CYLINDER LINER PROTRUSION

SPECIFICATIONS
CATERPILLAR 3406/C15
MIN IN MIN MM MAX IN MAX MM ALLOWABLE
VARIATION
PROTRUSION 0.001” 0.025mm 0.005” 0.127mm 0.001”
FROM BLOCK (.025mm)
CUMMINS ISX/QSX
NOTE: “The difference between the lowest cylinder liner and the highest cylinder liner can
not be greater than 0.102 mm [0.004 in]. The maximum allowable difference between
adjacent cylinders is 0.051mm [0.002 in].” Head Bolt, Connecting Rod Bolt
MIN IN MIN MM MAX IN MAX MM ALLOWABLE
VARIATION & Main Bearing Bolt Torque
PROTRUSION 0.007” 0.018mm 0.014” 0.036mm 0.0015” (.0381mm) Specifications
FROM BLOCK Caterpillar® 3406A • 3406B • 3406C • 3406E • C15
CUMMINS M11/ISM Cummins® ISX • ISM11 • N14
MIN IN MIN MM MAX IN MAX MM ALLOWABLE Detroit Diesel® Series 60
VARIATION
Navistar® DT466E and DT530E
PROTRUSION 0.000” 0.000mm 0.005” 0.127mm 0.001”
FROM BLOCK (.025mm) Liner Protrusion Specifications
CUMMINS N14 Caterpillar® 3406/C15
MIN IN MIN MM MAX IN MAX MM ALLOWABLE Cummins® 1SX/QSX • M11/ISM • N14
VARIATION
Detroit Diesel® Series 50/60
PROTRUSION 0.004” 0.1016mm 0.007” .1778mm 0.001”
FROM BLOCK (.025mm)
Navistar® DT466E and DT530E
DETROIT DIESEL SERIES 50/60
MIN IN MIN MM MAX IN MAX MM ALLOWABLE
VARIATION
PROTRUSION -0.0005” 0.0127mm 0.003” .0762mm 0.002”
FROM BLOCK (.0508mm)
NAVISTAR DT466E AND DT530E
MIN IN MIN MM MAX IN MAX MM ALLOWABLE
VARIATION
PROTRUSION 0.002” 0.0508mm 0.005” 0.127mm .001”
FROM BLOCK (0.025mm)

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AFA Industries, Romeo, Michigan U.S.A.
(586) 752–2900AFAindustries.com • Contact: Info@AFAindustries.com
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Caterpillar® and Cat are the Registered Trademarks of Caterpillar, Inc. ©2020 AFA Industries
 TORQUE SPECIFICATIONS
FOR
• HEAD BOLTS • MAIN BOLTS • ROD BOLTS
3406A CATERPILLAR ISM11 CUMMINS

Rod Bolts Main Bolts Head Bolts Rod Bolts Main Bolts (0- Main Bolts Head Bolts
35011095) (35011095-
60 +/- 6 lb. ft. 190 +/- 10 lb. ft. 200 +/- 20 lb. ft. 99999999)
then then then 50 ft. lbs. 50 ft. lbs.then 50 ft. lbs. then 50 ft. lbs then
120° +/- 5° 120° 330 +/- 15 lb. ft. Loosen then Loosen then 100 ft. lbs.
then 105 ft. lbs.
50 ft. lbs. then 180° 100 ft. lbs. then then
3406B CATERPILLAR then 155 ft. lbs. 180° 180°
then Loosen
Rod Bolts Main Bolts Head Bolts then Repeat 1-3

60 +/- 6 lb. ft. 190 +/- 10 lb. ft. 200 +/- 20 lb. ft. N14 CUMMINS
then then then
Rod Bolts Main Bolts “Main Bolts (1” “Main Bolts Head Bolts
120° +/- 5° 120° 330 +/- 15 lb. ft.
diameter) “ (3/4”
3406C CATERPILLAR Diameter)”

95 lb. ft. 90 lb. ft. then 111 lb. ft. then 89 lb. ft then 100 lb. ft.
Rod Bolts Main Bolts Head Bolts then 170 lb. ft. then 210 lb. ft. then 170 lb. ft. then then
60° +/- 5° 255 lb. ft. then 306 lb. ft. then 254 lb. ft. then 220 ft. lbs.
60 +/- 6 lb. ft. 190 +/- 10 lb. ft. 200 +/- 20 lb. ft. Loosen then Loosen nthen then
Loosen then
then then then Repeat 1-3 Repeat 1-3 90*
Repeat 1-3
120° +/- 5° 120° 330 +/- 15 lb. ft.
SERIES 60 DETROIT DIESEL
3406E CATERPILLAR
Rod Bolts Main Bolts Head Bolts Head Bolts
Rod Bolts Main Bolts Head Bolts Before Sept After Sept
2002 2002
66 +/- 7 lb. ft. 190 +/- 10 lb. ft. 200 +/- 11 ls. Ft.
118-137 lb. ft. 347-391 lb. ft 185-210 lb. ft. 220 lb. ft.
then then then
90° +/- 5° 120° 333 +/- 15 lb. ft.
then repeat NAVISTAR DT466E and DT530E
333 +/- 15 lb. ft. Rod Bolts Main Bolts Head Bolts sequence

C15 CATERPILLAR 115 ft. lb. 130 ft. lb. See Figure 1 Below
Rod Bolts 4 Bolt Rod Bolts 2 Bolt Main Bolts Head Bolts

52 +/- 3 lb. ft. 66 +/- 7 lb. ft. 190 +/- 10 lb. ft. 200 +/- 11 lb. ft.
then then then then
60° +/- 5° 90° +/- 5° 120° 330 +/- 11 lb. ft.
then repeat
330 +/- 11 lb. ft.

ISX CUMMINS

Rod Bolts (New) Rod Bolts (Used) Head Bolts Head Bolts

25-33 ft. lbs. then 48-56 ft. lbs. 110 ft. lbs. 148 ft. lbs. then
Loosen then then then 300 ft. lbs. then
48-56 ft lbs. then 60° +/- 5° 180° 90°
60° +/- 5°