Professional Documents
Culture Documents
36 - Other Electrical System
36 - Other Electrical System
CONTENTS
PRECAUTIONS FOR OPERATION ............................................................ OE-1
PRECAUTIONS FOR HANDLING ELECTRICAL UNITS ....................... OE-1
ELECTRICAL CIRCUIT CONTINUITY CHECKING PROCEDURE........ OE-1
SMALL-SIZED GENERAL PURPOSE RELAY............................................ OE-3
TYPE ....................................................................................................... OE-3 OE
DESIGNATION ........................................................................................ OE-3
LIST (ISO TYPE)..................................................................................... OE-4
INSPECTION .......................................................................................... OE-4
AUXILIARY BRAKE SWITCH (EEB: EXTRA ENGINE BRAKE) ................. OE-5
REMOVAL AND INSTALLATION ............................................................ OE-5
INSPECTION .......................................................................................... OE-5
AUXILIARY BRAKE CLUTCH SWITCH ...................................................... OE-7
REMOVAL AND INSTALLATION ............................................................ OE-7
INSPECTION .......................................................................................... OE-7
TRANSMISSION PTO SWITCH.................................................................. OE-8
CIRCUIT DIAGRAM ................................................................................ OE-8
REMOVAL AND INSTALLATION ............................................................ OE-8
INSPECTION .......................................................................................... OE-9
PTO CLUTCH SWITCH............................................................................. OE-10
REMOVAL AND INSTALLATION .......................................................... OE-10
INSPECTION ........................................................................................ OE-10
PTO INDICATOR SWITCH......................................................................... OE-11
REMOVAL AND INSTALLATION ........................................................... OE-11
INSPECTION ......................................................................................... OE-11
PTO MAGNETIC VALVE ........................................................................... OE-12
REMOVAL AND INSTALLATION .......................................................... OE-12
INSPECTION ........................................................................................ OE-12
THIRD DIFFERENTIAL LOCK SWITCH ................................................... OE-13
REMOVAL AND INSTALLATION .......................................................... OE-13
INSPECTION ........................................................................................ OE-13
THIRD DIFFERENTIAL LOCK MAGNETIC VALVE .................................. OE-14
REMOVAL AND INSTALLATION .......................................................... OE-14
INSPECTION ........................................................................................ OE-14
HORN SWITCH ......................................................................................... OE-15
INSPECTION ........................................................................................ OE-15
REPAIR AND REPLACEMENT............................................................. OE-15
HOR CHANGEOVER SWITCH ................................................................. OE-16
REMOVAL AND INSTALLATION .......................................................... OE-16
INSPECTION ........................................................................................ OE-16
AIR HORN MAGNETIC VALVE ................................................................. OE-17
REMOVAL AND INSTALLATION .......................................................... OE-17
INSPECTION ........................................................................................ OE-17
ELECTRIC HORN ..................................................................................... OE-18
REMOVAL AND INSTALLATION .......................................................... OE-18
INSPECTION ........................................................................................ OE-18
WIPER AND WINDOW WASHER SWITCH.............................................. OE-19
REMOVAL AND INSTALLATION .......................................................... OE-19
INSPECTION ........................................................................................ OE-19
WIPER MOTOR......................................................................................... OE-20
REMOVAL AND INSTALLATION .......................................................... OE-20
INSPECTION ........................................................................................ OE-20
WINDOW WASHER MOTOR .................................................................... OE-21
REMOVAL AND INSTALLATION .......................................................... OE-21
INSPECTION ........................................................................................ OE-21
POWER WINDOW .................................................................................... OE-22
CIRCUIT DIAGRAM .............................................................................. OE-22
POWER WINDOW SWITCH (DRIVER’S SIDE)........................................ OE-23
REMOVAL AND INSTALLATION .......................................................... OE-23
INSPECTION ........................................................................................ OE-24
POWER WINDOW SWITCH (PASSENGER’S SIDE) ............................... OE-25
REMOVAL AND INSTALLATION .......................................................... OE-25
INSPECTION ........................................................................................ OE-26
POWER WINDOW MOTOR ...................................................................... OE-27
REMOVAL AND INSTALLATION .......................................................... OE-27
INSPECTION ........................................................................................ OE-27
POWER MIRROR SWITCH ...................................................................... OE-28
CIRCUIT DIAGRAM .............................................................................. OE-28
REMOVAL AND INSTALLATION .......................................................... OE-28
INSPECTION ........................................................................................ OE-28
POWER MIRROR MOTOR ....................................................................... OE-29
REMOVAL AND INSTALLATION .......................................................... OE-29
INSPECTION ........................................................................................ OE-29
MIRROR HEATER SWITCH...................................................................... OE-30
REMOVAL AND INSTALLATION .......................................................... OE-30
INSPECTION ........................................................................................ OE-30
TIMER UNIT .............................................................................................. OE-31
CIRCUIT DIAGRAM .............................................................................. OE-31
INSPECTION ........................................................................................ OE-31
CENTRALIZED DOOR LOCK SWITCH .................................................... OE-33
REMOVAL AND INSTALLATION .......................................................... OE-33
INSPECTION ........................................................................................ OE-33
CENTRALIZED DOOR LOCK ACTUATOR............................................... OE-34
REMOVAL AND INSTALLATION .......................................................... OE-34
INSPECTION ........................................................................................ OE-34
KEYLESS ENTRY SYSTEM ..................................................................... OE-35
CIRCUIT DIAGRAM .............................................................................. OE-35
REMOTE CONTROL FOR KEYLESSENTRY SYSTEM....................... OE-35
KEYLESS ENTRY CONTROL UNIT ..................................................... OE-37
AUTO WATER DISCHARGE SWITCH...................................................... OE-38
REMOVAL AND INSTALLATION .......................................................... OE-38
INSPECTION ........................................................................................ OE-38
MALTIDISPLAY OPERATION SWITCH .................................................... OE-39
REMOVAL AND INSTALLATION .......................................................... OE-39
INSPECTION ........................................................................................ OE-39
AUDIO, RADIO, CD................................................................................... OE-40
REMOVAL AND INSTALLATION .......................................................... OE-40
INSPECTION ........................................................................................ OE-40
ANTENNA.................................................................................................. OE-41
REMOVAL AND INSTALLATION .......................................................... OE-41
INSPECTION ........................................................................................ OE-42
CIGARETTE LIGHTER.............................................................................. OE-43
REMOVAL AND INSTALLATION .......................................................... OE-43
INSPECTION ........................................................................................ OE-43
OTHERS.................................................................................................... OE-44
PTO RELAY........................................................................................... OE-44
PTO PARKING BRAKE RELAY ............................................................ OE-44
MIRROR HEATER RELAY .................................................................... OE-44
SERVICE DATA ......................................................................................... OE-45
SPECIFICATIONS................................................................................. OE-45
TIGHTENING TORQUE ........................................................................ OE-49
PRECAUTIONS FOR OPERATION
OE-1
PRECAUTIONS FOR OPERATION
OE-2
SMALL-SIZED GENERAL PURPOSE RELAY
NOTE
The coil in the relay that is not excited is in the normal
state, while the coil that is excited is in the energized
state.
DESIGNATION
OE-3
SMALL-SIZED GENERAL PURPOSE RELAY
INSPECTION
1. Check continuity and insulation between the relay terminals.
2. Apply 24V to the coil to check for proper operation.
OE-4
AUXILIARY BRAKE SWITCH (EEB: EXTRA ENGINE BRAKE)
INSPECTION
1. Using a circuit tester, check continuity between the switch ter-
minals.
2. Check the switch for proper operation.
Switch operation diagram for R.H.D. model
OE-5
AUXILIARY BRAKE SWITCH (EEB: EXTRA ENGINE BRAKE)
OE-6
AUXILIARY BRAKE CLUTCH SWITCH
INSPECTION
1. Check continuity between the switch terminals and insulation
between the terminal and the body ground.
OE-7
TRANSMISSION PTO SWITCH
OE-8
TRANSMISSION PTO SWITCH
INSPECTION
1. Check continuity and insulation between the switch terminals.
2. Check the switch for proper operation.
Switch operation diagram
OE-9
PTO CLUTCH SWITCH
INSPECTION
1. Check continuity between the switch terminals and insulation
between the terminal and the body ground.
2. Check the switch for proper operation.
Switch operation diagram
OE-10
PTO INDICATOR SWITCH
CAUTION
It is acceptable not to remove the pin or steel ball, but
be careful not to loose it.
INSPECTION
1. Check the continuity and the insulation between switch termi-
nals.
Switch operational diagram
2. Make sure that L size when the switch is OFF is 11.5 to 12.3
mm.
OE-11
PTO MAGNETIC VALVE
INSPECTION
1. Measure resistance between the terminals in the magnetic
valve connector.
Insulating resistance [M]: More than 10 (at 500V mega)
Resistance []: 35.3 - 38.9 {at 20°C}
2. Apply 24V between the terminals in the magnetic valve con-
nector to check if the valves operate properly.
Valve operation diagram
OE-12
THIRD DIFFERENTIAL LOCK SWITCH
INSPECTION
1. Check continuity and insulation between the switch terminals.
2. Check the switch for proper operation.
Switch operation diagram
OE-13
THIRD DIFFERENTIAL LOCK MAGNETIC VALVE
INSPECTION
<CW, GW series>
1. Check continuity and insulation between the magnetic valve
terminals.
2. Apply 24V to the magnetic valve terminals to check if the valve
operates properly.
Valve operation diagram
<GK series>
1. Measure resistance between the terminals in the magnetic
valve connector.
Insulating resistance [M]: More than 10 (at 500V mega)
Resistance []: 35.3 - 38.9 {at 20°C}
2. Apply 24V between the terminals in the magnetic valve con-
nector to check if the valves operate properly.
Valve operation diagram
OE-14
HORN SWITCH
HORN SWITCH
INSPECTION
1. Check continuity voltage between the horn switch terminal and
body ground.
2. Check the horn switch for proper operation.
OE-15
HOR CHANGEOVER SWITCH
INSPECTION
1. Check continuity and insulation between the switch terminals.
OE-16
AIR HORN MAGNETIC VALVE
INSPECTION
Check continuity between the magnetic valve terminals.
OE-17
ELECTRIC HORN
ELECTRIC HORN
REMOVAL AND INSTALLATION
1. Disconnect the harness connector.
2. Remove the horn assembly.
3. Installation sequence is in the reverse order of removal.
INSPECTION
Check the horn for proper operation.
OE-18
WIPER AND WINDOW WASHER SWITCH
INSPECTION
1. Using a circuit tester, check continuity between the switch ter-
minals.
2. Check the switch for proper operation.
Switch operation diagram
OE-19
WIPER MOTOR
WIPER MOTOR
REMOVAL AND INSTALLATION
1. Remove the wiper link from the wiper motor arm.
2. Remove the screw from the wiper motor bracket and pull out
the wiper motor.
NOTE
When pulling out the wiper motor, be sure that the
bracket behind the motor and the installation opening
are aligned.
CAUTION
Before removing, attach a protective material if neces-
sary so as not to damage the panel.
3. Pull out the motor till the connector becomes visible, and dis-
connect the harness connector.
4. Remove the wiper motor assembly.
5. Installation sequence is in the reverse order of removal.
INSPECTION
1. Check continuity and insulation between the terminals of the
wiper motor. (in the automatic stop condition)
Motor connection diagram
OE-20
WINDOW WASHER MOTOR
INSPECTION
1. Check continuity between the terminals of the washer motor
and insulation between the terminal and the body ground.
2. After installation, refill washer liquid and check the operation of
the washer motor.
OE-21
POWER WINDOW
POWER WINDOW
CIRCUIT DIAGRAM
OE-22
POWER WINDOW SWITCH (DRIVER’S SIDE)
OE-23
POWER WINDOW SWITCH (DRIVER’S SIDE)
INSPECTION
1. Check continuity and insulation between the switch terminals.
2. Check the switch for proper operation.
Description of the terminal destinations
Terminal Connecting to
1 Ignition power supply
2 Power window motor on driver’s side (UP)
3 Power window motor on driver’s side (DOWN)
Power window switch on passenger’s side
4
(UP signal)
Power window switch on passenger’s side
5
(DOWN signal)
6 Ground
OE-24
POWER WINDOW SWITCH (PASSENGER’S SIDE)
OE-25
POWER WINDOW SWITCH (PASSENGER’S SIDE)
INSPECTION
1. Check continuity and insulation between the switch terminals.
2. Check the switch for proper operation.
Description of the terminal destinations
Terminal Connecting to
1 Power window motor on passenger’s side (UP)
2 Power window motor on driver’s side (DOWN)
Power window switch on passenger’s side
3
(UP signal)
Power window switch on passenger’s side
4
(DOWN signal)
5 Ignition power supply
OE-26
POWER WINDOW MOTOR
INSPECTION
1. Check continuity between the motor terminals and insulation
between the terminal and the body ground.
2. Check the motor for proper operation.
NOTE
Operation check should be done after installation.
Operating time [seconds]: 1.8 - 3.8
OE-27
POWER MIRROR SWITCH
CIRCUIT DIAGRAM
INSPECTION
1. Check continuity and insulation between the switch terminals.
2. Check the switch for proper operation.
Switch operation diagram
OE-28
POWER MIRROR MOTOR
INSPECTION
1. Check continuity between the terminals.
2. Apply 24V and check the operation of the motor.
Motor operation diagram
OE-29
MIRROR HEATER SWITCH
INSPECTION
1. Check continuity and insulation between the switch terminals.
2. Check the switch for proper operation.
Switch operation diagram
OE-30
TIMER UNIT
TIMER UNIT
CIRCUIT DIAGRAM
INSPECTION
It is impossible to inspect the timer unit (intermittent time adjust-
ment function) as a separated single unit. Therefore, the unit should
be checked indirectly through inspection of the operation of the sys-
tem and the other units and components. For the installation posi-
tion, See the Fgrp37 Wiring diagram.
OE-31
TIMER UNIT
OE-32
CENTRALIZED DOOR LOCK SWITCH
INSPECTION
Check continuity when moving the swing arm.
Switch operation diagram of R.H.D. model
OE-33
CENTRALIZED DOOR LOCK ACTUATOR
INSPECTION
Check the moving direction of the swing arm when 24V is applied to
the terminals (for several seconds).
Actuator operation diagram for R.H.D. model
OE-34
KEYLESS ENTRY SYSTEM
CIRCUIT DIAGRAM
OE-35
KEYLESS ENTRY SYSTEM
Inspection
Check the moving direction of the swing arm when 24V is applied to
the terminals (for several seconds).
Actuator operation
OE-36
KEYLESS ENTRY SYSTEM
INSPECTION
1. Before inspecting the system, check the voltage of the battery
for the remote control unit and adjust it if necessary.
2. If the door lock on passenger's side is not activated by operat-
ing the lock knob on driver's side by hand, check the compo-
nents on the circuit and the harness and harness connector.
3. If no abnormality is found in the components, replace the key-
less control unit and check the operation again.
Description of the terminal destinations
Terminal Name
1 Door switch (driver’s side)
2 Door switch (passenger’s side)
3 Battery power
4 Door lock output (driver’s side)
5 Ground
6 Status detection switch
8 Accessory power supply
12 Door unlock output (driver's side)
OE-37
AUTO WATER DISCHARGE SWITCH
INSPECTION
1. Check the continuity and the insulation between switch termi-
nals.
2. Check the operation of the switch.
Switch operation diagram
OE-38
MALTIDISPLAY OPERATION SWITCH
INSPECTION
1. Check continuity and insulation between the switch terminals.
2. Check the switch for proper operation.
Switch operation diagram
OE-39
AUDIO, RADIO, CD
AUDIO, RADIO, CD
REMOVAL AND INSTALLATION
1. Remove the finisher console front. Carefully pull it forward by
hand so as not to damage the tabs.
2. Remove the cluster lid A.
3. Remove the screws and remove the cluster lid C. Carefully
pull it forward by hand so as not to damage the tabs.
4. Loosen the screws and remove the radio (cassette player)
assembly.
5. Disconnect the harness connector and antenna feeder con-
nector and remove the radio assembly.
6. Loosen the screws and separate the radio and radio bracket.
7. Installation sequence is in the reverse order of removal.
INSPECTION
To check for audio system function, check in combination with the
power source, antenna and speakers normally installed. To judge
whether it is good or not, check by comparing with the function of
the related parts.
OE-40
ANTENNA
ANTENNA
REMOVAL AND INSTALLATION
Key point of removal
1. Disconnect the antenna feeder plug of the dash panel lower.
2. Tie a string to the feeder lead and attach it to the plug with
adhesive tape.
3. Remove the screws, remove the antenna base, and pull out
the feeder lead together with the antenna rod storage pipe.
OE-41
ANTENNA
INSPECTION
Check the antenna installed in a vehicle.
1. Extend the antenna.
2. Remove the plug.
3. Check continuity between the points indicated in the table
below.
Between A and B
Continuity
Between C and D
OE-42
CIGARETTE LIGHTER
CIGARETTE LIGHTER
REMOVAL AND INSTALLATION
1. Remove the instrument finisher panel. For removal of the
instrument finisher panel. See the Fgrp81 Cab body.
2. Disconnect the harness connector.
3. Push out the cigarette lighter assembly from the inside of the
finisher panel and remove it.
4. Installation sequence is in the reverse order of removal.
INSPECTION
1. Install the ring in the cigarette lighter and check between the
terminals for continuity (when pressed in) and insulation (when
pulled back).
2. After installing the cigarette lighter, operate it and check for red
heat.
OE-43
OTHERS
OTHERS
PTO RELAY
For the internal circuit of the PTO relay, refer to SMALL-SIZED
GENERAL PURPOSE RELAY (OE-3).
For the installation position, See the Fgrp37 Wiring diagram.
OE-44
SERVICE DATA
SERVICE DATA
SPECIFICATIONS
AUXILIARY BRAKE SWITCH (EEB: EXTRA ENGINE BRAKE)
Rated voltage [V] 24
Rated load [W] 40
Voltage drop [V] Less than 0.25
Operating force [N {kgf}] More than 3.0 {0.3}
OE-45
SERVICE DATA
HORN SWITCH
Rated voltage [V] 24
HORN CONTACT Rated load [A] 1.0
Insulation resistance [M] More than 1
Operating force [N {kgf}] Less than 39 {4}
HORN PAD
Stroke [mm] Less than 3
OE-46
SERVICE DATA
WIPER MOTOR
(No load: Motor as a single unit)
Rated voltage [V] 24
LOW [A] Less than 1.0
Rated current
HIGH [A] Less than 1.5
Starting voltage [V] Less than 16
LOW [rpm] 37 - 45
Revolutions
HIGH [rpm] 56 - 68
OE-47
SERVICE DATA
OE-48
SERVICE DATA
AUDIO
AM/FM auto tuner radio with
Item AM/FM auto tuner radio
CD player integral
Rated voltage [V] 26.4
Electric power consumption [A] Less than 5
Maximum output [W] 12 + 12 12 + 12 + 12 + 12
Load impedance [ 8 2 8 4
Operating voltage range 21.6 - 31.2
Built-in clock Yes
Alarm Yes Yes
ANTENNA
Electrostatic capacity [PF] 70 - 90 (at 1 MHz)
Q property More than 200 (at 1 MHz)
Rod operating force [N {kgf}] 3 - 20 {0.3 - 2.0}
TIGHTENING TORQUE
Tightening torque
Item
N•m kgf•m
Auxiliary brake clutch switch 15.7 - 21.6 1.6 - 2.2
PTO clutch switch 15.7 - 21.6 1.6 - 2.2
PTO indicator switch 34 - 49 3.5 - 4.0
OE-49