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References:: Prepared By: Md. Aminul Islam, Assistant Professor, Dept. of CEE, SUST
References:: Prepared By: Md. Aminul Islam, Assistant Professor, Dept. of CEE, SUST
References:: Prepared By: Md. Aminul Islam, Assistant Professor, Dept. of CEE, SUST
Silica sand
Soda ash
Lime stone
Dolomite
Feldspathic materials
Lead oxide
Boric acid
Crushed glass
Manufacture of glass
raw materials are soda lime and silica.
Calcium carbonate, lead oxide, potassium carbonate,
alumina are added to improve the quality and yield
different types.
Broken glass called cullet is added to ease the melting
and decrease the cost.
Three process:
I. Melting : Raw materials along with cullet are
ground and fused in furnaces.
Producer gas( CO +N2) and air provide temp. of
about 1800 °C.
Acidic silica + Basic Oxides = Silicates (glass)
II. Forming and shaping: Molten glass is formed and
shaped in desired shapes. Irregular shapes are
made by applying pressure to glass of high
viscosity. Moulding is used for making regular
shapes
III. Annealing: controlled slow cooling. Done to
avoid strains and stress built due to differential
rates of cooling of external and internal parts.
Longer the annealing period, better glass.
IV. Finishing : Involves cutting, polishing and
cleaning.
BASIC TYPES OF GLASS
FLOAT GLASS
SHEET GLASS
PATTERENED GLASS
WIRED GLASS
FLOAT GLASS
Most widely used type of glass
Monolithic and highly transparent
Produced by flowing molten glass
slowly cooling .
Has uniform thickness, flatness and
excellent optical quality.
Manufactured in two main varieties, i.e.;
clear and tinted.
Used in mirrors, windows, curtain walls
and doors.
float glass can be toughened, a process
that creates safety glass out of annealed
glass.
Available in thicknesses 2-19 mm
Can be coloured during manufacturing.
SHEET GLASS
There are three different kind of
sheet glasses:
- Annealed flat glass
- Processed flat glass
- Misc. glass
Actual color green (or
sometimes blue).
Sizes available:
uses: windows, shelves, large
size doors and table tops etc.
PATTERNED GLASS
Sometimes referred to as “figured” or “rolled” glass.
Has a pattern or texture impressed on one or both
sides in the process of rolling.
This glass surface has a patterned decorative design
which provide translucency and some degrees of
obscurity.
Patterns are classified as decorative or glazing i.e.,
used primarily for their functional properties.
Uses: decorative glazing of windows, bathroom
partitions, door.
Is difficult to clean as dust settles between the crevices
WIRED GLASS
Fine twisted hexagonal wire netting or
mesh inserted during the process of
rolling.
May be patterned, smooth rolled or
ground and polished.
Used primarily in fire rated windows,
doors, skylights and applications
requiring a safety glazing material.
When broken, loose pieces of glass are
held by the wire netting.
OTHER TYPES OF GLASSES
Soda Lime glass/ Soft Glass: Made from Sodium silicate,
Made insoluble by adding lime.
melts at low temperatures,
RESISTANT to devitrification (Loss of Plasticity and hence
to be shaped).
Used in making electric bulbs, wind panes and cheap table
ware.
Borosilicate glass/ Pyrex/Jena Glass: Contains silica and
boron with Al, Na and K oxides in minor amounts.
Hard glass with low thermal expansion,
high thermal and chemical resistance,
high melting point.
Used in manufacture of laboratory ware, electric
insulators, kitchenware.
Flint glass/ Lead Glass: contains silica, Lead and
potassium oxide.
Soft and easy to grind., high refractive index.
Used in making optical lenses, radiation shields and
neon sign tubes.
Potash-Lime/ Hard Glass: contains silica, Calcium
carbonate and potassium carbonate.
High melting temp.
More stable towards chemicals.
Alumina glass: contains 20% of alumina along with B,
Mg and Ca oxide.
High softening temperature.
Used in discharge tubes and combustion tubes.
Vitreosil: 99.5% pure silica glass.
Low coefficient of thermal expansion and highly
transparent.
Used in chemical plants and electric insulators.
Toughened Glass: obtained by prestressing, and
tempering/thermal strengthening.
Tempering involves heating to its annealing temp. and
rapidly exposing to cold blast of air.
The surface becomes dense and interior becomes plastic
due to difference in cooling rate.
Used in window panes of automobiles.
Machining of the glass should be done before tempering.
Safety/ Laminated glass: made by pressing a sheet of
glass in alternate layers of synthetic rubber. Developed
basically for vehicular purposes where safety from fracture
of glass is a major concern.
This glass is tough and shatter proof.
The glass pieces do not fly when glass breaks suddenly.
Used in windshields of aircraft.
Insulating glass: made by hermetically sealing two glass
plates separately by a gap of about 10 mm thickness
filled with air.
Used for thermal insulation against heat.
Optical glass: highly homogeneous. Consist of lead
silicate, phosphorous and Cerium oxide.
Cerium oxide absorbs uv rays harmful for eyes.
Used for making lenses.
Glass ceramic/ Pyroceram: polycrystalline vitrified glass
formed by controlled crystallisation in nucleating agents
such as TiO2, ZrO2, Cu etc.
It has greater hardness and impact strength as compared to
ordinary glass.
used in some functional parts of automobile engines.
Reflective glass: Coating of a metal compound applied on
one surface by chemical deposition.
Reflects light and solar heat
Uses: principally used in curtain wall glazing and
structural glazing, train windows(AC compartments),
doors and windows of commercial buildings, partitions
and internal wall cladding.
Disadvantages: Causes light pollution
and is hazardous to traffic.
Tinted glass: Manufactured by adding a
dye at the molten glass stage.
Used to minimize solar heat gain and
glare while it also absorbs heat.
Available in grey, bronze, green, blue
and blue/green
Allows for increased control of
comfort and energy usage
Sizes available
Glass wools: Glass wool is a thermal insulation that
consists of intertwined and flexible glass fibers,
which causes it to "package" air, and consequently
make good insulating materials.
Glass wool can be used as filler or insulators in
buildings, also for soundproofing.
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