Keysight i3070 Series 5i Lean Inline In-Circuit Test System

Service and Maintenance

Parts List

Controller Bay 5-2

Top Press 5-3
Conveyor 5-4
Test Stage and Testhead 5-6
Electrical Cabinet 5-7
Interface Panel 5-8
Facility Panel 5-9
M/C Panel 5-9
Maintenance 5-11
Pin Verification Fixture 5-11
5 Parts List

Controller Bay

Table 5-1

Part Number Description

2090-1062 LED Monitor 20-in
0960-3272 Mini Keyboard with Optical Trackball
2090-1066 LED Monitor 18.5-in
0960-3215 PCI Card Low-Profile 2-Port RS-232
0960-3191 Mini Hawk Reader 5VDC

5-2 i3070 Series 5i Lean: Service and Maintenance

 Parts List 5

Top Press

Table 5-2

Part Number Description

Secondary Press
1410-1896 Linear Bearing
1460-2954 Compression Spring 78mm
4040-2624 Cushion-Bar 500X23x9-mm Black
Top Press – Servo System
E9988-23201 Ball screw & Nut Assembly
1410-1898 Taper Roller Bearing
1410-1900 Flange Bearing (Horizontal)
1494-0494 Runner Block (Vertical)
E9988-21201 Motor Coupling
3140-1140 Servo Motor
0960-3195 Servo Driver
1990-4262 Photomicro sensor
Top Press – Top Fixture Lock
E9988-61901 Reed Switch
1530-2548 Spring Plunger
1530-2549 Rotary Clamp Cylinder 20x20
1410-1878 Ball Bearing
1990-4262 Photomicro sensor
Top Press – ID Block
E9988-67905 Top Fixture ID Block (machine side)
Press Safety Lock
3101-4356 Switch-push Button SPDT

i3070 Series 5i Lean: Service and Maintenance 5-3

5 Parts List

Conveyor

Table 5-3 Zone 1 Conveyor

Part Number Description

Rail Assembly
E9988-60901 Board Sensor
E9988-61901 Reed Switch
E9988-33602 TU-6 3mm Endless Belt 1000mm
5186-6068 BEARING FL606ZZ
E9988-25005 Zone1 Belt Guide Bar 1
E9988-25006 Zone1 Belt Guide Bar 2
3140-1138 AC Motor
1430-0864 Gear Head 70mm-SQ
0161-3963 Capacitor Motor 1.3uF 450V
0960-3202 Compact-Cylinder 20x35
Auto Wid th
1990-4262 Photomicro sensor
3140-1137 Stepper Motor
0960-3199 Stepper Motor Driver

Table 5-4 Zone 2 Conveyor

Part Number Description

Rail Assembly
E9988-61901 Reed Switch
E9988-60901 Board Sensor (120 mm)
E9988-60902 Board Sensor (1500 mm)
1494-0491 Runner Block (Vertical)
E9988-23701 Conveyor Guide Rail (Vertical)
E9988-23702 Fixed Conveyor Guide Shaft
E9988-23703 Movable Conveyor Guide Shaft
E9988-61600 Conveyor Motor Extension Cable

5-4 i3070 Series 5i Lean: Service and Maintenance

 Parts List 5

Table 5-4 Zone 2 Conveyor (continued)

Part Number Description

E9988-67910 Stopper End Cap
E9988-25379 Fixed Conveyor Rail, R to L
E9988-25380 Movable Conveyor Rail, R to L
E9988-24559 Fixed Conveyor Rail, L to R
E9988-24560 Movable Conveyor Rail, L to R
E9988-24571 Zone2, 3mm Belt Guide Bar 1
E9988-24570 Zone2, 3mm Belt Guide Bar 2
E9988-25063 Zone2, 2mm Belt Guide Bar 1
E9988-25064 Zone2, 2mm Belt Guide Bar 2
E9988-25061 Zone2, 2mm Belt Guide Bottom
3140-1139 Motor-DC Brushless 24V
0950-5676 Power Supply Brushless DC Driver
2100-4666 Potentiometer-Rotary 20K Ohm 0.25W
0960-3201 Compact-Cylinder 20x30
0960-3282 Compact-Cylinder 20x50
1520-0720 Shock Absorber
E9988-33601 TU6 3mm Endless Belt L1670mm
1460-2955 Compression Spring 190mm
Auto Wid th
1494-0491 Runner Block

i3070 Series 5i Lean: Service and Maintenance 5-5

5 Parts List

Test Stage and Testhead

Table 5-5

Part Number Description

Test Stage – Drawer
1410-1899 Flange Bearing (Vertical)
0960-3203 Compact Cylinder32x40
1460-2956 Compression Spring
1990-4262 Photomicro sensor
Test Stage – Pull-Down
E9988-60903 Reed Switch
1530-2551 Compact-Cylinder 32x50
Testhead
1494-0492 Runner Block (Horizontal)
1500-1200 Cam-follower
1990-4262 Photomicro sensor

5-6 i3070 Series 5i Lean: Service and Maintenance

 Parts List 5

Electrical Cabinet

Table 5-6

Part Number Description

PLC
0950-5668 Power Supply
0950-5669 I/O Unit 4-Analog-Inputs 65X31X90-mm
0960-3183 Programmable Logic Controller
0960-3184 DC Input Unit 32-point 24VDC 4.1mA 20X83.6X95.4-mm
0960-3185 Pulse I/O Module Of Programmable Controller
0960-3186 Position Control Unit 31X66.5X92.97-mm
0960-3188 Serial Communications Unit with two RS-232C ports
0960-3189 Output Unit-Relay Contact 16-Outputs
220 VAC
9135-6165 Filter-Line Module
3105-1146 Circuit Breaker miniature 4-Pole 25A 440VAC
3105-1144 Circuit Breaker miniature 2-Pole 10A 440VAC
3105-1145 Circuit Breaker miniature 3-Pole 16A 440VAC
3105-1134 Circuit Breaker 4-Pole 40A 400VAC
3105-1142 Circuit Breaker 2-Pole 4A 440VAC
3105-1140 Circuit Breaker 2-Pole 6A 440VAC
2110-1573 Fuse 6A 500VAC 38X10.3-mm
2110-1633 Fuse 2.5A 500VAC 10.31X38.1-mm slow-blow
2110-1610 Fuse-Carrier 1-Pole 32A 690VAC
0490-3016 Relay Electromechanical SPST-NO 13A 24VDC
24VDC
0950-5621 Power Supply 150W
0490-2999 Relay-Module 24VDC
0490-3000 Relay 2C 24VDC
0490-3001 Relay 4PDT 24VDC
0490-3002 Relay SPDT 24VDC

i3070 Series 5i Lean: Service and Maintenance 5-7

5 Parts List

Table 5-6 (continued)

Part Number Description

1200-4672 Socket-Relay 4-Poles
1200-4673 Socket-Relay 5-POS
1200-4674 Socket-Relay 2-Poles
0490-3015 Relay 1A 24VDC-Coil 10.5mA 30VDC 1.14K-Ohm
0490-3017 Electromechanical Relay SPST-NO 5A 24VDC 3.2KOhm

Interface Panel

Table 5-7

Part Number Description

24VDC
3131-0696 Switch-Part Pushbutton LED Lamp White
3101-4355 Switch-push Button SPST alternating 1A 240V
3101-4357 Switch-push Button SPDT momentary 0.5A 240VAC/DC Blue illuminated
3101-4358 Switch-push Button SPST momentary 0.5A 240VAC/DC White illuminated
2090-1086 Display-LCD 4.6-in Monitor with Touchscreen
3130-1520 Switch-Guard push-Button rectangular
3101-4359 Switch-push Button emergency stop Pushlock Pull/Turn Reset Red
3100-3744 Switch-Rotary-Key lock DPST 70DEG N.O-N.C 2-POS Flat-Key

5-8 i3070 Series 5i Lean: Service and Maintenance

 Parts List 5

Facility Panel

Table 5-8

Part Number Description

Pneumatic
0960-3198 Discrete Valve for Base Installation 2-POS-Double-Solenoid
0960-3200 Discrete Valve for Base Installation 2-POS-Double-Solenoid

M/C Panel

Table 5-9

Part Number Description

Top
2140-0829 Bulb Steady Flashing 5W 12V 0.357A
Front
3100-3745 Switch-Electromechanical Rotary 4-Pole panel-mount
Rear
3160-4462 Fan-Tubeaxial 24-VDC
Door
0960-3196 Switch-Safety Interlock DPST
Foot
0403-1275 Leveling Pad

i3070 Series 5i Lean: Service and Maintenance 5-9

5 Parts List

Power Products

Table 5-10 DUT Power Supply

Part number Description

N1808-66210 N6751A Modular Power Supply
N1808-66212 N6752A Modular Power Supply
N1808-66211 N6773A Modular Power Supply
N1808-66213 N6746B Modular Power Supply
E9988-61607 Module Cable; 6 Channel; Long; N67xx DUT PS

5-10 i3070 Series 5i Lean: Service and Maintenance

 Parts List 5

Maintenance

Table 5-11

Part Number Description

E9947-80006 Preventive Maintenance Kit Inline
6040-1349 Lubricant-Grease Lithium

Pin Verification Fixture

Table 5-12

Part Number Description

E9988-67901 Pin Verification Fixture for i3070 Series 5 Inline ICT system.

i3070 Series 5i Lean: Service and Maintenance 5-11

5 Parts List

5-12 i3070 Series 5i Lean: Service and Maintenance