3406E Truck Engine 1LW00001-UP(SEBP2743 - 55) - Document Structure Стр.

1 из 5

Shutdown

Previous Screen

Product: TRUCK ENGINE

Model: 3406E TRUCK ENGINE 1LW
Configuration: 3406E Truck Engine 1LW00001-UP

Disassembly and Assembly

3406E TRUCK ENGINE
Media Number -RENR1277-02 Publication Date -01/07/2004 Date Updated -01/08/2006

RENR12770007

Injector Sleeves
SMCS - 1713-010

Remove and Install Injector Sleeves

*Part of 9U-6891 Sleeve Tool Group

Start By:

a. remove rocker arm and shaft assemblies

b. remove electronic unit injectors

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si... 28.11.2007
3406E Truck Engine 1LW00001-UP(SEBP2743 - 55) - Document Structure Стр. 2 из 5

1. Mark bridge assemblies (1) for purpose of reassembly. Remove two bridge assemblies (1).

2. Install the puller stud from Tooling (A) into injector sleeve (2), as shown.

3. Install the bridge, thrust bearing, washer and nut from Tooling (A), over the stud (Step 2), as
shown.

4. Tighten the nut on Tooling (A) until injector sleeve (2) is pulled free of the cylinder head.

5. Remove the tooling from injector sleeve (2).

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si... 28.11.2007
3406E Truck Engine 1LW00001-UP(SEBP2743 - 55) - Document Structure Стр. 3 из 5

6. Remove the O-ring seals from injector sleeve (2). Check the condition of injector sleeve (2). If the
part is worn or damaged, replace the part.

7. Repeat Steps 1 through 5 for the remaining injector sleeves.

NOTE: Use the following steps to install the injector sleeves.

NOTICE
Before starting installation ensure that the injector sleeve and cylinder
head bore for the injector sleeve are completely clean and free of oil,
dirt and sealant debris.

8. Use Tooling (B) to thoroughly clean the bore for injector sleeve (2).

NOTE: Ensure that the fuel passage in the head is clean and remove any debris from the use of Tool
(B) (brushing process).

9. Install new O-ring seals on injector sleeve (2).

10. Install the stud from Tooling (A) into the threads of injector sleeve (2).

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si... 28.11.2007
3406E Truck Engine 1LW00001-UP(SEBP2743 - 55) - Document Structure Стр. 4 из 5

NOTE: Do not apply retaining and anti-seize compounds to the cylinder head surfaces. Put the
compounds on the injector sleeve only, described as follows.

11. Do the following to apply retaining and anti-seize compounds to the contacting surfaces of
injector sleeve (2):

a. Put 5P-3931 Anti-Seize Compound on the O-ring seals and surface Marked "X" on injector sleeve
(2), as shown in the illustration.

b. Put 4C-9507 Retaining Compound on the surface marked "Y" on injector sleeve (2), as shown in
the illustration.

12. Position Tool (A) and injector sleeve (2) into the cylinder head. Use care not to damage the O-
ring seals on injector sleeve (2). Use hand force only to push the injector sleeve into the cylinder
head assembly.

NOTICE
Ensure that the injector sleeve is properly seated in the cylinder head.
Use a hammer and Tooling (C) to seat the injector sleeve. The tooling
and injector sleeve will "RING" when the injector sleeve makes
contact at the base of the bore and is completely seated.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si... 28.11.2007
3406E Truck Engine 1LW00001-UP(SEBP2743 - 55) - Document Structure Стр. 5 из 5

13. After injector sleeve (2) is positioned completely into the cylinder head by hand, use Tool (C)
and a hammer to seat injector sleeve (2).

14. Use a clean towel to remove any retaining or anti-seize compound from the bores of the cylinder
and injector sleeve (2).

End By:

a. install electronic unit injectors

b. install rocker arm and shaft assemblies

Copyright 1993 - 2007 Caterpillar Inc. Wed Nov 28 19:53:46 UTC+0300 2007
All Rights Reserved.
Private Network For SIS Licensees.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si... 28.11.2007