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The Hamburg Rutting Test (HWTT) - Alternative Data Analysis Methods and HMA Screening Criteria
The Hamburg Rutting Test (HWTT) - Alternative Data Analysis Methods and HMA Screening Criteria
The Hamburg Rutting Test (HWTT) - Alternative Data Analysis Methods and HMA Screening Criteria
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The Hamburg Rutting Test (HWTT) - Alternative Data Analysis Methods and
HMA Screening Criteria
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International Journal of
Pavement Research and Technology
Journal homepage: www.springer.com/42947
The Hamburg Rutting Test (HWTT) alternative data analysis methods and
HMA screening criteria
Lubinda F. Walubitaa,b, Abu N. M. Faruka, Jun Zhanga*, Julius J. Kombac, Esra'a I. Alrashydahd,
Geoffrey S. Simatee
a TTI – The Texas A&M University System, College Station, TX 77843, USA
bCivil Engineering Dept., Universidad del Norte (UniNorte), Barranquilla, Colombia
c Council for Scientific and Industrial Research (CSR) / PhD Candidate, University of Pretoria, South Africa
d
Department of Civil Engineering, Jordan University of Science and Technology, Jordan
e University of the Witwatersrand, Johannesburg, Wits 2050, South Africa
Received 10 April 2018; received in revised form 23 September 2018; accepted 28 October 2018
Abstract
The Hamburg Wheel Tracking Test (HWTT) is a widely used routine laboratory test for identifying and screening hot-mix asphalt (HMA) mixes that
are prone to rutting. The standard HMA pass-fail screening criterion under the current HWTT protocol is 12.5 mm rutting at 50qC. However, Texas has
experienced record high summer temperatures in the recent years (i.e., over 122°F), and several rutting failures have occurred in the field with some surface
HMA mixes that had passed the HWTT in the laboratory. These failures occurred mostly in high shear-stress locations, in particular with slow moving
(accelerating/decelerating) traffic at controlled highway intersections, stop-go sections, in areas of elevated temperatures, heavy/high traffic loading, and/or
where lower performance grade (PG) of asphalt binders have been used. This laboratory hybrid study was thus initiated to explore new data analysis methods
and introduce new alternative rutting parameters to supplement the traditional HWTT pass-fail screening criteria (d 12.5 mm rut depth at 50qC) for surface
HMA mixes. Several HMA mixes commonly used in Texas were evaluated in the laboratory and new HWTT analysis parameters, such as the ruttin g area
(ο ), the normalized rutting area (RutΔ), and the shape factor (SF) with the potential to capture the HMA rutting path-history, were formulated. In addition,
a comparison between the newly formulated and traditional rutting parameters with field performance observations was conducte d and yielded plausible
results in terms of predicting the early-life rutting performance of HMA mixes.
Keywords: HMA; Rutting; High shear stress; High temperature; HWTT; Rutting area; Shape factor
10 mm rutting;
20 000 load passes
Fig. 1. Examples of shear deformation and surface rutting [11].
10 Mix-1 (Convex)
mm
temperatures) as input variables to model the HMA rutting
response [14]. Other studies include comparing the ability of
studies also predominantly focused on evaluating test conditions HWTT Load Passes 20 000
and other variables such as setting time, sample sitting time, test
temperature variations, etc. [17-19]. Therefore, as a supplement to Fig. 3. Conceptual illustration of the HWTT rutting path-history.
the traditional rut-depth screening criteria, this study focused on
exploring alternative HWTT data analysis methods and HMA these failure criteria have some inadequacies to effectively assess
screening criteria. HMA rutting resistance for mix screening purposes, particularly
Since improper HMA mix selection due to poor laboratory for surface HMA mixes to be used in high-temperature (i.e., >
screening can undesirably lead to costly premature pavement 50qC) high shear-stress environments. Thus, as a supplement to
failures, tying laboratory testing to field performance using actual these traditional criteria, new alternative data analysis methods and
laboratory and field data is critical to ensure optimal field HMA screening parameters were derived in this study and are
performance and minimize maintenance/rehabilitation costs. Thus, discussed in the subsequent sections.
the objective of this study was to explore new data analysis
methods and parameters based on the HWTT rutting-path history 3. Alternative HWTT data analysis and screening criteria
curves in order to make the current HWTT protocol more
simulative of field conditions of severe Texas summer and As previously stated, the current HMA pass-fail screening
supplement the current Tex-242-F criteria for better assessment of criteria of the HWTT, according to the Tex-242-F specification, is
the shear deformation and rutting resistance of HMA mixes. solely based on the magnitude of the measured rut depth (< 12.5
In the subsequent sections, the Texas HWTT test protocol and mm) and the number of load passes to failure (test termination),
Tex-242-F specification are described, followed by the laboratory whichever comes first [9,20]. However, these parameters do not
experimental plan. Based on the laboratory test results analyzed, capture the rutting path-history of the HMA and therefore, fails to
the paper concludes with a synthesis and summary of the key effectively discriminate those surface HMA mixes that may be
findings and recommendations. potentially susceptible to early-life rutting (shear failure)
propensity when used in high-temperature high shear-stress
2. The HWTT test protocol and TEX-242-F specification environments. This limitation is illustrated in Fig. 3 [13,21], where
the rutting response curves of three HMA mixes have been
The current HWTT protocol of the Tex-242-F specification arbitrarily plotted as a function of the HWTT rut depth versus the
consists of the following test parameters: 72 kg (158 lb) vertical number of load passes.
load at a wheel speed of 52 passes per minute up to 20,000 passes As seen in Fig. 3, three HMA mixes have the same rutting depths
at 50 r1qC (122qF) in a water bath [9]. This test method is of 10 mm after 20,000 load passes, which means that they have the
routinely used to determine the HMA premature failure same rutting propensity based on the current HWTT criteria.
susceptibility caused by weak aggregate structure, inadequate However, it is clear that they show different path-history curves
asphalt-binder stiffness, or moisture damage (stripping). Fig. 2 with different shapes of the rutting response curves. These path-
illustrates the HWTT equipment along with the sample loading histories and shapes of the rutting response curves are meaningful
configuration. in terms of screening and quantifying the expected rutting
The HMA pass-fail screening criteria are based on the measured performance of the HMA mixes. For instance, Mix-1 with a
rut depth (< 12.5 mm) and the number of HWTT load passes to convex shaped rutting response curve suggests a higher propensity
failure (or test termination), whichever comes first. Additionally, to early-life rutting (premature shear failure) than Mix-3 with a
the number of HWTT load passes to failure is based on the asphalt concave curve; where the rutting response curve, as previously
binder performance grade (PG) as follows: PG 64/58-XX = 10,000 defined, is simply a plot of the HWTT rut depth versus the number
load passes; PG 70-XX = 15,000 load passes; and PG 76-XX of load passes. Similarly, the order of the propensity to early-life
=20,000 load passes [9,13,20]. As mentioned in the introduction, rutting and premature shear failure is as follows: Mix-1 > Mix-2 >
112 L.F. Walubita et al. / International Journal of Pavement Research and Technology 12 (2019) 110-116
Table 1
Materials and Mix-Design Characteristics.
Mix type District source Climatic Highway Asphalt binder
Aggregate Asphalt binder content (AC)
CG Waco M IH 35 PG 64-22 Limestone + 30% RAP 4.60%
DG Laredo DW Loop 480 PG 64-22 Crushed Gravel + 20% RAP 5.00%
DG Laredo DW US 83 PG 64-28 Limestone + 17% RAP 4.60%
DG Bryan WW SH 21 PG 64-22 Limestone + 17% RAP 4.80%
Limestone/Dolomite + 17%
DfG Paris WC US 277 PG 64-22 5.40%
RAP
DfG Atlanta WC US 59 PG 64-22 Quartzite + 20% RAP 5.20%
DfG FTW WC APT PG 64-22 Bridgeport Rock 4.80%
FG Paris WC US 271 PG 76-22 Sandstone 6.80%
CAM Paris WC SH 121 PG 64-22 Igneous/Limestone 7.00%
Limestone/Dolomite + 20%
DG Corpus Christi M US 181 PG 64-22 5.10%
RAP
FG Atlanta WC US 82 PG 70-22S Sandstone 7.80%
DG Tyler WC US 259 PG 70-22S Sandstone + 1% Lime 4.30%
Legend: CAM = Crack Attenuating Mix (Texas fine-graded crack-resistant mix); CG = Coarse-graded (Texas Type B mix); DG =
Dense-graded (Texas Type C mix); DfG = Dense to fine graded (Texas Type D mix); DW = Dry-Warm; FG = Fine-graded (Texas
Type F mix); M = Moderate; RAP = Reclaimed Asphalt Pavement materials; WC = Wet-Cold
rutting response curve (Mix-2 in Fig. 3). A SF > 1.00 indicates a parameters (Rut' and SF) for the HMA mixes (Table 1) evaluated
convex rutting response curve (e.g., Mix-1 in Fig. 3), which is are comparatively presented.
theoretically undesirable for high temperature and shear-stress In Fig. 5, the HM mixes (represented by respective in-service
locations and urban stop-go sections in terms of the early-life highways) are presented in the order of increasing Rutmax after
rutting propensity of surface HMA mixes. On the contrary, A SF 20,000 load passes.. The new parameters of the normalized rutting
< 1.00 indicates a concave rutting response curve (e.g., Mix-3 in area (RutΔ) and shape factor (SF) for each mix are also presented
Fig. 3), which would theoretically be more desirable [21]. in Fig. 5. Although it is observed that the normalized rutting area
(RutΔ) also closely follows this ranking of the mixes, there are
4. Experimental design plan ȸ materials and HMA mixes some obvious outliers. For example, the US 83 (Type C) mix ranks
worse than each of US 271 (Type F), US 181 (Type C), and US 82
Five commonly used Texas mix types, namely: Type B, Type C, (Type F) mixes based on the traditional HWTT result (Rutmax),
Type D, and CAM (Crack Attenuating Mixture) with 12 different whereas, due to a superior shape of the rutting curve, it ranks better
mix-design characteristics, were evaluated and are listed in Table than each of the three mixes (US 271, US 181, and US 82) in terms
1, which includes mix type, project site, asphalt binder PG grade of the RutΔ parameter [21]. Also, it is notable from Fig. 5 that the
and content (AC), aggregate type and addition of Reclaimed SF parameter does not seem to have any correlation with the
Asphalt Pavement (RAP). As documented elsewhere [20], these traditional HWTT parameter (Rutmax), implying that the shape of
mixes were selected to geographically cover the main climatic the curve does not depend on the final rut depth of the HMA. These
zones of Texas, namely dry-warm (DW), wet-cold (WC), wet- observations are further confirmed by the correlation curves
warm (WW), and moderate (M) climatic regions except for dry- presented in Fig. 6 [21].
cold (DC) [13,21]. As presented in Fig. 6 (excluding some outliers such as US 83),
It should be mentioned that HMA samples for the mixes listed in the correlation curves between the traditional and newly
Table 1 included field cored samples, plant mixed lab compacted introduced HWTT parameters both reconfirm the argumentsdrawn
(PMLC) samples, and lab mixed lab compacted (LMLC) samples. in the preceding paragraph. As illustrated in Fig. 6(a), the
With the exception of the field-extracted cores that were tested at parameter RutΔ has a fairly linear correlation with HWTT rut depth
the in-situ field density, all the PMLC and LMLC samples were (Rutmax). This linear-regression correlation at 92% coefficient of
molded to a target density of 93±1%, i.e., 7±1% air voids correlation may suggest that the RutΔ parameter, in addition to
(AV)[20]. Also, three replicates for each mix were tested.
Table 2
Description of the Selected In-Service Highway Test Sections.
Highway PVMNT Type Mix Type Date of Construction
Climatic Region Max PVMNT AADTT*
Temperature
US 59 Overlay-HMA-LTB DfG Apr. 2011 Wet-Cold 57.5qC 1502
Loop 480 New Construction DG Jun. 2012 Dry-Warm 63qC 60
SH 121 Overlay-HMA-CTB CAM Oct. 2011 Wet-Cold 58.6qC 468
SH 21 Overlay-HMA-FB DG Jul. 2012 Wet-Warm 53qC 560
IH 35 Frontage New Construction CG Oct. 2011 Moderate 55qC 53
LTB = Lime Treated Base; CTB = Cement Treated Base; AADTT = Average Annual Daily Truck Traffic
Table 3
Comparison of HWTT lab results with field rutting performance.
Top HMA Layer Rutting
Highway Laboratory HWTT (Tex-242-F) Field Rutting (mm)
(mm)
Rutmax ΔA RutΔ 7 months after Aug. 7 months after Aug.
SF
(mm) (in-cycle) (mm) construction 2014 construction 2014
US 59 4.3 1865 2.3 1.10 0.2 3.3 0.1 1.1
Loop 480 4.8 2700 3.3 1.43 1.6 1.6 0.2 0.2
SH 121 12.7 4928 8.0 1.32 0.7 1.6 0.3 0.9
SH 21 9.4 4050 5.0 1.10 0.8 1.5 0.1 0.3
IH 35 2.8 1708 2.3 1.50 0.5 1.0 0.0 0.2
15.0 (a) HWTT Rut Measurement enable adequate and conclusive comparisons with the laboratory
test data in the future.
12.5
US 59 Loop 480
SH 121 SH 21
7. Summary and recommendations
10.0
HWTT Rutting (mm)
IH 35
7.5 In this study, the HWTT data analysis and HMA mix screening
procedure were reviewed in an attempt to generate new HWTT
5.0 data analysis methods and HMA pass-fail screening parameters
that can better predict the HMA field performance, particular the
2.5 early-life rutting performance of surface mixes to be used in high-
temperature high shear-stress environments. Based on the
0.0 evaluation of different HMA mixes, the key findings and
0 5000 10000 15000 20000 recommendations drawn from this study are summarized as
Number of Load Passes follows:
The current HWTT protocol specifies rutting performance of any
1.2 Top Layer Rutting HMA mix at the end of the test only, without considering the
(b) rutting path-history. Thus, the current HWTT protocol fails to
1.0 explain HMA mixes having similar laboratory rutting
US 59 performances but widely varied field rutting performance,
Average rutting (mm)
0.8
Loop 480 especially in terms of early-life rutting of surface mixes used in
0.6 SH 121 high-temperature high shear-stress environments. .
SH 21 To address this issue and capture the HMA rutting path-history,
0.4 three new HWTT data analysis parameters were introduced,
IH 35
namely the rutting area (ο ), the normalized rutting area (RutΔ),
0.2 and the shape factor (SF). Among these parameters, the RutΔ and
0.0 the SF showed promising potential to capture the HWTT rutting
response and path-history.
0 10 20 30 40
Months after construction Analysis of the HWTT data of several commonly used Texas
mixes conceptually confirmed the superiority of the RutΔ and the
Fig.7. Comparison of HWTT output rutting curves with field SF parameters in capturing the effects of the HWTT rutting path-
rutting: (a) HWTT rutting response curves, and (b) field rutting history as well as the total rut depth.
performance curves. Based on the comparative evaluation and discussion, , it is
proposed herein that the RutΔ and SF parameters should be
kept uniform among the test sections to be compared. Thus, considered as a supplement to the traditional HWTT parameters
continued field monitoring of these test sections is warranted to (i.e., the magnitude of the measured rut depth [≤ 12.5 mm] and the
116 L.F. Walubita et al. / International Journal of Pavement Research and Technology 12 (2019) 110-116
number of load passes to failure [test termination]), with the [8] G. He, W. Wong, Laboratory Study on Permanent
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