LP
output point. Allows
you to specify which
bits to use from the
packed point.
AMODE BLOCK_MODE Y0 - Optional -- Actual mode of the LA
_ACTUAL Variable function block. The
modes display in
decimal format:
mode
(Rout)
 2 = Remote
Cascade (Rcas)
 4 = Automatic
(Auto)
(LO)
Manual (IMan)
(O/S)
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18.6 FFDO
18.6 FFDO
Description
The FFDO algorithm is used to interface to a Fieldbus Discrete Output function block. The FFDO
algorithm shadows a discrete value and status from a fieldbus device to an Ovation point (OUT).
The FFDO algorithm supports Manual, Auto, and Cascade modes. These modes are tunable from
both the Ovation tuning graphic as well as the Fieldbus Module Engineering window in the
Developer Studio.
Some Fieldbus device manufacturers put additional information in bits 1 through 7 of the
value/status register. To access these bits, select "octet" in the Type parameter field (see the
Algorithm Definitions table).
Functional Symbol
Tracking Signals
to be used for display and by an upstream algorithm. All fieldbus function blocks support different

242 OW360_30
18.6 FFDO


REC.

number.
NORMAL FFDO. The choices
are: MANUAL,
AUTO, and
CASCADE.
uncertain, set the
output points to one
of the following
qualities: Bad, Good,
Fair, or Poor.
between
Fieldbus device,
then set the output
point’s quality to:
Bad, Good, Fair, or
Poor.
TYPE — X9 - Byte Required Bit Read output value —
as a bit or octet. The
choices are:
 Bit
 Octet
IN CAS_IN_D — Optional — Required digital input LD
point.
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18.6 FFDO

REC.

signals.
OUT OUT — Optional — Required digital LD
output point.
point. This point
contains status (see
page 232) of the
Fieldbus algorithm.
PIN — — Optional — Optional packed LP
input point. Allows
you to specify which
bit to use from the
packed point.
BKCAL BKCAL_OUT_D — Required — Track out value. For LD
use with
BKCAL_IN_D.
modes display in
decimal format:
mode
(Rout)
 2 = Remote
Cascade (Rcas)
 4 = Automatic
(Auto)
(LO)
Manual (IMan)
(O/S)
244 OW360_30
18.7 FFISEL/FFISELX
18.7 FFISEL/FFISELX
Description
The FFISEL algorithm interfaces to a Foundation Fieldbus Input Selector function block. The Input
Selector function block generates an output selected from up to four inputs based on a configured
selection type. The following selection types are used:
 Maximum.
 Minimum.
 Middle.
 Average.
 First GOOD (first input with GOOD quality).
The FFISEL algorithm shadows the Input Selector function block input and output values. The
Input Selector function block does not support back calculation so Ovation tracking is not
supported.
The FFISEL algorithm supports Manual and Auto modes.
The FFISEL algorithm also supports the Extended Input Selector function block, as implemented
in Rosemount field devices. The extended function block is often referred to as ISELX. The
extended function block adds four additional inputs for a total of eight.
Functional Symbol for FFISEL
OW360_30 245
18.7 FFISEL/FFISELX
Functional Symbol for FFISELX
Direct Entered Output (DEO) Support
The FFISEL algorithm supports Direct Entered Output functionality for the OUT parameter, but
only in Manual mode.
Signal Diagram Support
The FFISEL algorithm supports the capability to change the Fieldbus mode between MAN and
AUTO from an Ovation Signal Diagram. A mode indication displays on the Signal Diagram. The
Signal Diagram provides an entry field for the Direct Entered Output of the OUT parameter.
Controller Failover Support
During Controller failover and also during Fieldbus port download, it may not be possible to get
GOOD values from the device. The FFISEL algorithm supports failover and port download by
using the last GOOD values and quality during this time.
246 OW360_30
18.7 FFISEL/FFISELX
SELECT_TYPE Parameter
The SELECT_TYPE parameter configures the type of selection the Input Selector function block
performs. It is a contained parameter; and therefore, is not available as an input to the FFISEL
algorithm. Selection processing takes place after input processing. Inputs with corresponding
Disable inputs set to TRUE are discarded. Inputs whose status is BAD are discarded. If no inputs
or fewer than those defined in MIN_GOOD remain, selection does not take place.
The SELECT_TYPE parameter must be entered through the Control Builder Properties Editor
(see Ovation Control Builder User Guide for more information on the Property Editor).
The following table shows the select types and corresponding values:
VALUE SELECTION TYPE
1 First Good -- transfer the first remaining input to the output of the function block.
2 Minimum -- transfer the lowest remaining input value to the output of the function block.
3 Maximum -- transfer the highest remaining input value to the output of the function block.
4 Middle -- transfer the middle value to the output. If two inputs are in the middle, transfer
the average of the two.
5 Average -- transfer the average of the remaining inputs to the output of the function
block.
Tracking Signals
The Foundation Fieldbus Input Selector function block does not support back calculation so
Ovation tracking is not supported. However, the TOUT parameter is still used to indicate the
mode of the underlying function block.
16 Track Not used.

21 Conditional track Not used.
23 Deviation alarm Not used.
24 Local Manual mode Not used.
30 Low limit reached Not used.
31 High limit reached Not used.
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18.7 FFISEL/FFISELX
Extended Input Selector Function Block Support
The FFISEL algorithm also supports the Extended Input Selector function block as implemented
in Rosemount field devices. The extended function block is often referred to as ISELX, and adds
four additional inputs IN5 through IN8. It also adds four disable inputs, DIS5 through DIS8. An
additional output, DOUT, indicates an alarm state for the function block's analog output.
Two functional symbols are defined for the FFISEL algorithm. One symbol supports the Input
Selector function block and has four analog inputs. The second symbol supports the extended
Input Selector function block (ISELX) and has eight analog inputs, eight digital inputs, and the
additional digital output, DOUT. Both symbols display in the Control Builder's Add Algorithm
dialog box (see Ovation Control Builder User Guide for more information on the Add Algorithm
dialog box).
Note: The Developer Studio view of the FFISEL algorithm will show all of the possible
parameters (IN1-IN8 and DIS1-DIS8) whether it is extended or not.

RECORD
Inputs:
IN1 IN_1 Variable Optional -- Optional analog LA

input point.

input point.

input point.
input point.
IN5* IN_5 Variable Optional -- Optional analog LA
input point. Used
with FFISELX.
input point. Used
with FFISELX.
input point. Used
with FFISELX.
input point. Used
with FFISELX.
248 OW360_30
18.7 FFISEL/FFISELX

RECORD
DIS1 DISABLE_1 Variable Optional -- Optional digital LD

input point
disables
corresponding
input:
 0 = Use
 1 = Disable
input point
disables
corresponding
input:
 0 = Use
 1 = Disable
input point
disables
corresponding
input:
 0 = Use
 1 = Disable
input point
disables
corresponding
input:
 0 = Use
 1 = Disable
DIS5* DISABLE_5 Variable Optional -- Optional digital LD
input point
disables
corresponding
input:
 0 = Use
 1 = Disable
Used with
FFISELX.
input point
disables
corresponding
input:
 0 = Use
 1 = Disable
Used with
FFISELX.
OW360_30 249
18.7 FFISEL/FFISELX

RECORD

input point
disables
corresponding
input:
 0 = Use
 1 = Disable
Used with
FFISELX.
input point
disables
corresponding
input:
 0 = Use
 1 = Disable
Used with
FFISELX.
OPSEL OP_SELECT Variable Optional -- Operator Select -- LA
optional input used
to force selection
of a given input.
 0 = Not forced
Outputs:
OUT OUT Variable Required -- Required analog LA

output point.
TOUT -- Variable Required -- Mode and tracking LA
signals.
DOUT* OUT_D Variable Optional -- Optional packed LD
output point
indicates alarm
condition.
SEL SELECTED Variable Optional -- Optional analog LA
output indicates
which input is
selected.
STAT -- Variable Required -- Required output LP
point. This point
contains the status
of the Fieldbus
function block.
250 OW360_30
18.7 FFISEL/FFISELX

RECORD

modes display in
decimal format:
mode
 1 = Remote
Output (Rout)
 2 = Remote
Cascade (Rcas)
 3 = Cascade
(Cas)
 4 = Automatic
(Auto)
 5 = Manual
(Man)
 6 = Local
Override (LO)
Manual (IMan)
 8 = Out of
Service (O/S)
Params:
NORM MODE.NORMAL X3 - Data Required Manual Normal mode for --

Init. FFISEL. The
choices are:
 Man
 Auto
QUAL -- X4 - Data Required BAD If Fieldbus quality --
Init. is uncertain, set
the outputs to one
of the following:
 BAD
 POOR
 FAIR
 GOOD
FERR -- X5 - Data Required BAD If an error occurs --
Init. reading/writing the
Fieldbus device,
set the outputs to
one of the
following:
 BAD
 POOR
 FAIR
 GOOD
OW360_30 251
18.7 FFISEL/FFISELX

RECORD
STYPE SELECT_TYPE B8 -- Required First Select Type for --

Tuning GOOD algorithm
Constant operation:
 Maximum
 Minimum
 Middle
 Average
 First GOOD
XTYPE -- B9 - Data Required Not Indicates whether --
Init. Extended or not the function
block is extended.
BERR BLOCK_ERR G0 - Alg. -- -- Block error --
Init. storage
* Extended Input Selector variables (as used in certain Rosemount devices). Used if XTYPE = Extended.
252 OW360_30
18.8 FFMAI
18.8 FFMAI
Description
The FFMAI algorithm is used to interface to a Fieldbus Multiple Analog Input function block. The
FFMAI algorithm shadows up to eight measurement values and statuses from a fieldbus device to
Ovation output points.
The FFMAI algorithm supports Manual and Auto modes. These modes are tunable from both the
Studio.
Note: The FFMAI algorithm also supports the FFMAI_RMT function block.
Functional Symbol
OW360_30 253
18.8 FFMAI
Tracking Signals

254 OW360_30
18.8 FFMAI

REC.
DIAG — LU - Byte Required 133 Tuning diagram. —

number
NORMAL FFMAI. The
choices are:
MANUAL and
AUTO.
QUAL — X4 - Byte Required BAD If Fieldbus quality —
is uncertain, set
the output points
to one of the
following qualities:
BAD, GOOD,
FAIR, or POOR.
FERR — X5 - Byte Required BAD If an error occurs —
between
reading/writing to
the Fieldbus
device, then set
the output point’s
quality to: BAD,
GOOD, FAIR, or
POOR.
OUT1 OUT_1 — Optional — Optional analog LA
output point.
output point.
output point.
output point.
output point.
output point.
output point.
output point.
signals.
point. This point
contains status
(see page 232) of
the Fieldbus
algorithm.
OW360_30 255
18.8 FFMAI

REC.

modes display in
decimal format:
mode
 1 = Remote
Output (Rout)
 2 = Remote
Cascade (Rcas)
 3 = Cascade
(Cas)
 4 = Automatic
(Auto)
 5 = Manual
(Man)
 6 = Local
Override (LO)
Manual (IMan)
 8 = Out of
Service (O/S)
256 OW360_30
18.9 FFMAO
18.9 FFMAO
Description
The FFMAO algorithm is used to interface to a Foundation Fieldbus Multiple Analog Output
function block. The FFMAO algorithm shadows up to eight measurement values and statuses
from Ovation analog process points to a Fieldbus device.
Functional Symbol
OW360_30 257
18.9 FFMAO

REC.
DIAG -- LU - Byte Required Tuning diagram --

number.
QUAL -- X4 - Byte Required BAD If Fieldbus quality is --
uncertain, set the
outputs to one of the
following: BAD,
POOR, FAIR,
GOOD.
FERR -- X5 - Byte Required BAD If an error occurs --
reading/writing the
Fieldbus device, set
the outputs to one of
the following: BAD,
POOR, FAIR,
GOOD.
IN1 IN_1 -- Optional -- Optional analog LA
input point.
input point.
input point.
input point.
input point.
input point.
input point.
input point.
STAT -- -- Required -- Required output LP
point. This point
contains the status
(see page 232) of
the Fieldbus function
block.
258 OW360_30
18.9 FFMAO

REC.
AMODE BLOCK_ Y0 - Optional -- Actual mode of the LA

MODE_ Variable function block. The
ACTUAL modes display in
decimal format:
mode
(Rout)
 2 = Remote
Cascade (Rcas)
 4 = Automatic
(Auto)
(LO)
Manual (IMan)
(O/S)
OW360_30 259
18.10 FFMDI
18.10 FFMDI
Description
The FFMDI algorithm is used to interface to a Foundation Fieldbus Multiple Digital Input function
block. The FFMDI algorithm shadows up to eight digital states and statuses from a Fieldbus
device to Ovation digital process points.
Functional Symbol
260 OW360_30
18.10 FFMDI
Tracking Signals
The FFMDI function block, as an input, does not support back calculation or the Cas mode, and
so Ovation tracking is not supported. However the TOUT parameter is still used to indicate the
mode of the underlying function block.
16 Track Not used.

24 Local Manual mode Local Override mode.

REC.
DIAG -- LU - Byte Required Tuning diagram number. --
NORM MODE. X3 - Byte Required Manual Normal mode for --

NORMAL FFMDI. The choices
are: MANUAL and
AUTO.
uncertain, set the
following: BAD, POOR,
FAIR, GOOD.
OW360_30 261
18.10 FFMDI

REC.

reading/writing the
Fieldbus device, set the
following: BAD, POOR,
FAIR, GOOD.
TYPE -- X9 - Byte Required Bit Read input values as a --
bit or octet. The choices
are:
 Bit
 Octet
OUT1 OUT_D1 -- Optional -- Optional digital output LD
point.
point.
point.
point.
point.
point.
point.
point.
POUT1 OUT_D1 -- Optional -- Optional packed digital LP
output point.
output point.
output point.
output point.
output point.
output point.
output point.
output point.
TOUT -- -- Required -- Mode and tracking LA
signals.
262 OW360_30
18.10 FFMDI

REC.
STAT -- -- Required -- Required output point. LP

This point contains the
status (see page 232) of
block.
decimal format:
 0 = Invalid or No mode
(Rout)
 2 = Remote Cascade
(Rcas)
 4 = Automatic (Auto)
(LO)
Manual (IMan)
(O/S)
OW360_30 263
18.11 FFMDO
18.11 FFMDO
Description
The FFMDO algorithm is used to interface to a Foundation Fieldbus Multiple Digital Output
function block. The FFMDO algorithm shadows up to eight digital states and statuses from
Ovation digital process points to a Fieldbus device.
Functional Symbol
264 OW360_30
18.11 FFMDO
Tracking Signals
The FFMDO function block does not support back calculation or the Cas mode, and so Ovation
tracking is not supported. However the TOUT parameter is still used to indicate the mode of the
underlying function block.
16 Track Not used.

24 Local Manual mode Local Override mode.
25 Manual mode Not used.
30 Low limit reached Not used.
31 High limit reached Not used.

REC.
DIAG -- LU - Byte Required Tuning diagram --

number.
uncertain, set the
following: BAD,
POOR, FAIR,
GOOD.
reading/writing the
Fieldbus device, set
the outputs to one of
the following: BAD,
POOR, FAIR,
GOOD.
OW360_30 265
18.11 FFMDO

REC.
TYPE -- X9 - Byte Required Bit Read input values as --

a bit or octet. The
choices are:
 Bit
 Octet
IN1 IN_D1 -- Optional -- Optional digital input LD
point.
point.
point.
point.
point.
point.
point.
point.
PIN1 IN_D1 -- Optional -- Optional packed LP
digital input point.
TOUT -- -- Required -- Mode and tracking LA
signals.
STAT -- -- Required -- Required output LP
point. This point
contains the status
(see page 232) of
block.
266 OW360_30
18.11 FFMDO

REC.

decimal format:
mode
(Rout)
 2 = Remote
Cascade (Rcas)
 4 = Automatic
(Auto)
(LO)
Manual (IMan)
(O/S)
OW360_30 267
18.12 FFPID
18.12 FFPID
Description
The FFPID algorithm shadows the Fieldbus FFPID function block input and output values. It also
maps the Fieldbus back-calculation points to Ovation tracking points.
The FFPID algorithm supports Manual, Auto, and Cascade modes. These modes are tunable
from both the Ovation tuning graphic as well as the Fieldbus Module Engineering window in the
Developer Studio.
Functional Symbol
268 OW360_30
18.12 FFPID
Tracking Signals
External tracking and limiting are done through signals passed in the upper 16 bits of the third
status word of the analog track points. This algorithm takes the following action in response to
information found in the third status word of the analog input signal TRIN:
16 Track Set TRUE when not in Cascade mode.

The High and Low limit flags, the mode and the tracking signals from the algorithms are output to
TOUT to be used for display and by upstream algorithms.
OW360_30 269
18.12 FFPID

REC.
DIAG — LU - Required 132 Tuning diagram —

Byte number.
NORM MODE. X3 - Required Manual Normal mode for —
NORMAL Byte function block. The
choices are:
MANUAL, AUTO and
CASCADE.
QUAL — X4 - Required BAD If Fieldbus quality is —
Byte uncertain, set the
output points to one of
the following qualities:
BAD, GOOD, FAIR,
OR POOR.
FERR — X5 - Required BAD If an error occurs —
Byte between
Fieldbus device, then
set the output point’s
quality to: BAD,
GOOD, FAIR, OR
POOR.
FGAIN FF_GAIN R1 - Required 1.0 Feed forward gain. —
Real
GAIN GAIN R4 - Required 1.0 Device gain. —
Real
TPSC OUT_HI_LIM R2 - Required 100.0 Maximum output —
Real value.
BTSC OUT_LO_LIM R3 - Required 0.0 Minimum output —
Real value.
DRAT RATE R6 - Required 0.0 Derivative action. —
Real
INTG RESET R5 - Required 10.0 Integral time. —
Real
TPBS SP_HI_LIM R7 - Required 100.0 Maximum setpoint —
Real value.
BTBS SP_LO_LIM R8 - Required 0.0 Minimum setpoint —
Real value.
PV IN — Required — Required analog LA
input.
CAS CAS_IN — Optional — Optional analog input. LA
TOUT BKCAL_OUT — Required — Mode and tracking LA

signals.
FF FF_VAL — Optional — Optional analog input LA

for feed forward
value.
270 OW360_30
18.12 FFPID

REC.
OUT OUT — Required — Required analog LA

input.
TRIN BKCAL_IN — Optional — Optional analog input LA
point. This is the track
input point.
SP SP — Optional — Optional analog LA

output for set point.

This point contains
the status (see page
232) of the Fieldbus
function block.
modes display in
decimal format:
mode
(Rout)
 2 = Remote
Cascade (Rcas)
 4 = Automatic
(Auto)
(LO)
Manual (IMan)
(O/S)
OW360_30 271
S E C T I O N 19
19 Troubleshooting and diagnostics
IN THIS SECTION
How do I perform a Fieldbus system checkout? ............................................................. 273

Troubleshooting using the Foundation Fieldbus module and node records ................... 289
Test equipment recommendations .................................................................................. 293
Best practices for using Foundation Fieldbus ................................................................. 293
Fieldbus troubleshooting scenarios................................................................................. 295
19.1 How do I perform a Fieldbus s ystem checkout?
After installation is complete, perform a checkout to ensure a successful startup. Checkout

generally includes testing both the wiring and the communications signal using standard tools
such as a multimeter, capacitance meter, and scope meter.
19.1.1 To perform a Foundation Fieldbus wiring check
A wiring check involves checking resistance and capacitance for the following:
 Conductor to conductor
 Conductor to shield
 Conductor to ground
 Shield to ground
Before you begin, make sure all the parts of the segment are connected. That includes all wiring,
terminators, and field devices. DO NOT connect the segment power connector during the
wiring check.
1. With a multimeter, check the following resistance levels:

 + Signal to -signal >50 K ohms
 + Signal to shield >20 M ohms
 - Signal to shield >20 M ohms
 + Signal to instrument ground >20 M ohms
 - Signal to instrument ground >20 M ohms
 Shield to instrument ground >20 M ohms
2. You should also lift the shield from the ground and check the isolation between the shield and
the ground. The value should be greater than 20 M ohms.
OW360_30 273
19.1 How do I perform a Fieldbus system checkout?
3. Check the capacitance wherever you have long wire runs or where Fieldbus is installed on old
wiring. Capacitance values should be:
 + Signal to - signal ~ 1 F
 + Signal to shield < 300 nF
 - Signal to shield < 300 nF
 + Signal to instrument ground < 300 nF
 - Signal to instrument ground < 300 nF
 Shield to instrument ground < 300 nF
If everything checks out to be within these limits, the basic wiring for your segment is good.
19.1.2 To perform a Foundation Fieldbus voltage check

1. After ensuring that the segment wiring checks out, examine the segment power.
Note: Remember that the power connector was disconnected for the wiring check. Re-attach it
for the voltage check.
2. Check voltage at the power supply, the H1 interface card, and the individual field devices. The
voltage level between all the positive (+) and negative (-) signal wires must be between 9 and
32 V dc.
Note: Emerson recommends that the lowest voltage on the segment be at least 1 - 2 V dc
higher than the minimum 9 V dc. This gives some buffer for low voltage conditions.
Generally, as the distance increases between devices on the segment and the power supply,
the voltage on the bus drops. Any device whose voltage varies significantly from other
devices and any significant voltage drop that is not associated specifically with the distance to
the power supply indicates a possible wiring problem.
If you anticipate a segment extending long distances beyond the current end point, you
should either plan for a higher level of power at the current end point or make provisions for a
powered repeater.
274 OW360_30
19.1.3 How do I diagnose Foundation Fieldbus device errors?
The Developer Studio system tree provides diagnostic information about your Fieldbus devices.
Click on a Fieldbus device to see its properties displayed in the right side of the window, or use
the right-click menu to interact with the device.
Visually inspecting the H1 card
You can see Fieldbus communication information on your H1 module at a glance. The physical
H1 module displays seven LEDs (from left to right):
 ACT: lights when the card is on.
 FDX: lights when the Ethernet is on.
 S4: toggles the light if there is a message from the Controller.
 S3: toggles the light if there is a message from the Fieldbus segment.
 S2: lights when configuration settings have been loaded.
 S1: lights during initialization.
 S0: lights during initialization.
Checking port integrity
If a Fieldbus card has an integrity problem, expand the card to see which port has the problem.
Select each port and look at the port's status. Possible port status values are:
 Good: Good basic communications with all devices on this port.
 No Termination on Link: This port is not terminated. Check attached cable.
 Link Error: PCMCIA Card problem exists. Replace the H1 card.
 Duplicate Address on Link: Another device is currently communicating at this port's
address.
 H1 Card Problem: Replace the H1 card.
 One or more function block problems on link or device problem: Expand the port and
check the state of each Fieldbus device on the port. Any state other than commissioned
indicates a potential problem with that Fieldbus device.
To use the Ports statistics tab
The overall port statistics (see page 278) and detailed port statistics (see page 281) tabs provide
a broad view of communication activity on the port. To access these statistics:

2. Navigate to the port you are checking:
Card
Port
3. Right-click the Port and click Statistics.
OW360_30 275
4. Click the Ports tab on the Statistics window to view the overall port and detailed port
statistics.
Figure 127: To open statistic window
276 OW360_30
5. The Fieldbus Statistics window opens up. Click on Port Statistics tab and notice the
following:
 Click Reset to refresh the Port Statistics window.
 Select check box: Automatically update every and enter the desired number of
seconds in the seconds field so that the Port Statistics tab refreshes itself automatically
after a defined interval.
 Click Close to close the window.
Figure 128: Ports Statistics tab
OW360_30 277
Overall segment statistics
Once you access the Fieldbus Statistics window, click on Port Statistics tab.
Figure 129: Overall Segment Statistics section
Overall Port Statistics include:

Invalid responses
Stack errors
Timeouts
Retries
278 OW360_30
 Click Reset to refresh the Port Statistics window.

 Select check box Automatically update every and enter the desired number of seconds in
the seconds field so that the Port Statistics tab refreshes itself automatically after a defined
interval.
 Click Close to close the window.
Note: If any of the port statistics and communication statistics are continually increasing, a
potential communications problem could exist on this port. To isolate the problem, investigate
the communication statistics on each Fieldbus device.
The following table provides error messages and descriptions.
Overall segment statistics
MESSAGE DESCRIPTION
Total Dll FCS Failures The total number of frames that the H1 card receives with a Frame
Check Sequence (FCS) error. If this statistic is steadily increasing, a
network problem might exist.
Total Dll Fragments Received The total number of frame fragments that the H1 card has received on
this port. Possible causes are that the H1 card received an invalid data
link packet or that the H1card did not have a buffer to receive the packet.
(This could also cause the Total Dll Receive Q Full to increment.) If this
statistic is steadily increasing, a network problem might exist or the H1
card may be operating at capacity.
Total Dll Good PDUs The total number of data link packets that the H1 card has received on
Received this port.
Total Dll PDUs Transmitted The total number of data link packets that the H1 card has sent on this
port.
Total Dll Receive Q Full The total number of data link packets that the H1 card could not receive
because it did not have a buffer to receive the packet. If this statistic is
steadily increasing, the H1 card might be operating at capacity.
Total Dll Retries The total number of data link packets that the H1 card had to retry. If this
statistic is steadily increasing, check the communication statistics for
each device to see which device is causing the problem. To check
communication statistics on a device, right-click the device and select
Display Communication Statistics. The number of retries to a Fieldbus
device generally should be much less than 1 percent of the total requests
sent to the device. If this is not the case, either the device is bad or there
is a network problem.
Total Dll Time Disc Changes The total number of data link time discontinuous changes.
Total Indications The total number of Fieldbus indications received from this port. Data
published by a Fieldbus device causes this statistic to steadily increment.
Total Invalid Response The total number of Fieldbus requests that failed due to a Fieldbus
device returning an error. If the total number of invalid responses is
continually incremented, first check to see if any devices on the port
need to be downloaded. If any devices need to be downloaded, then
download the devices and reset the port statistics.
OW360_30 279
MESSAGE DESCRIPTION
Total Local Stack Errors The total number of Fieldbus requests that failed because the local
communication stack returned a response that indicated an error. The H1
card might need to be replaced if this statistic is steadily increasing.
Total Publish Errors The total number of publishing updates received from the Controller that
were in error. A steadily increasing number could indicate that either the
Controller or the card needs to be downloaded.
Total Request Sent The total number of Fieldbus requests that have been sent on this port.
Total Request TimeOut The total number of Fieldbus requests that failed because the Fieldbus
device did not return a response. If this statistic is steadily increasing,
check the communication statistics for each device to see which device
is causing the problem. To check communication statistics on a device,
right-click the device and select Display Communication Statistics.
Total Stack Rejected Request The total number of Fieldbus requests that failed because the local
communication stack did not accept the request. The H1 card might need
to be replaced if this statistic is steadily increasing.
Total Subscribe Errors The total number of subscriber updates received from a Fieldbus device
that were in error. A steadily increasing number could indicate that a
device may have a problem.
Total Valid Responses The total number of successful Fieldbus requests that have been sent on
this port.
280 OW360_30
Detailed port statistics
Once you access the Fieldbus Statistics window, click on Port Statistics tab.
Figure 130: Detailed Ports Statistics section
OW360_30 281
Detailed Port Statistics include:

 Initiates
 Aborts
 Identifies
The following table provides error messages and descriptions.
Detailed port statistics
MESSAGE DESCRIPTION
FMS Aborts The number of Fieldbus disconnection requests that were sent on this port. If
this statistic steadily increments after all devices are commissioned and
downloaded, either the Fieldbus network is noisy or a problem exists with a
Fieldbus device. To isolate the problem, check the communication statistics
on each Fieldbus device attached to this port. To check communication
statistics on a device, right-click the device and select Display
Communication Statistics.
FMS AckEvents This message is generated when an event generated by an attached
Fieldbus device is being acknowledged.
FMS Downloads This message is generated when a Fieldbus domain is downloaded either to
the local stack or to an attached Fieldbus device. A Fieldbus domain contains
programs or data. For example, a Fieldbus domain can load the LAS
schedule.
FMS GetOds The number of Fieldbus get object description requests that were sent on this
port.
FMS Identifies The number of Fieldbus FMS (Fieldbus Message Service) identify requests
that were sent on this port.
FMS InfoReports The number of Fieldbus information reports that were sent on this port. These
requests are sent as the result of data that is published by the H1 Card.
FMS InitDownloads The number of Fieldbus initiate domain download requests that were sent on
this port. These requests are sent whenever the LAS (Link Active Scheduler)
schedule is downloaded to this port. The LAS is a centralized bus scheduler
that manages the communication on the Fieldbus and maintains the live list
(a list of Fieldbus devices that are responding to the LAS). The H1 card
functions as the LAS.
FMS Initiates The number of Fieldbus connection requests that were sent on this port. If
this statistic steadily increments after all devices are commissioned and
downloaded, either the Fieldbus network is noisy or a problem exists with a
Fieldbus device. To isolate the problem, check the communication statistics
on each Fieldbus device attached to this port. To check communication
statistics on a device, right-click the device and select Display
Communication Statistics.
FMS Reads The number of Fieldbus read requests that were sent on this port.
FMS Rejects This message indicates that the H1 card is sending an FMS Reject message.
FMS Statuses The number of Fieldbus status requests that were sent on this port.
FMS TermDownloads This is the number of Fieldbus terminate domain download requests that
were sent on this port. These requests are sent whenever the LAS schedule
is downloaded to this port.
282 OW360_30
MESSAGE DESCRIPTION
FMS Writes The number of Fieldbus write requests that were sent on this port.
SM ClearAddress The number of Fieldbus requests that were sent to clear the address of a
Fieldbus device.
SM ClearPdTags The number of Fieldbus requests that were sent to clear the tag of a Fieldbus
device.
SM Identifies The number of Fieldbus requests that were sent to identify a field device. This
request is sent whenever a device has either been attached to this port or has
changed addresses. If this statistic is incrementing after all field devices on
this port have been commissioned then this could indicate either a network or
a field device problem. To isolate the problem, view the communication
statistic on each field device on this port.
SM SetAddress The number of Fieldbus requests that were sent to set the address of a
Fieldbus device. This request is sent whenever a Fieldbus device is
commissioned. A network or Fieldbus device problem might exist if this
statistic is incrementing after all Fieldbus devices on the port have been
commissioned. To isolate the problem, check the communication statistics on
each Fieldbus device on this port. To check communication statistics on a
device, right-click the device and select Display Communication Statistics.
SM SetPDTags The number of Fieldbus requests that were sent to the tag of a Fieldbus
device.
To use the Device statistics tab
The card statistics provide a broad view of communication activity on the device. To access the
device statistics:

2. Navigate to the port you are checking:
Card
Port
OW360_30 283
3. Right-click the Port and click Statistics to view Device Statistics.
Figure 131: To open statistic window
4. Once you access the Fieldbus Statistics window, click on the Device Statistics tab.
284 OW360_30
5. The Device Statistics tab displays communications information including:

 Aborts received and sent.
 Initiates received and sent.
 Pcr Timeouts.
 Livelist appearances - the number of times the device showed up as new.
Figure 132: Device Statistics tab

 Click Reset All Devices to refresh all the devices on the Device Statistics window.
 Select Reset on the individual device column to refresh devices separately.
 Select check box: Automatically update every and enter the desired number of seconds in
the seconds field so that the device statistics tab refreshes itself automatically after a defined
interval.
 Click Close to close the window.
Notes:
 Rows highlighted in red indicate the errors and retries made on each device, this highlights
those devices that need attention.
 Rows that are grayed out display the device information such as device id, device type,
device state, and so forth.
OW360_30 285
The following table lists error messages and descriptions that appear in the Name column:
Device statistics
MESSAGE DESCRIPTION
RequestsSent The total number of Fieldbus requests that have been sent to the
function blocks in this device.
AbortsRxd The total number of disconnects received from the function blocks in
this device. If this statistic is steadily increasing for this field device
only, the device could have a problem. If this statistic is steadily
increasing with several field devices, a network problem could exist.
InitsSent The total number of connects sent to the function blocks in this
device. If this statistic is steadily increasing for this field device only,
the field device could have a problem. If this statistic is steadily
increasing for several field devices, a network problem could exist.
InitPosConRxd The total number of positive confirmations to connection requests

sent to the function blocks in the field device.
InitNegConRxd The total number of negative confirmations to connection requests

sent to the function blocks in the field device.
AbortsSent The total number of disconnects sent to the function blocks in this
device. If this statistic is steadily increasing for this field device only,
the device could have a problem. If this statistic is steadily
increasing for several field devices, a network problem could exist.
AbortPosConRxd The total number of local positive responses to disconnects sent by

the H1 card.
AbortNegConRxd The total number of local negative responses to disconnects sent by

the H1 card. The H1 card might need to be replaced if this statistic is
steadily increasing.
PcrTimeoutsRxd The total number of Fieldbus requests sent to the function blocks
that failed because the field device did not return a response. The
device might have a problem if this statistic is steadily increasing.
RejectsRxd The total number of requests that were rejected by this field device.
NumFasAborts The total number of disconnects that have occurred while
communicating with the function blocks in the field device at this
address.
LastAbortLocal The number 255 indicates that the last disconnect was generated by
the H1 card, and 0 indicates that the last disconnect was generated
by the field device.
LastAbortReason Displays the code that shows the reason for the last disconnect.
NumDllDtPdusSent The total number of data link packets that have been sent to the
function block application VCR in the field device.
NumDllDtPdusReceived The total number of data link packets that have been sent from the
function block application VCR to the H1 card.
NumDllDtTransferTimeouts The total number of data link requests that could not be delivered to
the function block application VCR in the field device.
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MESSAGE DESCRIPTION
NumStackReceiveQFulls The total number of data link packets that the H1 card could not
receive from this field device because the H1 card did not have a
buffer to receive the packet. The H1 card could be operating at
capacity if this statistic is steadily increasing.
NumDllRetrys The total number of data link packets that had to be retried by the
H1 card while sending the packets to the function block application
VCR in this field device. The number of retries to the field device
should generally be much less than one percent of the total requests
sent to that field device. If this is not the case, either the device is
bad or there is a network problem.
NumDllTokenPassTimeouts One of the following has occurred: the Fieldbus device did not see
the token, the Link Active Scheduler (LAS) did not see the token
return, or the Fieldbus device held the token too long.
NegativeConf The total number of Fieldbus requests that were sent to the function
block application VCR that failed because this field device returned
an error. The device could have a problem if this statistic is steadily
increasing.
LocalStackErr The total number of Fieldbus requests that were sent to the function
block application VCR in the device that failed because the
communication stack returned a response that indicated an error.
The H1 card might need to be replaced if this statistic is steadily
increasing.
MissedViewListScan The total number of view list requests for this device that could not
be sent as often as the corresponding module’s execution rates. If
this statistic is incrementing, the H1 card is trying to scan the
function blocks in this device at a rate that is faster than the Fieldbus
can support. Slow down the execution rate of the module that
contains these Fieldbus function blocks to improve this number.
NumLiveListAppearances The number of times the device has started communicating on the
Fieldbus. If this statistic is incrementing, there is either a problem
with this device or a network problem.
19.1.4 Using signal waveforms
Signals have easily recognizable signatures, or waveforms, that you can use to quickly identify
the signal and any problems associated with it.
1. A normal signal has wave shapes that are well formed and defined by the following:
 Linear up-slope
 Well-defined wave top
 Linear down-slope
 Well-defined wave bottom
2. The up and down slopes are symmetrical, and the top and bottom are relatively flat and free
from spikes.
3. A good waveform also has a nominal pear-to-peak voltage of 0.8 to 1.2 volts.
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In the following example:
 Waveform A shows how a good waveform appears close to the transmitter.

 Waveform B shows how the same waveform changes over distance on the wire. Despite
the “rounded” tops, it is still a good signal.
Figure 133: Waveform examples
At first glance, some good waveforms may be perceived as bad. For this reason, Emerson
recommends that both an FBT-3 Fieldbus Monitor and an FBT-5 Fieldbus Wiring Validator be
used when determining the quality of Fieldbus wiring and communications signals.
19.1.5 Perform a Foundation Fieldbus signal check
Foundation Fieldbus is very robust. Many segments can operate despite the presence of
waveform error conditions, but the overall reliability of the segment is reduced. These errors
commonly appear as an excess number of message retries.
Many of these errors can be diagnosed by using a scopemeter to check the communication
waveforms. Some third-party manufacturers also make specialized diagnostic equipment for
Foundation Fieldbus.
Some common errors are:

 Missing terminator (see page 288).
 Too many terminators (see page 289).
 Excessive spur or segment length (see page 289).
Missing terminator
If the waveform shows peak-to-peak signal strength that is twice as large as the normal 0.8 to 1.2
volt, you may be missing a terminator on the segment. There are two common reasons for
missing terminators:
1. Many Fieldbus components such as power conditioners have built-in terminators that can be
switched in or out. Often a terminator that is intended to be switched in, is in fact, switched
out. This frequently happens after a repair or maintenance activity where the component with
the terminator is replaced.
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19.2 Troubleshooting using the Foundation Fieldbus module and node records
2. A segment is extended beyond its original end point. The terminator at the old end point is
removed, but the terminator is not installed at the new end point.
Note: Less common reasons for missing terminators include failing to terminate after an
isolating safety barrier or failing to secure the terminator sufficiently and having it fall out.
Too many terminators
If the waveform peaks are shorter than normal, there may be extra terminators somewhere on the
segment. This problem can occur if a technician does not realize that a Fieldbus component, such
as a power conditioner, has a terminator in it and then adds another terminator. It also happens
when someone extends a segment, adds a terminator at the new segment end, and forgets to
remove the terminator at the old end location.
Excessive spur or segment length
A waveform with rounded peaks, rather than flat, horizontal areas at the top and bottom, may
indicate that a spur or segment is too long. The most common causes of excessive length are:
1. Using conduit and cable tray routes that are much longer than line of sight.
2. Mixing wire types without considering the different maximum length specifications for different
wire types.
3. Using wire that is very old and in poor condition.
19.1.6 Troubleshooting the bus using the LEDs
You can examine the physical LED lights on the front of the bus module. The module displays
seven LEDs (on the right side, from top to bottom, position 6-12):
 ACT: lights when the card is on.
 FDX: lights when the Ethernet is on.
 S4: lights when the backup bus module is detecting activity on the bus.
 S3: lights when the backup bus module is detecting activity on the bus.
 S2: lights when the module is active and running.
 S1: lights when the Controller is actively exchanging information with the bus module.
 S0: lights when the Controller is actively exchanging information with the bus module.
19.2 Troubleshooting using the Foundation Fieldbus module and

node records
1. Access Point Information from your Ovation Applications folder at the Operator Station to
view the module or node record. Refer to the Ovation Operator Station User Guide for more
information about the Point Information function.
2. Navigate to the Value/Status tab in the module or node record (the value used for the module
and node record is the A2 field).
3. Review the collected bit information about the module or node.
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19.2.1 Foundation Fieldbus module record information
The Fieldbus-related module record values are shown in the following table.
Foundation Fieldbus Module Status (Module Record)
BIT DESCRIPTION RESET SET DETAILS
0-0x0001 Controller Configured UNCONF CONFIG Set when the Controller is

configured.
1-0x0002 Forced Error NO YES Set when there is a forced
error.
2-0x0004 <not used> -- -- --
3-0x0008 <not used> -- -- --
4-0x0010 Downloading NO DOWNLD Set during configuration
download.
5-0x0020 <not used> -- -- --
6-0x0040 <not used> -- -- --
7-0x0080 <not used> -- -- --
8-0x0100 Software Operational NO YES Set when the module
software is running.
9-0x0200 Module Status fault OK FAULT Set for software failures in
the module
10-0x0400 Is Active NO ACTIVE Set when the module is
active.
11-0x0800 Is Standby NO STNDBY Set when the module is in
standby mode.
12-0x1000 Is Redundant SIMPLX REDUND Set if the module is
redundant.
13-0x2000 Redundant Serial Link OK FAULT Set if serial cable is
Down disconnected.
14-0x4000 Module configured UNCONF CONFIG Set when the module is
operational (booted)
15-0x8000 <not used> -- -- --
 Alarm group mask is 0x6301

 Alarm group bit sense is 0x2200
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19.2.2 Foundation Fieldbus node record information
You can use segment node records and device node records to troubleshoot. Module bits for
each record type and their descriptions are:
Foundation Fieldbus Segment Status (Node Record)
0-0x0001 Value Present NO YES Set when the Controller is unable to

get the value from the device.
1-0x0002 Value not updated for VALID STALE Set when the Controller has not
60 seconds updated the value for 60 seconds.
2-0x0004 Port is suspect NO YES Set when port may be bad.
3-0x0008 Loss of redundancy COMM NOCOMM Set when there is no redundancy
serial communication communication across the serial cable.
4-0x0010 No Communication on COMM SILENT Set when there is no communication
segment on the segment.
5-0x0020 Device Problem OK ERROR Set when there is a problem with at
least one device on the segment.
6-0x0040 Port is Bad GOOD BAD Set when the port is no working.
7-0x0080 Unidentified error on OK ERROR Set when there is an unknown failure
segment on the segment.
8-0x0100 Port is Good BAD GOOD Set when the port is good.
9-0x0200 Time published NO YES Set when time is published.
10-0x0400 Duplicate address OK DUPADD Set if there is another device on the
segment with the module's node
address.
11-0x0800 Segment initialization OK FAILED Set if the link to the segment failed to
failed initialize.
12-0x1000 Segment is Initialized NO YES Set when the segment is initialized.
13-0x2000 Download in progress NO YES Set when a port download is in
progress.
14-0x4000 Download failed LOADED FAILED Set when a port download failed.
15-0x8000 <unused> -- -- --
 Alarm group mask is 0xDCFA.

 Alarm group bit sense is 0xCCFA.
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Foundation Fieldbus Device Status (Node Record)
0-0x0001 Value present NORMAL FAILED Set when the Controller is unable to
get the value from the device.
1-0x0002 Value not updated NORMAL FAILED Set when the Controller has not
updated the value for 60 seconds.
2-0x0004 Download in progress NORMAL INPROG Set when a device download is being
performed.
3-0x0008 Visitor, Standby, NORMAL FAILED Set when the Foundation Fieldbus
Offline, Unrecognized, device is in one of these states.
Not Attached
4-0x0010 Comm Failed NORMAL FAILED Set when communication has failed
between the device and the Controller.
5-0x0020 Comm Init NORMAL INPROG Set when communication is being

initialized.
6-0x0040 Device class mismatch NORMAL FAILED Set when the device class does not
match what is programmed in Ovation.
7-0x0080 Download failed NORMAL FAILED Set when a device download has
failed.
8-0x0100 Device dead NORMAL FAILED Device is not on the segment.
9-0x0200 Device Commissioned NO NORMAL Set when the device is in the

Commissioned state.
10-0x0400 PlantWeb Alert - Failed NORMAL ALERT Set when a Failed Plant Web Alert has
been generated by the device.
11-0x0800 PlantWeb Alert - Maint NORMAL ALERT Set when a Maintenance Plant Web
Alert has been generated by the
device.
12-0x1000 PlantWeb Alert - NORMAL ALERT Set when an Advisory Plant Web Alert
Advise has been generated by the device.
13-0x2000 PlantWeb Alert - NORMAL ALERT Set when a Communication Plant Web
Comms Alert has been generated by the
device.
14-0x4000 <unused> -- -- --
15-0x8000 <unused> -- -- --
 The alarm mask is 0x3DFB.

 The normal alarm state is 0x0200.
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19.3 Test equipment recommendations
19.3 Test equipment recommendations
Refer to the following recommendations if using test equipment:
1. The manufacturers of some test equipment recommend that the test equipment not be used
on operating segments. Emerson suggests that you follow the manufacturer's
recommendation.
2. Some test equipment will allow you to set the "node address" of the test equipment. Emerson
recommends that you do not set the node address. The Fieldbus Foundation sets very
specific limits on the addresses that a test device can assume on the segment. Setting the
node address outside of this range can compromise the operation of the segment.
3. Some test equipment will disrupt the operation of the segment if it is powered on when it is
connected to the segment. Emerson recommends that the test equipment not be powered on
until after it is connected to the segment.
19.4 Best practices for using Foundation Fieldbu s
The following information provides practical tips on using Fieldbus, based on lessons learned on
various projects.
19.4.1 Installation and commissioning tips
Adhering to recommended commissioning procedures will help ensure successful commissioning

and Fieldbus startup. Following these logical procedures will greatly improve commissioning
efficiency and success rate.
1. Pre-commissioning visual inspection - Perform a segment walk-down and verify the

following:
 Approved cables are being used.
 All connections are secure and properly terminated according to Foundation Fieldbus
specifications.
 There are two terminating resistors, one at each end of the trunk.
 The shield wire is connected at the power conditioning assembly only; it should not be
connected at any other location or end device.
 The segment is properly grounded.
 The segment does not come in close proximity to medium-high voltage cables, Variable
Frequency Drives (VFDs), or other potential noise sources.
2. Verify system configuration:
 Make sure the Fieldbus I/O module has the latest firmware.
 Load the Controller and download the port(s).
 Perform a port download to the segment(s) where you will be commissioning devices.
 Verify that the correct devices have been connected to the correct segment in the View
Live Devices window before commissioning the device. If they are not correct, make
physical corrections in the field.
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19.4 Best practices for using Foundation Fieldbus
3. Device commissioning:
 Use the Studio at the device level to commission and configure each device:
 Commission the device, which will change the device address to a commissioned
address (20 - 35).
 Upload the device parameters (if using pre-configured devices). If not using
pre-configured devices, first make the necessary changes to the configurable
parameters such as scaling, units, channel, and so forth. Then, upload the function
blocks using the function block tuning window.
 Perform a port and function block download.
 Change the function block to the desired target operating mode.
4. Test the function blocks:
 Verify that Ovation is reading the proper/expected values from the device.
 Perform valve strokes and valve travel/setup/optimization procedures.
 Use AMS Device Manager and the Studio to make any additional configuration or
optimization changes.
5. Post-commissioning measurements: Using a Fieldbus monitor of choice, perform segment
measurements to ensure all key physical parameters are within the required specification:
 Bus voltage.
 Device signal strengths.
 Retransmits.
 HF, LF, and FF peak and average noise levels.
 Grounding checks should be performed.
 Resistance and capacitance checks should be performed.
 Card, port, and device communication statistics should also be reviewed via the
Developer Studio.
6. Document:
 Document all findings. Some hand-held devices provide a means to save the data
electronically for easy storage and printing.
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19.5 Fieldbus troubleshooting scenarios
19.4.2 Common errors found in the field
Hardware (installation) related errors:

 Shorts, loose connection(s), missing terminator(s), improper grounding.
 Failed/faulty device(s).
 Shield should not be connected at the end of the device.
 There should only be a single point of grounding only for Foundation Fieldbus (at the power
conditioning assembly).
 Close proximity to noise sources.
Software (configuration) related errors:

 Missing or incorrect Device Description (DD) files.
 Configured device does not match actual physical device (manufacturer, type, revision, and
so forth).
The following scenarios will help you troubleshoot your Fieldbus system/equipment.
19.5.1 Fieldbus Scenario 1
There are no devices appearing in the View Live Devices window OR devices that were
previously commissioned are now showing "Not at Present Address."
This means that the Fieldbus module is not able to communicate with the devices, which could be
the result of one of the following causes:
 Module failed or does not have the current required firmware.
 Check the LEDs on the module and note the following:
 A blinking S4 status indicator denotes R-Line communication.
 Channel 9 blinking denotes field side communication.
 Channel 10 solid means a configuration is loaded in the module.
 Channels 11 and 12 solid means firmware is loaded.
 If no LED is on, the module does not have the firmware, or the module could be
faulty. Use the Controller Diagnostics Tool to check module firmware revisions and
download firmware, if necessary. If only 11 and 12 are on, there is no configuration. In
this state, perform a port download. If the port download does not correct the
problem, then the module is probably bad.
 There is a break in the segment cable or the segment is not powered.
 Use a voltmeter or FBT6 or visual inspection to verify power on the bus.
 Do local displays on the devices indicate they are getting 24Vdc? If no power is detected,
visually inspect the segment to find the break. If using an active (powered) field hub,
make sure the field hub is good and is powered (check the LED).
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 There is a faulty or failed power conditioner.

 Though it is not common for the power conditioners to fail, it has been observed before. If
the cable integrity is intact, but there is no power on the bus, check the power conditioner
source to make sure it is on. Then, check the status of the power conditioner (measure
bus in and bus out of the power conditioner) to see if you have 24V on both sides. The
conditioner may be bad and should have related LEDs to reflect this (LEDs will be off).
 The devices are simply disconnected.
 Check that the devices are connected at the instrument and field hub.
Device appears in the View Live Devices window, but when you right-click on the device in
the Studio to commission it, it does not show up in the list of commissionable devices.
1. Make sure the device is in the standby state.
2. Make sure the device make/model/revision match what is configured in the database.
3. Click Refresh in the live list viewer window.
Device function block mode will not transition from Out of Service (OOS) to Auto or
desired mode.
 Make sure the port has been downloaded (right-click on the port and select Download).
 Make sure that the Resource and Transducer blocks are both in Auto mode (via AMS Device
Manager or a hand-held communicator).
 Make sure you are working with the correct function block in the Studio hardware hierarchy.
 For example, the Ovation control sheet is referencing FFAI23, but you are working with
FFAI22.
 Possible bad/failing device. Use AMS Device Manager to check for any device diagnostics.
There is a good measured value and good quality in the Algorithm Tuning window, but
nothing displays in Ovation. For example, Ovation Signal Diagram is displaying a value of
35 GPM but Ovation shows 0B).
 Download the port and load the Controller.
Low signal strength (<500mv)

 There are too many terminating resistors.
High signal strength (>1200mv)

 You are missing one or both terminating resistors.
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Unacceptable (>100mv) HF (high frequency), LF (low frequency), or Foundation

Fieldbus-generated noise being detected.
 Check to be sure the shield is not connected at any instrument.
 Make sure the segment is grounded through the power conditioner assembly.
 Make sure the segment is not close to medium-to-high voltage cables, Variable Frequency
Drives (VFDs), or other potential noise sources.
 Find the source of the noise.
FBT6 is picking up retransmits

 Check the requested macrocycle against the required macrocycle to make sure the segment
is not overloaded.
 Note which device is the source of the retransmits via the FBT6 and check the physical
connections to the device.
 Consider the following possibilities:
 Bad cable.
 Bad drop cable.
 Bad spur wiring connection.
 Bad device.
 Noise on spur.
 Device download needed.
 Possible grounding issue. Take grounding readings.
Segment normally runs fine, but periodically (such as daily or weekly), it will stop
communicating.
 Determine if any field operations can be correlated to the event such as starting of equipment,
welding, and so forth (noise sources).
 Make sure there is no water/condensation in the junction boxes.
 Make sure there are no loose connections.
 Check grounds and noise levels on the segment, as well as the Controller cabinet itself.
 Make sure the cable path is clear of voltage cables or other equipment that may interfere with
the Fieldbus cable.
 Check segment topology. Determine if the total distance or a single spur distance is in
violation of distance limits.
 Be sure that the cable being used is an approved cable. It should be 18 gauge shielded
twisted pair. Take capacitance and resistance measurements.
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Valve has slow response time or poor performance.

 Use the AMS Device Manager Travel Calibrator to tune the device.
 Use the AMS Device Manager Valve-Link snap on if available.
 Note the SP_UP and SP_DOWN parameters defined in the FFAO block as viewed through
the Algorithm Tuning window. A non-zero value will limit the movement. For example, an
SP_UP value of 2 will limit the valves response to 2 percent per second. Emerson suggests
leaving the SP_UP and SP_DOWN values at 0.
Getting a good quality value coming into Ovation, but it is not the correct value.
For example, you know the measured level is 12 feet based on local instrument display indication
and a physical reading, but a value other than 12 feet is being passed to Ovation.
 Make sure the FFAI block is reading the correct sensor channel (for example, distance vs.
level).
 See if there is a need to convert/linearize the input from a percentage to units or vice versa.
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Index
Configuring the device • 109

A Control in the Controller (advantages) • 47
Accessing the Ovation Developer Studio • Control in the field (advantages) • 46
75 Control of fast loops or loops with high gain •
Adding a Foundation Fieldbus control 47
strategy to your control process • 99 Copyright Notice • 2
Adding a Foundation Fieldbus device to the
D
Ovation system • 92
Adding a new Foundation Fieldbus module Data link and application layers • 14
to an Ovation system • 79 Deciding what should be Foundation
Adding and configuring a Foundation Fieldbus • 28
Fieldbus module • 80 Decommissioning Foundation Fieldbus
Adding and configuring a new Foundation devices • 168
Fieldbus device on a segment • 91 Developer Studio components • 76
Adding and configuring redundant Developer Studio definition • 75
Foundation Fieldbus modules • 215 Device descriptions • 18
Adding Redundant Foundation Fieldbus Diagnostic LEDs - Foundation Fieldbus • 40
modules to an Ovation system • 209
Adding the I/O device number to the E
Controller • 215 Electronics module (Emod) - Foundation
Additional Operation - Decommission Fieldbus • 37
'physical' device from the View Live Engineering the device • 145
Devices window • 162
AMS (configuring the device) • 148 F
AMS Device Manager • 73
Failover and Recovery • 212
AMS Device Manager software • 73
FFAI • 235
B FFAI function block dialog box description •
49
Best practices for using Foundation Fieldbus FFAO • 238
• 295 FFAO function block dialog box description •
Bus modules • 9 51
C FFDI • 241
FFDI function block dialog box description •
Channel assignments • 46 53
Checklist for adding a new Foundation FFDO • 244
Fieldbus module to an Ovation system • FFDO function block dialog box description •
89 55
Checklist for adding redundant Foundation FFISEL function block dialog description • 57
Fieldbus modules to an Ovation system • FFISEL/FFISELX • 247
231 FFMAI • 256
Checklist for configuring a new Foundation FFMAI function block dialog box description
Fieldbus device on a segment • 164 • 60
Checklist for replacing a Foundation FFMAO • 260
Fieldbus device on an existing segment • FFMAO function block dialog description •
195 62
Commissioning a Foundation Fieldbus FFMDI • 263
device • 119, 176 FFMDI function block dialog description • 64
Common errors found in the field • 297 FFMDO • 267
Configurating through the Developer Studio • FFMDO function block dialog description •
75 66
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Index
FFPID • 271 How do I perform a Fieldbus system

FFPID function block dialog box description • checkout? • 275
69 How do I use Foundation Fieldbus
Fieldbus Scenario 1 • 297 technology in my control strategy? • 45
Fieldbus Scenario 10 • 300
Fieldbus Scenario 11 • 300 I
Fieldbus Scenario 2 • 298 Importance of the loop • 30
Fieldbus Scenario 3 • 298 Installation and commissioning tips • 295
Fieldbus Scenario 4 • 298 Introduction to Ovation Foundation Fieldbus
Fieldbus Scenario 5 • 298 •1
Fieldbus Scenario 7 • 299 L
Laying out the segments • 32
Links (using only the available number of) •
Fieldbus terminology • 4
45
Fieldbus troubleshooting scenarios • 297
Live list maintenance • 16
Foundation Fieldbus and Ovation
components • 7 M
Foundation Fieldbus definition • 1
Foundation Fieldbus device states • 118 Macrocycles • 46
Foundation Fieldbus devices • 9 Module block diagram - Foundation Fieldbus
Foundation Fieldbus discrete I/O • 28 • 38
Foundation Fieldbus interoperability • 3 Module record point • 212
Foundation Fieldbus modulating valves • 28 N
Foundation Fieldbus module • 37
Foundation Fieldbus module (2 channels) • Navigating to the Fieldbus Port • 34
43 Non-Foundation Fieldbus instruments • 29
Foundation Fieldbus module record
information • 292 O
Foundation Fieldbus motor control centers Ovation Fieldbus algorithm descriptions •
and variable frequency drives • 28 235
Foundation Fieldbus node record Ovation Fieldbus algorithms and function
information • 293 blocks • 233
Foundation Fieldbus partitioning instruments Ovation I/O module environmental
and applications • 29 specifications • 42
Foundation Fieldbus pressure, level and flow Overall segment statistics • 280
• 28 Overview of adding a new Foundation
Foundation Fieldbus recommended Fieldbus module to an Ovation system •
installation practices • 33 79
Foundation Fieldbus second generation Overview of adding and configuring a new
solutions • 6 Foundation Fieldbus device on a segment
Foundation Fieldbus segmentation design • • 91
24 Overview of adding redundant Foundation
Foundation Fieldbus temperature Fieldbus modules to an Ovation system •
measurements • 28 214
Foundation Fieldbus topology • 25 Overview of replacing a Foundation Fieldbus
Function block application process • 17 device on an existing segment • 167
Function blocks • 10, 18
Function blocks (viewing in the Developer P
Studio) • 48
Personality module (Pmod) - Foundation
H Fieldbus • 37
Physical layer • 14
H1 card (inspecting visually) • 277 Physically connecting the new Foundation
Hardware, Software and Ovation system Fieldbus device to the segment using
requirements • 6 appropriate wiring • 175
How do I diagnose Foundation Fieldbus PID control function (where to implement) •
device errors? • 277 46
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Index
PlantWeb alerts • 10 To access and use the View Live Devices

Port integrity • 277 window • 159
Port Node record point • 213 To access the AMS Device Manager (Tag
Port statistics (detailed) • 283 Search view) • 146
Ports • 9 To add a Foundation Fieldbus algorithm to a
Power conditioners • 9 control sheet • 101
Power supply • 9 To add a Foundation Fieldbus device to the
Prerequisites • 197 Ovation system • 93
Prerequisites adding redundant Foundation To add a point name for the Foundation
Fieldbus modules to an Ovation system • Fieldbus module • 84
214 To add a point name to the Primary and
Prerequisites before adding a new Secondary Foundation Fieldbus modules •
Foundation Fieldbus module to an Ovation 225
system • 80 To add an I/O device number for a Fieldbus
Prerequisites before installing a new module to the Controller • 80
Foundation Fieldbus device • 92 To assign a node record to each port of the
Prerequisites before installing a spare Foundation Fieldbus module • 85
Foundation Fieldbus device • 168 To assign a node record to each port of the
Proximity of the devices • 31 Primary and Secondary Foundation
Publisher and subscriber VCRs • 16 Fieldbus modules • 226
To calibrate the device • 151
R To check if a segment is locked by another
Redundant Fieldbus module operation • 211 user • 107
Redundant module hardware placement • To check the requested macrocycle • 112
210 To clear Foundation Fieldbus module port •
Redundant module states • 211 202
Relatedness of the loop • 29 To commission a Foundation Fieldbus
Repeaters • 21 device • 130, 187
Replacing a failed Foundation Fieldbus To commission a new device that has never
module • 197 been commissioned before • 189
Replacing a Foundation Fieldbus device on To commission new Fieldbus device that
an existing segment • 167 has never been commissioned • 132
Resource blocks • 17 To commission or decommission multiple
Retrofit projects • 24 devices • 192
To configure a Foundation Fieldbus device
S for PlantWeb Alerts • 97
To configure and verify Foundation Fieldbus
Scheduled communications • 15
function block parameters (Tuning) • 135
Segment and wiring layouts • 19
To decommission a Foundation Fieldbus
Segmentation • 19
device • 174
Signal check (performing) • 290
To determine the device state • 122, 179
Signal waveforms • 289
To download a Foundation Fieldbus module
Specifications - Foundation Fieldbus • 41
port • 115, 205
Speed of response • 30
To download changes to the appropriate
Spur or segment length (excessive) • 291
drop(s) • 104, 198
Spurs and splices • 21
To download firmware to the Foundation
STAT bits used with function blocks • 234
Fieldbus I/O module • 87
T To download firmware to the Foundation
Fieldbus I/O modules • 200
Terminal block pin assignments - To download firmware to the redundant
Foundation Fieldbus • 39 Foundation Fieldbus I/O modules • 228
Terminators (missing) • 290 To download function block parameters •
Terminators (too many) • 291 141
Terminators, connectors, and junction boxes To download function block parameters for
• 22 the Foundation Fieldbus device • 191
Test equipment recommendations • 295 To edit a Foundation Fieldbus function block
name • 100
OW360_30 301
Index
To edit the requested macrocycle • 113 Unscheduled communications • 16

To insert a Foundation Fieldbus module into User layer • 14
the Developer Studio system tree • 82 Using Foundation Fieldbus in your control
To insert the Primary Foundation Fieldbus strategy • 45
module into the Developer Studio system Using the AMS Device Manager to engineer
tree • 218 the Foundation Fieldbus device • 145
To insert the Secondary Foundation Using the Developer Studio to configure the
Fieldbus module into the Developer Studio device • 109
system tree • 221 Using the Ovation Fieldbus algorithms • 233
To link the Primary and Secondary modules Using the View Live Devices feature • 159
• 221
To load the Controller • 199 V
To load the Controller (for a Foundation Valid module combinations - Foundation
Fieldbus device) • 104 Fieldbus • 38
To load the Controller (for a Foundation Verifying device communication using Signal
Fieldbus module) • 86 Diagrams • 153
To load the Controller (for redundant Verifying device communication using
Foundation Fieldbus modules) • 227 Trends • 155
To navigate to the Fieldbus port • 110, 120, Verifying that your device is communicating
169, 177 (using Signal Diagrams) • 153, 194
To perform a Foundation Fieldbus voltage Verifying that your device is communicating
check • 276 (using Trends) • 155, 194
To perform a Foundation Fieldbus wiring Voltage drop and segment lengths • 23
check • 275
To replace a failed Foundation Fieldbus W
module • 197
What are Ovation Fieldbus algorithms? • 71
To transition a decommissioned device to a
What are the Redundant Foundation
commissionable state (standby) • 180
Fieldbus modules? • 209
To transition decommissioned device to a
What is the AMS Device Manager and how
commissionable state (standby) • 123
does it relate to Foundation Fieldbus? •
To upload function block parameters • 138,
145
171
What is the Foundation Fieldbus
To use Signal Diagrams to verify that your
communications model? • 13
Foundation Fieldbus device is
Wire types and segment lengths • 22
communicating • 153, 194
To use the Device statistics tab • 285
To use the Ports statistics tab • 277
To use Trends to verify that your Foundation
Fieldbus device is communicating • 155,
194
Transducer blocks • 17
Tree and branch topologies • 20
Troubleshooting and diagnostics • 275
Troubleshooting the bus using the LEDs •
291
Troubleshooting using the Foundation
Fieldbus module and node records • 291
U
Understanding Foundation Fieldbus
communications • 13
Understanding Foundation Fieldbus
hardware module information • 37
Understanding segment lockout in
Developer Studio • 106
Understanding View Live Devices features •
159
302 OW360_30

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Foundation Fieldbus User Guide for Ovation 3.6.

1 Introduction to Ovation Foundation Fieldbus 1

2 Understanding Foundation Fieldbus communications 13

3 Planning segment and wiring layouts 19

3.2 What is good Foundation Fieldbus segmentation design? ............................................... 24

4 Understanding Foundation Fieldbus hardware module

5 Using Foundation Fieldbus in your control strategy 45

6 AMS Device Manager software 73

7 Using the Ovation Developer Studio for configuration 75

8 Adding a new Foundation Fieldbus module to an Ovation system 79

8.3 Adding and configuring a Foundation Fieldbus module .................................................... 80

9 Adding and configuring a new Foundation Fieldbus device

10 Using the Developer Studio to configure the device 109

11 Using the AMS Device Manager to engineer the Foundation Fieldbus

12 Verifying that your device is communicating

13 Verifying that your device is communicating (using Trends) 155

14 Using the View Live Devices feature 159

15 Replacing a Foundation Fieldbus device on an existing

15.6 To commission or decommission multiple devices ......................................................... 191

16 Replacing a failed Foundation Fieldbus module 195

17 Adding Redundant Foundation Fieldbus modules to an

18 Using the Ovation Fieldbus algorithms 231

19 Troubleshooting and diagnostics 273

1 Introduction to Ovation Foundation Fieldbus

What is Foundation Fieldbus?............................................................................................. 1

1.1 What is Foundation Fieldbus?

Foundation Fieldbus is an all-digital, two-way, multi-drop communication protocol that

The demand for Fieldbus technology is driven by the following benefits:

Figure 1: Conventional wiring vs. Fieldbus wiring

Fieldbus allows reporting of self-diagnostics, calibration, and environmental conditions of field

1.2 Understanding Foundation Fieldbus interoperability

To be truly interoperable, devices must:

1.3 Fieldbus terminology

AMS Device Manager Asset Management System Device Manager. A comprehensive

Repeaters Optional components used either to extend the length of a

1.4 Foundation Fieldbus second generation solutions

First and second generation of Foundation Fieldbus solutions

1.5 Hardw are, Softw are and Ovation s ystem requirements

1.6 What are the Foundation Fieldbus and Ovation components?

Figure 2: Architecture overview

The features of the second generation implementation include:

1.6.1 Bus modules

Foundation Fieldbus interface modules use a Foundation Fieldbus-approved H1 host controller

1.6.3 Power supply

1.6.4 Power conditioners

1.6.5 Foundation Fieldbus devices

1.6.6 Function blocks

1.6.7 Understanding PlantWeb alert capability

The Ovation PlantWeb Alert capability requires three necessary components:

2 Understanding Foundation Fieldbus

What is the Foundation Fieldbus communications model?............................................... 13

2.1 What is the Foundation Fieldbus communications model?

Figure 3: Comparison of the OSI model and the Fieldbus stack

2.1.1 Physical layer

2.1.2 Data link and application layers

2.1.3 User layer

2.2 What are scheduled communications?

Scheduled communications apply a method called publisher/subscriber, meaning that data is

Scheduled communications are deterministic, meaning that they always occur on a

Essentially, a scheduled communication is used when a Fieldbus algorithm is tied to another

2.2.1 Publisher and subscriber VCRs

A link, or Virtual Communication Relationship (VCR), is defined as a connection between a

2.3 What are unscheduled communications?