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K19 Cummins
K19 Cummins
K19 Cummins
A = Agricultural
D = Generator drive
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F = Fire pump
G = Generator set
L = Locomotive
M = Marine
P = Power unit
R = Railcar
T = Tactical military.
TO
Engine Dataplate
C
(3) Model
SMALL | MEDIUM | LARGE
(4) Provide information for ordering
parts and service needs.
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The engine dataplate must not be
changed unless approved by Cummins
Inc.
TO
Fuel Pump Dataplate
C
TO
ECM Dataplate
C
Voltage rating
Table of Contents
Engine Views
TO
Engine Views
C
1. Aftercooler
3. Oil fill
4. Fuel inlet
3. Water outlet
5. Thermostat housing
9. Alternator
10. Water pump
18. Starter
2. Fuel block
4. Fuses (5 amp)
7. C5 connector
8. C6 connector
13. ECM
1. Control panel
3. Fuel filters
3. Heat exchanger
5. Base rail
6. Coolant filter
7. Starter
8. Alternator
9. Air Cleaner.
SMALL | MEDIUM | LARGE
Table of Contents
Install
TO
Install
C
WARNING
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mm in
16 Crankshaft
Table of Contents
Install
Rotation Check
TO
Install
C
Next
CAUTION
CAUTION
Table of Contents
Install
TO
Install
C
CAUTION
block.
CAUTION
605 n.m [4
Step 2
45 ft-lb]
SMALL | MEDIUM | LARGE
Step 3 Loosen
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265 n.m [1
Step 4
95 ft-lb]
605 n.m [4
Step 5
45 ft-lb]
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001-054 Piston and Connecting Rod
Assembly
Table of Contents
Install
TO
Install
C
001-008 Camshaft
Table of Contents
Install
TO
Install
C
Next
CAUTION
mm in
SMALL | MEDIUM | LARGE
0.15 MIN 0.006
Previous
Table of Contents
Install
TO
Install
C
Next
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The word TOP, stamped on the top of
the cylinder head gasket, must be
visible after the gasket is installed.
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001-008 Camshaft
Table of Contents
Preparatory Steps
Remove
Install
Finishing Steps
TO
Preparatory Steps
C
Next
TO
Remove
C
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CAUTION
bushings.
TO
Clean and Inspect for Reuse
C
WARNING
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CAUTION
mm in
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mm in
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TO
Magnetic Crack Inspect
C
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CAUTION
mm in
SMALL | MEDIUM | LARGE
0.15 MIN 0.006
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TO
Finishing Steps
C
Previous
001-010 Camshaft Bushings
Table of Contents
TO
Initial Check
C
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TO
Inspect for Reuse
C
mm in
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CAUTION
CAUTION
Install the bushing until the oil holes SMALL | MEDIUM | LARGE
are aligned.
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Table of Contents
General Information
Disassemble
Assemble
Measure
TO
General Information
C
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The thin flange field modified to thick
flange block will be referred to as the ex-
thin flange block.
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TO
Disassemble
C
Slide hammer
Hook.
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TO
Clean and Inspect for Reuse
C
CAUTION
bushings.
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WARNING
CAUTION
WARNING
TO
Assemble
C
CAUTION
3822372 0.375 in
3376793 0.500 in
3376813 0.875 in
Cup Plug Driver Part Number Cup Plug Size
3376812 1.125 in
TO
Crack Detection Test
C
T
Measure O
C
001-028 Cylinder Liner
Table of Contents
Preparatory Steps
Remove
Install
Finishing Steps
TO
Preparatory Steps
C
WARNING
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TO
Clean and Inspect for Reuse
C
WARNING
CAUTION
WARNING
injury.
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WARNING
WARNING
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mm in
WARNING
Table of Contents
Preparatory Steps
Measure
Finishing Steps
TO
Preparatory Steps
C
Next
TO
Measure
C
CAUTION
installation tool.
mm in
Nominal Thickness
mm [in]
0.457 0.018
0.508 0.020
0.559 0.022
0.787 0.031
TO
Finishing Steps
C
Previous
Table of Contents
General Information
Preparatory Steps
Remove
Clean
Disassemble
Pressure Test
Grind
Valve
Machine
Valve Seat
Assemble
Vacuum Test
Install
Finishing Steps
TO
General Information
C
ReCon® has implemented a new stamping code for all K and QSK
cylinder heads.
Two marks inside the diamond shape indicate that the cylinder
head is equipped with a 0.020 oversize injector seal.
207244 Standard
3867687 Standard
QSK Cylinder Head Seal Part Numbers
1. Standard
2. 0.010 oversize
3. 0.020 oversize
4. 0.030 oversize.
TO
Preparatory Steps
C
WARNING
WARNING
WARNING
Remove the
turbocharger. Refer to
Procedure 010-037 in
Section 10.
WARNING
WARNING
6 MAX 0.25
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If a crack around the injector bore
exceeds the maximum length, the
cylinder head must be replaced.
mm in
TO
Disassemble
C
WARNING
Number 3376799.
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Cup plugs must be removed from the
cylinder head casting for cleaning
purposes.
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TO
Pressure Test
C
TO
Clean and Inspect for Reuse
C
TO
Magnetic Crack Inspect
C
CAUTION
Minimum Maximum
Minimum Maximum
SMALL | MEDIUM | LARGE
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TO
Grind
C
Valve
Valve Seat
mm in
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TO
Assemble
C
Identify the valve guide style and
location.
mm in
CAUTION
TO
Vacuum Test
C
Wait approximately 10
seconds
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CAUTION
damage.
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Measure the cylinder liner
protrusion. Refer to Procedure 001-
064 in Section 1.
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CAUTION
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TO
Finishing Steps
C
WARNING
Table of Contents
TO
Clean and Inspect for Reuse
C
WARNING
WARNING
CAUTION
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mm in
mm in
mm in
CAUTION
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CAUTION
CAUTION
engine failure.
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CAUTION
CAUTION
mm in
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107.995 MIN 4.252
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Record the indicator reading. The
difference of the calibrated “0” of the
indicators must be added or
subtracted from the known length of
the master connecting rod to
determine the length of the connecting
rod being measured.
SMALL | MEDIUM | LARGE
Connecting Rod Length
mm in Previous Next
CAUTION
engine damage.
WARNING
WARNING
001-016 Crankshaft
Table of Contents
Demagnetize the connecting rod.
CAUTION
TO
Remove
C
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TO
Clean and Inspect for Reuse
C
WARNING
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WARNING
WARNING
CAUTION
WARNING
mm in
SMALL | MEDIUM | LARGE
Location 152.3 MIN 5.998
(1) 5
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152.4
MAX 6.000
0
111.1
MAX 4.375
3
110.7
MAX 4.361
7
CAUTION
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mm in
SMALL | MEDIUM | LARGE
101.524 MIN 3.997
mm in
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TO
Magnetic Crack Inspect
C
Minimum Maximum
There is an indication in
the fillet or in the shaded
area.
There is an indication that
passes through the 45
degree diagonal from the
oil hole or goes into the oil
hole chamfer.
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CAUTION
WARNING
component.
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mm in
Previous Ne
Journal Total Indicator Run Out Clock Position xt
(1) 0 0
(2) 0.002 12
(3) 0.003 12
(4) 0.004 1
Polar Chart
Polar chart
TO
Install
C
WARNING
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CAUTION
WARNING
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Install the thrust
bearings. Refer to
Procedure 001-007 in
Section 1.
CAUTION