DEUTZ AG Service part kits

Repair-, gasket-, maintenance-, mounting- and retrofit Kits

Summary

Available part kits for aftermarket business

■ Repair Kits
■ Gasket Kits
■ SERPIC – Maintenance- and spare part-selection / Virtual Kits
■ Maintenance Kits
■ Mounting- and retrofit Kits

MS-SPG3· Cüneyt Tunc 09.09.2015

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Repair Kits
Components Engine series Service release
Turbocharger 226, 232, 233, 234, 413, 513, 912, 913, 1011, 1015 SM - 0199-99-5025/0
EGR-cooler 6.1, 7.8 SM - 0199-41-11026/2
Injection pump 1008 SM - 0159-99-9247/2
Generator 1011 SM - 0138-44-9224/0
Hydraulic-pumpdrive 1012, 1013 SM - 0130-83-9310/1
Engine harness / plug housing / plug SM - 0199-48-9386/0
contacts 1013, 2012, 2015 SM - 0165-91-9964/0
Timing Belt/ -tensioner 1011, 2011 SM - 0138-10-9203/0
Piston 2011 SIT - 0138-07-04032/1
Piston ring set diverse siehe ETL SERPIC
Cylinder / piston 210, 226, 411, 413, 511, 513, 812, 912, 913, 914 SIT - 0199-99-04036/1
Radiator connection 1013 SM - 0130-36-9291/1
SM - 0199-37-11013/0
Coolant pump 1012, 1013, 1015, 2012, 2013 SM - 0165-37-9198/2
Crank case / cylinder liner / cylinder SIT - 0165-01-04028/0
head 1015 SM - 0165-01-9437/0
Crank case breather 1015 SM - 0165-08-9378/0
Fuel feed pump 226, 327, 912, 913, 916 SM - 0199-17-5022/0
Air compressor 413, 912, 913, 1012, 1013, 2013 SM - 0199-99-5027/0
Mechanical regulator 1012, 1013, 2012, 2013 SM - 0199-27-9359-1

MS-SPG3· Cüneyt Tunc 09.09.2015

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Repair Kits – Your advantages

■ Tailor made repair solutions

■ Best DEUTZ-quality:
 Maximum lifetime
 Opitmal performance
 Low fuel and oil consumption
 Certified emissions
■ Fast availability

MS-SPG3· Cüneyt Tunc 09.09.2015

© DEUTZ AG. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 4
Gasket Kits
Components Engine series Service release
2.9, 3.6, 4.1, 6.1, 7.8, 12.0, 16.0 , 208, 210, 226, 232, 234, 258, 325, 327, 410, 411, 413, 511, 513, SIT - 0199-90-04038/2
Basic engine 514, 517, 912, 913, 914, 1011, 1012, 1013, 1015, 2008, 2009, 2011, 2012, 2013, 2015 SM - 0199-99-5020/5
SIT - 0199-90-04038/2
Cylinder unit 226, 232, 312, 325, 327, 410, 411, 413, 511, 513, 514, 912, 913, 914, 916, 2015 SM - 0199-99-5020/5
Cylinder head 1008, 1011, 2011 SIT - 0199-90-04038/2
SM - 0199-05-9414/3
SIT - 0199-90-04038/2
SM - 0138-01-09453/0
Crankshaft seal 226, 325, 327, 1011, 1015, 2011 SM - 0138-09-09294/0
Crankshaft 1008 SIT - 0199-90-04038/2
Charging 232 SM - 0199-99-5020/5
Oil pan 1008 SM - 0199-99-5020/5
Dry sump lubrication 232 SM - 0199-99-5020/5
Heat exchangers 234 SM - 0199-99-5020/5

MS-SPG3· Cüneyt Tunc 09.09.2015

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Gasket Kits – Your advantages

■ Full part range

■ Easy ordering process
■ Secure packaging
■ Fast delivery
■ Easier material handling during storage,
shipping and use

MS-SPG3· Cüneyt Tunc 09.09.2015

© DEUTZ AG. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 6
SERPIC – Maintenance- and spare part-selection / Virtual Kits

BFM / B/F/
B/ BFL / FL/BF FM / M/L/ FM / D/
FL / FL / MAH / FM / L/FM/ C/ FM / D/TD/ B / FM TCD / TD / TD / TCD / TCD /
BFL FL BFL TD BFM BFM FM FM CP FM D / TD TCD TCD / TCD TCG TCD TCD TCD TCD TCD TTCD TTCD
Selection-parts Description 513 912 913 914 1008 1011 1012 1013 1015 2008 2009 2011 2012 2013 2015 12.0 16.0 2.9 3.6 4.1 6.1 7.8
E10 Initial maintenance x x
E25 Maintenance according to plan x x x x
E30 Inspection x x x x x x x x x x x x x x x x x x x x x
E30D Inspection ( Diesel engines) x
E40 1. advanced inspection x x x x x x x x x x x x x x x x x x x x
E45 Maintenance according to plan x x
E50 2. advanced inspection x x x x x x x x x x x x x x
E55 3. advanced inspection x x x x
E60 Intermediate overhaul x x x x x x x x x x x x x x x x x x
E60 T3 E60 Tier 3 parts only x x
E70 General overhaul x x x x x x x x x x x x x x x x x x x x
RS injector Repair kit injector x x x
RS crankshaft Repair Kit crankshaft x x x
RS cyl. Head Repair Kit cylinder head x x x x x x
RS Basic Basic repair kit x x
RS Basic adv. Advanced basic repair kit x x

Virtual Kits Description

RK01 Repair kit basic x x x x x x x
RK02 (+CH) RK basic + cylinder head x x x x x x x
RK03 (+ CS) RK basic + crankshaft x x x x x x x
RK04 (+CH+CS) RK basic + cylinder head + crankshaft x x x x x x x

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SERPIC – Maintenance- and spare part-selection / Virtual Kits –
Your advantages

■ Quick and easy parts identification for available maintenance stages

■ Tailor-made and customizable engine-related repair solutions
■ Selactable alternative parts such as over- and undersize grades
■ Customizable time value orientated repair solution by selecting Genuine or Xchange-parts
■ Simplified parts identification and ordering process

MS-SPG3· Cüneyt Tunc 09.09.2015

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Maintenance Kits

1000h Filter kits

Components Engine series Service release
MN 10244 - 06/15 de
Oil filter, main fuel filter, fuel pre-filter 2.9, 3.6, 511, 1011, 1012, 1013, 2011, 2013 MN - 091 - 06/10

Operating media sampling kit

Components Engine series Service release
Operating media sampling kit Valid for all series TR - 0199-90-01223/1

MS-SPG3· Cüneyt Tunc 09.09.2015

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Maintenance Kits – Your advantages

■ Best filtration for long endurance

■ Increase operational reliability
■ Avoiding downtime through preventive
maintenance
■ On maintenance level customized kits
■ Fast processing
■ Safe handling of hazardous materials
■ No result falsification by sample contamination
■ Reliable processing of your orders
■ AdBlue compatible container

MS-SPG3· Cüneyt Tunc 09.09.2015

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Mounting- and retrofit Kits

Mounting Kits: examplary engine series 3.6

Components Engine series Service release
Coolant preheating 3.6, 2.9 MN 10230-03/15
Air compressor 3.6 MN 10230-03/15

Comprehensive information on DEUTZ engine accessories and mounting kits are accessible via our webportal TIS (technical information system) in SISDOC, available
under https://sisdoc.deutz.com.
In the Marketing News 10248-08/15 you will find a short description for the handling of TIS.

Retrofit Kits
Components Engine series Service release
Emission Downgrade 2.9, 3.6 , 4.1, 6.1, 7.8 MN - 10191 - 12/13
Crankcase ventilation 1015 SM - 0165-01-9431/0
Hydraulic pump drive 1011 SM - 0138-83-9286/1
Timing beld dust protection 1011 TR - 0138-10-024
ETN - 01024
Pistion/pistion ring set 413, 1015 SM - 0148-07-9230/0
Injection line 914 SM - 0150-21-9479/0
Crankshaft 912, 913 SM - 0150-05-9259/3
2.9 / 3.6 / 4.1 / 6.1 / 7.8 / 1015 /
Fuel pre filter 2015 / 2012 / 2013 TR - 0199-20-01211/3
Fuel preheating 2013 SM - 0127-20-11002/0

MS-SPG3· Cüneyt Tunc 09.09.2015

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Mounting- and retrofit Kits – Your advantages

■ Useful product adjustments

■ Take advantage of technological improvements
■ Expand the scope of your engine

MS-SPG3· Cüneyt Tunc 09.09.2015

© DEUTZ AG. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 12